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Content
1 PREFACE 5
1.1 ABOUT THIS MANUAL 5
1.2 COMPANY ADDRESSES 6
1.3 SPECIFICATIONS 7
1.4 ABOUT THE SYSTEM 8
2 INSTALLATION 9
2.1 GENERAL 9
2.2 SAFETY ASPECTS 9
2.3 CONTROL AT DELIVERY 10
2.4 STANDARD INSTALLATION 11
2.4.1 Optic heads 12
2.4.2 Fiber-optic cables 12
2.4.3 Purge Air system 12
2.4.4 Monitoring Unit 13
2.4.5 Remote Digital Display and Alarm Annunciator (optional) 14
2.4.6 Blower for Purge Air (optional) 14
2.5 ELECTRICAL CONNECTIONS 14
3 COMMISSIONING 15
3.1 CALIBRATION 15
3.2 SETTING OF ALARM LEVELS 16
4 MAINTENANCE 17
5 CONNECTION DIAGRAM 18
6 TROUBLE SHOOTING 20
7 SPARE PARTS 21
8 ALARM MONITOR 25
8.1 SPECIFICATIONS OF THE DIGITAL DISPLAY 25
8.2 BLOCK DIAGRAMS 26
8.3 ROUTING DIAGRAM 26
8.4 PROGRAMMING / OPERATING THE FUNCTION KEYS 27
3
SBS1000 Smoke Density Monitor
1 Preface
The instructions are given in general terms and do not take into consideration a
specific installation. As such, the instruction manual is designed for the equipment
delivered by SBS Technology A/S and Members of the Group of Scandinavian
Boiler Service Companies.
The manual does not describe all possible situations, but only the most common
and known situations. It cannot replace the necessary education and training of the
personnel.
Should situations not described in this manual occur that cannot be solved in ac-
cordance with normal known practice and good workmanship, the operator should
contact Scandinavian Boiler Service or SBS Technology A/S for instructions.
Scandinavian Boiler Service reserves the right to minor alterations and improve-
ments owing to developments without being obliged to enter the corresponding
changes in this manual.
5
Preface
In all correspondence and when ordering spare parts, be careful to state equipment
type and fabrication number, found inside the monitor cabinet.
sbs@sbs-eu.com sbs@sbs-eu.com
Tel.: : + 45 7027 1002 Tel.: : + 45 7027 1000
Fax : + 45 7027 1001 Fax : + 45 7027 1001
sbs@sbs-asia.com sbs@sbs-us.com
Tel.: : + 65 6767 0200 Tel: : + 1 954 763 7375
Fax : + 65 6364 0300 Fax : + 1 954 766 2624
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SBS1000 Smoke Density Monitor
1.3 Specifications
Monitoring Unit Quantity: one
Power Supply standard 210240 V AC 50/60 Hz 20 VA max.
optional 105125 V AC, 50/60 Hz or 20-28 V DC
Ambient temperature 0C 55C
Output signal 420 mA (4 mA 100% 20 mA 0% Opacity)
(linearized) 010 V DC (0 V 100% 10 V 0% Opacity) max. 10 mA
Dimensions / Weight HxWxD: 300 x 200 x 150 mm / 5.5 kg
Enclosure IP 65 Steel box with DNV, LRS and other approvals
Digital Display (either as part of the Monitoring Unit or as optional Remote Digital Display)
Display 0100% opacity level (programmable)
Alarm delay default 10 s (programmable 099 s)
Relay voltage max. 250 V AC, max. 2A, NC/NO
Relay function 2 relays, volt free, freely configurable, default NC
Default alarm levels SBS1000SDM: Relay 1 at 20% opacity and Relay 2 at 30%
Power supply standard 210240 V AC 50/60 Hz 4 VA
(only relevant if remote) optional 105125 V AC, 50/60 Hz or 20-28 V DC
Dimensions HxWxD: 48 x 96 x 120 mm
(only relevant if remote) panel cut: 44.5 x 91.5 mm
Optional Equipment
Welding & Adjustment Bracket Audit Filter Pens
Alarm Annunciator for panel mounting Visualization & data logging
Data-system integration via various busses such as RS485 and CAN
7
Preface
The SBS1000 Smoke Density Monitor is used to monitor smoke in uptakes after
boilers, incinerators, and engines.
The Opacity Monitor System is a single pass system also called line-of-sight
that measures the opacity in the funnel or in the ambient air of the engine room. A
beam of light is transmitted across the line-of-sight. This beam is brought forth via
optic fibers. The optical transmitter and receiver are placed in the monitoring unit.
The Opacity Monitor System uses a high-power infrared light-beam. The beam of
light is projected via fiber optic cables across the line-of-sight / funnel. The beam
of light is absorbed and scattered by the smoke, mist, dust and vapor and thus the
amount of light received by the transceiver is reduced.
Please note that the Opacity Monitor System will react to any kind of smoke, dust,
vapor or other obstructions intercepting the light beam. Consequently the reading
of the sensor with change and possibly trigger an alarm. Depending on the appli-
cation, this might be perceived as "false alarm". On the other hand, such alarms
give you at the same time an indication of other malfunctions.
8
SBS1000 Smoke Density Monitor
2 Installation
2.1 General
To avoid possible damaged to the equipment or errors in the monitoring readings
and alarm function, it is important to observe the following points carefully:
The location of the optic heads must be suitable for service & cleaning.
The optic heads are welded to the uptake which should not vibrate. Asyn-
chronous vibration of the optical heads can cause false alarms
In case of mounting on structures with thickness less than 6 mm it is recom-
mended that a double plate is fitted before mounting of the support for the optic
heads.
The optic heads must be securely welded to structure and properly aligned.
The optic heads and fibers must be protected against mechanical damage.
Do not turn the optic fibers in the optic heads without first loosening the lock
nuts.
Warning:
Hazardous Voltage: Disconnect power before servicing the system. Ignoring this
warning can result in severe personal injury or material damage. Read the instruc-
tion carefully to ensure correct connection of all power and signal leads.
9
Installation
Ensure that the correct AC voltage is connected to the analyzer (see the rating
marked inside the monitoring unit cabinet and/or on the transformers inside the
cabinet).
Circuit breaker!
The installation must include a means of isolating electrical power by a switch or
circuit breaker external to the analyzer and within reach of operator. It must be
clearly marked.
Protective earth!
The analyzer must be connected to protective earth.
It should be pointed out that installation and operation of the Opacity Monitor
System and associated equipment should be carried out by skill, trained and
certified personnel, and that Scandinavian Boiler Service does not take any re-
sponsibility of the operation of the system and associated equipment whatso-
ever.
The successful and safe operation of this equipment is dependent upon proper
handling, installation, operation and maintenance.
Scope of supply:
Monitoring unit with digital display and connections (standard)
Two (2) fiber optic cables (standard)
Two (2) optic heads one transmitter, one receiver (standard)
One (1) purge air system with hoses and non-return valve
10
SBS1000 Smoke Density Monitor
Remote digital display for panel mounting with two (2) alarm relays (optional)
Alarm annunciator for panel mounting (optional)
Recorder and data logging (optional)
Visualization system (optional)
Audit filters (optional)
Blower for purge air (optional)
Note: The optical heads are to be aligned opposite each other in such a way that
the light beam from the one lens hits the other lens. Thin structure will require ad-
ditional support in order to secure stable alignment.
11
Installation
Special attention has to be given to the alignment of the sockets, so that they are
centered right opposite each other. A smaller size tube or angle bar pulled across
between the two sockets may be used as guidance for the alignment. Furthermore
the optional welding and adjustment bracket can be used for fine adjustment of the
tubes and additional stability.
After completing the welding the head housings are screwed onto the sockets and
fixed in position by the locking screws. To avoid tipping of the head housing due
to a loose thread the head housing can be either screwed down to the recess or use
something to fill the thread (e.g. Teflon tape).
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SBS1000 Smoke Density Monitor
Digital Display
Serial Number
Signal Converter
Terminals
Automatic Fuse
13
Installation
The alarm annunciator is usually mounted in the alarm panel and connected to the
alarm relays of the monitoring unit. The alarm levels are configured via the digital
display of the monitoring unit.
Monitoring instruments such as alarm monitoring, recorders and data loggers are
connected to the monitoring panel terminal 1 - 6. Here an overview of the Termi-
nals:
Terminal 1 & 2: Voltage output 0-10 VDC.
Terminal 3 & 5: Current output 20 4 mA, external voltage (24 VDC)
Terminal 3 & 6: Current output 20 4 mA, internal voltage
Terminal 7 & 8: Alarm relay No. 1 (default 20% opacity, delay 10 sec., NC)
Terminal 9 & 10: Alarm relay No. 2 (default 30% opacity, delay 10 sec., NC)
Caution
The SBS1000 Smoke Density Monitor is from factory mounted with a jumper be-
tween terminal 3 & 6. The jumper has to be removed in case a current output is
used. Please note that only one current output can be used.
After installation has been completed and the wiring has been carefully checked
the power can be switched on.
14
SBS1000 Smoke Density Monitor
3 Commissioning
The following adjustment procedure will take you step by step through the ad-
justment of the amplifier and alarm monitor.
3.1 Calibration
During calibration, all possible obstruction to the infrared beam (such as oil mist,
smoke, or dust) must be absent in the section between the optic heads. In other
words, the transmission of the light must not be affected in any way.
The infrared transceiver measures translucency. The signal is inverted for the dis-
play of opacity. Therefore you first have to calibrate SPAN i.e. 100% opacity
which is zero translucency. Thereafter you can calibrate ZERO i.e. 0% opacity
which is 100% translucency.
SPAN is adjusted until the indicator displays 100% opacity, i.e. a total block-
ing of the infrared beam (0% translucency). For this purpose disconnect
the fiber optic cables and block the connection with your thumb. Be
careful not to turn the span calibration screw is turned too much. Keep
it at the edge between 99% and 100%.
ZERO is adjusted to produce the desired swing between the lightest and dark-
est sensing condition. Minimum signal contrast (i.e. the minimum for
100% translucency = zero opacity) will result in full output swing of
1.5:1. Maximum signal contrast will result in full output swing of 16:1
ZERO Be careful not to turn the span calibration screw is turned too much.
Keep it at the edge between 0% and 1%. If you would turn the screw
too much, the alarm levels would be triggered only at considerable
higher opacity levels than shown in the display.
15
Commissioning
If it is not possible to obtain 0% opacity, check the alignment and deflection of the
fiber optic heads. If the alignments and deflection is found to be correct and the
signal still not can be adjusted correctly, the fiber optic tube has to be turned in the
optic heads to change the center focus position of the light beam in relation to the
lenses (cf. section 2.4.4).
Both SPAN and ZERO are 15-turn clutched potentiometers with slotted brass
elements. A small, flat-bladed screwdriver is required for adjustment.
Remove one of the fiber optic cables completely from the monitoring unit. The
infrared beam is now interrupted. Adjust SPAN to 100% opacity.
Put back the fiber optic cable and adjust ZERO to 0% opacity.
The most accurate calibration is achieved bye using a voltmeter and the 0-10 VDC
output.
If you whish to change the alarm levels please follow the following fast setting
procedure (see chapter 9.4 for a more detailed instruction).
16
SBS1000 Smoke Density Monitor
4 Maintenance
After completing the installation and calibration of the opacity indication and set-
ting the desired alarm level, it is recommended during the initial period to control
the settings and if needed re-adjust the settings.
Besides normal cleaning of the optical heads and lenses, the system does not re-
quire any maintenance.
Cleaning intervals depend on the usual amount of oil, smoke, and dust that con-
taminate the lenses. The accumulation of dirt on the lenses will result in higher
opacity readings and might therefore give false alarms. Please make sure to set
sufficiently short cleaning intervals.
It is strongly recommended to calibrate the system after cleaning the lenses. How-
ever, smoke, vapor, or dust must not be present in the section between the optic
heads during calibration, i.e. the machine must be turned off.
17
Connection Diagram
5 Connection Diagram
Caution
The SBS1000 Smoke Density
Monitor is from factory
mounted with a jumper be-
tween terminal 3 & 6.
The jumper has to be removed
in case a current output is
used. Please note that only
one current output can be
used.
The terminals 1 to 10 are located at the bottom of main board inside the monitor-
ing unit are connections for signal and alarms. For easier handling you can tempo-
rarily remove the panel in front of the optic beam module amplifier.
Terminal 7 & 8: Alarm relay No. 1 (default 20% opacity, delay 10 sec., NC)
Terminal 9 & 10: Alarm relay No. 2 (default 30% opacity, delay 10 sec., NC)
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SBS1000 Smoke Density Monitor
Screw the cables into the terminals of the main board in the following order
(see also colored help guide):
10 green form digital display
9 grey form digital display
8 lilac form digital display
7 red form digital display
6 pink form digital display
5 white Attention: only the white from the display cable
4 two blacks one from display cable, one from signal converter
3 blue Attention: only the blue from signal converter
2 two whites one from optic beam unit, one from signal converter
1 two yellows one from optic beam unit, one from signal converter
Fuse right two browns one from optic beam unit, one from digital display
Fuse left two blues one from optic beam unit, one from digital display
blue
brown
1 yellow 1
2 white 2
3 blue 3
4 black 4
5 white 5
6 pink 6
7 red 7
8 lilac 8
9 grey 9
10 green 10
19
Connection Diagram
6 Trouble Shooting
20
SBS1000 Smoke Density Monitor
7 Spare Parts
Part Part Description the specific appearance of the spare parts Quantity
is subject change without notice; the func- standard
No. tion however will not change delivery
Head Housing
00002 (formerly: Optic Head Complete) 2
(001A101)
(includes 00007)
00016 Lens 2
(001A109)
21
Spare Parts
Part Part Description the specific appearance of the spare parts Quantity
is subject change without notice; the func- standard
No. tion however will not change delivery
22
SBS1000 Smoke Density Monitor
Part Part Description the specific appearance of the spare parts Quantity
is subject change without notice; the func- standard
No. tion however will not change delivery
23
Spare Parts
24
SBS1000 Smoke Density Monitor
8 Alarm Monitor
25
Spare Parts
26
SBS1000 Smoke Density Monitor
27
Spare Parts
quently used are closer to the default menu 0.0. Please note that programming is
only possible when submenu 4.3 PAS has the value 0040.
Main, sub-, and entry menus are selected by the 3 function keys [e], [>], and [^] as
outlined in the routing diagram.
When menu 4.1 has been selected for EFS Enable Fast Setting a fast setpoint
change is possible by activating the Fast Setting function. In this menu, the front
keys have a special feature as [^] increases the setpoint and [>] decreases the set-
point from the value it had when activated. Activating for more than 2 s automati-
cally activates the upcount / downcount function, The setpoint value is displayed
either in % or in display units depending on the selection in menu 4,3. [e] stores
the displayed setpoint values.
28
SBS1000 Smoke Density Monitor
Start by selecting % or display units in menu 4.3 as this is important for the entry
of the setpoint and hysteresis of the relays. When a set-up is sent from the PC pro-
gram PReset to the display with either one or both relays as inactive, relay setting
by way of the front keys is blocked.
29
Spare Parts
The relay functions (1) Normal Open (N.O.) and (2) Normally Closed
(N.C.) are selected in the set-up program PReset and are sent to the
display.
dOn1 / dOF1 Setting of delayed ON / OFF.
Possible selections are dOn or dOF.
If dOn has been selected, relay 1 will not be activated until after the
delay entered in menu 1.5.
If dOF has been selected, delay 1 will not be deactivated until after the
delay entered in menu 1.5.
If no time delay is requested, the value in menu 1.5 must be 0.
dEL 1 Setting of relay 1 switching on/off time delay.
Possible selections are 0...99.99 s.
The time delay is the period in which the input value must be present
before the relay switches state.
If no time delay is requested, the value must be 0.
30
SBS1000 Smoke Density Monitor
31