Professional Documents
Culture Documents
1.0 PURPOSE
2.0 GENERAL
WTEC III Controls And General Information February 24, 2004 Page C-2
Total resistance for transmission ECU Battery or 3.1 ECU POWER (WIRES 136A AND 136C)
Battery Return MUST NOT exceed a maximum of 100 12 or 24-volt power is provided to the ECU through a 10
mOhms. Total resistance should be calculated using amp fuse in the vehicle interface module (VIM).
the wire lengths and gages in Figure C-1, and should
include all conductors in length A and
length B.
A382J
WTEC III Controls And General Information February 24, 2004 Page C-3
A382N
A382M
WTEC III Controls And General Information February 24, 2004 Page C-4
NOTE: The most common installation problem
associated with ECU voltage is an inadequate
ground. To minimize these potential problems:
A383E
WTEC III Controls And General Information February 24, 2004 Page C-5
4.0 MANDATED VEHICLE FUNCTIONS The speedometer signal is available from two sources;
Four transmission controls functions are provided to on output Wire 357 from the VIM, and on output Wire
support or perform vehicle functions which may be 157 through the VIW-S wiring connector.
mandated by various governing bodies:
1. Neutral Start Wire 157 (as VIM output)
2. Speedometer Signal
3. Reverse Warning
4. Anti-Lock Brake Interface
A389I
A390D
The neutral start feature should not be used for interfac- Either of these signals may be used for any vehicle
ing with auxiliary vehicle systems which require neutral system which requires a speed signal. This signal may
indication. Two output functions are available for be used directly by the speedometer (or other device) or,
fulfilling this need. See the description of "Range if a signal type other than a non-zero-crossing is needed,
Indicator" and "Neutral Indicator for PTO" output it may be used as input to a signal converter. Signal
functions in Section E: Customizing the Controls converters are used to convert the ECU output signal
Configuration to Your Vehicle of this manual. Also into either zero-crossing or non-zero-crossing format.
note that the auto neutral functions (L, O, AG & AK) See Section G: Support Equipment of this manual for
described in Section E do not activate the neutral start suppliers of signal converters.
wire.
NOTE: DO NOT splice into the transmission
4.2 SPEEDOMETER SIGNAL (WIRE 157) harness to use the signal directly from the
This signal provides a zero to (VBAT2) volt pulse signal speed sensors. This signal is for use only by
from the ECU to drive an electronic speedometer. This the transmission controls ECU.
signal conforms to a 50% duty cycle square wave as
defined in the Controls Specifications section of this
book. The number of pulses per output shaft revolution
may vary by model. Refer to the Controls Specification
section for detail definition.
WTEC III Controls And General Information February 24, 2004 Page C-6
4.3 REVERSE WARNING (WIRE 113)
Wire 113 goes from OPEN to GROUND when Reverse If the system provides a ground signal when ABS is
has been commanded by the ECU. This signal can be active, ABS system voltage requirements and diagnostics
used with an external relay for functions related to will determine the installation configuration. Some ABS
reverse operation, such as backup lights or an audible systems may require the input signal to be switched
reverse warning signal. through a relay, whereas others do not. Refer to the
schematics which follow, and consult with the ABS
system manufacturer for the requirements of your
specific installation.
A391D
WTEC III Controls And General Information February 24, 2004 Page C-7
5.1.2 SERVICE BRAKE STATUS (WIRE 137) 5.1.7 RETARDER MODULATION CONTROLS
When the brakes are applied, a pressure switch in the (WIRES 124, 135, 164)
brake system closes, indicating to the ECU (on Input The retarder modulation controls provide a means for the
Wire 137) to select the proper retarder control values. operator to request a desired level of retardation. The
This feature is required for all retarder installations. various types of retarder controls are discussed in
Section A: Controls Familiarization and Component
5.1.3 RETARDER INDICATOR (WIRE 125) Selection of this manual, and in Technical Document
When the ECU activates the retarder, wire 125 will go (TD) 162, Guidelines for Selecting Retarder Controls,
from GROUND to OPEN. This signal must be used to behind the General Reference tab in this book. The
turn on the brake lights. An optional dash mounted schematic below shows the interface of the retarder
"retarder on" light may be illuminated simultaneously. modulation controls to the ECU.
WTEC III Controls And General Information February 24, 2004 Page C-8
6.0 OPTIONAL TRANSMISSION Three different areas of the shifter may be illuminated:
OR CONTROLS FUNCTIONS the digital (range) display, MODE button backlighting,
Other optional functions are available to support trans- and range button backlighting. The brightness of each is
mission or controls functions: adjusted automatically, depending upon the brightness
1. Shift Selector Display Dimmer setting of the dash dimmer switch. At very low dash-
2. Vehicle Communications Interfaces board voltage the selector assumes that the lights are
3. Input Functions OFF and selector lighting is restored to full brightness.
4. Output Functions
6.1.1 "KEYPAD" PUSHBUTTON SHIFTER:
6.1 SHIFT SELECTOR DIMMER Digital Range Display (LED): Six discrete settings -
Illumination lamps in the keypad pushbutton and lever "Off", "Maximum. Brightness", and four intermediate
shift selectors may be dimmed as a function of the dash settings (step increases)
dimmer control setting. The installation requirements
are different for 12-volt and 24-volt vehicle systems as MODE Button Backlighting (LED): Infinitely
denoted in these schematics. variable
Range Button Backlighting (LED): Infinitely
PWM style dimmers may be used as described below: variable
12V 24V
Voltage 10-18 V 22-32 V If the selector is not wired into the dimmer circuit, the
Frequency 50-2000 Hz 50-2000 Hz Digital Range Display will always be at full brightness
(as if the dash lights are off), but there will be no
backlighting for the MODE Button and the Range
Buttons.
A431D
WTEC III Controls And General Information February 24, 2004 Page C-9
6.2 INPUT FUNCTIONS NOTE: The relay contact circuit must be
Input Functions can be used to activate numerous protected by a customer-furnished 15 amp fuse.
auxiliary functions programmed into the controls.
Actuation of these functions is accomplished with NOTE: Four Output Function relays are provided
customer-supplied switches. in the Vehicle Interface Module. These are
controlled by wires 112, 114, 125, and 132.
See Section E: Customizing the Controls Configuration
to Your Vehicle of this manual for a description of input
functions. Although each may be used independently to
7.0 INTERFACE WITH VEHICLE
control the function of the ECU, quite often input
functions (and output functions; see Section 6.3) are SHUTDOWN SYSTEMS
used in combination to provide more comprehensive Some engines may be equipped with a control system to
vehicle control functions. either reduce power or cease engine operation when the
engine controller receives data indicating a vehicle
Some of the wires used for the control of the Input system malfunction or anomaly.
Functions are "ground inputs", i.e. the programmed
function is activated when the input wire is switched to The control system for these transmission models is
ground. Other input wires are "power inputs", i.e. the designed to alert the operator of a transmission system
programmed function is activated when the input wire is malfunction through the use of indicator lights and
switched to +12v or +24v power. diagnostic codes. Consequently, Allison Transmission
does not agree with the practice of shutting down the
The shift selector MODE button may also be designated engine in the case of a sole transmission incident. Such
to activate an operator-requested input function. an incident could include, but is not limited to, transmis-
sion diagnostic codes, excessively high or low transmis-
Refer to Section F: Installation of Input/Output (I/O) sion operating temperatures or fluid levels, or any loss of
Functions Used in Vocation Packages of this manual electrical power to the transmission control system.
for recommended wiring schematics for the activation Although the reduction of engine power resulting from a
of input functions. transmission incident may be appropriate in some
circumstances, restricting engine speed will limit the
6.3 OUTPUT FUNCTIONS ability to move the vehicle, particularly from a stationary
The ECU can also be programmed to control several condition.
auxiliary output functions. When directed by pro-
grammed logic and/or by attainment of preselected
conditions, each output function provides power or
ground to activate an external circuit associated with the
function.
WTEC III Controls And General Information February 24, 2004 Page C-10