Professional Documents
Culture Documents
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
HI-MULTI SET-FREE FS SERIES
AND
HI-MULTI SET-FREE FX SERIES
Models:
Indoor Units Outdoor Units
In-the-Ceiling Type FSSERIES
RPI-O.8FS RAS-5FS
RPI-1 FS RAS-8FS
RPI-1.5FS RAS-1OFS
RPI-2FS
RPI-2.5FS FXSERIES
4-Way Cassette Type RAS-5FX
RCI-1FS RAS-8FX
RCI-1.5FS RAS-10FX
RCI-2FS
RCI-2.5FS
2-Way Cassette Type
RCD-1 FS
RCD-1.5FS
RCD-2FS
RCD-2.5FS
Wall Type
RPK-1.5FS
Floor Type
RPF-1.5FS
Floor Concealed Type
RPFI-1.5FS
Ceiling Type
RPC-2.5FS
This service manual provides the technical information for the HITACHI
Inverter-driven Multi-Split System Heat Pump Air Conditioners,"Hf-MULTI
SET-FREE, FS and FX Series".
Read this manual carefully before service activities are started.
'. HITACHI
I P5412493P I
-INDEX -
1. TROUBLESHOOTING.............................................................. 1-1
1.1 Initial Troubleshooting 1-1
1.2 Troubleshooting Procedure........................................................ 1-13
1.3 Procedure of Checking Each Main Parts 1-78
1.4 Test Run 1-98
HITACHI
r
-INDEX -
5.2 Intake Air Temperature and Setting Temperature by Remote Control Switch . 5-2. 4
5.3 Discharge Air Temperature by Check Mode "b3" . 5-3
5.4 Power Monitor on Remote Control Switch . 5-4
5.5 What is the relation between Compressor Frequency and Other Factors? . 5-5
5.6 How are the discharge and suction pressure checked? . 5-6
5.7 Select Guide of Drain Pipe for Indoor Unit . 5-8
5.8 Caution for Installation Height of CH Unit (FX System) . 5-9
5.9 Attention for SET-FREE FX Series . 5-10
5.10Caution on Refrigerant Leakage . 5-12
5.11 Maintenance Work . 5-14
5.12Service & Maintenance Record by 7-Segment Display . 5-15
5.13Service & Maintenance Record by Remote Control Switch
5.14Service & Maintenance Record
.
. 5-1.
5-16
~
HITACHI
2 SERVICING 2-1-2-107
3 MAIN PARTS 3-1-3-27
4 OPTIONAL FUNCTIONS 4-1-4-26
5 FIELD WORK INSTRUCTIONS 5-1-5-18
1. TROUBLESHOOTING . 1-1
1.1 Initial Troubleshooting . 1-1
.
1.1.1 Dip Switch Setting . 1-1
1.1.2 Checking of Electrical Wiring . 1-4
~ 1.1.3 Failure of Power Supply to Indoor Un~ and Remote Control Switch' . 1-6
1.1.4 Abnormal Transmission of Remote Control Switch . 1-7
1.1.5 Abnormalities of Devices . 1-8
1.2 Troubleshooting Procedure .. 1-13
1.2.1 Alarm Code Table . 1-13
1.2.2 Troubleshooting by Alarm Code . 1-14
1.2.3 Troubleshooting in Check Mode by Remote Control Switch . 1-57
1.2.4 Troubleshooting by 7-Segment Display . 1-63
1.2.5 Function of DSW's and LED's . 1-68
1.2,6 Protection Control Code on 7~Segment Display . 1-77
1.3 Procedure of Checking Each Main Parts . 1-78
1.3.1 Self-Checking of PCB's using Remote Control Switch . 1-78
. " 1.3.2 Self-Checking of Remote c.~ntrol Switch . 1-80
1.3.3 Self-Checking of Indoor Unit s PCB . 1-81
1.3.4 Self-Checking of CH Unit's PCB . 1-83
1.3.5 Self-Checking of 7-Day Timer (PSC-3T) . 1-85
1.3.6 Self-Checking of Central Station (PSC-3S1) . 1-86
1.3.7 Procedure of Checking Other Main Parts , . 1-87
1.4 Test Run . 1-98
1.4.1 Test Run Mode by Remote Control Switch . 1-98
1.4.2 Test Run Mode by Outdoor Unit ' . 1-99
1.4.3 Checking List . 1-100
HITACHI
1. TROUBLESHOOTING
1.1 Initial Troubleshooting
PCB(M)
--
S=--'.-.=:=
1 . 1 . 1 Dip Switch Selting
(1) Indoor Unit
The PCB in the indoor unit is equipped with 4 dip switches. Before testing unit, set these dip
switches according to the following instructions. Unless these dip switches are set in the field, the
unit can not be operated.
a. Unit No. Selting (DSW1)
Selting is required. Set the unit No. of all indoor units respectively and serially, by following
selting position shown in the table below. Numbering must start from "0" for every outdoor unit
except the case using the central station.
Remote
Control ON NOTES:
1!l1'l1!l1!l
Unit Switch
No. 1 234 OFF
(PC-2H)
1. Automatic Address
/ j \ \
PC-2C
Display (Dip switch setting is not required.)
0 R[] ON ON ON ON--. Selling
. -R : - . before The unit number for all indoor units in the
1
------ qFf .0.N. .qN. Q~ Shipment same refrigerant cycle will be addressed
2 R2 Q~ Q~F. . qJl!. Q~
3 --Rj" qFf OFF ON ON automatically, when the remote control
4
5
::RS~~ :: Qt-:!qFf
ON
.0.N.
.0f~
.Off Q~
Q~ switch or the cemral station is used to the
indoor units in same refrigerant cycle and
6 ::~C: Qt-:! Q~F. Off Q~ the dip switches of all indoor units are set at
7 _.'J.1. _ qFf 9~F. .0f~ Q~
"No.O"position .
8 ..'!8. .. Qt-:! ON OFF
ON
.L R9 qFf ON ON OFF
10 "fIR-- Q~ 9~F. qt-!. qFf 2. For Other Cases
11
... -- Rb" qFf 9~F . qJl!. qFf
12
- -Rt - - .Off QFf
See the chapter 4 for other cases of selting
..Rd' . QFf .0!'l.
Qt-:! using the remote control switch or the
13 .0.N. .0f~ OFF
14 ::~C: Q~ 9~F .0f~ OFF central station.
15 RF OFF OFF OFF OFF
ON RPC-2.5FS
~~~~~~~~ RPF-1.5FS
12345678 OFF RPFI-1.5FS
ON RPI 0.8FS, RPI-1FS, RPI-1.5FS, RPI-2.5FS, RPI-2.5FS
~ I!ll!ll!ll!ll!l ~ I!l RCI-1FS, RCI-1.5FS, RCI-2FS, RCI-2.5FS
12345678 OFF RCD-1FS, RCD-1.5FS, RCD-2FS, RCD-2.5FS
ON RPK 1.5FS
~I!ll!ll!ll!l~~~
12345678 OFF
NOTE:
The "." mark indicates position of dip switches. Figures show the setting before shipmem.
HITACHI
-
-- c. Capacity Code Setting (DSW3)
No setting is required, due to setting before shipment. This switch is used for setting the
capacity code which corresponds to the Horse-Power of the indoor unit.
Setting
Pattern I 11111 I 11111 I1111 I
IIIi ON
1234 OFF
IiIi ON
1234 OFF
Ii II
ON
12340FF
1Illililli
ON
1lilililli
12340FF 1 234 OFF
ON I1111 IIIiI
ON
1234 OFF
Setting
Pattern
1lillllliiON
1234 OFF
I I llili I
II1234
Ii IIIi ON
OFF
II
Ii ON
1234 OFF
1lillliliiON
12340FF
I I
II1 Ii234
IiIi ON
OFF
CAUTION:
1. Before setting dip switches, firstly turn OFF power source and set the position of the dip switches.
If the switches are set without turning OFF the power source, the switches can not function.
2. Check to ensure that the connector from transformer is correctly connected to the PCN? on PCB,
corresponding with the power supply voltage .
. CN29 (brown line) for 220V . CN30 (red line) for 240V
II
f'
(2) CH Unit
a. Position of Dip Switches
The PCB2 in the electrical box of CH unit is equipped with 2 types of dip switches (DSW1,
DSW2), as figure below.
PCB2
"
DSWI
~
SW2
r==
I
:~
I
b. Setting of Dip Switches
fI No setting is required, due to setting before shipment as figure below. These are utilized for the
self-diagnosis of PCB. (Refer to chapter 1.3.4.)
-= --,
I~~~~ I
DSWI
1234
ON
OFF
,..;D:..S:..W...:2:....-
~~!!I~~~!!I!!I
12345678
ON
OFF
NOTE:
The "." mark indicates position of dip switches. Figures show the setting before shipment.
CAUTION:
1. Before setting dip switches, firstly turn OFF power source and set the position of the dip switches.
If the switches are set without turning OFF the power source, the switches can not function.
2. Check to ensure that the connector from transformer is correctly connected to the PCN? on PCB,
corresponding with the power supply voltage .
. CN21 (brown line) for 220V . CN22 (red line) for 240V
1-2 HITACHI
(3) Outdoor Unit
TURN OFF all power sources before setting. W~houtturning OFF, the switches do not work and
the contents of the setting are invalid. Mark of "." indicates the posmon of dip switcnes. Set the
dip switches according to the figure below.
For RAS-5FSand RAS-5FX (Refer to page 1-73.)
Check switch #2 of dip switch DS21 on PCB3.
ON: For 380V Power Supply
DS2Q 0521 RAS.5FS, RAS-5FX Setting Voltage
OFF: For 415V Power Supply
0521 DS~
For RAS-8FS, RAS-8FX, RAS-1 OFS and
RAS-10FX (Refer to page 1-75.) lQ"oool::o 1Q"~oo '" AAS-SFS
Check attached wiring on PCBS.
For 380Y FOt 4t5V I '\... RA~5FX Only
lSening before Shipment)
NOTES .
1. By using switch DSW4, the unit is started or OSW4 I TeSI Operation Setting
Setting is reQuired tOf test Qpefalion
stopped 10 to 20 seconds after the switch is and operating the compressor. see NOTE.
operated. Test ee
2. Make the outdoor unit No. clear to distinguish
~nlng
belore Cooling Heating Com"",,,.,,,
Forced Slop
Shipment Operation Operation
5et'llng
ON
OFF
~
~
, r, .. .,
., ~ "'
L..l.....
.
.... Setting
Position Position
1 2 3 4 5 6
Settlr'IQ scmt
Sol by insertIng
- screw :i!'IVcr
Into the groove
Selling before
Sh,pmenl
HITACHI 1-3
- 1 . 1 . 2 Checking of Electrical Wiring
Check to ensure that the terminal for power source wiring (terminals "L1" to "L1" and "N" to "N" of
each terminal board: AC380-415V) and intermediate wiring (Operating Line: terminals "1" to "1" and
"2" to "2" of each terminal board: DC12V) between the indoor unit and the outdoor unit coincide
correctly, as figure below.
Check to ensure that the shielded wires are used for intermediate wiring to protect noise obstacle at
length of less than 300m and size complied with local code.
Check to ensure that the wirings and the breakers are chosen correctly, as shown in Table 1.1.
All the field wiring and equipment must comply with local code.
NOl System
OutdocK Unit
.. :- ,
ELB,Fuse-Free .--_..~llLj
Bleaker or
Main Fuse
Main Switch
I
.II 3-/N
380V/50Hz
'1:,
~II; 415V/SOHz
.~
,',I
:Ii ,-
~20V/50Hz
1 240V/50Hz NO.1 System
IndOQt Units
T8 : Tenninal Board
PCB : Printed Circuit Board
ElG : Earth leakage Breaker
FFB : Fuse Free Breaker
*Remote--
Control
'-----'., r ::'
Control Cable
,
L.
Cable
- - : Field Wiring
...... : FieldWiring
: Field-5upplied
No.O System Indoor Units
11 : OptionaJ Accessat}' . (Max.B Indoor Unitsl
1-4 HITACHI
b. Example for Electrical Wiring Connection of FX System
FX Type Outdoor Un I t
.
Ilax 4 Outdoor tf n t t s
(MOdelS' RAS-SFX )
RAS-BFX NO.D Sy,tem
Outdoor Unit
No.1 Syuem No~ 2-sy; te~mj
RAS-IDFX o~or Unit Outdoor Un
ELB. Fu..-Fre. -~' FFB
~
ifF&'
Breaker o r "
1I.ln Fuse :L I~'I~'I~'I~I
TBl
1illJ
I ,
TBI
Llll\21~:1 ~ I 1illJ
I ,
~
r. e,--"L
c, .... =.J
..IT
.l1rLtiLlIl N I
TB
r,I
l L..
L~.\'l '/.L?J
3-/N _ n \ \\ r\ .-,,-r--
3BDV/50Hz
415V/50Hz
S! 1 \
'l_ 'r' I
l . L LJ
I I I
.11.1 n Switch
J.b!.
No.1 Syste m
1-
220V/SOH,
No.O Group
CH Un I t
TB, TB2
No.1 Group
CH Un I t
TBI TB2
.
CH Units
. .
HOV/50Hz
~~ I~'~~ "1'1 Ii ~~1~~~ I~'I
I I , I
,
ElB. Fus e-f ree
,
Breake." or
~y
Ualn Fuse Yj,,\ .. L __ -"
1'----1 JI 'yl
~ Oper.tlngLln. lOCI 2 Y,Shlelded WI re" - -
I-
,
~ d'r.0 ,"II
220V/50H,
HOY/50Hz
II~, ,1
NO.D
0
TB
( I '~
0
LI ~21e ~I~I
No.1
II N 1
TB No.2
1
TB No.3 TB
Indoor Unit Indoor Unit Indoor Unit Indoor Unit
J..'rS
II~, L'1 "
0
OI~1
I
~ (')
II~I~,I~I~I~I (1 (
PCB (Ill PCB (Ml PCB (Ml PCB (Ml
..... In Switch
E513Cp ' l [1~13Cp' I 1~'3Cp' I E5'3Cp 'l ,
No.1 System
* Remote
J~i*
Indoor Units
Controf- ~
'.* PC-2H ~ -I< PC-2C
.~
S'~C
C.ble Control C,ble CJ Dther CJ
* PC-2H \ c::J
I Unite In ooc.,,,o:E] Cooling
\
Ope:r"'lon Uode 1\
.
No.O System Indoor Units (M ex, B Un t t s }
\.lode J\ Only I
I
Power
[I.U.-I.U. (L1-L1, N-N)]
Supply
FX [CH-CH (LI2-Lll, N2-Nl)J, [CH-LU. (LI2-L1. N2-N)J
FS [O.U.-LU., I.U.-LU. (1-1, 2-2)J
[O.U.-CH, CH-CH (1-1, 2-2)J
Operating
FX [CH-LU. (3-1, 4-2)J, [CH-I.U. (1-1,2-2: Cooling Only)]
[LU.-I.U. (1-1,2-2: Between Same Operation Mode Units)J
Table 1.1 Electrical Data and Recommended Wiring, Breaker Size/1 Outdoor Un~
HITACHI 1-5
1 .1 .3 Failure of Power Supply to Indoor Unit and Remote Control Switch
Lights and LCD is not Indicated
Not Operated
If fuses are melted or a breaker is activated, investigate
the cause of over current and take necessary action.
Action (Turn OFF
Phenomenon Cause Check Item
Main Switch)
Failure of Indoor
Unit Fan Motor
Measure resistance
I-_~ between wiring and
insulation resistance.
Replace the fan
motor and fuse.
. f:
ec or any emove the cause
Short Circuit Supplied 1--001 of short-circuit and
uncovered
between Wiring
art of wirin . re lace the fuse.
Measure resistance
Failure of Indoor Replace the fan
Unit Fan Motor
1----<001 between wiring and
motor andfuse.
insulation resistance.
Replace cable or
Disconnected Cable of Remote Control Switch Connect the cable.
repair It.
Insufficient Connection
Co
Insufficient or IncorrectConnection I----<~
Contacting at of Indoor Unit PCB
Connectors of Check connectors. Correctly connect It.
Insufficient Connection
Remote Control
or IncorrectConnection t----<~
Switch of PCB in Remote
Controlswitch
Replace it if remote
. Check it by self-
Failure of Remote Control Switch control switch is
check mode *1).
faultv.
HITACHI 1-7
, . , . 5 Abnormalities of Devices
In the case that no abnormality (Alarm Code) is indicated on the remote control switch, and normal
operation is not available, take necessary action according to the procedures mentioned below.
Burnt-Out
Coil
,....
resistance by tester.
Measure insulation
resistance. ......
Replace outdoor
unit fan motor.
"RUN" lights is
..
ON and LCD Failure of
is indicated. Magnetic Measure voltage
However, the Switch tor
Insufficient
Contacting
,.... between contacting ...... Replace PCB
system does for outdoor unit.
Outdoor Unit parts.
not operated.
- Fan Motor
(ex.
Measure resistance
The indoor,
outdoor fans
r- Failure of Camp. Motor
f- between two wires. f-
or compressor Replace compressor.
does not
operate.) "- Failure of Camp. ,.... Check for abnormal
sound from camp.
,....
.. Failure of
Magnetic
Switch
for Como.
Insufficient
Contacting
,....
Check magnetic
switch activates
correctly or not.
...... Replace
magnetic switch.
Failure of
UlSconnecteo
Wiring to
PCB
,.... Check connections.
- Correctly connect
wiring.
-
-e One or PCBs
Failure of
,.... Check PCB by Replace PCB
PCB self-checking "1). if failed.
c
.. Failure of
Failure of
Thermistor
-
-
Air Inlet
The Camp.
does not Stop
or Start even
Thermistor Disconnection
of Thermistor
Check it by
self-checking "2).
- Replace or correctly
connect wires if
abnormality exists.
if the Setting
temperature
on LCD
is Changed
- .. Abnormality of Remote
Control Switch Cord ~
~
Failure of Indoor Unit
PCB
"1): Refer to Item 1.3.1 -1.3.4.
Check it by
self-checking "1).
Replace PCB if
failed. I
"2): Refer to Item 1.3.1.
*3): Even if controllers are normal, the compressor does not operate under the following conditions.
CD Indoor Air Temp. is lower than 21"c or Outdoor Air Temp. is lower than -1 a"e for FS and _S"C for FX
during cooling operation.
Indoor Air Temp. is higher than 30"e or Outdoor Air Temp. is higher than 23"e during heating operation.
@ When a cooling (or heating) operation signal is given to the outdoor unit and a different mode as heating ~):~
(or cooling) operation signal is given to indoor units for FS.
@ When a emergency stop signal is given to outdoor unit.
@ When the dip switch, DSW4 on the outdoor unit PCB is set at the "ON" side and the compressor is stopped.
1-8 HITACHI
, (1.1.5 Abnormalities of Devices)
Failure 01
Failure 01 Thermistor Check thermistor Replace or correctly
Discharge
by self-checking '2). connect wiring when
Air Temp.
it is abnormal.
Thermistor
Indoor Fan
Speed is
Not Changed Failure of Remote
Replace if failed.
Control Switch
Checknby
self-checking '1).
Failure of PCB for Replace if PCB
Indoor Unit is failed.
Failure 01 Failure of
Thermistor I-
No Defrosting
f-e
Failure of
4-Way
Valve
Disconnected
4-Way
ValveCoil
Incorrect
Activation of
-
I-
Measure resistance
of coil.
Enforced power
supply.
~
1--0
Replace 4-way
valve.
Operation 4-WavValve
-
Mode is
Available Disconnected Control Wire Correctly connect
during Heating between Indoor Unit, Check connectors. f-- wiring.
Operation or CH Unit and Outdoor Unn
Defrosting
Operation is
Disconnected Correctly connect
Check connectors.
Wire to PCB f--
Continued f--
Failure of wiring.
f-e Outdoor Unit
PCB Replace it when
Failure of Check it by
I- self-checking '1 I. f--- check mode is
PCB
not available.
HITACHI 1-9
(1.1.5 Abnormalities 01 Devices)
,
,
i~
Incorrect
Activation of
Check Valve of
Outdoor Unit - Check whether or not
temp. difference
exists before/after
check valva.
Check Whetheror not
I-
Replace check
valve for outdoor
unit
-
SlightOpening Check connections
or Clogging of frost exists just after
at indoor unit ex.
ex. valve orthe temp.
Ex.Valve in
Outdoor Unit is almost same with f- valve in indoor unit
room temo. or replace it
Excessively
Clogged
:.. Low
Suction
Strainer in Check temp.
Replace strainer in
Indoor Unit difference at inlet
Pressure Clogging at Low I- and outlet of strainer. f- indoor unit.
Pressure Pioina
Clogging at
Check temp.
Low Pressure
Piping
I- difference. r- Remove clogging.
Insufficient
Cooling I- Insufficient I-
Check lor clogged
alrlmer.
,..... Clean air filter.
Operation Airto Indoor
UnitHeat
Exchanger Check for obstacle at
I-- Remove obstacles.
inlet or outlet f-
Excessively
Low AirTemp. --I Insufficient revolution
01 indoor unij Fan
motor?
I- Replace fan motor.
to Indoor
Unit Heat
Exchanger
Short-circuited
indoor unit air?
Remove cause of
short-circuited air.
Insufficient
- Clogging 01 Outdoor
Unit Heat Exchanger?
Obstacles at Inlet or
Remove Dusts
Remove clogging.
Air Flow to
!o- outlet 01 outdoor unit f-
heat exchanaer.
Outdoor
Unit Heat Is service spacefor Secure service
Excessively
High
Exchanger
~ outdoor unitsufficient? space.
Lot. Discharge
Pressure
LI Correct Fan Speed? ~ Replace fan motor.
Excessively
Low Air Temp.
to Outdoor
.... Short-Circuited
Air to Outdoor Unit? H Remove cause of
shortcCircuijed air.
Unit Heat
Exchanger LI Any Other Heat Load
near Outdoor Unit?
Remove heat
SOurce.
1-10
HITACHI
(1.1.5 Abnormalities of Devices)
Phenomenon Cause
- Check Item :...... Action (Turn OFF
Main Switch)
Excessively
Excessively
Charged
Refrigerant
Non-Condensed
f- Check each Temp.
r- High
Discharge Gas in Cycle r- and Pressure. r- Charge Refrigerant
after Vacuum Pumping.
-
Pressure
Insufficient
Clogging of
Cooling
Operation
- Discharge Piping
Check for Clogging. r- Remove Clogging.
Excessively
~ Low Suction
Failure of
Bypass
Solenoid Valve - Check for Leakage
of Solenoid Valve.
~
Replace Solenoid
Valve.
Pressure Malfunction or
r-
Check Temp. Difference
- Replace 4-Way
-.
IntemalLeakage between Inlet and Valve.
of 4-Way Valve Outlet of 4-Wav Valve.
Gas Leakage
or Insufficient
Refrigerant
Charge - Measure Superheat. f---
Correctly Charge
Refrigerant after Gas
Leakage Check and
Repairing.
Excessivefy
Small Diameter
or Long Piping
SlightOpening
or Cloggingof
- Measure
Field-Suppling Piping. r- Use Specified Pipes.
CheckConnections of
Connec1ors for Ex. Valve
I--
IndoorUnit r- Measure Superheat.
r- in Outdoor Unitand
Ex. Valve IndoorUnit or Reolaeeit.
Cloggingof Replace Strainer for
Check Temp. Difference
IndoorUniV
OutdoorUnit
Strainer
~ between Inlet and
Outlet of Strainer.
r- Outdoor Unit Dr
Indoor Unit.
-. Insufficient
Heating
Operation
"-
Excessively
Low
Suction
Pressure
Cloggingof
Suction Piping
- r-
Check Temp.
Difference of each Pari. ~
Remove Dust.
Is there Only
Insufficient Air 1-+ Obstacle at Inlet or ~ Remove Obstacle.
Flowthrough Outlet of Outdoor Unit?
Outdoor Unit
HeatExchanger
- Is service tipace
for Outdoor Unit
Sufficient? - Secure Sufficient
Service Space.
-
Excessively
Low AirTemp. Check for any
Remove Cause of
through Outdoor
Unit Heat
f---- Short-Circuited Air
Short-Circuited Air.
to Outdoor Unit.
Exchanoer
Defrosting is
Check Thermistor Replace Thenmistor
Insufficiently
Completed
:...... for Defrosting. f---- for Defrosting.
HITACHI 1-11
-
(1.1.5 Abnormalities of Devices)
t Phenomenon I
I
Cause
- Check Item
-
High
. ;to
Discharge
Excessively High Check whether or
~
Pressure
Air Temp. to
IndoorUnnHeal r- not shortcCircuited
air exists.
Remove cause of
short circuited air.
Exchanger
.
Insufficient Excesswely Check refrigerant Correctly charge
Heating
Operation
Charged
Refriaeranl
f- quantity "1). r- refrigerant.
I--
Non-Condensate
Gas in Ref.
Cycle
Clogging of
r-
Check refrigerant
quantity "1).
- Recharge refrigerant
after vacuum pumping.
~
Discharge
Pioina r- Check for clogging.
r- Remove clogging.
.. Excessively
High
Failure of
Bypass
Solenoid Valve - Check for leakage
of solenoid valve. f--
Replace solenoid
valve.
Suction
Pressure
Mallunction
or Internal
Le_geof
4-WavValve - Check temp. difference
at inlet and outlet of
4-way valve.
"-
Replace 4-way
valve.
"
, I'
I .. Indoor Unit Fan Running
is Hilling Casing -, Check it by viewing.
f-
Adjusl position of
fan runner.
,i
,
I
.. Outdoor Unn Propeller
Fan is Hilling Shroud r- Check it by Viewing f-
Adjust Position of
Propeller Fan
~I
Cooling or Faulty Check each Part is
! Heating Installation Tightly Fixed
Tightly Fix it
-
I Operation
I--
..
with Abnormal Liquid Ref. Check refrigerant Correctly Charge
Sound Abnormal Compression quantity "1). f- Refrigerant
Sound from
Compressor vvear or
, Breakage of Replace Compressor
Internal
:1 Como. Parts
:1 Replace Oil Heater
No Heating
d by Oil Heater
Check Resistance or Fuse
I
.. Hamming Sound from
Magnetic Conductor r-
Check Surface of
Contacts
., Replace Magnetic
Switch
"-
Abnormal Vibration by
Cabinets
., Check each Fixing
Screws
Tightly Fix it
Code No.
01
Cateqory
Indoor Unit
Content 01Abnormality
Tripping of Protection Device
Leading Cause
Failure of Fan Motor, Drain Discharge. PCB, Relay.
'"
ec
02 Outdoor Unit Tripping 01 Protection Device Failure of Compressor, Refrigerant Quantity, Inverse Phase.
~
03 Transmission Abnormality between Indoor and Outdoor (or Indoor) Incorrect Wiring. Faiture ot PCB. Tnpping ot Fuse. 0
~ c:
iii
3 ~
04 Inverter Inverter Trip of Ouldoor Unit Failure in Transmission 01PCB lor lnverter.
(Jl
06 Vollage Drop Voltage Drop in Outdoor Unit Voltage Drop. Incorrecl Wiring.
07 Decrease in Discharge Gas Superheat Excessive Refrigerant Charge. Failure of Thermistor, Wiring.
oo g-
0
Ref. Cycle c. g.
08 Increase in Discharge Gas Temperature Insufficient Refrigerant. Failure 01 Thermistor, Wiring. CD
09 Outdoor Unit Tripping of Protection Device Failure 01 Fan Motor PCB. p;I co
."
11 Inlet Air Thermistor
Q:
CD ao
12 Outlet Air Thermistor CD
C.
13 Sensor on c:
Freeze Protection Thermistor Failure 01 Thermistor, Sensor, Connection. @
Indoor Unit
14 Gas Piping Thermistor
10,15-19 Other Thermistor. Sensor
21 High Pressure Sensor
22
:J: 23
Outdoor Air Thermistor
Discharge Gas Thermistor
~o
Sensor on
Failure of Thermistor, Sensor, Connection.
24 Outdoor Unit Evaporating Thermistor
29 Low Pressure Sensor
20,25-28 Other Thermistor, Sensor
-
:J: 31
32
35 System
Incorrect Setting ot Outdoor and Indoor Unit Dip Switches
Abnormal Transmission of Other Indoor Unil
Incorrect Sening in Indoor Unit No.
Incorrect Setting ot Capacity Code.
Failure of Power Supply, PCB in Other Indoor Unit.
Existence of the same Indoor Unit No.
38 Abnormality of Protective Circuit in Outdoor Unit Incorrect Connection to PCB in Outdoor Unit.
30,33,34,36,37,39 Other Abnormality in System -
43 Pressure Ratio Decrease Protection Activating Failure of Compressor, Inverter, Power Supply.
44 Low Pressure Increase Protection Activatinq Overload to 'fndoor on Cooling. High Temperature 01Outdoor Air.
45 High Pressure Increase Protection Activating Overload Operation. Excessive Refrigerant.
Pressure
46 High Pressure Decrease Protection Activating Insufficient Relrigerant.
47 Low Pressure Decrease Protection Activating Vacuum Condition in Cycle Failure of Expansion Valve.
40-42, 48, 49 Other Pressure Abnormality --
51 Thermal Protection Activating Overload Operation.
52 Overcurrent Protection Activating (1) Overload, Overcunent, Locking to Compressor.
53 Inverter Overcurrent Protection Activating (2) Overload, Overcurrent to Inverter.
54 Fin Thermistor Protection Activating Overheating of Inverter. Cooling Fan Stoppage.
50,55-59 Other Abnormality --
~
~
,
co
r\ No
Check for loosenessbetween CN16 Check connections
of PCB(M} and CN20 of PCB(P}. ~ of connector. .t}
"~I__-
No
Check for wire continuitybetween CN16
I of PCB(M) and CN20 of PCB(P}. Disconnected Cable
I
I,
..
s
Is the voltage between 2# and 3# of
CN20 on PCB(P) OV?
No
Faulty PCB(P)
\ ,
Faulty PCB(M)
o
PCB(P)(High Voltage)
peN)
f,
I
I
~
rs 49FE
o
CD
ll, l2, N I ~ I
,'I
I:
"
,I
NOTE:
Above figure shows a separated-board
BBBB I. pc:.,I:CN~ II :CN~ ,
type PCB, some unit has a one-board type
PCB which has the same functions and Ms H2 52H Mo SHi 5 It
devices with the separated-board type.
1-14 HITACHI
Phenomenon Action (Turn OFF
Cause Check Item
f- f- Main Switch)
Faulty
Connection
- Check connections. r- Repair connection.
Fault
I--
Check continuity when
dra'in level is low. I--
Replace float switch
if faulty.
-
Float Switch
Faulty
Check connections. Repair connection.
Connection I--
Check whether or not If cool air discharged,
valve. connector or
connector.
Replace ex. valve,
ooeration. if faultv.
Check PCB by
Faulty Indoor Unit PCB :.- self-checking 1). f- Replace it it faulty.
I,
., ;I
!
HITACHI 1-15
-
Alarm Abnormality of Picking up Phase Signal
Code (RAS-8FS, RAS-8FX, RAS-10FS and RAS-10FX)
ii
I "RUN" light flickers and "ALARM" is indicated on the remote control switch.
I' The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
I * This alarm is indicated when the main power source phase is reversely connected or one phase is
not connected during running of the constant speed compressor.
Yes
Single Phase or Incorrect Connection
of Power Source Phase? '2) > Correctly connect each
phase of power source.
Yes
Is there any excessively voltage
decrease at power source? > Abnormality with
Power Source.
Phenomenon
Activation of
r-
Cause
Check it according to
electrical wiring in
r-
f-
Action (Turn OFF
Main Swach)
--
Paae 1-4, 1-5. Correct Winna
Phase
Sensor in
Outdoor Una ~ Faulty Outdoor Una PCB
r-
Check it by
self-checking '1). -i Replace PCB if
faulty.
NOTES:
*1): Refer to itsrn 1.3.1 - 1.3.4.
II *2): The neon lamp on PCB6 turns ON. However, some units are not equipped with this lamp.
I
"
,
I,
i'
HITACHI
L 1-16
r
Alarm
Activation of Safety Device for Outdoor Unit
Code
j
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
This alarm is indicated when one of safety devices is activated during compressor running (CMC1: ON).
DoesCMC10N
when starting?
Yes
..
No Is LED309 of
PCB2 ON durtng
stan-up and is
LED310 ON for
0.6 seconds?
Yes
..
No Check for any
looseness at CN108
of PCBl and
CN301 of PCB2.
No Looseness
Yes
c:::>
Restart after insening
CN108 or CN301
correctly.
In the voltage
I.,-.~I'-_~~---J
No Loosenessr-_-::-..,.....,...=_ _..,
Faulty PCBl
No Voltage
between PCN308
#5 and PCN301 #5 FaUlty PCB2
380V during LED
309 ON? No Looseness Check for wirtng
connections outside of
..
PCB2.
Is one ot safety
No Check for any Yes Restan after insening
devices still ON?
(No continuity
between Bl and
looseness at
PCN301 and c:::> PCN301 or PCN308
correctly.
B3 of CMC1) PCN308 of PCB2.
Yes
Is the voltage
between #3 of No Voltage Check the wirtng
PCN303 and #5 of ,. ~ connections outside
PCN301 on PC82 outdoor unit PCB.
220V or 240V? L-==:';";;===_--'
YesD
Normal PCB2
Check activation of the following safety devices. Remove the cause after checking.
CD High Pressure Switch (PSH: 30 kg/cm 2G)
HITACHI 1-17
--
In case of RAS-8FS, RAS-8FX, RAS-10FS and RAS-10FX, this alarm is indicated when one of safety
devices is activated during CMC2 is ON in addition to compressor's running.
< > I
No
Is heat load big? 1CMC2 OFF is normal.
.0 Yas
Is LED307 of PCB2
No No Yas Correctly connect
Does CMC2 ON ON and LED30B Checkforlooseness
at starting? ON for 0.6 sec. at
at CNIOB of PCBI
andCN301 of PCB2. 0 CNI 08 and CN301
and restart operation.
starting?
Yes
Yes ~ No Looseness
Check for
looseness at Yes Correctly connect
CN401 of PCB4
and CNI21 of
0 CNI08 and CN301
and restart operation.
,-
PCBt.
No Looseness
t)
Faulty PCBl
Is 220V or 240V applied
between #1 of PCN307' No
and #5 of PCN301 on
PCB2 when LE0307 &
Faulty PCB2
I
LED30B is ON?
U Yes
I No
~
Check wiring
other than PCB2.
Is one of safety
No Yes Correctiy connect
device still ON?(No Checkfor looseness
continuity between
terminals 81 and 83
at PCN301 of PCBI
and CN301 of PCB2. 0 CN301 and CN307
and restart operation.
oICMeI? )
No Yes
Is 380V applied
between #1 of PCN303 Voltage
Check wiring
and #5 of PCN301 on
.
other than PCB2.
PCB2when CMC2 is
ON?
.0 Yes
-,
PCB2 is nonmal.
Check activation of the following safety devices. PCB1: O.U. PCB (Low Voltage)
Remove the cause after checking. PCB2: O.U. PCB (High Voltage)
I <D High Pressure Switch PSH: 30kg/cm 2G PCB4: Power Supply PCB
I
Setting of ORC: 12.1 A for RAS-8FS and RAS-8FX
i 15A for RAS-10FS and RAS-l0FX
1-18 HITACHI
I.
Action (Turn OFF
Phenomenon Cause f- Check Item f- Main Sw~ch)
Excessively Large
Imbalance Among Adjust voltage
r" Compressor Motor
Running Current
f-- Phase at Power Source r- between each phasa.
Excessively High
L. Discharge Pressure r- Check for causes.
Activation of
Overcurrent ... Single Phase Operation f--
Looseness of Screws
for Power Source I- lightly fix screws.
Relay for
Compressor Deterioration of
Replace magnetic
Motor
-
L.. Contact of Magnetic
Switch for Compo
r- contactor.
~. [RAS-SFS]
RAS-SFX
RAS-10FS
f-- Seizure of Compo Bearing Replace compressor.
RAS-10FX
Insulation Failure of Measure insulation
f-o
Compo Motor r--- resistance. I--'- Replace compressor.
Measure current ot
Fault I- comp, motor and f--o Replace overcurrent
check continuity relay when faulty
during stoppage.
L-o FaUlty
Overcurrent Faulty Measure resistance Repair looseness and
Relay Contacting I- by tester. f--o replace connector.
Faulty
Connection I-
Check connections.
r- Repair connections.
Ex. Valve
y Check opening of
ex. Valve. I- Replace Ex. Valve.
-
HITACHI 1-19
i
__ ,.'.--- --c-,- -.,,,- ,-,' --,'x\"
...
Phenomenon Cause
- Check Item
- Action (Tum OFF
Main Switch)
Make good
Excessively High Temp. ~ the ceiling (Heating). f---. circulation.
,.. Air to Indoor Unit Heat
Exchanger Check for short Remove short
f.- circuited air (Heating). f---. circuited air.
Measure diSCharge
Faulty
pressure.
Pressure ~ Check continuity after f---oo Replace it if faulty.
Swijch
decreasinn of nressure.
f.- Faulty High
Pressure Insufficient Measure resistor Repair looseness.
Switch Contacling f---. by tester. f---oo Replace connector.
e I):
Activation of
High Pressure
Switch due to
'"'-
Incorrect
Connection
FaUlty Bypass
- Measure connections. f--o. Repair connections.
Clogging of Discharge
f.- Piping f---. Check for clogging. f---. Remove clogging.
f.- Clogging of Check Valve I- Check for clogging. f---. Replace check valve.
Faulty
Solenoid
Valve
f---. Check Activation
of SVD1.
I- Replace solenoid
coil or CH unit. e t
[FX System]
Le Faulty Insufficient
Contacting f---. Check for connection
at PCNS of PCBl and
I--l Repair looseness.
CH Unij
Incorrect
PCNS of PCB3.
Check for connection
l-I Replace connector.
I-
Connection at connector 20D 1.
H Repair connections.
f,
1-20 HITACHI
I FS SYSTEM I
:(1 Alarm
Abnormal Transmitting between Indoor Units and Outdoor Unit
Code
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when abnormality is maintained for 3 minutes after normal transmnting
between indoor units and outdoor unit, and also abnormality is maintained for 30 seconds after the
micro-computer is automatically reset, or the alarm is indicated when the abnormal transmitting is
maintained for 30 seconds from starting of the outdoor unit.
* Investigate the cause of overcurrent and take necessary action when fuses are melted or the
breaker for the outdoor unit are activated.
Dyes
D
Yes
Is LED2 (green) on Check indoor/outdoor
Faulty PCBl
10 Is LED2 (yellow) on
PCB(M) flickering? PCB 1 flickering? unit wiring or PCB(M).
I No I No
No
Is LED2 (yellow) on Is LED2 (green) on Faulty PCB I
Faulty PCB(M)
l- PCB(M) OFF? PCBION?
Dyes I
..
No
No
Is LEDI (red) or
Check the indoor unit Is LED4 (green) on Faulty PCB I
LEDIOI (red)
transformer. PCB(M) ON?
I
flickering on PCBI?
:-t. Dyes No
HITACHI 1-21
.,
I FSSYSTEM I
Action (Tum OFF
Phenomenon Cause Check Item f-
f- Main Switch)
Measure voltage
Power Failure or No Power Supply f- f- Supply power.
by tester.
Melted Fuse
for Power
Source or
-
.. Short Circuited Wire
to Ground
- Measure insulation
resistance.
- Remove snort circuit
to ground and replace
fuse.
Activation of
Outdoor Unit
Breaker
:... Faulty Camp. Motor
- Measure resistance
between wires and
insulation resistance - Replace camp. and
fuse.
Melted Fuse
for Control
Circuit or
Activation of
r-- Short Circuit between Wires
Measure insulation
resistance.
f-
f-
Remove short circuit
and replace fuse.
Faulty PCB
(Outdoor Unit, ~
r-
Disconnected Wires
to PCB f- Check connections.
- Correctly connect
wires.
~
Indoor Unit) Check it by
~ Faulty PCB I- self-checking *1)
Replace it if faulty.
,
II
,I
Incorrect
r-
Disconnected Wire
InsufficientContacting
- Check continuity
and looseness of
connection screws
f-
Replacing Wires,
Repairing Tightening
SCrews
Ii
I
Wiring *t) ~
,
1
,.r. 1-22 HITACHI
"
1
I FX SYSTEM I
(J Alarm Abnormal Transmitting between Indoor Units,
Code CH Units and Outdoor Unit
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when abnormality is maintained for 3 minutes after normal transmitting
between indoor units and outdoor unit, and also abnormality is maintained for 30 seconds after the
micro-computer is automatically reset, or the alarm is indicated when the abnormal transmitting is
maintained for 30 seconds from starting of the outdoor unit.
* Investigate the cause of overcurrent and take necessary action when fuses are melted or the
breaker for the outdoor unit are activated.
~
Is LED2 (green) on Remove PCNt02
PCBl flickering? of PCBl.
.~. DYes
D
Is LED2 (yellow) Check indoor/CHI
Is LED2 (green) on
on PCB2 (CH) J'L.__' I outdoor unit wiring or
PCB1 flickering?
flickering? PCB(M).
No
No
No
Is LED2 (yellow) on Is LED2 (green) on
Faulty PCB2 (CH)
l- PCB2 (CH) OFF? PCBt ON?
Faulty PCBt
DYes
No
DYes
No
Check the outdoor unil
Faulty PCBt
:".
Is LED2 (yellow) on Check PCB(M)
PCB 1: Outdoor Unit PCB (Low Voltage) PCB(M) flickering?
PCB2: Outdoor Unit PCB (High Voltage)
PCB4: Outdoor Unit PCB (Power Supply)
PCB2(CH): CH Unit PCB (Low Voltage)
Is LED2 (yellow) on FaUlty PCB(M)
PCB(M) OFF?
DYes
Is LED4 (green) on
PCB(M) ON?
DYes
..
No
Check the indoor
power supply and
transformer.
HITACHI 1-23
I FX SYSTEM I
Action (Turn OFF
Phenomenon Cause
r--- Check Item f-e Main Switch)
Measure voltage
Power Failure or No Power Supply I- f-e Supply power.
by tester.
Melted Fuse
for Power
-
.. Short Circuited Wire
to Ground
,..-.
Measure insulation
resistance.
- Remove short circuit
to ground and replace
..
Source or fuse.
Activation of
Outdoor Unit
Breaker
Faulty Compo Motor ,..-.
Measure resistance
between wires and
insulation resistance - Replace comp. and
fuse.
\1
Melted Fuse
for Control
.. Short Circuit between Wires ,..-.
Check for breakage
of insulation.
- Remove short circuit
and replace fuse.
Circuit or
Activation of
Short Circuit of Control
Circuit
,..-.
Measure insulation
resistance.
- Remove short circuit
and replace fuse.
Outdoor Unit
Breaker
.. Faulty Solenoid Coil for
Magnetic Switch for Compo
Motor - Measure resistance
of coil. I-
Replace magnetic
switch and fuse.
Disconnected
Wires
Insufficient
r-
Between Outdoor Unit,
CH Unit and Indoor Unit
- Check continuity of
wires.
-
Replacing wires,
repairing tightening
r-
-
Check for looseness
Contacting or
Incorrect
Connection
... Power Source Wiring
for Outdoor Unit
of Connection screws.
Check terminal Nos.
screws, correct
wiring.
..
(Outdoor Unit,
Indoor Unit '--
Check it by
and CH Unit) Faulty PCB f-I Replace it if faulty.
self-checking 'I)
-- - -
Check continuity Replacing Wires,
Disconnected Wire
and looseness of Repairing lightening
Insufficient Contacting
Incorrect connection screws Screws
\ Wiring 'I)
... Incorrect Wiring Check terminal Nos.
H Correctly Connect
Wires
-
Correctly set unit No.
Incorrect Indoor Unit Address Setting
- Check dip switch, DSW1
on indoor unit PCB.
on indoor unit PCB(M).
Correctly set dip switch,
DSWI.
1-24 HITACHI
I
i Alarm
Abnormal Transmitting between Inverter and Outdoor Unit
Code
(J
I "RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB1.
*This alarm code is indicated when abnormal transmitting between the outdoor unit PCBl and inverter
PCB3 is maintained for 4 minutes.
No
IsLE010l (red) on Disconnect PCN10l
PCB1flickering? of PCB1.
DYes
D
Yes Yes
Check PCB3 and
tt.
IsLE04 (yellow) on IsLE010l (red) on
Check PCB3 10 PCB3 flickering? PCBl flickering? outdoor unit inverter
I No
I No t No
Yes
wirin .
Dyes I No
No
Check the inverter's Is LEOI (red) or
IsLED6 (red) on LED2 (green) Faulty PCBl
power supply and PCB30N? flickering onPCB1?
I
transformer.
Dyes No
HITACHI 1-25
,
Action (Turn OFF
Check Item
~I
Phenomenon Cause f---- f---- Main Switch)
Disconnected
Wires,
Insufficient
Contacting
~
ro-
From Outdoor Unit to
PCB for Inverter I-- Check continuity of
wires.
Check for looseness of
connection screws.
-. Replacing Wires,
Repairing, Tightening
Screws, Incorrect
I
I~ Incorrect t.- Power Source Wiring
f---- I- Wiring.
'ii for Outdoor Unit Check connection No.
,
Connection
~:
j
1
,Ii
'I:1
"
1-26 HITACHI
I
J....
r
,I
Alarm
Excessively Low or High Voltage to Outdoor Unit
Code
This alarm codes is indicated when voltage to the inverter circuit and CB capacitor is insufficient and its
occurrence is three limes in 30 minutes. In the case that the occurrence is smalier than 2 times, retry is
performed.
I Restan operation. I
D
Is the supplyvollege No
220V10% or Check wiring and cable
240V10%. between capacity.
L1 end N phase?
D Ves
;",
:i',
,I
I
-
Isthevoltage over
127V and under
296V. between L1
andN phasedUring
operation?
D Ves
No
Restaned normally
or
Stoppage by high frequency.
Does the voltage Ves
fait during operation
by operation 01
other apparatus?
, No
Frequency can
increase higher
Does LE06 on than 60Hz.
PCB3 ON alter Ves
compressor's
electromagnetic
switch CMCI turns
c:::>
Compressor Faulty PCB3 for Inverter.
on?
, No
stops immediately.
(lower than 20Hz) > Replace it.
,
".~::te
Are CN13 on PCB3
and its wiring
correctly connected
or conductive?
Ves
D
I
I No
~
Correct the connection
and wiring of CN13.
HITACHI 1-27
" Alarm
Decrease of Discharge Gas Superheat
Code
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*In the case that the discharge gas superheat less than 10 deg. at the top of the compressor is
maintained for 1 hours, retry operation is performed. However, the alarm occurs again within two
hours, this alarm code is indicated.
No Position of Thermistor
Is the thermistor on
i top of compressor
good (1-6KQ)?
_I Faulty Thermistor I
'0
j Yes
Is the thermistor
installed correctly
No
}I I Install it correctly. I
on the compressor?
'0 Yes
RAS-5FS RAS-8FS
Heating RAS-5FX RAS-l0FS
Is it in cooling or ....,..,.....,....~_..."._
heating mode when the
alarm has occurred?
)(:=::>1 Heating Operation RAS-8FX
RAS-l0FX
Cooling '0
I Cooling OperaUon
'0 Yes
,I
..
outdoor units. cause of frequent
thermo-ON/OFF.
Is the connector Are the connectors
No (CN103of PCB1)of (CN10l and CN102
Plug the No
connector CN103 the outdoor unit of PCB1) of the Plug the connectors
01 PCBl correcUy. bypass ex. valve outdoor unit heat CNIOI and CNl02
connectedproperly? exchanger's electric of PCBl properly.
expansion valve
connected properly?
..
Dyes
Yes
No Charge correct
Match the Are the refrigerant No refrigerant volume.
refrigerant piping piping and electric Is refrigerant Refer to item 9.1
and electric wiring. wiring matching? correct' char ed? of TC II.
'0 '0
<
Yes Yes
No Perform 5e11-
Plug the
connector properly.
_
No Is the connector on
indoor unit PCB for
ex. valve connected
Is gas leaking?
'0 Yes
>.. checking of the
outdoorunit PCB
(PCB1). Check
properly? the ex. valve.
Repair leaks of gas.
fir! refrigerant.
.,
-'
\
1-28 HITACHI
'I
rf(j
I
Phenomenon I-_~ Cause Check Item
Action (Turn OFF
Main Switch)
\
I
,.. Ref. Cycle is Different from
the Electrical System l-
Check ref. cycle and
electrical system. I- Repair wiring.
I
I
I Overcharged Refrigerant
Correctly charge
I. foe I- Measure pressure. I--- refrigerant.
,
Replace ex. valve
l I-- Faulty Ex. Valve ~ Refer to 1-86. I- if faulty.
f
Decrease of Replace PCB and
I-- Fault ~ check operation. I- Replace PCB illaulty.
Discharge
Gas Faulty PCB
Disconnected
Superheat Repair wiring
1-0 Wires for Ex. I- Check connections. I- connection.
Valve Control
Replace thermistor
Fault I- Measure resistance. I- if faulty.
Faulty
Discharge Incorrect Check mounting Correctly mount
~ Mounting I- state. I- thermistor.
Gas
Thermistor
Remove looseness.
Incorrect
Connection I--- Check connections. I--- replace connector or
repaircConneclions.
HITACHI 1-29
- Alarm
Code
Excessively High Discharge Gas Temperature
at Top of Compressor Chamber
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when the following conditions occurs three times within one hour;
DThe temperature of the thermistor on the top of the compressor is maintained higher than 127"C
for 10 minutes.
or
DThe temperature of the thermistor on the top of the compressor is maintained higher than 140C
for 5 seconds.
Is the thermistor on No
top of compressor
good (l-SKQ)? . .I FaUlty Thermistor Position of Thermistor
See page 3-9
'i \1 Yes forthe thermistor
I
resistance.
.~:
II
Is the thermistor
installed correctly
on the compressor?
No
Installation bad.
~ o
THM5.~"==-~THM7
r
\1
I Yes
Is it in cooling or
heating mode when the
Heating
)(=::>1 . -_ _--=_---,_
Heating Operation
RAS-5FS RAS-8FS
RAS-l0FS
RAS-5FX
I alarm has occurred? RA5-8FX
I, Cooling \1 RAS-l0FX
I Cooling Operation
\1 Yes
No Check the outdoor unit Check the outdoor unit No Perform oolf-
Perform self-
PCB if the compressor PCB to see if the checking of the
checking of the
outdoor unit PCB discharge gas temperature compressor discharge gas . . outdoor unit PCB
(PCB1). is over 127"C. temperature is over 127t. (PCBll.
'I
Remove sudden
Yes .JJ Yes Remove sudden
changes of load
changes of indoor No No like short path of
Is the opening of the Is the opening of the
load (short path, .. outdoor unit bypass discharge air to the
outdoor unit bypass
etc) or short path ex. valve 100%? air intake of the
ex. valve 100%?
of air between outdoor unit, or the
.. \1 Yes
..
outdoor units. Yes cause of frequent
thermo-ON/OFF.
Are the connectors
No (CN101 and CN102 No
Plug the Plugthe connectors
connector CN103 of PCB1) of the CN10l and CN102
of PCBl correctly. outdoor unit heat of PCBl properly.
exchanger's ex. valve
connected properly?
..
Yes
Charge correct
No refrigerant volume.
Is the amount of Refer to item 9.1
refri erant correct? ofTCIi.
\1 Yes Penorm sen-
checking of the
outdoor unit PCB
\1 Yes (PCB1). Check
theex. valve.
Repair leaks of gas.
Recharge refrigerant.
1-30 HITACHI
L
Phenomenon Cause
- Check Item f-
Action (Tum OFF
Main Switch)
r-
Ref. Cycle is Different from
the Electrical System I-
Check ref. cycle and
the electrical system.
- Repair wiring.
Excessively
High
Discharge f.-. Faulty PCB
Fault
Disconnected
f-
Replace PCB and
check operation.
- Replace PCB if
faulty.
r- f- I-
Ref. Leakage
Solenoid Valve valve of faulty.
Fault
- Check resistance
of thermistor. I---
Replace thermistor
if faulty.
.. Faulty
Discharge
Gas
Thermistor
Incorrect
Mounting of
Thermistor - Check mounting
state.
- Correctly mount
thermistor.
Incorrect
Wiring f- Check connections.
- Remove looseness.
replace connectors or
repair connections.
I
I
ii'
I
I:, ,
I,
I
f I
II
I,
, I
I I.!
HITACHI 1-31
I
- ;I'
Alarm
Code
Activation of Protection Device for Outdoor Fan Motor
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
" * This alarm code is indicated when the temperature of the internal thermostat for the outdoor fan
motor is higher than 130"C
, ,I
Doesthe outdoor
fan run?
Yes
..
No
Is continuity present atter
temperature has dropped to
under 83"(; at the intemal
thermostat of the outdoor
fan motor?
No
. .'1 Replace the motor.
.~"
Yes
Is connection bad at the connector
Correct connection.
PCN304 of the outdoor unit PC82
Replace the connector.
or fan motor connector?
.ti l
Phenomenon Cause
- Check Item H Action (Turn OFF
Main SWitch)
Activation of
Internal
Thermostat for I--
Outdoor Unit
Fan Motor ~
FaUlty
Internal I
Fault
Insufficient
-H Check continuity atterfFan
motor temperature
decreases to room temp.
Measure resistance
~
Replace fan motor
if no continuity.
CorrectlLooseness.
Thermostat Contacting by tester. replace connectors.
Incorrect
Connection - Check connections. ~ Repair connections.
1-32 HITACHI
l
Alarm f f Abnormality of Thermistor for Indoor Unit Air Inlet Temperature
Code f f (Air Inlet Thermistor)
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm code is indicated when the thermistor is short-circuited (less than 0.24 kQ) or cut (greater
than 246 kQ) during the cooling or heating operation.
-,---
No
Is it connected to THM3
Connect it.
(intake) of PCB(M).
No
IS resistance of THM3
between 0.241<Q and _I Faulty Thermistor I
246kQ?
~: IndoorUnit
Faulty PCB(M)
"----J Inlet Thermistor
Faulty
Intake Air 1-
r.f Fault Check resistance.
Replace thermistor
if faulty.
Thermistor
4 IncorrectConnection Check connection.
Repair wiring and
connections.
Replace PCB ,f
Faulty PCB Replace PCB.
faulty.
90
82
80
70
1\
'\ 61
60
Thermistor 50
1\
46
Resistance 40
-,
(KQ) ~5
30
20
K 2Q5
~ ~5 10
<;
10 ~ 53 3.6
2.5
a-15 -10 -5 a 5 1: 15 20 25 30 35 40 45 50 55 60
Ambient Temperature (t)
HITACHI 1-33
L
Alarm
Code
Abnormality of Thermistor for Indoor Unit
Discharge Air Temperature (Air Outlet Thermistor)
1
I
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm code is indicated when the thermistor is short-circuited (less than 0.24 kQ) or cut (greater
than 246 k Q) during the heating operation.
Is thethermistor connected No
10THM4 of PCB(M)? . ., Correctly Connecl it. 1
\1 Ves
Is resistance between No
0.24 and 246KQ?
. .r Faulty Thermistor
\1 Ves Refer topage 1-33. Indoor Unit
Air Outlet
I Foully PCB(M) I Thermistor
(THM4)
In Case of
4-Way Cassette
~i Is thethermistor connected
to THM5 of PCB(M)? "I
No
Correctly Connect it. I
"I
I
I,
[i \1 ves
No
Is resistance between
I' " FaultyThermistor
and 246K Q?
II 0.24
\1 Yes Refer topage 1-33. Freeze Protection
I Faulty PCB(M) I Thermistor
(THM5) In Case of 4-Way Cassette
*This alarm code is indicated when the thermistor is short-circuited (less than 0.24 kQ) or cut (greater
than 246 kQ) during the cooling or heating operation. The system is automatically restarted when
,t
the fault is removed.
\
I
I Is it connected to THM7
of PCB(M)?
Connect it.
I No
Is resistance of THM7
between 0.24k Q and _I Faulty Thermistor I
246kQ?
Refer to page 1-33.
Faulty PCB(M)
()
HITACHI 1-35
I
~
Alarm
Abnormality of High Pressure Sensor for Outdoor Unit
Code
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm is indicated when the pressure sensor decreases lower than 0.1 V or increases higher
than 4.9V during running
No
Is the connection CN117
of the outdoor unit PCB2
>1 Connect correctly.
I
bad?
...
No
I
No
Dyes
PCB2? PCB4100se?
Dyes No
Yes
Clogged Check Joint? Replace check joint.
I No
Abnormality of High
Pressure Sensor. I Faulty PCB21 I Check PCB41
"I
Phenomenon Cause
- Check Item
- Action (Turn OFF
Main SWitch)
Check output ReplacepPressure
FaUlty High
Pressure f-
rJ Fault
voltaae is correct. sensor if faulty
Indicated
Pressure Value
is Excessively
High or Low
Malfunction of Pressure
Sensor due to Faulty
Check Joint - Check for clogging
of check joint.
- Replace
check joint.
HITACHI
r Alarm Abnormality of Thermistor for Outdoor Air Temperature
Code (Outdoor Unit Ambient Thermistor)
'} "RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is aaernately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm code is indicated when the thermistor is short-circuited (less than 0.2 kQ) or cut (greater
than 500 kQ) during running. However, this alarm occurs during test running mode only. In the
case that the thermistor is abnormal during running, operation continues based on the assumption
that the outdoor temperature, is 6 "C.
No
Is it connected to
CN120 (Ta) of PCB1?
_I Correctly connect it. I
No
Is resiStance of THM2
between O.2kQ and _I FaUlty Thermistor'
500kQ? Reter to page 1-33.
Faulty
Thermistor for
I--
r1 Fault Check resistance.
Replace thermistor
if faulty. I
Outdoor Unit
Ambient y Incorrect Connection Check wiring to PCB.
Repair wiring and
connections.
Replace PCB and Replace PCB if
Faulty PCB
check operation. faulty.
HITACHI 1-37
t
Alarm Abnormality of Thermistor for Discharge Gas
Code Temperature on Top of Compressor Chamber
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm cede is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm code is indicated when the thermistor is short-circuited (less than 4 kQ) or cut (greater
than 8,300 kQ) during running.
If abnormality with the thermistor is found, check all the thermistors as shown below.
No
Is the setting of DSW2
on PCBt right. _I Set DSW20n pCBt1
No
,
_I Connect correctly. I ,
:[11
'i.':
Resistance .'1,., ,
ofThermistor
(KQ)
100
1\1 r
iI
Is resistance of THM5
& THM7 between 4K Q
and 8300KQ?
Faulty Thermistor. I
o .. .
so
K ~2S 32
100 IZJ 150
I
r
,I
AmbientTemperature eC)
~
Faulty PCBl
Position of Thermistor
:0 ~ 0
THMS
I
=
r
1HM7
eti l
RAS-5FS RAS-BFS ,I
RAS-5FX RAS-tOFS I
RAS-BFX
.il RAS-tOFX
I
;1
I
Faulty
Discharge Gas I--
rl Fault Check resistance.
Replace thermistor
if faulty.
Two evaporating thermistors during the heating operation are attached to the upper heat
exchanger (for liquid) and the lower heat exchanger (for liquid). If one of the two is faulty, this alarm
is indicated. Therefore, if this alarm occurs check two thermistors at the same time. The position
is indicated below.
*This alarm code is indicated when the thermistor is short-circuited (less than 0.2 kQ) or cut (greater
than 500 kQ) during running.
= . ; = ~THMl
THMl
-==..r~
THM3 I "'"" THM3
o 00
( ;
roo
./
.
No
Ismsistance ofTHM 1
or THM3 between O.2k 0 . , Fau!ty Thermistor I
and saOkO?
Regarding the thermistor characteristics, refer to page 1-33.
Faulty PCB1
Phenomenon
Faulty
Thermistor for r-I
Cause
Fault
- Check Item
Check resistance.
r--- Action (Turn OFF
Main SWitch)
Replace thermistor
if faulty:
Evaporating
Temperature
duJino Heatino
-y Incorrect Connection Check wiring to PCB. Repair wiring and
connections.
HITACHI 1-39
.-
I
Alarm Abnormality of Low Pressure Sensor
Code (Outdoor Unit)
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when the pressure sensor voltage decreases lower than 0.1 V or increases
higher than 4.9V during running.
No
Is the connection CN111
of the outdoor unit PCB2
>1 Connect it correctly.
I
~i
mated loose?
No
...
Ii
:1 Is 5 VDC applied across No Is 12 VDC applied across Ves
#1 and #3 of the connector #3 and #4 of the connector
CN111 of the outdoor circuit CN121 of the outdoor unit >1 Faulty PCB2
board PCB2?
D Ves
PCB2?
I
No .~
Is voltage under 0.1 VDC Is the connector CN121 of
or over 4.9 VDC across #2 the outdoor unlt PCB2 or Ves
and #3 of the connector
CN111 of the outdoor circuit
board PCB2?
the connector CN401 of the
power supply circuit board
PCB4 mated loose?
I
>1 Connect it correctly.
No
Yes
I Replace the check joint. I
Faulty High
Pressure
r1 Fault
Check output
voltaoe is correct.
Replace pressure
sensor if faUlty.
IndIcated
Pressure Value Malfunction of Pressure Check for clogging ReplacecCh
is Excessively Sensor due to Faulty ~ of check joint. f---oo eck joint.
Hinh or Low Check Joint
1-40 HITACHI ,I
.....
I
r
,
I FX SYSTEM I
} Alarm
Incorrect Wiring Connection
Code
';RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoorunit PCB.
* This alarm is indicated when two or more CH units exist between outdoorunit and indoor unit in the
operating line, caused by incorrect wiring.
*This alarm is indicated when PCB1 for FS series outdoorunit is mountedby mistake.
No
Is the operating line Correct the wiring.
wiring correct?
Dyes
No
Is the PCBl for FX Replace the PCB1.
system?
Dyes
No
Is the PCB1 normal?
ryes
>1 Check the PCB of CH unit.
I
(CORRECT) (INCORRECT)
To No.1, 2 To No.1, 2
0ITB2 ofTB2
,
HITACHI 1-41
L ..
r
Alarm
Code
='
_, ff
Incorrect Capacity Setting or Combined Capacity
between Indoor Units and Outdoor Unit
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm is indicated when the capacity setting dip switch, DSW2 on the outdoor unit PCB, PCB1
is not set(all the settings from #1 to #3 are ON or OFF) .
. * This alarm is indicated when the capacity setting dip switch, DSW3 on the outdoor unit PCB, PCB(M)
is not set(all the settings from #1 to #4 are ON or OFF).
* This alarm is indicated when the total indoor unit capacity is smaller than 50% or greater than 130%
of the combined outdoor unit capacity.
,
Are #1-#4 of DSW3 No Set the capacityfor PCB(M). (If even
, on the indoor unit one unit is undefined in the system,
"
~! PCB(M) set correctly? the alarm code will be indicated.)
'.~
j
,",
,
I
,(
Phenomenon Cause
Checkcombination of
indoor units and
f-
f-
Action (Turn OFF
Main SWitch)
Combination
Combined Indoor Unit
Outdoor Unit Model
Total Q'ty Total Capacity (HP)
RAS-5FS, RAS-5FX 2.5 6.5
RAS-8FS, RAS-8FX 2-8 sets 4-10
RAS-l0FS,RAS-l0FX 5-13
1-42 HITACHI
,,'
r
Alarm
Abnormality in Transmitting of Other Indoor Units
Code
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm code is indicated on the remote control switch of an other indoor unit when no
transmitting data is issued from a malfunctioning indoor unit or CH unit for more than 60 minutes after
receiving transmitting data from that indoor unit.
Yes Ves
Is there any indoor Is the connectorCN2 on Plugthe connectorproperly
unit with indication
of alarmcode 03?
PCB(M) of indoor unit or
PCB2 of CH unit loose? c=> '--_---'-__--'
and restartoperation.
Yes
Is there any indoor Is LED2 (yellow) Check the wires between
unitwhose lamp is not flickering on the PCBof the indoor unit, CH unitand
lit or whoseLCD is indoorunit or CH unit? outdoorunit.
indicating nothing?
Yes
Yes
Check connections of the
PCB of indoor unit or CH
Checkthe powersource,
unit. or connectorCNI.
fuse and transformer of
the indoor unil or CH unit.
Faullyindoorunit PCB
or CH unit PCB.
Phenomenon Cause
r- Check Item
- Action (Turn OFF
Main Switch)
- Abnormal Transmitting
Indoor Unit-Outdoor Unit
OutdoorUnit-+lndoor Unit - Check indoor unit
showing alarm code
"03".
r- Take action according
to Pages 1-21 to 1-24.
Abnormal
Transmitting
lrom Other
Incorrect Power Supply
(to Indoor Unit or CH Unit "I)
- Check indoorunit
showingno light ON on
remote control switch.
f----
Take action according
10 Page 1-6.
-
Units If all indoor unit show
alarm code 32. check
Replace PCB il
L.e Faulty Indoor Unit PCB
or CH Unit PCB
r- PCB by self-checking
mode for all indoor unit
faulty.
or CH unit.
"I): This abnormality is indicated on an indoor unit which is normal, since this is due to abnormality
of transmitting of the indoor units or power source abnormality in the same refrigeration cycle
and electrical system. If the power source is abnormal, abnormality can not be indicated by its
indoor unit. so, this alarm is indicated on the remote control switch of other indoor unit.
"2): The alarm code "32" would be indicated when the operation is started within 1 minute after
turning ON of indoor unit or CH unit while outdoor unit is live.
I HITACHI 1-43
l ,
!.Ioo
r
Alarm
Incorrect Indoor Unit No. Setting
Code
~I
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm code is indicated 10 minutes after power is supplied to the outdoor unit when the indoor
unit No. connected to the outdoor unit is duplicated by setting of DSW1.
(1)The following are indicated for 10 minutes after power supply to the outdoor unit.
1) The following is repeatedly indicated when NO.1 indoor unit setting is duplicated
om~m-Om~0
2) The following is repeatedly indicated when NO.2 indoor unit setting is duplicated
om~m OQ]~Q]
3) The following is repeatedly indicated when NO.3 indoor unit setting is duplicated
. om~m OQ]~G
13) The following is repeatedly indicated when NO.D indoor unit setting is duplicated
,r
I
15) The following is repeatedly indicated when NO.F indoor unit setting is duplicated
. OQ] ~Q] OQ] Q]~
(2)After 10 minutes, r35J flickers. This r35J is also flickered on the remote control switch.
.1
i Outdoor Unit PCB----- Jr:~~~~~~~~
,. (PCB1: Control) ':ott I!!II
0_ _ ,
c'ir~SJClD
~ _ 0
,= 5"."""" =" ~ I
EilWlE!JBC3 c::J =
-E::::::::J c:::J CJ
-0 c::::::Jc::Jc:::1
1c:=.
==~ ~dD ""'""1--_ _---7-Segment
-~ = III
~
o I~OO~o(
_ _-lO'ho tH r=,
000 ~
(PCB2: Power Supply) O~ L-J:
oUlllJ
c::Ji
( I., I _~DCJ
I
1-44 HITACHI
Alarm Abnormality of Picking up Circuit for Protection
Code (Outdoor Unit)
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm is indicated when AC 220V or 240V is supplied to voltage between PCN303 (ARM1 or
ARM2) and terminal 5# of PCN301 on PCB2 in the outdoor unit during stoppage.
~ Yes
PCB2is normal
============:::> Checkwiring
connection of other
than PCB2. '2)
EI.
I
I Phenomenon Cause ~ Check Item ~
Action (Turn OFF
Main Switch)
Perform self-checking
Faulty PCB Replace PCB.
for outdoor unitPCB.
I *1): Refer to Item 1.3.1.
*2): Check wiring system connecting to PCN303 on PCB2.
I
,
..
~;'
HITACHI 1-45
L
Alarm
Activation to Protect System from Low Compression Ratio
Code
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm code is indicated when a compression ralio, e = /Pd /(Ps + 1.03) is calculated from a
discharge pressure(kglcm 2G) and suction pressure(kglcm 2G) and the condition lower than
e = 1.8 occurs more than 3 times including 3 in one hour.
No
DYes
> ~I Check the inverter.
.'
No
Dyes
> ~I
Check the compressor and
power cable.
";''''
>1
Yes
I No
> Replace the four-way valve if
defective.
No
il Dyes
I
I
(
Phenomenon
-
Cause
Check inverter.
- Action (Turn OFF
Main Switch)
- Compressor is not
Operating
r--
Check compressor.
Replace 4-way
Excessively
fo- Position of 4-Way Valve temp. of 4-way valve. valve if faulty.
Low - Checkconnector for
Replace sensor if
Compression
Ratio
fo-
Abnormality of High or
Low Pressure Sensor r--- PCB, power source and
pressure indication.
"- faulty.
f0-
Excessively Low Indoor
Intake Air Temperature
r---
Check indoor unitand
outdoor unitair temp.
thermistor. - Replace thermistor
if faUlty.
~
Leakage from Solenoid
Valve: SVA Outdoor Unit or
SVD1, SVD2 of CH Unrt
r--- Check refrigerant
leakage.
- Replace SVA or CH
unit if leaking.
1-46 HITACHI
r
I
Alarm
Code
1-'f uf Activation to Protect System from Excessively
High Suction Pressure
II ,
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoorunit PCB.
*This alarm code is indicated when the compressor is operated underthe conditions higher than
9 kg/cm2G of suction pressure and its occurrence is more than 3 times including 3 in one hour.
Yes
Is there a leak in the solenoid
valve SVA? I
> Replace the solenoid vaive SVA
if defective.
<
r ),
Yes
t
Is the four-way vaive set halfway?
11:_
defective.
No
I
No
Dyes
) ~
Replace the low-pressure sensor
if defective.
Excessively
High Suction
Abnormal Suction
Pressure Sensor f---
Check connectors of
PCB and power source. r- Replace sensor if
faulty.
Pressure
Excessively High Indoor Check indoor unit and Replace thermistor
I-- Unit and OutdoorUnit f--- outdoor unit airtemp. f- if faulty.
Air Temoerature thermistor.
f:)
HITACHI
L 1-47
Alarm Activation to Protect System from Excessively
Code High Discharge Pressure
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm code is indicated when the compressor is operated under the conditions higher than
27 kg/cm2G of discharge pressure (in case of frequency 20 to 30Hz, Pd is higher than
24 kg/cm2G) and its occurrence is more than 3 times including 3 in one hour.
Yes
Is there a leak in the solenoid
valves SVA or S:.:.V;B?;.-'
No
/ I
> Replacethe solenoid valve SVA
or SVB if faulty.
N~heck
I
Are electric wiring and refrigerant
piping between the indoor and
the outdoor electronic expansion va:'::::::::n:xpansion valves illaully.
I
Yes
>I -=
Correctly connect it.
_
outdoor unit incorrectly connected?
,
I
'I
~
Full Open of Solenoid Valve
SVD1 (CH Unit for FX)
- Check solenoidvalve
SVD1 open in heating.
- Replace coil or
CH unit if faulty.
HITACHI
,I,i'I
"~I.
1-48
J
r
Alarm Activation to Protect System from Excessively Low Discharge
Code Pressure (for Protection of Refrigerant Shortage)
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
*This alarm is indicated when the discharge pressure is decreased due to insufficient refrigerant
charge. Refer to the figure below.
* This alarm is indicated when the discharge gas superheat at the top of the compressor is higher than
80 deg. during running and outdoor unit expansion valve: MV1 or bypass expansion valve: MVB is
fully opened and its state is maintained for more 25 minutes.
(kg/cnfG) (V)
3 0.9
Voltage between
Discharge #2 and#3ofCN117
0.6
o 26
Outdoor AirTemperature ('C)
No
Is the discharge pressure
Is the amount of refrigerant Correctlycharge
indicated on outdoorunit
correct? refrigerant.
PCB in the alarmregion? - L......:.=::'::"-_.....J
No
Is the connectorCN117of
outdoorunit PCB1 loose?
Ves
Ves
Is the high-pressuresensor
pipeclogged? c::::::> I Remove clogging.
Is voltagebetween #1 and
#3 of the connector CN117 Replace the
of outdoorunit PCB1 12V. high-pressure sensor.
and voltage between#2 and
#3 in the alarm fa ion?
No
Check the outdoor unit
PCB1 by self-checking.
Replace it if faulty.
HITACHI 1-49
L
Alarm Activation to Protect System from Excessively Low Suction
Code Pressure (Protection from Vacuum Operation)
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when a suction pressure is lower than 0.2 kg/cm2G for over 10 minutes and
its state occurs more than 3 times including 3 in one hour.
No
DYes
~I Correctly charge refrigerant.
No
DYes
) ~I Open the stop valve.
< Is refrigerantleaking? )1
Yes
t No
Yes Check connection of the connectors
Are the electronicex. valves fully
closed and locked? > and the circuit board. Replace the
electronic ex. valves if faUlty.
No
,.
I Checkthe indoor ex.valveduring cooling
and theoutdoor ex.valve during heating.
I.
l: Phenomenon Cause r- Check Item
H Action (Turn OFF
Main Switch)
-
(in Vacuum)
r-
IncorrectConnection
betweenIndoor Unitand
Outdoor Unit - Check electrical
system end ref. cycle.
Correctly connect
between indoor unit
and outdoorunit.
I
I
I
I HITACHI
,I 1-50
w.
r Alarm
Code
Protection Activation by Electronic Thermal Relay for Inverter
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when the electronic thermal relay for the inverter is activated 3 times including
3 in 30 minutes. Retry operation is performed up to the occurrence of 2 times.
conditions: Inverter current is 105% of the rated current (14A), <D continuously for,30 seconds
or@the accumulated time reaches 3.5 minutes in 10 minutes.
In this case, LEDI and LED3 on the inverter control PCB flicker.
~
current? Is discharge pressure
high?
No
Smallerthan Check pressure and
activationcurrent. refrigeration cycle.
t
Check for clogging of
the heat exchanger.
.(J Yes
No
Check the diode module Replace the diode module.
(see Note 2').
DYes
No
Check the inverter The inverter circuit board
circuit board (see Note 3'). is faulty. Replace it.
L.:=======:J Yes
NOTE:
'1): As for the checking method for the transmeter for picking up current, refer to page 1-94.
*2): As for the checking method for diode module, refer to page 1-93.
*3): As for the checking of inverter components, refer to page 1-91 regarding electrical discharge.
) *4): Operate the unit by connecting connectors, CN1? and CN18 on PCB for inverter, PCB3. If not,
the power transistor will be damaged. Refer to page 1-54.
HITACHI 1-51
r
Alarm Protection Activation Against Instantaneous
Code Overcurrent of Inverter (i)
(
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when the instantaneous overcurrent tripping occurs 3 times in 30 minutes
including 3. Retry operation is performed up to the occurrence of 2 times.
conditions: CD Inverter current is 150% of the rated current (14A).
Inverter current is OA when the compressor is running.
In this case, LED3 on the inverter control PCB flickers.
ij
(see Note 4') to OFF and restart.
Does it trip?
/l trips after Ittrips in (see Note 5')
10 sec. from Isthere any cause of Check the
compressor 10 sec. from .Yes Ittrips. instantaneous voltage compressor.
compressor
start. start. decrease? ' '''
,
[1 es Check the power
~'
Yes
L'::==============:>I Replace the inverter
circuit board.
Is the compressor Il is larger than aetlvation current. Check the
running current right?
compressor.
No No.
It is smaller than activation current.
No
No
r;:====~....> Replace the inverter
circuit board.
II
NOTE:
'i 1): As for the checking method for the diode module, refer to page 1-93.
"
;~ 2): As for the checking method for power transistor, refer to page 1-92.
,"
3): As for the checking of inverter components, refer to page 1-91 regarding electrical discharge.
4*): Operate the unit by connecting connectors, CN1? and CN18 on PCB for inverter, PCB3. If not,
the power transistor will be damaged. Refer to page 1-54.
5): Turn OFF the No.1 switch of the dip switch DS21 on PCB3 when restarting with disconnecting the
terminals of the compressor. Refer to Technical Bulletin No. SG-94011A for detail.
1-52 HITACHI
Alarm Protection Activation Against Instantaneous
Code Overcurrent of Inverter (2)
II' J
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when the instantaneous overcurrent tripping occurs 3 times in 30 minutes
including 3. Retry operation is performed up to the occurrence of 2 times.
Conditions: Abnormal Current to the Power Transistor such Short Circuited or Grounded
In this case, LED2 on the inverter control PCB flickers.
D
...
Yes II tripes.
Faulty Good
Checkthe inverter Replacethe power
Checkthe powertransistor
(see Note 1").
circuit board
~ transistor.
I
(see Note 2").
Good
Faulty
Replace the power
~ transistor andinverter
circuit board.
NOTE:
~:
I
.. 1"): As for the checking method for the power transistor, refer to page 1-92.
2*): As for the checking of inverter components, refer to page 1-91 regarding electrical discharge.
3*): Operate the unit by connecting connectors, CN17 and CN18 on PCB for inverter, PCB3. If not,
the power transistor will be damaged. Refer to page 1-54.
4*): Turn OFF the No.1 switch of the dip switch DS21 on PCB3 when restarting with disconnecting the
I terminals of the compressor. Refer to Technical Bulletin No. SG-94011A for detail.
I
I
r
I
I
I
I
I
~:, }
HITACHI 1-53
Additional Checking Method for Alarms 51, 52 and 53
CTU CTV
,I
'I
:,'
+0
CTu
To Terminal U of
Compressor
+
'To Terminal Vof
Compressor
To Terminal W of
Compressor /
\
IGBT Power Transistor
CTv
1-54 HITACHI
1111'11...
(2) Checking Method 2: Checking Voltage of Current Sensor
Measure the voltage between two pins of connector CN8 on PCB 3 connected to the current
sensors, CTu and CTv, as shown below.
Note
Measure the voltage by connecting cord into connector, CN8 when the power to the outdoor unit is
ON and the compressor is stopping.
CD No.8 Pin No.1 Pin 151V If the result is not good, check
the item in Table 1.2.
NO.8 Pin NO.3 Pin -151V If the result is not good. check
the item in Table 1.2.
@ No.8 Pin NO.5 Pin -O.5-+0.5V If the result is not good.
replace CTu.
@ NO.8 Pin NO.6 Pin -O.5-+0.5V If the result is not good.'
replace CTv.
Measure the voltage at the connector pins of the PCB3 after removing rod of CN8 as shown in Table 1.2
after the power to the outdoor unit is ON and the compressor is stopping.
Measuring Position
--~ Red Terminal (+) of Tester
PC83
CN9
R~DggeD4 D
- [i]+-'~-<:==C=:J
DCNI7 LED3 .LEDI IQJ
IQI
DCNIS ~ -, a> IQJ
:z:
DCNIS [ D J U IQI
~/ IQJ
LEDG IQI
0
a> rg I I
~
DCNI3 CN3 CN I
Dc=J Black Terminal (-) of Tester
~; )
HITACHI 1-55
r
Ctf
Alarm
Code -' ., Abnormality or Protection Activation
of Fin Thermistor for Inverter (
"RUN" light flickers and "ALARM" is indicated on the remote control switch.
The unit No. and alarm code is alternately indicated on the set temperature section, or the unit No.
and alarm code are indicated on the display of the outdoor unit PCB.
* This alarm is indicated when abnormality with the fin thermistor occurs 3 times in 30 minutes
including 3. Retry operation is performed up to the occurrence of 2 times.
Conditions: Activates at the radiation fin temperature of approximately 85"C
* This alarm code is indicated when the thermistor is short-circuited (less than 20 k Q) or cut (greater
than 2MQ) during the cooling or heating operation. In this case, LED1 on the inverter control PCB
flickers.
n
Disconnect the connector CN9
on the inverter circuit board and
Connector
CN9
Black
Black
/
.~::
measure resistance across the
lines of the plug. Is it between 1-.......-1 Measuring
20 kQ and 2 MQ"'?'-- J
-----..J Range
No
\ /
The thermistor
o
is defective. Measuring
Replace it. Range
see below for fhermistor
resistance vs. temperature.
Is resistance over 1 k Q
across the lines of the
The thermistor
is normal. > socket of theconnector
CN9 on the inverter
circuit board?
Yes
I I
l Check for clogging of the heat exchanger.
n
100
i 100
.1
\
Resistance
of Thermistor
(KO) 100
I Check the fan motor. I
..K-
1'.2 8. 31
I,
o 2S::N 100 120 150
"1:'._
c:::.:J
~''.!I: >In.
>toO'l
\ :' = I
:l'r.!'
~ .,. JI",O!',
!]JWlv'~ AlB
.... .
/8
failure occurs will be displayed.
I0 I
Check Mode
EC9 Indication will delay as transmission between the remote control
switch and indoor unit takes about 10 seconds.
1
Press for more
_ All data may be displayed as "FF" or "-I", These transient
data produced temporarily by software do not affect device
than 3 seconds.
functions at all. (The alarm code may also be indicated as "FF;.)
, ..
Unit Number and Alarm
., ---- - [Allarm code identifying the last fault that has occured in the
Code Displayed indicated unit.
On
IIU 0'2
._. __ . __ .. __ .
r Unit number of connected unit or unit number for which check-
"-- ing mode was selected previously.
Within 7 seconds 1
After
(A) to check another
7 seconds
unit r- Forward : Press the A switch to rise
from Al to A2 to A3 ,,'
[ilill l-
Check Mode 1 Backward : Press the v switch to descend
(See 1-58 for details.) from AF to AE to Ad .. ,
To view the previous indication
. I V TEMP Q
I I ~ TEMP /\
I
Will I
Press
I
Press
t. ..
Unit Number and Alarm
8] CHECK
Press for more
than 3 seconds.
After
7 seconds
..
Will
Check Mode 2
(See 1-61 for details.)
I ' '
, .. .J'
Press
u release Check Mode 2.
Check Mode 1 cannot be released
Check Mode Released even if you press the CHECK switch.
) C,OCK
HITACHI 1-57
(1) Contents of Check Mode 1
The next indication is shown by pressing 1\ the part of "TEMP" switch. If the v part of "TEMP" switch is pressed the previous ( 1
indication is shown.
( Temperature Indication)
r----------- Indication of Category Code
Indication of Temperuture, etc
I -,
1
Indoor Unit Temp.
Selting IC)
I aL :I I CC
" I -1 Normal .. Temperature displayed
2
Indoor Unit
Intake Air Temp.
em I :0' I
DC L '-f
-1 Abnormal
(Thermistor Open-circuited or
L-_-' PCB Defected)
(Thermistor Short-circuited or
l
Jl
~_
at Thermistor (C) L-_-' PCB Defected)
J
See Nt.3.1 Self-Checking of
PCB's using Remote Control
fndoor Unit Switch" in pages 1-78-79.
O:t [TI]
[TIJ
3 Discharge Air Temp.
:t:t
at Thermistor (' C) (NOTE 1) During transient period such as starting time. etc.,
...... may be indicated for a limited time.
(NOTE 2) The setting " bl " indicates cooling or heating "
Pipe Temp. eC)
I
The indication of ..... is normally indicated.
6
Outdoor Unit Ambient
Air Temp. eC) !"-I[JQJ
DO us
..
Indoor Unit Heat
Temp. eC) ::
".,
Outdoor Unit
8 Evaporating Temp.
[M]
DO I '-f'-
":r I
during Heating eC)
O:t I - -
I
g Control Information
eli] I
control switch. This does not have any specific
meaning.
Camp. Chamber eC)
)
(During two compressors
(ex.) 123'C - II
to next page
C :, operation, average temperature
Flickering of two compressors
is indicated.)
I'
1-58 HITACHI
1
( Indication on Micro-Computer Input/Output ) Oarl<
li:JJl lCIl l!iIJ em , lD:!l
I Micro Computer
~UW;Ti ~;, :~~
.. IT]] I
11 ! Input/Output in
jlndoor Unit
!.. I I ~ I VMS
Micro-Computer
12 Input/Output in
Outdoor Unit
[ll]
!..!.. I -- I
I
Oarl<
J
Symbols w~h a I.tt.r Y are r.lays on PCB
J
Temperature, Stoppage of H.ating Operation due to High
Outdocr Air Temperature (NOTE 4)
08 Compressor Quantity Changeover, Stoppage
09 Demand of 4-Way Valv. Chang.ov., Stoppage
10 D.mand, Enforced Stoppage
,.
( Abnormality Occurrence Counter ) 11 Retry due to Compressor Ratio Decrease
12 A.try due to Low P,.ss-u-'. ...,-In-c-'.-o-s-.--------I
..
13 Aetry due to High Pressure Increase
14
Abnormality
Occurrence Times IT] I
!.. I
I
!..I I t-- 15 Aetry due to AbnonnaJ Low Pressure of High Discharg.
Gas Temperature
16 Retrydue to Decreaseof Discharg. Gas Superheat
17 Retrydue to Inverter Tripping
Instantaneus Power 18 Retry due to Voltage 0 acrease
ru
.. [ll]
Failure Occurrence
15
Times in Indoor
Unit
CC I !..I !..I f-- 19 Other A.try (Expansio n Valv. Op.ning Chang. Protection,
Abnormal Transmitting betwn Invert.r end Outdoor Unit)
20 Operaticn Mod. Chon g.ov., of Indoor Unit (NOTE 3)
[fl] I !..I!../j
,-", I f - Thermo-ON: A condition that an indoor unit is
..
18 between Remote
Control Switch and C :' requesting compressor to operate.
Indoor Unit Thermc-Off": A condition that an indoor unit is not
requesting compressor to operate.
(NOTE 3) In the FX system, "20 will be indicated at the
indoor unit operat ion changeover, and the unit will
automatically restart by the Th.,mo-oN.
17
Abnormality
Occurrence Times
on Inverter
I C I uis
,..,"t -
!.. !..II
I
In the FS system "20" will be indicated at the
difference mode between indoor units.
(NOTE 4) jn the automatic CoollH.at operation of FX system,
20" will be indicated at the stoppage of cooling
operation due to Iow outdoor air temp. or of heat
operation due to high outdoor air temp.
(A.f.r to chapter 4.2.5)
(
- ~
HITACHI 1-59
( Compressor Pressure/Frequency Indication )
(
Discharge
19 Pressure (High)
(kg/cm'G)
[]i]]
/II I ":II
11...1
Suction
20 Pressure (low)
I
", II I to','to', I
I ;;C
(kg/cm'G)
22
Operation
Frequency (Hz) I /to'Ito'' I I to', to'I The total frequency
compressors are running.
is indicated when two
.~
( Indoor Unit Capacity Indication )
23
Indoor Unit
Capacity I
" ,-, I
d : 11 ,-,D
Indication
,-, 1-' ,
Factor Indoor Unit Capacity
,-,,~ x 8 Iff'
Indoor Unit
24 Expansion Valve
Opening ('!o)
IT] I to:I"u I
'- I
Outdoor Unit
25 Expansion Valve MVI
Opening (%)
[Ill
L.I... I sDDI
Outdoor Unit
26 Expansion Valve MV2
Opening (%) L" I .sDDI.s
[TIJ
Outdoor Unit
27 Expansion Valve MVB []]]
'- I I '-,,,"u I
Opening ('!o)
[fJJ
I.
28
Compressor Running
Current (A) I I
I '-_'T
sc: I The total current is indicated when
compressors are running .
t\"IO
,----~--
.f.. Returns to Temperature Indication
,I
( Temperature Indication)
1-60 HITACHI
"11 \
l!l. J
(2) Contents of Check Mode 2
The latest data of the first three indoor units only connected serially are indicated when more than three indoor units are
J connected to one remote control switch.
By pressing the 1\ part of "TEMP" switch, the next display is indicated. If the v part of "TEMP- switch is pressed, the previous
display is indicated.
Indoor Unit
1 Intake Air Temp. [i]1:l:l1
f' .s '-
-1 Normal , ......Tempera ture displayed
at Thermistor rC)
_. I (Themistor
Open-circuited or PCB Defected)
Indoor Unit
-1 Abnormal
LG
.. 1;111'-='"'11
f'- _, u
2 Discharge Air Temp, (Themistor Short-circuited
at Thermistor ee} or PCB Defected)
em
Indoor Unit Heat
3 Exchanger Liquid
Pipe Temp. (Freeze
Protection) rC)
I ,,;
"'1;1 I L _, -
(NOTE 1) During transient period such as starting time, etc.,
-
_. may be indicated for a limited time.
(NOTE 2) All the data during the check mode 2 will be
changed to "00" if a power failure occurs during
4 Outdoor Air Temp.
rC)
, , I em
lOLl ''-
alarm indicatlon.
Indoor Heat
1';'-11 ;'-t -
5
6
..
Exchanger Gas Pipe
Temo. ('C)
Evaporating Temp.
at Heating ('C) I
-;:, C:,
'-"-1
-;0 [Q]]
u _I
7
Control Information.
I '1': II - - I
I
This is an indicatio n for internal information 'for the remote
control switch.
This does not have any specific meaning.
to next page
HITACHI 1-61
......
( Compressor Pressure/Frequency Indication
.. 11
Discharge Pressure
9
(High) (kg/cm'G) ,-' I '0 I
fI_'
I""1 ~
..
Suction Pressure
10
(Low) (kg/cm'G) fll Llf
~I
11
12
..
Control Information
Operating Frequency
(Hz)
fO
[ill
''- 1
'-'"
, f 1I
, f,
'-"
remote control switch. This does not have any
specific meaning.
Indoor Unit
I 0_'
' a I I t.:I"
13
14
..
Expansion Valve
Opening ('!o)
Outdoor Unit
Expansion Valve MVl I
u I
15
Compressor Running
Current (AI I "'-I
f'- r C,,,l
t.f1
The total value is indicated when two compressors
are running.
( Temperature Indication )
I
i,
I
,I
1-62 HITACHI
T,
C'I ,
1 ,2.4 Troubleshooting by 7-Segment Display
I [1] '*
.. Turn on All Indoor Units I * All the Indoor Units Connected to the Outdoor Unit
I
I
I
o
~
..
Turn on the Outdoor Unit
Auto-addressing Starts
Outdoor Unit Circuit Board
PCB 1
During auto-addressing, the following items can be checked using the outdoor
unit's on-board 7Segment LEO display.
i ( 1) Disconnection of power supply to the indoor unit.
(2) Reverse connection of the operating line between the outdoor and indoor units
c POD (3) Duplication of indoor unit number
"',=3"e;'f
I ,'
=I
c:::::
r---c'= ,
~
I
R .-) == 1=1
g ==...::.
==
I
c::::= ::-'.'II
7-segment display
._-}1}4}
.-, c:::::l j
- I
, ..
(1) The outdoor unit's on-board 7-segment LED display indicates as follows normally.
CD
ffi]m"""'-'ffi][Zti] will be indicated.
Normal
rr.lr;:;r;l,......, rr.lrnra
~~ ~L:lCJ
I will be indicated a few
During this time, 2-5 minutes will
Case 1G1rnT7l,......,IG1rnra J times repeatedly.
pass (it depends on the number of
UJ~ UJ~
indoor units).
1lUlrnT71
Ll2J~ may or may not be
1TOlrnT7l indicated momententarily.
~~
LED's off.
~I)l. (2) The outdoor unit's on-board 7-segment LED display indicates as follows if there is something wrong.
Abnormal
operating line between
the outdoor and indoor units.
~ CD[]D[QI] <; [illf2IEJ will be indicated continuously.
Case I
(el Reverse connection of the
continues to appear for 60 seconds.
operating line between
the outdoor and indoor units. continues to flash after then, for 60 seconds.
f 0) Duplicated settings of the indoor unit number Drp switch OSWl (Refer to the description of alarm
code 35, in item ~1. 2. 2 Troubleshooting by Alarm Code".)
HITACHI 1-63
'r
By using the 7-segments and check switch (PSW) on the PCB 1 in the outdoor unit, total quantity of combined indoor ,,
unit, 7-segments operation conditions, each part of refrigeration cycle, can be checked.
PSW r--------------------------------~
: eTa start checking, press the -PSW2" :
I switch for more than 3 seconds. I
: PSW3 PSW2 eTa proceed press the "PSW2- switch:
I [>--
"llIIIIIII for less than 2 seconds.
: eTo proceed reversely press the "PSW3"
I switch for less than 2 seconds.
:: eTo cancel this checking, press the
7-Segments I Backward Forward "PSW2" switch for more than 3
I
I seconds. The display will be changed
: to the indication one step before.
I Then, press the -PSW2- switch once
I , 1 I
I again or more than 3 seconds. I
~--------------------------------~
,.- .,r
Checking Item PSW3 PSW2
~ [>
,-n ,..,
Checking Contents (Unit)
-.
Total 01 Thermo-ON
1
o
L' --
Indoor Units Capacity PSW2 PSW3 .t
CCC-c'1C ~
~
(x
<I W)
"
Running Frequency
I1 I,
'-'I ,
... PSW3 PSW2
~ [>
, ,.., n
"I
2 of Inverter Compressor
PSW2 PSW3 nnn-",'3 n
'-' u
MC1 (Hz)
<I ~
uuu , u
f
PSW3 PSW2
11- ~ [>
,-
Running Frequency
3 of Constant Speed
Compressor MC2 -'11-'
If I L PSW2 PSW3
<I ~
,.., r n ON: RAS-8FS, RAS-8FX
(50Hz)
RAS-10FS, RAS-lOFX
L' L' (62Hz)
, ...
, PSW3 PSW2
<llII [>
4
Outdoor Unit Expansion
Valve MV1 Opening
oilE f PSW2 PSW3
<I ~ "
'-' "
u "
u 000-"':00 ('!oj
5
Outdoor Expansion
,
, ...
11,-
olle c-
PSW3 PSW2
<llII [>
, n
u" u
Valve MV2 Opening PSW2 PSW3
~
OOO-"':OG (%)
<I f
. ...
r ,., PSW3 PSW2
~ [> ..
,-, ,- , ceo-me
"- - -
Outdoor Expansion
6
t:
- -"
Valve MIJB Opening PSW2 PSW3
<I ~ u I.f
('!o)
, ...
, PSW3 PSW2
,, o-" ceo-css
~ [>.
n ,-,
r 1.1 -
Discharge Pressure
7 PSW2 PSW3
(High)
<J ~ u (kg/cm'G)
I-
1-64 HITACHI
from Previous Page
( J
Checking Item
I.'f
,-, -_ 9-9_ 9
I
<J ~
- '-' (kg/cm'G)
,~
, PSW3 PSW2
,
GaG: Open-circuited
"-, u"
<llII
Discharge Gas Temperature
on the Top of Compressor
MC2 (r02)
I
I
I
1'- o c
I'
.
-- PSW2 PSW3
<J ~
n nn,r-: ,''fC'
uu
(Right Side Compo in
Cq
I.' RAS-8FS. RAS-8FX.
RASl0FS. RAS-l0FX)
,
I I,- '"r ,, PSW3 PSW2
,
aOD: Open-circuited
,
,,
I
<llII [> ~
C' 55: Short-circuited
Control Information , r:
I..
u" - -
PSW2 PSW3
,
i' <J ~
No Specific Meaning
"
Control lnformation
:
1'-1 r -
,
,.
PSW3 PSW2
<llII [>.
n r:
"-
PSW2 PSW3
! , 11'- I.'f
<J ~ u No Specific Meaning
I'-Ie ,,
, PSW3 PSW2
Evaporating Temperature
of Lower Heat Exchanger
I
II I'
'"
li'-
<llII
PSW2 PSW3
[>
,., I' "
at Heating (rEl)
<J ~ uJu -'fe-GBG Cq
er: :
1'- 1,-c c,
of Open-circuited
, ... PSW3 PSW2 1i''1 : Short-circuited
Evaporating Temperature
of Upper Heat Exchanger
at Heating (TE2)
I' - -
<llII
PSW2 PSW3
<J
!> .....
~
nr r
u0 ,- -'fe-GBO
-{C' r: : Opan-circuited
Cq
,
, PSW3 PSW2 li''1 : Short-circuited
,
,r 0 r.,
Ambient Air Temperature
<llII !>
u" J -
PSW2 PSW3
(rO)
I <J ~
-'f2-GBG Cq
-{2'1 : Open-circuited
n ,,
, PSW3 PSW2 :(''1 : Short-circuited
Estimated Running Current
of Compressor MCl
<llII
PSW2 PSW3
[>.
,
,
u" u" GGG-eSS
"
(AI
<J ~
, ... PSW3 PSW2
,-, [>
,, Jr:
Estimated Running
~
<llII
" -
Current of Compressor
MC2
,- PSW2 PSW3 ,-, OOG-eSS (A)
<J ~
u (Right Side Comp, in
RAS-8FS. RAS-8FX.
RAS-lOFS. RAS-lOFX)
, ...
HITACHI 1-65
-------- ------
f
(No.O Unit)
, -t: 'f 1- Lf
<llI
n ,, c teo-me
C> Checking Contents
f (No.O Unit)
(
u -
PSW2 PSW3 --,.
Indoor Unit <I ~ (%)
Expansion ( ( ....
, -t: rc
Valve Opening
PSW3 PSW2
(No.F Unit) 1- <llI C>.
PSW2 PSW3
<I ~ u u
,
'f , n oco-m: (No.F Unit)
(%)
,r '-, u'f
, ... PSW3 PSW2
,r , rt:
Liquid Pipe
Temperature.
(Freeze Protection) PSW3 PSW2
u ,,
(No.F Unit) <llI C>
'- PSW2 PSW3 n f t: (No.F Unit)
, ~
,r
PSW3 PSW2
<llI C>
(No.O Unit)
n
, ILf ,-, f n, (No.O Unit)
-
PSW2 PSW3
Indoor Unit
Intake Air ( ( <I ~ u c -62- :2'1 (Cl
,r , lrr
Temperature
PSW3 PSW2
(No.F Unit) <llI C>
'f f 'f I (No.F Unit)
u c ,I
PSW2 PSW3
I'
, ...
<I ~
PSW3 PSW2
- (C;
-
I
~
,I
I <I ~ u t: '-' (x w)
Except, the capacity code for O.81-P unit and 1.51--P unit
, ~ PSW3 PSW2 are respectively 6 and 13.
u -, ,--
r <llI C>
'f
Total Capacity Setting
of Indoor Unit
'- r PSW2 PSW3
<l ~
'f r f uuu
"""-2'{"
u (x ~ w)
I'
Total Quantity of ,-,
'f
nn
..I
.
PSW3 PSW2
C>
Except, the capacity code for a.8f-? unit and 1.SI-P unit
are respectively 6 and 13.
n If
-
PSW2 PSW3
u u "''f 000-0:6
Combined Indoor Unit
<I ~
(sets)
..I ...
Returns to START" OP'
1-66 HITACHI
(3) Running Current of Compressor
Inverter Primary Current
-
::
The inverter primary current is estimated from the running current of the compressor MC 1
indicated on 7-segments, as chart below.
g
E 20
i!!
~
0"
1:'
til
E 15
'C
ll.
~
Q)
rQ)
> 10
.5
II
5
o 5 10 15
H2
A2=A1x-
H1
HITACHI 1-67
T
1 .2.5 Function of DSW's and LED's
iCJ~I::
I,-++-r- YM
n[]
L'..) YSHI
o
-,~,~r
Some unit has an one-board type PCB which has the same functions and devices with the
separated-board type.
Dip Switch and LED Functions on Indoor Unit Printed Circuit Board
Name of Printed
Part Name Contents of Functions
Circuit Board
Controlling Board: CD DSW1 Selting of Indoor Unit Number
PCB(M) Selting of Optional Functions
DSW2
A. Self-Diagenosis
B. Remote ON/OFF Control
C. Automatic Restart after Short Power Failure
D. Remote Sensor Control
E. Selting of Filter Indication Interval
@DSW3 Selting of Indoor Unit Capacity Code
@DSW4 Selling of Capacity Adjustment
@LED1 This LED1 indicates the transmission state between the indoor unit
(Red) and remote control switch.
Normal Condition: Flickering
Abnormal Condition: Activated or Deactivated
@LED2 This LED2 indicates the transmission state between the indoor unit
.(Yellow) and outdoor unil.
Normal Condition: Flickering
Abnormal Condition: Activated or Deactivated
(LJ LED3 This LED3 indicates the transmission state between the indoor unit
(Green) and central station.
When Disconnected:
Normal Condition: Deactivated
Abnormal Condition: Activated
When Connected:
Normai Condition: Flickering
Abnormal Condition: Activated or Deactivated
@LED4 This LED4 indicates the power supply (5V) for micro-computer.
(Green) Normal Condition: Activated
Abnormal Condition: Deactivated
Power Supply @LDI Relay YSHi ON: Activated
Board: PCB(P)
J LD2 Relay YMe ON: Activated
@LD3 Relay YLo ON: Activated
@LD4 Reiay YSo ON: Activated
@LD5 Relay VMs ON: Activated
@LD6 Relay Y52H ON: Activated
I@LD7 Relay YH2 ON: Activated
1-68 HITACHI
(2) Printed Circuit Board in Outdoor Unit
.Arrangement Inside of Main Electrical Box
Inside of Sub-Box I I
/
P CB6
1 G
08 PCBS
V
Y 1
For Only
I
*
PCB2
IB
1)PCBS and hinged board A are
RAS-8FS, RAS-8FX only for FS series unit.
RAS-10FS,RAS-10FX
i).
.Purpose
HITACHI 1-69
r
\9
PCBl:
Controlling
Board
0
CJ
<>
0 -=- 00-
-0-
0 (
0 (
0 0 <
(
0 -0
C3
0
= .~
0 I (
0 C::::3< =
!
, 'I,
II 0
o
I
r:
, I
j:
III
" I~
,I'
I Ii
'r', i: PCB2:
I!
,I Power Supply
Board
; "
'"
I;'
! I
'III
1'j
I
<.:
1-70 HITACHI
II'"
ill
Dip Switches and LED Functions on Outdoor Unit Printed Circuit Boards
Name of Internal
V' , Circuit Board
Part Name Contents of Functions
I Controlling Board: CD DSW1 Setting of Outdoor Unit Number
I PCB1
DSW2 Setting of Capacity Code
I Outdoor unit capacity is set according to nominal capacity (HP).
@DSW3 Setting of Height Difference
The height difference between outdoor unit and indoor unit is set.
HITACHI 1-71
Dip Switches and LED Functions on Outdoor Unit Printed Circuit Boards(continued)
(Refer to NOTE2)
NOTES:
1. Some models are not equipped with LEOs. relays and connectors of power supply boards.
2. The meanings of the marks are as follows:
1: RAS-5FS
2: RAS-8FS and RAS-10FS
3: RAS-5FX
4: RAS-8FX and RAS-10FX
0: Equipped
x: Not Equ ipped
1-72 HITACHI
iI
r:
b. Inverter Printed Circuit Board: PCB3
,-----,10
b r----,"
o ==
=
, Dip Switch and LED Functions on Outdoor Unit Inverter Printed Circuit Board
Switch Name
Function
(j) DS20 DS21
1 2 3 4 1 2 3 4 Normal Operation Mode (This is set at the factory.)
ON
OFF
I~~~~ I I~M~ I
1 2 3 4
ON
OFF 1234
For RAS-SFS and RAS-SFX Switch No.2 of DS21
ON: 3S0V Power Supply
OFF: 415V Power Supply
Name of Printed
Function
Circuit Board
@LED1 (Red) The LEDs are activated or deactivated according to the state of compressor
@) LED2 (Green) operation.
LED3 (Yellow)
Compressor is Compressor is
LED1 LED2 LED3 StoPPed CAbnormal)C') Ooaratlno (Normal)
- - -
Tripping due to Stoppage due to
- o - Short-Circuit StooSional
Tripping due to Acceleration due to
- X 0 Instantaneous Overcurrent Oneration Sinnal
Tripping due to Declaration due to
() X - Overheatino of Fins Ooeration Sional
Tripping of Constant Frequency
0 x 0 Electric Thermostat Durine OPeration
Stoppage due to
- 0 0 Insufficient Voltaoe
stoppage due to
-
0 0 - Overvoltaoe -
Stoppage due to
0 0 0 Abnormal Transmission -
NOTES: ': When the compressor stops because
Deactivated of abnormality, the LED fiickers every
0: Flickering 0.5 sec.
x: Activated or Deactivated
@ LED4 (Yellow) This indicates the state of transmission.
Flickering: Normal Transmission
Activated or Deactivated: Abnormality in Transmission Circuit
,I
(J) LED6 (Red) This indicates the voltage between both terminal of capacitor CB in the inverter
I part.
I Activated: The voitage between both terminal of capacitor CB is
L HITACHI 1-73
- c. Power Supply Board: PCB4
T
PCN401 CN401
PCN402 CN402
CN1:
To Thermistor
(THM8)
.(Ii
, '
I
, .,
1-74 HITACHI
--
e. Reverse Phase Protection Relay Board (RAS-BFS, BFX, 10FS and 10FX Only): PCB6
7 8
~
Neon Lamp
-@- 11 098090-8
lID
RY
~~t ;0
N
( (1 )( CZ I e
( (5 1
RJ.c>. ~I (l
) ;0
~
(>
(Vii) ( VAl ) For 3aQV
PCB
For 41SV
PCB
T s
-4- I ~ ~
\~------------_-./
<D PCB6 protects the constant speed compressor from inverse phases of Ll-R, L2-S, L3-T for
the unit RAS-BFS, RAS-8FX, RAS-l0FS and RAS-l0FX.
In case of inverse phases, the neon lamp is activated and the alarm code "02" is displayed
on the remote control switch and the 7-segment display.
@ In case that the power source is 415V (nominal voltage), remove the connecting wiring (A),
and put on cap (B) on both tabs as shown figure above.
HITACHI 1-75
T
(3) Printed Circuit Board in CH Untt
PCB2: Controlling Board PCB1: Power Supply Board
m
!rn~
rtD[[D
D.b\oo= y
~~F I ~~~~~HI~~ I
12345678
@LED1 This LED1 indicates the transmission state between the indoor unit
(Red) and CH uni!.
Normal Condition: Flickering
I, Abnormal Condition: Activated or Deactivated
@LED2 This LED2 indicates the transmission state between the outdoor unit
(Yellow) and CH unit.
Normal Condition: Flickering
Abnormal Condition: Activated or Deactivated
@LED3 This LED3 is not applied.
(Green) Normal Condition: Deactivated
Abnormal Condition: Activated
@LED4 This LED4 indicates the power supply (5V) for micro-computer.
(Green) Normal Condition: Activated
Abnormal Condition: Deactivated
Power Supply crJ LD1 Solenoid Valve SVS2 ON (Relay YSHi): Activated
Board: PCB1 @LD2 Solenoid Valve Changeover Operation ON: Deactivated
(High Voltage) Abnormality of Power Supply to PCB: Deactivated (Aiarm Code "03")
@LD3 Transmission State Between Indoor Unit and CH Unit
II,
Abnormal: Deactivated (Alarm Code "03")
,,'
i LD4 Transmission State Between Outdoor Unit and CH Unit
Abnormal: Deactivated (Alarm Code "03")
LD5 Solenoid Vaive SVSl ON (Relay VMS): Activated
@LD6 Solenoid Valve SVD2 ON (Relay Y52H): Activated
I@LD7 Solenoid Valve SVD1 ON (Relay YH2): Activated
1-76 HITACHI
1 .2.6 Protection Control Code on 7-Segment Display
(1) During the protection control except abnormal stoppage, LED 6 (Green) on the outdoor unit PCB1
~l' t lights ON and indication code for protection control is shown on the 7-segment display.
i (2) During the protection control, the light is kept ON and the light is Off when the protection control is
terminated.
f
i (3) If protection control is duplicated, priority is given to the following priority.
I a. Priority is given to Frequency Control
High Priority
~ @Compression Ratio Control
.L @Excessively High Discharge Pressure Protection Control
~ @Cu"ent Protection Control
L @Inverter FinTemperature Protection Control
L Excessively High Discharge Gas Temperature Protection Control
L @Excessively low Suction Pressure Protection Control
~ @Oil Retum Control
Low Priority
b. As for retry control, the latest retry data is indicated. However, priority is given to item "a" during
the frequency control.
I. 1) During protection control except alarm stopping, indication code for protection control is shown.
2) During protection control, the light is kept ON and is OFF when protection control is terminated.
3) Monitoring for 30 minutes after retry control is maintained.
4) 1#): Retry: Temp. or Pressure--2 Times/h, Current--2 Times/D.S h. Alarm: At the 3rd Retry
l HITACHI 1-77
-_... 1 .3 Procedure of Checking Each Main Parts
T
I
Following troubleshooting procedure is utilized for function test of PCS's in the indoor unit and outdoor unit.
1-
I~.
( RUN/STOP)
Stop Operation
1\
Indication of
Unit Number
r ,-, " n
,_ ,_, U ,_,
l
7
After
7 Seconds
~
Indi
canoe Contents
Operating Automatic nn Normal
uu
~
PCB Check
Abnormality (Open-circuit, Short-circuit. etc.) in circuillor
n.
I After Approx. 1 min. u Intake Air Temp. Thermislor -
09 Louver Sen$Ol'
DR EEPROM -
Abnormality (2)
,=. " I
EE Transmission 01 Indoor UmI dUring
I_':J ,_" ThisChecking OperaliOtl
, l After
7 1 Seconds
F6
cn
,e8
Protection Sigr.al Detochen CirCUIt
Phase netectce
Transmission ollnvertcr
-
C lew PressureSensor
1-78 HITACHI
L
~,
I
, o
Return to Indication of Unit Number
I Indication of
Unit Number rn "n
VTEMPQi)
I
l.U uu Operation of PCB check v
I mode for the next unit
'<..'7-
(ex.)
Indication of
Repetition Unit No.,. r nn
l. , uu
After
7 Seconds
, -s-
V
f"
Result
T
[ujJJ:============LLJ:ill After
Approx. 1 min.
, 7-
After 1 seeon d
,I~
Release PCB
Check Mode [8
'I"
~'
~ress
Will
NOTE:
"~I
If this indication is continued and -J:FF- is not shown, this indicates that each one
of indoor units is not connected to the remote control switch. Check the wiring
rn nn between the remote control switch and indoor unit.
l.U UU
(2) rn this troubleshooting procedure, checking of the following part of the PCS's is not available.
PCB in Indoor Unit: Relay Circuit, Dip Switch, Option Circuit
PCB in Outdoor Unit: Relay Circuit. Dip Switch, Option Circuit
(3) If no result is given using this troubleshooting procedure (J/FF), there is a possibility of abnormal transmission of
the central station (short-clrcult : TL- TG).
(4) In the case that this troubleshooting is performed in the system using the central station, indication of the central
station may change during this procedure. However, this is not abnormal.
(5) After this troubleshooting, the memory of abnormality occurrance times described on page 1-59 will be deleted.
HITACHI 1-79
1 .3.2 Self-Checking of Remote Control Switch
~ IP:o
(During Operation. they can be depressed.)
II
~~p 8 ! -,
!2l :. E:3[J 1
I
< 7
Checking of touch type switch function.
3
Depress the all touch type switches one by one.
Anyone of the switches can be depressed.
:(> By depressing a particular touch type switch, the
corresponding segment is activated.
Temperature Indicator
Normal
e-eoc ",N'''",
'\ 7
After 15 seconds
::J uu
'~,~
,~ """
,,=,
r~ ,-,~"!f"~y,
,..,.
~~
ecce
,~
"EA,
Normal Abnormal
~ ~~
,, .. to
'7
5
Depress the Reset switch for initialization.
>[ ]
The indications return after 15 seconds. when the
unit is operating.
Example 1
~]
[
(
1-80 HITACHI
1.3.3 Self-Checking of Indoor Unit's PCB
eTo check Abnormality on Indoor Unit PCB Based on Results of Checking by CHECKswitch on the
remote control switch and Self-Checking Function
Procedure
Referto page 1-68 for location and function of DSW and LED.
@ Disconnect connectors CN12 and CN2, and set dip switch DSW2 as shown below.
Set #1 and #2 at OFF side.
NOTE: Before turning ON the power, see checking procedure mentioned in next page.
@ After completion of self-checking, turn OFF the powerand resetthe dip switch as before.
Ii) ..
,I )
I
HITACHI 1-81
- (2) Self-Checking Procedures in Check Mode
Analog Test If each thermistor for intake air, discharge air If FAN operation is available, it
~ and freeze protection is normal, proceed to is normal.
~ the next step.
YSo ON S( sec) Check ON/OFF sound of
Each Relay Test
L04 ON
OFF
relays and LED lamp.
~
YLo 5(S8<) U 15( ..<)
~
L03 ON
~
YMe
~ L02 ON
~ YHi LOl ON
~
~l(sec)
~ VMS L05 ON
~ Repeatedly
Usee) ~
~ Y52H LOG ON
~ Perform.
~ YH2 L07 ON
~
~
COOL
~
RUN
~
~ ALARM
~
~ COOL
~ Thermo-ON
~
~ HEAT
~
~ HEAT ENO
LED Test Thermo-ON
Transmitting (I.U.-O.U.) LED2-lnstantaneous ON
~
Transmitting (1.U.-R.C.Sw.) LED1-lnstantaneous ON
~
Transmitting (I.U.-Central Station) LED3-lnstantaneous ON
Termination Turn OFF and reset all dip switches as they
were.
1-82 HITACHI
.,....-
I
,
,
\'
1.3. 4 Self-Checking of CH Unit's PCB
@RelayTest ON
OFF
I 1iI~~~ I Checking on ON/OFF Function of Relays
on PCB1
1 234
@ Transmission Test ON
OFF
I ~1iI~~ I Checking on Transmission Circuit to
Outdoor Unit and to IndoorUnit
1 234
@) DSW rLJ Test ON
OFF
I 1iiI1iiI1iiI1iiI I Checking on OFF State of DSW
1 234
@ Reset Test ON I ~1iiI1il1iiI Resetting of Micro computer
OFF
1 2 3 4
I
<D DSW rHJ Test
HITACHI 1-83
-- Relay Test
Check ON/OFF sound of relay and LED lamp.
YTG - No Checking
YSHI LDI
OFF ~
Y52H LDS
OFF
ON I!
YH2 LD7
OFF
ON I!
VMS LD5 ONn
OFF
YLo LD3
OFF
ON II
YMe LD2 ONI'"L-
OFF
,
I"
'iI, @ Transmission Test
Check on LD4 activation and LD5 flicker with 1 second interval.
,
Transmission Circuit Normal Abnormal
i
i To Indoor Unit (LEDI on PCB2) LD40N LD40FF
I To Outdoor Unit (LED2 on PCB2) LD50N LD50FF
!
~~F I Iillillillil I
DSWI Switch #1 to #4 OFF State
Normal: LD4 on PCB1 Activated
1 2 3 4
~~F I Iillillillil ~ ~~ ~ I
DSW2 Switch #1 to #4 OFF State
Normal: LD3 on PCBl Activated
12345678
DSW2 ON
OFF
I ~ I!IIH!I iii iiiiii iii I Switch #5 to #8 OFF State
Normal: LD2 on PCBl Activated
.
12345678
@ Reset Test'
All LDI to LD7 are activated, and after one second they are deactivated by resetting of
micro-computer.
This procedure is utilized for regular maintenance check, and if the 7-day timer is malfunction.
:,r~
PM I
All the LCD indications deactivated, for 1 second. .._ .". p,,_fo
... .,..,..,. 't" ......
.\.
NORMAL: I 1"'_!of'Ul",,'tIUI
..
-: .,.~ ;~~~~
~~,
.
All the LCD indications activated, for 5 seconds.
iM"' ' ,,~- ~""'" "~I~
IHOURI [\jJ~'EIIHoURllvlMlrEI ~Cl!
I D01 C, "'H-:-
All the LCD indications deactivated, for 1 second. I
Pll~~~NI !~lEcrl 01 01111(1
il:;'~ OAY \ll,.Hl( "';Nlrat
(p~R;~nME) ~S;~SETPRESENT
n -
NORMAL: HOUR RETURN
(ONIOFFTIME) OFF TIME DAY
After 15 Seconds
MINUTE
(ON1OFF TIME) , f CANCEL
ssr
T V_ f SETI
MONITOR
HOUR
(PRESENT TIME) SELECT
~ME
f) @ Completion of self-checking, '77" is indicated, for
3 seconds.
-='
.n.;
@ Return to the indication before the self-checking.
AM Wtnn
ILJ . LJLJ
\
,
'Y
SUN MQN TUE WED THU FRI SAT
J 1 ,
,
~ 11 10
,
HITACHI 1-85
- 1 .3.6 Self-Checking of Central Station (PSC-3S1)
This procedure is utilized for regular maintenance check, and if the central station is malfunction.
T
CENTRAL STATION
All the LCD indications activated, for 5 seconds. [Ell!] Il;'llI!J I!!E!IJ = I!!ll!!J
~
a:mEBl Iro!Bll UNI T SET ne,
~D'" BB BB"~
~11~~~iiiiii;~;~~;~ I!B!KJ
All the LCD indications deactivated, for 1 second.
NORMAL: ~
All the LCD indications activated, for 5 seconds.
CJ @UN/STOP) CO UNIT
~ 8(:r;II:f~~;Lrl~~:~II~;~ ~F
!SET T[t.lER ..
All the LCD indications deactivated, for 1 second.
\:OVL! ru~ Iv TEMP AID;
TR
/,.,-:;
"""
///
/ . ///;
@ Checking of Touch Type Switch Function: By depressing a particular touch type switch,
Depress all the touch type switches one by one. the corresponding segment is activated.
Anyone of the switches can be depressed. Temp. Indication Part
V (UNIT) [blank)
NORMAL:
After 15 Seconds
A (UNIT)
V (TEMP.)
INDVL
- -
~"'f MNTR
t::::.f
!~EMP.)
RMT HEAT
DRY
!~N
PRGMTIMER
~- , RUN!STOP
t::::.f COOL
@ Checking of TransmissionCircuit:
NORMAL ABNORMAL
Automatically checked, and the result will be
indicated as figure right, for 3 seconds.
i. UN IT SET TEMP.
IAVL I} RMT. SW
RR c
IMNTRI
,L
"1 1-86 HITACHI
1'.!1
:L
1 .3.7 Procedure of Checking Other Main Parts
....:.'._
~ -"'0 -TN"_ --. -, '. _ . """"''0. . '
,,_>~ ..A ,".,
.
(a) Check to ensure that no high voltage exists. If LED6 is ON after start-up and LED6 is OFF
after turning OFF power source, the voltage will decrease lower than DC50V.
(c) Connect the wires to terminals. + and - on power transistor. --+Discharging is started, resulting
in hot brazer. Pay attention not to short-circuit between terminal + and - .
fIt.
Brazer ~ Connecting
\
P ower
Wires Transistor
(d) Wait for 2 or 3 minutes and measure the voltage once again. Check to ensure that no voltage is
charged.
HITACHI 1-87
T
(2) Checking Procedures Power Transistor
Outer Appearance and Internal Circuit of Power Transistor
1 r@ 6
!~~[!'J~I
- u v w -
1---1-'
u
~ ~ ~ ~ ~
@I @ e
Remove all the terminals of the power transistor before check.
If lterns (a) to (e) are performed and the results are satisfactory. the power transistor is normal.
Measure it under 1 kO range of a tester. Do not use a digital tester.
1-88 HITACHI
, (3) Checking Procedures on Diode Module
Outer Appearance and Internal Circuit of Diode Module
,--,--,-"0 +
'V o----t
'V 0o>----I--~
'V 1
If items (a) to (d) are performed and the results are satisfactory, the diode module is normal.
Measure it under 1 kn range of a tester. Do not use a digital tester.
tte
(c) By touching the - side of the tester to the - terminal of
the diode module and the + side of tester to the
- terminals(3 Nos.) of the diode module, measure
the resistance. If all the resistances are from 5 to 50 kn,
~ is normal.
HITACHI 1-89
T
. . . . . ... ...""1
_.~~
--,----- .-.---,-.
Outer Appearance
-.
Arrow Mark
Arrow Mark
to U ofComp. from Vof
j Power
Transistor
I
\
Wires
I
\
to Vol Compo
1-90 HITACHI
(5) Checking Method of Electronic Expansion Valve
a. Electronic Expansion Valve
I
<D Outdoor Unit Electronic Expansion Valve MV1 (For Lower Heat Exchange). MV2 (For Upper
Heat Exchanger). These expansion valves control a refrigerant flow during heating
operation.
Operation Conditions: Operate all the indoor units during heating operation.
Operation Conditions: Operate all the indoor units during cooling operation.
Checking Method: When operation is stabilized. check to ensure that the temperature
of the indoor unit heat exchanger gas pipe ;s higher by 2'C to 20'C
than of the liquid pipe. The temperatures of the indoor unit heat
exchanger gas pipe and liquid pipe can be checked by remote
control switch check mode items b7 and b4.
~
(t)
100
90 High Temperature
Range
80
1:: 75
'~"
n. 70
60
8:~
:::>., 50
5a
Ill",
.,~ 40
~.,
0.0. 35
EE 30 saturated Temperature
8~ 20 ofRefrigerant
10
10 12 14 16 18 20 22 24 (kgJadG)
~I t Discharge Pressure Pd
HITACHI 1-91
T
Operating Conditions: Operate all the indoor units during heating operation.
Checking Method: When the operation is stabilized, check to confirm the taps of the
outdoor unit fan motor with LEDs on the outdoor unit printed circuit
board PCB2, according to outdoor temperature.
Air
Flow LED 304 305 306
Hi 0 x x
Me x 0 x
Lo x x 0 11
!
14 15
,
18
0: Activated x: Deactivated Air Flow Control by
Outdoor Unit Ambient Temperature eCl
.~Tap
Air
Flow LED
Hi
302
MOF1
Lo
303
MOF2
Hi
304
Lo
306
h1 Me
Lo
Hi
Me
Lo
0: Activated
0
x
x
x
0
0
x: Deactivated
0
0
x
x
x
0 1
't
14 15
Air Flow Control by
I
18
:\
1-92 HITACHI
(7) Checking of Electrical Coil Parts
....-
Resist-
Wiring
Name of Parts Model Electrical Wiring Diagram ance
No.
(0)
Fan Motor for Indoor Unit wcr-,. CD-~ 44.8
; t>i\ ~-@ 41.1
<Do...:~
,~-
ENO-KPPA @-@ 21.0
55W ill ~o \ 'r" @-@ 4.3
<V~-.!.> @-@ 2.9
for RPI-0.8FS, 1FS,
1.5FS
[~
u, ~ at 25"C
e
Fan Motor for Indoor Unit <De>;.
(i)~ CD-~ 66.91
CL2361 CD1 0 ~~ "J':."~~0 ~-@ 52.93
w~-~I- CD-(l) 389.3
~~
12W at 25'C
for RPI-l FS ~
Fan Motor for Indoor Unit @-CD 139.8
CD-~ 31.94
~
H CL3060
23W
"i'~
aJO"" ,0
~-@
@-@
CD-@
31.94
42.62
115.1
for RCI-1.5FS (V~ at 25"C
0
CD 0 '; JJ~..;~..o:])
Fan Motor for Indoor Unit ( o-l~-\\'" @-CD 102.2
CD-~ 16.27
HITACHI 1-93
......
Resist-
Wiring
Name of Parts Model Electrical Wiring Diagram ance
No.
(0)
Fan Motor for Indoor Unit or (j)-@ 64.5
$ Oi\ @-@ 22.2
ENO-KPPA 0~l'<. @-@ 16.1
Q) ..." ,,
c{] " I.:;
==, 65W J ~
J)~~
'r.-. @-@ 6.6
@-@ 13.2
for RCD-2FS ~~
c1J
~ at 25"C
~
(J) ~,
ENO-KPPA @-@ 37.8 I
15W
@~~ " ,,
@ 0-.; @-@ 41.1
"
(i) ~Q;
'", @-@ 117.5 I
~~ @=J at 25"C
for RPK-1.5FS
Fan Motor for Indoor Unit o-,..J , @-(j) 161.4
(j)-
~
Oil' 61.1
TNO-KP 0~l'<.
" , -@ 26.3
e o-i
~'1'
\ (j)-() 51.7
20W cD ..... l,; ~ 73.8
for RPF-1.5F8,
RPFI 1.5FS. ~~
L!J ~ at 25'C
~~ ~ at 25"C -
for RPC-2.5FS
,
Fan Motor for Indoor Unit (j)e-,
CD~(j)
@-(j)
CD-
23.77
73.41
[!0J
..... '-"', CX8005 ill. 0-1---\\" @-CD 17.13
.1) ~ at 25'C
\::::::J 150W .:l) 0'AP
forRAS-10FS.RAS-10FX
I
1-94 HITACHI
i
Resistance
Name of Parts Model
(0)
U J Drain-up Motor
~ 135
~ PCD-4N230HS-3 at 20"C
""
for RCI-1 FS, 1.5FS, 2FS, 2.5FS
Drain-up Motor
@ 135
~ PCD-4N230HS-2 at 20"C
""
for RCD-1 FS, 1.5FS, 2FS, 2.5FS
Solenoid Valve for Gas Bypass
It
1,900
ST10P at 20"C
~
1,740
V25760B at 20"C
~:~ ;<,il
~,F
D.
rorRAS-5FS,RAS-5FX
Compressor Motor
triP
. Cti G) B03TLV
for Inverter: 1.68
for Constant Speed:
3.93
at 20"C
~
F
tri
.~euu~~.
rorRAS-1DFS,RAS-10FX
1003TLV
tor Inverter: 1.68
for Constant Speed:
2.90
at 20"C
tj.
Contactor for Compressor Motor
520
A25 at 20"C
~ '/<
) ) for RAS-5FS, BFS, 10FS,
RAS-5FX,BFX,10FX
I
i HITACHI 1-95
L
-- (8) Checking of Compressor
indication(Td1, Td2) during check mode.
3 Are connectors for current sensor(CN8 (j)Checkto ensure that indication A1 and
and current sensor connector)? A2 are 0 during compressor stopping.
@ChecktoensurethatindicationA1 and
4 Is current sensor faulty? A2 are not 0 during compressor
running.(However. A2 is 0 during
5 Is current sensing part on PCB3 faulty?
stopping of No.2 comp.)
6 Is the direction of current sensor(CTU. Check the direction. by viewing.
CTV) reverse?
7 Are power source wires, U and V Check to ensure that wires are correctly
inserted correctly into current sensor? inserted.
8 Are ex. valves(MV1 , MV2 and MVB) Check to ensure that MV1-CN1 01, MV2-
correctly connected? CN102 and MVB-CN103 are correctly
connected.
9 Are ex. valve coils(MV1. MV2 and MVB) Check to ensure that each coil is correctly
correctly mounted? mounted on the valve.
10 Are the refrigeration cycle and electrical Check to ensure that refrigerant is flowing
wiring system incorrectly connected? into indoor units by operating one
refrigerating cycle only from the outdoor
unit.
11 Is opening of ex. valve completely Check the following by the check mode of
closed(locked)? outdoor unit.
(j)Liquid Pipe Temp.(TL)<Air Intake
Temp.(li) during Cooling Operation
@Liquid Pipe Temp.(TLAir Intake
Temp.(li) during Heating Operation
12 Is opening of ex. valve fully opened Check to ensure that liquid pipe temp. is
(locked)? lower than air intake temp of stopping
indoor unit whenother indoor units are
operating under cooling operation.
13 Are the contacts for comp. magnetic Check the surface of each contact(R. S and
switch CMC faUlty? T) by viewing.
14 Is there any voltage abnormality among Check to ensure that voltage imbalance is
L1-L2. L2-L3 and L3-L1? smaller than 3%.
Please note that power source voltage must
be within 380V or 415V 10%.
15 Is the cornp, oil acidified during Check to ensure that the oil color is not
compressor motorburning? black.
1-96 HITACHI
1
Additional Information for "CHECK LIST ON COMPRESSOR"
Check
Additionallnformation(Mechanism of Compressor Failure)
Item
1& 2 The liquid refrigerant return volume to the compressor is controlled by the discharge gas
temperature Tdl when NO.1 compressor only is operating. I' Tdl and Td2 are reversely
connected, the liquid refrigerant return volume will become small by detecting the temperatures
even even if the actual discharge gas temperature is high. Therefore, this abnormal
overheating operation will result in insulation failure of the motor winding.
3,4&5 Overcurrent control(operating frequency control) is performed by detectingcurrent by the
current sensor.
In this case, winding insulation failure will occur, since control is not available in spite of actually
high current.
6,7 The Current sensor checks phaseand adjusts outputelectrical wave in addition to the above
mentioned items. If fault occurs, the output electrical wave becomes unstable giving stress to
the motor winding, resulting in winding insulation failure.
8,9 During a cooling operation, Pd is controlled by MVl and MV2, and Td and SH are controlled by
MVB.
During a heating operation, Td and SH are controlled by MVl and MV2, and MVB is fully
closed.
If expansion valves are incorrectly connected, correctcontrol is not available, resulting in
compressor seizure depending on liquid refrigerant returning conditions or motor winding
insulation failure depending on overheating conditions.
10 If the refrigeration cycle and electrical system are incorrectly connected, abnormally low suction
pressure operation is maintained or abnormally high discharge pressureoperation is
maintained, resultinq in giving stress to the compressor, since their correct control is not
available.
11 ditto
12 The compressor may be locked due to the liquid return operation during the, cooling operation.
13 In the case that the contacting resistance becomes big, voltage imbalance among each phase
will cause abnormal overcurrent.
14 In this case, overcurrent will occur, efficiency will decrease or the motor winding will be
excessively heated.
,
, ,,
I
\ HITACHI 1-97
L
"
'.4 Test Run
, .4. 1 Test Run Mode by Remote Control Switch
~
together for more than 3 second.
1 minute.
Lamp '<,
r--- ",,,,.,~ I V :~ ...= /\
..
units indicated is smaller than the actual num- D~ IV''''A,.Q
........
Remote Control Switch
ber of the units. some abnormalities eXist
III
Remote
l
Control Switch Fault Inspection Points after the Power Source OFF
Indication
The power source is not turned ON. 1. Connection between the connector and the wires:
No Indication
The connection of the remote control
cable is incorrect.
t
V Depress RUN/STOP switch.
The "TEST RUN" operation will be started. (The"TEST RUN" opeation will be finished after 2 hours unit
operation or by depressing the RUN STOP switch again.)
If the units do not start or the operation lamp on the remote control switch is flickered. some abnormalities
exist.
VI
Remote Control Switch
I Inspection Points aher the Power
Unit Condition Fault
Indication Source OFF
The operation lamp flickers. Connecting Order of each Terminal
(lTime/1Sec.) And the Unit The unit does not The connecting wires of operating Boards.
No. and Alarm Code "03" start. line are incorrect or loosed. Screw Fastening of each Terminal
flicker. Boards
The operation lamp flickers. The unit does not The connection of remote control
This is the same as item 1Il 1,2. and 3.
(lTime/2Sec.) start. cable is incorrect.
The unit does not The connection of the thermistors
Check by the alarm code table in
Indication or Flicker different start, or starts or other connectors are incorrect.
the service manual.
to above. once and then Tripping of protector exists. or (Do it by service peoprej
stops. etses.
The outdoor fans The connecting order of power Connecting Order of the Terminal
Normal supplly line is incorrect. Board: Tal in the Outdoor Unit.
rotate reversely.
Connecting Point of Power Supply
The outdoor fans Some wires of power" supply line
Normal Line. Contact Outdoor Fan Motor
do not start. is disconnected.
Connector.
1-98 HITACHI
-- t
(1) Purpose: This function is used to check operation conditions of components by test operation from
the outdoor unit by a service engineer.
(2) Operation Method: After setting the dip switch, DSW4 on on the outdoor unit PCB, turn ON the
main switch. After power supply, wait for more than 5 minutes due to automatic address setting by
the micro-computer, and then, start the test operation.
ON ON
!!I iii iii iii !!I !!I iii iii
1 2 3 4 1 234
a. All the indoor units connected to the outdoor unit are automatically started under the same
operation mode such as cooling or heating.
b. During this test running, the remote control switch indicates "TESr on the display. If
temperature setting is not performed, the following setting is given.
Cooling Operation Heating Operation
Fan Speed: Setting Speed before Test Run Fan Speed: Setting Speed before Test Run
Temperature: 19 Temperature: 34
c In the case that the operation mode such as operation controlled by remote control switches or
central station, the normal test operation is not available.
@Remote Control Switch: Switch OFF the "RUN/STOP switch.
@Central Station: Stop the central control and give instruction for individual operation.
After the test operation by the outdoor unit is started, If the above mentioned controller are
used, operation mode may be changed or this test operation may be automatically stopped.
Therefore, do not touch any controllers.
d. If the system is stopped due to an alarm during this test operation, turn OFF the main power
sw~ch and remove the cause of the alarm and then, supply power to the system so that the test
operation can be re-started.
i
I
I HITACHI 1-99
L
I"
-
::.,:===
-, ' .'. ~ ::. -: .~-- - ::- - -,
1 . 4 . 3 Checking List
..
, ' ,;,
(l)General
4
1
2
3
Was the dip switch, DSW6 for piping length in O.U. set?
WaJ3 the dip switch, DSW3 for piping lift in O.U. set?
Is the transmitting wire contacting to power lines?
Was an earth wire connected?
5 Check for any short circuit?
6 Is there any voltage abnormality among each phase(L1-L2, L2-L3, L3-L1)?
(2)Refrigeration Cycle NOTE: Perform checking after all the indoor units are operated at the "HIGH" speed
and the system becomes stable.
a. Common
3
running?
Is Td1 (discharge gas temp.) higher than Td2 when only No.1 comp. is
operating?
Is there any abnormal sound or vibration?
-
.' I
b. Cooling Operation (It is applicable when outdoor temperature is higher than 15C.)
1-100 HITACHI
,
.......
No. Check Item Result
6 Is indoor unit heat exchanger SH 2 to 10 deg. when iE (I.U. ex valve) is less
I than r7J or r100J ?
Indoor unit heat exchanger SH indicates the following;
b7 (I.U. Heat Exchanger Gas Temp.) - b4 (I.U. Heat Exchanger Liquid
Temp.) which are indicated on the remotecontrol switch
However, The above is applicable only when the data can meet the following.
b2 (Intake Air Temp.) - b1 (Setting Temp.) >3 deg
7 Are TL (I.U. heat exchanger liquid ternp.) and Ti (I.U. Intake Air Temp.) almost
same when iE (I.U. ex. valve) is r2J (at stoppage or thermostat OFF)?
c. Heating Operation (It is applicable when outdoor temperature is higher than O"C.)
NOTE: The symbol with an underline indicates checking item and the mark r J indicates checked
data.
(3) Others
HITACHI 1-101
--
\I' } No. Contents Page
l
1 TROUBLESHOOTING 1-1-1-101
I
. .g.~*1o,1!i1t!
3 MAIN PARTS 3-1-3-27
4 OPTIONAL FUNCTIONS 4-1-4-26
5 FIELD WORK INSTRUCTIONS 5-1-5-18
~
I 2.1.2 Removing Front Service Panel.. . .. . . . . . . . .. . . . . . . . . . .. . . .. . .. . . . . . . . . . . . . .. . . .
2.1.3 Removing Fan Guard Nets
2.1.4 Removing Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 Removing High Pressure Switch, High Pressure Sensor and Low Pressure Sensor .. .
2-2
2-3
2-4
2-8
2.1.6 Removing Fusible Plug
(only for Models. RAS-8FS, RAS-8FX. RAS-10FS and RAS-10FX) 2-11
2.1.7 Removing Electrical Parts..................................................... 2-12
2.1.8 Removing Electrical Box...................................................... 2-16
2.1.9 Removing Outdoor Fan....................................................... 2-18
2.1.10 Removing Coil for Reversing Valve and Solenoid Valve 2-20
2.1.11 Removing Thermistor for Liquid Pipe ,.............. 2-21
2.2 In-the-Ceiling Type (Models: RPI-0.8FS, RPI-1FS and RPI-1.5FS) . 2-23
i
HITACHI
L
_...........
-'P"., ",
7 ..
--
."
.
,_,',",~__
.'
2.4.11 Removing Automatic Louver Motor : ' . 2-41
2.5 2-Way Cassette Type : . 2-43
2.5.1 Removing Long Life Filter . 2-43
2.5.2 Removing Optional Air Panel . 2-44
2.5.3 Removing Fan Motor . 2-45
2.5.4 Removing Bearing (not required for Model RCD-1 FS) . 2-47
2.5.5 Removing Coupling (not required for Model RCD-1 FS) . 2-47
2.5.6 Removing Printed Circuit Board (PCB) . 2-48
2.5.7 Removing Drain Pan . 2-49
2.5.8 Removing Drain-Up Mechanism .' . 2-50
2.5.9 Removing Float Swnch . 2-52
2.5.10 Removing Thermistors for Liquid and Gas Pipes . 2-53
2.5.11 Removing Motor for Automatic Louver . 2-54
2.6 Wall Type
2.6.1 Removing Air Filter
2.6.2 Removing Right Side Cover
2.6.3 Removing Front Panel
.
.
.
.
2-56
2-56
2-56
2-57
.'
2.6.4 Removing Motor for Automatic Louver . 2-58
2.6.5 Removing Thermistors for Liquid Pipe and Gas Pipe .' . 2-59
2.6.6 Removing Electrical Box Cover and PCB . 2-60
2.6.7 Removing Drain Pan . 2-61
2.6.8 Removing Heat Exchanger and Fan Motor . 2-62
()
HITACHI
ij , J 2.7 Floor Type . 2-65
2.7.1 Removing Intake Air Grille . 2-65
I 2.7.2 Removing Air Filtsr . 2-65
2.7.3 Removing Discharge Air Grille . 2-66
2.7.4 Removing Front Cover . 2-66
2.7.5 Removing Fan Motor . 2-67
2.7.6 Removing Printed Circuit Board (PCB) . 2-69
2.7.7 Removing Thermistors for Uquid Pipe and Gas Pipe . 2-71
2.8 Floor Concealed Type . 2-73
2.8.1 Removing Air Fitter . 2-73
2.8.2 Removing Front Covers . 2-73
2.8.3 Removing Fan Motor . 2-75
2.8.4 Removing Printed Circuit Board (PCB) . 2-75
2.8.5 Removing Thermistors for Liquid Pipe and Gas Pipe . 2-75
2.9 Ceiling Type . 2-76
2.9.1 Removing Air Filter . 2-76
. 2.9.2 Removing Side Cover . 2-76
2.9.3 Removing Discharge Air Grille . 2-77
2.9.4 Removing Fan Motor . 2-78
2.9.5 Removing Bearing . 2-80
2.9.6 Removing Coupling . 2-80
2.9.7 Removing Automatic Louver Motor .'. 2-81
2.9.8 Troubleshooting on Automatic Louver . 2-82
2.9.9 Removing Thermistors for Ucjuid Pipe and Gas Pipe . 2-83
HITACHI
2. SERVICING
2. 1 Outdoor Unit
- (2.1 Outdoor Unit)
it. WARNING
TURN OFF all power source switches.
~I
NOTE:
At first, remove screws fixing the motor clamp
holding the fan motor.
. Two Screws for RAS-5FS and RAS-5FX
. Four Screws for RAS-8FS, RAS-8FX,
RAS-10FS and RAS-10FX
Check to ensure that all screws are fixed
back correctly.
O[
HITACHI 2-1
L
r,
-'j-
(2.1 Outdoor Unit)
2.1 .2 Removing Front Service Panel
T
&. WARNING
TURN OFF all power source switches.
Upper Panel
.",
.,1
e L ~-t~ \
valvec~
~
e.
~ Screw for Left Side (I
Panel only
2-2 HITACHI
2.1.3 Removing Fan Guard Nets
_ y
c. -._----------- --
& WARNING
TURN OFF all power source switches.
(1) This fan guard can be removed after dismantling the intake air grille nets and front service
panels. Remove the intake air grille nets according to the item, 2.1.1, "Removing Intake Air
Grille Nets".
(2) Remove the front service panel according to item 2.1.1 "Removing Front Service Panel".
(3) The fan guard is not attached by screws. The fan guard can be removed by lifting the front side
upwards and pulling it towards the front. .
Not Required
Air Intake
Grille Net
I
.11'.
Fan Guard
.Net
HITACHI 2-3
-(2.1 Outdoor Unit)
2 . 1.4 Removing Compressor
r
& WARNING
TURN OFF all power source switches.
Do not expose the refrigeration cycle open to the atmosphere for a long period of time when
replacing a compressor to protect the cycle from mixing water or foreign particles. If exposed for a
long time. seal pipe ends using caps or tape.
Remove the caps for the compressor just before replacing the compressor.
Check to ensure each terminal No. when connecting compressor power wires. If incorrectly
connected, the compressor will fail due to reverse rotation.
(1) Remove the front service panel according item 2.1.2. Please note that removing the upper
panel is not required.
(2) Collect all the refrigerant by connecting a hose to the check joint at the suction side.
Charge-Hose
Charge-Hose
Accumulator
I
,
2-4 HITACHI
r, I (3) Removing Compressor and Wires
Disconnect the wires from the compressor after dismantling the terminal cover. Check
.....
(2.1 Outdoor Unit)
I Terminal
Nos.
Mark
Band
e RAS-8FS, RAS-8FX,
RAS-10FS and RAS-10FX
" .(
Cover
NOTES: RearSide
,
HITACHI 2-5
I
A ...
T
"~l
(2.1 Outdoor Unit)
Spring
.~
Oil Heater
Remove the spring by
lengthening the spring.
Two
Spanners
2-6 HITACHI
. '
(6) Removing Discharge Gas Pipe
Remove the suction gas pipe
using two spanners as shown Tool
--
(2.1 Outdoor Unit)
Adjustable Wrench or
Spanner
below.
Discharge --....
Suction Gas Gas Pipe
Pipe
Two
Spanners
\ ~Nut
I
Vibration
Absorbing.
Rubber
Front Side
~
I =-
~~ (v )
~~
, ~
./' ()
- C)C)
/
I
I
I)' ~ Pull outthecompressor toward the front side, and remove the
'! i]
vibration absorbing rubbers.
L HITACHI 2-7
_,'.'-
........ "."..~
Removing High Pressure Switch, High Pressure Sensor and Low Pressure Sensor
(1) Dismantle the front service panel according to item 2.1.2. It is not required to dismantle the upper
panel.
(2) Collect all refrigerant from the low pressure side check joint when the high pressure switch is
removed. Use two spanners when the pressure sensors are removed.
Adjustable Wrench or
Tool Spanner and Charge Hose
eRAS-5FS eRAS-5FX
Low Pressure Low Pressure
Check Joint Check Joint
High Pressure
Switch
High Pressure
Switch
Low Pressure
Check Joint
2-8 HITACHI
II
.'
rI .r4811111
(2.1 Outdoor Unit)
a. Removing High Pressure Switch
CD Disconnect the faston terminals.
@ Remove the high pressure switch pipe connected to the discharge pipe by using a gas burner.
Gas Burner
NOTE: ~tonTerminal
Do not expose the refrigeration
cycle to the atmosphere for a
long period to avoid mixing of
water and foreign particles into
the refrigeration cycle.
If exposed for a long period, seal
the hole.
High Pressure
Switch ~,
,' ,
e"
e"
t
Discharge Gas
Brazing Part Pipe
Electrical Wire
Box Connector
'J
High Pressure
----'lirr---;::==:::::::llrr---r.@~ Sensor
Two Spanners
Remove it from
the checkJ.!?int at
the mark@. If
the sensor side
is removed,
refrigerant will be
discharged.
HITACHI 2-9
_ .. ':.10\1.'.
__.,__ - ,_;x-m-/",M!t!-.-_~;;
(2.1 Outdoor Unit)
Electrical
Box
Sensor Fixing
Plate
Low Pressure
sensor
2-10 HITACHI
!
I
h
2.1.6
. 1iIJjJ--
::;;;;:n=
(2.1 Outdoor Unit)
Removing Fusible Plug (only for Models, RAS-8FS, RAS-8FX, RAS-10FS and RAS-10FX)
(1) Dismantle the front service panel according to item 2.1.2. It is not required to dismantle the upper
I! .,
, panel and front-left panel.
(2) Collect all the refrigerant by connecting a hose to the check joint at the sunction side.
(3) Remove the fusible plug.
Fusible
Plug
~,
r
o
o
HITACHI 2-11
-(2.1 Outdoor Unit)
2 . 1 .7 Removing Electrical Parts
.& DANGER
Do not touch the electrical parts when the LEDS (red) on the inverter PCB (PCB3) is lit. since
the voltage is higher than 50V.
<D Apply silicon grease on the fin contacting surface when parts on the heat rejection fins, (such as
power transistor module, diode module, cement resistor and heat rejection fin overheating
protection thermostat) are replaced.
@ Identify each terminal No. with wire mark band symbol when reconnecting. If incorrectly
connected, malfunction or damage of electrical components will occur.
@ Insert the two wires(U &W) of the power source wires(U. V and W) through the sensor for the
current transformer, which is located on the heat rejection fin. If not correctly inserted,
overcurrent will flow or safety device may activate, resulting in damage of electrical components.
@ Pay attention that electrical wires are clamped by plates and electrical components when PCBs
are mounted.
As for the models, RAS-8FS, RAS-8FX, RAS-10FS and RAS-10FX, an electrical box for
control and the inverter(Main Box) and an electrical control box for the constant speed
compressor(Sub-Box) are used.
a. Dismantle the front service panel according to item 2.1.2. It is not required to dismantle the upper
panel.
b. Remove the electrical box cover afler removing the two fixing screws. As for the sub-box cover for
the constant speed compressor, remove it after removing six fixing screws.
B Phillips Screwdriver
i~I
.
2-12 HITACHI
c. PCBs
.1_
(2.1 Outdoor Unit)
There are S kinds of PCBs such as PCB1 for control, PCB2 for power source, PCB3 for inverter,
~I I PCB4 for DC power source and PCBS (FS only) for the fan controller.
When removing the PCB, disconnect all the connectors to the PCB and remove it by holding the
expanded part of the holder by long-nose pliers. When removing the PCB, hold it near the holder
and pull out it from the holder.
& WARNING
1. DO NOT TOUCH electrical components.
2. Pay attention not to apply a big force to PCB. If applied. the PCB will be faulty.
/ I
ri . 1m
F====::"
/ I
e .~.. 5t
: 0 Em . 1"
~ pca, "'"" 0
j
~~
""
PCBS
=
~O=I
I hi
UG,-,;...,..,CI
QQ 'I eacILl:l.I@I",,,,
m ORe ~ 1
~ a: g ':;~ I...., I~ !
iii !.<JClClo '-.::, pca, I~ I
~
'I. =
e 0 e fiilliiI fiill
,r-------.,--' c =~ ~
~ I 0
o '-
t
Example: for RAS-10FS
& WARNING
1. When reconnecting wires, identify terminal Nos. with wire mark band symbols. If incorrectly
connected, Malfunction will occur or electrical components may be damaged.
) 2. When replacing PCBs, check to ensure each setting of dip switches.
HITACHI 2-13
-(2.1 Outdoor Unit)
&. WARNING
1, DO NOT TOUCH electrical components.
2. Pay attention not to apply big force to PCB, If applied, the PCB will be faulty.
,"':======'",
"
t~8~
"1E.m .~ III
III
III
III
o
,.
19
.' 0
~
I
1].
J!.:
~ ~ ~
. .
tfl! .;-
CdE~
. .
= ,~ "
.. .
.. . . .
~ ..
-~---,,
,, .
e
<!lQ
-
e
e
0
-
0 " V
Lt. WARNING
1, When reconnecting wires. identify terminal Nos, with wire mark band symbols, If incorrectly
connected, Malfunction will occur or electrical components may be damaged.
2. When replacing PCBs, check to ensure each setting of dip switches. (
2-14 HITACHI
__ I
(2.1 Outdoor Unit)
d. Phase Protection Relay Board (PCB6)
The phase protection relay board, PCB6 is located inside of the sub-box only for models
RAS-SFS, RAS-SFX, RAS-10FS and RAS-10FX.
When removing this PCB, disconnect all the connectors to the PCB and remove it by holding the
expanded part of the holder by long-nose pliers. When removing the PCB, hold ~ near the holder
and pull out it from the holder.
Lt. WARNING
1. DO NOT TOUCH electrical components.
2. Pay attention not to apply a big force to PCB. If applied. the PCB will be fau~y.
I
I
I
~l. u 0
0
I-I!!!I
I I I I'
0
PCB6 Inl
liOl_
., I I'
! 8SA2
FFB2
CNC2
II m
OCR
i
I 0 0
~,D. . .
~ TJ\1
0
Sub-Box
Lt. WARNING
1. When reconnecting wires, identify terminal Nos. with wire mark band symbols. If incorrectly
connected, Malfunction will occur or electrical components may be damaged.
HITACHI 2-15
....
r
-(2.1 Outdoor Unit)
2 . 1 . 8 Removing Electrical Box
& DANGER
Do not touch the electrical parts when the LED6(red) on the inverter PCB(PCB3) is lit, since
the voltage is higher than 50V.
(1) Dismantle the front service panel according to item 2.1.2. It is not required to dismantle the upper
panel.
(2) Remove the electrical box cover after removing the two fixing screws.
G)Main Box
Connector or
CN101 CN102 CN103
on PCB1
(Symbol)
NOTE:
- -
1. The mark ' indicates only for RAS-8FS, RAS-8FX, RAS-10FS and RAS-10FX.
2. The mark". indicates only for FS series.
3. Symbol in parentheses is only for FX series.
2-16 HITACHI
_~"7;',_."'.
(2.1 Outdoor Unit)
Terminal Board
Connector or Terminal L1, L2, L3, N CD,
Device to be Connected
TB1 TB2
(Symbol)
Terminal of Connector or
Terminal Board
Devices Devices
Connector or Terminal L1, L2, L3, N U,V,W CN9
1-'
( .
& WARNING
1. When reconnecting wires, identify terminal Nos. with wire mark band symbols. If incorrectly
connected, Malfunction will occur or electrical components may be damaged.
2. When replacing PCBs, check to ensure each setting of dip switches.
I )
HITACHI 2-17
-
=:: ' '.'
Lt WARNING
TURN OFF all power source switches.
(1) Remove the fan guard according to the ,item, 2.1.1, "Removing Air Intake Grille Nets".
(2) Remove the front service panel according to item 2.1.2, "Removing Front Service Panel".
(3) Remove the fan guard nets according to item 2.1.3, "Removing Fan Guard Nets".
(4) Remove the fans by removing the nuts and washers fixing the propeller fans onto the motor shafts.
If it is difficult to remove the fan, use a puller.
.j
Wrench or Puller
Propeller Fan
Motor Shaft
?
Nut
Flat Washer
Motor Shaft
e RAS-8FS, RAS-8FX,
RAS-10FS and RAS-10FX "<, ----.:::::"..-.-=-.1...
...
Propeller Fan
r -_ _
2-18 HITACHI
(5) Removing Wires
a. Remove the electrical box cover according to item 2.1.7, "Removing Electrical Parts".
-- (2.1 Outdoor Unit)
) b. Remove the sub-box according to the item, 2.1.8, "Removing Electrical Box".
c. Pull out wires through the wire hole at the side plate, after disconnecting the connectors for the
motors in the electrical box.
d. Cut the plastic tie fixing wires.
e. Remove the motors by removing four fixing screws for the motors.
NOTE:
When reassembling RAS-5FS or RAS-5FX, push in fan motor Phillips Screwdriver,
wiring between right side panel and right side partition by using Tool Adjustable Wrench,
a stick to insert the wiring into the hole of partition. Spanner, Cutter, Stick
Fan Motor
Motor
Clamp
._-~
-= l
/
Pull the motor
upwards.
""''-----Connector
RAS-8FS, RAS-8FX,
RAS-10FS and RAS-l0FX
'I. Plastic
Tie
/
..."::.::.=-=.-----=-
"
\\ U
Plastic 'J Connector Plastic
Tie
looseness: 30mm Tie
NOTES:
1. Provide a looseness at the cord outlet of the motor when mounting the motor, as shown above.
2. Firmly fix the motor cord onto the motor clamp, not to touch the propeller fans.
3. Mounting Propeller Fan
Put and push the propeller fan by identifying theQ mark with the cut part of the motor shaft.
Firmly fix the propeller fan with a tightening torque of 50 to 70 kg-em after the head of the fan
shaft comes up. .
4. Connect the motor wires to the electrical connecting part at the lower part of the electrical box.
5. Firmly attach the fan guard net onto the shroud.
HITACHI 2-19
L
-(2.1 Outdoor Unit)
2 . 1 . 1 0 Removing Coil for Reversing Valve and Solenoid Valve
it. WARNING
TURN OFF all power source switches.
(1) Remove the fan guard according to the item, 2.1.1, "Removing Air Intake Grille Nets". It is not
required to dismantle the upper panel. As for models, RAS-8FS, RAS-8FX, RAS-10FS and
RAS-10FX, it is also not required to dismantle the front left side panel.
(2) Remove the cover of the electrical box (Main-Box) according to item 2.1.7, "Removing Electrical
Components".
Lt. DANGER
Do not touch the electrical parts when the LED6(red) on the inverter PCB(PCB3) is lit, since
the voltage is higher than 50V.
(3) Disconnect connector, CN5 which is connected to the reversing valve and connectors, CN7 and
CN8 connected to the solenoid valve.
(4) Remove the fixing screw for the solenoid valve.
(5) Remove the coil for the reversing valve and the solenoid valve, after removing the fixing screws.
Phillips Screwdriver
Tool Adjustable Wrench,
Spanner,
RAS-5FS and RAS-5FX RAS-8FS, RAS-8FX,
c;
F" PI I
RAS-10FSandRAS-10FX ,x,ng ae
for Solenoid
Valve
SolenoidValve Coil
tor Gas Bypass(SVA) i
~.
r
Solenoid Valve Coil I
lor Gas Bypass (SVB)
! -l; ....:,
~
/ l,,"~_~.
Solenoid Valve Coil
for Gas Bypass(SVA) for Gas Bypass(SVB)
2-20 HITACHI
2. 1 . 11 Removing Thermistor for Liquid Pipe
--(2.1 Outdoor Unit)
GI .& WARNING
TURN OFF all power source switches.
(1) Remove the fan guard according to the itsrn, 2.1.1, "Removing Air Intake Grille Nets".
(2) Remove the front service panel according to the item 2.1.2, "Removing Front Service Panel".
(3). Remove the electrical box cover according to the item, 2.1.7.
.& DANGER
Do not touch the electrical parts when the LED6(red) on the inverter PCB(PCB3) is lit, since
the voltage is higher than 50V.
(4) Remove the side cover panel, R after removing the twelve fiXing screws.
Phillips Screw
Tool
Driver
/!I~
N Side
CoverA
'I~
RAS-8FS, RAS-8FX,
RAS-1 OFS and RAS-10FX
p
/
Electrical
Box Cover
-. e
"7
I
N"~
'"'i.
I, l Side
~il
--""'--- Cover R
d
~ p
/
Electrical
Box Cover
HITACHI 2-21
- ~
(2.1 Outdoor Unit)
(5) Pull out the thermistor fixing plate from the pipe after detaching theCORK TAPE, and remove the
thermistor for the liquid pipe.
'<,
A--"'; ~
'~
---
Ii
.
I Ir,
.
h,
,
I rF"
\: I
'- I
'" ~;(J!
Thermistor
Fixing Plate Thermistor
r If.
1~ ~ ~~--~~T~''--.].>(~
t ~---bJ
CORK TAPE
-<
::::c=-\' g - -::
..
I p,
Tc Themistor(THM8 for FS only):
l;,,,,"o',,, t~shal be '5kg-~.
(I
2-22 HITACHI
r
I
2.2 In-the-Ceiling Type (Models: RPI-O.8FS. RPI-1 FS and RPI-1.5FS)
2 . 2. 1 Removing Indoor Fan Motor
-
(2.2 In-the-Ceiling Type [O.a-1.5HP) )
&. WARNING
TURN OFF all power source switches.
J~
"":::
HOOk~ ~ J
Casing
.
= ~~I~8and
I
JJ
--r~~'" ~
= Fixing
Screw
I.
HITACHI 2-23
--
(2.2 In-the-Ceiling Type (O.8-1.5HP) )
2.2.2 Removing Thermistors for Liquid Piping and Gas Piping
Step
1
2 Remove the PCB.
The electrical box can be
removed according to the
following procedures.
Procedure
Remove the electrical box cover after removing one fixing screw.
Required Tool
. .Phillips Screwdriver
.Phillips Screwdriver
Printed Circuit Board .Long-nose Pliers
PCB(M)
(1) Remove the wiring cover PCB(P)
at the right side and
remove all the connectors
from inside.
(2) Remove the wiring cover
at the left side.
(3) Remove the connectors
from the PCBs.
(4) Remove two screws fixing
the electrical box.
2-24 HITACHI
2.2.4 Removing Drain-Up Mechanism
-
(2.2 In-the-Ceiling Type (O.8-1.5HP) )
3 Turn and draw out the
drain-up motor towards the
open space from the service
panel.
I. 4
5
Remove the hose band and remove the drain-up motor from the drain hose.
Remove the connector of the
lead wire for the drain-up
motor.
HITACHI 2-25
I
......
-====
(2.2 In-the-Ceiling Type (O.8-1.5HP) )
~
side of the electrical box.
-,
,
~
\ I
3 Remove the service cover according to item "2.2.4 Removing of Drain-Up .Phillips Screwdriver
Mechanism".
4 Remove the screw (1 pc.) of .Phiilips Screwdriver
fJ
the plate fixing the float
Ilt~
switch and remove the float
switch.
-~~
2-26 HITACHI
2 .2 .6 Removing Drain Pan
-
(2.2 In-the-Ceiling Type (O.8-1.5HP) )
~'.,
pencil or others.
HITACHI 2-27
-
(2.3 In-the-Ceiling Type (2, 2.5HPl )
2.3 In-the-Ceiling Type (Models: RPI-2FS and RPI-2.5FS)
2.3. 1 Removing Indoor Fan Motor
it. WARNING
TURN OFF all power source switches.
_ FiXing~
Screw ~
<
.'
Step Procedure Required Tool
1 Remove the drain pan according to item "2.3.5 Removing of Drain Pan". .Phillips Screwdriver
2 Remove the thermistors for .Phillips Screwdriver
the liquid piping and gas
,\~~
piping attached to the liquid
piping and gas piping of the
heat exchanger. i'
'\\~\J'N- IJ
-Cf~ .1/
2-28 HITACHI
r
i
I
2.3.3 Removing Printed Circuit Board (PCB)
-
(2.3 In-the-Ceiling Type (2, 2.5HP) )
/
.'1
:
\
7
/
\
,
I
/f
Box Cover
(3) Remove the screws ~ Box
(4 pes.) fixing the electrical
~~":;;
box. 1..-' ;
(2; ;.
~
"~?,,~
~
" Screw-J
.
.:) 1-, 0
~
'-' rh'''-@
Electrical Box j //0\
.
W;,;ng Cov er PI':"! \
Screw Connector
PI,,, \
)'f..
<,
Float Svvitch
HITACHI 2-29
-
(2.3 In-the-Ceiling Type (2, 2.5HPJ )
2 . 3 . 5 Removing Drain Pan
(
Step Procedure Required Tool
1 Remove the screws (16 pcs.) .Phillips Screwdriver
fixing the lower covers and
remove both of the lower
;Fl. i lit
~r.fJf!JI.
--==,
7
covers. At this time. remove
the connector of the electric ~~ .n-0r.inPa"
heaterfor dew protection at
the inside of the lower cover.
y;
: }- Connector
/
ElectricHe'!er
i'::~::::V
Screw 1 \
Lower COver
NOTE:
Be careful that the insulation
at the insideof the unit is not
broken. If the insulation at
the inside of the unit is
broken, remake the broken
insulation.
\
Screw
\\
Drain Pan Screw
2-30 HITACHI
I
I
2.4
2 .4. 1
4-Way Cassette Type
Removing Long Life Air Filter
--
(2.4 4-Way Cassette Type)
.&. WARNING
TURN OFF all power source switches.
(1) The long life filter is located inside of the intake air grille. Detach the filter after opening the intake
air grille. By pushing the knob in the arrow mark direction, the intake air grille can be opened.
(2) The filter can be removed from the intake air grille by supporting the lower side of the intake air
I grille and filter, and unhooking it from the extrusion part,
I
I
I!.
I
Upper Part of
Long Life Filter
Extruded
Part of Grille
Knob - _ _---,
-. Long Life!
Filter
Extruded
~partofGrille
~ Lower Part of
Long Lile Filter
HITACHI 2-31
-
( 2.4 4-Way Cassette Type)
2.4.2 Removing Intake Air Grille
(
Lt. WARNING
TURN OFF all power source switches,
1. By lifting the intake air grille at an angle of approximately 30 and releasing its chain, the intake air
grille can be removed by holding it upwards and then towards you. If the chain is released and the
angle is 90' , the intake air grille can not be removed.
Hold up by keeping
Ceiling Side the angle at 30'
Air Panel
Chain J
~ Approx. 30-40'
Intake Air
Grille
Incorrect Position
&. WARNING
TURN OFF all power source switches.
1. By opening the intake air grille, the electrical box can be seen.
Remove two screws fixing the electrical box cover and remove the Phillips
Tool
cover. Screwdriver
~~)~l
.!~I~i
/1 i~7~
Intake Air Grille ~.. ~l
'-----il- \
Electrical Box Cover
2-32 HITACHI
-_.
2 .4 . 4 Removing Optional Air Panel
--
(2.4 4-Way Cassette Type)
& WARNING
TURN OFF all power source switches,
(1) By opening the intake air grille, the electrical box can be seen.
Remove two screws fixing the electrical box cover and remove the cover.
CD Disconnect the connector (6 Pins) for heater and louver motor.
@) Disconnect the connector (Red) for louver sensor.
1";:-';;-;-\- , GEl EJ
ill GEl GEl
,,
raE~:{j
I
.,"
.
! ."
-.: ,
I .'.
,,'
"
,,
..
"
~.~''''''-_.'
~~
~~~ __t::_i---- .: 0
(2) Remove four screws fixing the optional air panel. ( Remove the fixing
screws by hooking on the hindge.) Remove the optional air panel after
unhooking the hindge onto the hooks at the two positions near the drain Phillips
pan. Screwdriver
i ~
I
I HITACHI 2-33
L
_.D.
(2.4 4-Way Cassette Type)
2.4.5 Removing Fan Runner and Fan Motor
(
it WARNING
TURN OFF all power source switches.
(1) Remove the intake air grille according to item 2.4.2, "Removing Intake Air Grille".
LElectrical Box
CD Remove the four screws which fix the bell mouth onto Phillips
the drain pain and remove the bell-mouth. Screwdriver
2-34 HITACHI
-_.
.~
::, ::.-._.'.": \/. -.':, :
~ .. ... ' " ':"'"
..
" " -.
Phillips Screwdriver,
Tool Adjustable Wrench,
Spanner
Motor
, Earth
Terminal
Fan
Runner
NOTE:
Fix the fan runner with a fixing torque of approximately 30kg-cm for each
screw after mounting the vibration absorbing rubber onto the fan runner
when assembling.
HITACHI 2-35
-
(2.4 4-Way Cassette Type)
2. 4.6 Removing Printed Circuit Board (PCB)
it. WARNING (
(1) Remove the intake air grille according to the item, 2.4.2 "Removing IntakeAir Grille".
(2) Remove the electrical box cover according to the item, 2.4.3, "Removing Electrical Box Cover".
(3) There are two printed circuit boards (PCBs) in the electrical box. Disconnect the connectors.
Each PCB is supported by four holders. Remove the PCBs by holding the expanded part of the
holders using long-nose pliers.
NOTE:
Do not touch electrical components on the PCBs.
If big force is appliedto the PCB, it will be faulty.
fI'
PCB
Electrical
Box Cover
2-36 HITACHI
2 .4. 7 Removing Float Switch
=;=.:
-
(2.4 4-Way Cassette Type)
.6 WARNING
TURN OFF all power source switches.
(1) Remove the intake air grille according to the item, 2.4.2, "Removing Intake Air Grille".
(2) Remove the bell-mouth and fan runner according to the item, 2.4.5, "Removing Fan Runner and
Fan Motor".
(3) Remove the service access cover after removing the three fixing screws near the pipes inside of
the indoor unit,
Service Access
Cover
l
Float
- Switch
NOTE:
Carefully handle the floatswitch. Do not drop it on
the floor. If dropped, malfunolion may occur.
When mounting, do nol use a motor screwdriver.
HITACHI 2,..37
---
(2.4 4-Way Cassette Type)
2.4.8 Removing Drain-Up Mechanism
&. WARNING
TURN OFF all power source switches.
(1) Remove the service access cover near the pipes according to the item 2.4.7, "Removing Float
Switch".
(2) Remove the two screws(A) fixing the fixing plate for the drain-up pump after removing the wiring
connector. Loosen the fixing screw(B) remove the fixing plate from the fixing screw(B) and pull out
the drain-up mechanism.
,I
Fixing
Screw (B)
Fixing
___ Screw (A)
~
(3) Firstly support the drain-up mechanism by hand so as not to drop. Then remove the hose band
from the drain hose and then disconnect the drain hose and then remove.the drain-up mechanism. ('
2-38 HITACHI
r
._. ------- .
(2.4 4-Way Cassette Type)
- -... -----.-
.....
.. -
&. WARNING
TURN OFF all power source switches.
(1) Disconnect the connectors between indoorunit and outdoor unit, and in the electrical box after
opening the electrical box coveraccording to the item, 2.4.3, "Removing Electrical Box Cover".
(2) Remove the optional air panel according to the item, 2.4.4, "Removing Optional Air Panel".
(3) Remove the bell-mouth according to No.3 of item, 2.4.5, "Removing Indoor Fan and Fan Motor".
(5) Remove the drainpan after removing the four screws fixing
the drain pan ontothe indoorunit. Bucket
Tool (Approx. 5 liters)
NOTE:
Remove water on the drainpan by pulling out the
rubber plug. Checkto ensure that the water hole
is not clogged by pricking with a pencil.
l
HITACHI 2-39
L
-=:;::=;;;
,. -,""' -.' ,,"-'.-'/. ::
(
it. WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item, 2.4.4, "Removing Optional Air Panel".
(2) Remove the bell-mouth according to NO.3 of item, 2.4.5, "Removing Indoor Fan and Fan Motor".
(3) Remove the drain pan according to the item, 2.4.9, "Removing Drain Pan".
(4) Remove the CORK TAPE from the liquid pipe or gas pipe,
where the thermistor fixed by a fixing plate is located, and
then pull out the thermistor.
Tool Phillips Screwdriver
Liquid Pipe
Thermistor
Gas Pipe
Thermistor
2-40 HITACHI
2 . 4. 1 1 Removing Automatic Louver Motor
'-'IM
(2.4 4-Way Cassette Type)
it. WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item, 2.4.4, "Removing Optional Air Panel".
(2) Remove the motor cover after removing the two screws fixing the cover for the automatic louver
motor.
Motor Cover
t".
(3) Disconnect all the connectors connected to the motor. Remove the motor after removing the two
screws fixing it onto the air panel.
I
I r - - - Fixing Plate
for Motor
<i
\
V I
J
!
I, HITACHI 2-41
1
-.":~---J.,' - ,-':,_" ,,'
(4) Remove the crank after looseningthe fixing screw on the motor shaft.
1
r-----Fixing Screw
Crank.
(5) Remove the motor after removing the two fixing screws
~/
Motor
2-42 HITACHI
T ..111,-
(2.5 2-Way Cassette Type)
2 . 52-Way Casselle Type
2.5.1 Removing Long Life Filter
& WARNING
TURN OFF all power source switches.
(1) Open the service panel by supporting the hooked part upwards, and slide it towards the front
side.
Service Panel
(2) By sliding the air filter towards the fixed part and pulling downwards, remove the air filter .
HITACHI 2-43
-
(2.5 2-Way Cassette Type)
2 .5.2 Removing Optional Air Panel
(
it WARNING
TURN OFF all power source switches.
(1) Disconnect the wiring connectors after opening the service panel and service access cover.
(2) Remove the four screws fixing the panel onto the indoor unit.
(3) Remove the panel by unhooking the hook of the suspension bracket.
V~.!I.
2-44 HITACHI
T
I
2.5.3 Removing Fan Motor
--
(2.5 2-Way Casselle Type)
I) WARNING
I TURN OFF all power source switches.
I (1) Remove the optional air panel according to the item, 2.5.2, "Removing Optional Air Panel".
(2) Remove the air distribution chamber after removing the six fixing screws.
I
Tool Phillips Screwdriver
I
I.
Air Distribution
Chamber
!\
Screw
(4) Remove the fan motor mounted on the fixing plate. after removing the two fixing screws.
HITACHI 2-45
_I .,," '. - --~_'Z
(5) Remove the casing by pushing the four extruded parts at the lower part of the casing, which
consists of two parts.
(6) Loosen the screw by a hexagon wrench. This work is not required for model RCD-l FS.
Motor
Hexagon Wrench
Coupling
(7) Remove the motor, after removing the fixing band for the motor. Perform this work by supporting
the motor by hand.
,
\
\ Band
\
I
I
I
I
-~
i
Fixing
Screw
2-46 HITACHI
2.5.4 Removing Bearing (not required for Model RCD-1 FS)
.'....
(2.5 2-Way Cassette Type)
it WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item, 2.5.2, "Removing Optional Air Panel".
(2) Remove the air distribution chamber according to NO.2 of the item, 2.5.3, "Removing Fan Motor".
(3) loosen the two fixing screws (M8 screw) fixing the bearings and shaft by a hexagon wrench.
,
I Tool Phillips Screwdriver
,'.
I
Fixing Screw
for Bearing
fl.
r V Fixing Screw for Shaft
lli ~Casing
\ Bearing
L
~~_&
~t
. ., '. W ~ ~.
~)Ii
I 2.5.5 Removing Coupling (not required for Model RCD-1 FS)
it WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item, 2.5.2, "Removing Optional Air Panel".
(2) Remc;>ve the air distribution chamber according to No.2 of the item, 2.5.3, "Removing Fan Motor".
(3) Remove the bearing according to the item, 2.5.4, "Removing Bearing.
(4) Remove the coupling after removing the shaft and fan runner assembly.
,,
HITACHI 2-47
L
--
(2.5 2-Way Cassette Type)
2.5.6 Removing Printed Circuit Board (PCB)
& WARNING
TURN OFF all power source switches.
(1) Remove the service access cover after opening the service panel according to the item, 2.5.1,
"Removing Long Life Filter".
(2) Remove the cover after removing the one fixing screws on the electrical box in the unit.
(3) Disconnect the connector. Pull out the PCB by pinching the expanded part of the PCB holders by
long-nose plier.
Phillips Screwdriver,
Tool
Long-nose Plier
Terminal Board
Electrical
Box
/
NOTE:
Do not touch electrical components on the PCB.
Do not apply big force to the PCB. If applied, it will
be faulty.
2-48 HITACHI
2.5.7 Removing Drain Pan
.....
(2.5 2-Way Cassette Type)
& WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item, 2.5.2, "Removing Optional Air Panel".
(2) Remove the air distribution chamber according to No.2 of the item, 2.5.3, "Removing Fan Motor".
(3) Remove the radiation sensor after removing the one fixing screw.
(4) Wipe off water on the drain pan after pulling out the rubber plug. Prick the drain hole wtth a pencil,
etc., to check whether or not water can flow.
Bucket
Tool
(Approx. 5 Itters)
:
I
I
,
!.
(5) Draw out the drain pan in a downward motion after removing the screws fixing both sides of the
drain pan.
1\ 'v:-.. ..
1/ .~'\ 0
~ Drain Pan
'~~
.r
""'-!
I
~
HITACHI 2-49
.....
-( 2.5 2-Way Cassette Type)
2.5.8 Removing Drain-Up Mechanism
T
(
it WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item, 2.5.2, "Removing Optional Air Panel".
(2) Remove the service cover after removing three screws fixing the service cover on the unit.
Service Cover
(4) Pull the drain-up motor towards you from the service access hole by rotating it.
)
2-50 HITACHI
T
,
(5) Remove the drain hose from the drain-up motor after removing the hose band.
(7) When assembling the drain-up motor, check to ensure that a strainer is mounted at the inlet of the
drain-up motor.
HITACHI 2-51
--
(2:5 2-Way Cassette Type)
2.5.9 Removing Float Switch
r
& WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item, 2.5.2, "Removing Optional Air Panel".
(2) Remove the air distribution chamber according to NO.2 of the item, 2.5.3, "Removing Fan Motor".
(3) Remove the drain pan according to the item, 2.5.7, "Removing Drain Pan".
(4) Remove the electrical box cover after removing the one fixing screw.
(5) Disconnect the connector for the wiring of the float switch.
(6) Remove Ihe service cover of the unit according 10 No.2 of the item 2.5.8, "Removing Drain-up
Mechanism".
(7) Remove the float switch after removing the one screw fixing the fixing plate to the float switch,
.',
Motor for
Drain-Up
o
(c
Fixing Plate for
Float Switch
~
.
'
\
Float Switch
2-52 HITACHI
2 . 5. 10 Removing Thermistors for Liquid and Gas Pipes
~l J &. WARNING
TURN OFF all power source switches.
I
(1) Remove the optional air panel according to the item, 2.5.2, "Removing Optional Air Panel".
(2) Remove the air distribution chamber according to No.2 of the item, 2.5.3, "Removing Fan Motor".
(3) Remove the drain pan according to the item, 2.5.7, "Removing Drain Pan".
(4) Remove the CORK TAPE fixing the thermistor after removing the fixing plate for the the thermistor.
Fixing Plate
for Thermistor
~ Thermistor
-ii
,---------~-, .:
(GB=~
, \ ,'
'-
7
CORK TAPE
:--~
j'__ 0,)
Seal the thermistor with
CORK TAPE.
Thermistor tor
Liquid Pipe
/
/
/
Thermistor for Gas Pipe
I .~
~', .'1
I
I HITACHI 2-53
L
-
=:.:::i:;;
: -.:, ." ': ._,_ :._ f.'-~ : ;'- - -,., ,..,!,
it. WARNING
TURN OFF all power source switches.
(1) Remove the optional air panel according to the item. 2.5.2, "Removing Optional Air Panel".
(2) Remove the motor cover after removing three fixing screws.
Tool Phillips Screwdriver
Motor Cover
.'
(3) Remove all the wiring connectors and terminals connected to the motor.
Motor for
Automatic Louver
Faston
Terminal
<,
Connector
for Wiring
(4) Remove the crank from the motor shaft after loosening the fixing screw.
Crank
2-54 HITACHI
. . . .11.
(2.5 2-Way Cassette Type)
(5) Remove the motor after removing two fixing screws.
- Screw
Louver Motor
VIe
)1.
I
HITACHI 2-55
L
--
(2.6 Wall Type)
2.6
2 .6 . 1
Wall Type
Removing Air Filter
(
& WARNING
TURN OFF all power source switches.
(1) Check to ensure that the horizontal deflector is positioning vertically. The deflector stops at the
vertical position when operation is stopped.
Intake
Air Grille
e'
Air Filter ---f::~=;~1I-..
& WARNING
TURN OFF all power source switches.
Front Panel
RighI Side Rectangular Hole
Cover
NOTE:
Right Side
When reassembling,
Cover
check to ensure that
the stopper is
inserted into the
rectangular hole.
Stopper
2-56 HITACHI
~.
(2.6 Wall Type)
2.6.3 Removing Front Panel
\
&. WARNING
TURN OFF all power source switches.
(1) Remove the right side cover according to the item, 2.6.2, "Removing Right Side Cover".
(2) Disconnect the automatic louver connector, CD and louver sensor connector, .
j
CJ
e
ill
ill g \\
1iJ
Connector for
)) NOTE:
Automatic .....
I Louver Motor
I Refer to the item, 2.6.6 regarding
PCB
removing electrical box.
(3) Remove the caps at the air discharge side on the front panel and then remove screws from the
holes.
Panel Cap .
~. screw
i J,~--- ?~
~
!
:: . j
,~
,~
-~:
iii. NOTE:
Remove the cap firstly and !hen
Air Outlet . - remove the screws.
(4) Remove the front panel by pulling the lower side of the front panel slowly towards you and by
paying attention that the lower end of the drain pan does not touch the panel
Front Panel
Stopper
Rectangular Hole
HITACHI 2-57
.(fl.
(2.6 Wall Type)
2 .6 .4 Removing Motor for Automatic Louver
it WARNING
TURN OFF all power source switches.
(1) Remove the front panel according to the item, 2.3.2, "Removing Front Panel".
(2) Remove the AS cover after removing the one fixing screw and unhooking the extruded part.
(3) Remove the two screws fixing the mounting plate AS. Remove the shaft of the horizontal deflector
inserted into the arm by sliding the louver assembly horizontally, and then remove the louver
assembly from the front panel.
Mounting
Plate AS
r---_
Tool Phillips Screwdriver
.'
Wiring for Automatic
Louver Motor
~.
~
\~ Screw
Automatic
Louver Motor
Hook
~Screw
AS Cover
Wiring for
Louver Sensor
Bearing 1
Arm
Automatic
' - - - - Connecting Louver
Rod Assembly
'----ArmAS
2-58 HITACHI
........
.....,....,..
I
&. WARNING
TURN OFF all power source switches.
(1) Remove the right side cover according to the item, 2.6.2, "Removing Right Side Cover".
(2) Remove the front panel according to the item, 2.6.3, "Removing Front Panel".
(3) Remove the black connector for the liquid pipe thermistor and the yellow connector for the gas pipe
thermistor connected to the PCB(M) in the electrical box.
Connector for
.>:
Gas Pipe Thermistor
(THM7)
(4) Remove the CORK TAPE and pull out the thermistors after removing the fixing plate for the
thermistor.
Liquid Pipe
Thermistor
Fixing
Plate lor
Thermistor
CORK TAPE
I NOTE:
seer around Thermistor
I Discharge Air with CORK TAPE.
HITACHI 2-59
_
(2.6 Wall Type)
2.6.6 Removing Electrical Box Cover and PCB
&. WARNING
TURN OFF all power source switches.
(1) Remove the right side cover according to the item, 2.6.2, "Removing Right Side Cover".
(2) Remove the screw for the electrical box cover.
(3) The PCB (low voltage) is supported by the holder. The holder can be opened by removing the
close/open screw fixing the holder. High voltage PCB is located at the bottom side.
lnssrted Tj~[~7":;:--':~::::=
Close/Open Screw
Electrical
Box Cover
.,).I
. I
Slide
Screw ~
L
Electrical
Boi< ----'--'
il
- I
Low Vonage PCB
I
\
i1Lr:J Pull up.
.1
shown in the right figure. t
Holding Plate
=
(5) Removing the High Voltage PCB.
Bend the holder (4 pieces) supporting the PCB
I[ \
~J
- ---< ELtl
towards the arrow mark direction and pull the Bend It.
\~~
not apply big force to the PCB. If applied, the High Voltage
PCB
PCB will be faulty. -t/
lI--j)
., \'DV
<
<f
2-60 HITACHI
2 .6 . 7 Removing Drain Pan
..- (2.6 Wall Type)
G ,
, .& WARNING
TURN OFF all power source switches.
I (1) Remove the right side cover according to the item, 2.6.2, "Removing Right Side Cover".
(2) Remove the front panel according to the item, 2.6.3, "Removing Front Panel".
(3) Separate the drain pipe from the drain hose.
(4) Pull out the drain pan by drawing it towards you after removing two screws fixing the drain pan at
the right and left.
Phillips Screwdriver,
Tool Bucket
(Approx. 5 liters)
~.
Electrical Box
Heat Exchanger
II.
Screw
NOTE:
Remove drain on the drain pan by pulling out the
rubber plug. Check to ensure that water can flow
through the hole by pricking the hole w~h a pencil.
HITACHI 2-61
(
.2.
.
-~~
6 Wall Type) . Heat Exchanger ana. Fan Motor
6 8 Removing
1"'"
I
2. . & WARNING
Body Assembly
Heater
Partition u u
Bearing
Support
I Side
Panell
Partition
Dew Protection
I
Fan Runner
~OO--:t (f
Bearing
Band
Heat Exchanger ~PiPeBand
2-62 HITACHI
r Removing Heat Exchanger
_..-(2.6 Wall Type)
it. WARNING
TURN OFF all power source switches.
(1 ) Remove the right side cover according to the item, 2.6.2, "Removing Right Side Cover".
(2) Remove the front panel according to the item, 2.6.3, "Removing Front Panel".
(3) Remove the drain pan according to the item, 2.6.4, "Removing Drain Pan".
(4) Collect refrigerant from the low pressure check joint in the outdoor unit.
(5) Remove the flare-nuts of refrigerant
piping (liquid and gas side) from the Removing each Thermistor and Connector (Item?)
indoor unit. Discharge AirTemp. Thermistor
(6) Remove the fixing band for refrigerant Discharge AirTemp. Thermistor
pipes after removing the one fixing
screw.
/ c
,:
(?) Disconnect the connectors to the
discharge air temperature thermistor,
intake air temperature thermistor, freeze
protection thermistor and gas pipe
thermistor which are connected to the
:====================l
Intake Air Temp. Thermistor
Intake AirTemp. Thermistor
* THM4
PCB(M)
Heat
Exchanger
Screws
(each two at
Right and Left)
Pipe Band
Flare-Nut
Screw
HITACHI 2-63
-
(2.6 Wall Type)
Removing Fan and Fan Motor (after Removing Heat Exchanger)
(
&. WARNING
TURN OFF all power source switches.
Remove the heat exchanger according to the item, "Removing Heat Exchanger".
(10) Draw out the bearing support after removing the two fixing screws.
(11) Remove the female fixing screw( '" 6) fixing the fan runner on the motor shaft by a hexagon wrench.
(12) Remove the side plate L by changing the position to the left side after removing four screws fixing
t~e side plate L onto the body.
(13) Remove the fan shaft from the fan runner by pulling out it to the left side.
(14) Remove the partition after removing the four screws fixing the partition onto the body.
(15) Disconnect the motor wiring connectors (6P and 3P connectors in the electrical box).
(16) Remove the fan motor after removing the screw (each one, totally 2 pieces) fixing the motor fixing
band for the motor.
Tool
Phillips Screwdriver,
Hexagon Wrench
,
I ' - .. u u
Bearing J.
__-'-, L.-.. _
Support
Side
Panel L
~Partition
Fan Motor
Dew Protection
Bearing
Fixing Screw
...for Fan Motor
j lighlening Band
Torque: 50kg-cm
2-64 HITACHI
'
...........
x ~ ~,_,_,,',___ .
_.:.-.
'<w._;._.'_ .
& WARNING
TURN OFF all power source switches.
(1) By pushing the knob at both sides of the intake air grille towards the arrow mark direction, the grille
can be opened with an angle of 30'
& WARNING
TURN OFF all power source switches.
(1) The air filter is located at the inner side of the intake air grille. Remove all the intake air grilles.
lJe (2) Remove the air filter by pulling the knob of the air fi~er.
I} ~
HITACHI 2-65
L
. . .KG
(2.7 Floor Type)
2 .7 .3 Removing Discharge Air Grille
.& WARNING
TURN OFF all power source switches.
(1) The discharge air grilles are mounted on the top by using a guide-rail.
(2) By opening the top cover and sliding the discharge air grilles, the grilles can be removed.
Discharge
Air Grille
2 . 7 .4 Removing Front Cover
.& WARNING
TURN OFF all power source swttches.
(1) Remove the air filter according to the item, 2.7.2, "Removing Air Filter".
(2) Remove the front cover from the slit after removing four fixing screws at the lower part and pulling it
out downwards.
<,
~SCr8w
2-66 HITACHI
2.7.5 Removing Fan Motor
-- (2.7 Floor Type)
it. WARNING
TURN OFF all power source switches.
(1) Remove the intake air grille according to the item, 2.7.1, "Removing Intake Air Grille".
(2) Remove the air filter according to the itsrn, 2.7.2, "Removing Air Filter".
(3) Remove the front cover according to the item, 2.7.4, "Removing Front Cover".
(4) Remove the mounting plate for the fan motor after removing four fixing screws.
l'I'
~ Screw
(5) Disconnect the wiring connector for the fan motor. Remove the wiring assembly and connector.
Connector
o
\
Wiring Assembly
\ \ /
~)I! )
l HITACHI 2-67
......
(2.7 Floor Type)
(6) Remove the casing CD by pushing the hook part at the four
positions towards the inner side. Tool Phillips Screwdriver
CD
I
Hook
Casing
, ; ~
1\
To Loosen '.'.~ _
,;';? Hexagon Wrench
.
;;:,
Band
==---~
2-68 HITACHI
-_.
2.7.6 Removing Printed Circuit Board (PCB)
_...(2.7 Floor Type)
&. WARNING
TURN OFF all power source switches.
(1) Remove the intake air grille according to the item, 2.7.1, "Removing Intake Air Grille".
(2) Remove the air filter according to the item, 2.7.2, "Removing Air Filter".
(3) Remove the front cover according to the item, 2.7.4, "Removing Front Cover".
(4) The side cover can be removed by removing the three fixing screws and pulling ~ downwards.
Screw ~
q:P
(5) Remove the electrical box cover after removing the two fixing screws.
Electrical
BoxCover _ _
/
Screw
0'1, ~
!
HITACHI 2-69
L
811,_
(2.7 Floor Type)
(6) The electrical box can be turned up to an angle of 90 by removing the two fixing screws and
unhooking the hook at the rear side of the electrical box.
(7) The PCB is supported by the four holders. Pull out the PCB from the PCB hole by pushing the
expanded part of the holder using long-nose pliers and putting a finger near the hole of the PCB.
Phillips Screwdriver,
Tool
Long-nose Pliers
@) @
(-rr======11 G ~
0111
~\ ) J
PCB J
~~ (Low Voltage) l
UIO
0 I,
~~O
nn
J
0
0 ~
illJl-
View from Left Side of Unit
NOTES: I~O
1/
"
"
l-
1. Do not touch electrical components. Do not I\.
apply big force to the PCB. If applied, the PCB
will be faulty.
I~I~
2. When reassembling, check to ensure that each rzs-.
.;"
terminal is correctly connected by referring to
the wire marks and terminal codes. If incorrectly
connected, malfunction or damage of electrical
parts will occur.
View from Front Side of Unit
2-70 HITACHI
T
I
2.7.7 Removing Thermistors for Liquid Pipe and Gas Pipe
.-
;:::, ----:::z:J
(2.7 Floor Type)
& WARNING
TURN OFF all power source switches.
(1) Remove the intake air grille according to the item, 2.7.1, "Removing Intake Air Grille".
(2) Remove the air filter according to the item, 2.7.2, "Removing Air Filter".
(3) Remove the front cover according to the item, 2.7.4, "Removing Front Cover".
(4) Remove the side cover after removing three fixing screws.
Side Cover
Il
(5) Remove the piping cover after removing the two fixing screws for the partition plate and the four
fixing screws for piping cover.
//1 1: III
~
!J!!!fi!3
1 I~/ i: 111:1---+-1---_ Piping Cover
II!
~ ~/IJ!I:;
/ / I
III,','
------
~ // "
~ ':
--IZ
!---~
:
Partition / >?'
Plate
/
Screw
~II )
!
HITACHI 2-71
L
- ~
(2.7 Floor Type)
(6) Remove CORK TAPE and pull out the thermistor after removing the fixing plate for the thermistors.
Thermistor
for Gas Pipe
Fixing Plate
for Thermistor
CORK
-
~
-4--------~r-(
Thermistor
-"-r4ve ('
~
TAPE
.1
'<-----r----- ' c
/ Liquid Pipe
Cork Tape Thermistor
=~--~
Seal thsihermii: ')
with CORK TAPE.
Mount it as shown
above.
2-72 HITACHI
2.8
2 .8. 1
Floor Concealed Type
Lt. WARNING
TURN OFF all power source switches.
(1) The air filter is located at the inner upper part of the inlet.
(2) Remove the air filter by pulling the center knob and bending the filter.
II
I
~"I.
Air Filter
Lt. WARNING
TURN OFF all power source switches.
(1) Remove the air filter according to the item, 2.8.1, "Removing Air Fitter".
(2) Remove the front lower cover after removing the ten screws at the lower part of the front cover.
Lower Front
Cover
'i
HITACHI 2-73
-
( 2.8 Floor Concealed Type)
(3) Remove the front upper cover after removing the eleven fixing screws.
(
Tool Phillips Screwdriver
Screw
Front Upper
Cover
2-74 HITACHI
2.8.3 Removing Fan Motor
--
(2.8 Floor Concealed Type)
& WARNING
TURN OFF all power source switches.
(1) Remove the air filler according to the item, 2.8.1, "Removing Air Filter".
(2) Remove the front covers according to the item, 2.8.2, "Removing Front Covers".
& WARNING
TURN OFF all power source switches.
(1) Remove the front covers according to the item, 2.8.2, "Removing Front Covers".
(2) Remove the PCBs as same as indicated in NO.5 to NO.7 of Phillips Screwdriver,
Tool
the item, 2.7.6. Pincers
& WARNING
TURN OFF allpower source switches.
II ..
(1) Remove the air filter according to the item, 2.8.1, "Removing Air Filter".
(2) Remove the front covers according to the item, 2.8.2, "Removing Front Covers".
(3) Remove the thermistor as same as indicated in No.4 to
Tool Phillips Screwdriver
No.6 of the item, 2.7.7.
HITACHI 2-75
-(2.9 Ceiling Type)
2.9 Ceiling Type
2 .9. 1 Removing Air Filter
T
.&. WARNING
TURN OFF all power source switches.
(1) The air filter is located inside of the intake air grille. Remove the air filter after opening the intake
air grilles.
.&. WARNING
TURN OFF all power source switches.
.1
(1) Pull the side cover towards you.
(2) Unhook the hook at the lower part of the side cover.
(3) Lift it upwards.
2-76 HITACHI
.......
T q."18iIIIII.
. 10&1 .. .
[M.
I, &. WARNING
TURN OFF all power source switches.
I
I (1) Remove the side covers according to the item, 2.9.2, "Removing Side Cover".
te (3) Disconnect the connector for the photo-interrupter at the left side.
o Air Deflection
Lower Cover /
Sensor -~'-J---C="'
Cover Air Deflector
e
Lower Cover
(5) Pull out the deflector including the bearing after removing
Tool Phillips Screwdriver
the four fixing screws at the right and left.
Fixing
T
r:: Bearing
Air
Deflection
~ l~!':."",
~
~ ~
.,All
~ t- Air
Deflection
I
HITACHI 2-77
L
- ......
=:;.;::::
.::.'. - "~ ',' -:": :~-- %
I
&. WARNING
TURN OFF all power source switches.
(1) Open the intake air grille according to the item, 2.9.1, "Removing Air Filler".
(2) Remove the stay at the air inlet.
Intake
Air Panel Stay
,,
(3) Disconnect the connector for the indoor fan motor.
Wiring Cover
-
(4) Hook the electrical box on the lower frame after removing the screws fiXing the electrical box.
Tool Phillips Screwdriver
Lower Frame
NOTE: (
During this work, support the electrical
box by handsnot to drop it.
2-78 HITACHI
T
(7) Remove the casing CD by pushing the hook part at the four
positions towards the inner side.
..-(2.9 Ceiling Type)
(i)
\J It=::::::
!
I
I Hook'
[
i Casing
I
(6) Loosen the screws by a hexagon wrench.
I
I
Motor
Hexagon Wrench
Coupling
Fixing Band
Fixing Screw
HITACHI 2-79
L
_ .
'c'; . ,,;," " " w
.>m: ' '.C. __'"
I
(2.9 Ceiling Type)
2 .9 .5 Removing Bearing
(
&. WARNING
TURN OFF all power source switches.
(1) Remove the side covers according to the item, 2.9,1, "Removing Side Cover".
(2) Loosen the two screws fixing the bearing and shaft by a hexagon wrench.
(3) Remove the bearing after removing two fixing screws (M8).
Hexagon Wrench,
Tool
Phillips Screwdriver
Fixing Screw
for Bearing
Fixing Screw for Shaft
------ Casing
Bearing
Air Filter
&. WARNING
TURN OFF all power source switches,
(1) Remove the side covers according to the item, 2.9,1, "Removing Air Filter".
(2) Separate the casing into two pieces according to the item, 2,9.4, "Removing Fan Motor", Loosen
the screw for the coupling by a hexagon wrench.
(3) Remove the M8 screw fixing the bearing according to the item, 2.9.5, "Removing Bearing".
(4) Remove the coupling after removing the shaft and fan runner assembly,
2-80 HITACHI
2 .9. 7 Removing Automatic Louver Motor
......
(2.9 Ceiling Type)
it. WARNING
TURN OFF all power source switches.
(1) Remove the side covers according to the item, 2.9.2, "Removing Side Cover".
(2) Remove the crank assembly after removing the two M3 screws. Pay attention not to damage
the crank assembly.
(3) Disconnect the connector for the louver motor.
(4) Remove the motor after removing the two fixing screws.
Tool Phillips Screwdriver
Fixing Screw
f.. '.
M3Screw ~ Crank Assembly
~~~
~,#~.t.'
.
~
I
Louver Motor
Discharge
Air Louver
Lower
NOTE:
When assembling, tighten the two screws with a
torque of 3.5kg-cm using a torque wrench.
When the crank assembly is disassembled, the
louver will be positioned upside down due to its
weight. Therefore, when assembling, set the
louver correctly as it was.
I Tool I Torque Wrench
, HITACHI 2-81
i
........
--
(2.9 Ceiling Type)
2.9.8 Troubleshooting on Automatic Louver
Cl> Checkto ensure that the sensor flap can
cross thephoto-interrupter.
, No
@ Check
sensor flap.
Inse~rt-===::::::;I-~_-!:==:::~_J
Replace
photo-interrupter.
,
Replace
NO
Sensor
Flap
Fig. 2 Sensor Rap
5
Shaft
,
louver motor.
No
Replace PCB.
, No
,
fJ) is within 22.S--27.5mm.
NOTE:
Utilization of lhe automatic louver mechanism is
Replace remote checked by the PCB within one minute after power
control switch. supply.
Check the function after power supply when
END repairing work is completed.
2-82 HITACHI
~
I
I 11II'''111
(2.9 Ceiling Type)
2.9.9 Removing Thermistors for Liquid Pipe and Gas Pipe
(
& WARNING
TURN OFF all power source switches.
(1) Remove the right and left side covers according to the item, 2.9.2, "Removing Side Cover".
(2) Remove the lower cover.
Lower Cover
(3) Remove the drain pan after disconnecting the drain hose.
(4) Remove the thermistors for the liquid pipe and gas pipe.
(
& WARNING
TURN OFF all power source switches.
(1) Openthe intake air panel according to the item, 2.9.1, "Removing Air Filter".
(2) Disconnect the wiring connector for the fan motor.
(3) Turnthe electricalbox according to No.4 of the item, 2.9.4, "Removing Fan Motor" and hook the
electrical box at the lower frame.
(4) Remove the cover after removing the two screws fixings electrical box cover.
- \~ ",,~
=~~
NOTE:
~~
~ \ ') Cover
During this work, support the
electrical box not to drop it.
(5) There are two PCBs. The PCB is supported by the four holders. Pinch the expanded part of the
holderwith long-nose pliers.
Expanded Part
PCB
of Holder
t~\JB NOTE:
Do not touch the electrical components. Do not apply
big force to the PCB. If applied, the PCB will be faulty.
2-84 HITACHI
~
I 1111.'1.
(2.10 Cleaning Indoor Unit's Heat Exchanger)
I 2 . 1 0 Cleaning Indoor Unit's Heat Exchanger
~
2. 1 0 . 1 Required Tools for Cleaning (for All Indoor Units)
I
\
No. Remark No. Tool Remark
~
clogged with dust, remove it
with this brush. The length of
brush should be 25-35mm.
6 Bucket 2 Nos. for 5.liters
,.,
7 Phillips 1 No.
Screwdriver
8 Pincers 1 No.
9 Adjustable 1 No.
Wrench
Megohm Tester 500V
Cleaning Agent Select a neutral type cleaning
agent.
12 Spray To spray cleaning water.
13 Tape with To fix the vinyl sheet to protect
Adhesive the room from cleaning water.
14 Rope 1m, 4 Pieces
15 Vinyl Sheet Select a vinyl sheet with
O.5mm thickness ..
16 Gloves
HITACHI 2-85
-
( 2.10 Cleaning Indoor Unit's Heat Exchanger)
No. Remark
17 Cleaning Water Collector
e In-the-Ceiling Type
e 2-Way Casselle Type
eWallType Bar
e Ceiling Type
Insert )
the bar.
Insert
the bar.
~o
with I
Elastic SupportB
Sheet A Sheet 8 Sheet C Sheet 0
String
'Motor Cover
~";i'h Maqnets
ii
bJP Motor /r",i_ _-",
Band
2-86 HITACHI
T
2 . 10 . 2 In-the-Ceiling Type
...-
(2.10 Cleaning Indoor Unit's Heat Exchanger)
&. WARNING
TURN OFF all power source switches.
~'I.
I
Side Plate
I
1 Fan Fixing
Plata
I
Fins of Suction Side
Heat Exchanger
{j)'! 'I
I
,
, HITACHI 2-87
L
..,.....
_.. .. " . .'. ;il. . .
."'-<~-. ----,-~".",'
(2.10 Cleaning Indoor Unit's Heat Exchanger)
Vinyl Sheet
NOTE:
Peiform the work by wearing gloves to
prevent any injuries from touching the fins of
the heat exchanger.
Attach the vinyl sheet to protect the
insulation materials from the cleaning water.
(A transparent board is also applicable
instead of the vinyl sheet.)
6 Attaching Cleaning Water
Pan Indoor Unit
Metal Bar
~
Cleaning Water
Collector
~Boss
~Hose
<l:- Bucket
Hang a cleaning water collector from the
indoor unit.
(1) Attach ropes to the suspension brackets.
(2) Put the metal bars through the holes of
the cleaning water collector.
(3) Attach the ropes to the four bars of the
cleaning water collector and suspend the
cleaning water collector.
(4) Attach the hose to the boss of the
cleaning water collector and set the
bucket at the end of the hose.
7 Spraying the Cleaning Water Spray the cleaning water over the fins of the .Cleaning Agent
heat exchanger. (
2-88 HITACHI
.......
Step
8 Cleaning with Clean Water
Procedure
--
(2.10 Cleaning Indoor Unit's Heat Exchanger)
Required Tool
.WaterTank
.Pump
.Washer
Hole
Cleaning
Water
Collector
Hose"':;'
Pump
CleanWater
HITACHI
_tll:
(2.10 Cleaning Indoor Unit's Heat Exchanger)
2.10.3 Cleaning 4-Way Cassette type Indoor Unit
T
Spread a vinyl sheet over the floor to protect furnitures, etc. from cleaning water before this work. )
& WARNING
TURN OFF all power source switches.
5 Remove the float switch according to page 2-37 and the item, 2.4.7, Phillips Screwdriver
"Removing Float Switch".
6 Remove the drain-up mechanism according to page 2-38 and the item, Phillips Screwdriver
2.4.8, "Removing Drain-up Mechanism".
NOTES:
Remove the drain pan after removing drain water on the drain pan.
G) Remove the drain water on the drain pan after pulling out the rubber plug. Check to ensure that
water can flow smoothly through the hole by pricking it with a pencil.
Insert the rubber plug into the hole after the above checking.
Remove the drain pan after removing the four fixing screws. Carefully remove the drain pan,
since drain water may remain at the bottom of the drain pan.
@ Clean and dry the drain pan after removing. Carefully handle the drain pan not to damage it.
)
( )
2-90 HITACHI
_
(2.10 Cleaning Indoor Unit's Heat Exchanger)
'".. ; ".
..
"
& WARNING
) TURN OFF all power source switches.
Magnet
Magic Tapa
Magnet
Motor Cover
Magnet Magnet
/'
Inner
Side
Vinyl Sheet
5 Nos. (A.B,C,D)
NOTES:
1. Wear gloves to avoid any injury
by fins of the heat sxchanqer,
2. In addition to magnets, fix the
motor cover using tape with
Vinyl Sheet, Tape, Cutter adhesive.
Tool
and Phillips Screwdriver
HITACHI 2-91
-
(2.10 Cleaning Indoor Unit's Heat Exchanger)
b.
c.
the indoor unit and put it downwards.
Insert the support bars into the holes of
the water collector.
Tie the rope on the support bar of the
water collector and suspend the water
collector. Cleaning
-. Water
d. Connect a hose to the boss and put the Collector
end 01 the hose in a bucket. Support
Bar
(S Nos.)
Bucket
Jndoor Unil
Suspension Bolt
Rope
Suspension
Bracket
_ _ ~ The water
_ ...lL- 20- 30~ collector
-T should be
i
located 20
Ceiling to30mm
higher than
the bottom
of the unit.
Cleaning Water
Collector
. Cutler, Bucket (
I
2-92 HITACHI
1
l_
(2.10 Cleaning Indoor Unit's Heat Exchanger)
CleaningAgent for
Aluminum Fins
~)
Bucket
NOTES:
1. If the cleaning water remains, fins
will be corroded.
2. Adjust the pressure of the pump at
2.5 to 5.0 kg/cm2 so as not to
damage fins.
v} Tool
Clean Water, Cleaning
Agent, Water Pump,
Cleaning Spray
HITACHI 2-93
-
( 2.10 Cleaning Indoor Unit's Heat Exchanger)
Drain
Pan
NOTE:
In the case that the cleaning water collector
is removed. wipe off the drops from the
indoor unit.
Cleaning
Water
Collector
Tool Phillips Screwdriver
(7) Check the insulation of the drain pump with a megohm-meter. Check to ensure that the insulation
is grater than 1 M Q when 500V is applied.
( )
Spread a vinyl sheet over the floor to protect furnitures, etc. from cleaning water before this work.
&. WARNING
TURN OFF all power source switches.
(1) Remove the drain pan according to page 2-49 and the item, 2.5.7, "Removing Drain Pan". Clean
the drain pan after removal.
(2) Remove the indoor fan motor and fan runner assembly according to page 2-45, and the item,
2.5.3, "Removing Fan Motor", and page 2-47 and the item, 2.5.4, "Removing Bearing". and also,
according to page 2-47 and the item, 2.5.5, "RemOVing Coupling".
(3) Removing Fixing Plate
Protect the wiring from cleaning water during Top
Plate
the cleaning after removing fixing plate for
the fan.
Side
Plate
Fixing
Plate Pull downthe fixing plate
tor Fan after removing three
screws fixing the fixing
plate for the fan to the top
Tool Phillips Screwdriver plate and side plate.
Inlet Side of
Heat Exchanger
Brush, Bucket
Tool (or Carton Box)
HITACHI 2-95
-
(2.10 Cleaning Indoor Unit's Heat Exchanger)
Intake
Discharge Vinyl
Sheet
Side
Side
NOTES:
1. It is recommended thatgloves be usedduring this
Vinyl Sheet, Tape, work toavoid any injury.
Tool 2. Put a vinyf sheet to avoid spJashed cleaning water.
Cutter
2-96 HITACHI
T (8) Cleaning with Clean Water
Insert the spray nozzle through the hole of
-
(2.10 Cleaning Indoor Unit's Heat Exchanger)
Hose~
Bucket
Pump
NOTES:
1. If the cleaning water remains, fins will
be corroded.
2. Adjust the pressure of the pump at 2.5
Clean Water, Pump, to 5.0 kglcm 2 so as not to damage fins.
Tool
Spray
(9) Attach the fan assembly and drain pan after cleaning is Phillips Screwdriver,
Tool
completed and dropping of cleaning water is stopped. Hexagon Wrench
) . (10) Check the insulation of drain-up pump by megohm-meter. Check to ensure that the insulation is
greater than 1 M n when 500V is applied.
I) )
HITACHI 2-97
-
( 2.10 Cleaning Indoor Unit's Heat Exchanger)
2.1 0.5 Cleaning Wall Type Indoor Unit
Spread a vinyl sheet over the floor to protect furnitures, etc. from cleaning water before this work.
it. WARNING
TURN OFF all power source switches.
(1) Remove side cover R according to page 2-56 and the item, 2.6.2, "Removing Side Cover R".
(2) Remove the front panel according to page 2-57 and the item, 2.6.3, "Removing Front Panel".
(3) Standard Cleaning
a. Remove dust with a brush.
b. Cover a vinyl sheet over the electrical
components to protect them from
splashed cleaning water.
c. In the case that cleaning agent is
used, clean the heat exchanger with
clean water completely.
d. Adjust the pressure of the pump so
as not to damage fins.
Pump
NOTES:
1. If the cleaning water remains, fins will
be corroded.
2. Adjust the pressure of the pump at 2.5
to 5.0 kg/cm 2 so as not to damage fins.
Cleaning Water, Clean
Tool
Water, Pump, Spray
2-98 HITACHI
T &. WARNING
--
(2.10 Cleaning Indoor Unit's Heat Exchanger)
NOTES:
1. "the cleaning water remains, fins will be
corroded.
2. Adjust the pressure of the pump at 2.5
Cleaning Water, Clean
Tool Water, Pump, Spray to 5.0 kglcm 2 so as not to damage fins.
(6) Check insulation of the terminal board in the electrical box. "the Insulation is greater than 1M Q by
a 500 Megohm-meter, it is normal.
HITACHI 2-99
_ . '
' .. :." ' "
,-~"'"
('
...
" "..~,-,-,,'
I
2.1 a .6 Cleaning Floor Type and Floor Concealed Type Indoor Unit I
Spread a vinyl sheet over the floor to protect furnitures, etc. from cleaning water before this work.
( \
I
& WARNING
TURN OFF aU 'power source switches. I
(1) Remove the front cover according to page 2-66 and the item, 2.7.4, "Removing Front Cover". I
(2) Disconnect the drain hose from the field-supplied pipe.
I
(3) Cover the rear side of the heat exchanger
wijh a vinyl sheet after removing front I
side partition and drain pan. After
covering, remount the front side partition I
and drain pan. Heat
Exchanger I
Cover ~
with Vinyl
Sheet .1
I
Front Side
Partition
I
I
Drain
Tool
Vinyl Sheet, Tape, Pan I
Culler
2-100 HITACHI
TI (5) Removing Dust on Heat Exchanger
(2.10 Cleaning -..-
. Indoor Unit's Heat Exchanger)
Bucket
I Tool I Spray
Clean Water,
Tool
Pump, Spray
NOTES:
1. If the cleaning water remains, fins will
be corroded.
2. Adjust the pressure of the pump at 2.5
to 5.0 kg/cm 2 so as not to damage fins.
HITACHI 2-101
--
(2.10 Cleaning Indoor Unit's Heat Exchanger)
(8) After checking that no power is supplied, connect the drain pipe and remove the insulation tape for
T
the wiring connectors and then mount the front cover correctly, (
(9) Check insulation of the terminal board in the electrical box. If the insulation is greater than 1M Q by
a 500 Megohm-meter, ~ is normal.
Megohm-meter, Voltage-Checker,
Tool
Phillips Screwdriver
2-102 HITACHI
2. , 0.7 Cleaning Ceiling Type Indoor Unit
Spread a vinyl sheet over the floor to avoid cleaning water before this work .
-
(2.10 Cleaning Indoor Unit's Heat Exchanger)
.&. WARNING
TURN OFF all power source switches.
(1) Remove the left and right side covers according to page 2-76 and the item, 2.9.2, "Removing
Side Cover".
(2) Remove the discharge deflector according to page 2-77 and Tool Philips Screwdriver
the item, 2.9.3, "Removing Discharge Grille".
(3) Open the intake air grille according to page 2-76 and the item, 2.9.1, "Removing Air Filter".
(4) Remove the lower cover and drain pan according to page Tool Phillips Screwdriver
2-83 and the item 2.9.9, "Removing Thermistors for Liquid
Pipe and Gas Pipe".
Tool Philips Screwdriver
(5) Remove the indoor fan motor and fan assembly according to
page 2-78 and 2.9.4, "Removing Fan Motor".
(8) Attach the drain pan and lower cover according to the
reverse procedures in the item, (4).
Tool I Phillips Screwdriver
HITACHI 2-103
- ~~';;'; . ..- --<
Tool 1 Megohm-Meter
NOTE:
Pay attention to the drain pan
smoothly after pouring water on the drain not to overflow.
pan.
(
I
2-104 HITACHI
1
2. 1 1 Removing Remote Controller
2 . 1 1 . 1 Removing Remote Controller
-
(2.11 Removing Remote Controller)
& WARNING
TURN OFF all power source switches.
Bracket
CD
(2) Remove the connector wfth the cable from the panel.
a. Remote Control Swftch and Central Station b. 7-Day limer
ti) !. Pc
(3) Disassemble the panel by removing the four screws.
a. Remote Control Switch and Central Station b. 7-Day limer
Bracket Screw
Frame
:.~
Bracket
Remote
Control Case PCB
7-Daylimer
NOTES:
1. When holding the printed circuit board by hand, hold the edge and do not touch the electrical parts
especially the micro-computer part. The electrical parts may be broken by the static electricity.
2. When reassembling, pay attention to the followings.
Blow the dust of each part away and then assembly them .
When tightening screws, pay attention not to break the plastic part.
HITACHI 2-105
-
(2.11 Removing Remote Controller)
2 . 1 1 . 2 Removing Remote Control Switch (Revised)
(
&. WARNING
TURN OFF all power source switches.
Bracket
<D
(2) Remove the connector with the cable from the panel.
Bracket
(3) Disassemble the panel by removing the four screws. PCB
Remote
Control Case
.
-
\," Screw
Fra/
NOTES: Aane'
1. When holding the printed ctrcuit board by hand, hold the edge and do not touch the electrical parts
especially the micro-computer part. The electrical parts may be broken by the static elsctricity.
2. When reassembling, pay atlention to the followings.
Blow the dust of each part away and then assembly them.
When tightening screws, pay atlention not to break the plastic part.
3. Distinguish the revised remote control switch after from before, with HITACHI mark at the upper left
of L.C.D, as below.
..
rr:DJ @TIJ ([[ITJ c:3 [!J[liJ I:::::D) [ill1J EITI] c:3 [!J[liJ
,; s_
s~
,:~ ',i:
,;;;;;;;
.;.
Y':."
",,, :~, I
:~ :
:.,:.
.:': ."y. uvcn
:,":5'
_:~ .,:
,~
.:-
",,:.\0
",;,:;"l >,:.
;, : "';':
:i''''.
use-r
:,:':!"
'CR ""'!'. "'"'" .'r." ""'p.
~
CH
~
CH
8S"; It.. "' I-''-'c
:", :'I::~
mrrrn :";'C
'-' .,111111 ~ 885 CO
;: II :,!~::
"Itlill
2-106 HITACHI I
.......I
T 2. 1 2 Collecting Refrigerant for Replacing Indoor Unit
-
(2.12 Collecting Refrigerant)
) (1) Prepare an empty refrigerant cylinder at -760mmHg with a charging hose. Measure the empty
cylinder's weight.
(2) After shutting the stop valve on the cylinder, connect the charge hose to the liquid line stop valve.
Connect a pressure gauge to the check joint on the gas line stop valve.
(3) Air purge inside of the hose between the liquid line stop valve and cylinder by loosening connection
of the liquid line stop valve and close the connecting port of the cylinder after air purging.
Connecting
Port
NOTES:
Cylinder 1. The cylinder capacity shall be equivalent
to half of the total refrigerant capacity.
~ 2. In case of 8HP and 10HP outdoor units;
Pressure Gage
Remove the terminals of the constant
Liquid Line Gas Line speed compressor, and cover the
Stop Valve Stop Valve terminals of the cables by insulator.
l~ww~1
PCB3
at the "OFF" side.
OFF OS20
(5) Open the liquid line stop valve on the cylinder to collect refrigerant into it. The cylinder capacity
shall be equivalent to half of the total refrigerant capacity. Check the refrigerant quantity by
measuring the weight.
(6) Close the liquid line stop valve on the cylinder gradually during the cooling operation.
(7) Fix the opening of the liquid line stop valve at a slightly opened position. Continue the cooling
operation.
(8) Finally close the liquid line stop valve and then gas line stop valve and stop the units at the same
time when the pressure at the liquid line stop valve reaches at -400mmHg.
NOTE:
- -
In the case that the collected refrigerant is recharged into the system, charge it by let the cylinder
up side down so that refrigerant and oil can be charged together.
HITACHI 2-107
-
~ No. Contents Page
1 TROUBLESHOOTING 1-1-1-101
2 SERVICING 2-1-2-107
! ,~
HITACHI
3. MAIN PARTS
3.1 Inverter-IGBT Inverter
-
3. 1 . 1 Calculation of Operating Frequency
Indoor Unit
Intake Air Temperature
Setting Temperature
by Remote Control
Switch
~ .Temperature
Difference
Temperature
J
Micro-Computer for Indoor Unit
Calculation
of Required
- Expansion
Trans-
mitting
Micro-Computer for
Outdoor Unit
IGBT Inverter
Compressor
(Operating Frequency)
20~ 130Hz (115Hz)
Purpose
Control SUbject
~). Cooling Operation Heating Operation
Opening Degree of For Controlling Closed
Exp. V for Liquid Temperatureof Discharge
Bypass: MVB Super-Heat: Td SH
Opening Degree of For Controlling Pressure at Refrigerant For Controlling
Exp. V for Heat Discharge: Pd Temperatureof Discharge
Exchanger of Super-Heat: Td SH
Outdoor
Unit: MV1. MV2
Opening Degree of 1. For Controlling Temperature Difference 1. For Controlling Temperature Difference
Exp. V of Indoor between Air Inlet and Air Outlet of between Air Inlet and Air Outlet of
Unit: MV Indoor Unit Indoor Unit
2. For Controlling Temperature Difference 2. For Balancing Temperature Differences
between Gas Pipe and Liquid Pipe of between Gas Pipe and Liquid Pipe of
Indoor Unij Heat Exchanger each Indoor Unij
Inverter Frequency For Controlling Pressure of Refrigerant For Controlling Pressure of Refrigerant
of Compressor Suction: PS Discharge: Pd
Exp. V: Micro-Computer Control Expansion Valve
HITACHI 3-1
- 3. 1 . 2 Specifications of Inverter
0
(1)
V 0
Output/Characteristics [V] c- o
0
0
0
200 f- 0
0
,,
0
c- ,
I
0
0
0
I 0
100 f- 0
0 ,
0
,
0 0
0
C- ,
o
0
0
,
0
0 I 0 I I , , : I 0 :
0 50 90 100 130
f [H zl
Refer the below notes for (1), (2) and (3).
Soft Start Stop 0.5-30HzlS (5 Steps)
Protection Function
Instantaneous Overcurrent Tripping at a Current Greater than 150% of Rating Current
or at Short-Circuiting Current
Overload Control Overload Control at a Current Greater than 100% of
Rating Current
Overload Control Release at a Current Smaller than 90% of
Rating Current
Frequency Control against Stoppage at 0-17Hz, Fixed at 135Hz when Higher than 136Hz
Abnormality
Overheating Protection of Tripped at 95'C 5'C of Transistor Temperature
Transistor
NOTES:
(1) Characteristic of RAS-8FS, RAS-8FX, RAS-l0FS and RAS-l0FX at 380V power source. And
characteristic of RAS-5FS and RAS-5FX at 380V and 415V power source. For RAS-5FS and
RAS-5FX, the characteristic at 415V is converted into the characteristic at 380V by the dip switch
D~l. (
(2) Characteristic of RAS-8FS, RAS-8FX, RAS-10FS and RAS-10FX at 415V power source.
(3) Characteristics are fluctuated by the current minimize control.
3-2 HITACHI
I
----l..
T _
Protection Function
Low Voltage Output is cut when a voltage between L1 and N is lower than
r ) 12710V.
v
210 - . - - - . - - - - . . . -
/ @
'-'I'l'l' / ~
v
U
~
/
~
V
"
.!!!. /
~(j)
"E
i= ~ v
~
Electronic Thermal Relay
~ /
30 - .. - - . . - - - . - - - /// / /
,
, , I ~
50 100 105 150
~" <D
Load Rate (%)
3 . , . 3 Monitoring of Frequency
1
PCB3 T=-----
Output Frequency
CN4 CN4 DC5V
No.3 Pin NO.1 Pin
~ ~
GNO FM
Output frequency can be monitored by connecting a frequency counterbetween GND and FM.
~i )
HITACHI 3-3
- 3.1 .4 Arrangement of Inverter Power Unit
x I
LO
.1
LO
N
I
0
o o
x
o o o
------J 200
3-4 HITACHI
3. 1 . 5 Inverter Time Chart -
Main Circuit
Power Source --l
'.'
Frequency
t
Instruction
t'.
Output Voltage
1
Soft Start Stop
(Frequency) --~The
/ .
changi ns speed: :
H
se t t ina. ::
I
i
Failure Signal
[[J L
Activation of
Protection Device
r rens "RJ i,,,],,," :L
rn
Error 40sec.; Activation
Overload Signal
~' . '
iL
: Activation Recovery
: Overload
Tripping Signal
(LEDl-3)
-->----;-,-------!H""''''"'j
: Alarm
. : ON
Charged Indication J L
(Red LED6)
HITACHI 3-5
- 3 . 1 . 6 Protective Function
.
decreases for 5 minutes from the time when the current decreases to 90% of the rated value.
However, if the frequency order is smaller than the maximum value, the operation will be
performed according to the order. :
c. Reset
The inverterwill be reset after 5 minutes indicated in previous itsrn b. I
(4) Setting against Abnormality
I
a. Detection
When a frequency of 17Hz or smaller or 136Hz or greater is inputted, an abnormality will be \
detected.
b- Function
17Hz or Smaller: The inverter is stopped.
136Hz or Greater: The inverter is operated accordingto a 136Hz order.
3-6 HITACHI
,.,..-
I
I
(5) Electronic Thermal Relay
a. Level of Detection
-
I ) When the output current exceeds 105% of the rated value, overcurrent is detected.
b. Function
I CD When the output current reaches 105% of the rated value or greater for 30 seconds
continuously, the output is cut and the abnormality is indicated with an LED.
I @ When the output current exceed 105% of the rated value intermittently for 3.5 minutes in
I total during a 10 minutes period, the output will be cut and the abnormality is indicated with
an LED.
1
c. Reset
CD The tripping signal is reset by a stopping order, and the LED indication is reset by an
operation order thereafter.
@ The tripping signal and LED indication are reset by a power source cut.
HITACHI 3-7
- 3.2 Thermistor
~
Outdoor Ambient
Temperature
(THM6)
Thermistor for
I
Evaporator pipe
Temperature
(THM1)
(5HP)
,
Thermistor for
Thermistor for Discharge Gas
Discharge Gas (Front Side) Temperature
Temperature (THM7)
(THM5) (8HP s 10HP)
Thermistor for
Air Inlet Thermistor for
Temperature Indoor Heat
I
Thermistor for
(THM3) Exchanger Gas
Pipe Temperature
(THM7)
Air Outlat
Temperature
(THM4)
3-8 HITACHI
3 . 2. 1 Resistance Value of Thermistor
-
(1) Discharge Gas Overheating Prevention
(Thermistor for Checking UpperPart of Compressor,THM5 and THM7)
a. A thermistor checking the temperature of the compressor upper part is installed, to prevent
discharge gas from overheating. If discharge gas temperature increases excessively lubricating
oil deterioration occurs and lubricating properties deteriorate, resulting in short compressor life.
c. When the compressor upper part temperature increases during heating operation, the unit is
controlled according to the following method.
e An electronic expansion valve of liquid bypass opensand high pressure refrigerant is returned to
the compressor through the accumulator, decreasing compressor temperature.
elf the compressor upper part temperature increases exceeding 127"C for 10 minutes even if an
electronic expansion valve opens, the compressor is stopped, in order to protect the
compressor. Thermistor resistance characteristics are shown in Fig. 3.1.
d. If compressor upper part temperature increases exceeding 127"C for 10 minutes during cooling
operation, the compressor is stopped. (Refer to the block diagram for details.)
Gas Bypass
200
I
-o
100
1\
-.
~
\ 72.3
>
uc
14.2 8.32
~
a 25 50 100 120 150
Te_perature (1:)
Li qu i d Bypass
Fig. 3.1 Resistance Characteristics of Thermistor Fig. 3.2 Refrigeration Cycle of Outdoor Unit
for Discharge Gas Overheating Protection
HITACHI 3-9
i1
_ ~...... ' " ~
..............
. :
0_50 1\
~O '6
-;;; c
40 l-
> ~5
.- - f - -- - - ,-
"u
c
:l
30
ZO
IZ 205
-r?,S - - - -
~ 10
" 10 0
~. 5 3 ]5
'" o- .
1 .5
1, -10 -5 0 5 10 15 10 b 30 3, JO 015 50 55 60
A.bient Te.p. (~)
=~~]]I
90
81 I --.- --
s 70 \
I --_.
; .
._.
\
.c
.... 60
IiI .L - _. -_ ... - --- .- --j
~
CAUTION
The thermo-off valve of the indoor unit air inlet thermistor is set at the temperature higher than the valve
indicated on the remote control switch by 4"C and the maximum is 34"C, because suction air
temperature during heating operation has a tendency to become higher than that of the occupied zone, {
intending comfortable heating operation.
3-10 HITACHI
(5) Thermistor for Discharge Air Temperature Control
(Indoor Unit Discharge Air Temperature Thermistor THM4)
-
This thermistor (THM4) has been installed to prevent cold blowduring heating operation. The
characteristics of the thermistor resistance is shown in Fig. 3.4.
When the temperature of the indoor heatexchanger decreases to ot or lowerfor 3 minutes, the
thermostat is automatically turned off. When the temperature increase to 1SC or higher, the
thermostat is turned on.
The purpose of this function is to prevent frosting on the heat exchanger during cooling
operation and dry operation.
HITACHI 3-11
--------
- 3 .3 Electronic Expansion Valve
3.3.1 Electronic Expansion Valve for Outdoor Units
T
Pulse Motor
Micro-Computer I
~ Pulse Signal
2-Phase Permanent Magnetic Pulse Motor
Control 0 to SOO Pules by 1 Pulse
Need I e
Refrigerant Flow Control
Precise Control
Connector Color
Applied Cycle Main Bypass
Mark in Diagram MV1 MV2 MVB
For Unit Blue Red White
For Service Wh~e
Specifications
Items Specifications
Models to be Applied For RAS-8FS. RAS-8FX.
RAS-10FS and RAS-10FX For liquid Bypass of
and for Main Cycle of RAS-SFS and RAS-SFX
RAS-SFS and RAS-SFX
Type EKV (S.OUSRT) DKV (1.SUSRT)
Refrigerant Used R-22
Working Temperature Range -30"C-6S"C (Operating lime of Coil: less than SO%)
Mounting Direction Drive shaft in Vertical Direction within an Angle of 4S' as Maximum
Flow Direction Reversible
Drive Method 4-Phase Canned Motor Method
Rated Voltage DC12V1.8V
Drive Condition 88PPS (Pulse Width at ON: 36mm sec. OFF: 60mm sec)
1. 2 Phase Excitation
Coil Resistance (each Phase) 460 10% (at 20'C)
Wiring Diagram.
Drive Circuit and ON ,..-
Activation Mode A en
I--
@
'i, -"l"] WI ring
B
;..
OJ.gra.
B A'L-jjL A
I ii
!Dr!ve
J- J ~ ~
OC12vCircuit ..
>
>
Close Open
II Activation
(
3-12 HITACHI I
I
~
3.3.2 Electronic Expansion Valve for Indoor Units
-
) I
Micro-Computer ~
! Pulse Signal
Pulse 1I010r- -~
~~Jg
2-Phase Permanent Magnetic Pulse Motor
Control 0 to 2,000 Pules by 1 Pulse
Gear- f-
Precise Control
IT, 8el lows
[
tff --Valve
Specifications
Items Specifications
Type EBM Type
Refrigerant Used R-22
Working Temperature Range -30t -70t (With Coils Not Electrified)
Mounting Direction Drive shaft in Vertical Direction, Motor Upside and 90 in Four Direction
Flow Direction Reversible
Rated Electricity
Drive Method 4-Phase Pulse Motor
Rated Voitage DC12V1.2V
Drive Condition 100 to 250PPS (Pulse Width Over 3mm)
2 Phase Excitation
Coil Resistance (1 Phase) 1500 100/0 (at 20t)
Wiring Diagram,
Drive Circuit and
Activation Mode
~oe:t
Ph.. ;d~O: 1 2 I 3- 4 1
G!@ ,.
1~
1 'J' I In. JL
2 -llLfl I JL
3fG~'4~ - Wj r i n9
DiagralR
3 In 1J'l
IL- L J 4 I In Jl
~
Dr ve Va Ive
Activa~ Close Open
Circuit
)3{ . .3 ).J 1lC12V
t ion
Activation Mode
HITACHI 3-13
- 3. 4 Pressure Sensor
by a high pressure sensor, and compressor frequencies ,- ------ -}. - - -_. --,
are controlled according to the PID controlling method
so that the high pressure is controlled in an appropriate High
.I
:
I
PIO Controlof
Compressor Frequency
I. I
I
:
_ .. _ ..
....... _ _ ..... _1
by-pass control.
Electrical Box
51-------------"
Machine Chamber
High Pressure Sensor
~
-
~
"
~
'" 0.51--71'
0371 tI'-----'---- .L
-1 o 35
Pressure (kg/mG)
Output Characteristics of Pressure Sensor
(2) Low Pressure Control
The suction pressure during cooling operation is detected
by a low pressure sensor, and compressor frequencies Coolil1g Operation
are controlled according to the PID controlling method
so that the suction pressure is controlled in an appropriate
range. If the suction pressure reaches excessively low, Low
the cooling can be insufficient and parts composing Pressure
Control
the refrigeration cycle can be damaged. For this
reason,if the output of the Joe pressure sensor indicates
vacuum and the valve is maintained 10 minutes or
longer, the compressor is stopped for the purpose of
protection.
Electricel Box
>; 436 I----------~
"
<>
o
>
PCB2 - l.IS 1------,.
~
e 0.5
.5 037
-lOS 30
Pressure (kg/aJIG)
low Pressure Sensor
Output Characteristics of Pressure Sensor
lIachine Chamber
3-14 HITACHI
I
ip
3.5 Noise Filter (NF)
The noise filter decreases the leakage of noise made by the inverter to the power supply side.
--
Terminals indicated with "LINE" are connected to the inverter side and terminals indicated with "LOAD"
I to the power supply side.
Specifications
Items Specifications
Model 20TYS10-H
Rated Current AC415V 20A (L-L)
Permissible Temperature Range -25"C to 55"C
Circuit Diagram L1 L1
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HITACHI 3-15
- 3.6 Capacitor (CB1, CB2)
This part is used for changing the alternative current to the direct current for the inverter. Connect two
1
Specifications
Items Specifications
Models HCGFAR2G272N
Capacity of Static Electricity 2700/LF
Rated Voltage 400V
Permissible Temperature Range -25C to 105C
! Specifications
Character
Items Specifications
1mH10% (at 1kHz)
Rated Current 33A
Direct Resistance 25.1mQ 20% (at 20C)
, Permissible Temperature Range -20C to 60C
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1_ 3-16 HITACHI
3.8 Circuit Diagram for Printed Circuit Board of Outdoor Unit
I,
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(3 8 Ci cuu Diagram for Printed Circuit Board of Outdoor Unit)
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HITACHI 3-17
-(3.8 Circuit Diagram for Printed Circuit Board of Outdoor Unit)
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3-20 HITACHI
( ) Inverter Board: PCB3 (212)
-
(3.8 Circu t Diagram for Printed Circuit Board of Outdoor Unit)
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HITACHI 3-21
- (3.8 Circuit Diagram for Printed Circuit Board of Outdoor Unit)
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3-22 HITACHI
I
Fan Controller Board: PCB5 (FS Only)
(3.8 Circ it Diagram for Printed Circuit Board of Outdoor Unit) -
)
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HITACHI 3-23
--
(3.9 Circuit Diagram for Printed Circuit Board of Indoor Unit and CH Unit)
3.9 Circuit Diagram for Printed Circuit Board of Indoor Unit and CH Unit
I
i
Comiol Board (Low Voltage): PCB (~v1) of Indoor Unit, PCB1 of CH Unit
1
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3-24 HITACHI
(3.9 Circuit Diagramrfor Printed Circuit Board of Indoor
- Unit and CH Unit)
Power Supply Board (High Voltage): PCB (P) of Indoor Unit, PCB2 of CH Unit
, I) PCN?
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HITACHI 3-25
-
(3.9 Circuit Diagram for Printed Circuit Board of Indoor Unit and CH Unit)
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3-26 HITACHI
3 . 1 0 Circuit Diagram for Printed Circuit Board of Remote Control Switch
--
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HITACHI 3-27
No. Contents Page
1 TROUBLESHOOTING
2 SERVICING 2-1-2-107
3 MAIN PARTS 3-1-3-27
HITACHI
4. OPTIONAL FUNCTION
4. 1 Indoor Unit
...- (4.1 Indoor Unit)
This function provides a control to stop and start the system automatically from a remote place. Three
methods are available by using each signal from a building management system.
r
Power Source
When the unit is started by the remote
ON/OFF switch. the fan speed is subject
eN4 220'240V
.1~J to the mode memorized in the remote
control switch.
Ooetu;on of Unit
HITACHI 4-1
- (4.1 Indoor Unit)
(3) Remote Control 3
By using the signal from a building managementsystem, the air conditioners can be stopped.
If a signal is input during stoppage of air conditioner, the air conditioner remains unchanged.
The basic wiring is shown in Fig. 4.5, time chart in Fig. 4.6. The required parts are shown in
Table 4.1.
Cord
220V/240VClass
Low Voltage
0.5-0.75mm'
0.3-0.75mm' less than 24V
e
(Outdoor)
220V/240VClass 2mm'
NOTES:
Make the wires CN4 as short as possible. Do not install the wires along the 200-400V power line.
Separately install them at a distance of more than 30cm. (Intersecting as applicable.)
If the wires are installed along the power line, put the wires in a metal tube and connect a wire to an end
for grounding. The maximum wiring length is 70m.
In the case that this function is used, it is recommended that safety devices such as electric leakage
breaker or smoke detector, etc be used.
I 4-2 HITACHI
......
r
,
4 . 1 . 2 Automatic Restart Function (after Power Failure)
_ '
"t' _ _ ... '"...... . '
"
.n:
..'
.... . ._
. .' ... _
- . ,,'
Set the dip switch on the PCB for the indoor unit as shown in the figure below to restart the system
automatically even if power failure continues for more than 2 seconds.
The standard setting provides automatic restarting in less than 2 seconds after a power failure.
The compressor starts in 2 seconds after a 3 minute time guard after power failure.
BBBB BBB ON
OFF
even if the unit is stopped by using the remote control
switch, etc. before power failure or tuming OFF the
1 2 3 4 5 6 7 8 main switch, except the case of that the "REMOTE" is
indicated on the LCD of the remote control switch.
In the case that a field-supplied room thermostat instead of the inlet thermistor of the indoor unit is
used. connect wires as shown below.
3P c~nnector~~~3:::::::::::::::::::::::::::~~
~ Q
r--l
HOUSing Thermostat
o 1
0 o
---l
: '- I
~m~~ Increasej
Operation
Cooling Operation: Compressor is ON by closing terminals 2 and 3 at CN3
Compressor is OFF by opening terminals 2 and 3 at CN3
Heating Operation: Compressor is ON by closing terminals 1 and 2 at CN3
Compressor is OFF by opening terminals 1 and 2 at CN3
NOTES:
1. When setting the dip switch DSW2, turn OFF power source and set the dip switCh. If the dip switch
is set without turning OFF the power source, it does not correctly function.
2. When a field-supplied room thermostat is used, select the specified thermostat as below.
Contactor Load: DC24V 50 to 6 mA
Differential: more than 1.5 degree
3. Do not use a thermostat utilizing mercury.
~ 4. This function can be used together with "4.1.1 Remote Control ON/OFF Function".
HITACHI 4-3
1
- (4.1 Indoor Unit)
4 . 1 . 4 Operation Control by Remote Temperature Sensor
(1) The unit is controlled by the average temperature of the inlet air thermistor and remote temperature
sensor.
(2) In the case that the discharge air temperature exceeds 60"C, the fan speed increases from
"Medium" to "High" or Low" to "Medium".
II
NOTES:
1. In the case that the outdoor temperature is high, the high pressure switch may activate.
2. Operation sound, changes according to fan speed.
3. During the heating operation, "Heating Temperature Calibration" is automatically cancelled.
(Ref. Page 4-17)
PCB
By utilizing this function, the cooling or heating operation mode can be changed by giving a contact
signal from the outside to the unit. The operation mode is followed by the field-supplied switch or the
remote control switch, which is used last.
Printed Circu~
Board PCB(M) in
Indoor Unit
CN4
I
Power
Source
110001 3
4-4 HITACHI
4 . 1 . G Picking Up Operation Signal
.- (4.1 Indoor Unit)
CNG Connector
PCB(M) PCB in
Indoor Unit
o o
o a
3P Connector
Housing
JST-XHP-3
Auxiliary Relay
o o
o o
o IRYa
~
.:..~i_n ~RY--~I
. Auxiliary
3P Connector - - - - Relay
Housing
JST-XHP-3
HITACHI 4-5
_ ', '. -
o o
o IRYa
-----m'_~i_"----1~ -_~_~_r__
I L ~ Auxiliary
3P Connector Relay
Housing
JST-XHP-3
@l
o o
iW P
--;P'
T-'-----I~AUXiliary
/ "
3P Connector Relay
Housing
JST-XHP-3
NOTE:
'Thermo-ON" indicates that one of the micro-computer control function 'THERMOSTAT" is ON as a
thermostat.
4-6 HITACHI
1
(5) Picking Up Cooling Operation Signal
-m--- _-_--l-,-~-, - _.'_
(4.1 Indoor Unit)
This function is utilized to pick up the cooling signal. The contact of RVa is closed when cooling
'-_~, __ '_n__-_'_}':~,:~
o o
o o
__~~a
RY
Auxiliary
3P Connector Relay
Housing
JST-XHP-3
I. o
ll
21~--~..tL
o
Auxiliary
3P Connector Relay
Housing
JST-XHP-3
NOTE:
''Thermo-ON'' indicates that one of the micro-computer control function ''THERMOSTAT'' is ON as a
thermostat.
HITACHI 4-7
.. ~
(4.2 Outdoor Unit)
4.2 Outdoor Unit
4 . 2 . 1 Forced Defrosting
By pressing the switch, PSW1 on PCB1 for the outdoor unit for more than 3 seconds during the heating
operation, defrosting operation is started if the forced defrosting conditions meet requirements.
By pressing the forced defrosting switch, PSW1 during the defrosting operation, the defrosting operation
is stopped immediately and heating operation is started.
PCB 1 in Electrical
Box for Outdoor Unit
Forced
P~I-l-If-- Defrosting Switch
L..-_"";";;';';';'---J
By changing the position of NO.5 on dip switch, DSW5, defrosting operation conditions can be changed.
IBBBB~BI IBBBB~BI
..
Dip Switch ON Set NO.5
Setting OFF at ON side.
1 234 5 6 1 2 3 4 5 6
DSW5 DSW5
Defrosting Defrosting
Termination Area Termination Area
15 15
Outdoor Heat Outdoor Heat
ExchangerLiquid 10 ExchangerLiquid 10
Temperature Temperature eC) Temperature eC)
(Pipe) S (Pipe) ~ 5
Conditions ~
under 0 56 10 15 0 5 10 15
Defrosting -15 -10 -5 -2 -15 -10 -5 -2
Operation ++
Defrosting Defrosting
Operation Operation
-15 StartingArea Starting Area
(2) Turn OFF the main switch and set the dip switch.
4-8 HITACHI
L
1
4 . 2 . 3 Test Running of Outdoor Unit
_ .. (4.2 Outdoor Unit)
i ,( ~ Using the operation dip switch DSW4 on the outdoor unit, the outdoor unit can be operated in the test
running mode.
DSW4
Contents
1 2 3 4
ON OFF - OFF The cooling operation test running signal is transmitted to the indoor units.
ON ON - OFF The heating operation test running signal is transmitted to the indoor units.
OFF OFF - OFF The test running is terminated.
NOTE:
Do not set the DSW4 at the test running mode of heating operation when using PC-2C, Remote Control
Switch.
,:~.
4.2.4 Indoor Unit Fan Control When Indoor Unit at Heating Thermo-OFF
1 Under operation condhions below, by setting No.1 and No.2 01 dip switch DSW4, the indoor fan
I operates lor 6 minutes and stops for 2 minutes in cycles to discharge excessive heat in heating
I operation.
Set No.1 at "OFF"
and No.2 at "ON" Side
I 1 2 3 4
DSW4
,II).
When the indoor Ian is turned off by another
control, it cannot be turned on by this control.
OFF
J il i1 il
I OFF -I 2-I I. r I- -I-21
I 6 6 2 6 6
(min.)
1
4 . 2 . 5 All Season Heating (Cooling for FX Only) Mode
oN~FXOn~)
CAUTION iii iii!!!! iii Thermo-OFF
S
r~~F
123456 Signal to Indoor Unit
In the case that outdoor temperature becomes Standard
/) high (low), the system will stop. Diagram of
-8 -5
Cooling
Operation of OutdoorTemp. ("C)
FXSystem
HITACHI 4-9
i
J.
- (4.2 Outdoor Unit)
4 . 2 . 6 Forced Stoppage of Compressor
When the indoor unit is operating under normal conditions, the start and stoppage of the outdoor unit
can be confirmed by manually starting or stopping the compressor.
CAUTION
1.
2.
These procedures are performed w~hout turning off the power source. Therefore, do not touch
any electrically charged parts on the units.
Do not restart the compressor within 3 minutes after compressor stoppage. Do not perform
excessively frequent ON and OFF operation of the compressor.
3. Even if the compressor is turned off, the operation of the indoor unit can be confirmed.
NOTE:
The compressor can be stopped by setting DSW4 switch #4 at ON position. This is useful for
prohibiting operation by the remote control switch during servicing.
The operation mode, cooling and heating, of the outdoor unit can be rocked by using CN123 on PCB1.
NOTE:
The indoor unit is stopped by thermo-OFF Use field-supplied switch, connector and
cable for the following wiring.
when:
Connector
CD The outdoor unit cooling operation mode
(JST-XHP-3)
is locked, and the indoor unit operation 3
CN123~
mode is heating.
The outdoor unit heating operation mode
is locked, and the indoor unit operation
mode is cooling. PCB1
4-10 HITACHI
1
4 . 2 . 8 Picking Up Signals from Outdoor Unit Printed Circuit Board
-- (4.2 Outdoor Unit)
J+ peN:!1/, - PCB I
,-UI- "Ct~31.1 Control
1"-"
Power Supply Board of Outdoor Unit (pe82) --- -- "
Pour $UDp1'l
PC", ~EJ PCB4
,
DC Power Supp I y
The parts applied to picking up operation signals are shown in Table 4.3.
)~
I
1 HITACHI 4-11
--
~',__ '" --..> , , - ,
o
Connector PCN316
Auxiliary Relay
4-12 HITACHI
[tl.'_
:: .-..-,.-, -- - ,. r_ . _, A -. .-."'-
v TEMP
NOTES:
1. In-the-Ceiling type indoor unlt RPI-O.8FS and RPI-1 FS have approximately the same fan speed
when "MEDIUM" and "LOW" are pressed.
2. Distinguish the revised remote control sw~ch after from before, w~h HITACHI mark at the upper
'!' . -
. '; I '1""" =
=
'.". = = mm ==
lrDl GTIIl a:I3J
;1"::1
~;::'I'ii:'1 ;;",';;,; ;,;;: t,"::1
I.~~i~~~ ;)~::i;~c
:;":1' :;"~l:
~ . ,. CHI,,,!,,
,,,;,,::1
,
.... 111111 ~ lEIm 88s"I-,ne CO
'''J~:;l
,,111:11
- I'f:'rtsr'!, V f(VI'
1\
- ~l:~isr~' V mt' 1\
!
I
I (,'It\
r HITACHI 4-13
--
(4.3 Remote Control Switch)
4 .3 . 2 Simultaneous Operation
CAUTION
When O.3mm2 wires are used, the length between units must be 100m or
shorter, and the total length must be 200m or shorter.
(When O.75mm2 wires are used, the total length can be extendedup to 500m.)
4-14 HITACHI
... ..
(4.3 Remote Control Switch)
c. Set dip switches DSW1 on the printed circuit boards of respective units as shown in the
~
following figure.
() (Turn off all power sources!!)
(Selting of Dip Switches) When indoor units are connected to the same outdoor unit, it is
unnecessary to set dip switches, because they are automatically addressed.
Master Unit No.1 Unil NO.2 Unn NO.3 Unn NO.4 Unit NO.5 Unit No.6 Unn NO.7 Unit
Dip All ON 1 OFF 2 OFF 1,2 OFF 3 OFF 1,3 OFF 2,3 OFF 1,2,3 OFF
SW
Setting 111111111
123~ 1:, IIIIIIIIIION
1234 OFF
ml
III1234 ON
OFF ml:.
III1234 1111111111:,
123 .-
11111111
1 1234 1:.
11111111
1 1234 1:. 1111111111:,
123 -4
NO.8 Unit NO.9 Unit NO.l0 Unit NO.ll Unn NO.12 Unit NO.13 Unit No.14Unn No.15 Unn
Dip 40FF 1,4 OFF 2,4 OFF 1,2,4 OFF 3,4 OFF 1,3,4 OFF 2,3,4 OFF All OFF
SW
Setting
11111111
11234 1:. Imill:'
1 23 .. 111I11III1
1234 :,
11I11III
1123 .. 1:. 1I11III11
1234 1 ~:, 1111111111:.
1234
11111111
1 123 .. 1:.
1IIIIIIIII0N
1234 OFf
CAUTION
Pay altention not to overlap addresses.
HITACHI 4-15
_IUiIIII
~,'~V;,;.::ik0
(4.3 Remote Control Switch)
4.3.3 Operation System with Two Remote Control Switches
(1) By installing an additional remote control switch, a maximum of 16 units can be controlled from two
different locations. Altering Methodto Sub Control Switch
-.
CutJumper WireJP1 with Nippers
Main and Sub Control Switch "-
~~~-Ch.ck Switch
Check Switch
CAUTION
1. When a main remote control switch malfunctions, unit operation stops. Units cannot be operated
with only a sub-remote control switch.
2. When a main switch and a sub-switch are simultaneously operated, the units will operate
according to either one of the modes after 30 seconds.
4-16 HITACHI
1
I
,)
4 . 3 . 4 Optional Functions of Remote Control Switch
---
~i::::::L
. (4.3 Remote Control Switch)
The following optional functions are available with a remote control switch (PC-2H or PC-2C) .
Remove
Normal Mode
~
I
Simultaneouslv Deoress
I
.. LUt1lJJ
RESET Switch,I
I~
RESETI and I CHECKI
Switches for 3 Seconds
or Lonoer
Unit No. (01 Some Optional
Functions are Set)
(00 Not Set)
De ress
t
CHECK Switch
,.....------..,
~
OptionSelling Mode I
I
Depress r
V TEMP 1\ I
I, Switch to Set UO, U1, U2
Selling
, ... UU Optional
(01 Set)
Item
!~(. UU: All Indoor Units (00 Not Set)
I
I
I
Depress
V TEMP
t
1\
I Switch to Set
I
i, No.
Table 4.3 Optional Functions with Remote Control Sw~ch
(4) Change of Filter Cleaning Interval Time b'l 00- 0: - 02- 03- 0'-/
(5) Fixing of Operation Mode bS 00 -- 0: (SET)
(HOT SEn
I".
l'r7I.la.
I
,
(6)
(7)
NOTE:
- -
Fixing of Setting Temperature
Fixing of Operation as Exclusive Cooling Unit
b6 (NOT SET) 00 -- 0: (SET)
b 7 (NOT SEnOa -- 0: (SET)
Optional Function NO.6 and 7 are for the revised remote control switch only. See page 4-13 to
II distinguish.
I
I
(1) Removal of Heating Temperature Calibration
I When the temperature settings of the remote control switch and the suction air temperature of the
indoor unit are required to be equal, this optional function can be used.
I
I In standard heating operation, the suction air temperature is higher than the room temperature,
I therefore the suction air temperature is calibrated -4"C.
(Indicated Setting Temperature = Inlet Air Temperature -4"C <=> O"C)
This is useful when the thermistor at the suction side of an indoor unit is removed and installed in
another place.
HITACHI 4-17
1
--
(4.3 Remote Control Switch)
(2) Circulator Function at Heating Thermo-OFF
In heating operation, there is a case that the room air is stratificated because warm air stagnates
near the ceiling. In this case, it is recommended that the circulator function explained below be
utilized .
Circulator Function
Units can be programmed so that a set level of air flow will be held on, when the heating is turned
thermo-OFF. In this case, air movement in the room will be kept on the same level as before,
ensuring a homogenous air distribution. Additionally, when the temperature of discharge air
decreases to 25"C or lower, the unit is programmed so that the air flow is automatically adjusted to
"LOW". In the case that an Auto Louver is equipped, this operation will be also held on when the
heating is turned thermo-OFF.
CAUTION
Perceptions of coolness, heat and air flow are subject to personal tastes and behaviors. It is therefore
recommended to discuss this with customers thoroughly and then to set the unit accordingly.
(7) Fixing of Operation as Exclusive Cooling Unit (Revised Remote Control Switch Only)
When exclusive cooling operation is required, this mode can be used. This function invalidates the
heating operation and the automatic COOUHEAT operation, as the operation of exclusive cooling
unit.
4-18 HITACHI
4,4 7-Day Timer, PSC-3T
Indication of I Indication
of
Present Time and Mode Selection
ON/OFF Setting Time
Indication of I
CONTROL TIMER OHITACHI
Present Day I Indication of
Running TIme
L- - ::IB:BB~m
' , Schedule and
Indication of
Running Day of
... "", .,,,'1""'
IIIQII.l16lDCIi=llloU "
~ Remaining Running
Time
I ~II 0
a Week
Setting Switch of
Present Time I
BIllIE
.... 81~'11~'1~
~Offlllill I Change Switch of
I Operation Mode
~8'--' I Setting
Setting Switch of I Switch of
Present Day of a JlI(SLVI Sl!..~ srr rOIl-TtME
1
~ '",n
ION/OFF Time
Week
';;;;i ';;wo.' I
Return Switch for ~~ "-"l' ~"'"~ ~ I I Monitor Switch of
Present Time,
Present Day. ION/OFF Time
Running Day and
ON/OFF Time
I I SET/CANCEL Switch
I I for ON/OFF Time
Selection Switch for SET/RESET Switch for kl
Running Day of a Week Running Day of a Week
(2) Functions
liquid Crystal Display Indication Function
.... ...
Indication of Running Day of a Week In the case that the running day is set, this light
is ON.
V. '0 1'..1 ~ lHJ 1A SoIl
' ~
Indication of Mode Selection In the case that "SET" is not shown, this indi-
cates "MONITOR" mode.
In the case that "SET" is shown, this indicates
"SETTING" mode,
In the case that "SET"' is flickered, this indicates
"CLOCK" mode.
HITACHI 4-19
....
1
- (4.4 7-Day Timer)
Operation Switch
Present time is set by this switch at "CLOCK
Setting Switch of Present Time ~m~~nu3 mode.
~ (MI~urrl
Setting Switch of Present Day of Present day of a week is set by this switch
a Week
mM!l
IPREiNT)
Dll
at "CLOCK" mode.
Return Switch for Present Time, In the case that this switch is depressed and
Present Day. Running Day the other switch is simultaneously depressed
and ON/OFF Time at "SETTING" mode or "CLOCK" mode. the.
I I
R!1U1l "Present Time". "Present Day", "Run Day" and
"ON/OFF Time" are returned into reverse.
ing this switch, the control is changed to "SET
l~l TING" mode.
If "SET" indication is turned off, this indicates
"MONITOR" mode.
fEi~
ON/OFFTime this switch.
=
SET/CANCELSwitch By depressing the "SET' switch after adjusting the
"ON TIME" or "OFF TIME" switch at the required
0
:. ;l;iJD:
time, the "ON Time" or "OFF Time" is set.
By depressing the "CANCEL" switch, the set "ON
TIME" or "OFF TIME" is canceled at the "SETTING"
Ic.ucnl mode.
=
Selection Switch for Running days of a week are selected by this switch.
Running Day of a Week The" T" mark is flickered at the position of the
-ou~r~~ required running day.
4-20 HITACHI
4.5 Central Station, PSC-3S1
..,.....
~,',=::==
(4.5 Central Station)
This central station is of the soft touch type. (Operation except with finger is not recommended.)
Activation can be checked by referring 10Ihe liquid cryslal display and LEOs.
4 . 5. 1 Name of Parts
1-
NOTE: The set part
Operation Status Indication and the part which
Operation status of each corresponds to actual
unil is indicated. operation are
:ON O:OFF indicated
---------1
Operalion Switch
UNIT Switch
Your required unit can
be selected by touching
::" Of QJ switch to
change operation mode
or setting temperature.
All units can be set at
the same mode when
RUN/STOP Switch-----...J
AA is selected.
By touching this switch,
the unit is started or
stopped.
I '-----TEMP. Switch
'(r~"
MNTRISET Switch By tOUChing
When seting mode is or 2; swirch. the
selected. the following setting temperature
are available. is increased Of
.Setting of FAN. COOL, HEAT decreased by 1''C
or DRY Operation The maximum setting
.Room Temperature Setting is 3O'C and the
.Permission or PrOhibition minimum is 17"C.
of Control by Remote
Control Switch
.Setting, whether 7-0ay
timer control is reowed -,lNOVL MNTA - RMT. SW AVUNAVL
or not. Switch Switch
By Pl'essing this By touching this switch,
When monitoring mode is sW1tCh, operation control by each remote
selected, the above mentioned status of the selected control switch is permitted
operation modes and setting group lor unit) is or not.
temperature are indicated. indicated. AVL Indication: Control by
.:ON O:OFF each remote control and the
Ouring individual Central Station is available.
monitOling operation, NAVL Indication: Control only by
indication of UNlr the Central Station is available.
is OFF.
NOTES:
In the case that the unit is operated under the following conditions, "REMOTE"
is indicated on the LCDand control by the remote control switch is not available.
1. NAVL is selected by the Central Station.
2. Two Minutes after Resetting of the Central Station even if AVL is selected
HITACHI
-'..
-
.---
- ~ ,. -~
4 . 5 . 2 System
-,
_:,u~ -,. ";----'
.:'
--.1-
.
Central
Station
Connector Number
DSWl
'-\
Control Cable
2nd Unit
No.1
PC~2 H or PC-2C
I
I
I
I
I
I
16th Unit
No. 15
PC-2 H or PC-2C
1st Unit 2nd Unit 3rt! Unit 4th Unit 5th Unit 6th Unit 7th Un" 8th Unit
Dip All ON 1 OFF 2 OFF 1,2 OFF 3 OFF 1,3 OFF 2,3 OFF 1,2,3 OFF
SW
Setting 1111111111:;,
'23"
111111111:.
11 2 3 ..
Imlll:;, Imlll:;,
1234 1234
111IIII111
1234
ON
0FF IlIml:;,
1234 1111111111:.
1234 1111111111:;,
1234
9th Unit 10th Uit 11thUnit 12th Un" 13th Unit 14th Un" 15th Unit 16th unit
Dip 40FF 1,4 OFF 2,4 OFF 1,2,4 OFF 3,4 OFF 1,3,4 OFF 2,3,4 OFF All OFF
SW
Setting 11111IIII1 :. 1111111111:'
123'" 123 4
IlIml:,
1 2 3" 111m
1234 I:, 1111111111:, 1111111111:.
123 4 1234
IIIIIIIIIION
1234
0FF 11111111
11234 1:'
NOTE:
The above selting is same with the selting when the remote control switch (PC-2H) is used.
4-22 HITACHI
_."~'~~1W"~_ .. .
::.,I."... ~
(4.5 Central Station)
(2) System of more than 16 Units
iiiiil
Station ~
Connector
Number
PC2H
or PC-2C
Control Main Unit
Cable
)-,
01 Group 2 Branch Unit Branch Unit
(3Wite~
\
No.1 No.2 No. 0
" l .
I ~6,.~!
PC-2H
or PC-2C
I
I
I
I
I
Main Unit
of Group 16 Branch Unit Branch Unit
=
CN9
c::::JCNIO
....
I""101"
i;LPj
I
orPC.2C~
PC2H .I;
Setting of Dip Switches
Set the number by using the dip switch, DSW1 on the PCB in the indoor units. Firstly set the unit
number for the main unit in group 1 and secondly set the unit numbers for the branch units one by
one according to the figure below. Next, set the unit number for the main unit in group 2 and set
the unit numbers for the branch units one by one. However, please note that the unit number for
the main unit in group 2 should be set from the next number as shown below. Repeat this work for
the remaining units.
Start Here. (Group 1)
I .....
Unit No.
Dip
SW
Setting
Unit No.
NO.a
All ON
11l1l1l1l1~
1 23 ..
NO.6
No.1
[llllllllloNIllml ~,
1 OFF
1234
NO.9
0 FF
NO.2
2 OFF
123 ..
NO.l0
No.3
1,2 OFF
11l1l1l1l1~
123 ..
NO.ll
. No.4
3 OFF
Imlll
1234 Off
No.12
ON
NO.5
1,3 OFF
Illlllllll~
123 ..
NO.13
No.6
2,3 OFF 1,2,3 OFF
Illml:, IIlllllll]
1 234
NO.14
No.7
1234 OFF
NO.1S
ON
-
go to
No.8
1,4 OFF
1IllllllljoN Illml Illm/ ~, Illml:. IIlIlIlIlIONIllml :F IIlllllilI:, IllmloN
Dip 40FF 2,4 OFF 1,2,4 OFF I- go to
3,4 OFF 1,3,4 OFF 2,3,4 OFF All OFF
SW No.O
ON
1234 OFF 1234 OFF 1234 0FF 1234 OFF
Setting 1234 1234 1234 1234
HITACHI 4-23
...
,
--
:Z::::::,0S
(4.5 Central Station)
4 . 5 . 3 Operation Procedure for the Central Station
RR 25.
=
=
,.Il oc,,~,!,,;,!: =:: :::';.:i:E::
by an optional control timer. press the 7 -day
timer selection switch [PRGM TIMER] to
select the [TIMER] mode. O~UtVS;:~ r.:;z; U~; r r
6. \Vhen the operation by the individual remote :::..:: /// ~//
=
:IIiE _CEiiti:i "'.' so.:of "'"'"
NOTE: ~J-. 03 25. =
When the switch is left unpressed for more than ..." """i>C:,,,.~=:O~~:i,"';:i
..,
'-
-r-r-rr-rr
~G]~~~:
~~ Iii [VlliiP!J 0:
1V'Il'
;///////////,. ../ / / /.. // , ',.'/ /
4-24 HITACHI
_
."_ .'."- '.. , '""'. -
Monitor O(C;UttlSTO~
I(2J u""
:..! .:!:/~ ~ ~-~.!:./~ ~././ " / / / / /
~B~El]~
~~
" "" Ivm'?'i\ID
//////////////////////
\~9
I
I
i HITACHI 4-25
.L
_'I
(4.5 Central Station)
Operation Procedure
Monitoring Contents Mode Display Example
and Display Contents
. : Run
o: Stop or not Connected
I:'ll (Flickering) : Alarm
[Tho (ALARM] lamp
the lower right of
J
00
CENTAAL STATION
ClXl!J
UH:T sr:"<II' =
the display section 1lmJ}_ RR 25, ""'"
lights simultaneously. ......... ;,,;1 ,
Operation Status
of All Units
Monitor
(Up to 16 Units o~UNlSTOp) ~""'T
Connected) :.!. ~ /
~B~0~~
~~ IVW!?I\IO
/////
~UNlT
2 5
~
1 4
: One' or more air
conditioners in the group
are operated.
IO
"""
o~ (0,,',:T
.
Status of Monitor are faulty.
Group
[The [ALARM] lamp on] /~'L/'~' /~ /// 'f/
the lower right of
the display section ~E1~0B~
~l ' - ' -,", TlloE~
Connected Press the unit selection switch pU1'.1T 1 2 3 4 5
[U1'.1T] to set the unit number ~
and press the [INDVL MNTR]
switch. The display disappears
CENTFV.l S"TA.1"I0N
and "UNIT 03" will change to = U>;;- SO:ll" =
"03". mm}- 03 25, =
The air conditioner operation
pperatior status in the group which is
~'a.;~i~.~i~=i.;;
""'"
Status in Monitor specified by the unit number is O(P.l!N/S1;:~ (.. ' r.7\:..
~.I ;
~
Group monitored.
. ////,,"////.- .." /.' ~/
. : Run
0: Stop ~BlEJ]~
oJ .1,.....
I~P ~~ I~", no,(~'
NOTE:
- --
When the system is controlled only by the central station, select "NAVL" for "RMT. SW AVUNAVL"
switch, and:
ill Fan speed setting will be "Hi" and not be selected.
Automatic-louver position will be horizontal and not be selected.
4-26 HITACHI
No.
1
2
TROUBLESHOOTING
SERVICING
Contents Page
1-1-1-101
2-1-2-107
3 MAIN PARTS 3-1-3-27
4 OPTIONAL FUNCTIONS 4-1-4-26
HITACHI
J
5. FIELD WORK INSTRUCTION
5. 1 Abnormal Flickering of "RUN" Lamp on Remote Control Switch during Automatic Selting of
Unit Address
[Phenomenon]
In the case that multiple indoor units are controlled by one remote control switch and indoor units are
started by the remote control switch after power supply, the "RUN" lamp may flicker 30 seconds after
the start-up.
[Cause]
The automatic selting of each unit address is performed within 5 minutes after power supply. During
this period, if the unit is started, the"RUN" lamp may flicker approximately 30 seconds after start-up due
to this automatic selting.
[Countermeasure]
Start the system 5 minutes after power supply.
[Remarks]
The following example indicates three indoor units controlled by one remote control switch. During
the period up to completion of automatic selting of unit addresses, all indoor unit addresses are
registered as No. 0 unit. Therefore, if the units are started before completion of the automatic selting, a
micro-computer judges that duplicated unit address exist, resulting in flickering of "RUN" lamp.
However, this flickering will disappear after the automatic selting of unit addresses is completed.
(ct.
System Example
I I
I I
I Indoor
Unit
I I
Outdoor
'--_...J Unit
HITACHI 5-1
5.2 Intake Air Temperature and Setting Temperature by Remote Control Switch
[Cause]
In case of normal one-to-one system air conditioners, air conditioners are simply controlled by
comparing the setting temperature and the indoor intake air temperature. Therefore, the intake air
temperature reaches the setting temperature.
However, regarding the FS Series, the intake air target temperature varies between the setting
temperature and setting temperature plus 4"C during the cooling operation, and between the setting
temperature minus 4"C and setting temperature plus 8"C during the heating operation.
This is due to the temperature calibration control, capacity control and fuzzy control.
[Countermeasure)
Change of Room Temperature Setting by Remote Control Switch
[Remarks)
Operation Example
During a cooling operation, the room temperature and the indoor intake air temperature (this
temperature can be shown by using Check Mode "b2") did not reach the setting temperature despite
..
light heat load. By changing the room temperature setting using the remote control switch, the room
temperature reached the setting.
5-2 HITACHI
5 .3 Discharge Air Temperature by Check Mode "b3"
[Phenomena]
During a cooling operation, the discharge air temperature indicated by the Check Mode ''b3'' was
higher than the intake air temperature indicated by the Check Mode "b2" by the remote control.
Therefore, it was judged that abnormality with the air conditioner existed.
[Cause]
The discharge air temperature indicated by Check Mode "b3" is the temperature at the discharge air
thermistor. This temperature is differentfrom the average discharge air temperature.
[Countermeasure]
Use the temperature indicated by the Check Mode "b3" as reference.
HITACHI 5-3
-- 5.4 PowerMonitoron Remote Control Switch
[ Phenomenon]
The power monitordata indicated on the remote control switch is differentfrom the compressor
frequency.
[Cause]
..
The power monitor data indicated on the remote control switch is based on the following relation and
is different from the compressor frequency.
[Countermeasure]
No special countermeasure is required.
@HlTACHI
[[TI] 1m]
SIl":'
~:'.', -: ~
.:'N
\1::-.....
rEIT!l c::::::'J !ITm
:: ~ ~
:~
':.1'1 I
: II:;:
:-;:
::'1 v.
. ::\1.:::
:::':S
c.;
~
-'G" ;I\l:~l
H'
88s I':"':'
:V ;~I;::
[illillJ '- u C .11111111
Indication
No Indication
Power Monitor on Remote Control Switch
Mode
FAN
Temperature .'
Small
t
Temperature
COOL Difference
and Setting and
HEAT Intake Air
Temperatures
I
Large
5-4 HITACHI
5.5 What is the relation between Compressor Frequency and Other Factors?
--
Question and Answer for Field Work
[Answer]
The compressor control frequency is changed by the PIO calculation method according to cooling or
heating load and the degree of ~s change. Based on this target frequency, frequency output is given to
the compressor or the constant speed compressor is started or stopped. Therefore, in the case that the
heat load is comparatively small, the constant speed compressor may not run.
I (~
Relation between Inverter-driven Compressor Speed and Target Frequency
20 130
Target Frequency(Hz)
,,
I
Frequency(Hz) , ,
20 -"--1 _ .. I
20 70 100 165
Target Frequency(Hz)
/
HITACHI 5-5
5.6 How are the discharge and suction pressure checked?
[Answer]
The suction pressure during the cooling operation or discharge pressure during the heating operation
regarding this FS and FX series are always controlled by an inverter.
In order to check the unit operation conditions, please perform checking according to the following
procedures.
1. Set all the indoor units at the same C09ling or heating mode.
2. Operate all the units at the high speed.
3. Wait for a while until the system becomes stable.
4. Compare the measured data with the pressures shown in the figures below,
NOTES:
1) During the cooling operation, use the discharge pressure data as a reference, since
the discharge pressure depends on the accumulated actual indoor unit capacity, outdoor coil
inlet temperature, etc.
2) During the heating operation, use the suction pressure data as a reference, since the
suction pressure depends on the accumulated actual indoor unit capacity, outdoor coil inlet air
temperature, etc.
-
Outdoor Unit
I- -..;-
Infet Temp.IDB'C) - Inlet ~emp.IDB'C I I
...
'I
'I-- "I
,-
0
V I-- I
-- - ---
I--
3:1 l-
-, bJ I
f-
21
I
...;-- -- '"
- -- --
l- f-II
I I
V
f-
I
I
0 I o I
,
I
Outdoo; Unit
5
?
<;
i3
Inlel Temp.(DB'C) is ~
.~
I
~ ~ "2'
5 Octooor Unit
o I Inlel Temp.lDS t 1
-
115
0: I
e
~ ~I);
,9
g I
I5 2:l .
2~
J
"'
I,
1~ 1:
II 25
J
Indoor Unit Inlet (We 'C) Indoor Unit Inlet (We 'C)
5-6 HITACHI
--
Piping Length' SOm
p",p,ng l ."9 th Sm
II IT 1111 \ \1 I \ II III
11111\1111 III
IIIIIIIIII II
..
Indoor Unil If
III I
I rT
r~ u1 indoor Unit ..
lC:f-H++'b>~*'rb:'++++-!+j++++J
Inlet Te,mp,(DB,t.1
I If
1+f-H-4++++-H
II
20
r'
Inlet Temp.(OSt}
II
, II
I
II
II
II j II III
f-l::~17'i4-Ji:HOH-l4-t+1+H-JH--l-H++-H
II I
'1, II II
1 ,A I II
'S
2
1
I
1-1
I.S H -H-1r+1-H+++l-1+H-'
II
"
H-l++++++-I
II
I II II fT
I Indoor Unit I Irndoor Unit
, Inlet Temp.(OSt: I
6 H-H-f-t-ji-H+++++-
j. I,nlet Temp,(DS'C1 11 6
10
! I , , 21
'0 I
I I II I)'
II I I J,-!' S I
"
II 2'
2'S ~
1'1 I 1-1 ' I II ~
'/I J;:j; , I
I! 'v,
1
II
I ~
: I 1 ja
I I 1 I
,I I . 'ij
/I I I I 2 II 2 ~
II I II II I
I i
5 0 5
i I I1
10 IS
, I
5 0
II
5 JO 'S I
Outdoor Unit Inlet (WB 'C) Outdoor Unit Inlet (WB 'C)
HITACHI 5-7
-
.
5.7 Select Guide of Drain Pipe for Indoor Unn
..
Horizontal Common Pipe wnh Slope 11100: VP30 for above Example
@ Vertical Common Pipe: VP30 for above Example
Drain Piping E
E
0
0
-
c
1/25-1/100 Down-Slope .-
::;
-,
'9\ f5\\. z
11 '"
V
ftonnecting Pipe
S h a I I be Downwa rd.
Drain Piping
(Horizontal)
Common Ora i n :;~
(v e r r L'c e ! I f
5-8 HITACHI
5. 8 Caution for Installation Height of CH Un~ (FX System l
- ,'--, " - - . - ; - ','
All the indoor units, especially CH units, in the same refrigerant cycle (connected to the same
outdoor unit.) shall be installed on a same floor level as possible as.
All the CH units in the same refrigerant cycle must be installed within four floor levels as shown in
the folloWing figure (2).
If not installed, uneven refrigerant distribution to indoor units will occur during the heating operation.
(Insufficient capacity of indoor un~ located at the lowest level will occur.)
(1) Good Example: All indoor units and CH units are located on the same floor level.
Outdoor Unit
g :!ndoorUnit
Floor
(2) Permissible Example: CH unlts are located within 4 floor levels, and the lowest CH units are not
OutdOOr Unit one.
Maximum
4 Floor Levels
15 Meters
2nd F 1.0.0.:...'_ _
CH
1st Floor
-----_ .. - - - . _ - .. _- ~9.0_r_ _ .. _ _ .. +__'= .. - - -
~99_' _ _ .. _ _ .. _ _ .. _ _
HITACHI 5-9
-- 5.9 Attention for SET-FREE FX Series
,
(1) Attention for Application
The SET-FREE FX series has been designed for the system to provide simultaneous cooling
and heating operations during the temperate season. However, the current SET-FREE FS
series is unable to function as a cooling and heating system simultaneously.
The FX series is for general office bUilding air conditioning. Therefore, it is recommended that
different air conditioning systems be selected where systems are utilized for machine rooms or
computer rooms, providing big heat load.
During the simultaneous cooling and heating operations, the actual capacity is decreased for a
short period of time due to the influence of heat balance if the cooling or heating operation on
some indoor units is started or stopped. Therefore, in the case that there is a room where the
heat load change is big or an ON/OFF operation of an indoor unit is excessively frequent, it is
not appropriate to use this system, since other indoor units may be influenced by the indoor unit.
However, this system can be applied to a room where gradual heat load change is given, such
as a heating operation in the morning, cooling operation during day time and heating operation
in the evening.
During the simultaneous cooling and heating operation, the performance comparatively
decreases when compared with the performance whilst operating all the indoor units at the
same mode.
[Cooling Operation]
All Indoor Units in
Mainly Cooling Cooling Operation
Operation
. . ~ ............
Cooling
100 Mainly Heating
opera\on
- --- .- -\
- -
-,-- ~cooling
---
Capacity 50
(%) Load
o
-' 5 10 15
Outdoor Air Temperature CC
21
DB)
(Example)
[Heating Operation]
All Indoor Units in
Heating Operation
100
J.... Mainly Heating
/Operation
<,
Cooling
Capacity
(%)
50 r-:
Heating ,
Mainly Cooling
Operation
Load
o
(Example)
5 10 15
. In the case that the indoor units are operated under an automatic cooling/heating operation by
pressing the AUTO COOUHEAT switch, pay attention to the following.
(j) In the case that more than 2 indoor units are closely installed and operated in the same room,
each indoor unit interferes with the next unit, resultinq in inefficient operation.
I , I
COOII n g~-...;.-Y---~
.... Heating
@ In the case that room temperature rapidly increases during this automatic COOUHEAT
operation, the operation mode is changed in order, heating operation - fan operation -cooling
operation. During this mode change, the fan operation continues for more than 10 minutes in
order to avoid unwanted influences to other indoor units. Therefore, it is recommended that
other systems be considered if very precise temperature control is required.
..
minimizes operation sound.
Do not install the CH units in near a bed room or hospital room.
HITACHI 5-11
-- 5. 10 Caution on Refrigerant Leakage
5-12 HITACHI
<Example)
System A
Refrigerant: 35kg
System A
Outdoor Unit
System B
Outdoor Unit
Height
E D C B A 2.5m
Floor Floor Floor Floor 200m 2 Floor 60m 2
20m 2 40m 2 40m 2
<Example)
British Standard BS4434 1989
R22 Commercial Office Building Class D Occupancy
MR=CxV
MR: Maximum Charge or Leakage of Refrigerant (kg)
C: Maximum Allowable Concentration = 0.17 (kg/m3 )
V: Volume of Space (m3 )
HITACHI 5-13
5. 1 1 Maintenance Work
.,.
Cleaning - Inspect and remove any accumulated dirt and dust according to "12.2 Filter
Cleaning" of 'TC IT".
~ Drain Pan, Drain-up Mechanism and Drain Pipe
Drain Line - Inspect and clean the condensate drain line at least twice a year.
Drain-up Mechanism - Inspect for activation of drain-up mechanism.
@ Float Switch
Activation - Inspect for activation of float switch.
,
Clog - Inspect for that no temperature difference between both ends.
@ EarthWire
Earth Line - Inspect for continuity to the earth.
@ Oil Heater
Activation - The oil heater should be activated at least 12 hours before start-up, by
switching ON the main power source.
5-14 HITACHI
5. 12 Servics & Maintenance Record by 7-Segrr
No.
Mode ---
Fan Speed HiIMe/Lo
Temp. Set b1 C
R.C. C
Inlet b2
SW
Discharge b3 C
liquid Pipe b4 C
Gas Pipe b7 "'C
Protection Control Code Indication I ---
,
,
, ,:
;
R.C. Sw: Remote Control Switch, O.U.: Outc
5-15
: en "."x
c
,~:' , , r
5.1 2 Service & Maintenance Record by 7-Segment Display
I
Checked by:
I
I I
Date:
Unit
No.
Mode ---
Fan Speed Hi/Me/lo
Temp. Set b1 'C
R.C.
Inlet b2 "C
SW
Discharge b3 'C
Liquid Pipe b4 "C
Gas Pipe b7 "C
Protection Control Code Indication ---
, Thermostat ON I.U.
Frequency
of Compo
Opening
ofO.U.
MC1
MC2
MV1
op
H1
H2
oE1
I
x1/8HP'
Hz
Hz
%
R.C. Sw: Remote Control Switch, O.U.: Outdoor Unit, I.U.: Indoor Unit
HITACHI 5-15
5. 13 Service & Maintenance Record by Remote Control Switch
Data Sheet for Checking by Remote Control Switch
II ..
lime I Clieiit:
I.U. Model Installation Date:
I.U. Serial No. I System No.:
I.U. No.lAlarm Code Date Checked:
Check Mode 1 Check Mode 2 1 . 2 1 . 2 1 . 2 1 2 1 . 2 1 . 2 1 2 1 . 2 Checked by:
B Temp. Indication I
Set Temp. b1 -- I Hssult I
InletAir Temp. b2 q1
Discharge Air Temp. b3 q2
Liquid Pipe Temp. b4 q3
Remote Thermistor Temp. b5 --
OutdoorAir Temp. b6 q4 I
Gas Pipe Temp. b7 q5 I
Evaporating Temp. at Heating
Control Information
Compo TopTemp.
C Micro-Computer State Indication
b8
b9
bA
q6
q7
q8
I
I
I
I
I.U. Micro-Computer C1 - I
O.U. Micro-Computer C2 -- I,
o Stopping Cause State Indication I
Stopping Cause State Indication d1 - ,
E Alarm Occurrence i
Times of Abnormality E1 -- I
Times of Power Failure E2 -
Times of Abnormal Transmitting E3 -- I
Times of InverterTripping E4 --
F Automatic Louver State
Louver Sensor State
H Pressure. Frequency State Indication
Discharge Pressure
Suction Pressure
F1
H1
H2
-
q9
qA
,,
I
Control Information H3 qb I
Operating Frequency H4 qC
J I.U. Capactty Indication
I.U. Capacity (X 1/8HP) J1 I
L Opening of Ex. Valve
I.U. Ex. Valve L1 qd !
I
P Running Current Indication (Reference) I
Compo Current P1 qF
5-16 HITACHI
5. 14 Service & Maintenance Record
20
electronic Ex. Valve.
Check for leakage at
piping.
ditto
HITACHI
NOT GOOD
GOOD or
NOT GOOD
5-17
No. Check Item Action Judgement
21 Check direction of by Viewing or Air Flow Volume GOOD or
fans. NOT GOOD
22 Voltage among each higher than 220V GOOD or
Phase NOT GOOD
23 Vibration and Sound Check fan, compressor, piping, GOOD or
etc. NOT GOOD
24 Activation of Each Check activation of COOL, GOOD or
Operation Mode HEAT, STOP and TEMP. NOT GOOD
switches.
25 High Pressure Cut-out Check actual activation value. GOOD or
Switch NOT GOOD
26 Check activation of drain Check it during cooling GOOD or
mechanism. operation. NOT GOOD
27 Indoor Inlet Air Temp. 'CDBI 'CWB
DBIWB
28 Indoor Outlet Air Temp. 'CDBI 'CWB
DBIWB
29 Outdoor Inlet Air Temp. "CDBI 'CWB
DBIWB
30 Outdoor Outlet Air Temp. 'CDBI 'CWB
DBIWB
31 High Pressure Switch kg/cm2G
32 Low Pressure Switch kg/cm2G
33 Operating Voltage V
34 Operating Current A
35 Instruction Cleaning of DONE or
Air Filter to Client NOT YET
36 Instruction for Cleaning DONE or
Method to Client NOT YET
5-18 HITACHI
I
Specifications in this catalog are subject to change without notice, in order that HITACHI may bring the latest innovations to our customers.
HITACHI
Hitachi, Ud. TokyO.Japan