Professional Documents
Culture Documents
80S-20 / OPTIONS
Circuit Diagrams
Options
Placement system
prepared for GEM option Function status
Pneumatic Diagrams
05/2002 US Edition
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(The reproduction, transmission or use of this document or its (We have checked the contents of the printed documentation to
contents is not permitted without written authority. ensure that it is in agreement with the hardware and software
Offenders will be liable for damages. All rights, including rights described therein. However, since discrepancies cannot be ruled out,
created by patent grant or registration of a utility model or design, we cannot assume responsibility for complete agreement.
are reserved.) The information given in this printed documentation is however
regularly reviewed and necessary corrections included in
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We would appreciate any suggestions for improvements.)
SIEMENS AG 2002 All rights reserved Subject to change without prior notice
Table of Contents
1 Electrical Symbols and Drawing Numbering System DR1-S20 12-segment Collect&Place head / star-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . .18
DR2-S20 12-segment Collect&Place head / star-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . .19
1.1 Legende/Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Z1-S20 12-segment Collect&Place head / Z-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . . .20
1.1.1 Arten von Strmen und Spannungen / Kind of current and voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Z2-S20 12-segment Collect&Place head / Z-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . . .21
1.1.2 Impulsformen / Signal waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DP1-S20 12-segment Collect&Place head / DP-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . .22
1.1.3 Mechanische Stellteile / Mechanical controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DP2-S20 12-segment Collect&Place head / DP-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . .23
1.1.4 Antriebsarten / Operating devices and methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ZM1-S20 12-segment Collect&Place head / feed motors / CAN bus, gantry 1 . . . . . . . . . . . . . .24
1.1.5 Erde, Masse, quipotential / ZM2-S20 12-segment Collect&Place head / feed motors / CAN bus, gantry 2 . . . . . . . . . . . . . .25
Earth and frame connections, equipotentiality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SERVS201 Power supply for servo amplifier, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . .26
1.1.6 Leiter / Conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SERVS202 Power supply for servo amplifier, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . .27
1.1.7 Anschlsse und Leiterverbindungen / LP1-S20 PCB conveyor 1 + 2, power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Terminals and connections of conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LP2-S20 PCB conveyor 1, conveyor motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
1.1.8 Verbinder / Connecting devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LP3-S20 PCB conveyor 1, lifting table control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
1.1.9 Widerstnde / Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LP4-S20 PCB conveyor 1, width adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
1.1.10 Kondensatoren / Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LP5-S20 Ceramic substrate centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
1.1.11 Induktivitten / Inductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LP6-S20 PCB conveyor 2, conveyor motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
1.1.12 Besondere Kennzeichen fr Halbleiterelemente / LP7-S20 PCB conveyor 2, lifting table control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Qualifying symbols particular to semiconductor devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LP8-S20 PCB conveyor 2, width adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
1.1.13 Beispiele fr Halbleiterdioden / Examples of semiconductor diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LP9-S20 PCB conveyor 2, ceramic substrate centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
1.1.14 Beispiele fr Transistoren / Examples of transistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 BT1-S20 Component table, mobile, right-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
1.1.15 Beispiele fr licht- und magnetfeldempfindliche Elemente / BT2-S20 Component table, mobile, left-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Examples of photo-sensitive and magnetic field sensitive devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 GS1-S20 Tape cutter, pneumatically operated, right-hand side . . . . . . . . . . . . . . . . . . . . . . . . .39
1.1.16 Intern verbundene Wicklungen / Internally connected windings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 GS2-S20 Tape cutter, pneumatically operated, left-hand side . . . . . . . . . . . . . . . . . . . . . . . . . .40
1.1.17 Maschinenarten / Types of machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PW1-S20 Nozzle changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
1.1.18 Allgemeine Symbole / General symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.19 Beispiele fr Transformatoren mit getrennten Wicklungen /
Examples of transformers with separate windings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 SIPLACE 80S-20 Circuit Diagrams
1.1.20 Blocksymbole fr Leistungsumrichter /
Block symbols for power converters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 00116950-010101LD3 Z-diagram, gantry 1 (Sh. 1 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
1.1.21 Primrzellen und Akkumulatoren / Primary cells and accumulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 00116950-010101LD3 Z-diagram, gantry 2 (Sh. 2 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
00116950-010101LD3 Z-diagram, power supply (Sh. 3 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
1.1.22 Kontakte mit zwei oder drei Schaltstellungen /
Contacts with two or three positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 00116950-010101LD3 Z-diagram, machine wiring 1 (Sh. 4 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
1.1.23 Voreilende und nacheilende Kontakte / Early and late operating contacts . . . . . . . . . . . . . . . . . . . . . . . . 9 00116950-010101LD3 Z-diagram, machine wiring 2 (Sh. 5 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
00116950-010101LD3 Z-diagram, PCB conveyor 1 (Sh. 6 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
1.1.24 Handbettigte Schalter / Single-pole switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.25 Elektromechanische Antriebe / Operating devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 00116950-010101LD3 Z-diagram, PCB conveyor 2 (Sh. 7 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
1.1.26 Sicherungen und Sicherungsschalter / Fuses and fuse-switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 00116900-020101FD3 Input/output assignment, SIPLACE 80S20 (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . .49
00116900-020101FD3 Input/output assignment, SIPLACE 80S20 (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . .50
1.1.27 Leuchtmelder und Signaleinrichtungen / Lamps and signalling devices . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1.28 Verstrker / Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 00321086-050101FD3 SIPLACE 80S20/F4 safety concept (power unit) (Sh. 1 of 3) . . . . . . . . . . . . . . . . . . .51
00321086-050101FD3 Siplace 80S20/F4 safety concept overview (safety circuit) (Sh. 2 of 3) . . . . . . . . . . . .52
1.2 Structure of the Technical Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 00321086-050101FD3 Siplace 80S20/F4 safety concept overview (signaling circuit) (Sh. 3 of 3) . . . . . . . . .53
00321086-050101LD3 SIPLACE 80S20/F4 power supply (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
00321086-050101LD3 SIPLACE 80S20/F4 power supply (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
00321086-050101TD3 Power supply (Sh. 1 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
2 SIPLACE 80S-20 Detailed Circuit Diagrams
00321086-050101TD3 Power supply (Sh. 2 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
NOTS20-1 EMERG.-STOP circuit, SIPLACE 80S-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 00321086-050101TD3 Power supply (Sh. 3 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
NOTS20-2 EMERG.-STOP circuit - signaling circuit - SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . 13 00321086-050101TD3 Power supply (Sh. 4 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
X1-S20 X-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 00300272-050101LD3 Service socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
X2-S20 X-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 00300272-050101TD3 Service socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Y1-S20 Y-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 00324087-070101LD3 80S-20 control unit (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Y2-S20 Y-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 00324087-070101LD3 80S-20 control unit (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
SIPLACE 80S-20 Detailed Circuit Diagrams Folder Table of Contents 4
05/2002 US Edition
00324087-070101TD3 80S-20 control unit (viewed from the front). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 5 SIPLACE 80S-20 Printed Circuit Boards
00347286-010101FD4 Control unit (wrap connections) (Sh. 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
00347286-010101FD4 Control unit (wrap connections) (Sh. 2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 00200034-040101ND4 871 PCB, signal decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
00347286-010101FD4 Control unit (wrap connections) (Sh. 3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 00300167-020101ND4 Recitifier board, 30V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
00347286-010101TD3 Control unit S20B/F4B, basic module, (viewed from the front) (Sh. 1 of 2) . . . . . . . . 67 00300168-020101ND4 Recitifier board, 6V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
00347286-010101TD3 Control unit S20B/F4B, basic module, (viewed from the back) (Sh. 2 of 2) . . . . . . . . 68 00300169-020101ND4 Recitifier board, 60V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
00321480-020701LD3 80S20 servo unit (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 00300398-030105ND4 Gantry distributor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
00321480-020701LD3 80S20 servo unit (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 00308443-050101ND4 Discharge board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
00321480-020701TD3 Servo unit, viewed from the front (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 00319076-020102ND3 Axis rear panel (axis 166) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
00321480-020701TD3 80S20 servo unit (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 00320854-020202MD4 745 PCB, backplane-servo unit Y1002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
00321693-030201LD3 Circuit diagram, 80S-20 servo unit, basic module (Sh. 1 of 4) . . . . . . . . . . . . . . . . . . 73 00320855-010202MD4 Backplane-servo unit Y1003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
00321693-030201LD3 Circuit diagram, 80S-20 servo unit, basic module (Sh. 2 of 4) . . . . . . . . . . . . . . . . . . 74 00321036-010101FD4 Axis rear panel I (axis 166) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
00321693-030201LD3 80S-20 servo unit, basic module, power supply (Sh. 3 of 4). . . . . . . . . . . . . . . . . . . . 75 00321037-010101FD4 Axis rear panel II (axis 166) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
00321693-030201LD3 80S-20 servo unit, basic module, power supply (Sh. 4 of 4). . . . . . . . . . . . . . . . . . . . 76 00321189-030101ND4 820 PCB, conversion board, large axis (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . .110
00321693-030101TD3 80S20 servo unit, basic module, plug assignment (Sh. 1 of 3). . . . . . . . . . . . . . . . . . 77 00321189-030101ND4 820 PCB, conversion board, large axis (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . .110
00321693-030101TD3 80S20 servo unit, basic module, viewed from the front (Sh. 2 of 3) . . . . . . . . . . . . . . 78 00321190-030101ND3 Gantry conversion board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
00321693-030101TD3 80S20 servo unit, basic module, viewed from the back (Sh. 3 of 3) . . . . . . . . . . . . . . 79 00321213-040101ND4 Adjustment unit, SP6_12 placement head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
00321785-020102LD3 Potential distributor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 00321214-090101ND3 SP6_12 head board (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
00321510-070201LD3 Terminal panel (right-hand side) (voltage rectification). . . . . . . . . . . . . . . . . . . . . . . . 81 00321214-090101ND3 SP6_12 head board (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
00321510-070201TD3 Terminal panel (right-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 00321215-080101ND3 SP6-12 adapter board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
00344265-020101LD3 Terminal panel (left-hand side) (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 00321469-040101ND3 Vision assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
00344265-020101LD3 Terminal panel (left-hand side) (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 00321470-030101ND4 740 PCB, three-phase current for star-axis (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . .117
00344265-020101TD3 Terminal panel (left-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 00321470-030101ND4 740 PCB, three-phase current for star-axis (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . . .117
00200034-040101LD3 Optical decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 00321524-040101ND4 Sensor, Z-axis, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
00116046-020101LD4 Siplace 80S20/F4, single conveyor, stationary side, left-hand side/right-hand side . . 87 00321525-020102ND4 Component illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
00331465-010101TD3 Control unit, single conveyor (viewed from the front/back), 00322100-030102ND4 Anticrash board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
assemblies overview (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 00322333-010304MD4 Video multiplexer, manually controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
00331465-010101TD3 Control unit, single conveyor, (viewed from the front/back), 00322822-030101ND3 Servo controller, component mounting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
assemblies overview (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 00323583-030101ND3 SMD component table control board (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . .121
00328647-010101LD3 Tape cutter, max. tape height 15 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 00323583-030101ND3 SMD component table control board (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . .122
00116226-010101LD3 Component table, mobile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 00323584-010202ND3 Component table conversion board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
00325460-010101ND4 774 PCB, half bridge board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
00325579-020101ND4 775 PCB, step motor control, power circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
00325579-020101ND4 776 PCB, step motor control, control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
4 80S-20/OPTIONS Circuit Diagrams
00325581-030101MD4 Conversion board, PCB conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
00303636-020101LD3 Cable connecting SIPLACE stations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 00326142-070101ND3 KSP-COM351 communications assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
00116025-020101LD3 Dual conveyor, stationary side left-hand side/right-hand side . . . . . . . . . . . . . . . . . . 93 00327250-010101MD4 A1 I/O terminal board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
00327615-020101TD3 Control unit, dual conveyor (viewed from the front/back) (assemblies overview) . . . . 94 00327251-010101MD4 A2 I/O terminal board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
00117185-010101FD4 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 2) . . . . . . . . . 95 00327252-010101MD4 A3 I/O terminal board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
00117185-010101FD4 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 2) . . . . . . . . . 95 00327283-010101MD4 A4 signal decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
00117185-010101LD3 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 3) . . . . . . . . . 96 00327284-010101MD4 A6 signal decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
00117185-010101LD3 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 3) . . . . . . . . . 97 00329699-020101ND3 HS50 tape cutter control board (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
00117185-010101LD3 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 3 of 3) . . . . . . . . . 98 00329699-020101ND3 HS50 tape cutter control board (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
00116161-020102LD4 Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 1 of 2). . . . . . . . . . . . . . . . . 99 00330573-010101ND4 DP-motor interference suppression board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
00116161-020102LD4 Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 2 of 2). . . . . . . . . . . . . . . . . 99 00342582-020101ND3 S23 backplane, component mounting diagram, wired components, side 1 . . . . . . . .134
00347474-010102LD4 PCB barcode, top/bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 00347857-020101ND4 922 PCB, vacuum board 2 (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
00343635-010101LD4 PCB barcode distributor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 00347857-020101ND4 922 PCB, vacuum board 2 (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
00343635-010101ND4 886 PCB, distributor - PCB barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
00345332-010101LD4 Cable: power supply, PCB barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
00345333-010101LD4 Cable: PCB barcode distributor - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 6 SIPLACE 80S-20 Pneumatic Diagrams
00329027-010202XD1 SIPLACE 80S-20 pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
00328647-010201XD3 SIPLACE tape cutter, pneumatically operated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
00329906-010101EX3 Pneumatic symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
SIPLACE 80S-20 Detailed Circuit Diagrams Folder 1 Electrical Symbols and Drawing Numbering System 5
05/2002 US Edition
02-12-22 M Elektromotor mit gelster Bremse Electric motor with brake released
02-10-01 Positiver Impuls Positive-going pulse 1.1.4 Antriebsarten / Operating devices and methods
02-10-05 Negative Schrittfunktion Negative-going step function 02-13-04 Bettigung durch Drehen Operated by turning
Nr. / No. Schaltzeichen / Symbol Beschreibung Description Anschluleiste, dargestellt mit Terminal strip, example shown with
03-02-03 11 12 1314 15 16 Anschlubezeichnungen terminal markings
Earth, general symbol
02-15-01 Erde, allgemein
Ground, general symbol
03-02-04 Abzweig von Leitern Junction of conductors
Noiseless earth
02-15-02 Fremdspannungsarme Erde
Noiseless ground
03-02-05 Abzweig von Leitern Junction of conductors
Protective earth
02-15-03 Schutzerde
Protective ground
03-02-08 Leiter-Verbindungsstck Conductor joint
Frame
Masse
Chassis
Gehuse
Note:
Anmerkung:
The hatching may be completely or
Die Schraffur darf entfallen, wenn keine
02-15-04 partly omitted if there is no ambigu-
Unklarheit besteht. Die Linie, die das
ity. If the hatching is omitted, the line
Gehuse reprsentiert, mu dann brei-
representing the frame or chassis
ter dargestellt werden:
shall be thicker as shown below: 1.1.8 Verbinder / Connecting devices
Nr. / No. Schaltzeichen / Symbol Beschreibung Description 05-02-02 Tunnel-Effekt Tunnel effect
04-01-01 Widerstand, allgemein Resistor, general symbol 05-02-03 Durchbruch-Effekt in einer Richtung Unidirectional breakdown effect
Semiconductor diode,
Nr. / No. Schaltzeichen / Symbol Beschreibung Description 05-03-01 Halbleiterdiode, allgemein
general symbol
04-02-01 Kondensator, allgemein Capacitor, general symbol 05-03-02 Leuchtdiode, allgemein Light emitting diode, general symbol
Nr. / No. Schaltzeichen / Symbol Beschreibung Description Nr. / No. Schaltzeichen / Symbol Beschreibung Description
Maschine, allgemein
Machine, general symbol
05-05-01 PNP-Transistor PNP transistor An die Stelle des Sterns (*) mu eines
The asterisk * shall be replaced by a
der folgenden Kennzeichen eingetra-
letter designation as follows:
gen werden:
C synchronous converter
C Umformer
G generator
NPN-Transistor, bei dem der Kollektor G Generator
NPN transistor with collector con- GS synchronous generator
05-05-02 GS Synchrongenerator
mit dem Gehuse verbunden ist nected to the envelope 06-04-01 M motor
M Motor
MG machine capable of use as a
MG Als Generator oder als Motor
generator or motor
nutzbare Maschine
Sperrschicht-Feldeffekt-Transistor MS synchronous motor
Junction field effect transistor with MS Synchronmotor
05-05-09 Note:
(JFET) mit N-Kanal N-type channel Anmerkung:
Symbols 02-02-01 and 02-02-04
Die Schaltzeichen 02-02-01und 02-02-
may be added.
04 drfen hinzugefgt werden.
Sperrschicht-Feldeffekt-Transistor Junction field effect transistor with
05-05-10
(JFET) mit P-Kanal P-type channel 06-04-02 M Linearmotor, allgemein Linear motor, general symbol
Nr. / No. Schaltzeichen / Symbol Beschreibung Description Nr. / No. Schaltzeichen / Symbol Beschreibung Description
1.1.21 Primrzellen und Akkumulatoren / Primary cells and accumulators 1.1.24 Handbettigte Schalter / Single-pole switches
Nr. / No. Schaltzeichen / Symbol Beschreibung Description Nr. / No. Schaltzeichen / Symbol Beschreibung Description
Primrzelle Primary cell or accumulator
Anmerkung: Note: Manually operated switch,
07-07-01 Handbettigter Schalter, allgemein
Die lngere Linie kennzeichnet den The longer line represents the posi- general symbol
06-15-01
positiven Pol, die krzere den negati- tive pole, the short line the negative
ven. Die krzere Linie darf zur Verdeut- pole. The short line may be thick-
lichung breiter gezeichnet werden. ened for emphasis. Druckschalter (nicht rastend)
07-07-02 Push-button switch (non-locking)
Taster
Schlieer
1.1.25 Elektromechanische Antriebe / Operating devices
07-02-01 Schaltfunktion, allgemein Make contact
Schalter
Nr. / No. Schaltzeichen / Symbol Beschreibung Description
1.2 Structure of the Technical Numbering System R Product description S Parts list
N Dutch S Spanish
Main number S FS PS DS DT L F
X German/English Y German/Italian
Separator = - for standard part
Separator = S for service part
Format
Function status as per SN 10370, Part 1
Document type 4 A4
Language
Format
Document number
A document number consists of an item number, product status, document status, document type, language and for-
mat.
Item number
An item number consists of master number and function status
Document type
00322069-W1 br
00321433-W1 wh Protective cover 22 Protective cover 21
switch switch See page 83
Input conveyor 1a 00322063/X37a 00321417-S1 00303614-S1
1
EMERG.-STOP Component table, lefthand side righthand side Input conveyor
21 22
push-button
2c 00322063/X37a
00321528-S1 2 00321574-W1 gn
X211/9 00305815-W1 ye
00321433-W1 br 00322069-W1 lbl
X211/3
X211/6 00321573-W1 ye X211/11 OPTION: Cover switch, preceding machine
Connect cable 00305816-W1 to X211/11 gn - X211/12 ye
X211/7 22 Warning: If you install the option
Protective cover
switch X211/12
00321436-W1 wh remove jumper X211/11 - X211/12.
00322070-W1 br 00321416-S1
lefthand side
Output conveyor 1 1a 00322064/X37b 21
EMERG.-STOP Component table, righthand side
push-button 00321573-W1 gn
2c 00322064/X37b
00321529-S1 2
00321436-W1 br 00305818-W1 gn
X211/4
Protective cover 21
00322070-W1 lbl switch
00303617-S1
Output conveyor
X211/8 22
00321113-W1 bk
53 00305818-W1 ye
00321434-W1 brgn
00321086-K1 X211/13 OPTION: Cover switch, succeeding machine
3
Key-operated Connect cable 00305817-W1 to X211/13 gn - X211/14 ye
switch Warning: If you install the option
X211/14
00321529-S4 4 remove jumper X211/13 - X211/14.
00321434-W1 ye 00321432-W1 ye L1 X1 X4 X3 X5 13 23 33 43 53 65
00321113-W1 rdbl
X211/19 K1
L1 X1 X2 X3 X4 X5 X6 13 23 33 43 57 65
K3'
K1' K3' K3' K3' K1' K2'
00321086-K1 H1
K1' K3' Safety protection H3
unit K2'
00321086-K2 K2' K2'
Safety protection K1' K2' See page 52
K3' K1' K2'
unit
K1' K3' K1' K3' K1'
See page 52 K1' H2
K2'
H2'
Note:
X210 terminal strip (lefthand side)
X211 terminal strip (lefthand side)
EMERG.-STOP signaling circuits, ON/OFF push-buttons, key-operated switches X212 terminal strip (lefthand side)
00344265-xx
See page 83
X2KD + (+24V) X2XD + (+24VDC)
blbk 00321434-W1 rd
X210/1
00321433-W1 gn 00321436-W1 gn 00321433-W1 rd
rd rd rd
Signaling circuits
EMERG.-STOP 3 EMERG.-STOP 3 Push-button 3 Push-button 3 Push-button 1 Key-operated 1
push-button push-button ON ON OFF monitoring of control ON and software release signal
switch
input conveyor output conveyor input conveyor output conveyor output conveyor
00321529-S4
00321528-S1 4 00321529-S1 4 00321528-S2 4 00321529-S2 4 00321529-S3 2 2
22
A1
Cover switch signaling circuit 00321113-W1 whgr 00321113-W1 yebr 00321113-W1 brgn
00321086-K3
X2KD+ (+24V)
A2
X211/22 X211/21
blbk blbk
00321573-W1 br 00321574-W1 br 00305815-W1 br 00305816-W1 br 00305817-W1 br X2KB/7 (S5 input) X2KD/1 (S5 input) X2KD/8 (S5 input)
00305818-W1 br
Cover protective Cover protective
13 13 13 switch 13 switch 13
Cover protective 13 Signaling circuit Signaling circuit Signaling circuit Signaling circuit
Cover protective Cover protective preceding succeeding Cover protective
switch switch switch machine machine switch Software release Control On Control On Software release
lefthand side righthand side input conveyor output conveyor Monitoring K3 Monitoring K2 K1 to GND
(Option) (Option)
00321416-S1 14 00321417-S1 14 00321614-S1 14 00321421-S1 14 00321421-S1 14 00303617-S1 14 S5 output
X2KC/M
00321573-W1 wh 00321574-W1 wh 00305815-W1 wh 00305816-W1 wh 00305817-W1 wh 00305818-W1 wh
X210/3
blbk
Cover open
axis tracks
22 22 +5V 7 rd
9 -15V -15V +5V
X axis,
RxD X2sz See page 83 13 Reference point
rd 1 25 25 +15V 8 bk
10 End pos. +15V LED
RxD1 See page 68 Terminal strip
proximity switch 1 16,31 16,31 4 gnwh
11 2 (lefthand side) T T
screen
TxD1 X1sz X35aa SP6-12
00344265-xx 1 wh 2 19 19
12 3 2 +24V +24V head board
Axis rear panel, gantry 1 A27 (sz)
switch B1
GND X18 X12aa See page 113
00321036-xx
6 6 End pos. 1 bn bn +
35 6 pk 1 +24V
+5V proximity
7 8 switch 11 11 3 bl bl -
36 +5V 1 wh 2
+15V +5V 00300609-xx
8 9
00344771-xx (A26)
37 3 gn 3 (Cable)
-15V
Power supply
00324087-xx
Control unit
9 10 7 rd 4 X10aa
GND +24V
+24V
10 12 24
-15V 5 gy 5
-15V End position
11 13 4 ye 6 proximity switch 00321577-xx
+15V X8ab
+15V B1, B2, Y axis (Cable)
Cable 00321511-xx
Limit switch 1
1+4+7+17+20
00321423-xx
12 2 bn 7 1 bn
+5V
+5V
X axis
X15aa:
S1
13 8 bl 8 3 wh
1+4+7+17+20
14 screen See page 64 9 9
6
X34aa
00321578-xx
00321439-xx X9ab
(Cable)
Limit switch 2
(cable)
00321425-xx
1 bn
00321557-xx X2ab
X axis
00321547-xx
S2
(cable) 24 3 wh
See page 79 See page 71 (cable)
X2va
00321480-xx
10 Servo GND
11 Analog GND
12 std or f/V
13 Force
14 screen
(EN)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tachometer -
A15 00322100-xx
14b T+ 1 yebk 1
Anti-crash board
X11e Conversion board
14z X-axis
T- 2 yebk 2 1 Gantry
(gantry 1) large axis
X1
X1
2z EN 3 yebk 3 6 conversion board
A18 (va) 00320855 00321537-xx 00321189-xx
Servo unit
T
T+ 3 T- bn 6 wh 5 24 T- 24 5 bk
16d
T- 1
8z
bk 3 1,10,11,12,13,14,15,16,17,18,19,34
X-axis servo amplifier
1 16z 20z
30+32d,b,z
L2 3,5,7,9 3,5,7,9 1
M+ 2 pkbk pk 18d 22d M+ pk 1 bn 1 M+ M+ M+ bn
X1
16z
M
M- 5 brbk bn 8z 4z M- bn 3 wh 2 M- 2,4,6,8 M- 2,4,6,8 M- 2 bl
12d
6 L1 10d 6d 3 yegr
6d Brake signal 00321537-xx
3 pkbk 24z (W1) X10aa X2ab 00321420-xx (W1)
8b GND Dynamic brake (cable)
(cable) 2,4,6,8,10,12,14,16,18
4 wh 26d X axis (gantry 1) See page 71
6z
00302849-xx, A11 3,5,7,9,11,13,15,17,19
See page 71 10d
X4va
12z 1 See page 26 1,20,34 1,20,34
Brake signal 00321558-xx
See page 71 (cable)
22+24d,b,z +V MOT 4 Potential
distributor
26+28d,b,z GND +0/100VDC
00302850, A16
X13
Power supply
00302841-xx
Ballast cicuit
X6va X12
4z -15V 1 pkgr 18 pk StP 009 vi c2,c4,c6,c8
+/-15V
A17
X1
X1
See page 71
axis tracks
22 22 +5V 7 rd
9 -15V -15V +5V
X axis,
RxD X2uc See page 83 13 Reference point
rd 1 25 25 +15V 8 bk
10 End pos. +15V LED
RxD1 See page 68 Terminal strip
proximity switch 1 16,31 16,31 4 gnwh
11 2 (lefthand side) T T
screen
TxD1 X1uc X35ba SP6-12
00344265-xx 2 wh 2 19 19
3 2 +24V +24V head board
Axis rear panel, gantry 2 A29 (uc)
12 Distance sensor X2kf
IREG (cable)
4 3 gantry 2 10 10
20 00321588-xx GND GND 00321214-xx (bc) X16bc
TxD
5 5 12 12 2 bk bk A1
switch B1
GND X19 X12ba See page 113
00321036-xx
6 6 End pos. 1 bn bn +
35 6 pk 1 +24V
+5V proximity
7 8 switch 11 11 3 bl bl -
36 +5V 1 wh 2
+15V +5V 00300609-xx
8 9
00344771-xx (A26)
37 3 gn 3 (Cable)
-15V
Power supply
00324087-xx
Control unit
9 10 7 rd 4 X10ba
GND +24V
+24V
10 12 24
-15V 5 gy 5
-15V End position
11 13 4 ye 6 proximity switch 00321577-xx
+15V X8bb
+15V B1, B2, Y axis (Cable)
Cable 00321517-xx
Limit switch 1
1+4+7+17+20
00321423-xx
12 2 bn 7 1 bn
+5V
+5V
X axis
X15ba:
S1
13 8 bl 8 3 wh
1+4+7+17+20
14 screen See page 64 9 9
6
X34ba
00321578-xx
00321440-xx X9ab
(Cable)
Limit switch 2
(cable)
00321425-xx
1 bn
00321557-xx X2bb
X axis
00321547-xx
S2
(cable) 24 3 wh
See page 79 See page 71 (cable)
X2vm
00321480-xx
10 Servo GND
11 Analog GND
12 std or f/V
13 Force
14 screen
(EN)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tachometer -
A15 00322100-xx
14b T+ 1 yebk 1
Anti-crash board
X11f Conversion board
14z X-axis
T- 2 yebk 2 1 Gantry
(gantry 2) large axis
X1
X1
2z EN 3 yebk 3 6 conversion board
A23 (vm) 00320855 00321563-xx 00321189-xx
Servo unit
T
T+ 3 T- bn 6 wh 5 24 T- 24 5 bk
16d
T- 1
8z
bk 3 1,10,11,12,13,14,15,16,17,18,19,34
X-axis servo amplifier
1 16z 20z
30+32d,b,z
L6 3,5,7,9 3,5,7,9 1
M+ 2 pkbk pk 18d 22d M+ pk 1 bn 1 M+ M+ M+ bn
X1
16z
M
M- 5 brbk bn 8z 4z M- bn 3 wh 2 M- 2,4,6,8 M- 2,4,6,8 M- 2 bl
12d
6 L5 10d 6d 3 yegr
6d Brake signal 00321563-xx
3 pkbk 24z (W1) X10ba X2bb 00321420-xx (W1)
8b GND Dynamic brake (cable)
(cable) 2,4,6,8,10,12,14,16,18
4 wh 26d X axis (gantry 2) See page 71
6z
00302849-xx, A13 3,5,7,9,11,13,15,17,19
See page 71 10d
X4vm
12z 1 See page 26 1,20,34 1,20,34
Brake signal 00321558-xx
See page 71 (cable)
22+24d,b,z +V MOT 4 Potential
distributor
26+28d,b,z GND +0/100VDC
00302850, A16
X13
Power supply
00302841-xx
Ballast cicuit
X6vm X12
4z -15V 1 pkgr 22 pk StP 009 vi c2,c4,c6,c8
+/-15V
A17
X1
X1
See page 71
00321558-xx
Control unit Gantry conversion board (Cable) 00300608-xx
00324087-xx Machine controller M44 A1 (sa) 00321536-xx X23aa X11aa X1ab X4ab
See page 64 00320927-xx 00321190-xx (aa) (Cable)
(Cable) 2 A 33 33 Track A
X1sa See page 111 1 gn
Track A
3 A 32 32 Track A
X11su 2 pk
GND
X3sm
axis tracks
22 22 15V +5V 7 rd
19 -15V -15V +5V
Y axis
TRIG X4sz See page 83 13 Reference point 5V
rd 1 25 25 +15V 8 bk
20 End pos. prox. switch 1 +15V LED
TxD See page 68 Terminal strip
2 (lefthand side) Y axis 4 gnwh
21 screen
Cable 00321513-xx
Y axis
35 6 6 +24V
+5V 6 pk 1
7 8 20 20 GND 5 bl bl -
36 GND
+15V +5V 1 wh 2
8 9 +5V
37 3 gn 3
-15V
9 10
Power supply
00324087-xx
00344771-xx
X10aa X2ab
Control unit
GND +24V 7 rd 4
10 12 +24V 24 24 Limit switch
X6ab
Y axis
12 1+4+7+17+20
+5V 2 bn 7
X23aa: +5V End position 5 bl bl -
13 prox. switch 1 26 26
1+4+7+17+20 8 bl 8
End position
14 screen See page 64 prox. switch 2 27 27
9 9
X34aa
00321557-xx
7
00321439-xx
(cable) (cable)
00321547-xx
See page 79 (cable)
7
X11e
X2vb
00321480-xx
10 Servo GND
11 Analog GND
12 std or f/V
13 Force
14 screen
(EN)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tachometer -
X1
2z EN 3 yebk 3 Anti-crash board X6aa X31a
A19 (va) 00320855 A15 00322100-xx pk 5 T+ 00321535-xx (W2) bn 7 rd 00321419-xx(W2)
Servo unit
2d +15V 4 yebk 4
14d See page 71
T
X8
X5vb T+ bn 6 T- wh 9 bk
8d
T+ 3 T- 8 bk 8
16d
T- 1 bk 5 bl screen
8z
Y axis servo amplifier
16z
M- 5 brbk bn 8z 4z M- bn 3 M- 3 3 bn
M
12d
6 brbk L3 bn 10d 6d M- bn 4 M- 4 6 bl
6d Brake signal
3 pkbk 24z gnye 2 gnye
8b GND Dynamic brake
4 wh 26d Y axis (gantry 1) See page 71
6z
00302849-xx, A12
See page 71 10d
X4vb
12z 1 Brake signal See page 26
See page 71
22+24d,b,z +V MOT 4 Potential
distributor PE PE Terminal strip
26+28d,b,z GND +0/100VDC X206 righthand side
X13
Power supply
00302841-xx
00302850-xx
Ballast cicuit
X6vb X12
4z -15V 1 pkgr 18 vi StP 009 vi c2,c4,c6,c8 00321510-xx
+/-15V
A17
A16
X1
X1
00321558-xx
Control unit Conversion board, gantry (Cable) 00300608-xx
00324087-xx Machine controller M44 A1 (sa) 00321562-xx X23ba X11ba X1bb X4bb
See page 64 00320927-xx 00321190-xx (ba) (Cable)
(Cable) 2 A 33 33 Track A
X1sa See page 111 1 gn
Track A
3 A 32 32 Track A
X11su 2 pk
GND
X3tq
1 SMP bus A32 (su) See page 67
AGND
axis tracks
22 22 15V +5V 7 rd
19 X4uc -15V -15V +5V
See page 83 5V
Y axis
TRIG 13 Reference point
rd 1 25 25 +15V 8 bk
20 End position +15V LED
TxD See page 68 Terminal strip
prox. switch 1 4 gnwh
21 2 (lefthand side) Y axis screen
Cable 00321518-xx
Y axis
35 6 6 +24V
+5V 6 pk 1
7 8 20 20 GND 5 bl bl -
36 GND
+15V +5V 1 wh 2
8 9 +5V
37 3 gn 3
-15V
9 10
Power supply
00324087-xx
00344771-xx
X10ab X2bb
Control unit
GND +24V 7 rd 4
+24V 24 24 Limit switch
Y axis
12 1+4+7+17+20 prox. switch 3
+5V 2 bn 7
X23ba: +5V End position 5 bl bl -
13 26 26
1+4+7+17+20 8 bl 8 prox. switch 1
14 screen See page 64 End position
9 9 prox. switch 2 27 27
X34ba
X7bb
6
1
00321440-xx 00321557-xx
(cable) (cable)
gn
wh
bn
Key
(Cable)
7
bn rd rd
X11f
X2vn
+
Y axis
00321480-xx
10 Servo GND
11 Analog GND
12 std or f/V
13 Force
14 screen
(EN)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tachometer -
X40
14z T- 2 yebk 2
(gantry 2)
X1
2z EN 3 yebk 3 Anti-crash board
A24 (vn) 00320855 A15 00322100-xx
Servo unit
T
T+ 3 T- bn 6 T- wh 9 bk
16d
T- 1 8 bk 8
8z
bk 5 bl screen
Y axis servo amplifier
16z
M- 5 brbk bn 8z 4z M- bn 3 M- 3 3 bn
M
12d
6 brbk L7 bn 10d 6d M- bn 4 M- 4 6 bl
6d Brake signal
3 pkbk 24z gnye 2 gnye
8b GND Dynamic brake
4 wh 26d Y axis (gantry 2) See page 71
6z
00302849-xx, A14
See page 71 10d
X4vn
12z 1 Brake signal See page 26
See page 71
22+24d,b,z +V MOT 4 Potential
distributor PE PE Terminal strip,
26+28d,b,z GND +0/100VDC X206 righthand side
X13
Power supply
00302841-xx
00302850-xx
Ballast cicuit
X6vn X12
4z -15V 1 pkgr 22 vi StP 009 vi c2,c4,c6,c8 00321510-xx
+/-15V
A17
A16
X1
X1
Control unit
Machine controller M44 A1 (sa) X18 X12aa
00324087-xx 00320927-xx 6 pk 1
See page 64
X1sa
+5V 1 wh 2
+5V
X11su
3 gn 3
X3sm
SMP bus A32 (su) See page 67
Power supply
00344771-xx
1 +24V 7 rd 4
GND +24V
9 X5su -15V 5 gy 5
RxD -15V
20 X1sm +15V 4 ye 6
TxD +15V
24 Axis board +5V 2 bn 7
V NOM 00321617-xx See page 64 +5V
25 A6 (sm) 8 bl 8
I NOM
See page 64
26 X2sm 9 9
END SIGNAL See page 113 See page 115
27 X22
COUNT A Star axis 00321439-xx
28 nom. values X7sz (Cable) Conversion board, SP 6-12 SP 6-12
COUNT B
Portal 00321556-xx head bpard intermed. distrib. board
29 X6sz
INDEX 00321190-xx (aa) (Cable) 00321214-xx (ac) 00321215-xx
rd 1
30
TRIG See page 68 See page 111
2 00321540-xx X16aa X4aa X4ac X13ac X2 X12
31
Cable 00321514-xx
axis tracks
RxD3 (Cable) 4 whgn
Star axis
3 Track A 2 33 33 Track A
32
shaft encoder
6
Incremental
35 2 Track B 5 30 30 Track B
+5V
36 7 3 31 Track B 31 9 bn
+15V Track B
Track B 6 29 29 Track B
37 8 5
-15V 6 bk
9 +LED LED
6
7 rd
10 Track N 8 27 27 Track N +5V +5V
8
29 Track N 29 3 bn
11 Track N
9 Track N 9 26 26 Track N
28 U/2 28 2 ye
12 U/2
screen 1+4+7+17+20 1+4+7+17+20 +24V 19 19
+24V
13 Y0400-W1
T 16 16
(Cable)
14 31 31
22 22 2 2 X5
-15V -15V W1+ 2 bn
25 25 3 3
+15V +15V
X28aa 13 13 4 4
W1- 3 orwh
+5V +5V
X2vc
1 28 28 5 5
Servo unit
00321480-xx
10
11
12
13
14
2 10 10 6 6
GND GND W2+ 8 rd
X3vc 4 34 34 7 7
(+15V)
Servo Enable
Servo Enable
Servo ready
It
I soll W1
Analog GND
I soll W2
M
1 3 1 1 8 8
X1vc Key W2- 9 yewh
5 W1+ gn 5 2 2 W1+ 9 9
14c
3 W1- bn 6 3 3 W1- 24 24 1 or
8c +5V +5V
4 W2+ wh 7 4 4 W2+ 30 30 4 bnwh
16c +LED +LED
6 W2- ye 8 5 5 W2- 1 1 7 ye
12c
7 9 11 11 10 rdwh
10c 00321539-xx
Star-axis servo amplifier
30a, c L3 2 2 Y0400-W2
X1
3 3 (Cable)
R31
32a, c L1 4 4
5 5
R11
26a, c + 28a, c L2 00321554-xx
X4vc (Cable)
R21
18a, c + 20a, c +V MOT 4 pk
See page 71
22a, c + 24a, c See page 79 GND 3 wh
See page 26
Servo unit, backplane
Potential
star-axis (gantry 1) distributor
Power supply
00302841-xx
pk StP 001
4a +15V 1 pkbk 6
wh GND StP 007
See page 71
Control unit
Machine controller M44 A1 (sa) X19 X12ba
00324087-xx 00320927-xx 6 pk 1
See page 64
X1sa
+5V 1 wh 2
+5V
X11su
3 gn 3
X3tq
SMP bus A32 (su) See page 67
Power supply
00344771-xx
1 +24V 7 rd 4
GND +24V
9 X7su -15V 5 gy 5
RxD -15V
20 X1tq +15V 4 ye 6
TxD +15V
24 Axis board +5V 2 bn 7
V NOM 00321617-xx See page 64 +5V
25 A6 (tq) 8 bl 8
I NOM
See page 64
26 X2tq 9 9
END SIGNAL See page 113 See page 115
27 X24
COUNT A Star axis 00321440-xx
28 nom. values X7uc (Cable) Conversion board, SP 6-12 SP 6-12
COUNT B
Portal 00321556-xx head bpard intermed. distrib. board
29 X6uc
INDEX 00321190-xx (ba) (Cable) 00321214-xx (bc) 00321215-xx
rd 1
30
TRIG See page 68 See page 111
2 00321566-xx X16ba X4ba X4bc X13bc X2 X12
31
Cable 00321519-xx
axis tracks
RxD3 (Cable) 4 whgn
Star axis
3 Track A 2 33 33 Track A
32
shaft encoder
6
Incremental
35 2 Track B 5 30 30 Track B
+5V
36 7 3 31 Track B 31 9 bn
+15V Track B
Track B 6 29 29 Track B
37 8 5
-15V 6 bk
9 +LED LED
6
7 rd
10 Track N 8 27 27 Track N +5V +5V
8
29 Track N 29 3 bn
11 Track N
9 Track N 9 26 26 Track N
28 U/2 28 2 ye
12 U/2
screen 1+4+7+17+20 1+4+7+17+20 +24V 19 19
+24V
13 Y0400-W1
T 16 16
(Cable)
14 31 31
22 22 2 2 X5
-15V -15V W1+ 2 bn
25 25 3 3
+15V +15V
X28ba 13 13 4 4
W1- 3 orwh
+5V +5V
X2vo
1 28 28 5 5
Servo unit
00321480-xx
10
11
12
13
14
2 10 10 6 6
GND GND W2+ 8 rd
X3vo 4 34 34 7 7
(+15V)
Servo Enable
Servo Enable
Servo ready
It
I soll W1
Analog GND
I soll W2
M
1 3 1 1 8 8
X1vo Key W2- 9 yewh
5 W1+ gn 5 2 2 W1+ 9 9
14c
3 W1- bn 6 3 3 W1- 24 24 1 or
8c +5V +5V
4 W2+ wh 7 4 4 W2+ 30 30 4 bnwh
16c +LED +LED
6 W2- ye 8 5 5 W2- 1 1 7 ye
12c
7 9 11 11 10 rdwh
10c 00321565-xx
Star-axis servo amplifier
12a
TBS 120 / 2,5 S
30a, c L3 2 2 Y0400-W2
X1
3 3 (Cable)
R31
32a, c L1 4 4
5 5
R11
26a, c + 28a, c L2 00321554-xx
X4vo (Cable)
R21
18a, c + 20a, c +V MOT 4 pk
See page 71
22a, c + 24a, c See page 79 GND 3 wh
See page 26
Servo unit, backplane
Potential
star-axis (gantry 2) distributor
Power supply
00302841-xx
pk StP 001
4a +15V 1 pkbk 10
wh GND StP 007
See page 71
Power supply
00344771-xx
+24V 7 rd 4
3 X1sn +24V X13ac X2 X11
I NOM -15V 5 gy 5 Light barrier 20 20 LO=RESET 1
00321524-xx
4
Light barrier
END SIGNAL 4 ye 6 Z axis bottom - RESET
LOGIC
00314849-xx +15V 2
5 A7 (sn) +15V ENABLE +15V
COUNT A +5V 2 bn 7 Light barrier 21 21 HI=TRUE 7
6 X2sn +5V Output
COUNT B 8 bl 8 Z axis bottom (sensor stop) 15 15 6
7 X23 See page 64 +5V +5V
INDEX Z axis 9 00321439-xx 9 13 13
nom. values (Cable) -15V -15V
00321553-xx
8 X7ta
TRIG Z axis
axis tracks X10
9
(Cable)
RxD X2ta
6
rd 1 X17aa X2aa X2ac
10 X1ta 00321542-xx
RxD1
00321213-xx
22 22 7
Light barrier
"Z axis top"
2 screen 1+4+7+17+20 (Cable) 1+4+7+17+20 GND GND
11
Cable 00321515-xx
TxD1 25 25 8
3 14 14 +5V +5V
12
IREG 24 24 Light barrier 18 18 9
4 11 11 Output
20 Z axis top (reference point)
TxD
Zero pulse
00321556-xx
(Track N)
GND
6 8 +5V
35
+5V
(Cable)
00321037-xx
7 9 X4
36 X4aa X4ac
+15V 1 wh
8 2 Track N 8 15 15 Track N X14ac X1 GND GND
37
-15V 29 Track N 29 3 bn
9 3 n.c.
Track N 9 14 14 Track N +5V 1 2 3 IP1 Zero pulse
10
10 5
shaft encoder
Incremental
4
11 6
Track A 2 21 21 Track A
12 33 Track A 33 5 gn
Track A
Track A 3 20 20 Track A +5V
13
14
See page 68
7 ye
Track B 5 18 18 Track B +5V +5V
31 Track B 31 9 gy
Track B
Track B 6 17 17 Track B
15 15 Y0500
+5V +5V
See page 79 22 22 (Cable)
-15V -15V 13 13
+15V +15V
X2vd
25 25
Servo unit
00321480-xx
+15V +15V
Servo unit
1
10 Servo GND
11 Analog GND
12 or f/V
13 Force
14 screen
(+15V)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tacho-std
2 T+ bn 1 11 11 Tacho + 18 18 9 wh T+
Z axis gantry 1
A21 (vd) 4
T
X1vd 00320854-xx Tacho -
1 T- wh 2 12 12 17 17 10 be T-
2c
3
2a
4 M+ bn 5 6 6 z motor + 2 2 1 rd M+
X5
14a
8 M+ gn 7 8 8 3 3
M
14c
3 M- wh 6 7 7 z motor - 4 4 2 bk M-
8c
7 M- ye 8 9 9 5 5 Y0401
16c (Cable)
00321541-xx
Z axis servo amplifier
8a
(W1-Cable) X3aa X3ac
A4, 00334541-xx
TDS 120 / 2,5 Z
R
16a 6 6
12c 8 8
X1
6a 7 7
10c 9 9 X13 14 8 6 4 9 13
12a (Cable)
00321554-xx
(Track N)
Zero pulse
+5V
Track B
Track A
30a, c + 32a, c
18a, c + 20a, c
See page 71 X4vd See page 26
22a, c + 24a, c +V MOT 4 bnbk
Potential
26a, c + 28a, c GND 3 wh distributor
Power supply
00302841-xx
X12 +30V=
4c -15V 2 pkgr 20
+/-15V
A17
X1
Power supply
00344771-xx
+24V 7 rd 4
3 X1tr +24V X13bc X2 X11
I NOM -15V 5 gy 5 Light barrier 20 20 LO=RESET 1
00321524-xx
4
Light barrier
END SIGNAL 4 ye 6 Z axis bottom - RESET
LOGIC
00314849-xx +15V 2
5 A9 (tr) +15V ENABLE +15V
COUNT A +5V 2 bn 7 Light barrier 21 21 HI=TRUE 7
6 X2tr +5V Output
COUNT B 8 bl 8 Z axis bottom (sensor stop) 15 15 6
7 X25 See page 64 +5V +5V
INDEX Z axis 9 00321440-xx 9 13 13
nom. values (Cable) -15V -15V
00321553-xx
8 X7ud
TRIG Z axis
axis tracks X10
9
(Cable)
RxD X2ud
6
rd 1 X17ba X2ba X2bc
10 X1ud 00321568-xx
RxD1
00321213-xx
22 22 7
Light barrier
"Z axis top"
2 screen 1+4+7+17+20 (Cable) 1+4+7+17+20 GND GND
11
Cable 00321520-xx
TxD1 25 25 8
3 14 14 +5V +5V
12
IREG 24 24 Light barrier 18 18 9
4 11 11 Output
20 Z axis top (reference point)
Zero pulse
00321556-xx
(Track N)
GND
6 8 +5V
35
+5V
(Cable)
00321037-xx
7 9 X4
36 X4ba X4bc
+15V 1 wh
8 2 Track N 8 15 15 Track N X14bc X1 GND GND
37
-15V 29 Track N 29 3 bn
9 3 n.c.
Track N 9 14 14 Track N +5V 1 2 3 IP1 Zero pulse
10
10 5
shaft encoder
Incremental
4
11 6
Track A 2 21 21 Track A
12 33 Track A 33 5 gn
Track A
Track A 3 20 20 Track A +5V
13
14
See page 68
7 ye
Track B 5 18 18 Track B +5V +5V
31 Track B 31 9 gy
Track B
Track B 6 17 17 Track B
15 15 Y0500
+5V +5V
See page 79 22 22 (Cable)
-15V -15V 13 13
+15V +15V
X2vp
25 25
Servo unit
00321480-xx
+15V +15V
Servo unit
1
10 Servo GND
11 Analog GND
12 or f/V
13 Force
14 screen
(+15V)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tacho-std
2 T+ bn 1 11 11 Tacho + 18 18 9 wh T+
Z axis gantry 2
A26 (vp) 4
T
X1vp 00320854-xx Tacho -
1 T- wh 2 12 12 17 17 10 be T-
2c
3
2a
4 M+ bn 5 6 6 z motor + 2 2 1 rd M+
X5
14a
8 M+ gn 7 8 8 3 3
M
14c
3 M- wh 6 7 7 z motor - 4 4 2 bk M-
8c
7 M- ye 8 9 9 5 5 Y0401
16c (Cable)
00321567-xx
Z axis servo amplifier
8a
(W1-Cable) X3ba X3bc
A9, 00334541-xx
TDS 120 / 2,5 Z
R
16a 6 6
12c 8 8
X1
6a 7 7
10c 9 9 X13 14 8 6 4 9 13
12a (Cable)
00321554-xx
(Track N)
Zero pulse
+5V
Track B
Track A
30a, c + 32a, c
18a, c + 20a, c
See page 71 X4vp See page 26
22a, c + 24a, c +V MOT 4 bnbk
Potential
26a, c + 28a, c GND 3 wh distributor
Power supply
00302841-xx
X12 +30V=
4c -15V 2 pkgr 24
+/-15V
A17
X1
Track N
Track A
Track B
Control unit
See page 64 Machine controller M44 A1 (sa) X18 X12aa
00324087-xx
U/2
00320927-xx
6 pk 1
X1sa
+5V 1 wh 2
X11su +5V
X3sn 3 gn 3 X15 8 14 6 4 9 13
1 SMP bus A32 (su)
Power supply
00344771-xx
GND +24V 7 rd 4
+24V
9 X6su 5 gy 5
RxD See page 67 -15V
-15V
13 X1sn 4 ye 6
V NOM +15V
+15V
R
14 See page 64 Axis board
I NOM 00314849-xx +5V 2 bn 7
+5V
15 A7 (sn) 8 bl 8
END SIGNAL
16 X2sn See page 64
COUNT A 9 9 See page 113
See page 111 Incremental
17 X23
COUNT B DP axis shaft encoder
00321439-xx X7
18 nom. values X7ta Gantry SP6-12 head board DP axis
INDEX (Cable)
conversion board 00321214-xx
19 X4ta 7 rd
TRIG 00321190-xx (ac) +5V +5V
rd 1
20 (aa) 1 pk
TxD See page 68
2 00321546-xx X18aa X7aa X5ac X13ac X2
21
Cable 00321516-xx
6 2 Track B 5 30 30 Track B
35
+5V Track B 25 25 9 ye
7 3 Track B
36 Track B 6 29 29 Track B
+15V
8 5
37
-15V
9 6
Track N 8 27 27 Track N
10 8
Track N 23 23 3 bn
Track N
11 9 Track N 9 26 26 Track N
U/2 22 22 2 bl
screen 1+4+7+17+20 1+4+7+17+20 U/2
12 1 1
6 bk
+LED LED
13 34 34
4 whgn
14 10 10
GND GND
13 13 SP6-12 intermediate
+5V 28 28 +5V distribution board
00321215-xx
16 16
See page 79
31 31 See page 115
X2vf
Servo unit
00321480-xx
Servo unit 22 22
1
10 Servo GND
11 Analog GND
12 or f/V
13 Force
14 screen
-15V -15V
backplane
screen
(+15V)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tacho-std
00321544-xx 25 25
DP axis gantry 1 +15V +15V
X3vf (W2) X30aa X12ac X3
A20 (vf) Tacho +
X1vf 2 T+ bn 1 23 23 9 bl 3 8 bl
00320854-xx
2c 4
T
2a 1 T- wh 2 24 24 Tacho - 10 wh 4 Interference 7 wh
X5 suppression board
14a 3
dp motor +
DP-motor
14c 4 M+ bn 5 2 2 1 bk 2 6 bk
00330573-xx
8c 8 M+ gn 7 4 4
See page 133
M
16c 3 M- wh 6 3 3
DP-axis servo amplifier
8a 7 M- ye 8 5 5 dp motor - 2 rd 1 5 rd
A3, 00321734-xx
TDS 120 / 1 D
16a 6
00321544-xx 00321555-xx Key
12c (W1-Cable) (Cable) 7
X1
Key
6a
10c
12a
30a, c + 32a, c
X12 +30V=
4c -15V 2 pkgr 20
+/-15V
A17
X1
Track N
Track A
Track B
Control unit
See page 64 Machine controller M44 A1 (sa) X19 X12ba
00324087-xx
U/2
00320927-xx
6 pk 1
X1sa
+5V 1 wh 2
X11su +5V
X3tr 3 gn 3 X15 8 14 6 4 9 13
1 SMP bus A32 (su)
Power supply
00344771-xx
GND +24V 7 rd 4
+24V
9 X8su 5 gy 5
RxD See page 67 -15V
-15V
13 X1tr 4 ye 6
V NOM +15V
+15V
R
14 See page 64 Axis board
I NOM 00314849-xx +5V 2 bn 7
+5V
15 A9 (tr) 8 bl 8
END SIGNAL
16 X2tr See page 64
COUNT A 9 9 See page 113
See page 111 Incremental
17 X25
COUNT B DP axis shaft encoder
00321440-xx X7
18 nom. values X7ud Gantry SP6-12 head board DP axis
INDEX (Cable)
conversion board 00321214-xx
19 X4ud 7 rd
TRIG 00321190-xx (bc) +5V +5V
rd 1
20 (ba) 1 pk
TxD See page 68
2 00321570-xx X18ba X7ba X5bc X13bc X2
21
Cable 00321521-xx
6 2 Track B 5 30 30 Track B
35
+5V Track B 25 25 9 ye
7 3 Track B
36 Track B 6 29 29 Track B
+15V
8 5
37
-15V
9 6
Track N 8 27 27 Track N
10 8
Track N 23 23 3 bn
Track N
11 9 Track N 9 26 26 Track N
U/2 22 22 2 bl
screen 1+4+7+17+20 1+4+7+17+20 U/2
12 1 1
6 bk
+LED LED
13 34 34
4 whgn
14 10 10
GND GND
13 13 SP6-12 intermediate
+5V 28 28 +5V distribution board
00321215-xx
16 16
See page 79
31 31 See page 115
X2vr
Servo unit
00321480-xx
Servo unit 22 22
1
10 Servo GND
11 Analog GND
12 or f/V
13 Force
14 screen
-15V -15V
backplane
screen
(+15V)
Servo Enable
Servo Enable
Servo ready
It
control stop
Sensor
Ia monitor
screen
V nom
Tacho-std
00321569-xx 25 25
DP axis gantry 2 +15V +15V
X3vr (W2) X30ba X12bc X3
A25 (vr) Tacho +
X1vr 2 T+ bn 1 23 23 9 bl 3 8 bl
00320854-xx
2c 4
T
2a 1 T- wh 2 24 24 Tacho - 10 wh 4 Interference 7 wh
X5 suppression board
14a 3
dp motor +
DP-motor
14c 4 M+ bn 5 2 2 1 bk 2 6 bk
00330573-xx
8c 8 M+ gn 7 4 4
See page 133
M
16c 3 M- wh 6 3 3
DP-axis servo amplifier
8a 7 M- ye 8 5 5 dp motor - 2 rd 1 5 rd
A8, 00321734-xx
TDS 120 / 1 D
16a 6
00321569-xx 00321555-xx Key
12c (W1-Cable) (Cable) 7
X1
Key
6a
10c
12a
30a, c + 32a, c
X12 +30V=
4c -15V 2 pkgr 24
+/-15V
A17
X1
bn 2 12 12
SP 6-12 head board
3 00321214-xx
gn 4 (ac) See page 112
Terminal strip 00321787-xx
X212 ye gn 5 +24V 6 6 See page 113
(Cable)
(lefthand side) X19ac "Reject"
4 gy ye 6 +24V 7 7
+Vs adjstmt. unit
00344265-xx +24V 82C55A UDN2916B
pk gy 7 +24V 8 8
See page 83 J21 J37 00321213-xx
pk 8 +24V 9 9 OUT1A 1
1
bl 9 14 14 PCx OUT1B 2
21
rd 10 15 15
2
OUT2A 3 M
OUT2B 4
24 5
5
X26aa
6
1 12OR Gantry 1: Jumper 1-2 Key
+Vs 7
2 Gantry 2: Jumper 2-3
R135
8
3 CANADR +5V +5V
JP1 JP2 Light barrier for 9
4 End of loop Jumper 2-3 Output
3 6 Jumper 5-6 1 2 3 "reject station" 10
5 +15V LED
n.c. 2 5 Loop (for add. CAN connections) +5V
6 Jumper 1-2 See page 112
00321554-xx
1 4
7 Jumper 4-5
26
"Pickup"
(Cable)
X18ac
8 X3aa X3ac P3.5
Control unit adjstmt. unit
9 CAN bus 14 14 CAN(OUT+) 82C250 PCA82C200 80C535 82C55A UDN2916B
00324087-xx J15 J32 J30 J21 J36 00321213-xx
10 23 23 CAN(in+) 7 1 CANTX 13 8 OUT1A 1
TxD P4.6 1
See page 62 24 24 CAN(in-) 6 ADx ADx PBx OUT1B 2
21
00321585-xx 15 15 CAN(OUT-) RxD
4 CANRX0 19
P0.X
2
OUT2A 3 M
(Cable)
X10su X1sd X7sd X27aa 5 CANRX1 20 7 OUT2B 4
24 5
Ref P4.5
1 1 5
Key
Communications assembly
3 bk 2 6 6
GND P4.4
7 bn 3 P3.4 P3.2 P3.3 +Vs 7
See page 64
See page 67
00321553-xx
CANH
25 23 24
SMP bus
A32 (su)
2 wh 4 8
CANL +5V +5V
A13 (sd)
(Cable)
6 bk 5 X2aa X2ac Lightbarrier for 9
GND Output
8 pk 6 CAN bus 33 33 CANRESET "Pickup placement station" 10
RESET +15V LED
4 ye 7 32 32 POWERFAIL
POWERFAIL
See page 112
9 gy 8
+Vs
5 gn 9 31 31 CANINT X17ac dp axis
INT
10 adjstmt. unit
82C55A UDN2916B
X11su 00321213-xx
J21 J35
X1sa OUT1A 1
1
X3aa X3ac
PAx OUT1B 2
21
X18
6 pk
X12aa
1
1
34
1
34 2
OUT2A 3 M
OUT2B 4
+5V 1 wh 2 10 10 24 5
M44 machine controller
6
Power supply
See page 68
00344771-xx
+24V 7 rd 4 31 31
A1 (sa)
+24V +Vs 7
-15V 5 gy 5 13 13
-15V 8
+15V 4 ye 6 +5V 28 28 +5V +5V +5V
+15V Light barrier for 9
+5V 2 bn 7 19 19 Output
+5V +24V +24V dp-station adjustment unit 10
8 bl 8 25 25 +15V LED
+15V +15V
9 9 22 22
-15V -15V
00321439-xx 00321554-xx
(Cable) (Cable)
bn 2 12 12
3
SP 6-12 head board
gn 4 See page 112
00321214-xx
Terminal strip 00321788-xx
X212 ye gn 5 +24V 6 6 (bc)
(Cable)
(lefthand side) X19bc "Reject"
4 gy ye 6 +24V 7 7
+Vs See page 113 adjstmt. unit
00344265-xx +24V 82C55A UDN2916B
pk gy 7 +24V 8 8
See page 83 J21 J37 00321213-xx
pk 8 +24V 9 9 OUT1A 1
1
bl 9 14 14 PCx OUT1B 2
21
rd 10 15 15
2
OUT2A 3 M
OUT2B 4
24 5
5
X26ba
6
1 12OR Gantry 1: Jumper 1-2 Key
+Vs 7
2 Gantry 2: Jumper 2-3
R135
8
3 CANADR +5V +5V
JP1 JP2 Light barrier for 9
4 End of loop Jumper 2-3 Output
3 6 Jumper 5-6 1 2 3 "reject station" 10
5 +15V LED
n.c. 2 5 Loop (for add. CAN connections) +5V
6 Jumper 1-2 See page 112
00321554-xx
1 4
7 Jumper 4-5
26
"Pickup"
(Cable)
X18bc
8 X3ba X3bc P3.5
Control unit adjstmt. unit
9 CAN bus 14 14 CAN(OUT+) 82C250 PCA82C200 80C535 82C55A UDN2916B
00324087-xx J15 J32 J30 J21 J36 00321213-xx
10 23 23 CAN(in+) 7 1 CANTX 13 8 OUT1A 1
TxD P4.6 1
See page 62 24 24 CAN(in-) 6 ADx ADx PBx OUT1B 2
21
00321586-xx 15 15 CAN(OUT-) RxD
4 CANRX0 19
P0.X
2
OUT2A 3 M
(Cable)
X10su X1sd X6sd X27ba 5 CANRX1 20 7 OUT2B 4
24 5
Ref P4.5
1 1 5
Key
Communications assembly
3 bk 2 6 6
GND P4.4
7 bn 3 P3.4 P3.2 P3.3 +Vs 7
See page 64
See page 67
00321553-xx
CANH
25 23 24
SMP bus
A32 (su)
2 wh 4 8
CANL +5V +5V
A13 (sd)
(Cable)
6 bk 5 X2ba X2bc Lightbarrier for 9
GND Output
8 pk 6 CAN bus 33 33 CANRESET "Pickup placement station" 10
RESET +15V LED
4 ye 7 32 32 POWERFAIL
POWERFAIL
See page 112
9 gy 8
+Vs
5 gn 9 31 31 CANINT X17bc dp axis
INT
10 adjstmt. unit
82C55A UDN2916B
X11su 00321213-xx
J21 J35
X1sa OUT1A 1
1
X3ba X3bc
PAx OUT1B 2
21
X19
6 pk
X12ba
1
1
34
1
34 2
OUT2A 3 M
OUT2B 4
+5V 1 wh 2 10 10 24 5
M44 machine controller
6
Power supply
See page 68
00344771-xx
+24V +Vs 7
-15V 5 gy 5 16 16
-15V 8
+15V 4 ye 6 31 31 +5V +5V
+15V Light barrier for 9
+5V 2 bn 7 19 19 Output
+5V +24V +24V dp-station adjustment unit 10
8 bl 8 25 25 +15V LED
+15V +15V
9 9 22 22
-15V -15V
00321439-xx 00321554-xx
(Cable) (Cable)
Servo unit Terminal strip (lefthand side) Terminal strip (righthand side)
See page 54
Terminal strip
See page 106 X7va
righthand side Potential distribution
To power supply unit pk 3 +0/100V Backplane A18, x axis, gantry 1
board
00321086-xx See page 81 00300163-xx wh 4 GND
X207 X207 X2 1,5mm 00300398-xx
00324356-W1 11,4 16 15 (Cable) 1 1 vi +0VDC/100VDC
F4:2
(Cable) 15 2 2 vi +0VDC/100VDC
Star point X7vm
13 6 3 vi +0VDC/100VDC 009 pk 3 +0/100V Backplane A23, x axis, gantry 2
X7vn
pk 3 +0/100V Backplane A24, y axis, gantry 2
00300164-xx X3
00324356-W1 10 A4/X1:1 A4/X2:2 (Cable) 1 1 gy +30VDC switched 003 wh 4 GND
K2:14
(Cable) 7L+
00324356-W1 9 A4/X1:5 A4/X2:8 2 2 brbk +30VDC unswitched 002
F9:2
(Cable) 6L+ X4vc
A3/X2:9 3 3 pk +10VDC/70VDC 001 pk 4 +10/70V Backplane A22, star axis, gantry 1
To terminal strip 2L+/5L+
wh 3 GND
00306880-xx gn X207:2 4 4 yebk +12VDC unswitched 005
lefthand side
(Cable) +12V
X212:7 5 5 wh GND 70V
A4/X2:5 X4vo
See page 84 007
pk 4 +10/70V Backplane A27, star axis, gantry 2
A2/X2:5 6 6 wh GND 10V 1L-
wh 3 GND
1,0mm
X4vf
See page 84
Terminal strip brbk 4 +30V Backplane A20 dp1 axis, gantry 1
lefthand side wh 3 GND
X212 00300182-xx X4
br + bk 2 (Cable) bl 1 gy +30VDC switched
X5ki U 003 7L+
X4vr
gy 1 rd 2 brbk +30VDC unswitched brbk 4 +30V Backplane A25 dp1 axis, gantry 2
X5ki G 002 6L+
wh 3 GND
wh 3 wh + br 5 wh GND
X211:1
See page 68 007 1L-
3 gr + pk 6 wh GND
X4vd
To control unit brbk 4 +30V Backplane A21 z axis, gantry 1
00321426-xx bl + rd 10 gn + ye 3 grbk +5VDC
X17:1 + 2 006 +5V
(Cable) wh 3 GND
00321113-xx whye + whgn 4 bk 4 blbk +24VDC
To power supply unit 004 +24V
(Cable)
00321086-xx 1,0mm X4vp
K1:43, K2:57 brbk 4 +30V Backplane A26 z axis, gantry 2
X6va
pkbk 2 +15V Backplane A18, x axis, gantry 1
pkgr 1 -15V
X6vm
Potential distribution
Power supply pkbk 2 +15V Backplane A23, x axis, gantry 2
board
+/-15V A17 pkgr 1 -15V
00300398-xx
18 pkgr 1 -15V
Starpoint 007
5,6 1L-, GND
GND 30
X6vn
16 8 pkbk 2 +15V Backplane A24, y axis, gantry 2
22 pkgr 1 -15V
To terminal strip
C0510
righthand side X4vc
X207:19 6 pkbk 1 +15V Backplane A22, star axis, gantry 1
X4vo
10 pkbk 1 +15V Backplane A27, star axis, gantry 2
24 pkgr 2 -15V
X4vf
pkbk 1 +15V Backplane A20, dp1 axis, gantry 1
pkgr 2 -15V
X4vr
X11g
pkbk 1 +15V Backplane A25, dp1 axis, gantry 2
1 +15V pkbk
To pin 4 of power supply unit A17 pkgr 2 -15V
Anti-crash board 2 +24V blbk
To star point 004
00322100-xx
3 GND wh
A15 To star point 007
4 +5V grbk X4vd
To star point 006 pkbk 1 +15V Backplane A21, z axis, gantry 1
See page 77 5 -15V pkgr
To pin 18 of power supply unit A17 pkgr 2 -15V
X4vp
pkbk 1 +15V Backplane A26, z axis, gantry 2
pkgr 2 -15V
Servo unit
See page 77
See page 88
Control unit - single conveyor 00331465-xx
or
See page 94 Control unit - dual conveyor 00327615-xx
X5c X1c
1 21b
Not used
2 21a
Not used
3 22b
Key 6-channel
4 22a
Not used Half-bridge board
wh 5 23b
+5V 00325460-xx
pk 6 23a
GND See page 124
gn 7 24b
30V switched
8 24a
Key
X5b
Backplane, lifting table, width adjustment X2b
wh PCB conveyor 2 (Option) 00325580-xx
1 Spare
24a/c,
bn 3 70V switched 26a/c
X5a
Backplane, lifting table, width adjustment X2a
X25/27/29/31/33/35/37/39/
41/43/45/47/49/51/53/55 PCB conveyor 1 00325580-xx
X14 X1 1 Spare
(Conveyor 2) 24a/c,
X2 bn 26a/c
1 ye bl 7 3 70V switched
+30VDC switched +24VDC
wh pk +5VDC 1 wh gn 30V switched 28a/c
GND 2 6 4
gy 70V switched 2 bn ye 30V unswitched 32a/c
+15VDC 3 00326070-xx 5 00326063-xx 5
bl 2 M
3
Fan unit E1
4
I/O boards A1
X2se 00321497-xx X1ka X2ka 00326068-xx X13 X42
11 (Cable) 11 7 Valve 'Extend stopper 1' (Cable) pk 6 2 bk +br
Port A1.6 Valve,
stopper 1
6 bl -wh 00326026-xx
GND
A1
X4se 00321499-xx X1kb X2kb 00326069-xx X12 X40
10 (Cable) 10 6 Sensor switch 'Stopper 1 retracted' (Cable) pk 6 2 bk bk A1
Port E1.5 Sensor switch,
3 bn bn +
+24VDC stopper 1
6 bl bl - 00326025-xx
GND
A4
X5sf 00321504-xx X2kg X6kg 00326069-xx X38
00327657-xx
11 (Cable) 11 7 Sonar switch 'output conveyor 1' (Cable) rd-bl 12 2 bk
Port E4.6 (Cable) Sonar switch,
3 bn
+24VDC output conveyor 1
6 bl 00326024-xx
GND
A3
X4sf 00321503-xx X1kf X2kf 00326069-xx X36
00327656-xx
11 (Cable) 11 7 Sonar switch 'center conveyor 1' (Cable) rd 8 2 bk
Port E3.6 (Cable) Sonar switch,
3 bn
+24VDC center conveyor 1
6 bl 00326023-xx
GND
A4
X5sf 00321504-xx X2kg X6kg 00326069-xx X34
00327655-xx
9 (Cable) 9 5 Sonar switch 'input conveyor 1' (Cable) vio 10 2 bk
Port E4.4 (Cable) Sonar switch,
3 bn
+24VDC input conveyor 1
Control unit - See page 88
6 bl 00326022-xx
single conveyor GND
00331465-xx
Control unit - See page 94
dual conveyor
See page 126 00327615-xx
X22
2 +br
Conversion board 6-channel See page 124
dual conveyor halfbridge Conveyor motor,
00325581-xx board output conveyor 1
00325460-xx 00326030-xx
6 -wh
X1c X4c 00326067-xx X7
00321501-xx 00329283-xx 00331297-xx
(Cable)
(Cable) (Cable) (Cable)
X2sf X3' X3 X6 X2c X1c 26b 1 7 X1:4
X20
1,2,3,4 1,2,3,4 1,2,3,4 +30VDC switched 1,2,3,4,16,17,18 1a/b,2a/b,8a,9a/b 27b 3 +30VDC switched 9 2 +br
+30VDC switched
13,14 13,14 13,14 GND 13,14,23,24 7b/a,12b/a 27a 4 10 Conveyor motor,
GND
7 7 7 Center conv. 1 'slow' 5 5 3b 28b 5 11 center conveyor 1
Port A3.2
8 8 8 Center conv. 1 'fast' 6 6 3a 28a 6 Center conveyor 1 12 6 -wh
00326031-xx
Port A3.3
9 9 9 Output conv. 1 'slow' 7 7 4b 29b 7 13
Port A3.4
10 10 10 Output conv. 1 'fast' 8 8 4a 29a 8 Output conveyor 1 14
Port A3.5 X18
11 11 11 Input conv. 1 'slow' 9 9 5b 30b 9 15 2 +br
Port A3.6
12 12 12 Input conv. 1 'fast' 10 10 5a 30a 10 Input conveyor 1 16 Conveyor motor,
Port A3.7
32b 13 19 input conveyor 1
32a 14 GND 20 GND 6 -wh
00326032-xx
Conversion board
'dual conveyor'
Sensor switch,
00325581-xx
lifting table 1 bottom
X28 00326021-xx
See page 88 2 bk bk A1
Control unit - single conveyor 00331465-xx
See page 94 Control unit - dual conveyor 00327615-xx +24VDC
3 bn bn +
6 bl bl -
GND
00326064-xx
00325580-xx lifting table 1 top
(Cable)
X1a X3a X8 X26 00326020-xx
See page 64 See page 85 Sensor switch
17a 10 10 2 bk bk A1
Lifting table bottom
18a 12 12 3 bn bn +
Control unit Terminal panel Sensor switch +24VDC
00324087-xx left-hand side Lifting table top 6 bl bl -
GND
00344265-xx See page 126
00326064-xx
(Cable)
(Cable)
5 5 1 ye conveyor 1 4 bn +
Port A1.0 X8 X3a X1a
6 6 gy Lifting table 1 down 5 3 3 Lifting table 1 up 13c brwh - A
Port A1.1 2 X2a X4a X9 X14
00326061-xx
conveyor 1 4 4a,4c
4 Lifting table 1 down 14a Stroke 1 A- 1 wh bn 5 Stroke 1 A+ 1 or +
(Cable)
5 5 Lifting table 1 fast/slow 14c Stroke 1 A+ 6a,6c 2 bn wh Stroke 1 A- 2 orwh - A
X4se X1kb X2kb X12 6
End signal
Port E1.0
5 5 1 wh Lifting table 1 top 1 19 19 End signal, lifting table 1 bottom 22a Stroke 1 B- 8a,8c 3 gn ye 7 Stroke 1 B+ 3 rd + M
6 6 bn End signal 2 20 20 End signal, lifting table 1 top 22c Stroke 1 B+ 10a,10c 4 ye gn Stroke 1 B- 4 rdwh - B
Port E1.1 2 8
Lifting table 1 bottom
(Cable)
00321499-xx
ye +
00326069-xx yewh - B
(Cable)
Limit switch
Conversion board
width adjustment 1
'dual conveyor'
narrower
00325581-xx
00326019-xx
See page 88 Control unit - single conveyor 00331465-xx X32 bn
See page 94 Control unit - dual conveyor 00327615-xx 2 gn 2 1
gn
3 wh 4
+24VDC wh
00326064-xx
00325580-xx
wider
(Cable)
End position: X1a X3a X8 00326018-xx
width adjustment 1 11
narrower 17c 11 X30 bn
18c 13 13 2 gn 2 1
End position: gn
width adjustment 1 3 wh 4
wider +24VDC wh
00326064-xx
3 or +
I/O cards A4 A
4 orwh -
(Cable)
(Cable)
00326061-xx
Motor, width adjustment
Port A4.4
9 9 5 wh fast, conveyor 1 1 6 6 Width adjstm. 1 fast 15a Width 1 A+ 14a/c 5 gy rd 1 Width 1 A+ 5 rd + M
(Cable)
10 10 bn Motor, width adjustment 2 8 8 Width adjstm. 1 wider 16a Width 1 A- 15a/c 6 pk bl Width 1 A- 6 rdwh - B
Port A4.5 6 2
narrower, conveyor 1
11 11 7 gn 3 9 9 Width adjstm. 1 narrower 16c Width 1 B+ 18a/c 7 bl pk 3 Width 1 B+ 7 ye +
Port A4.6
Motor, width adjustment B
17 17 End pos., width adjstm. 1 21a Width 1 B- 20a/c 8 rd gy 4 Width 1 B- 8 yewh -
wider, conveyor 1
Motor
A1 width
X4se X1kb X2kb X12 X24 adjustment 1
Sensor switch: position
8 8 4 ye width adjstm., conveyor 1 4 2 bk bk A1 00326033-xx
Port E1.3
Sensor switch,
9 9 5 gy End signal: width adjstm. 5 +24VDC 3 bn bn +
Port E1.4 Position width adjustment 1
conveyor 1
(Cable)
00321499-xx
GND 6 bl bl - 00326017-xx
00326069-xx
(Cable)
A1
X4se 00321499-xx X1kb X2kb 00326069-xx X12 X46
(Cable) (Cable) B1
12 12 8 bl 7 2 bk bk A1
Port E1.7 Sensor switch
Sensor switch 3 bn bn + Ceramic substrate
+24VDC
Ceramic substrate centering 1 6 centering 1
bl bl -
GND 00326028-xx
A1
X2se 00321497-xx X1ka X2ka 00326068-xx X13 X48 X40
(Cable) (Cable) 00326029-xx
12 12 8 bl 7 2 bn bn 1 Valve
Port A1.7 (Cable)
Valve, ceramic substrate centering 1 6 bk wh 2 Ceramic substrate
GND
centering 1
I/O boards A1
X2se 00321497-xx X1ka X2ka 00326068-xx X13 X43
10 (Cable) 10 6 Valve 'Extend stopper 2' (Cable) gr-pk 11 2 bk +br
Port A1.5 Valve,
stopper 2
6 bl -wh 00326045-xx
GND
A1
X4se 00321499-xx X1kb X2kb 00326069-xx X12 X41
7 (Cable) 7 3 Sensor switch 'Stopper 2 retracted' (Cable) gn 3 2 bk bk A1
Port E1.2 Sensor switch,
3 bn bn +
+24VDC stopper 2
6 bl bl - 00326044-xx
GND
A4
X5sf 00321504-xx X2kg X6kg 00326069-xx X39
00327660-xx
12 (Cable) 11 8 Sonar switch 'output conveyor 2' (Cable) wh-gn 13 2 bk
Port E4.7 (Cable) Sonar switch,
3 bn
+24VDC output conveyor 2
6 bl 00326043-xx
GND
A3
X4sf 00321503-xx X1kf X2kf 00326069-xx X37
00327659-xx
12 (Cable) 12 8 Sonar switch 'center conveyor 2' (Cable) bk 9 2 bk
Port E3.7 (Cable) Sonar switch,
3 bn
+24VDC center conveyor 2
6 bl 00326042-xx
GND
A4
X5sf 00321504-xx X2kg X6kg 00326069-xx X35
00327658-xx
10 (Cable) 10 6 Sonar switch 'input conveyor 2' (Cable) gr-pk 11 2 bk
Port E4.5 (Cable) Sonar switch,
3 bn
+24VDC input conveyor 2
6 bl 00326041-xx
GND
See page 94
Control unit -
dual conveyor X23
See page 126 00327615-xx 2 +br
Conveyor motor,
Conversion board 00326067-xx output conveyor 2
dual conveyor X1c X4c (Cable) X7 00326054-xx
6 -wh
00325581-xx
00321505-xx 00329285-xx 00331297-xx 26b,27b/a 1,3,4 +30VDC switched 7,9,10 X1:4
(Cable) (Cable) (Cable)
X2sg X5' X5 X6 X2c X1c 31b 11 17
+30VDC X21
1,2,3,4 1,2,3,4 1,2,3,4 +24VDC switched 1,2,3,4,16,17,18 1a/b,2a/b,8a,9a/b 31a 12 Center conveyor 2 18 2 +br
+24VDC
13,14 13,14 13,14 GND 13,14,23,24 7b/a,12b/a 32b/a 13,14 GND 19,20 GND Conveyor motor,
GND
7 7 7 Center conv. 2 'slow' 11 11 6b center conveyor 2
Port A5.2
8 8 8 Center conv. 2 'fast' 12 12 6a 6 -wh
00326053-xx
Port A5.3 X3c
9 9 9 Output conv. 2 'slow' 19 19 10b 17b 1 1
Port A5.4
10 10 10 Output conv. 2 'fast' 20 20 10a 17a 2 Output conveyor 2 2
Port A5.5 X19
11 11 11 Input conv. 2 'slow' 21 21 11b 18b 3 3 2 +br
Port A5.6
12 12 12 Input conv. 2 'fast' 22 22 11a 18a 4 Input conveyor 2 4 Conveyor motor,
Port A5.7
input conveyor 2
6-channel 6 -wh
00326052-xx
halfbridge
board
00325460-xx
See page 124
Conversion board
'dual conveyor'
Sensor switch,
00325581-xx
lifting table 2 bottom
X29 00326039-xx
2 bk bk A1
3 bn bn +
See page 94 See page 125 +24VDC
6 bl bl -
GND
00326065-xx
00325580-xx lifting table 2 top
(Cable)
X1b X3b X10 X27 00326038-xx
See page 64 Sensor switch
17a 10 10 2 bk bk A1
Lifting table bottom
18a 12 12 3 bn bn +
Control unit Sensor switch +24VDC
00324087-xx Lifting table top 6 bl bl -
GND
See page 126
00326062-xx
conveyor 2 4 4a,4c
4 Lifting table 2 down 14a Stroke 2 A- 1 wh bn 5 Stroke 2 A+ 1 or +
(Cable)
5 5 Lifting table 2 fast/slow 14c Stroke 2 A+ 6a,6c 2 bn wh Stroke 2 A- 2 orwh - A
X4sg X4' X4 6
End signal
Port E5.0
5 5 Lifting table 2 top 5 19 19 End signal, lifting table 2 bottom 22a Stroke 2 B- 8a,8c 3 gn ye 7 Stroke 2 B+ 3 rd + M
6 6 End signal 6 20 20 End signal, lifting table 2 top 22c Stroke 2 B+ 10a,10c 4 ye gn Stroke 2 B- 4 rdwh - B
Port E5.1 8
Lifting table 2 bottom
(Cable)
00321507-xx
ye +
00329284-xx yewh - B
(Cable)
Limit switch
Conversion board
width adjustment 2
'dual conveyor'
narrower
00325581-xx
00326037-xx
X33 bn
2 gn 2 1
gn
See page 125 3 wh 4
See page 94 +24VDC wh
00326065-xx
00325580-xx
wider
(Cable)
End position: X1b X3b X10 00326036-xx
width adjustment 1 11
narrower 17c 11 X31 bn
18c 13 13 2 gn 2 1
End position: gn
width adjustment 1 3 wh 4
wider +24VDC wh
00326065-xx
3 or +
I/O cards A6 A
4 orwh -
(Cable)
(Cable)
X3sg X1ki X5ki X13 X10 X3b X1b X2b X4b X11
00326062-xx
Motor, width adjustment
Port A6.4
9 9 5 rd fast, conveyor 2 8 6 6 Width adjstm. 2 fast 15a Width 1 A+ 14a/c 5 gy rd 1 Width 1 A+ 5 rd + M
(Cable)
10 10 bk Motor, width adjustment 9 8 8 Width adjstm. 2 wider 16a Width 1 A- 15a/c 6 pk bl Width 1 A- 6 rdwh - B
Port A6.5 6 2
narrower, conveyor 2
11 11 7 vi 10 9 9 Width adjstm. 2 narrower 16c Width 1 B+ 18a/c 7 bl pk 3 Width 1 B+ 7 ye +
Port A6.6
Motor, width adjustment B
17 17 End pos., width adjstm. 2 21a Width 1 B- 20a/c 8 rd gy 4 Width 1 B- 8 yewh -
wider, conveyor 2
Motor
width
X4sg X4' X4 X25 adjustment 2
Sensor switch: position
8 8 width adjstm., conveyor 2 8 2 bk bk A1 00326056-xx
Port E5.3
Sensor switch,
9 9 End signal: width adjstm. 9 +24VDC 3 bn bn +
Port E5.4 Position width adjustment 2
conveyor 2
(Cable)
00321507-xx
GND 6 bl bl - 00326035-xx
00329284-xx
(Cable)
Conversion board
Control unit 'dual conveyor'
00324087-xx 00325581-xx
A6
X3sg 00321506-xx X1ki X5ki 00326068-xx X13 X49 X40
(Cable) (Cable) 00326051-xx
12 12 8 rd-bl 12 2 bn bn 1 Valve
Port A6.7 (Cable)
Valve, ceramic substrate centering 2 6 bk wh 2 Ceramic substrate
GND
centering 2
Terminal panel
left-hand side
00344265-xx
See page 85
Control unit Interface for comp.-handling Control board, component table Conversion board, comp. table
00324087-xx (righthand side) X4do 00323583-xx X2do X21dp 00323584-xx X20dp
00322064-xx bn 3 A1 1
Communications GND (5V) GND
gn 6 Input 1 2
assembly RxD X21:C1
00326142-xx ye 4
TxD
3
+30VDC
See page 127 X3sd 00321429-xx X37b X37b Input 2 4
X21:A1
(Cable)
2 bn wh 2a GND (5V) 2a bn X9do 5
TxD 24VAC
3 gn V-24 gn 3a RxD 3a gn brrd&whbk 1 Output 1 6
RxD M- X21:A2
5 wh bn 4a TxD 4a ye brbl&whrd 2 Output 2 7
GND M+ X21:C1
to tape cutter, +30VDC
5a gr&pk pkbr 3 Limit switch, A17/A18/B17/B18/C17/C18
+5VDC lefthand side mechanically +30VDC
6a bl whbl 4 operated A15/A16/B14/B15/C14/C15 GND
+30VDC Limit switch, GND X19dp
righthand side 24VAC
7a rd&bk whpk 5 A19/B18/B19/C18 1
GND (5V) +30VDC 24VAC GND
1b vi C32 Input 1 2
A X21:C2
to tape cutter, 2b grpk X7do 3
B +30VDC
pneumatically or 3b rdbl 00328753-xx rd&bk 1 Input 2 4
mechanically operated C GND (5V) X21:B2
(Cable) +24VAC
4b whgn whgr 2 5
Y5 GND (30V) 24VAC
5b brgn vi 3 X1do X23dp Output 1 6
Y6 A X21:B3
+30VDC 1 28VAC
6b whye grpk 4 Output 2 7
Y7 B X21:A3
2 8VAC
7b yebr rdbl 5
GE C to tape cutter,
3 0V
1c whgr whgn 6 pneumatically or GND X10dp
GND (30V) Y5 mechanically 4 8VAC
See page 85 3c whpk brgn 7 operated 1
+30VDC Y6 GND
5 28VAC
Limit switch, 4c pkbr whye 8 Input 1 2
Terminal panel, to tape cutter, lefthand side Y7 X21:A20
lefthand side mechanically operated Limit switch, 5c whbl yebr 9 +5VDC 3
GE +30VDC
righthand side
00344265-xx 6c brbl&whrd gr&pk 13 Input 2 4
M+ +5VDC X21:C19
X211 X37b 7c brrd&whbk bl 14 5
00322070-xx M- +30VDC 24VAC
7 bn (Cable) bn 1a 1a Output 1 6
X21:C20
25 lbr lbr 2a EMERGENCY-STOP loop 2c Output 2 7
X21:B20
Output 2 7
X21:B32
gnye
1.5mm
to
table crosshead
Control unit Interface for comp.-handling Control board, component table Conversion board, comp. table
00324087-xx (lefthand side) X4do 00323583-xx X2do X21dp 00323584-xx X20dp
00322063-xx bn 3 A1 1
Communications GND (5V) GND
gn 6 Input 1 2
assembly RxD X21:C1
00326142-xx ye 4
TxD
3
+30VDC
See page 127 X5sd 00321428-xx X37a X37a Input 2 4
X21:A1
(Cable)
2 bn wh 2a GND (5V) 2a bn X9do 5
TxD 24VAC
3 gn V-24 gn 3a RxD 3a gn brrd&whbk 1 Output 1 6
RxD M- X21:A2
5 wh bn 4a TxD 4a ye brbl&whrd 2 Output 2 7
GND M+ X21:C1
to tape cutter, +30VDC
5a gr&pk pkbr 3 Limit switch, A17/A18/B17/B18/C17/C18
+5VDC lefthand side mechanically +30VDC
6a bl whbl 4 operated A15/A16/B14/B15/C14/C15 GND
+30VDC Limit switch, GND X19dp
righthand side 24VAC
7a rd&bk whpk 5 A19/B18/B19/C18 1
GND (5V) +30VDC 24VAC GND
1b vi C32 Input 1 2
A X21:C2
to tape cutter, 2b grpk X7do 3
B +30VDC
pneumatically or 3b rdbl 00328753-xx rd&bk 1 Input 2 4
mechanically operated C GND (5V) X21:B2
(Cable) +24VAC
4b whgn whgr 2 5
Y5 GND (30V) 24VAC
5b brgn vi 3 X1do X23dp Output 1 6
Y6 A X21:B3
+30VDC 1 28VAC
6b whye grpk 4 Output 2 7
Y7 B X21:A3
2 8VAC
7b yebr rdbl 5
GE C to tape cutter,
3 0V
1c whgr whgn 6 pneumatically or GND X10dp
GND (30V) Y5 mechanically 4 8VAC
See page 85 3c whpk brgn 7 operated 1
+30VDC Y6 GND
5 28VAC
Limit switch, 4c pkbr whye 8 Input 1 2
Terminal panel, to tape cutter, lefthand side Y7 X21:A20
lefthand side mechanically operated Limit switch, 5c whbl yebr 9 +5VDC 3
GE +30VDC
righthand side
00344265-xx 6c brbl&whrd gr&pk 13 Input 2 4
M+ +5VDC X21:C19
X211 X37a 7c brrd&whbk bl 14 5
00322069-xx M- +30VDC 24VAC
5 bn (Cable) bn 1a 1a Output 1 6
X21:C20
6 lbr lbr 2a EMERGENCY-STOP loop 2c Output 2 7
X21:B20
Output 2 7
X21:B32
gnye
1,5mm
to
table crosshead
Sensor switch
piston retracted
00332900-xx
X7dq
See page 64 2 rd
+5VDC
Left cylinder
Right cylinder
Sensor switch
piston retracted
00332900-xx
X7dq
See page 64 2 rd
+5VDC
Left cylinder
Right cylinder
See page 85
Terminal panel
lefthand side
00344265-xx
See page 64 Nozzle changer 1
00317579-xx / W1
A3 (Cable) Control board - nozzle changer
Control unit 00317353-xx
00321087-xx
X4kf X1eb
- wh GND 9
GND
I/O boards
X3kf
+ bn +24VDC 1
+24VDC
A1 Valve
V1
X2se 00321497-xx X1ka X2ka X2eb 00317578-xx X60
8 (Cable) 8 4 bl + Valve 6 1 bn (Cable) 1
Port A1.3
13,14 13,14 - pk - Valve 5 3 wh 2
GND
Nozzle changer 2
00317579-xx / W2
A3 (Cable) Control board - nozzle changer
00317353-xx
X4kf X1ec
- wh GND 9
GND
X3kf
+ bn +24VDC 1
+24VDC
A1 Valve
V1
X2se 00321497-xx X1ka X2ka X2ec 00317578-xx X60
7 (Cable) 7 3 bl + Valve 6 1 bn (Cable) 1
Port A1.2
13,14 13,14 - pk - Valve 5 3 wh 2
GND
00321217-xx
00321217-xx
00321217-xx
00321218-xx
00315224-xx
under gantry
Measuring system
00321223-xx
00321220-xx
CO illumination
CO illumination
DP-axis
Pick-up
Camera
Adjust
Reject
00332971-xx
00326222-xx
00320925-xx
00321219-xx
00321524-xx
00321213-xx
00321222-xx
00300911-xx
00300609-xx
Z-axis, down
Star axis
Light barrier
Light barrier
flat / middle
CO camera
Increments
Z-axis
Forced air
Z-axis, up
DP-axis
X-axis
X-axis
Valve
A A
steep
M M M
End contact 1
End contact 2
Tachometer
Increments
(fh)
(fg)
X-axis
X-axis
Y-axis
X-axis
X-axis
Motor
Y-axis
Y-axis
S1 S2
M T
PCB illumination
X1fc X2fc X4fc X6fb X12fb X5fb X11fb X10fb X4fb X3fb X7fb I
C458 C459
X1fc X2fc X4fc X6fb X12fb X5fb X11fb X10fb X4fb X3fb X7fb
Camera
B B
Illumination control SP6-12 adapter board See page 115
00321420-xx(W1)
00321420-xx(W2)
CO camera 00321215-xx
00300608-xx
00300601-xx
00300905-xx
00321577-xx
00321578-xx
00321469-xx (fb)
(fc)
X2fb X1fb
X2fb X1fb
Light barrier
Distance
See page 116
n.c.
X13ac X14ac X15ac X16ac X19ac X18ac X17ac X12ac X8ac X3ab X4ab X5ab X6ab X8ab X9ab
C X13ac X14ac X10ac X11ac X15ac X16ac X19ac X18ac X17ac X12ac X8ac X3ab X4ab X5ab X6ab X7ab X8ab X9ab C
X3fa
X4fa
SP6-12 head board See page 113 Conversion board - large axis
Vision module See page 110
See page 118 See page 118 Vision module 00321189-xx
00321525-xx 00321214-xx
(fa) 00321525-xx (ab)
(ac) (fa)
X-motor / Y-track
Optical system
00321550-xx
00321553-xx
00321554-xx
00321556-xx
00321555-xx
00321557-xx
00321558-xx
Star 1/1-axis
Head axes
DP1-axis
X-motor
D D
00321511-xx
00321541-xx (W1)
00321541-xx (W2)
00321544-xx (W1)
00321544-xx (W2)
X1-axis tachometer
00321537-xx (W1)
00321537-xx (W2)
00321548-xx (W1)
00321548-xx (W2)
Motor Z1-SP/IC1
DP1-tachometer
Track Z1-SP/IC1
Anti-crash signal
To operator interface
X1-axis motor
00321539-xx
00321547-xx
Track Y1-axis
Track X1-axis
00321536-xx
00321540-xx
00321542-xx
00321546-xx
00321583-xx
00321585-xx
00321439-xx
00321587-xx
00321787-xx
00321789-xx
Power supply
Power supply
00321538-xx
DP1-motor
Flash mode
Track DP1
CAN bus
Crash
ICOS
ICOS
00321514-xx
F Star 1-axis, nominal value F
00321525-xx
Z1-axis, nominal value
00321516-xx
LAN
DP1-axis nom. value
X5 X3vc X3vd X3vf X11e X2va X2vb X2vc X2vd X2vf X4ta X2ta X6sz X4sz X2sz X3sz X1sz X5sz X1ta X3ta X6sc X2sp X20 X7sd X18
X5 X3vc X3vd X3vf X11e X2va X2vb X2vc X2vd X2vf X4ta X2ta X6sz X4sz X2sz X3sz X1sz X5sz X1ta X3ta X6sc X5ab X4sc X2sp X20 X7sd X18 See page 83
S20 servo unit See page 77 S20 control unit See page 67 Terminal panel
00321535-xx (W2)
00321502-xx
00321504-xx
00321497-xx
00321499-xx
00321500-xx
00321506-xx
00321508-xx
00321503-xx
00321498-xx
Y1-tachometer
Y1-motor
Motor/tachometer
Y1-axis
Date Name
X1ki X2ki X1kg X1kf X2kg X1ka X1kc Xkb X1kd Author 23.09.98 Werner SMD-Placement System SIPLACE 80S20
H M H
X1ki X2ki X1kg X1kf X2kg X1ka X1kc X1kb X1kd Check.
X31a Stand. Z-diagram, gantry 1
X31a Terminal panel, lefthand side See page 83
00321419-xx (W1) 01 Function status 16.09.98 Wer Sheet
00344265-xx
01 Product status 16.09.98 Wer SIEMENS AG 00116950-010101LD3 1
00321419-xx (W2)
T PL EA1 E
01 Doc. status 23.09.98 Leh 7 Sh.
Stat. Modified Date Name (Orig.) (Repl. f.) (Replaced by)
1 2 3 4 5 6 7 8 9 10 11 12
00116950-010101LD3 Z-diagram, gantry 2 (Sh. 2 of 7)
3 SIPLACE 80S-20 Circuit Diagrams 43
1 2 3 4 5 6 7 8 9 10 11 12
00321217-xx
00321217-xx
00321217-xx
Measuring system
00321223-xx
00321220-xx
Measuring board
00321218-xx
00315224-xx
CO illumination
CO illumination
under gantry
Pick-up
Adjust
00332971-xx
00326222-xx
00320925-xx
00321219-xx
00321524-xx
00321213-xx
00321222-xx
00321216-xx
00300911-xx
00300609-xx
Z-axis, down
Reject
Star axis
Light barrier
Light barrier
flat / middle
DP-axis
CO camera
Camera
Increments
Z-axis
Forced air
Z-axis, up
X-axis
X-axis
Valve
A A
steep
M M M
End contact 1
End contact 2
I M I T M T M
Tachometer
Increments
00321213-xx 00321213-xx 00321213-xx
Light barrier
X-axis
X-axis
Y-axis
X-axis
X-axis
Motor
Distance
Y2-axis
Y-axis
Y-axis
(fh)
(fg)
S1 S2
M T I
C458 C459
X1gc X2gc X4gc X6gb X12gb X5gb X11gb X10gb X4gb X3gb X7gb
PCB illumination
00321471-xx
X1gc X2gc X4gc X6gb X12gb X5gb X11gb X10gb X4gb X3gb X7gb
Camera
B B
Illumination control SP6-12 adapter board See page 115
CO camera 00321215-xx
00321469-xx (gb) X7bb
00337065-xx (W1)
00337065-xx (W2)
(gc)
X2gb X1gb
00300608-xx
00300601-xx
00300905-xx
00321576-xx
00321577-xx
00321578-xx
X2gb X1gb
X-motor / Y-track
00321556-xx
00321555-xx
Optical system
00322262-xx
00322264-xx
Star 2/2-axis
00321550-xx
00321553-xx
00321554-xx
DP2-axis
Head axes
X-motor
D D
00321569-xx (W1)
00321569-xx (W2)
X2-axis tachometer
00321563-xx (W2)
00321518-xx
00321572-xx (W1)
00321572-xx (W2)
DR-motor, SP/IC1
Z2-SP/IC1 motor
Track Z2-SP/IC1
DP2-tachometer
X2-axis motor
00321565-xx
00321571-xx
Track Y2-axis
Track X2-axis
Anti-crash signal
Y2-axis nom. value
DP2-motor
Track DP2
00321562
00321566
00321568
00321570
00321584-xx
00321584-xx
00321586-xx
00321588-xx
00321789-xx
00321790-xx
Power supply
Power supply
00321564
Flash mode
Crash
CAN bus
ICOS
ICOS
00321519-xx
F Star 2-axis nom. value F
00321520-xx
Z2-axis nom. value
00321521-xx
DP2-axis nom. value
X70 X3vc X3vp X3vr X11f X2vm X2vn X2vo X2vp X2vr X4ud X2ud X6uc X4uc X2uc X3uc X1uc X5uc X1ud X3ud X7sc X21 X6sd X19
X70 X3vc X3vp X3vr X11f X2vm X2vn X2vo X2vp X2vr X4ud X2ud X6uc X4uc X2uc X3uc X1uc X5uc X1ud X3ud X7sc X5tk X4tm X21 X6sd X19 See page 83
S20 servo unit See page 77 S20 control unit See page 67 Terminal panel
00321561-xx (W2)
Y2-tachometer
Y2-motor
Motor/tachometer
Y2-axis
Date Name
Author 23.09.98 Werner SMD-Placement System SIPLACE 80S20
H M H
Check.
X31b Stand. Z-diagram, gantry 2
X31b
00321419-xx (W1) 01 Function status 16.09.98 Wer Sheet
01 Product status 16.09.98 Wer SIEMENS AG 00116950-010101LD3 2
T 00321419-xx (W2)
01 Doc. status 23.09.98 Leh PL EA1 E 7 Sh.
Stat. Modified Date Name (Orig.) (Repl. f.) (Replaced by)
1 2 3 4 5 6 7 8 9 10 11 12
00116950-010101LD3 Z-diagram, power supply (Sh. 3 of 7)
3 SIPLACE 80S-20 Circuit Diagrams 44
1 2 3 4 5 6 7 8 9 10 11 12
Ground Ground
S20 servo unit See page 77 S20 control unit See page 68
00321480-xx To term. panel To term. panel 00324087-xx
00321510-xx 00321510-xx
B B
X2 X3 X4 X16 X17 X5sc X4sa X5sa X3sa
X2 X3 X4 X16 X17 X5sc X4sa X5sa X3sa
(not to be connected)
00321798-xx (W1)
00321798-xx (W2)
00322463-xx V24
Vision VGA cable
Keyboard cable
00321691-xx
Voltage, power supply unit 1
Voltage (80V-55V)
Voltage (5V-30V)
Voltage (5V-30V)
00300163-W1
00300164-xx
00300182-xx
00300170-xx
00321426-xx
00301485-xx Voltage
00301486-xx Control
C X103 X33 C
X103 X33
X2az
X2az
Video multiplexer
To succeeding machine
00321623-xx
00322333-xx
Close to keyboard
LAN (from M44)
D X5az D
PC VGA cable
00321957-xx
00322009-xx
00321495-xx
*
See page 40 See page 39 See page 40 See page 39
00321858-xx
X103 X105 X106 X101 X43
Interface Interface
Tape cutter Tape cutter X103 X105 X106 X101 X43
lefth. side righth. side
00337690-xx 00337690-xx Serial 2 Keyboard Mouse VGA C797-W1 Touch- VGA
X102
X102
X44
X44
00322063-xx 00322064-xx screen
E R1 Serial 1 * E
Main power
Monitor and
board
X100
X103
PC touchscreen
LAN
Voltage
X104
X104
Main power supply 00328348-xx 00329585-xx
*
R2
X42
X42
00313400-xx
00313400-xx
00322067-xx
00322068-xx
Supply
Power
Power
00321496-xx PC voltage
F F
Ground Ground
Mounting plate Mounting plate
G G
K1-K5 signal
00300382-xx
00300161-xx
00321113-xx
(30V-80V)
00306880-xx
Voltage
Power
Voltage (+8V-12V)
3x400V / 50Hz
Check.
00300272-xx 00321086-xx Stand. Power supply, Z-diagram
A A
00324087-xx
B X5sd X3sd B
X5sd X3sd
00321428-xx V24
00321429-xx V24
00322069-xx
C C
00322070-xx
X36b
X36b
X36a
X36a
00306380-xx 00300380-xx
Signal Signal
Emerg.-stop loop
Emerg.-stop loop
E E
Control signals
Control signals
00321432-xx
00321433-xx
00321434-xx
00321436-xx
See page 40 See page 39
F F
X4kg X3kg
G G
X4kg X3kg
To
00303636-xx preceding
Communications signals station
00303636-xx To
succeeding
Communications signals station
Date Name
Author 23.09.98 Werner SMD-Placement System SIPLACE 80S20
H Check. H
Stand. Z-Plan Maschinenverdrahtung 1
A A
S20 servo unit See page 77 S20 control unit See page 64
00321480-xx 00324087-xx
00321501-xx
00321507-xx
00321505-xx
00326070-xx
00321505-xx
00321507-xx
C X3` X4` X5` C
To preceding To succeeding X3` X4` X5`
station station
*)
*)
*) Only applies to
Dual conveyor
PCB handling
PCB handling
Conversion board
Conversion board
00329283-xx
00329284-xx
00329285-xx
00321579-xx
00321580-xx
X1 X3 X4 X5
Option Option
X1 X3 X4 X5
D Hood switch Hood switch Hood switch Hood switch Protection Protection D
Output conveyor To preceding To succeeding Input conveyor Conversion board Pneumatic system (Hood switch (Hood switch Main fault indicator
station station 00325581-xx lefth. side) righth. side
X12 X13
00303617-xx 00321421-xx 00321421-xx 00303614-xx 00300912-xx 00321416-xx 00321417-xx 00318689
X12 X13
PCB conveyor
00321575-xx
E E
X34a
Part of
X34a
the modules parts list
Voltage/signal
Voltage/signal
00305818-xx
00305815-xx
00326069-xx
00326068-xx
00322356-xx
00321573-xx
00321574-xx
00321509-xx
Control 00300371-xx
F F
00321579-xx Hood switch from
Lamp
preceding station
00321580-xx Hood switch from
succeeding station
wh
wh
gn
bn
bn
gn
ye
X2kd
X2kd
X2kc 1
X2kc 2
X2kc 3
X2kc 5
X2kc 6
X2kc -
X2kc -
M44
Lamp, ready status
GND
GND
Icos MC1
Lamp, right main fault indicator
Date Name
Author 23.09.98 Werner SMD-Placement System SIPLACE 80S20
H Check. H
Stand. Z-diagram, machine wiring 2
H
D
A
1
1
00116950-010101LD3
X24
X24
Lifting table width
(Conveyor 1)
00326070-xx
2
2
X1
X1
X14
00326020-xx Prox. switch
X26
X26
Lifting table, top
(Conveyor 1)
Prox. switch
00326021-xx
Lifting table, bottom
X28
X28
(Conveyor 1)
00329283-xx
X3'
X3
X3
00326018-xx Limit switch
3
3
X30
X30
Switch: width wider
(Conveyor 1)
00329284-xx
X4'
X4
X4
See
sheet 5
Z-diagram, PCB conveyor 1 (Sh. 6 of 7)
X32
X32
Switch: width narrower
00329285-xx (Conveyor 1)
X5'
X5
X5
00326022-xx Sonar prox. switch
Input conveyor
X34
X34
(Conveyor 1)
4
4
00326069-xx
X12
X12
00326023-xx Sonar prox. switch
Center conveyor
X36
X36
(Conveyor 1)
00326068-xx
X13
X13
00326024-xx Sonar prox. switch
X38
X38
Output conveyor
(Conveyor 1)
5
5
(Conveyor 1)
See page 126
00326026-xx Valve
See page 28
Stopper
X42
X42
00331297-xx (Conveyor 1)
X2
X2
X6
X6
6
6
X3
X3
n. c.
X44
X1
00325581-xx
00326067-xx
Halfbridge
X4
X4
X7
X7
PCB 1 conveyor control
X5
X5
(Conveyor 1)
00326065-xx
7
7
00326029-xx Valve
X3
X3
X10
X10
X48
X48
X2
(Conveyor 1)
00326062-xx
X4
X4
X11
X11
00327615-xx
Stroke/Width 2
Motor
X1
00326032-xx
Input conveyor
X18
X18
X5
X5
(Conveyor 1)
00326064-xx
00326031-xx Motor
X3
X3
X8
X8
M
X20
X20
Center conveyor
X2
8
8
(Conveyor 1)
00326061-xx
X4
X4
X9
X9
Stroke/Width 1
Motor
X1
00326063-xx 00326030-xx
M
Output conveyor
X22
X22
X5
X5
X2
X2
(Conveyor 1)
01
01
01
X16
X16
Width adjustment
9 (Conveyor 1)
9
Modified
Doc. status
Product status
Function status
00326034-xx Motor
M
X14
X14
Hubtisch
X5d
Date
(Conveyor 1)
X5d
23.09.98
16.09.98
16.09.98
Leh
Wer
Wer
(Conveyor 1)
Stand.
Name (Orig.)
Check.
10
10
Date
Author 23.09.98
(Conveyor 1)
PL EA1 E
SIEMENS AG
Name
Werner
(Conveyor 1)
(Repl. f.)
11
11
00116950-010101LD3
Z-diagram, PCB conveyor 1
(Replaced by)
substrate centering
12
12
3 SIPLACE 80S-20 Circuit Diagrams
6
Sheet
7 Sh.
F
E
C
B
H
D
A
47
F
E
C
B
H
D
A
1
1
00116950-010101LD3
*X
See page 28
00326035-xx Prox. switch
jumper X
X25
X25
Lifting table width
(Conveyor 2)
has to be fitted.
2
2
Prox. switch
00326039-xx
Lifting table, bottom
X29
X29
(Conveyor 2)
3
3
X31
X31
Switch: width wider
(Conveyor 2)
Z-diagram, PCB conveyor 2 (Sh. 7 of 7)
X33
X33
Switch: width narrower
(Conveyor 2)
X35
X35
(Conveyor 2)
4
4
X37
X37
(Conveyor 2)
X39
X39
Output conveyor
(Conveyor 2)
5
5
(Conveyor 2)
See page 126
00326045-xx Valve
Stopper
X43
X43
(Conveyor 2)
6
6
n. c.
X45
00325581-xx
PCB 2 conveyor control
7
7
00326051-xx Valve
X49
X49
00326052-xx Motor
M
X19
X19
Input conveyor
(Conveyor 2)
00326053-xx Motor
M
X21
X21
Center conveyor
8
8
(Conveyor 2)
00326054-xx Motor
M
X23
X23
Output conveyor
(Conveyor 2)
01
01
01
X17
X17
Width adjustment
(Conveyor 2)
9
9
Modified
Doc. status
Product status
Function status
00326058-xx Motor
M
X15
X15
Hubtisch
Date
(Conveyor 2)
23.09.98
16.09.98
16.09.98
Leh
Wer
Wer
(Conveyor 2)
Stand.
Name (Orig.)
Check.
10
10
Date
Author 23.09.98
(Conveyor 2)
PL EA1 E
SIEMENS AG
Name
Werner
(Conveyor 2)
(Repl. f.)
11
11
00116950-010101LD3
Z-diagram, PCB conveyor 2
00330951-xx
Bosch special design
X57
X57
(Conveyor 2)
Ceramic
(Replaced by)
substrate centering
12
12
3 SIPLACE 80S-20 Circuit Diagrams
7
Sheet
7 Sh.
F
E
C
B
H
D
A
48
00116900-020101FD3 Input/output assignment, SIPLACE 80S20 (Sh. 1 of 2)
3 SIPLACE 80S-20 Circuit Diagrams 49
Plug desig. I/O terminal Signal designation Address Plug desig. I/O terminal Signal designation Address
X2se: 6 A1/X2ka:2 Retract lifting table, PCB release, conveyor 1 Port A1.1 X2sf: 6 Motor, spare, on fast Port A3.1
X2se: 7 A1/X2ka:3 Valve, nozzle changer 2 opened Port A1.2 X2sf: 7 board, Motor, center conveyor on slow, conveyor 1 Port A3.2
X2se: 8 A1/X2ka:4 Valve, nozzle changer 1 opened Port A1.3 X2sf: 8 Motor, center conveyor on fast, conveyor 1 Port A3.3
Output
Output
X2se: 9 A1/X2ka:5 Compressed air on/off Port A1.4 X2sf: 9 PCB handling Motor, output conveyor on slow 1, conveyor 1 Port A3.4
X2se:10 A1/X2ka:6 Valve, extend stopper 2, conveyor 2 Port A1.5 X2sf:10 Motor, output conveyor on fast, conveyor 1 Port A3.5
X2se:11 A1/X2ka:7 Valve, extend stopper 1, conveyor 1 Port A1.6 X2sf:11 Motor, output conveyor on slow 2, conveyor 1 Port A3.6
X2se:12 A1/X2ka:8 Valve, ceramic substrate centering, conveyor 1 Port A1.7 X2sf:12 Motor, PCB input conveyor on fast, conveyor 1 Port A3.7
X3se: 6 A2/X2kc:2 Lamp, main fault indicator ready (green) Port A2.1 X3sf: 6 A4/X3kg:14 'Received' to previous station from conveyor 1 Port A4.1
X3se: 7 A2/X2kc:3 Lamp, main fault indicator lefthand side (white) Port A2.2 X3sf: 7 A4/X4kg:19 'Request' to following station from conveyor 1 Port A4.2
X3se: 8 A2/X2kc:4 Command 'read PCB barcode' 2 (contactor relay) Port A2.3 X3sf: 8 A4/X4kg:18 'Transferred' to following station from conveyor 1 Port A4.3
Output
Output
X3se: 9 A2/X2kc:5 Icos MC1 Port A2.4 X3sf: 9 A4/X5kg:5 Motor, width adjustment fast, conveyor 1 Port A4.4
X3se:10 A2/X2kc:6 MC1 (M44) Port A2.5 X3sf:10 A4/X5kg:6 Motor, width adjustment narrower, conveyor 1 Port A4.5
X3se:11 A2/X2kc:7 Command 'read PCB barcode' 1 (contactor relay) Port A2.6 X3sf:11 A4/X5kg:7 Motor, width adjustment wider, conveyor 1 Port A4.6
X3se:12 A2/X2kc:8 Software release, control on Port A2.7 X3sf:12 A4/X5kg:8 Component counter Port A4.7
X4se: 6 A1/X2kb:2 Bero, lifting table bottom pos. conveyor 1 Port E1.1 X4sf: 6 A3/X2kf:2 Distance sensor Port E3.1
X4se: 7 A1/X2kb:3 Bero, stopper 2 retracted, conveyor 2 Port E1.2 X4sf: 7 A3/X2kf:3 Bero, nozzle changer SP portal 2 closed Port E3.2
X4se: 8 A1/X2kb:4 Bero, position width adjustment, conveyor 1 Port E1.3 X4sf: 8 A3/X2kf:4 Bero, nozzle changer SP portal 2 opened Port E3.3
Input
Input
X4se: 9 A1/X2kb:5 Limit switch, width adjustment, conveyor 1 Port E1.4 X4sf: 9 A3/X2kf:5 Bero, nozzle changer SP portal 1 closed Port E3.4
X4se:10 A1/X2kb:6 Bero, stopper 1 retraced, conveyor 1 Port E1.5 X4sf:10 A3/X2kf:6 Bero, nozzle changer SP portal 1 opened Port E3.5
X4se:11 A1/X2kb:7 Contactor monitoring (software release) Port E1.6 X4sf:11 A3/X2kf:7 Ultrasonic sensor, center conveyor, conveyor 1 Port E3.6
X4se:12 A1/X2kb:8 Bero, ceramic substrate centering, conveyor 1 Port E1.7 X4sf:12 A3/X2kf:8 Ultrasonic sensor, center conveyor, conveyor 2 Port E3.7
X5se: 6 A2/X2kd:2 EMERG-.STOP button, 1 -> actuated Port E2.1 X5sf: 6 A4/X3kg:18 'Transferred' to conveyor 1 from previous station Port E4.1
X5se: 7 A2/X2kd:3 Protective cover, 1 -> opened Port E2.2 X5sf: 7 A4/X4kg:15 'Permission' to conveyor 1 from following station Port E4.2
X5se: 8 A2/X2kd:4 'On' button, 1 -> actuated Port E2.3 X5sf: 8 A4/X4kg:14 'Received' to conveyor 1 from following station Port E4.3
Input
X5se:10 A2/X2kd:6 Key-operated switch, 0 -> actuated Port E2.5 X5sf:10 A4/X6kg:6 Ultrasonic sensor, input conveyor, conveyor 2 Port E4.5
X5se:11 A2/X2kd:7 Compressed air sensor, 1 -> compressed air available Port E2.6 X5sf:11 A4/X6kg:7 Ultrasonic sensor, output conveyor, conveyor 1 Port E4.6
X5se:12 A2/X2kd:8 Control on, 1 -> K1/K2 on Port E2.7 X5sf:12 A4/X6kg:8 Ultrasonic sensor, output conveyor, conveyor 2 Port E4.7
Pins marked with an '*' are not hard-wired. Pins marked with an '*' are not hard-wired !
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2. Function status 13.01.97 Wer Date 14.08.1995 Input/output assignment SMD Placement System Siplace 80S20
Mat. no.: 00116900
1. Product status 13.01.97 Wer Author Haas SIEMENS SIPLACE 80S20
1. Documentation status 13.01.97 Wer Check. CAD file: 116900F1 Sh. 1
AUT 5 00116900-020101FD3
Status Modified Date Name Stand. Orig./Repl.f/Replaced by Stromlaufplan/Circuit diagram 2 Sh.
00116900-020101FD3 Input/output assignment, SIPLACE 80S20 (Sh. 2 of 2)
3 SIPLACE 80S-20 Circuit Diagrams 50
X2sg: 6 Conversion Retract lifting table, PCB release, conveyor 2 Port A5.1
Output
X2sg: 9 Motor, output conveyor on slow 1, conveyor 2 Port A5.4
X2sg:10 PCB handling Motor, output conveyor on fast, conveyor 2 Port A5.5
X2sg:13-14 GND
Output
X3sg: 9 A6/X5ki:5 Motor, width adjustment fast, conveyor 2 Port A6.4
X4sg: 6 Conversion Bero, lifting table bottom position, conveyor 2 Port E5.1
Input
X4sg: 9 Limit switch, width adjustment, conveyor 2 Port E5.4
X4sg:13-14 GND
X5sg:13-14 A6/X5ki:M
GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2. Function status 13.01.97 Wer Date 14.08.1995 Input/output assignment SMD Placement System Siplace 80S20
Mat. no.: 00116900
1. Product status 13.01.97 Wer Author Haas SIEMENS SIPLACE 80S20
1. Doc. status 13.01.97 Wer Check. CAD file: 116900F2 Sh. 2
AUT 5 00116900-020101FD3
Status Modified Date Name Stand. Orig./Repl.f/Replaced by Stromlaufplan/Circuit diagram 2 Sh.
00321086-050101FD3 SIPLACE 80S20/F4 safety concept (power unit) (Sh. 1 of 3)
3 SIPLACE 80S-20 Circuit Diagrams 51
L1 L1
L2 L2
L3 L3
N N
PE PE
F2
F3
K1 T1
V4 V5 F10 F11
Inrush
current limiter
A1
F8 F9 24VAC 150VAC
To To
safety circuit control unit
T2
23 13
K2
K2
V1 V2 V3
F4 F5 F6 F7 24 14
(star/lifting table)
(Lifting table)
(x, y slow)
(tape cutter)
(dp1/Z axes)
(x, y axes)
(star slow)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
05. Function status 23.01.98 Leh Date 21.07.98 Circuit diagram overview SMD Placement System Siplace 80S20/F4
Mat. no.:
01. Product status 23.01.98 Leh Author Tuth
00321086-05
SIEMENS Safety concept
CAD file: 00321086-050101FD3_SH1
01. Doc. status 23.01.98 Leh Check.
AUT 5 (power unit) Sh. 1
00321086-050101FD3
Status Modified Date Name Stand. Orig./Creat. f./Creat.by Stromlaufplan/Circuit diagram 3 Sh.
00321086-050101FD3 Siplace 80S20/F4 safety concept overview (safety circuit) (Sh. 2 of 3)
3 SIPLACE 80S-20 Circuit Diagrams 52
Safety circuit
~24VAC
00321528-S1
EMERG.-STOP button
(input)
00321029-S1
EMERG.-STOP button
(output)
X211
53
00321416-S1
K1
00321029-S4
Cover switches Key-operated switch
(1-n)
00303617-S1
54
Software release
for machine ON
43
00321086-K3
44
00321528-S2
(input)
00321029-S2
(output)
24V AC 24V AC
13 23 33 43 53 65 L1 X1 X2 X3 X4 X5 X6 13 23 33 43 57 65
L1 X1 X4 X3 X5
K1 K1' K3'
K3'
K1 3TK2805-0AC2
K2 3TK2804-0AC2
K1'
K3'
K3' K3' K1' K2' K2'
H1
K1' K2'
H3 K3' K1'
K2'
K2' K1' K3'
K2' K2'
K1' K3' K1' H2'
K1' H2
K1' K2' K3'
H1'
L2 X6 14 24 34 44 54 66 14 24 34 44 58 66
L2
H1: LED MAIN H3: LED channel 1 H2: LED channel 2 H2': LED ready H1': LED release
POWER SUPPLY H2+H3 = release
UNIT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
05. Function status 23.01.98 Leh Date 21.07.98 Safety concept overview SMD Placement System Siplace 80S20/F4
Mat. no.:
01. Product status 23.01.98 Leh Author Tuth
00321086-05
SIEMENS (safety circuit)
01. Doc. status 23.01.98 Leh Check.
CAD file: 00321086-050101FD3_SH2 Sh. 2
AUT 5 00321086-050101FD3
Status Modified Date Name Stand. Orig./Creat. f./Creat.by Stromlaufplan/Circuit diagram 3 Sh.
00321086-050101FD3 Siplace 80S20/F4 safety concept overview (signaling circuit) (Sh. 3 of 3)
3 SIPLACE 80S-20 Circuit Diagrams 53
+24VDC
Signaling circuit
00321086-K1
Control ON Monitoring
K1
Laser
(SIPLACE 80F)
00321086-K2
Control ON Monitoring
K2
00321528-S1
Input Monitoring
EMERG.-STOP button
00321529-S1
Output
X210
external
00321416-S1
(1-n)
00303617-S1
Cover switches
00321528-S2
Input Monitoring
ON button
00321529-S2
Output
00321528-S3 00321529-S3
Input/output Monitoring
OFF button
00321529-S4
00321086-K3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
05. Function status 23.01.98 Leh Date 21.07.98 Safety concept overview SMD Placement System Siplace 80S20/F4
Mat. no.:
01. Product status 23.01.98 Leh Author Tuth
00321086-05
SIEMENS (signaling circuit)
01. Doc. status 23.01.98 Leh Check.
CAD file: 00321086-050101FD3_SH3 Sh. 3
AUT 5 00321086-050101FD3
Status Modified Date Name Stand. Orig./Creat. f./Creat.by Stromlaufplan/Circuit diagram 3 Sh.
00321086-050101LD3 SIPLACE 80S20/F4 power supply (Sh. 1 of 2)
3 SIPLACE 80S-20 Circuit Diagrams 54
1 2 3 4 5 6 7 8
rd
gy
bk bk
bn bn 00300161-06
wh wh To
Terminal panel
bl bl
A 00321510 A
gnye gnye
1.5mm
gnye
gnye
bl
bl
bk
2.5mm 2.5mm
bk bk
bk bk
bk bk
B B
bk
bk
bk
bk
bk
1.0mm
2.5mm
N bk
C To sheet 2 C
bk
bk
bk
bk
bk
bk
bk
bk
bk
PE 24V AC
2.5mm bk
1.5mm
PE
bk
1.5mm
bk
Remove jumper, if required (IT net)
bk
bk bk
Jumper is part of the main switch
10.0mm
2.5mm
4.0mm
2.5mm
00342917-W3
(France / Italy / Japan / USA)
To sheet 2
GND
2.5mm
2.5mm
2.5mm
D D
1.0mm
Main
bk
bk
bk
bk
bk
switch
2.5mm
gnye
gnye
PE
bk
bn
bk
bl
gnye
00342917-W1
00342193
2.5mm
E A1 To sheet 2 E
bk
bk
bk
bk
bk
bk
bk
(Star/lifting table)
bk
bk
bk
bk
Emerg.-stop, ext.
(Lifting table)
(DP1/Z-axes)
Inrush current limiter
(Tape cutter)
C0508-W1 gr
(X, Y slow)
(Star, slow)
(X/Y-axes)
Warning!
If the machine is operated with 230 V
To connect the inrush current limiter
To Base Cover in parallel
1L- 00324358-W1
main power filter 1 Power supply Power supply (i.e. disconnect wire 3 from 13 and connect it to 14, 2 wires
00324356-W1
disconnect wire 2 from 12 and connect it to 13, in each sleeve
for the other phases
apply this system as appropriate) FOR INFORMATION ONLY
A A
To terminal panel
00344265
00321113-W1
wh&gn
wh&ye
wh&gr
bn&gn
pk&bn
ye&bn
gr&pk
rd&bl
gr/bn
wh
gy
bn
gn
bk
ye
bl
vi
From EMERG.-STOP circuit
B B
To ext. EMERG.-STOP circuit (WPC)
(to K2)
To S5 output X2kc:8
To S5 input X2kb:7
To S5 input X2kd:8
To S5 input X2kd:1
From On button
From On button
To keyswitch
To On button
To On button
+24V DC
+24V DC
24V AC
24V AC
To sheet 1 F7:2
C 24V AC switched C
13
K3
Signaling circuit
Signaling circuit
Software release
Software release
Software release
14 43
Control On
K3
To sheet 1
44
F10:2 F10:2
24V24V
ACAC
L1 X1 X3 X5 13 23 33 43 53 65 L1 X1 X2 X3 X4 X5 X6 13 23 33 43 57 65
K1 3TK2805
K2 3TK2804
A1
K3
A2
L2 X2 X4 X6 14 24 34 44 54 66
14 24 34 44 58 66
E L2 E
MP1
FOR INFORMATION ONLY
D
B
4 Sh.
3 SIPLACE 80S-20 Circuit Diagrams
Sheet 1
FOR INFORMATION ONLY
8
=
+
l=130mm
00321086-050101TD3
7
6
Power supply structure
TS35 top hat rail
l=146mm
5
5
SIEMENS AG
TS35 top hat rail
l=146mm
Creat. by
Netz
Power
Kanal 1 Ein
4
4
Channel 1 On
Kanal 2 Frei
Channel 2 Ready
Creat. f.
TS35 top hat rail
l=160mm
3
3
PL EA1 E
Orig.
Date 21.07.98
Author Tuth
Power supply (Sh. 1 of 4)
2
Check.
Stand.
Please note!
Make sure that the X200 terminals on the upper top hat rail are seated with their right end flush with the stop
Make sure that the main switch can be moved on the top hat rail for max. 2mm to the left or to the right.
Name
Leh
Leh
Leh
(This lateral play ensures optimum freedom of movement when pushing the switch
through the front cover.)
23.01.98
23.01.98
23.01.98
Date
Document status
Function status
Product status
Modified
1
1
00321086-050101TD3
Status
05
01
01
A
D
B
F
00321086-050101TD3 Power supply (Sh. 2 of 4)
3 SIPLACE 80S-20 Circuit Diagrams 57
1 2 3 4 5 6 7 8
A A
B B
A1
K4
Three-phase transformer Single-phase transformer
T2 T1
C C
Cables must not protrude from
the upper edge of the frame!
Fit K4 protection flush with the right!
Combine the cable using cable ties.
D D
E E
A A
B B
B: inspection label, inspection inscription of products acc. to guideline VA-F-510-001
N
ES 1 2 3 4 5 6 7 8 9 10
Serial No.
Type 4AV1301-3CT
PLEA1 Serial No.: ...
Mat. no.: 00321086-05
T2
C C
Three-phase transformer
69
69
69 48
D D
Edge protection
48
48
42
42
42
0V
E E
A A
B B
2 x 10 cm shrink sleeve
C Material: Makrolon, transparent, 1.5mm C
Holes: symmetrical 2 x dia. = 4.5mm
5 x dia. = 6mm
Break and chamfer edges
00342917
00324356-W1
00300161-06
00321113-W1
00324358-W1
Protective sleeve
D D
2 x fastening clip
Please note!
Service socket
A A1 A
N L PE
br l=100mm
1x2.5mm
1x2.5mm
gnye
bl
00342916-01 (W5)
2 gnye
B B
F20
00342916-01 (W4)
l=160mm
gnye
1
br l=100mm
C C
1x2.5mm
Ground Ground Ground Ground
machine carrying bracket U profile machine
frame frame
(W2)
00342916-01 (W2)
X216 N N 1 1
00342916-01 (W3)
S20/S2/F4 (00321086-xx/00336812-xx)
00342917-01
gnye
gnye
br 1x2.5mm
gnye
bl 1x2.5mm
bk
power supply
main power plug
main switch
1 N N 00342917-01 (W1)
00342916-01 (W1) bk l=350mm bk
To
2 L1 L1
unit
bk bn
To
in
3 L2 L2
bk
L3
Z1 L3
bk
00321112-xx (W2)
Ground
S15/F3/G2 (00315975-xx)
E machine E
frame
gnye
PE
bl
power supply
main switch
N 00321112-xx (W1)
bk
L1
unit
bn
To
in
L2
bk
L3
F F
05 Function status 17.07.98 Leh Date 20.07.98 =
01 Product status 17.07.98 Leh Author Haas PL EA1 E SIEMENS AG Service socket
SMD Placement System SIPLACE 80S
+
01 Document status 17.07.98 Leh Check. Sheet 1
Status Modified Date Name Stand. Orig. Repl. f. Replaced by
# 00300272-050101LD3 1 Sh.
1 2 3 4 5 6 7 8
F
E
C
B
D
A
01
01
05
Status
00300272-050101TD3
1
1
Modified
Product status
Function status
Document status
Date
17.07.98
17.07.98
17.07.98
Leh
Leh
Leh
Name
Service socket
Date
Stand.
Author
Check.
Ground To Ground
2
2
To
machine main switch machine main switch
frame in frame in
Haas
power supply power supply
20.07.98
unit (00321086-xx/00336812-xx)
(W1)
unit (00315975-xx)
(W1)
S20/S23/F4 S15/F3/G2
00342917-01
00321112-xx
Ground Ground
00342917-01 main power main power
gnye 00321112-xx
filter filter
Urspr.
(W2) (W2)
br
bl
br
bl
bk
bk
bk
bk
3
3
1 2 3 N 1 2 3 N
PL EA1 E
Ers. f.
Warning......
1x2.5mm
bl
1x2.5mm
br
4
4
Ers. d.
2
N L
Ground
U 1 1 N N
profile
SIEMENS AG
X216
A1
F20 1 1 N N
Ground
gnye
5
5
1x2.5mm each br
Service socket
00342916-01 (W4)
gnye
6
6
#
bl
1 2 3 N Ground
main power
1x2.5mm
filter
2
4
3
1
Ground
machine
bk
bk
bk
bk
frame
gnye
PG 00342916-01
00342916-01 gnye (W2)
screw fitting (W1)
7
7
To gnye 00342916-01
main power plug (W3)
+ SMD Placement System SIPLACE 80S
=
00300272-050101TD3
8
8
3 SIPLACE 80S-20 Circuit Diagrams
Sheet 1
1 Sh.
F
E
C
B
D
A
61
00324087-070101LD3 80S-20 control unit (Sh. 1 of 2)
3 SIPLACE 80S-20 Circuit Diagrams 62
1 2 3 4 5 6 7 8
A LAN A
X2ry
Transceiver
COM 1
COM 2
A23
( ry )
X1ry
X1ry
Interface
Keyboard
HS3L
CAN bus
CAN bus
Interface
Interface
Interface
Interface
Interface
Interface
Interface
Interface
Monitor
00324196
Printer
V24-4
V24-3
V24-2
V24-1
Transceiver
Serial
Serial
cable X92
B B
X8sd X7sd X6sd X5sd X4sd X3sd X2sd X3sa X4sa X5sa X6sa X7sa
X2sp
X2sp
Communications assembly AMS bus M44 machine controller Winchester /
X9sa
X1rz
(5-pole) Floppy
X6sa
TCP/IP A1
Interface A13 C0938-W1/W2
A36 ( sa ) A11
A14
X8sa
( sp ) ( sd ) ( rz ) Data lines ( th )
C SMP bus C
( 12-pole )
A32
( su )
Axis service
Axis service
Axis service
Axis service
D A3 A4 A5 D
X3sm
X3sn
X3tq
X3tr
( se ) ( sf ) ( sg )
A6 A7 A8 A9
(sm) (sn) (tq) (tr)
X2se X3se X4se X5se X2sf X3sf X4sf X5sf X2sg X3sg X4sg X5sg X2sm X2sn X2tq X2tr
X22 X23 X24 X25
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
Outputs
Outputs
Outputs
Outputs
Outputs
Outputs
X1ud
X2ud
X1uc
X2uc
X1sz
X2sz
X1ta
X2ta
X
X
Z
Z
Nominal values
Nominal values
Nominal values
Nominal values
Axis rear panel
Axes tracks
Axes tracks
Axes tracks
00321036
00321037
00321036
00321037
E E
X3ud
X4ud
X3uc
X4uc
X3sz
X4sz
X3ta
X4ta
DP
DP
DP
DP
Y
X5ud
X6ud
X5uc
X6uc
X5sz
X6sz
X5ta
X6ta
Star
Star
Star
Star
A27 A28 A29 A30
(sz) (ta) (uc) (ud)
The A27 A30 axes rear panels are part of the external cable harness !
F F
A A
COM 1
COM 2
Applies to GEM option only !
Keyboard
Interface
Interface
Monitor
Printer
Serial
Serial
X3sb X4sb X5sb X6sb X7sb
B LAN LAN B
X2ts X2tt
X9sb
AMS bus M44 machine controller Winchester /
X4rz
X2sb
(5-pole) GEM Floppy TCP/IP- TCP/IP-
C0938-W1/W2 Interface Interface
A36 A12 A17
X8sb
A15 A16
( rz ) ( sb ) Data lines ( tc ) ( ts ) ( tt )
SMP bus
C ( 5-pole ) C
A31
( tb )
Camera 1 / 3
Camera 2 / 4
S-Com 1
S-Com 2
Display
D D
+24VDC
X8sv X9sv X1ts X2ts X3ts
GND
MVS rear panel board Power supply backplane
E E
X4ts
+ 5V
+ 5V
0V
0V
+ 12V
F F
* Please note
Battery
I/O board
3.8V
X5sf X4sf X3sf X2sf See page 49
A4 assembly (sf)
Spare
Camera 2/4 Camera 1/3 Vision module
Abort
Reset
VGA S-COM 2 S-COM 1
A2 assembly (sc)
Servo
Servo
Servo
Axis - Star
Off
Off
Off
X3sm
A6 assembly
(sm)
A35
Servo
Servo
Servo
Axis controller
Off
Off
Off
X3sn
A7 assembly
(sn)
fan unit
Transceiver
Servo
Servo
Servo
Axis - Star
Off
Off
Off
X3tq A23 assembly (tv)
A8 assembly (tq)
Servo
Servo
Servo
Axis controller
Off
Off
Off
X3tr
(ue)
A9 assembly (tr)
AUI
E223 LAN board
X2sp Reserved for
A14 assembly (sp)
Coplanarity analysis unit
S-COM 1 S-COM 2 S-COM 3 S-COM 4 CAN bus CAN bus
Communications assembly A19 assembly (te)
X2sd X3sd X4sd X5sd X6sd X7sd
A13 assembly (sd)
LPT S-COM 2 S-COM 1
Reset
Tast
M44 machine controller X4sa
X7sa X6sa X5sa
A1 assembly (sa) VGA
Fail
Reserved for S23 power supply unit
GEM machine controller A26 assembly (ss)
A12 assembly
(sb)
Reserved for
+5V
+12V
-12V
+15V
-15V
+24V
GND
Winchester/floppy, GEM
A17 assembly (tc)
Reserved for
E290 LAN board
A15 assembly
(ts)
Reserved for
E290 LAN board Reserve
A16 assembly
(tt)
* Please note
Apply the following labels on the outside (flush with the front plate):
A: identification label Assembly inscription acc. to VA-F-510-001 Function status (FS) in compliance with the current parts list
Font size 2.5mm, material Scotchal 3698-E (color Al RAL 9006)
Dimensional variations: Scale Format A3
Degree of accuracy
SIEMENS PL EA (Material, semifinished products)
medium (Unmachined part no.)
00324087 / FS
acc. to ISO 2768 mH (Model or swage no.)
AA-BBBB-CCCC
Date Name
Series number Author 05.06.1996 Tekin SMD Placement System SIPLACE 80S20
Date (year/month/day) acc. to SN 01007
B: inspection label Identification: testing engineer, month, year
Manufacturer/location acc. to SN 37040
Check. 12.04.99
Stand. S20B control unit
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwer- Copying of this document, and giving it to others and the use
tung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht or communication of the contents thereof, are forbidden with-
07. Function status 12.04.99 Tek (Drawing number) Sheet
SIEMENS
ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu out express authority. Offenders are liable to the payment of
01. 12.04.99 Tek 1
Schadenersatz. Alle Rechte fuer den Fall der Patenterteilung
oder GM-Eintragung vorbehalten.
damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design.
01.
Product status
Document status 11.11.99 Tek
00324087-070101TD3 1 Sh.
Status Modified Date Name
PL EA Main no. FS ES US UA S F
00347286-010101FD4 Control unit (wrap connections) (Sh. 1 of 3)
00347286-010101FD4 Control unit (wrap connections) (Sh. 2 of 3)
3 SIPLACE 80S-20 Circuit Diagrams 65
S20B / F4B Control unit, Wrap connections incl. M44 Coding for I/O-boards 1 - 3 (SMP16-A12):
AMS-SP1 / A4 AMS-SP4 / A3
AMS-SP1 / A3 AMS-SP1 / B13 (Bus priority)
Author : PL EA 1 E6 Ref Signature Testing Development Page 1 of 3 Author : PL EA 1 E6 Ref Signature Testing Development Page 2 of 3
Wollgarten Date 29.03.01 Wollgarten Date 29.03.01
00347286-010101FD4 Control unit (wrap connections) (Sh. 3 of 3)
3 SIPLACE 80S-20 Circuit Diagrams 66
Cable harness
Siemens AG Document number: 00347286-010101FD4 PL EA 1 E2
Designation: S20 / F4B control unit, base
X1su 001
Battery
X2su
3.8V
002
X3su
MVS backplane
X5su X22
A33
A35
X6su X23
Edge protection
SMP bus board
fan unit
X7su X24 003
A32
X8su X25
(ue)
X9su
004
X10su X92
X11su X1rz
AMS bus board A36
X12su X2rz
X1ts X2ts
A27
X3ts
006
* Please note
On the inside (flush with the front plate), apply the following labels:
A: identification label Assembly inscription acc. to VA-F-510-001 Function status (FS) in compliance with the current parts list
Font size 2.5mm, material Scotchal 3698-E (color Al RAL 9006)
40 Dimensional variations: Scale 1:2 Format A3
Degree of accuracy
SIEMENS PL EA (Material, semifinished products)
00347286 / FS 18 medium (Unmachined part no.)
acc. to ISO 2768 mH (Model or swage no.)
AA-BBBB-CCCC
Date Name
Series number Author 11.11.1999 Tekin SMD Placement System SIPLACE 80S20/F4
Date (year/month/day) acc. to SN 01007
B: inspection label Identification: testing engineer, month, year Check. 11.11.1999
Manufacturer/location acc. to SN 37040 Control unit S20B/F4B, basic module
Stand.
(viewed from the front)
(Drawing number) Sheet
SIEMENS 00347286-010101TD3
1
2
Reserved for Ground point
007
5
E290 LAN board
SENSE
SENSE
+5V
0V
0V
008
Reserved for
7
E290 LAN board
+15V
+15V
+15V
+15V
+24V
+24V
+24V
SENSE
X3ts
+
+3.3V
A32 SMP bus
+5V
9
11
3
5
Reserved for
+12V
+12V
+12V
+12V
SENSE
X4ts
-15V
-15V
-15V
-15V
( tb ) A36 AMS bus
PF
P5
0V
0V
0V
0V
13
PE
A27
Winchester/floppy, GEM
N L1 PE
Fan unit
GOOD
+15V
+12V
-15V 18
-12V
-12V
-12V
-12V
+5V
+5V
DC-
17
P5
P5
P5
P5
P5
P5
P5
P5
P5
PE
Reserved for
19
1
3
GEM machine controller
( ts )
SENSE
+5V
0V
0V
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
21
PE
Winchester/Floppy
12
A35
2
+12V
-12V
( rz ) X1ts X2ts
0V
0V 26
25
Machine controller
11
27
1
assembly
+3.3V
+3.3V
A32 SMP bus
X92
Communications assembly
10
31
Reserved for
SENSE
SENSE
+3.3V
+5V
0V
0V
Coplanarity analysis unit
E223 LAN board
35
9
009
( ue )
+5V
+5V 38
A30 assembly (ud)
013
38
Axis controller X5 X3 X1
39
8
X6 X4 X2
( su )
0V
43
7
X6 X4 X2
+15V
+12V
-12V
-15V 46
47
6
X6 X4 X2
+3.3V
+3.3V
51
X6 X4 X2
X5sv X6sv X11sv X1sv X2sv X3sv X4sv
SENSE
SENSE
+3.3V
A33
+5V 54
Vision module
0V
0V
X9sv X8sv
(sv)
Spare
55
55
4
+5V
+5V
X18
X19
I/O board 016
59
3
X20
0V
0V 62
010
X17
I/O board 017
2
+15V
+12V
-12V
-15V
X21
X1ue
I/O board
67
67
1
Ground point
SMP and AMS rear panels to be protected using the 011 cover plate. 012
SIEMENS 00347286-010101TD3
2
A A
X2vb
X2vn
X2va
X2vm
Nominal values Nominal values Nominal values Nominal values
X3vb
X3vn
X3va
X3vm
B Anti-crash board Anti-crash board Anti-crash board Anti-crash board B
X-axis servo amplifier
X4vn
X4va
X-axis backplane
Y-axis backplane
X-axis backplane
Y-axis backplane
X4vm
Brake signal Brake signal Brake signal Brake signal
(Gantry 1)
(Gantry 1)
(Gantry 1)
(Gantry 1)
(Gantry 2)
(Gantry 2)
(Gantry 2)
(Gantry 2)
X1vm
X1vb
X1vn
X1va
X1
X1
X1
X1
X5vb
X5vn
X5va
X5vm
Tachometer Tachometer Tachometer Tachometer
X6vb
X6vn
X6va
X6vm
+/-15V voltages +/-15V voltages +/-15V voltages +/-15V voltages
C C
X7vb
X7vn
X7va
X7vm
A1 A18 Motor A2 A19 Motor A6 A23 Motor A7 A24 Motor
(va) (vb) (vm) (vn)
D D
Dynamic brake
Dynamic brake
Dynamic brake
Dynamic brake
(Gantry 1)
(Gantry 1)
(Gantry 1)
(Gantry 1)
X-axis
Y-axis
X-axis
Y-axis
X72
X73
X1
X7
X1
X8
X1
X1
A11 A12 A13 A14
E E
F F
A A
Anti-crash board
SP-head 3L+ 3L+ SP-head
X11
X2vr
X2vf
X1
Nominal values Nominal values
Servoverstaerker
Servoverstaerker
Backplane
Backplane
(Gantry 1)
(Gantry 1)
(Gantry 2)
(Gantry 2)
DP1-axis
DP1-axis
DP1-axis
DP1-axis
Motor
X3vr
Motor
X1vr
X1vf
X3vf
X1
X1
B Tachometer Tachometer B
A15
X4vr
X4vf
Voltage Voltage
A20 A25
A3 (vf) (vr) A8
X2vp
X2vd
Servoverstaerker
Backplane
Backplane
(Gantry 1)
(Gantry 1)
(Gantry 2)
(Gantry 2)
Motor
Z-axis
Z-axis
Z-axis
Z-axis
X1vd
X3vd
X3vp
X1vp
C Motor C
X12
X1
X1
X1
Tachometer Tachometer
X4vp
X4vd
Voltage Voltage
A21 A26
A4 (vd) A17 (vp) A9
X2vo
X2vc
Servoverstaerker
D D
Backplane
(Gantry 1)
(Gantry 1)
Backplane
(Gantry 2)
(Gantry 2)
Motor
X1vc
X3vc
Motor
X3vo
X1vo
Star
Star
Star
Star
X1
X1
Tachometer Tachometer
Ballast circuit
X4vo
X4vc
X13
X1
Voltage Voltage
A22 A27
A5 (vc) (vo) A10
A16
E E
F F
A A
DP1-axis I A3
L3/L4
L1/L2
Z-axis I A4
Y-axis I A2 X-axis I A1
A28
2L+/5L+ 6L+
Z-axis II A9
001
Gantry II
002 003
008
2L+
7L+
DP1-axis II A8
007
GND
004
24V
009
1L+
L7/L8
L5/L6
005
12V
006
5V
E E
Please note :
40
On the outside (flush with the front plate) A: identification label, assembly inscription acc. to VA-F-510-001
apply the following labels:
SIEMENS PLEA
00321480-02 18
AA - BBBB - CCCC
Series number
B: inspection label Identification: testing engineer, month, year
Date (year/month/day) acc. to SN 01007
Manufacturer/location acc. to SN 37040
F F
A A
+15V
Ready status Ready status -15V
Output stage, enable Output stage, enable
I r.m.s limiting (I x t signal) I r.m.s limiting (I x t signal) +15V
Fault Fault -15V
GND
Tachometer
P-gain
Heat sink installed in Z-axis only
Ready status
D Reset button D
Output stage, enable
I r.m.s limiting (I x t signal)
Fault
Zero point, distance sensor
Tachometer Gain, distance sensor
P-gain
Analog voltage, distance sensor
AGND
E E
Ns Nominal speed
X-axis, gantry I
Ie Nominal power input
Ta tachometer (real tachometer voltage) X-axis, gantry II
Is Nominal current (speed controller output)
Y-axis, gantry I
IA Motor manipulated variable (current contr. output)
Ii Actual current value Y-axis, gantry II
Ss Sensor-stop signal
Distance sensor
0V Amplifier electronics GND
F F
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
yebk
0.25mm 0.25mm 0.25mm 0.25mm
EN 15V
EN 15V
EN 15V
EN 15V
B B
EN
EN
EN
EN
T+
T+
T+
T+
T-
T-
T-
T-
X3va 1 2 3 4 X6va X2va X1va X1vb X2vb X6vb X3vb 1 2 3 4 X3vm 1 2 3 4 X6vm X2vm X1vm X1vn X2vn X6vn X3vn 1 2 3 4
See page 108 Backplane See page 108 Backplane See page 108 Backplane See page 108 Backplane
X-axis A18 Y-axis A19 X-axis A23 Y-axis A24
(Gantry I) (Gantry I) (Gantry II) (Gantry II)
1L+/4L+ 1L+/4L+ 1L+/4L+ 1L+/4L+
5 6 1 2 5 6 1 2 5 6 1 2 5 6 1 2
X4va 1 4 X7va X5va 1 3 X5vb 1 3 X7vb X4vb 1 4 X4vm 1 4 X7vm X5vm 1 3 X5vn 1 3 X7vn X4vn 1 4
bn
bn
bn
bn
vi
vi
wh
pk
wh
pk
wh
pkbk
bnbk
pkbk
bnbk
bnbk
vibk
vibk
pkbk
bnbk
pkbk
bnbk
bnbk
vibk
vibk
pkbk
pkbk
wh
C 0.25mm 1.0mm * 0.25mm 0.25mm 0.25mm 0.25mm 1.0mm * 0.25mm 0.25mm 0.25mm C
1.0mm 1.0mm *
*
1.0mm 1.0mm *
*
0.4mH
0.4mH
0.4mH
0.4mH
0.4mH
0.4mH
0.4mH
0.4mH
L1
L2
L3
L4
L5
L6
L7
L8
bn
pk
bn
bn
bn
bn
bn
pk
vi
vi
vi
vi
Brake signal
Brake signal
Brake signal
Brake signal
1.0mm ** 1.0mm 1.0mm ** 1.0mm **
**
1.0mm 1.0mm **
**
M+
M+
M+
M+
M+
M+
M-
M-
M-
M-
M-
M-
T+
T+
T+
T+
T-
T-
T-
T-
D D
26d
10d
18d
10d
18d
26d
26d
10d
18d
10d
18d
26d
24z
16z
16z
24z
24z
16z
16z
24z
X7 X8 X72 X73
8z
8z
8z
8z
Dynamic brake Dynamic brake Dynamic brake Dynamic brake
X-axis Y-axis X-axis Y-axis
(Gantry I) (Gantry I) (Gantry II) (Gantry II)
22d
22d
22d
22d
20z
20z
20z
20z
6d
6d
6d
6d
4z
4z
4z
4z
X7 X8 X72 X73
bn
pk
bn
bn
pk
bn
bn
bn
pk
bn
bn
pk
bn
bn
vi
vi
vi
vi
vi
vi
1.0mm 1.0mm 1.0mm 1.0mm
E NOTE with respect to / E
* **
Twist wires in pairs
M+
M+
M+
M+
M+
M+
M-
M-
M-
M-
M-
M-
T+
T+
T+
T+
(Gantry II)
(Gantry II)
T-
T-
T-
T-
(Gantry I)
(Gantry I)
Y-axis
X-axis
Y-axis
Wires marked with * or **
X5 3 1 6 5 X6 6 5 3 4 1 2 X70 3 1 6 5 X71 6 5 3 4 1 2
have to be separated
when fitting them
Tacho -
Tacho -
Motor -
Motor -
Motor -
Motor +
Tacho +
Tacho +
Motor +
Motor +
Motor -
Tacho -
Tacho -
Motor -
Motor -
Motor +
Tacho +
Tacho +
Motor +
Motor +
Also refer to the illustration in the
servo rear panel of the construction specs
F F
A A
3L+ 3L+
X13
X2vr
X2vf
Nominal values Nominal values
1L- a2
a4
(Gantry II)
Backplane
Backplane
(Gantry I)
DP1-axis
DP1-axis
Motor a6 Motor
X3vr
X1vr
X1vf
X3vf
a8
Ballast circuit
Tachometer Tachometer
B B
X4vr
X4vf
Voltage 1L+/4L+ c2 Voltage
A20 A25
c4
(vf) (vr)
c6
c8
3L+ 3L+
X2vp
X2vd
(Gantry II)
(Gantry I)
Backplane
C Motor Motor C
Z-axis
Z-axis
X1vd
X3vd
X3vp
X1vp
Tachometer Tachometer
X4vp
X12
X4vd
Voltage Voltage
A21 A26
4
(vd) +15V
6 (vp)
+15V
8
+15V
10
+15V
12
+15V
14
(+/-15V)
Output 1L-
D 18 D
-15V
X2vo
X2vc
(Gantry II)
24
Backplane
Backplane
(Gantry I)
X3vo
X1vo
X1vc
X3vc
Star
Star
26
Tachometer -15V Tachometer
28
-15V
30
1L-
X4vo
X4vc
E E
F F
1L-
X12:16 wh / 1.0mm
Power supply unit A17
X12:30 wh / 1.0mm
Star point 002 Star point 005 Power supply unit A17
X14:2 wh / 1.0mm
6L+ +12V To plug
1L-
X7va:4 wh / 1.5mm
Backplane, X-axis I A18
X7vb:4 wh / 1.5mm
Backplane, Y-axis I A19
X13:a2 wh / 1.0mm
Ballast circuit A16
F F
A A
X7vm:3 pk / 1.5mm
Backplane, X-axis II A23
F F
X2 *
1L+ 1 4 1L+
A A
1L+ 2 5 1L+ Pin b a zw
29 n.c. n.c.
M+ 1 4 30 1 2 +15V +24V
31 X11g T
+5V
2 5 T+ 32 5 6 -15V key
M- 3 6 T-
* Connector designation
E Please note! E
Pins 1-3: male connector, 0.5-2.1mm
X2 Pin 4-6 Buchsenkontake 0,5-2,1mm All pins marked with a cross
X6/X71 *
have to be cut out.
X3 Male connectors: 0.5-2.1mm
M+ 2 5
X5/X70 Male connectors: 0.5-2.1mm
T+
X6/X71 Female connectors: 0.5-2.1mm
M- 3 6 T-
X14 Female connectors: 0.5-2.1mm
F F
A A
DP1-axis I A20
L3/L4
L1/L2
Z-axis I A21
Gantry I
X8 X7
B Star I A22 B
Y-axis I X-axis I
A28
A19 A18 Power supply unit
X12
Anti-crash board
X11 Star II A27
fan unit
Ballast circuit
C C
X13
Y-axis II X-axis II
A24 A23
2L+/5L+ 6L+
Z-axis II A26
001
Dynamik brake Y II Dynamic brake X II
Gantry II
X73 X72
002 003
008
2L+
7L+
D D
DP1-axis II A25
007
GND
004
24V
L7/L8
L5/L6
009
1L+
005
12V
006
5V
Please note:
Installation sequence of the chokes Fit inscription labels A-C Inscription label D Inscription label C Inscription label B Inscription label A
E as seen from the front: acc. to drawing 00323329 E
L2 behind L1;
L4 behind L3;
L6 behind L5;
L8 behind L7; * Please note 40
A A
X80
Cable channel 004 30x30 l=250mm
Y-motor
Y-motor
5
X71
X70
DP1-axis II
X2
10
A25
10
X4
X4
X2
X3
15
X1 (vr)
B B
X73 (II) X72 (II) Z-axis II
X2
Gantry II
X14
A26
X3
19
19
X4
X3
21
Dynamic Y brake Dynamic X brake
X1 (vp)
23
Y-axis II X-axis II
X2
X2
Cable channel
Cable channel
Cable channel
X4 X3 X5
X4 X3 X5
Y-axis
X-axis
A28
X13
A24
A23
X7
X7
29
X6
X6
Star II Ballast circuit
X2
X1 (vn) X1 (vm) A27
32
32
X4
C X12 C
003
002
001
fan unit
X11 X3
38
X1 (vo)
38
39
Power supply unit
Anti-crash board
Y-axis I X-axis I
X2
X2
X4 X3 X5
X4 X3 X5
Y-axis
X-axis
A19
A18
Star I
X2
X7
X7
A22
X6
X6
60x30
60x30
60x30
X4
51
51
X1 (vb) X1 (va)
X3
D D
X8 (I) X7 (I) X1 (vc)
55
l=300mm
l=300mm
l=300mm
Gantry I
56
56
Z-axis I
X2
A21
Dynamic Y brake Dynamic X brake
X4
X3
X1 (vd)
63
63
X-motor
X-motor
DP1-axis I
X6
X5
X2
A20
68
X4
X3
X1 (vf)
71
E E
F F
Stp Stp Stp Stp Stp Stp Stp Stp Stp Stp Stp Stp Stp
009 008 007 003 002 001 005 007 006 004 007 007 008
1L+/5L+ 2L+ 1L- 7L+ 6L+ 2L+/5L+ +12V 1L- +5V +24V 1L- 1L- 2L+
Potential distribution
board
1710460-Y0026-000
C510-W1
1.0mm
10mm
1.5mm
1.5mm 1.0mm
+15V
Pin4
gybk
pkbk
gybk
yebk
brbk
brbk
brbk
blbk
blbk
wh
wh
wh
wh
wh
wh
wh
wh
pk
gy
pk
gy
gy
pk
vi
vi
vi
vi
vi
0.25mm
X2 1 2 3 4 5 6 X3 1 2 3 4 5 6 X4 1 2 3 4 5 6 X14 1 2 3 4 5 6 7 8 9 MB7
To terminal strip To terminal strip To terminal strip To terminal strip To PCB handling GND/007
*903 *903 X207:19 *903 *904 H0101 Ground measurement
socket
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2. Product status 28.02.96 Die Date 15.08.1995 Potential distribution board SMD Placement System Siplace 80S20
Mat. no.: 00 321 785
Author Heuberger SIEMENS
2. Doc. status 28.02.96 Die Check. CAD file: c0902l02_d Sh. 1
AUT 5 00321785-020102LD3
Status Modified Date Name Stand. Orig./Repl.f/Replaced by Stromlaufplan/Circuit diagram 1 Sh.
00321510-070201LD3 Terminal panel (right-hand side) (voltage rectification)
3 SIPLACE 80S-20 Circuit Diagrams 81
1 2 3 4 5 6 7 8
To To To interface To interface To
To To
WPC interface: WPC interface WPC interface Control unit lefth. side righth. side Power supply
00324087/X16 00322063 00322064 Power supply SC To UPS From UPS
in SIPLACE 80F4 machines only lefth. side, 00322104 righth. side 00322105
To control unit
00322109-W1 00322110-W1
To servo unit
When using
00321535
00324087
00321480
A A
To cable
To cable
bl
bl
bl
bl
bl
bl
bl
bl
bk
bn
bk
bk
bn
bk
2
1
bn
bn
bk
bn
wh
rd
gy
bn
bn
bn
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
To To a UPS, connect
the cables and
X31
Power supply Power supply
remove jumper
VI rectifier 00321086 X206:PE X206:4-5 !
X206:N
C708
C709
X206:L3
X206:L2
6mm
6mm
X206:L1
00324358-W1
00324356-W1
X206:PE
X206:N
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
gn&ye
X206:L3
wh
bk
bn
bn
bn
gy
bn
bk
rd
bl
bl
bl
X206:L2
2
X206:L1
N N N N N L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 4 5 6 PE PE PE PE PE PE PE PE PE PE 4 N PE 5 N PE
B X206 B
bk
2L- 8
6
7
7L+ 10
6L+ 9
1L-
(K1)
1L+ 11
1L+ 4
1L+ 1
1L+ 2
2L+ 3
3L+ 5
bk
bk
1mm
5L+
4.7 Ohm / 5W
2L+
1mm
7L+ 10
4L+ (K2) 1 2
6L+ 9
C R1 C
wh
wh
wh
wh
wh
bk
pk
gy
bk
6
7
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 10 4 5
X1 X1 X1 X1
A3 A4 A5
A2
(rc) (rd) (re)
(rb)
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 9 8 7 11 6
X2 X2 X2 X1
D D
ye
ye
bk
wh
6
wh
gn
gn
wh
wh
wh
gn
gy
1
wh
5
bn
2
bn
gy
wh
pk
(K1)
(K2)
(+24V)
1mm +7L switched
1mm 1mm
2L+/5L+
2L-
2L+
2L- 2L- 6L+ unswitched
2L+/5L+
2L+/5L+
+7L switched
1.5mm
1.5mm
1.0mm
10mm
1mm
1mm
2L-
12V 6L+ unswitched
(K1) bl&bk 1mm
1mm
(K2) bl&bk
1L+
1L+
1L+
1L+
2L+
1L-
2L-
(+24V) bl&bk
wh
bl&bk
bl&bk
bl&bk
Spare
4
6
3
1
5
2
0.5mm
E E
wh
bk
11
bk
gy
bk
bk
gn
4
1
2
3
13 14 15 16 17 18 18 8 8 3 1 9 10 10 10 19 11 12 1 2 3 4 5 6 7
X207
4 2
wh
wh
bn
gn
bk
bn
gn
gy
pk
ye
bl
6
4
3
2
1
00324359-W1
00300164-W1
00306880-W1
00300163-W1
wh
bn
gn
10mm
00313400
00313400
To To
To To To To Terminal panel Servo unit
F Servo unit Tape cutter 1 Tape cutter 2 Servo *904/X211,X212 00321480/X3 F
00321480/X2 00315060 00315060 Star point 007
A A
80.0mm
110.0mm
X
X X
X
Please note: Break off one rib at each X !
X
B A B
D
9
PE
PE
PE
PE
PE
PE
PE
PE
PE
PE
L1
L1
L1
L1
L2
L2
L2
L2
L3
L3
L3
L3
10
10
10
11
12
13
14
15
16
17
18
18
19
N
N
N
N
N
N
4
5
1
2
3
4
5
6
7
8
8
X207
END
252,0mm
30.0mm
420,0mm
X X X
X
Cable duct: 65x46 l=400mm
190,0mm
X
Please note: Break off one rib at each X !
C 230.0mm C
X
B
X1rb X1rc X1rd
116,0mm
A2 A3 A4
A5
X
X
D Ground connection D
acc. to constructions specs 00343603, sh.2 X X X X X
DIN 439 nut
DIN 7980 split washer
Cable duct: 65x66 l=460mm
C DIN 125 washer
35.0mm Annular cable lug
Please note: Break off one rib at each X !
DIN 439 nut
SN 70093 contact washer
Screw
0.0mm
D
A
01
01
02
Status
00344265-020101LD3
1
1
Modified
2 X2kd Emerg.-stop button wh
Product status
Function status
Fault indicator lamp X2kc 1
Document status
4 X2kd Start button gn To main
Fault indicator lamp X2kc 2 00321509-xx
3 X2kd Cover open ye fault indicator
Fault indicator lamp X2kc 3
+ X2kd +24V bn 00318689-xx
Date
GND X2kc -
02.10.98
02.09.99
02.09.99
gn
Compressed air sensor X2kd 7
0.5mm
bn 00322356-xx To
X210
bl/bk
bl/bk
bl/bk
bl/bk
+24V X2kd + Pneumatic system
Ha
Ha
wh
Leh
GND X2kd - 00300912-xx
Name
bn
IcosMC1 X2kc 5 To video
gn 00301486-xx
M44 X2kc 6 multiplexer
Date
wh 00322333-xx
Stand.
GND X2kc -
Check.
Author
ye
2
2
Haas
From signaling circuit, Start button rd To
vio Nozzle changer 1, shut X2kf 5 00317579-xx W1 Control board
02.09.99
From control circuit, Stop button
1 3 4 2 2 1 4 5
00321436-xx ye Nozzle
Nozzle changer 1, open X2kf 6
To
bl changer 1
Valve, nozzle changer 1 X2ka 4
rd&bl pk
Terminal panel (left-hand side) (Sh. 1 of 2)
00321529-xx
Operator panel
- X2kd GND 24V GND X2ka -
(Output conveyor)
rd wh
+ X2kd +24V GND X2kf -
bk bn
6 X2kd Keyswitch +24V X2kf +
Orig.
rd To
Nozzle changer 2, shut X2kf 3 00317579-xx W2 Control board
ye Nozzle
Nozzle changer 2, open X2kf 4
bl changer 2
PL EA1 E5
Valve, nozzle changer 2 X2ka 3
X211
pk
wh GND X2ka -
To control circuit, Emerg.-stop button
bn wh
3
3
To
To control circuit 2, START button +24V X2kf + *(00344225-xx) Gantry 2
pk
From control circuit 2, START button
00321529-xx
gn
To control circuit 1, START button
(Output conveyor)
Creat. f.
ye
From control circuit 1, START button
bn
00322069-xx From WP changer (E-S-L)
lbl
From CO-table (E-S-L)
bn
00322070-xx To CO-table (E-S-L)
Interfaces
lbl
-xx -xx
From feeder crash sensor, left CO-table, S1
Component table
wh
To control circuit, Emerg-stop button
bn ye
From control circuit, Emerg.-stop button Lifting table 1, up X2ka 1
3 4 8 15 16 17 18 19 5 6 7 25 2 3
gy
4
4
To
Extend stopper 1 valve X2ka 7
Creat. by
bl
X210 Valve, ceramic substrate centering 1 X2ka 8
gn
To signaling circuit, Emerg.-stop button
rd To signaling circuit, Start button wh
Signal "lifting table 1 up" X2kb 1
Conversion board
gy&pk bn
SIEMENS AG
From signaling circuit, Start button Signal "lifting table 1 down" X2kb 2
PCB 1/2 conveyor control
ye
Prox. switch, pos. width adjustment 1 X2kb 4
gy
Signal: end width adjustment 1 X2kb 5
pk
Prox. switch, stopper 1 ON X2kb 6
bl
5
5
gy
To control circuit 2, START button
pk
lefthand side
00321432-xx From control circuit 2, START button
gn
To
bk
(Input conveyor)
16 17 18 19
bn
wh
00321573-xx Motor, width adjustment 1, fast X5kg 5
bn
6
6
X210
gn
Hood switch
00321416-xx
bk
Motor, width adjustment 2, narrower X5ki 6
vio
Motor, width adjustment 2, wider X5ki 7
rd&bl
00321574-xx Valve, ceram. substr. centering 2 X5ki 8
X211
vio
gn Ultrasonic sensor, input conveyor 1 X6kg 5
righth. side
gy&pk
Hood switch
ye
From control circuit, prot. switch 4
GND
8 9 9 10 10 11 11 12
1
00305815-xx
00344265-020101LD3
SMD Placement System SIPLACE 80S20/S23
Hood switch
00303614-xx
in brackets
Input conveyor
wh
The numbers
X210
* Please note:
1.5mm
X212
wh
From signaling circuit, protective switch 3
wh
+
=
3 3
00305816-xx
apply to the F5-HM machine.
bn
Warning!
+ X2kd +24V
the jumper
bn
(00321421-xx)
11-12 X211
preceding station
+ X2kd +24V
8
8
(connection rail)
has to be removed.
If the cable is connected
sheet 2
Sheet 1
3 SIPLACE 80S-20 Circuit Diagrams
Continued on
2 Sh.
F
E
C
B
D
A
83
F
E
C
B
D
A
01
01
02
Status
00344265-020101LD3
1
1
Modified
wh&gr
7 X2kb Software release signaling circuit (K3 monitoring)
sheet 1
gy&br
Product status
8 X2kc K3 software release
Function status
Continued on
pk&bn
Document status
- X2kc K3 safety contactor, GND
bl/bk
in brackets
1 X2kd Control ON, K2 signaling circuit
The numbers
* Please note:
X210
Date
wh
02.10.98
02.09.99
02.09.99
From signaling circuit, protective switch 6
wh
0.5mm
From signaling circuit, protective switch 5
3 3
X211
Ha
Ha
Hood switch
Leh
bl&bk 00305818-xx
Output conveyor
Name
apply to the F5-HM machine.
Control ON, K2 signaling circuit
ye&br bn 00303617-xx
Control ON, K2 signaling circuit +24V X2kd +
22 22
bn bn
+24V X2kd +
Date
wh +24V
Stand.
Check.
Author
bk
2
2
Haas
X211
From software relay K3 Hood switch
00321113-xx gn 00305817-xx
02.09.99
To Start button from K1 gn succeeding
To
ye To control circuit, prot. switch 5 machine
From Start button to K1 ye
gy&pk From control circuit, prot. switch 5 (00321421-xx)
00321086-xx
To Start button from K2 gn
Terminal panel (left-hand side) (Sh. 2 of 2)
8 14 15 16 17 18 19 20
Orig.
gy
Control On, K1 signaling circuit K2 signaling circuit
12 13 13 14 21 22
Warning!
the jumper
PL EA1 E
21 21
If a hood switch
(connection rail)
has to be removed.
bl&bk
0.5mm
X212
3
3
X212
wh&ye bk
+24V
wh&gn
4
rd
+24V
+30V unswitched
Creat. f.
6.0mm bk bl
+30V switched
3
gn gn&ye 00300182-xx To
Ground
(Frame)
vio gy&pk Servo unit
3
wh&br
GND
gy
gn&ye
+5V
3
GND bus bar
7 9 4 4 1 2 3 3 3 10
gy&pk
rd&bl
3
00321426-xx
4
4
To
pk
*(00344213-xx)
X210
gy
Control unit
+24V
To signaling circuit, Emerg.-stop button
wh pk
1 2
Creat. by
bn
4 4 5 6 -15V ***
ye To
+12V 00322111-xx WPC interface
bk lefthand side
-12V
X211
bl&rd wh 00322104-xx
+5V External emerg-stop GND
7 8 10
bn
SIEMENS AG
External emerg.-stop
gn
To WP changer (E-S-L)
ye
X212
To
*(00344261-xx) bn gn
Gantry 1
+5V To WP changer (E-S-L)
5
5
4 3 10
ye
From WP changer (E-S-L) ***
1 20 4 5 1 20 6 7
Conversion board
To
00322112-xx WPC interface
lefthand side
righthand side
X212
wh/gn/gy/bl 00322105-xx
+24V
X210
00321789-xx ye/pk/rd gy
To GND To signaling circuit, Emerg.-stop button
*(00344260-xx) bn pk
Gantry 2 +5V From signaling circuit, Emerg.-stop button
1 2
Conv. board
4 3 10
gn
ye
00321788-xx wh
gy +24V GND
To
4
*(00344277-xx) gn To video
00301485-xx
Gantry 2
pk -15V multiplexer
Conv. board
bn
+5V 00322333-xx
3 6 10
6
6
gn GND
3
ye
#
00321787-xx +24V
4
gy +24V
To
4
*(00344276-xx)
Gantry 1
pk +30V switched
Conv. board
+30V unswitched
2 1
0.5mm
gy
wh
wh
+30V unswitched
bl/bk
bl/bk
X5ki U
X212
bn&bk
Sensor
Option:
S1 switch
00xxxxxx-xx
7
7
wh
To feeder crash sensor, right CO-table, S3 +24V X5ki P
Crash
Sensor
Feeder
Option:
27
bn
S2 switch
wh +24V X2kf P
To feeder crash sensor, right CO-table, S4
00344265-020101LD3
bn +24V X2kd P
00xxxxxx-xx From feeder crash sensor, right CO-table, S4
SMD Placement System SIPLACE 80S20/S23
+24V X2kc P
28 28 29
Crash
Feeder
Sensor
Option:
+
=
are available.
Option:
S4 switch
CO-table, ri
31 32
GND X2kd M
when wiring the module.
both WPW interfaces ***
8
8
Please note:
these cables are not available.
In SIPLACE 80S20 machines
In SIPLACE 80S23 machines
crash sensors
GND X2kb M
(factory setting).
GND X2ka M
can be connected.
Terminals X212/25
to X212/32 are jumpered
Sheet 2
3 SIPLACE 80S-20 Circuit Diagrams
2 Sh.
F
E
C
B
D
A
84
00344265-020101TD3 Terminal panel (left-hand side)
3 SIPLACE 80S-20 Circuit Diagrams 85
1 2 3 4 5 6 7 8
1
1
1
2
2
2
3
3
3
3
4
4
5
6
X210
X2kf X2ke X2kd X2kc X2kb X2ka
(Please note: XXX means to break off three ribs from the cable duct)
X2kf X2ke X2kd X2kc X2kb X2ka
X (Please note: X means to break off one rib from the cable duct)
X
X
B 240mm 30mm 80mm 30mm B
X X X X X X X X
X
Note 1:
A6 A4 A: identification label
20
00344265-02
C X5ki X6ki X5kg X6kg AA-BBBB-CCCC C
40
B: inspection label
420mm
VA-F-510-001 guideline
X
X
Cable duct: 65x30 l=325mm
10
10
10
10
3
3
3
3
3
3
3
1
1
2
3
4
5
6
7
8
8
9
1
2
4
4
4
4
4
4
5
5
6
6
7
7
8
8
9
BBBB = date (year/month/day)
X211
X212
END
acc. to SN 01007
CCCC = series number
0V
0V
0V
0V
0V
0V
0V
B
X Ground connection
acc. to construction specs 00343603, sh. 2
Cable duct: 65x30 l=425mm
35mm
E (Please note: X means to break off one rib from the cable duct) 130mm DIN 439 nut E
DIN 7980 split washer
DIN 125 washer
C Annular cable lug
Cable duct: 65x30 l=400mm DIN 439 nut
SN 70093 contact washer
Screw
500mm
Note 3:
Length for cable ducts +/- 5mm !
F F
To To
preceding station succeeding station
+30VDC unswitched
+30VDC unswitched
+30VDC unswitched
+30VDC unswitched
+30VDC switched
GND 24V
GND 24V
GND 24V
GND 24V
GND 24V
Fault signal
Fault signal
Transferred
Transferred
+24VDC
+24VDC
+24VDC
Output 1
Output 2
Output 3
Output 4
Permission
Permission
GND 24V
GND 24V
GND 24V
GND 24V
GND n+1
Input 1
Input 2
Input 3
Input 4
GND n-1
Received
Received
+24VDC
+24VDC
Request
Request
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Loop
loop
X5
X5
X5
X5
X5
X5
X5
X5
X5
X5
X5
X7
X7
X7
X7
X7
X7
X6
X6
X6
X6
X6
X6
X6
X6
X3 13 14 15 19 20 18 12 11 3 2 1 8 9 10 X4 10 9 8 4 5 6 11 12 15 13 14 18 19 20
M
M
G
U
U
+
P
P
5
6
7
8
1
2
3
4
5
6
5
6
7
8
-
-
-
D1
D2 1 D3
1K5 1.1W
1K5 1.1W
K1
1K5 1.1W
1K5 1.1W
JP1
7
R3
R4
R1
R2
1
2
3
1 2 3 JP2 C1 C2 C3 C4
U1 1 2 U2 1 2 U3 2 1 U4 2 1
3 4 3 4 4 3 4 3
K1 6 +24VDC
MP1 MP9 MP5
9 13 Permission R5 V1 V5 R9 Permission
+ -
MP2 ye gn MP6
- +
2K7 2K7
Received R6 V2 V6 R10 Received
+ -
MP3 ye gn MP7
- +
2K7 2K7
GND 24V Transferred R7 V3 V7 R11 Transferred
+ -
MP4 gn ye MP8
- +
2K7 2K7
Request R8 V4 V8 R12 Request
+ -
gn ye
- +
2K7 2K7
GND 24V GND 24V
X1 9 10 11 12 1 2 3 4 13 14 6 5 X2 5 6 7 8 X1 8 7 X2 13 14 1 2 3 4 9 10 11 12
Request
Request
+24VDC
+24VDC
+24VDC
+24VDC
Input 1
Input 2
Input 3
Input 4
Output 1
Output 2
Output 3
Output 4
GND 24V
GND 24V
Received
Transferred
Received
Transferred
GND 24V
GND 24V
+30VDC switched
+30VDC switched
+30VDC switched
+30VDC switched
Permission
Permission
1 2 3 4 5 6 7 8 9 10 11 12
See page 104 13 14 15 16 17 18
04 Function status 04.05.99 Deu Date 04.05.1999 SMD Placement System Siplace 80S20
PL EA 1E Optical decoupling unit
01 Product status 04.05.99 Deu Author Haas SIEMENS AG
01 Document status 04.05.99 Deu Check. Sh. 1
Fan
X5d
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
00326063-01
X5a
X2
Lift/width 1
X1a
00326061-01
X4a
X9
X2a
00326064-01
X3a
X8
X11
00330950-01
Ceramic substrate centering 1
X56
Special Bosch design
X10
00330946-01
Light barrier, output conveyor 1
X54
Fluxing option
00330945-01
Light barrier, center conveyor 1
X52
X5c
00330944-01
Half bridge
Light barrier, input conveyor 1
X50
00326067-01
X4c
X7
X1c
00326034-01
Motor, lifting table 1
X14
X3c
00326033-02
Motor, Breitenverstellung 1
X16
00331297-01
Conversion board
X2c
X6
00326030-02
Motor, output conveyor 1
X22
00326031-02
Motor, center conveyor 1
X20
00325581-03
00326032-01
Motor, input conveyor 1
X18
00326029-01
Valve, ceramic substrate centering 1
X48
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
00326028-01
Prox. switch, cer. substr. centering 1
X46
Conveyor 1
Adhesive wiper facility 1 00326027-01
X44
Valve, stopper 1 00326026-02
X42
Proximity switch, stopper 1 00326025-02 00326068-01
X40
terminal strip
X13
Sonar prox. sw., output conveyor 1 00326024-01
X38
To
Sonar prox. sws, center conveyor 1 00326023-01
X36
Sonar prox. switch, input conveyor 1 00326022-01
X34
00326069-01
X12
Switch, width narrower 1 00326019-02
X32
Switch, width wider 1 00326018-02
X30
Prox. switch, lifting table bottom 1 00326021-02
Eintragung vorbehalten.
X28
00326020-02
X5
Prox. switch, lifting table top 1
X26
Prox. switch, pos. of width adjustm. 1 00326017-02
To S5 I/O boards
X24
X4
00329283-01 00321501-04(S4/F4)
X2sf
X3
X3
X3
servo unit
00326070-01
To
X14
X1
Scale Format A4
Date Name
Author 25.03.1997 Haas Siplace 80S4/F4 SMD Placement System
Check. 25.03.1997
Stand.
Single conveyor, stationary side,
left/right
2. Funktionsstand 25.03.97 Ha. (Drawing number)
Erzeugnisstand 25.03.97 Ha. SIEMENS Sheet
1.
Unterlagenstand
00116046-020101LD4 1/1
1. 25.03.97 Ha. Aktiengesellschaft
Stat. Modified Date Name AUT 5 Drawing no.: FS PS DS S/F
00331465-010101TD3 Control unit, single conveyor (viewed from the front/back),
assemblies overview (Sh. 1 of 2)
3 SIPLACE 80S-20 Circuit Diagrams 88
1 2 3 4 5 6 7 8
A A
1 30V 30V 1 2
2 30V 30V
3 Center conv. 1 slow Center conv. 1 fast X2C
4 Output conv. 1 slow Output conv. 1 fast
5 Input conv. 1 slow Input conv. 1 fast
B 30-pole flat ribbon cable B
6 Center conv. 2 slow Center conv. 2 fast
to conversion board
7
T T
00331297-XX
8 n.c. 30V 15 16
9 30V 30V
10 Output conv. 2 slow Output conv. 2 fast
11 Input conv. 2 slow Input conv. 2 fast
12
T T
Scale
Mat.-Nr.: 331465-01
Cut off pin
CAD file: 80S4/DCTA/
Coding pin 33146511_d
SMD Placement System Siplace 80S/F/G
Date 27.03.1997
Author Haas
Control unit, single conveyor
F
Check. (viewed from the front/back)
Stand.
(assemblies overview)
1. Function status 27.03.97 Ha
Sh.
1. Product status 27.03.97 Ha Siemens AG 00327615-020101TD3
1. Doc. status 27.03.97 Ha Sh.
AUT 5
1 2 3 4 Stat. Modified Date Name
00331465-010101TD3 Control unit, single conveyor, (viewed from the front/back),
assemblies overview (Sh. 2 of 2)
3 SIPLACE 80S-20 Circuit Diagrams 89
1 2 3 4 5 6 7 8
Half-bridge board
Half-bridge board
Center conveyor 1, slow
Center conveyor 1,
Output conveyor 1, fast
Output conveyor 1, slow 1
Board guide in
module rail Output conveyor 1,
hole no. 7/8 11/12 25/26
Input conveyor 1, fast
Output conveyor 1, slow 2
C Input conveyor 1, C
X5b
motor board, conveyor 1
X3c
Backplane, twin-step
Half-bridge board
X5c
X4c
X4b
Mastab
Mat.-Nr.: 331465-01
Date 27.03.1997
Author Haas
Control unit, single conveyor
F
Check. (viewed from the front/back)
Stand.
(assemblies overview)
1. Function status 27.03.97 Ha
Sh.
1. Product status 27.03.97 Ha Siemens AG 00331465-020101TD3
1. Doc. status 27.03.97 Ha Sh.
AUT 5
1 2 3 4 Stat. Modified Date Name
00328647-010101LD3 Tape cutter, max. tape height 15 mm
3 SIPLACE 80S-20 Circuit Diagrams 90
Front Front
proximity switch proximity switch
Left Right
cylinder cylinder
Left Right
Rear Rear
valve valve
proximity switch proximity switch
00332900
00332900
00332901
00332899
00332899
X5dq X7dq X8dq X6dq X9dq X10dq
X5dq X7dq X8dq X6dq X9dq X10dq
00329699
(dq)
See page 39
To
power supply / T2
00313400
00300243
Cable: power supply unit - tape cutter
(2x24VAC / 0V)
To interface
component supply 00322071 / 00322072
left / right
00322063 / 00322064 Cable: interface (left / right) - tape cutter
To To
Interface Interface
A X36 X37* A
00328753
LED
Section :
B CO-table transformer
Communications unit
B
2
00328703
Table ground
Cable: transformer power supply
See page 37
C C
Feeder
Bauteilangaben nur zur Information
( do )
D See page 37 See page 37 D
X1do X2do
X23dp X21dp
See page 37
CO-table conversion board, SMD See page 123
besondere fuer den Fall der Patenterteilung oder GM-Eintragung.
nicht ausdruecklich zugestanden. Zuwiderhandlungen ver-
00323584
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Ver-
X22dp
X22dp
pflichten zu Schadenersatz. Alle Rechte vorbehalten, ins-
wertung und Mitteilung ihres Inhalts nicht gestattet, soweit
* ( dp )
E E
X1dp X2dp X3dp X4dp X5dp X6dp X7dp X8dp X9dp X10dp X11dp X12dp X13dp X14dp X15dp X16dp X17dp X18dp X19dp X20dp
F F
01. Function stat. 10.09.98 Tek Date 10.09.1998 =
01. Product stat. 10.09.98 Tek Author Eschenweck PL EA1 E2 SIEMENS AG CO-changeover table 80, mobile SIPLACE SMD Placement System +
01. Document stat. 10.09.98 Tek Check. Sheet1
Status Modified Date Name Stand. Orig. Repl. f. Replaced by 00116226-010101LD3 1 Sh.
1 2 3 4 5 6 7 8
4 80S-20/OPTIONS Circuit Diagrams
A A
E E
F F
X57
Fan
Bosch
00330949-01
Light barrier, output conveyor 2
X55
Option,
fluxing
00330948-01 X5d
Light barrier, center conveyor 2
X53
00330947-01
Light barrier, input conveyor 2
X51
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
00326058-01
Motor, lifting table 2
X15
contents thereof, are forbidden without express authority. Offenders are liable to the
00326056-02 00326063-01
X5
X2
Motor, width adjustment 2
X17
Lift/width 1
X1
00326054-02 00326061-01
Motor, output conveyor 2
X23
X9
X4
00326053-02
Motor, center conveyor 2
X21
X2
00326064-01
X3
X8
Motor, input conveyor 2 00326052-01
X19
X49
00 327 615-xx
X5
Lift/width 2
X1
00326049-01
Bero, ceram. subst. centering 2
X47
00326062-01
X11
X4
00326047-01
Adhesive wiper facility 2
X45
00326065-01
X2
00326045-02
Valve, stopper 2
X43
X3
X10
00326044-02
Bero, stopper 2
X41
X5
00326043-01
Sonar bero, output conveyor 2
X39
Half bridge
00326042-01 00326067-01
X4
Sonar bero, center conveyor 2
X37
X7
X1
00326041-01
Sonar bero, input conveyor 2
X35
X3
00326037-01
Switch, width adjust. narrower 2
X33
00331297-01
Conversion board
X2
X6
00326036-01
Switch, width adjust. wider 2
X31
00326039-01
Bero, lifting table bottom pos. 2
X29
00325581-03
00326038-01
Bero, lifting table top pos. 2
X27
00326035-02
Bero, position width adjustment 2
X25
See page 126
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen
Special design 00330950-01
Ceramic substrate centering 1
X56
Bosch
00330946-01
Light barrier, output conveyor 1
X54
fluxing
Option
00330945-01 00326068-01
Light barrier, center conveyor 1
X52
terminal strip
X13
00330944-01
Light barrier, input conveyor 1
X50
To
00326034-01
Motor, lifting table 1
X14
00326033-02 00326069-01
Motor, width adjustment 1
X16
X12
00326030-02
Motor, output conveyor 1
X22
00326031-02
Motor, center conveyor 1
X20
Eintragung vorbehalten.
00326032-01
Motor, input conveyor 1
X18
00329285-01 00321505-03 (S2)
X2sg
X5
X5
X5
00326029-01
Valve, ceram. subst. centering 1
X48
00321778-03 (F4)
To S5-I/O boards
00326028-01
Bero, ceram. subst. centering 1
X46
Conveyor 1
Adhesive wiper facility 1 00326027-01
X44
00329284-01 00321507-03 (S4)
X4sg
X4
X4
X4
Valve, stopper 1 00326026-02
X42
00321780-03 (F4)
Bero, stopper 1 00326025-02
X40
Sonar bero, output conveyor 1 00326024-01
X38
00329283-01 00321501-04(S4/F4)
X2sf
00326023-01
X3
Sonar bero, center conveyor 1
X3
X3
X36
Sonar bero, input conveyor 1 00326022-01
X34
Switch, width narrower 1 00326019-02
X32
To servo
00326018-02 00326070-01
switch, width wider 1
X30
X14
X1
Bero, lifting table bottom pos. 1 00326021-02
X28
Bero, lifting table top pos. 1 00326020-02
X26
Bero, position width adjustment 1 00326017-02
X24
Scale Format A4
Date Name
Author 05.11.1996 Dietel Dual conveyor, stationary side
Check. 05.11.1996
left-hand / right-hand side
Stand.
1 2 3 4 5 6 7 8
X5a X5b
motor board, conveyor 1
X4a X4b
Scale
Mat.-Nr. :
80S20/DCTA/ SMD-Placement System Siplace 80S20
CAD file:
32761521_d
Date 26.06.1996
Author Dietel Control unit, dual conveyor
F
Check. (viewed from the front/back)
Stand.
(assemblies overview)
2. Function status 14.05.97 Wer
Sh.
1. Product status 14.05.97 Wer Siemens AG 00327615-020101TD3
1. Doc. status 14.05.97 Wer AUT5-BSM Sh.
1 2 3 4 Stat. Modified Date Name
00117185-010101FD4 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 2)
00117185-010101FD4 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 2)
4 80S-20/OPTIONS Circuit Diagrams 95
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
contents thereof, are forbidden without express authority. Offenders are liable to the
Note re BR3/4 :
BR3/4 jumpers should only be used in a 4-wire system.
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
Grounding of system
Eintragung vorbehalten.
Eintragung vorbehalten.
From FS05 onwards (power supply for S20/F4 00321510) and from FS02 onwards
(power supply for S23 00336812), follow the instructions on the 3rd page of the circuit
diagram when carrying out the conversion:
- Inrush current limiter ESP-S20 A1 400V 230V
(Material number: 00342988-01 )
Filename: 00117185.vsd SMD Placement Systems 80 S20 / S23 / F4 / F5 Filename: 00117185.vsd SMD Placement Systems 80 S20 / S23 / F4 / F5
(a1_1zu1.vsd) (a1_1zu1.vsd)
Section a):
A A
Terminal panel ( right-hand side )
L1 L1 L2 L2 L3 L3 5 N N N PE PE PE
B X206 B
C C
D D
E E
F F
01. Product status 14.10.98 Wa Bearb. Berger PL EA1 E2 SIEMENS AG 110/208V Conversion Kit SIPLACE 80 S20 / S23 / F4 / F5 SMD Placement System +
1 2 3 4 5 6 7 8
00117185-010101LD3 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 3)
4 80S-20/OPTIONS Circuit Diagrams 97
1 2 3 4 5 6 7 8
Section b): S20 / F4 power supply unit 00321086 from FS05 and S23 power supply unit 00336812 from FS02 rd
gr
bk bk
A br br 00300161 A
wh wh To
bl bl terminal panel
gnye gnye
F2 1 3 5 F3 1 F11 2
1,5mm
2
in case of
2
110/208VAC/60Hz
10A 6A 1
16A 2 4 6
Pin6 => Pin4
13 23 33
gnye
gnye
bk
bl
bl
2 2 in the case of 110/208VAC/60Hz
2,5mm K4 2,5mm 1 2 3 4 5 6 6
PE
+5%
-5%
N
120
150
bk 1 2 bk
230
230
B K1 bk 3 4 bk B
bk 5 6 bk
T1
Pin1 => Pin7 Pin2 => Pin8 Pin3 => Pin9
24
24
8
Wire 1 Wire 3 4 1 7 5 2 8 6 3 9
14 24 34 Wire 4 Wire 6
PE
N
7 8 9 10 11
400
400
208
400
400
208
400
400
208
Wire 7 Wire 9 Combine the strands
2
in a 2.5mm two-wire ferrule
A1(+) A2(-)
bk
bk
bk
bk
bk
2
1,0mm
T2
Component specification for information only
F10 1
2,5mm
2 ~ V4 ~ ~ V5
~
C C
105
105
105
X200 6A 2
0V
48
48
48
42
42
42
+ 36A - + 36A -
10 11 12 13 14 15 16 17 18 19 bk
N 24V AC
bk
bk
bk
bk
bk
bk
bk
bk
bk
F1 2 4 6 PE 2
2,5mm bk
Remove jumper if necessary (IT protective system)
2
16A
PE 1,5mm ~ ~ ~ ~ ~ ~ ~ ~ ~
1 3 5 V1 V2 V3
+ 40A - + 10A - + 10A -
2 F8 1 F9 1
1,5mm
bk 2 10A 2 10A 2
2,5mm
2
Jumper is part of the main switch
2
bk
10,0mm
2,5mm
bk
4,0mm
(France / Italy/ Japan / USA)
2
D 2L-(0V) GND D
2,5mm
2,5mm
2,5mm
Q1 T1 T2 T3 N' K2 K2
1
9
Main power switch
11 12 13 14 21 22 23 24 31 32 33 34
2
L1 L2 L3 N
bk
bk
bk
bk
1,0mm
bk
25R
25R
25R
56R
56R
56R
2 24 14
24V AC
2,5mm
gnye
gnye PE
bk
bk
br
bl
25R
25R
25R
56R
56R
56R
bk
bk
bk
bk
bk
(Star, slow motion)
F5 F6 F7
(Lifting table)
5L+
(dp1/Z axes)
4L+
7L+
6L+
2L-
Y631-W1
2
Ext. EMERG-STOP
ESP-S20 inrush current limiter A1
(Star/lifting table)
10
C0508-W1 gr
bk
bk
9
1L+ bk
1L+ bk
1L+ bk
1L+ bk
(Tape cutter)
(X,Y axes)
1L- C511-W1
2L+
3L+
Y631-W2
Warning ! If the machine is operated with 208VAC/60Hz
11
5
To To Base of in parallel:
C506-W1
main power filter 1 cover of power supply Disconnect wire 3 from 13 and connect it to 14, Always combine 2 wires
power supply disconnect wire 2 from 12 and connect it to 13, in one ferrule
unit apply this system as appropriate to the wires
of the other phases. This will free up terminals 12/22/32. To
terminal panel
To
F terminal panel F
01. Product status 14.10.98 Wa Bearb. Berger PL EA1 E2 SIEMENS AG 110/208V conversion kit SIPLACE 80 S20 / S23 / F4 / F5 SMD Placement System +
1 2 3 4 5 6 7 8
00117185-010101LD3 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 3 of 3)
4 80S-20/OPTIONS Circuit Diagrams 98
1 2 3 4 5 6 7 8
230V/400V
To W2-V2
65
65
65
processor board of component table U2-V2
2
2,5mm
110V/208V
B B
65 rd
65 rd
65 rd
F1
C6A W2-U1 ==> BR5
Y545-W1
X216
W1-V2 ==> BR6
1 br br
L Service V1-U2 ==> BR7
1 2
socket Plug adapter
N bl X1
N A1 5 4 3 2 1
gnye
PE
10 9 8 7 6
2 Delta connection
2,5mm Transformer
T1
W2
W1
PE
U2
U1
V2
V1
C C
4 N bl bl
N N
1 1 bk Main power bk
gnye
L1 filter L1 5 4 3 2 1 12
bk
bk
bk
BR7 BR6 BR5
Z1
2 br 2
L2 L2 Pin5 --> Pin4 1,5mm
3 bk
L3 L3
gnye gnye
PE PE
Y501-W1
Y501-W2
Adhesive label: 2
D 2 F1 1,5mm D
2,5mm 6,3AT / 110V
gnye
6,30AT gnye
2
To To 1,5mm Table Cover
Main power connector main power switch ground ground
.917
11
F1
gnye
br C6A
bl
2 4 6
E 1 3 5 E
Y558-W1
To To
power connection power supply infeed
110V / 60Hz 208V / 60Hz
F F
01. Product status 14.10.98 Wa Bearb. Berger PL EA1 E2 SIEMENS AG 110/208V conversion kit SIPLACE 80 S20 / S23 / F4 / F5 SMD Placement System +
1 2 3 4 5 6 7 8
00116161-020102LD4 Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 1 of 2)
00116161-020102LD4 Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 2 of 2)
4 80S-20/OPTIONS Circuit Diagrams 99
1 2 3 4 1 2 3 4
X60
00317578-02 (W1) X60 X60
00317578-02 (W2)
00317578-02 (W1)
B B
C C
00317579-01 (W1)
00317579-01 (W2)
00317579-01 (W1)
Siplace 80S20 Siplace 80F4
D D
wh
wh
wh
bn
pk
bn
pk
bn
pk
ye
ye
ye
rd
rd
rd
bl
bl
bl
Section: Section:
A1/X2ka:4
A1/X2ka:3
A1/X2ka:4
A3/X2kf:+
A3/X2kf:+
A3/X2kf:+
terminal strip terminal strip
A3/X2kf:5
A3/X2kf:6
A3/X2kf:3
A3/X2kf:4
A3/X2kf:5
A3/X2kf:6
A1/X2ka:-
A1/X2ka:-
A1/X2ka:-
A3/X2kf:-
A3/X2kf:-
A3/X2kf:-
00321478-03 00321479-04
Nozzle changer Nozzle changer Nozzle changer
1 2 1
E E
Scale Scale
Mat. no.: Mat. no.:
00116161-02 00116161-02
CAD file: SMD Placement System Siplace 80S CAD file: SMD Placement System Siplace 80S
11616122 11616122
Barcode reader Barcode reader Barcode reader Barcode reader Barcode reader 3 and 4 on dual conveyor
X1 X2 X3 X4
X1 X2 X3 X4
00343635
X5 X6 To the
X5 X6 terminal panel (left-hand side)
wh+br
at X212/4 (+24V)
gn+ye
To the at X2kc:7 I/O panel A2 A2
00345333 00345332
X*sa
X1 X3
3 3
4 4
GND 5 5 GND
6 6
7 7
8 8
9 9
JP1
RxD 10 10 RxD
JP1 JP3
TxD 11 11 TxD
12 12 X1
13 13
Start 1 14 14 Start 2
JP2
GND 15 15 GND
Socket Socket X2
JP3
X2 X4
24V 1 1 24V
X3
2 2
3 3
4 4
JP4
GND 5 5 GND
6 6 X4
7 7
8 8
9 9
JP2 X5
RxD 10 10 RxD
JP4
TxD 11 11 TxD X6
12 12
A
13 13
Start 1 14 14 Start 2
GND 15 15 GND
Socket Socket
Pin
Pin
X5 1 2 3 4 5 6 7 8 9 X6 1 2 3 4
TxD
+24V
RxT
Start 1
Start 2
GND
GND
PCB
All documents viewed from the component side
Cable ferrules
0.75 mm
To X6
terminal panel (left-hand side)
wh+br wh+br 1
at X212/4 (+24V)
gn+ye gn+ye 2
To
at X2kc:7 I/O panel A2 W1 gr+pk 3
gr+pk PCB barcode distribution board
at X212/3 (GND)
bl+rd bl+rd 4
at X2kc:4 I/O panel A2
l = 5 m 0.05 m / 8 x 0.34 mm
1 2 3 4
The arrow always points to the top left-hand corner of the labeling field.
Information on the printing and appearance of the
labels is given in the labeling guidelines for made-up cables
specified in the parts list.
X5 X*sa
X5 Sub-D socket, 9-pin
W1
X*sa
M44 X6sa
M54 X8sa
70mm 70mm
l = 5m
The arrow always points to the top left-hand corner of the labeling field.
Information on the printing and appearance of the labels
is given in the labeling guidelines for made-up cables
specified in the parts list.
A = identification label
B = inspection label
C = assembly designation
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
X7ki X1ki X2ki
X1
A
1
72 mm
A1
X3ki X4ki
X2ra
1 X2
B
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen
65 mm
X5ki X6ki
Eintragung vorbehalten.
font size 1,5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )
Siemens AUT5
00300167-02
10
AA = manufacturer/location acc. to SN 37040
AA-BBBB-CCCC
BBBB = date (year/month/day) acc. to SN 01007
15 CCCC = numeral
X1ki - X4ki = Plug designation B: Inspection label Product inspection certification acc. to recommendation VA Q 509-001
X5ki - X7ki = Terminal designation
A1 X1ra X2ra
Component mounting diagram, component side
Scale Format A4
Scale
PC board 1:1 Filename: 00300167-020101ND4.vsd SMD Placement System Siplace
2-layer (a1_1zu1.vsd)
Date Name
Author
Date 05.02.99
Printed circuit board 871 Check.
28.05.1996
Rectifier board 30V
28.05.1996
Name Dorfner
Stand.
05 01.12.99 KD SIEMENS AG
MCHN R/Tu
Optical decoupling unit
04 05.02.99 KD 2. Function status 28.05.96 Tu.
SIEMENS (Drawing number) Sheet
Copying of this document, and giving it to others and the use or communication of the
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
contents thereof, are forbidden without express authority. Offenders are liable to the
X1 X1
A A
1 1
registration of the utility model or design.
72 mm X1rb X1rc
72 mm
A2 A3
X2rb X2rc
1 X2 1 X2
B
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen
Eintragung vorbehalten.
A: Identification label
font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )
Siemens AUT5
00300168-02 Siemens AUT5
10
10
BBBB = date (year/month/day) acc. to SN 01007 AA-BBBB-CCCC AA = manufacturer/location acc. to SN 37040
15
CCCC = numeral BBBB = date (year/month/day) acc. to SN 01007
15 CCCC = numeral
B: Inspection label Product inspection certification acc. to recommendation VA Q 509-001
B: Inspection label Product inspection certification acc. to recommendation VA Q 509-001
File name: 00300168-020101ND4.vsd SMD Placement System Siplace File name: 00300169-020101ND4.vsd SMD Placement System Siplace
(a1_1zu1.vsd) (a1_1zu1.vsd)
2. Function status 28.05.96 Tu. (Drawing number) 2. Function status 28.05.96 Tu. (Drawing number)
Sheet Sheet
1. Product status 28.05.96 Tu. SIEMENS 00300168-020101ND4 1. Product status 28.05.96 Tu. SIEMENS 00300169-020101ND4
1/1 1/1
1. Document status 28.05.96 Tu. Aktiengesellschaft 1. Document status 28.05.96 Tu. Aktiengesellschaft
Stat. Modified Date Name AUT 5 BPB BS1 Drw. no.: FS PS DS S/F Stat. Modified Date Name AUT 5 BPB BS1 Drw. no.: FS PS DS S/F
00300398-030105ND4 Gantry distributor board
00308443-050101ND4 Discharge board
5 SIPLACE 80S-20 Printed Circuit Boards 106
1 2 3 4
A
1
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
+8/55V
2
+30V
C5 3
+30V switch.
4 K1 K2 K3
+24V C3
5
72 mm
+5V
V9
V10
1710460-Y0026-000-03-N
7
V11
Max. component height 50 mm
GND V5 V6 V2
A
PCB size 145*109*3 mm
V4 V7 R4
B
C4 1 X1 V3 V8 R5
8
C1 8/55V
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen
C 9
75 mm
8/85V
Ident.
C2
Eintragung vorbehalten.
D
The following labels have to be stuck on:
10
Assembly inscription according to recommendation VA-F-510-001AUT5 AA = manufacturer/location acc. to SN 37040
AA-BBBB-CCCC
Font size 2.5 mm, material Scotchcal 3698-E (color Al RAL 9006) BBBB = date (year/month/day) acc. to SN 01007
AA Manufacturer/location according to SN 37040
30 15 CCCC = numeral
E BBBB Date (year/month/day) according to SN 01007 B: Inspection label
SIEMENS AUT 5 Product inspection certification acc. to recommendation VA Q 509-001
CCCC Numerals 00300398
15
1 2 3 4 5 6 7 8 9
AA-BBBB-CCCC
Scale
Old drawing no.: 1710470-Y0034-000-04 Scale Format A4
Mat.-Nr. : 00300398
Y0026N04 File name: 00308443-050101ND4.vsd
CAD file: SMD Placement System Siplace SMD Placement System Siplace
(a1_1zu1.vsd)
Date 28.01.1992
Potential distribution board Date Name
Author Sz Author
Check.
28.05.1996
Discharge board
Check. 28.05.1996
Stand. Stand.
3. Product status 22.6.93 Sz. Sheet 5. Function status 28.05.96 Tu. (Drawing number) Sheet
SIEMENS 00300398-030105ND4 1 1. Product status 28.05.96 Tu. SIEMENS 00308443-050101ND4 1/1
4. Doc. status 9.10.95 Tu. 1 Sh.
1. Document status 28.05.96 Tu. Aktiengesellschaft
AUT 5
Stat. Modified Date Name Stat. Modified Date Name AUT 5 BPB BS1 Drw. no.: FS PS DS S/F
00319076-020102ND3 Axis rear panel (axis 166)
5 SIPLACE 80S-20 Printed Circuit Boards 107
A: Identification label
B: Inspection label
X2 X4 X6
X1 X3 X5
X7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2. Product status 27.09.95 Sz Date 12.01.1995 Axis rear panel SMD Placement System Siplace 80S20
Author Dax Mat. no.: 319078-02 Siemens AG (axis 166)
2. Doc. status 27.09.95 Sz Check. Sh. 1
Status Modified Date Name Stand. Orig./Repl.f/Replaced by
AUT5-BSM
Stromlaufplan/Circuit diagram
00319076-020102ND3 1 Sh.
00320854-020202MD4 745 PCB, backplane-servo unit Y1002
00320855-010202MD4 Backplane-servo unit Y1003
5 SIPLACE 80S-20 Printed Circuit Boards 108
X6
X5
1
+
1
X3 X7 X7
*)
1
Wire infeed
X2
X8 X4
1
Wire infeed
*) C1 option only
not inserted!
SIPLACE SIPLACE
Remove all key pins marked with Remove all key pins marked with
an X from the axis rear panel. an X from the axis rear panel.
A A
3 4 3 4 3 4 3 4
5 6 5 6 5 6 5 6
X
7 8 7 8 X
7 8 7 8
9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12
B B
13 14 13 14 13 14 13 14
15 16 X
15X X
16X
17 18 17 18
19 20 19 20
3 4 3 4 3 4 3 4
C 5 6 5 6 C 5 6 5 6
X
7 8 7 8 X
7 8 7 8
9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12
13 14 13 14 13 14 13 14
15 16 15 16
17 18 17 18
19 20 19 20
D D
Star axis X5 X6
1 2 X
1 2
3 4 3 4
5 6 5 6
X
7 8 7 8
9 10 X
9 10
11 12 11 12
13 14 XX
13 14
E
X
15X X
16X
E
17 18
19 20
Scale Scale
1:1 1:1
Mat. no.: Mat. no.:
321036-01 SMD Placement System Siplace 80S20 321037-01 SMD Placement System Siplace 80S20
Document identification
Component mounting diagram, component side Component mounting diagram, solder side
Scale Scale
PC board 1:1 PC board 1:1
4-layer
X24 X25 X26 X27 X28 X29 X30 X31 X32 X33 X35 X36
1
1 1 1 1 1 1 1 1
X34
1 1 1 1
*) 1 X12
1
1
X10
X11
X1
X2
X3
X4
X7
X8
A
B
1
1
1
X14
X16
X17
X19
X20
X21
X22
X15
X18
X23
X13
Numerals
Date (year/month/day) according to SN 01007
Manufacturer/location of plant according to SN 37040
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
03. Function status 29.08.2000 Haas Date 29.08.2000 Conversion board SMD Placement System Siplace 80S
01. Product status 29.08.2000 Haas Author Haas PLEA1 E SIEMENS AG gantry
01. Doc. status 29.08.2000 Haas Check. Sh. 1
Status Modified Date Name Stand. Orig. Repl. f. Repl. by Stromlaufplan/Circuit diagram
00321190-030101ND3 1 Sh.
F
E
C
B
D
A
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Ver- Proprietary data , company confidential . All rights reserved.
wertung und Mitteilung ihres Inhalts nicht gestattet, soweit Confie a titre de secret d'entreprise. Tous droits reserves.
1.
1.
4.
nicht ausdruecklich zugestanden. Alle Rechte vorbehalten, ins- Comunicado como segredo empresarial. Reservados todos os direitos.
Status
besondere fuer den Fall der Patenterteilung oder GM-Eintragung. Bauteilangaben nur zur Information Confiado como secrete industrial. Nos reservamos todos los derechos.
00321213-040101ND4
Modified
1
1
Doc. status
Product status
Function status
Date
Name
Date
Stand.
Check.
Author
2
2
19.06.97
R2
R2
Adjustment unit, SP6_12 placement head
Orig.
R2
R2
3
3
V2
PL EA1 E2
R2
Replacement for
4
4
Replaced by
SIEMENS AG
5
5
10
9
8
7
6
5
4
3
2
1
X2
h1
Adjustment unit
GND
+5V
V1
+ 15 V
AGND
AGND
h2
LED output signal
6
6
4
3
2
1
X3
X2
7
7
X3
00321213-040101ND4
+
=
8
8
1
Sheet
5 SIPLACE 80S-20 Printed Circuit Boards
1
Sh.
F
E
C
B
D
A
112
00321214-090101ND3 SP6_12 head board (Sh. 1 of 2)
5 SIPLACE 80S-20 Printed Circuit Boards 113
MP6 - 16 G2
V161 V160
H2017-6
X11 I31 I32
I9
R4
1
MP17- 24
R193
C104
C120
R182
1
C69
C70
1 JP3
1
X14
C6
I21
C85
C86
C110
C64
1 I26
I2
I22
C1 X13
A
MP1- 5
R135
B
C12
C101
X20
1
I33
I1
G1
C84
C141
C140
I4 I3 I30
C133
I37
I36
I35
I8
C40 C142
JP2
R145
R146
R143
R144
R141
R142
Track B A 0 Track A C146
R45 0 A R62
1
C147
R67
R55
R56
R51 R93 R50 R49 C148
R46
C41
C54
L5
R72
C43
R47
1 1
R69
R12
C25
C24
1
R71
L4
X12
C23
1 1 1 1
X19 X18 X17 X10
X16 X8 X15
Solder side
C123 C124
R130
R160
1
C105
1
C3 I15
C107
R161
C7
C119
R196
C126
R197
C127
R198
C128
JP5 JP4
R1
R2
R3
C2
C11
C10
R162
C15
I27
C14
I20 I23
I25
X3
X2
X1
X6
X5
X4
R163
C9
R164
X7
C8
R85
R165
I17
C4
R84
R166 C103
C129
R199
C59
R167 C26
R200
C130
R192
I19 I24
R201
C131
R191
I28
C108
C94
R14
R155
R156
R157
C102
R153
C52
I14 I18
C98
C78
C97
C80
C46
R35 C22
C60
C76
R15
C89
R110 I16 R26
R34 R32
R21
C122
C49
R66
R41
R24
R40
R31 R37
R94
R23
R181
C121
L6
C53
C42
R186 R36
R111
R22
R65
C83
R187
C81
C82
C44
R108
R27
R6
C18
R28 R30
C17
R188 R20
C63 C45
C5
C109 C20
C47
C19
L3
R189 R29
L1
R10 C13 R5
C57
R104
R103
R139
R138
C58
R107
R151 C99
C111
C112
C113
C114
C115
C116
C100
R150 C96
R149 C95
I29
R148 C92
R147 C91
R184
R183
R185
C75
R11
R39
R59
R60
R38
R19
R25
R152
C30
R52
C31
R168
R109
V1 R9 I10
R88
C106
R18
C32
R64
C55
R87
I5
R58
C29
R70
R169
R171
R172
R173
R174
R175
R176
C117
R178
R177
C118
C125
I13
C77
R48
R195
C79
R136
R101
R102
R137
C56
R44
R16 R8
R7
R43
C51
C50
C90
R33
R154
R17
R79
L2
C93
R53
R54
R63
C48
C28
R57
R61
E1
X7
X6 X5 X4 X3 X2 X1
Plug fitted female multipole connector on X6 male connector Warning: Cut pins of X1 and X3 to a length of 6.7 mm
X3 X8
C31
R3 R6
C11
R2 R5
V1 X4 R1
X1 R4 X9
J1
MP3 MP4
R39
C32
C33
V3
L2 C2 L1 C1
C16 C8 X10
X5
C6
C7 X2
C37
C36
C13
J2 C12 X6 X11
C34
C35 MP1MP2 R12 R9
1
R37
R38
V4 C17 R11 R8
R24 C22 C3 R26 R33 X7 R10 R7
J3
C29
V6
C28
R28
C21 R32 R31
C20
R51
R52
R13
J4
R30
R14
R29 C19
BOTTOM
J7
R20
A
TOP
V2 C25
C26
R18
R17
J6
R19
C27
R43
R44
R46
R45
R47
R48
R50
R49
C 1 1
R40
R41
R42
X14 X15
1
X13 C32, C33, C36
B C37 will not
be fitted!
X3
C7
C11
C6
C4
V1
C12
X1
C5
J5
C8
R22
R4
R23
J1 R58
C1
R1
J6
V22
V19
X4
R5
R53
C9 V2
C13 J2 R57
R2
C2
R54
V23
R42
R50
R47
R44
R45
J4
J3 R48
R41
R3
V24
C10 R40 C3
R32
R56
R55
V11
P1 P2
R14
V20
P3
R52 R49 X2
R51
R46
V10 V9 V8 V7 V6 V5 V4 V3
R43
V21
R6
R13
R12
R11
R10
R9
R8
R7
R31
R30
R39
R29
R38
R28
R37
R27
R36
R26
R35
R25
R34
R24
R33
R21
R20
R19
R18
R17
R16
R15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
A Identification label 11 x 13
B Inspection label
C ESD label
Wire entry
1 2 3 4 1 2 3 4
BAU
V1
TE
Top side
B B
*
V1 X5 X4
X3
210mm Silicone hose
C C X4
360 mm
X11
Maximum component height: on top 12 mm, on bottom 10 mm
= KEY
1
Splice 25 mm
J2 V7
Bottom side
V1
C9
B
R2
R1
D D V4 V6
View onto cable side V5 V3
A V2
R3
R4
J1
2
C8
X11 C1
20 mm
1 7
KEY
KEY
C5
J3
C4
= KEY
7 12 3 8
X1
X11
X2
E E
C7
C3
* : refer to 00321524-040101LD4
C2
C6
Solder cable from mounting side and do not bend.
A X1
B
A = Identification label
TP5 B = Inspection label
C24 C22 C23
TP3 TP7 C = ESD label
R76
R77
R78
R79
R81
R80
R87
R86
R16
R19
R20
R18
R21
R22
R64
R65
TP4
TP9
C20
C13
C16
C17
C21
C12
C8
C9
IC1
IC2
IC3
TP6 TP8
B
A
R58
R59
R17
R71
R82
R83
R84
R73
R37
R74
R89
R88
R60
R61
R45
R46
R67
R68
R49
V20
V22
V23
R56
R57
R15
R70
R85
R72
R30
R29
R91
R90
R75
R40
R13
R92
R14
R66
R50
V19
V21
V24
V25
R23
R24
R26
R27
R35
R34
R31
R32
R39
R38
R42
R41
R47
R43
R33
R48
R5
R4
R2
R3
R6
R7
C
V1 V3 V6 V5 V8 V9 V11 V12
C3 C2 C1
IC10
IC5
IC6
IC7
IC8
IC9
C11
R98
R28
R53
R97
R96
R36
R54
R44
R55
R62
R51
R93
V26
V2 V4 V7 V10 V13
C25
V27 IC19
R1
R95
B = Inspection label
C = ESD label
Scale
MSTB
CAD file:
00322100-030102ND4 SMD Placement System Siplace 80S Drawing no.: Scale 1:1
1710470-Y1025-000
Siplace 80S/F
Date 02.09.1992
Author Goller
Anti-crash board 01 Function status Date 11.10.95
Video multiplexer
3. Function status 04.03.97 Sz Check. Name KLOSE
manually controlled
Stand. 02 Product status 11.10.95 KL
1. Product status 04.03.97 Sz
02 Doc. status 11.10.95 KL
SIEMENS AG G32918-F0050-B001-*-17 Sheet
Sh. 1
Stat. Modified Date Name
2. Doc. status 05.06.97 Tek Siemens AG 00322100-030102ND4 ANL A441 EPGM
1-
AUT5-BSM 1 Sh.
Status Modified Date Name
00322333-010304MD4
00322822-030101ND3 Servo controller, component mounting diagram
5 SIPLACE 80S-20 Printed Circuit Boards 120
I16
I8
I6
I4
R28
I23
I22
I24
I25
I26
I20
I19
= Cut PCB track
I29
I1
I2
I3
I30
R8
B C I18
I28
I10
I27
I21
I11
I13
Pinched-off pins
R65 V2 V1 C37
C53 C5 C33 R14 C9 R13
R21 C32 C7 C36 R26 R17
C52
C29 R7 R11 C6 R15 R24 R25
C51 R12 R3 R10 C4 C35 R16 C8
X1
X2
C26 C25 C24 C22 C23 R5 C63 R22 R23 R18
C19 C20 R4 R6 R19
C61 A1
R63 R51
R62 C47 C2 C1 R9
C48 C3 C34
C64 C28
R61 R30
C60
A
C18 C10 C14 R31
C49 R35 C44 C12
C40
C50 R34 R39 C13 R38 C42
C27 C21 C43 R36 R41 R32 C11
R37 C41 R33 R40
Nut
Spacer
Vulcanized rubber disk Comp. side thick
PCB
Vulcanized rubber disk
The following labels have to be stuck on ! thin
Spacer bolt
A: Identification label
B: Inspection label Max. component height top: 6 mm
C: ESD label Max. component height bottom: 8 mm
3. Function status 15.7.96 TE Date 15.07.96 Servo controller =
1.
1.
Product status 15.7.96 TE Author
TE Check.
TE - BR 1710470-Y1021
SIEMENS AG SIPLACE 80S20 +
Doc. status 15.7.96 Sheet 1
Status Modified Date Name Stand.
WMW SMD E Comp. mounting diagram 00322822-030101ND3 1 Sh.
00323583-030101ND3 SMD component table control board (Sh. 1 of 2)
5 SIPLACE 80S-20 Printed Circuit Boards 121
01 Product status
00323583-030101ND3
01
Stat. Modified Date Name
00323584-010202ND3 Component table conversion board
5 SIPLACE 80S-20 Printed Circuit Boards 123
Scale
A = IDENTIFICATION LABEL
B = INSPECTION LABEL B = SOLDER SIDE
C = ESD LABEL
Scale 1:1
4-LAYER PCB
COMPONENT MOUNTING DIAGRAM
Date
Name
PCB 774
HALF BRIDGE BOARD
Stat. Modified Date Name G32918-H0005-B001-*-0017 Sheet
00325460-010101ND4
00325579-020101ND4 775 PCB, step motor control, power circuit
00325579-020101ND4 776 PCB, step motor control, control unit
5 SIPLACE 80S-20 Printed Circuit Boards 125
A = IDENTIFICATION LABEL
B = INSPECTION LABEL
C = ESD LABEL
Date
PCB 775 Date
PCB 776
Name Name
STEP MOTOR CONTROL STEP MOTOR CONTROL
POWER CIRCUIT CONTROL UNIT
Sheet
Stat. Modified Date Name G32918-H0006-B001-*-0017 Stat. Modified Date Name G32918-H0007-B001-*-17 Sheet
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres Copying of this document, and giving it to others and the use or communication of the
Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen contents thereof, are forbidden without express authority. Offenders are liable to the
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM- payment of damages. All rights are reserved in the event of the grant of a patent or the
Eintragung vorbehalten. registration of the utility model or design.
1.
1.
3.
Stat.
Combicon plug coding 104 mm
File name: Codierreiter CR-MSTB Item no.: 1734401 100 mm
J1 Jumper on pins 1-2
Modified
Product status
Function status
Plugs X12, X13, X16 - X49
1
Document. status
viewed from top
X19
X21
X23
4
5
Date
X17
X29
X43
X49
00325581-030101MD4.vsd
10.04.97
10.04.97
10.04.97
B Inspection label
Pin 1 X4
BK mod. 14pole
5
X45
Tu.
Tu.
Tu.
25
Name
X31
X35
X41
X55
1
4
BK mod. 14pole
Stand.
Check.
Author
X53
X45
X37
X33
X27
130 mm
4
5
4
1
14
X51
X36
X47
X39
X28
J1
02.07.1996
02.07.1996
135mm
123 mm
X11
AUT 5 EBS 8
X15 X1
SIEMENS
X46
X40
X34
X26
X54
Aktiengesellschaft
94 mm
1. 1. 1.
4
5
5
X32
X44
X38
X24
X52
Key 2
Key 2
Key 2
B
X6
1 + 14
X8
48mm
1
1
5
60 mm
X10
X56
10
X7
Key 1
Key 1
BK mod. 30pole
Key 1
X30
X50
X48
X42
BK mod. 26pole
BK mod. 26pole
X16
Scale
.1 .1 .1
BK mod. 20pole
1
X9 X14 X2
(Drawing number)
X20
X22
X18
129 mm
FS
6 mm
6 mm
258 mm
PS
270 mm
DS
00325581-030101MD4
S/F
Format
Sheet
1/1
126
00326142-070101ND3 KSP-COM351 communications assembly
5 SIPLACE 80S-20 Printed Circuit Boards 127
1 2 3 4 5 6 7 8
X8 X1
TZ AUT5 00326142-XX MADE IN GERMANY
A A
6AR1313-0FA03-0AA0 KS:XX LB 98 1 2 3 4 5 6A I MR 60
KSP-COM351 LB XXXXXX
SIEMENS TESTED
7 8 9 ON DH S L V M4
C109 R9
47p
47p
47p
NB C113
NB C111
47p
NB C112
NB C114
C107
C108
C110
R54
D46
100
D32 D31
C36
C37
10u/
25V
10u/
25V
120
120
120
120
100
75179 75179 74HCT245
C55
C54
100n
100n
R71
R70
R73
R72
D1
G2
R79
R85
74HCT245
100n
R20
C1
1k
SG615
C84
C63
100n
B B
R82
R81
R59
R58
R57
20MHz
R44
R21 R22
10k
47p
1k
R64
R83
R80
R11 C51
1k
10k
10k
R94
R78
1k
10k
D29
D25 D5
D27
1k
D3 D2
100n
74HCT151
C53
100n
R30
1k
GAL26VC12
IDT7202 GAL18V10
C52
C3
100n
100n
100n
C2
100n
74HCT245
C5
74HCT245
200031810
R29
200031810
R50
1k
R31
C83
1k
1k
47p
R45
R49
D40
10k
1k
R23
1k
10k R63
10k R56
10k R62
10k
10k R60
1k
10k R61
R34 74HCT02
R55
100n
C59
R41
10k
D43 D23
R18 1k
C4 100n
D4
C82
D17 D18
C61
100n
47p
IDT7202 GAL16V8
C50
C17
100n
100n
R17
C18
1k
100n
C 74HCT245 74HCT573 74HCT245 C
R28
200031810 D48
R36
1k
D23 V1.0
C119
100n
1k
R33 1k
R32 1k
74HCT86
C81
R19
R69 1k
47p
R13 47k
1k
D19
R5 0
R47 10k
R3 0
R43 10k
R51
R35
R67
R52
1k
GAL20V8 D16
1k
1k
1k
G1
D41 D35 D6
R37
10k
R48 R12
D22
1k
C19
100n
200031810 SG615 74HCT273
R27
C16
100n
1k
C118
C60
100n
C7
100n
C23
100n
100n
100n
C56
74HCT04
C6
74HCT164 74LS06 74HCT86
100n
X10
D19 V2.0
10k
C22
100n
D7 D47
R2
R39
R4
10k
0
0
R46
10k
10k
10k
R42
R53
D38 D20 D11 D10 D9 D8
PCA82C200T
C58
GAL26VC12
100n
D oder D
C11
C10
100n
100n
100n
C9
N82510
C8
100n
200031810 N82510 N82510 N82510
SJA1000T
R38
10k
10k
D38 V1.0
G3
R26
C86
22p
22p
1k
MA-505
R24
16.00 MHz
1k
D15 D14 D13 D12
R75
R71
R15
R16
R25
1k
R6 0
1k
1k
R7 NB
R1 NB
C49
C45
D45
C28
MAX209 MAX209 MAX209 MAX209
C48
C32
C30
C62
C44
C46
35V
C47
C34
100n
100n
100n
100n
1u/
100n
35V
35V
35V
D21
35V
1u/
1u/
35V
1u/
35V
35V
1u/
1u/
1u/
1u/
R76
R77
74HCT244 PCA
C21
C42
100n
C43
82C250T
C89
C27
35V
1u/
C24
C29
C35
C26
C25
C31
100n
C33
100n
100n
100n
35V
35V
35V
1u/
35V
1u/
35V
35V
1u/
1u/
35V
35V
1u/
1u/
1u/
1u/
C92
C15
C14
C13
C12
C98 C95 C104 C101
R10
C88
47p
120
35V
E 47p 3n3 47p C90 47p C94 47p C99 47p C100 47p 47p C97 47p 47p C106 47p 47p C103 E
Right angle female Right angle male Right angle male Right angle male Right angle male Right angle male
multipoint connector multipoint connector multipoint connector multipoint connector multipoint connector multipoint connector
D-SUB, 9-pole D-SUB, 9-pole D-SUB, 9-pole D-SUB, 9-pole D-SUB, 9-pole D-SUB, 9-pole
X7 X6 X5 X4 X3 X2
F F
1 2 3 4 5 6 7 8
00327250-010101MD4 A1 I/O terminal board
00327251-010101MD4 A2 I/O terminal board
5 SIPLACE 80S-20 Printed Circuit Boards 128
payment of damages. All rights are reserved in the event of the grant of a patent or the
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
contents thereof, are forbidden without express authority. Offenders are liable to the
X1kb X1ka X1kd X1kc
A A
A1 A2
registration of the utility model or design.
B
P ++ ++ ++ ++ + + + + + + + + P P P ++ ++ ++ ++ + + + + + + + + P P P ++ ++ ++ ++ + + + + + + + + P P P ++ ++ ++ ++ + + + + + + + + P P
M
M - -- -- -- - - - - - - - - MM M
M - -- -- -- - - - - - - - - MM M
M - -- -- -- - - - - - - - - MM M
M - -- -- -- - - - - - - - - MM
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen
Assembly inscription acc. to recommendation VA-F-510-001 Assembly inscription acc. to recommendation VA-F-510-001
A : Identification label A : Identificaction label
font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 ) font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )
10
AA = manufacturer/location acc. to SN 37040 AA = manufacturer/location acc. to SN 37040
AA-BBBB-CCCC AA-BBBB-CCCC
BBBB = date (year/month/day) acc. to SN 01007 BBBB = date (year/month/day) acc. to SN 01007
Eintragung vorbehalten.
Eintragung vorbehalten.
15 CCCC = numeral 15 CCCC = numeral
B : Inspection label Product inspection certification acc. to recommendation VA Q 509-001 B : Inspection label Product inspection certification acc. to recommendation VA Q 509-001
1 : Assembly designation A1 Assembly inscription acc. to recommendation 1 : Assembly designation A2 Assembly inscription acc. to recommendation
VA-F-510-001 VA-F-510-001
Labels: size approx. 5X12mm, font size 3mm Labels: size approx. 5X12mm, font size 3mm
3: Terminal designation X2ka X2kb Attach the terminal designation to the terminals. 3: Terminal designation X2kc X2kd Attach the terminal designation to the terminals.
File name: 00327250-010101MD4.vsd SMD Placement System Siplace File name: 00327251-010101MD4.vsd SMD Placement System Siplace
(a1_1zu1.vsd) (a1_1zu1.vsd)
1. Function status 11.06.96 Tu. (Drawing number) 1. Function status 11.06.96 Tu. (Drawing number)
1. Product status 11.06.96 Tu. SIEMENS Sheet
1. Product status 11.06.96 Tu. SIEMENS
Sheet
1.
00327250-010101MD4 1/1 1.
00327251-010101MD4 1/1
Document status 11.06.96 Tu. Aktiengesellschaft Document status 11.06.96 Tu. Aktiengesellschaft
Stat. Modified Date Name AUT 5 BPB BS1 Drw. no.: FS PS DS S/F Stat. Modified Date Name AUT 5 BPB BS1 Drw. no.: FS PS DS S/F
00327252-010101MD4 A3 I/O terminal board
00327283-010101MD4 A4 signal decoupling unit
5 SIPLACE 80S-20 Printed Circuit Boards 129
payment of damages. All rights are reserved in the event of the grant of a patent or the
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
contents thereof, are forbidden without express authority. Offenders are liable to the
1 22 33 44 55 66
X1kf X1ke
A
A3 R1 R3
R2 R4
MP1
A4 V1 V5 MP5
A
B
R5 R9
MP2
R6 R10
registration of the utility model or design.
B
C1 C3
V2 V6
U1
U2
U3
U4
V3 C2 C4 V7
P ++ ++ ++ ++ + + + + + + + + P P P ++ ++ ++ ++ + + + + + + + + P P MP3
MP7
R7 R11 X4kg
MP4 K1 R8 R12 1 2 3 1 2 3 MP8
MP9
M
M - -- -- -- - - - - - - - - MM M
M - -- -- -- - - - - - - - - MM
V4 V8 JP1 JP2
P PP GG UU UU MM MM 5 5 6 6 7 7 8 8 -- --- --- -- + 55 5 66 6 77 7 88 8
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
X6kg
Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen
Eintragung vorbehalten.
10
15 CCCC = numeral AA = manufacturer/location acc. to SN 37040
AA-BBBB-CCCC BBBB = date (year/month/day) acc. to SN 01007
B : Inspection label Product inspection certification acc. to recommendation VA Q 509-001 15 CCCC = numeral
2 : Plug designation X1ke X1kf 2 : Plug designation X1kg X2kg X3kg X4kg
File name: 00327252-010101MD4.vsd SMD Placement System Siplace File name: 00327283-010101MD4.vsd SMD Placement System Siplace
(a1_1zu1.vsd) (a1_1zu1.vsd)
1. Function status 11.06.96 Tu. (Drawing number) 1. Function status 11.06.96 Tu. (Drawing number)
1. Product status 11.06.96 Tu. SIEMENS Sheet
1. Product status 11.06.96 Tu. SIEMENS
Sheet
1.
00327252-010101MD4 1/1 1. Aktiengesellschaft
00327283-010101MD4 1/1
Document status 11.06.96 Tu. Aktiengesellschaft Document status 11.06.96 Tu.
Stat. Modified Date Name AUT 5 BPB BS1 Drw. no.: FS PS DS S/F Stat. Modified Date Name AUT 5 BPB BS1 Drw. no.: FS PS DS S/F
00327284-010101MD4 A6 signal decoupling unit
5 SIPLACE 80S-20 Printed Circuit Boards 130
Copying of this document, and giving it to others and the use or communication of the
payment of damages. All rights are reserved in the event of the grant of a patent or the
contents thereof, are forbidden without express authority. Offenders are liable to the
1 22 33 44 55 66
R1 R3
R2 R4
MP1
A6 V1 V5 MP5
A
B
R5 R9
MP2
R6 R10
U1
U2
U3
U4
V3 C2 C4 V7
MP3
MP7
R7 R11 X4ki
MP4 K1 R8 R12 1 2 3 1 2 3 MP8
MP9
V4 V8 JP1 JP2
P PP GG UU UU MM MM 5 5 6 6 7 7 8 8 -- --- --- -- + 55 5 66 6 77 7 88 8
verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patenterteilung oder GM-
X6ki
Siemens AUT5
00327284-01
Eintragung vorbehalten.
10
AA = manufacturer/location acc. to SN 37040
AA-BBBB-CCCC
BBBB = date (year/month/day) acc. to SN 01007
15 CCCC = numeral
3 : Terminal designation X5ki X6ki X7ki Attach the terminal designation to the
terminals.
Scale Format A4
Date Name
Author
Check.
11.06.1996
Optical decoupling unit A6
11.06.1996
Stand.
X12
Scale
Date
Name Control board
HS50 tape cutter
Sheet
Stat. Modified Date Name
00329699-020101ND3
00329699-020101ND3 HS50 tape cutter control board (Sh. 2 of 2)
5 SIPLACE 80S-20 Printed Circuit Boards 132
Scale
Date
Name Control board
HS50 tape cutter
Sheet
Stat. Modified Date Name
00329699-020101ND3
00330573-010101ND4 DP-motor interference suppression board
5 SIPLACE 80S-20 Printed Circuit Boards 133
1 2 3 4 5 6 7 8
A A
B B
J10
J9
C1
C C
J5
J1
C5
C2
R2
R1
J6
J2
D D
J3
C3
J7
C6
C4
J8
J4
E E
F F
1 2 3 4 5 6 7 8
00342582-020101ND3 S23 backplane, component mounting diagram, wired components, side 1
5 SIPLACE 80S-20 Printed Circuit Boards 134
1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E
F F
Date 08.10.98 =
Component diagram Backplane S23
Author Krieg SIEMENS AG wired component side 1
+
B1 5156/2 08.10.98 Kg Check. Sheet
Status Modified Date Name Stand. Orig. Repl. f. Replaced by
# 00342582-020101ND3 Sh.
1 2 3 4 5 6 7 8
00347857-020101ND4 922 PCB, vacuum board 2 (Sh. 1 of 2)
00347857-020101ND4 922 PCB, vacuum board 2 (Sh. 2 of 2)
5 SIPLACE 80S-20 Printed Circuit Boards 135
X1
1 + 15 V
2 - 15 V
3 N.u.
4 N.u.
5 Placement circuit
6 AGND
7 Placement circuit
8 AGND
9 Placement circuit
10 AGND
11 GND
12 AGND
13 Holding circuit
14 AGND
15 GND
Scale 1 : 1 Scale 1 : 1
4-LAYER PC BOARD 4-LAYER PC BOARD
COMPONENT LAYOUT, COMPONENT SIDE COMPONENT LAYOUT, SOLDER SIDE
DATE DATE
00347857-020101ND4 00347857-020101ND4
6 SIPLACE 80S-20 Pneumatic Diagrams
Substrate Tape cutter Tape cutter Connecting Speed-Placer 6-12 Speed-Placer 6-12 PCB stopper PCB stopper Nozzle Nozzle
centering pneumatically operated pneumatically operated Bulk Case (Option) changer changer
(Option) lefth. side righth. side Feeder (righth. side) (lefth. side)
(Option)
EZH-2,5/9-10
40 ; stroke 30 40 ; stroke 30 40 ; stroke 30 40 ; stroke 30 Table Table
B1 B1
lefth. side righth. side 401 401
Reject
circuit
Reject
circuit
Placement circuit
Placement circuit
Holding circuit
Holding circuit
Forced air
Forced air
Forced air
Forced air
nozzle dia. 1mm nozzle dia. 1.5mm nozzle dia. 1mm nozzle dia. 1.5mm
Valve 1 Valve 2 Valve 1 Valve 2
4 2 4 2 4 2 4 2
a b a b a b a b
5 3 5 3 5 3 5 3
1 1 1 1
3 4 5 6 7 3 4 5 6 7
5.1 bar
5.1 bar
24
Trailing cable Trailing cable
for gantry 2 for gantry 1
7-fold hose - 1
7-fold hose - 2
7-fold hose - 4
7-fold hose - 5
7-fold hose - 3
7-fold hose - 6
7-fold hose - 7
7-fold hose - 1
7-fold hose - 2
7-fold hose - 4
7-fold hose - 5
7-fold hose - 3
7-fold hose - 6
7-fold hose - 7
23
PU3/1500
PU3/2800
Distributor for
Distributor for
A5
A7
A5
A7
A3
A6
A3
A6
A1
A4
A1
A4
22
A2
A2
Gantry 1
Gantry 2
PUN6/2600
PUN6/1500
PU3/2800
PU3/2800
E2
E2
E1
E1
E3
E3
PU4/2800
PU4/1900
PU6/2400
PU6/1200
PU6/1200
PU6/2400
B10
B13
B11
B12
B14
B15
B4 B5 B6 B9 B16 B3 B2 B1 B7 B8
b a
R P
Gantry 1
Gantry 2
3
p = 2.3 0.2 bar
p max. = 6 bar
40 ; Stroke 30 40 ; Stroke 30
Cyl.1 Cyl.2
Valve 1 Valve 2
1 2 3 4 5 6 7 8
4 2
A A
5 3
5/2-way solenoid valve without manual override Filter with water separator Double acting cylinder
with pneumatic spring return with manual draining
1
4 2
5/2-way solenoid valve with manual override Pressure gauge Air reservoir
with mechanical spring return
5 3
B 1 B
A
3/2-way solenoid valve without manual override Pressure source Silencer
a b
with mechanical spring return
P R
A2
3/2-way valve, manually operated Quick acting coupling uncoupled, Analog / digital converter
a b
with mechanical spring return closed by non-return valve
R3 P1
C C
2/2-way solenoid valve with manual override Plug Regulator with exhaust
with mechanical spring return
D D
Electrical switch
E E
F F
Flow control valve with flow adjustable in one direction (Drawing number) Sheet
SIEMENS 00329906-010101EX3 1
DS 01 new 01.07.01 Hi 1 Sh.
Status Modified Date Name
SD EA Main no. FS ES US UA S F
1 2 3 4 5 6 7 8