Xinxiang Great Wall Casting Company

The Largest Professional Steel

Casting Manufacturer in China
Content

Company Introduction and Eligibility

Process Capability

Process Technology

Machining Equipment

Quality Inspection and Test

Our Products

Market and Service

 Company Introduction and Eligibility

Founded in 2007 Xinxiang Great Wall Steel Casting Co., Ltd is located at National Sustainable
Development Experience Area, Mengzhuang Town, Huixian City, Henan Province. With beautiful
environment, convenient transportation, it takes just 1 hr to Zhengzhou Xinzheng International Airport.
Covering the land area of 330,000m2, the headquarters buildings area 23,800m2 and molding area
9,600m2, There are 1100 people including 68 technical engineers, annual capacity is totally 50000 tons
steel castings, near 50% of them are exported to Japan, Korea, the USA, UK and the other European
market.
The company owns 2 sets of 60 tons electric arc furnaces, and 4 large natural gas heat treatment
furnaces, adopts sodium silicate sand molding process. Auxiliary facilities include oxygen station,
compressor station, gas station, carbon dioxide station, etc.
A strong machining factory has been set up for our castings, there are 500 sets of various kinds of
machining equipment including many advanced CNC machines in the workshop, this can greatly ensure
the strict request from our customers.
Business License
Company Organizing Institution Bar Code
ISO 9001: 2008
BMEI Castings Foundry Base
Top 50 Enterprise in Henan Province
 Flaw Defection Certificate of Technician

Technician Certificate

Zhao Wensheng Ultrasonic Test Level 2

Zhang Jiayi Magnetic Powder Test Level 2

Zhang Huiling Mechanical Performance Level 1, Chemical Analysis Level 2

Process Capability
Two Sets of Electric Arc Furnace
8 Pieces of LadlesMax.4 pieces works together
9600m2Moulding Workshop
Sand Supplying System
Natural Gas Heat Treatment Furnace
Natural Gas Heat Treatment Furnace
100 t Shot Blasting Workshop
Carbon Dioxide Station
Natural Gas Station
Intecast CAE Software
3 Dimensional Stereogram
Casting Color and Temperature
3 Dimensional Pouring Stimulation Result(Slag Pot)
Process Technology
4. Process Technology
 Machining Equipment

500 Sets of Machining Equipment

1.15-10m Russian Double Column Heavy Vertical lathe & Gear Hobbing Machine
2.2.5-6.3m vertical lathes
3.T6920 Boring and Milling Machine made by Czech;
4.6 .3mx 20m Cylinder Lathe;
5.2 sets of 30t Alkaline Arc Furnace;
6.W250G CNC boring and milling machine
7.XK2755 x 200/25 x 20 digital planer mobile boring and milling machine
8.WIISTNC 120X3000 Upper Roller Numerically Controlled Universal Lapping Machine
9.6x616.5m Electric Heating Automatic-Controlled Annealing Furnace;
10.150t Automatic Submerged Arc Welding Production Lines5 Sets;
11.50sets of 150t, 100t and 75t,etc overhead Travelling Cranes;
12.5,Automatic carbon dioxide welding machine
Great Wall Steel Casting Large Machining Equipment
8m Vertical Lathe
Great Wall Machinery Large Machining Workshop
Great Wall Gear Hobbing Equipment ( gear for 4x60m rotary kiln)
1 2

3 C5225E Double column vertical lathe

1. Machining riding roller for 4x60m rotary kiln
2. Machining grinding boss for GRMS33.31
3. Machining screw drum of discharge device
Z308025Radial Drilling Machine
Quality Inspection and Test Device

1. ISO9001:2008 Quality management system: We first approved the authentication in

11,August,2010, and reviewed it in 16 August, 2013 for the second time.
2. GS1000 vacuum direct detect spectrometer made in Germany OBLF,
3. Carbon and sulfur rapid analyzer,
4. Precision 3-element analyzer,
5. Universal strength properties tester
6. SAC thumping sampling machine,
7. X-ray detector,
8. Digital ultrasonic flaw detector,
9. Magnetic power flaw detector
GS1000 vacuum direct detect spectrometer made in Germany OBLF
2 sets Carbon and sulfur rapid analyzer QL-BS3B 3 element high speed analyzer
Ultrasonic Test Device ModelCY-2000
Magnetic Test Device
 Lever Type Universal Strength
8411 Electric Vibrating Sieving Machine. Testing Machine
Casting Products Polishing Zone
Magnetic Flaw Detection
 Our Products

Our main products are large steel castings (Max 130 ton per piece ) and steel ingots
( Max 30 tons per piece)

1. Cement and Mining : ball mill trunnion, ring gear, ball mill sliding shoe, vertical mill,
grinding table, grinding roller, kiln supporting roller, kiln tyre,steel balls and linners.

2. Metallurgy and Ceramics Industry: slag pot, bearing chock, rolling mill housing, press
side frame, press column, ram, press machines beam, base frame, oil cylinder

3. Ship & Building Parts: auto parts, Cabinet housing, Hammer, Drill bits,

4. Large-span structural steel of pipe : cast steel nodes

FLSmidth Grinding Roller

TATA STEEL Production Base

400T630T1000T1600T series
Side Frame For Press Machine
Steel Casting Products
Construction Industry: Ball Mill Castings
Hollow shaft, End cap, Half ring gear
stable quality
Construction Material Industry: Rotary Kiln Castings
Kiln belt, Rolling circle,Kiln supporting roller, Large ring gear,Block wheel,
Can achieve UT detection
Construction Material Industry: Vertical Roller Mill Castings
Roller plate(120T),rollers(for FLSmidth,UT detection),
Wheel hub, Roller cover, Rocker arm
Construction Material Industry: Crusher Castings
Frame,Jaw plate etc.
Construction Material Industry: Steel balls and Liners
Construction Material Industry: Steel balls and Liners
Liner machine
Construction Material Industry: Steel balls and Liners
Balls parametrer
Construction Material Industry: Steel balls and Liners
Construction Material Industry: Steel balls and Liners
Liner Parameter
Construction Material Industry: Coal Mill Castings
Export to Japon
Metallurgy Industry: Rolling Mill Castings
Metallurgy Industry: Slag Pot Casting Products
Achievements of Slag Pot

Slag Pot Achievement

No. Company Name Commodity Export Country

1 Tata Projects Limited Slag Pot India

2 Mittal Slag Pot USA, Canada

3 Little Swan Co., Ltd (Singapore) Slag Pot Indonesia

4 RAMM MHM Slag Pot

5 UMECC Slag Pot Canada, Korea

6 Qinhuangdao Qinye Heavy Industry Co .,Ltd Slag Pot India, Japan

7 Tangshan Xinya Trading Co ., Ltd Slag Pot Spanish,

8 K V SATYANARAYAN Slag Pot India

9 Shanghai Special Metal Co .,Ltd Slag Pot USA,

10 POSCO (Indonesia) Slag Pot Indonesia

Metallurgy Industry: Extrusion Machine
Forging Industry: Friction Press Casting Products
Forging Industry: Forging Hammer Casting Products
Forging Industry: Hydraulic Press Casting Products
Forging Industry: Forging Manipulator Casting Products
Ceramic Industry: Ceramic Press Casting Products
Bridge & Construction Industry: Pipe Connection Casting Products
Market and Service
Market and Service
aftersales service

Professional Technology Support

Good Price
Short Lead Time
Strict Inspection
Rapid Transportation
Stable Installation
Comprehensive Commission