Bored Pile Construction Method

QUALITY MANAGEMENT SYSTEM
LARSEN & TOUBRO LTD DOC NO :LTBF/Godrej/WP/PL/03

B&F IC REV NO :00
The Trees Phase I & II @ VIKHROLI
Date: 13-06-2016
METHOD STATEMENT FOR

CONSTRUCTION OF BORED-CAST
IN-SITU PILE
Contract The Trees-phase I & II

Subject BORED CAST-IN-SITU PILE
Document No LTBF/Godrej/WP/PL/03
Rev No 00
For L&T Name Designation Sign

Prepared By Ch. Sureshbabu Site QA/QC
Reviewed By RR Rode Const. Manager
Ajoy Kumar
Approved by Project Manager
Muhury
For GPL Name Designation Sign

Reviewed By
Approved by
Page 1 of 12
B&F IC REV NO :00
Date: 13-06-2016
Page 1 of 12
B&F IC REV NO :00
Date: 13-06-2016
1. Scope:
The scope includes the guidelines to be adopted for the construction of
Bored Cast-in-situ piles in soil and rock at residential tower area
for retaining system, at The Trees-Phase I & II Project at Vikhroli to
meet technical requirements; Suitable construction methodology has
been adopted in all the works to ensure quality and safety.
2. Activities:
The major scope of work includes the following:
1. Survey
2. Rig Movement Sequence
3. Boring and Cleaning
4. Permanent MS Liner
5. Reinforcement Placing
6. Pile Concreting
3. Reference
This method statement prepared based on the drawing number:

8367A-GTT1-GPL-ST-WD-CO-002 R0 and
IS: 2911
IS 456-2000 for Concrete
IS 1786-2008 for Reinforcement
4. Construction Equipments
Main Equipments
Item Nos.
Truck Mounted Rig 2
Hydra Crane 1
Auxiliary Equipments
Item Nos.
Tremie pipes of 100/150 MM I.D along with 1 set
hopper
Permanent Liner 1 For Each Pile
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B&F IC REV NO :00
Date: 13-06-2016
5. Personnel
Detail Nos.
Civil Engineer 01
Pile supervisor 01
Crane Operator 01
Rig Operator 03
Helper 15
6. CONSTRUCTION METHODOLOGY
Materials
1. Concrete of grade M25 as per approved design mix.

2. Reinforcement Cage according to drawing: HYSD bars of Fe 500
conforming to IS: 1786-2008. Periodical tests will be conducted on
reinforcement bars to check suitability according to ITP.
7. 1 Survey
The co-ordinates of the piles are marked on ground from approved
drawings. Pile point locations are marked on ground by driving a cut
piece of steel rod of 8mm dia and covering it with concrete with tip of the
rod painted. At the time of starting a new pile, the pile point shall be
checked with total station and same is witnessed by client with reference
to the grid line.
7.2 Rig Movement Sequence

a. Piling engineer shall plan the rig movement sequence.
b. In a line/group of piles, the sequence of rig movement shall be based

on convenience and ensuring that no damage is done to recently cast
pile when constructing the successive piles.
c. The planned sequence shall be marked on the drawing.
7.3 Permanent Liner

The thickness of liner plate received at site shall be checked by using
vernier. The thickness shall be minimum 03mm as agreed by client.
The following checks shall be carried out after fabrication of M.S Casing.
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B&F IC REV NO :00
Date: 13-06-2016
a) Diameter of the M.S Casing.

b) Welding joints
The pile point shall be checked by lowering the hammer on the ground
covered with thin layer of sand, from a height to get the impression.
To control the pile point location three established control points are
established at a distance of 2mtr from the pile point. After / while driving
the M.S casing, pile points should be checked at frequent intervals.
7.3 Boring
a) Pile Boring Equipments Truck Mounted Rig/ Winch Machine

/ DTH Boring
Drilling for the pile bore of 300 mm diameter up to the
hard rock strata with spacing of 400mm centre to
centre, with necessary allowance for the permanent
casing.
The permanent liner is driven up to the hard rock level
After guide casing is fixed further boring in soil will be

continued up to the required depth.
Boring will be terminated on ascertaining that hard strata

(Socket length in hard rock is 1000 mm).
b) Formation of Bore Shaft

During boring operation the verticality of the bore shaft shall be
checked at an interval of 3.0m.
The piling engineer shall maintain the record of the same in bore
register.
The rock sample of the bore shaft shall be collected after
reaching rock level and shall be kept under safe custody.
All operation during pile boring shall be recorded.
C) Cleaning:
On completion of total length of pile, the bore shall be thoroughly
cleaned till all the loose material is removed from bore by means
of cleaning bucket.
7.4 Placing of Reinforcement Cage
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B&F IC REV NO :00
Date: 13-06-2016
The reinforcement for the work shall conform to drawing (BBS) and from
the approved manufacturer as per the approval of client.
The steel received at site shall be stacked properly by keeping

proper wooden packing.
Reinforcement cage shall be fabricated at site as per drawing
and it shall be recorded.
Circular cover blocks shall be used with the grade of concrete
(M25) same as that used for piling work.
The cover blocks shall be tied to the bars at every 1m interval.
The reinforcement cage shall be lowered in the bore carefully.
The length of cage shall be as given in the drawing.
7.5 Concreting
Ready mix concrete of M25 grade shall be poured through tremie pipe.
Tremie pipes shall be removed in stages during pouring of concrete
ensuring that tremie bottom is always inside the concrete. The
concreting shall be done up to 600mm above the cut off level.
Quality control of works
i. The locations and levels of pile shall be checked carefully to
ensure alignment in accordance with the drawings.
ii. Concrete cubes shall be tested as per IS 456:2000 for
compressive strength of cubes.
iii. Slump shall be checked and maintained as per mix design.
8. Health, Safety & Environment

Drilling and Concreting
1. While drilling, competent supervision is ensured during insertion of casing pipe and also
during welding.
2. Any bores to be left open will be covered by a steel mesh and secured around the top of
the casing and hazard tape will be placed to surround the area, as necessary.
3. Only trained and experienced workmen will be engaged in the work.
4. PPEs
i. It shall be ensured that every one wears the necessary personal protective
equipments like safety helmets and shoes.
ii. Gloves will be worn where there is potential risk to ones hand.
iii. Eye protection will be worn where the operation can be identified as potential
risk like welding.
iv. The rig operators will regularly use ear plugs to protect themselves against
noise.
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B&F IC REV NO :00
Date: 13-06-2016
5. Piling rig shall not be erected in dangerous proximity to electric conductors.

6. The frame of any rig shall be structurally safe for all anticipated dead, live or wind load.
7. When the rig is not in use, extra precautionary measures for stability, such as securing
them with minimum four guys, shall be adopted to prevent any accidents due to wind storm,
earthquake.
8. Ever crane driver or hoisting appliance operator shall be competent to the satisfaction of
the engineer-in-charge and no person under age of 21 years should be in charge of any
hoisting machine including scaffolding winch or signal to operator.
9. Attachments:
1. PILE BORING RECORD FORMAT
2. PILE CONCRETE POURCARD FORMAT
3. PILE REINFORCEMENT RECORD FORMAT
4. INSPECTION TEST PLAN
5. HIRA
Page 6 of 12
B&F IC REV NO :00
Date: 13-06-2016
PILELARSEN
BORING RECORD
& TOUBRO LIMITED - CONSTRUCTION DIVISION
BORED PILE : BORING RECORD FORMAT NO: LTBF/GT/PL/CL-001

JOB
PROJECT
NO.
TYPE OF WORK: BORED CAST IN SITU PILES
Document No. Date:
Location / Structure Pile No.

Type of Boring Type of Equipment
Prepared by (Site Engg.) Checked by Engineer
PILE BORING DETAILS STRATA DETAILS
DEPTH
DESCRIPTION UNIT DESIGN ACTUAL SOIL DESCRIPTION
(M)
BORING LENGTH M Variable
DIAMETER OF BORING mm 300
PILE CUTTOFF LEVEL M
PILE TOE LEVEL M
CONCRETE POUR ELEVATION M
REINFT. CAGE TOP LEVEL M
TOE DEPTH FROM CUTOFF LEVEL M
LENGTH OF CASING / LINER M Upto top of rock
PILE / CASING VERTICALITY
ELEVATION
FROM TO START FINISHED
ACTIVITY DATE
(M) (M) TIME TIME
REMARKS:
VERIFIED BY (L&T):
Execution/QC NAME: SIGNATURE: DATE:
Page 7 of 12
APPROVED BY (GPL):
NAME: SIGNATURE: DATE:

B&F IC REV NO :00
Date: 13-06-2016
PILE NO: _______________ LOCATION: __________________
DIA OF PILE 300mm

PILE CUT OFF LEVEL
EGL (M)
CASING TOP LEVEL (M):
EGL (M):
REINF LEVEL:
CUTOFF LEVEL (M):
BORE LENGTH:
CHAIN LENGTH:
PILE TOE LEVEL (M):
QUANTITY THEORATICAL ACTUAL Page 8 of 12

CONCRETE (M3)
REINFORECENT (MT)
B&F IC REV NO :00
Date: 13-06-2016
CONCRETE POUR CARD -

LARSEN & TOUBRO LIMITED B&F IC
BORED PILE: CONCRETE POUR RECORD FORMAT NO: LTCD/GT/PL/CL-002
PROJECT JOB NO.

Document No. Date:
Location / Structure Pile No.
Prepared by (Site Engg.) Checked by GPL
MIX DETAILS
Supplier & Plant Cement Type
Design / prescribed mix Additives
Max. Aggregate size
(mm) Slump (mm)
Design strength (MPa)
POUR RECORD
% Variation between
Delivery Discharge time Concrete Volume Slump Theoretical Theoretical and actual
Batch time
Ticket No. concrete qty. consumption
3 3 3
Start Finish Load (m ) Total (m ) (mm) m %
REMARK
S: Reinforcement Cage Lowered into the Pile bore Start at _______ hrs on __ / __ /2016
1)
Reinforcement Cage Lowered into the Pile bore Completed at _______ hrs on __ / __ /2016
2) For other Concrete Quality Control test details refer respective Pour card.
3) During the time of concreting it should always ensure that the tip of tremie pipe should be kept 2m into the concrete.
VERIFIED BY (L&T):
Site Engineer NAME: SIGN: DATE:
DATE:
QC Engineer. NAME: SIGN:
NAME: SIGN: DATE:

APPROVED BY (GPL):
Page 9 of 12
B&F IC REV NO :00
Date: 13-06-2016
PILE REINFORCEMENT RECORD
LARSEN & TOUBRO LIMITED B&F IC
BORED PILE: REINFORCEMENT RECORD FORMAT NO: LTCD/GT/PL/CL-003
PROJECT JOB NO.

DOCUMENT NO. DATE
LOCATION /
PILE NO.
STRUCTURE
PREPARED BY (SITE
CHECKED BY Engineer
ENGG.)
REINFT.
REINFT. DRAWING SCHEDULE
NO. NO.
REINFORCEMENT DETAIL
CAGE TYPE OVERALL LENGTH
CAGE SECTION UNIT DWG. ACTUAL
Cage Length M Variable
Cage Diameter M
Main Bars
Nos./Diameter mm / Nos.
Helical bars
Diameter / Spacing mm/ mm
Spacers & Cover blocks mm
No. of lap joints / No. of Couplers Nos.

Location of laps from top / Location of Couplers
m
from the top
Length of lap m
Centre to centre distance of spacer bars m

REMARKS
VERIFIED BY (L&T):
Execution/QC NAME: SIGN: DATE:
APPROVED BY (GPL):
NAME: SIGN: DATE:
Page 10 of 12

Bored Pile Construction Method

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QUALITY MANAGEMENT SYSTEM

LARSEN & TOUBRO LTD DOC NO :LTBF/Godrej/WP/PL/03

METHOD STATEMENT FOR

Contract The Trees-phase I & II

For L&T Name Designation Sign

For GPL Name Designation Sign

2. Rig Movement Sequence

3. Boring and Cleaning

This method statement prepared based on the drawing number:

1. Concrete of grade M25 as per approved design mix.

7.2 Rig Movement Sequence

b. In a line/group of piles, the sequence of rig movement shall be based

7.3 Permanent Liner

a) Diameter of the M.S Casing.

a) Pile Boring Equipments Truck Mounted Rig/ Winch Machine

The permanent liner is driven up to the hard rock level

After guide casing is fixed further boring in soil will be

Boring will be terminated on ascertaining that hard strata

b) Formation of Bore Shaft

7.4 Placing of Reinforcement Cage

The steel received at site shall be stacked properly by keeping

8. Health, Safety & Environment

5. Piling rig shall not be erected in dangerous proximity to electric conductors.

BORED PILE : BORING RECORD FORMAT NO: LTBF/GT/PL/CL-001

Location / Structure Pile No.

NAME: SIGNATURE: DATE:

PILE NO: _______________ LOCATION: __________________

DIA OF PILE 300mm

CASING TOP LEVEL (M):

CUTOFF LEVEL (M):

PILE TOE LEVEL (M):

QUANTITY THEORATICAL ACTUAL Page 8 of 12

CONCRETE POUR CARD -

BORED PILE: CONCRETE POUR RECORD FORMAT NO: LTCD/GT/PL/CL-002

PROJECT JOB NO.

NAME: SIGN: DATE:

PILE REINFORCEMENT RECORD

LARSEN & TOUBRO LIMITED B&F IC

BORED PILE: REINFORCEMENT RECORD FORMAT NO: LTCD/GT/PL/CL-003

PROJECT JOB NO.

CAGE SECTION UNIT DWG. ACTUAL

Cage Length M Variable

Diameter / Spacing mm/ mm

Spacers & Cover blocks mm

No. of lap joints / No. of Couplers Nos.

Centre to centre distance of spacer bars m

NAME: SIGN: DATE:

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