ZTD series of mining belt conveyor

metal detection device

user's Guide

Jiangsu magnetic Valley Technology Co., Ltd

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 TABLE OF CONTENTS

PREFACE .....................................................3

1. WORKING PRINCIPLE OF METAL INSPECTION DEVICE FOR ZTD SERIES

MINE BELT CONVEYOR..........................................3

2. MAIN SPECIFICATIONS .....................................4

2.1 CONTROL BOX ............................................. 3
2.2 SENSOR................................................. 4
3. INSTALLATION .............................................4
3.1 SENSOR INSTALLED ......................................... 4
3.2 CONTROL BOX INSTALLATION .................................. 7
3.3 WIRING INSTALLATION ...................................... 8
4. WIRING ...................................................8
4.1 ACTION SIGNAL RESET CONTROL ............................... 10
4.2 AUTOMATIC RESET CONTROL MODE.......... .................... 10
4.3 MANUAL RESET CONTROL MODE..................................10
4.4 EXTERNAL CONTROL OUTPUT CONTACTS............................11
5. DEBUGGING ...............................................11

6. BUSINESS CONTACT AND TECHNICAL SERVICES ................16

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 Preface
Metal detectors suitable for magnetic or non-magnetic bulk material

in the detection of mixed metal debris, the parameters of the detector in

the digital adjustment to overcome the impact of magnetic materials on the

metal detector intuitive, commissioning personnel to read the instructions

of the steps, can be easy Adjust the detector to the best condition.

1. Working principle

DC power conversion into high-frequency current supply sensor coil,

forming a high-frequency magnetic field. When there is a metal through the

high frequency magnetic field, the eddy current in the metal, the resulting

eddy current consumes the energy of the high frequency magnetic field so

that the high frequency current of the sensing coil increases, the direct

current also increases, the DC current increases, The voltage drop occurs

on the resistor R, the voltage drop signal is time differentiated, the

processing circuit only amplifies the component in the amplification

circuit, and the amplified output signal is sent to the control circuit

to generate the control signal. Control signal control drive circuit output,

so that the machine alarm indicator output, external output at the same

time action.

ZTD series of mining belt conveyor metal detection device works as

shown in Figure 1.
sensing sensing
coil Differential Control
object Oscillator
signal signal
detection C output

Alternating Oscillation
magnetic field
energy loss
current R
Supply current Amplification Control
change
increases circuit loop

DC

Figure 1 ZTD series of mining belt conveyor metal detection device works

2. Main Specifications

2.1

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Shell type: outdoor explosion-proof stainless steel structure;

Dimensions: 560 400 338

Power supply: AC220V10%

Power: Flameproof and intrinsically safe power supply

Power consumption<20w

Ambient temperature2050

External output: 2 sets of normally open passive contacts, capacity AC220V

/ 1A;

Applicable to speed0.5 5.0m/s

Degree of protectionIP66

The length of the cable between the controller and the sensor5m

2.2 Sensor

Structure: single-turn removable copper tube;

Applicable bandwidth8001800mm;

Painting color: iron gray or custom;

Detection sensitivity: Applicable EP tape detection sensitivity in Table

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Table 1
Tape
800 1000 1200 1400 1800 1600 2000 1800
width

Detect
iron
2525 3030 4040 5050 7070 6060 7070 7070
pieces
(mm)

3. Installation

3.1 Sensor installed

Note

1In order to reduce the sensor signal by external interference, under

normal circumstances the sensor to the control box between the cable as

short as possible, it is best not to be greater than 5m, the factory to

provide the cable length of 5m. So the user in the choice of control box

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and sensor installation location should consider the factors.

2The location of the metal detector should be avoided, such as welding,

strong RF sources (such as walkie-talkie), strong vibration and other

sources of interference, and should be away from the place where large metal

moving.

3In the metal probe with the separator with the use of occasions, the

metal probe device installation position should be at least 10m above the

electromagnet.

4The position of the sensor should be selected in the middle of the

two sets of sticks in the middle of the belt, and the distance between the

two sides of the sensor frame should be not less than 60cm. If the distance

between the front and rear rollers is too small, the detection sensitivity

of the metal detector And higher, the metal detector in the transport belt

is easy to work due to eccentric roller roll and produce a malfunction.

See Figure 3 sensor installation location diagram.

5The signal amplifier in the sensor box of the sensor has been sealed

with epoxy resin. It is not necessary to disassemble the sensor. The cable

of the sensor and the controller is connected with the standard end of the

sensor box, and it is not necessary to disassemble it. Will cause the test
is not normal.

>60cm >60cm

Control Box
leather belt

touch roll
touch roll

signal cable <m sensor

Figure 2 Diagram of sensor installation

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Sensor installation should be carried out strictly in accordance with the following steps:

box end lid box end Step 1. As shown in Figure 3A, shed a lid on the end
of the fixed bolt, remove the lid end.

Anschlussflansch
Sensor Brass

Figure 3A
mount

The internal structure of terminal box as shown in

Lead Plate
Flange bolts Figure 3B.

leading wire
signal

Bridge plate

Threaded joints
Brass Figure 3B

Step 2. Figure 3C shows, (a) carefully to shed a

box end signal amplifier lead platen and the connection
between the bridge plate bolts. (B) shed a side box
leading wire and the connection between the flange bolts. (C)

Connecting shed a box at the bottom end of the connection

Flange bolts
bolt between the sensor chassis bolts, then separate the
end case and brass.
Lead Plate Note that in the stripping process as much as
possible to avoid the shaking force of the Lead-out
Bridge plate copper, lead a loose, broken unit in use may result in
detection of abnormal.

Figure 3C

Step 3. Removed after the end of boxes, as shown

in Figure 3D, the sensor openings from the brass
insert conveyor belt.
Leather
belt
Figure 3 D

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 Step 4. As shown in Figure 3E, in the sensor body
leather belt materia
frame chassis and belt rubber shock absorbers
between the pads, the sensor chassis bolt firmly
fixed in the bracket channel of Conveyor.
3~5cm

Figure 3 E
bracket channel Shock
of Conveyor absorber rubber pad

Step 5. As shown in Figure 3F, according to the

leather belt materia opposite sensor removal procedure, install the top
box, fastened with brass terminal box, connect and
tighten the upper and lower copper wire, fastening
3~5cm
end sealing lid and so on. At this point, the sensor
installed.

bracket channel Shock

Figure 3 F
of Conveyor absorber rubber pad

Note:
(1) A fixed-side box should be removed using the original bolts, if
accidentally lost, the company can be used to provide a dedicated spare
bolts can not be replaced with ordinary bolt.
(2) after the demolition of heavy equipment, the various parts of connection

must be solid and not a phenomenon of poor contact, otherwise it would not

be detected correctly.
3.2 Control box installation

The control box foot is firmly fixed to the bracket or wall with bolts.

To avoid as much as possible vibration, high temperature and direct invasion

by the wind and rain places.

3.3 Intrinsically safe speed sensor installed

The speed sensor acts as an accessory device for the steel belt metal

detector, as shown in Figure 3. Mainly play two roles, one with the connector

detection device signal arrival, the metal detector controller MPU to

calculate the connector and the sensor frame spacing, and second, when the

need to use downtime iron, to determine the location of metal parts. Metal

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parts position calibration The mechanical structure of the sensing device

adopts the wheel type skidding device, stable and reliable, mechanical

tension tracker, conveyor belt pulley structure.

Figure 3 Intrinsically safe speed sensor on-site use diagram

3.4 Wiring installation

The sensor-to-controller connection cable is piping to avoid

connecting the cable to swing and subject to external damage.

4. Wiring

In addition to the necessary wiring for sensors, power supplies, etc.,

the user can connect other wiring according to their control to obtain the
external output signal of the metal detector for various control. The

position of the terminal can be seen in Figure 8. Remove the terminal box

cover can be carried out the function of the terminal block in Table 2.

Terminal function table2

Terminal symbol Use

X1.1-X1.2(LN) Total power supply AC220V AC input.

X2.4, X2.5 (R+;R-) Wire core belt connector detector (optional)

External reset button to connect the port, when the

X2.4, X2.5 (R+;R-) metal detector is in the state, the action must be reset
by an external switch
And the speed sensor interface, used to display the
X2.6X2.7X2.8GND;In;+24V belt speed or stop the distance between the iron and
the sensor.

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X3.1 X3.2Out-put B Wire core belt degaussing control signal (option)

Metal detector action output signal, normally open

X3.3, X3.4Out-put A contact, when the detection of metal objects closed
once; contact capacity AC220V / 1A.
X3.5X3.6X3.7X3.8 Metal detection sensor connection port, and the metal
T1;COM;T2;PE detector sensor connected to the corresponding port.

Note: The shield of the sensor cable should be grounded reliably. And then

access the metal detector power supply AC220V, and function control line.

Wiring must be reliable, can not have poor contact with the phenomenon,

especially the sensor cable. Otherwise there will be slow movements

increase, or even work and so on. After the sensor cable is wired, the clip

on the bottom of the application base plate is fixed with the base plate.
4.1 Action signal reset control

ZTD series of mining belt conveyor metal detection device with

automatic / keep two kinds of work, through the F1, F2 function keys to

select.

4.2 Automatic reset control mode

When the automatic reset mode is selected, the metal detector detects

the metal, the output of the gold detection action signal to maintain 3

seconds after the automatic reset.

4.3 Manual reset control mode

When the retention mode is selected, the metal detector detects the

metal and the signal output of the gold detector will remain. The output

signal is also maintained, the manual reset after the two output signals

at the same time to eliminate.

(1) the use of manual reset within the machine. Press the F4 "Reset" function

key in the controller manually to cancel the operation of the metal detector

and resume the detection status.

(2) using external manual reset. At this point in addition to the machine

can control the reset button, you can also reset the external remote control.

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If you use this reset mode, you need to control the terminal X2.8_R +,

X2.9_R- access to a remote reset contact, contact is normally open,

connected to reset.

4.4 External control output contacts

External control function only one output contact. Detector metal

action through the output relay Q1, contact form for the passive contact,

the capacity of AC220V / 1A.

5. Debugging

5.1 Instructions

Metal detectors and other accessories after installation, must be based

on the actual installation site and process requirements for a series of

adjustment work before they can be put into normal production and use. Metal

detector adjustment work is not complicated, but to achieve good results,

in the adjustment need to carefully and repeatedly test. In the metal

detector adjustment work, you need to use the control box to monitor the

terminal on the keyboard, the display.

Preparation before adjustment:

1) Make sure that the wiring of the metal detector is correct.

2) Remove all external output wiring of the metal detector to ensure safe
commissioning.

3) To confirm the external supply of metal detector power supply, the

voltage is AC220V 10%, 50Hz / 60Hz.

The selected sample is generally not smaller than this standard. In

the case of a better installation environment and proper commissioning,

the actual sensitivity may exceed this standard. But the company does not

use this as the assessment criteria. According to the appropriate

specifications to prepare a piece of iron, the test with the test block

is best to use a rope to tie it in order to repeat the delivery.

Dial the power switch (located in the lower left corner of the control

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module) and the metal detector name screen is displayed on the LCD screen,

as shown in window 1.

Window 1 boot status display

After about 45 seconds, the stabilization process ends. The metal

detector enters the detection operating state (see window 2).

Show {real-time detection} and date and time at the top of the test

window. {Operation mode} Indicates the state when the gold check operation

is output. Auto reset mode - Gold check operation output Normally open

contact Closing delay 3 seconds after disconnecting and holding mode - Gold

check operation output Normally open contact closed until Manual reset

before disconnecting. Through the panel F1, F2 function keys to switch the

choice, the screen shows the corresponding conditions. {Local} that the

current choice of mineral for the local way, mineral selection of local

and remote two, a total of four major mineral types. The choice of mineral

type provides another fine adjustment for the more stable operation of metal

detectors. Local and remote mode settings in the calibration window

operation, the following later, the local way by the post on the machine

according to the current delivery of materials to select the appropriate

type of mineral, remote control mode that is through the PROFIBUS-SLAVE

remote output module mine Type selection. {Action frequency} that the metal

detector to detect the cumulative number of metal, the right shows the gold

detection action normally open contact diagram. {Current speed} means that

when the user selects the gold checker, it can display the speed of the

current belt operation. {Current distance} indicates the distance of the

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metal being seized from the sensor when the gold check is in the hold mode

(see window 3).

Window 2 self-reset mode work screen

Window 3 Hold mode action output work screen

Press [ESC] to enter the function selection screen window 4.

Window 4 function selection screen

Press [1] to return to the real-time detection window 2

Press [2] key to enter the time setting window 5, press [ESC] key to return

to window 4

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 Window 5 time setting screen

Press [3] to enter the password input window 6 for setting the internal

parameters

Window 6 password input screen

Press [4] key to enter the gold detection action query window that is the
window 7, press the [ESC] key to return to the window 4

Window 7 action count query screen

When the metal detector is output, the computer automatically records

the time of the action (year, month, hour, and second) for analysis. The

computer records up to 50, the first one to store the current record of

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the recent time, if there is a new action, then remove the 50 records.

Enter the password correctly in window 6 and enter window 8.

Window 8 sets the internal parameter screen

Press [1] to enter the connector position internal setting screen as

shown in window 9.

Window 9 device position setting screen

{Sensor spacing} represents the distance between the connector detector

and the metal detector sensor, and the average length of the seam represents
the average length of the seam on the entire conveyor. After entering the

confirmation, press the [F2] function key, the computer will display OK

to save the end, press [ESC] function key to return to window 8. Press the

[2] number key to enter the sample iron calibration screen, as shown in

window 10.

Window 10 to calibrate the job screen

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Window 10 for the like iron calibration screen:

{Real-time speed} shows the speed of the current belt running.

The {real-time} area shows the real-time and maximum values of the belt

and the joint section of the steel core during the operation of the belt

through the metal detector sensor. When the belt in the no-load operation,

the normal section (corresponding to the ordinary belt that is equivalent

to the middle section of the signal) is to reflect the current observation

of a period of time when the wire through the metal detector sensor noise

signal size, [F5] Function key is cleared so as to continue to observe the

normal noise signal size of each section of the steel core belt. Note the

maximum noise value, which is related to the setting of V0 in the following

waveform.

The {mineral control} area in the {setpoint} area is currently unavailable.

The {built-in value} field is 00 as the internal setting for the device.

Press the [F2] function key to save the window, and then press the [ESC]

function key to return to the window. 4 Press the [ESC] function key to

return to the window. 4 Press the [ESC] function key to return to the window. ,

Then press the [1] number key to enter the real-time detection screen.

{Action count clear}: Press [3] the number key in window 8, the computer
will clear all the action records.

{Example Iron Waveform Analysis}: Press [4] the number key in the window

8, the computer enters the iron test sample iron signal to correctly set

the normal section detection sensitivity value, as shown in window 11. This

operation is generally carried out by professional and technical personnel.

Window 11 to calibrate the job screen

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 V0 as the starting value of the denoising sample, the MAX value of the

normal section of the window 10 as its set reference value, press [F1] to

sample the sample iron, put the sample iron into the computer after the

data will be collected in the right half of the screen , Press the [F2]

to move the cursor to the Vb value to modify the current Vb value, and then

press [F2] to move the cursor to the Vb value. Use the [F4] and [F5] keys

to observe the highest point of the waveform (that is, the Vb value) Key

to move the cursor to the tab position to set the current value between

1 and 3. And then press the [F2] key to move the cursor to the Kv value

position. When it is set to 0, the metal detector is not interlocked with

the belt (that is, when the metal detector is activated when the belt is

stopped) , Metal detectors and belt chain (that is, when the belt is cut

off the metal detector will not action output signal). Press the [F3] key

to save, and the setting operation is finished. Press the [ESC] key to exit

the detection screen.

5.2 A key set

When the metal detector in order to better meet the requirements of

the production process changes, the need to temporarily adjust the

detection sensitivity, metal detector control system to provide you with

the most convenient operation. The specific operation is as follows:

Press the [ESC] key to enter the window 4 (function selection screen),

press [3] key to enter the window 6 enter the password, the password is

entered correctly into the window 8 (set the internal Parameter screen),

and then press the [5] key to enter the setting internal parameter window

12. The 0th column indicates the detection sensitivity data used in the

current period, which corresponds to one of the 1-5 groups of data. To change

the sensitivity, F1] key to select, press [F3] to confirm it.

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 Window 12 sets the internal parameter screen

The five sets of sensitivity data values are pre-set by the factory.

The meaning of each group is set according to the requirement of using

different bandwidth or the permeability of the conveying material.

6. Business contact and technical services

Need to have a better understanding of the product, you can contact

the following ways:

Address: China 's Jiangsu Province, Zhenjiang City High - tech

Industrial Development Park Siping Hill Road on the 10th

Tel: 086-0511-8897411

+86 13402129193 3003149117

QQ:664558539

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