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Farid Salehi
Andreas Hand
Stefan Seemann
Since 1856
KHD in Iran: A Leading Technology Supplier, Since 1974
Since 1974:
Supplied and Commissioned
22 lines in IRAN,
Installed capacity of
17 Mtpa.
.
Others
(PSP-IKN, FLS
LVT, IHI) 29%
26%
O&K
1%
FCB Polysius KHD
6% 17% 21%*
Context:
Opportunities:
Green filed
Debottlenecking
Fast roller refurbishment. Training and technical assistance. SCANEX: Infrared kiln shell
Hydraulic Inspections. diagnostic system.
Re-weld two rollers at the same
Kiln Inspections: ROMIX Family: Provides
time.
advanced adaptive computer
On-site. Kiln survey and alignment. control of raw meal composition
Mechanical inspections. with raw material identification and
Flexible, work can be performed minimization of additive cost.
inside the machine - no Thermal assessment of pyro
dismantling required. equipment. PYROEXPERT: Kiln automation
system based on expert
Reliable. 3D Scanning Services. knowledge, fuzzy logic and broad
Plant, process, and equipment process know-how.
audits.
Pyroprocess Technologies
Andreas Hand
KHD built the worlds first preheater in High calcination rate. Low CO.
1952. Today, KHD is still recognized Lower NOx-emission due to no Complete burn-out of gases, leads
as industry leader. The latest formation of thermal NOx in the to low CO.
preheater design offers: PYROCLON.
Modular set-up e.g. combustion
Flexibility.
chamber.
Low waste gas temperature.
Processes alternative fuels.
High dust separation efficiency.
Complete burn-out.
Low power demand.
Kiln & Cooler Technologies
KHD was the first to develop the PYRO-JET & PYROSTREAM Operates on the proven moving
short kiln. Burners. floor principle.
Ratio : length = 1: 11 12. Effectively burn alternative fuels. Static grate with horseshoe.
Lower construction costs and Easy exchange of the refractory Reliable operation.
smaller space requirements tube. Long operating life.
associated with only two piers. The lifetime of the nozzle system Easy to install and maintain.
Best clinker quality. is more than two years per set.
High recuperation.
Increased wear protection.
Capacities ranging from 2,000 to
12,000 tpd.
Cooler Technologies: PyroFloor2 Cooler
PYROFLOOR2 combines established advantages from the original PFC, including the
efficient conveying of the proven moving floor principle, with new features, to make it more
environmentally friendly, cooling more efficient, maintenance easier, and operation more
reliable. PYROFLOOR2 is the next evolution in proven KHD cooler technology.
Efficiently separates fine material, Serves kiln capacity up to 10,000 Modular, compact, all-around
large mass flows, abrasive material, tpd. grinding system for raw, finish, and
and material with a wide range of Roller wear life 35,000+ hours. slag.
sizes and high levels of feed moisture. Low energy requirements.
Lower energy consumption than
Ball Mill or VRM. Low maintenance requirements.
Easy to maintain. Roller exchange in under 24 Suitable for abrasive materials.
hours.
Energy efficient.
Low operating costs.
Low investment costs.
Suitable for:
Carries out a range of process
functions. highly abrasive material
material with high moisture
content.
Grinding Technologies: Comflex
COMFLEX, FLEXible COMminution, is the ideal single stage grinding system for raw material, blast furnace
slag and cement. Combined with a ball mill and set up as a two-stage grinding system, COMFLEX will exceed
customer expectations in terms of product quality and capacity. It can be used with different applications and
products and is suitable for new installations and upgrades of existing grinding plants.
In the past people believed that the particle shape was the major disadvantage of Roller Press
Technology.
The German Cement Research Institute (VDZ) has proven that the above statement is not true
Clinker B (3000)
1,0
0,8
Roundness
0,6
0,4
VRM
0,2 RP
BM
0,0
0,1 1 10 100
Source: VDZ Dsseldorf Particle Size in m
Current technologies: Specific energy consumption
VRM(60%)
[kWh/t]
Horomill (70%)
Roller Press
(50%)
Specific surface
Clinker
56
Above graphs depict overall grinding market share in India 2010 - 2016