Professional Documents
Culture Documents
00
METHOD STATEMENT
FOR
Signature
00 08/06/2011 Print A. Langcay A. dela Cruz R. A. Dimatatac
Rev. DATE Name
Prepared By Checked By Approved By Approved by
MMG MMG MMG SKEC
Page 1 of 7
MS-C-0014 REV.00
1.0 PURPOSE
To develop guidelines for the placement of Non- shrink Cementitious Grout,
as required in AFC Drawings, particularly in Piperack base plates and other
applicable structures receiving grouts.
Ensure that application of non- shrink cementitious grout is carried out safely
in accordance with good working practice as per ARAMCO/ SKEC project
safety procedures & requirement.
3.0 REFERENCES
Saudi Aramco Construction Safety Manual
SAES-Q-001 :Criteria for Design & Construction of Concrete Structures
SAES-Q-010 :Cement based,non-shrink grout for Structl.& Equipt. Grouting
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MS-C-0014 REV.00
Storage:
- Grout material shall be stored as per Manufacturers instruction to protect
from the sunlight, under the shade.
- Grout material shall be kept in a separate storage and avoid exposure to
environment.
Preparation:
- Preparation of the concrete surface to which the grout will bond should be
carried out before the base plate is installed.
- New concrete must be minimum of 28 days old.
- The concrete surface to receive grout must be clean and rough.
- All oil, dirt, debris, paint and unsound concrete must be removed.
- The surface must be prepared mechanically using a scrabbler,
bushhammer, shotblast or scarifier which will give a surface profile of a
minimum 3mm and expose the course aggregates of the concrete.
- Clean and chipped area by removing all laitance and loose particles, remove
dust by using compressed air.
- Preparation should cover the full extent of the surface which is intended to
be in contact with the grout.
- Where it is indicated that bolts are to be anchored within the grout, bolt
pocket formers should be shaped to form a cone, helping to ensure stresses
that build up when the bolts are tightened are transmitted to the foundation.
- Bolt pocket formers should be made from materials that are easy to remove,
but leave a rough concrete surface texture when stripped.
- All surface and bolt pockets to receive grout must be clean and free of oil,
dust, dirt, paint and residual curing compound.
- All base plates holding down bolts, etc., are to be free of rust, oil, dirt or
contaminants that could impair bond.
- Maintain good housekeeping at all times.
Formwork:
- Before fixing the formwork, ensure the foundation to receive non-shrink
grout and bolt holes to be filled with grout are clean.
- Provide formwork on the periphery of the area to be grouted. Formwork
should result in a grout edge having 50mm horizontal distance from the
edges of the base plate.
- Formwork should be as water tight as practical, to prevent grout leakage
and should be constructed in accordance with the shapes of the base
plates.
- The top of the formwork should be a minimum of 25mm above the underside
of the base plate or unless noted otherwise.
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MS-C-0014 REV.00
- For large base plate pours or when the gap between the base plate and
foundation concrete is less than 25mm in depth, the formwork should be
higher to allow a pressure head to build up.
- On the pouring side, which should be the shortest distance across the base
plate, a hopper should be constructed to allow a pressure head sufficient
to enable grout to flow to the full width of the pour.
- The forms should be fixed with the top sloping away from the base plate at a
45 angle to form a slope down which the grout can be poured.
- The formwork should be fixed to allow easy stripping without causing
damage or stress to the grout, if the formwork is to be removed when the
grout is still green.
- If grout is to be pumped under pressure, formwork should be constructed to
withstand the additional localised pressure.
- Provide 15mm X 15mm chamfer to result in grout section and dimension as
shown below:
CONCRETE PEDESTAL
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MS-C-0014 REV.00
Grout Mixing:
- Prior to mixing applications, ensure that all standing water is removed from
bolt pockets and surrounding area.
- Grout ingredients shall be thoroughly mixed in quantities needed for
immediate use in accordance with the manufacturers instructions.
- Individual bags may be mixed with slow speed (300-500rpm), heavy duty
drill fitted with a suitable mixing paddle. Multiple bag mixes shall employ
dedicated grout mixers or modified drum mixers.
- A suitable mixing time of 3 minutes for drill and paddle and 4-5 minutes with
a drum mixer, depending on the type of mixing equipment.
- Place 90% of the mixing water required to achieve the desired consistency
into the pail or mixer before adding the bagged grout. Maintain water
addition within the range given in the appropriate Technical Data Sheet.
- When the mixed grout is lump free, add the remaining mix water to bring to
the desired consistency.
- The mixing set up must be able to produce a continuous supply of freshly
mixed grout once the pour starts.
- Grout, once mixed with water, shall not be tempered. Test cubes shall be
taken and tested as required .
Grout Placement:
- All bolt pockets must be filled with grout before pouring the rest of the under
plate grout, to avoid voids being formed.
- Start at one end of the base plate, pouring grout down the slope of the
formwork. When the grout reaches the far side formwork and rises above
the bottom of the base plate, move the pouring point slowly along the length
of the base plate, always ensuring that the grout has risen up on the
opposite side of the base plate before moving along.
- Pour the grout steady down the slope of the formwork to reduce the
possibility of entrapping air.
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MS-C-0014 REV.00
- Do not pour from different sides of the base plate as this can cause voids,
which reduce the effective bearing area.
- Remove excess grouts as work progresses.
- The grouting of any section of pedestal/ base plate shall be completed in
one day with no interruptions.
- Grout shall be extended 50mm (min) beyond edge of the base plate
(General Note 8.2, Grouting)
- Care shall be taken so that the grout completely fills the void to be grouted
and is thoroughly compacted to ensure it is free from air pockets.
- Grouts may be placed by pouring, the perimeter edges shall be steel
trowelled to a neat 45 external chamfer.
Grout Curing:
- Immediately after the grout is placed and completed, cover exposed edges
with wet burlap keeping them wet for seven (7) days. After seven (7) days,
stripping of forms may commence.
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MS-C-0014 REV.00
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