Professional Documents
Culture Documents
1060A Check valve Size Pattern No. Pack 1 Qty Pack 2 Qty Code Barcode Price()exVATtest
Description A B Kg
122049 1" 1060A PT GM SWING CHECK VALVE 83 60 0.86
Pegler Yorkshire Group Ltd, St Catherine's Ave, Doncaster, S Yorkshire, DN4 8DF
Telephone: Phone +44 (0) 844 243 4400 Fax: +44 (0) 844 243 9870 Website: www.pegleryorkshire.co.uk
Registered office : Pegler Yorkshire Group Ltd, St Catherine's Ave, Doncaster, S Yorkshire, DN4 8DF Company no : 00401507
5075 Pegler Maintenance Instrc 1/3/05 9:19 am Page 1
Product Data Sheet: Valves Package Where desiccant bags are included with the valve these should be system flushing may be required. non uniform or pulsating flow enters the valve, e.g. the valve is with the pipe run in which it is installed. To close - turn the lever 90 circulating pumps. Slacken the hand wheel nut and remove the PRODUCT LIFE SPAN
Engineers Valves
conducted with the valve fully opened. INSTALLATION Any electrical component e.g. actuators, limit switches must be standard lever handle. Ball valves and Check valves are generally NOT suitable for
Declaration of Conformity. Categories I, II, III or IV carry the CE Spares Catalogue, and Spares Price list. A Technical File is held at
It may be hazardous to use these valves outside of their specified Unpack the valve and check that the flow paths and valve threads explosion proof and comply with the ATEX Directive and Standards Caution: Service applications with extremes of temperature may maintenance.
mark and require a Declaration of Conformity. Valves classified Doncaster as part of the requirements for compliance to the
pressure and temperature limitations and also when not used for are clean and free from debris. as listed in BS EN 1127-1 clause 6.4.5. cause the ball to become tight in the valve. The valve may be According to valve type, gland packing and valve discs may be
from the piping chart would not be included in Category IV. become stiff to operate in these circumstances. Suitable hand European Pressure Equipment Directive (PED 97/23 EC).
the correct application. Check the body markings and nameplate to ensure that the correct OPERATION replaced. Valves within the scope of the ATEX Directive with a
CE MARKING & THE ATEX Directive 94/9/EC LOCATION/END-OF-LINE SERVICE valve has been selected for installation. Gate Valves protection should be worn when operating valves used in extreme protective level defined as Group II catergory 2 will operate in Zone MAINTAINING A POLICY OF CONTINUAL PRODUCT DEVELOPMENT
Concerning equipment and protection systems intended for use in Gate valves and Globe valves may be fixed in "Vertical pipe work To open - an anti-clockwise rotation of the hand wheel will open the temperature applications. The valve should only be used in the fully 1 (gases/vapours) or Zone 21 (dust) designated in BS1127-1 PEGLER LTD RESERVES THE RIGHT TO CHANGE SPECIFICATION, DESIGN
To ensure ease of operation, adjustment, maintenance and repair,
potentially explosive atmospheres. This has been implemented in valve siting should be decided during the system design phase.To with stem horizontal or Horizontal pipe work with stem vertical valve. When it will go no further return the hand wheel clockwise open or fully closed position. Ball valves are not suitable for Explosion prevention and protection. Tools are either "single spark" AND MATERIALS OF PRODUCTS LISTED IN THIS LEAFLET WITHOUT
United Kingdom law by the Equipment and Protective Systems prevent imposing strain on the valve seat, pipe work and valves and upright. Globe valves are marked with a directional flow arrow 1/2 turn. To close the valve a clockwise rotation of the hand wheel regulating or throttling applications. e.g. screwdriver, spanner, impact screwdriver or "shower of PRIOR NOTICE.
Intended for Use in Potentially Explosive Atmosphere Regulations they must be adequately supported. on the body. The valve will function correctly providing it is fitted so will close the valve. Closure will be confirmed when the handle can MAINTENANCE sparks" e.g. sawing or grinding. Only steel "single spark" tools are
1996(31 1996/192) and amended by The Equipment and The 1072, 1070/125, 1065 and 1068 Gate valves are suitable for that the fluid transported follows the indicated flow direction. be turned no further. A regular maintenance program is the most efficient method of permitted in Zones 1 & 21. Tools causing showers of sparks are Head Office:
Protective Systems (amendment) Regulations 2001 end of line service but we strongly recommend the fitting of a Make sure that a gate valve is fully closed during installation. Caution: Service applications with extremes of temperature may ensuring longer term operational efficiency of the selected valve. only permissible if: a) no hazarous explosive atmosphere is Pegler Limited, St Catherine's Avenue, Doncaster, South
(SI2001/3766). The regulations apply to all valves where each blanking plug to the downstream end of the valve. Pegler Ball, Fitting a gate valve in the open position may cause twisting and the cause the wedge to become tight in the valve. The valve may be Such a program would need to include a risk assessment and a present. b) dust deposits have been removed and no dust cloud is
valve: a) has its own potential source of ignition. b) operates in a Yorkshire DN4 8DF England www.pegler.co.uk
Globe, Check, Flanged and Lever Gate valves are not suitable for gate and seating may not mate properly. The valve should be become stiff to operate in these circumstances. Suitable hand planned procedure of how the maintenance will be carried out. The present. The use of tools on equipment in Zones 1 and 21 should
potentially explosive atmosphere created by: end-of-line service. operated from fully open to fully closed to test that it has been protection should be worn when operating valves used in extreme possibility of operational limits being exceeded and the potential be subject to a "permit to work" system.
i) the presence of air/dust mixtures external to the valve. UK Sales:
INSTALLATION Health & Safety correctly installed. temperature applications. The valve should only be used in the fully hazards ensuing must be considered as part of this assessment. 1029 Renewable Valve Disc Replacement.
ii) the presence of gases, vapours, mists released from the Northern Tel: 0870 1200281 Fax: 01302 560108
Before starting work on any installation a risk assessment must be The valve should not be installed in horizontal pipe work with stem open or fully closed position. Gate valves are not suitable for This should be implemented to include visual checks on the valves Before starting work de-pressurise the system, turn off any
valve through leakage. horizontal because full closure may be impeded by an accumulation regulating and throttling service. condition and any development of unforeseen conditions, which circulating pumps, and ensure the valve is empty of fluid. Using Southern Tel: 0870 1200282 Fax: 01302 560458
made to consider the possibility of operational limits being
The regulations will not apply to a valve without a potential source of system debris. Pegler Valves are manufactured to exacting Globe Valves could lead to failure. The correct fitting tools and equipment should a suitable wrench remove the complete bonnet assembly from Western Tel: 0870 1200283 Fax: 01302 560109
exceeded and reduction or elimination of any potential hazards.
of ignition, which operates in a dust free environment and the fluid standards and, therefore, should not be subjected to misuse. The To open - an anti-clockwise rotation of the hand wheel will open the be used for valve maintenance work. Separate means of draining the valve. Care should be taken to ensure the pipework is held uk.sales@pegler.co.uk
1. Protective clothing and safety equipment must be utilised as
being transported is cold, inert gas or non-flammable liquid. The appropriate to the hazard presented by the nature of the process following should be avoided: *Careless handling of the valve valve. When it will go no further return the hand wheel clockwise the pipe work must be provided when carrying out any securely during this process so that there is no distortion to the
requisite level of protection for valves not exempt from the to which the valve is being installed or maintained. (Valves should not be lifted using the hand wheel, lever or the stem). 1/2 turn. maintenance to valves. Where there may be any system debris valve threads. Any damage to the threads could lead to valve Export Sales:
regulations is defined as Group II category 2 and shall bear the 2. Before installing or removing a valve the pipeline circulating *Dirt and debris entering the valve through the end ports. To close the valve a clockwise rotation of the hand wheel will close this should be collected and/or filtered by installation of the failure. Slacken and remove disc nut and disc. Tel: 44 (0) 1302 855656 Fax: 44 (0) 1302 730513
following markings: Ex II 2 GD X pumps (when fitted) must be turned off. The pipeline must be de- *Excessive force during assembly and hand wheel operation. the valve. Closure will be confirmed when the handle can be turned appropriate protective device. Assess damage to valve seat replacing the whole valve if export@pegler.co.uk
VALVE SELECTION Selection, Storage & Protection pressurised, drained and vented. Valves must be fully opened to Ball valves may be fixed in any orientation, always leaving no further. Gland Adjustment. - The gland may need adjustment during necessary.
Valves must be properly selected for their intended service ensure release of any pipeline or valve pressure. enough space for the 90 operation of the lever handle. Caution: Suitable hand protection should be worn when operating installation and then periodically thereafter to maintain a stem The valve disc can be replaced with an equivalent size disc and
conditions. Provided it is installed correctly and receives adequate 3. Fitters must be trained in manual and mechanical handling to Horizontal and Vertical pattern check valves may be fitted in valves used in extreme temperature applications. Globe valves are gland seal. type as appropriate. Re-attach a replacement disc and disc nut.
preventative maintenance it should give years of trouble-free enable them to safely lift and install Pegler valves. horizontal pipe work with the cap upper most and vertically with the suitable for regulating and throttling service. NOTE: It is recommended that within the 1st year the gland be Re-assemble the bonnet in to the valve body, checking for damage.
service. They must be compatible with the system design, 4. The valve selected must be suitable for the required service flow in an upwards direction. The valve is marked with a directional Check Valves inspected at 3 monthly intervals to check for gland leakage. Ensure the valve bonnet is joined securely to body and will not leak.
pressure and temperature requirements and must be suitable for conditions. The pressure and temperature limitations are indicated flow arrow on the body. The valve will function correctly providing it The Horizontal/vertical pattern check valves operate according to Gland Replacement - Under normal working conditions Pegler N.B. The 1029 Globe valves have non-metallic PTFE valve discs.
the fluids that they are intended to carry. Interactions between on the valve nameplate, body or data plate. These must not be is fitted so that the fluid transported follows the indicated flow the flow within the pipeline and there is no external method of gate and globe valves do not normally require any maintenance, Installation, Operating & Maintenance Instructions are
metals in the pipe system and the valve must be considered as exceeded. direction. Check valves having 6 diameters of straight length of operation. however, in the event of maintenance being necessary, the available from Sales Office.
part of the valve selection. 5. Valve seats, seals and internal components can be damaged by pipe upstream and 3 diameters downstream are suitable for Ball Valves following procedure should be followed: Pegler recommended spares must be used. Refer to Pegler
Valves should be stored off the ground in a clean, dry, indoor area. system debris. Protective devices may need to be fitted and velocities of 3 metres per second. If the valve is situated such that PB LEVER HANDLE To open - turn the lever 90 so that it is in line Before starting work, de-pressurise the system, turn off any Technical Department for further information.
5075 Pegler Maintenance Instrc 1/3/05 9:19 am Page 2
VALVE SUITABILITY Thread Depths (mm) OPERATIONAL LIMITS PED Categorisation Table
Product Steam Water Oil Gas Air Gas Gas Gas Product 1/4" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3" 4" Product PN Non- Shock Pressure @ Temp. Range Non- Shock Pressure @ Max. Range
Product 1/4" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3" 4"
Inert Combustible Corrosive Oxygen
PB700 * * * * PB700 11.5 11.9 15.4 16.7 19.4 21.7 21.4 26.0 30.5 33.5 39.5 PB700 40* 40 Bar - 10C to 110C 10 Bar at 180C PB700 S.E.P S.E.P S.E.P S.E.P S.E.P Cat 1 Cat 1 Cat 1 Cat 1 Cat 1 Cat 1
PB500 RED * PB500 RED 11.5 11.9 15.4 16.7 19.4 21.7 21.4 26.0 30.5 33.5 39.5 PB500 RED 25 25 Bar - 10C to 100C 16.5 Bar at 150C PB500 RED S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P
* * * * PB500 YELLOW 25*
Ball Valves
PB500 YELLOW 25 Bar - 10C to 100C 16.5 Bar at 150C
Ball Valves
Ball Valves
PB500 YELLOW S.E.P S.E.P S.E.P S.E.P S.E.P Cat 1 Cat 1 Cat 1 Cat 1 Cat 1 Cat 1
Ball Valves
PB500 YELLOW 11.5 11.9 15.4 16.7 19.4 21.7 21.4 26.0 30.5 33.5 39.5
PB300 RED/BLUE * PB300 RED/BLUE - - - - - - - - - - - PB300 RED/BLUE 16 16 Bar - 10C to 30C 5 bar at 120C PB300 RED/BLUE - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
PB300 YELLOW * * * * PB300 YELLOW - - - - - - - - - - - PB300 YELLOW 16* 16 Bar - 10C to 30C 5 Bar at 120C PB300 YELLOW - - S.E.P S.E.P S.E.P - - - - - -
PB100 * PB100 - - 12.7 14.0 16.2 18.5 18.5 22.8 - - - PB100 25 25 Bar - 10C to 100C 4 Bar at 120C PB100 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
1065 1065 - - 12.7 14.0 16.1 18.5 18.5 22.8 - - - 1065 17.5 17.5 Bar - 0C to 25C 17.5 Bar at 93C 1065 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
1068 1068 - - 15.0 16.3 19.1 21.4 21.4 25.7 30.2 33.3 39.3 1068 20 20 Bar - 10C to 100C 9 Bar at 180C 1068 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P
1072 1072 - - 15.0 16.3 19.1 21.4 21.4 25.7 - - - 1072 32 32 Bar - 10C to 100C 14 Bar at 198C 1072 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
Gate Valves
Gate Valves
Gate Valves
Gate Valves
1070/125 1070/125 11.4 11.4 15.0 16.3 19.1 21.4 21.4 25.7 30.2 33.3 39.3 1070/125 20 20 Bar - 10C to 100C 9 Bar at 180C 1070/125 S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P
P81M P81M - - - - - - - - - - - P81M 16 20 Bar - 10C to 100C 9 Bar at 180C P81M - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
63 63 - - - - - - - - - - - 63 16 16 Bar - 10C to 30C 5 Bar at 120C 63 - - S.E.P S.E.P S.E.P S.E.P - - - - -
GM63 GM63 - - - - - - - - - - - GM63 16 16 Bar - 10C to 30C 5 Bar at 120C GM63 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
Globe Valves
Globe Valves
Globe Valves
Globe Valves
1029 * * * * 1029 7.5 7.9 9.9 11.1 12.3 14.3 14.3 18.2 19.8 22.6 - 1029 32* 32 Bar - 10C to 100C 14 Bar at 198C 1029 S.E.P S.E.P S.E.P S.E.P S.E.P Cat 1 Cat 1 Cat 1 Cat 2 Cat 2 -
1031 1031 - - 9.9 11.1 12.3 14.3 14.3 18.2 - - - 1031 32 32 Bar - 10C to 100C 14 Bar at 198C 1031 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
1039 1039 - - 9.9 11.1 12.3 14.3 14.3 18.2 - - - 1039 32 32 Bar - 10C to 100C 14 Bar at 198C 1039 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P - - -
1060A 1060A - - 15.0 16.3 19.1 21.4 21.4 25.7 25.0 33.0 33.0 1060A 25 25 Bar - 10C to 100C 10.5 Bar at 186C 1060A - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P Cat 2
Check Valves
Check Valves
Check Valves
Check Valves
1062 1062 - - 15.9 16.7 19.0 - - - - - - 1062 25 25 Bar - 10C to 100C 10.5 Bar at 186C 1062 - - S.E.P S.E.P S.E.P - - - - - -
1063 ** 1063 - 10.3 12.8 14.2 15.0 15.2 16.4 17.2 19.8 26.0 26.6 1063 8 - 12 0C to 90C 90C 1063 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P
1064 ** 1064 - 10.3 12.8 14.2 15.0 15.2 16.4 17.2 19.8 26.0 26.6 1064 8 - 12 0C to 90C 90C 1064 - - S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P S.E.P
Drain Cocks
Drain Cocks
1832
Drain Cocks
Drain Cocks
1832 1832 - - - - - - - - - - - 10 10 Bar - 0C to 120C 10 Bar at 120C 1832 - - S.E.P S.E.P S.E.P - - - - - -
833GM, GM LS 833GM, GMLS - - - - - - - - - - - 833GM, GM LS 10 20 Bar - 10C to 100C 13 Bar at 120C 833GM, GM LS - - S.E.P - - - - - - - -
* Pressure limited to 10 bar for Air & Gas applications. ** Pressure limited to 5 bar for Air applications. * 10 bar for Gas Category 1 and Category 2 carry the CE mark
Commercial valve solutions
Connection instructions
Push-fit connections Check the tube ends are free from damage
and clean, wiping away any swarf to avoid
3. Push the tube firmly with a slight twisting
action until it reaches the tube stop.
damaging the O ring on tube insertion.
4. Ensure the depth insertion mark
Tube end must also be free from stickers,
corresponds with the mouth of the fitting
tape and adhesive residues.
and then pull firmly on the tube to ensure
Where using PEX or PB you must use always the fitting is secure.
insert a support liner ensuring it is the
correct liner as specified by the pipe
35mm to 54mm sizes
manufacturer. If the pipe has been used on The first thing to consider when it comes
previous installations you will need to cut it to installation of 35mm to 54mm fittings is
back to behind the teeth or score marks. whether you plan to demount any fittings in
the system on a regular basis. If you do,
Mark the socket depth with a marker. then we recommend you replace the standard
FITTING SOCKET DEPTHS FOR TECTITE end cap with the appropriately sized TDX
Size Sprint & Copper/Stainless/ demounting end cap.
Advance* Carbon To ensure the fittings stay clean and the 'O'
For joints 15 to 54mm
10mm 15mm 23mm ring is protected from damage, never remove
1. Always cut the tube square, using a rotary 15mm 18mm 23mm the fitting from its packaging until
tube cutter whenever possible. 18mm - 23mm immediately prior to installation.
22mm 19mm 27mm
If you are using PEX or PB pipe cut the pipe 28mm 20mm 31mm 5. Insert the tube through the end cap
using pipe shears. When using plastic 35mm 31mm* 57mm to rest against the grab ring.
coated carbon steel tube remove the 42mm 32mm* 62mm
coating using the S115 stripping tool. 54mm 37mm* 68mm 6. Now push the tube firmly with a
slight twisting action until it reaches
Deburr the tube end, both internally and For chrome plated copper tube you must the tube stop.
externally to create a 1mm chamfer on the scribe the tube using the correct Tectite
outside of the tube. Scribing tool. 7. Ensure the depth insertion mark
corresponds with the mouth of the fitting,
Select the correct type and size of fitting then pull firmly on the tube to ensure that
for pipework. the fitting is secure.
Push-fit solutions NOTE: We recommend all systems are
The fitting should be kept in its bag until thoroughly pressure tested to 1.5 times
point of use to protect the O ring. working pressure before the hand-over
2. Inspect the fitting ensuring that the grab to the customer.
rings/O rings have not been contaminated For full installation details refer to
with grit or debits. Insert the pipe into the Tectite data book.
mouth of the fitting to rest against the
grab ring.
Ensure the pipe is threaded to the correct A close fitting spanner should be applied
type and length. If the pipe is threaded too to the valve hexagon/octagon flats being
short a leak may occur. If the pipe is fixed. By tightening the valve onto the
threaded too long then damage may be pipe in this way, the valve avoids being
made to the valve. distorted with the consequential damage
to internal parts.
Ensure that good quality tools are used to
provide an accurate joint and therefore
avoiding the risk of leaking.