KENR6503-02

October 2009
32 33 30 36 12 63 64 71 70 9 10 62 42 51 52 20 22 2 16 40 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

7 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

19
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

D11T Track-Type Tractor MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
GEB1-UP

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

34 31 35 61 18 60 11 5 8 4 6 15 17 1 13 21 3 16 41 PUSH - PULL LEVER

RELEASED PRESSURE
MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL

REMOTE SUPPLY PRESSURE

SPRING

32 33 34 61 60 18 11 70 71 4 9 10 62 6 5 7 22 2 3 16 40 41 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

2009 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

30 31 35 36 12 15 42 63 17 8 1 13 20 21 19 HPS HPDL G
M
51 52 64 HPDR TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)

HPSO
COMPONENT LOCATIONS
HPRV

KENR6503-02
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

Component Locations HPRL

Part Machine Schematic

Tap Locations ELECTRICAL SYMBOLS (ELECTRICAL)
Description Number Location Location Pressure and Sampling TOP VEIW
HPTL
Standard
Tap Schematic
Cooler Gp - Hydraulic 190-3832 1 B-3 Description T
Cylinder Gp - LH Lift 252-0471 2 E-6 Number Location HPSI
PRESSURE TEMPERATURE LEVEL FLOW
Cylinder Gp - RH Lift 252-0471 3 E-5 HPD1 Pump Discharge 1 C-6
SWITCH SWITCH SWITCH SWITCH
Filter Gp - Pilot Supply 249-1751 4 D-3
HPD2 Pump Discharge 2 C-5 RIGHT
Manifold - Fan Pump 226-6537 5 C-2 HPTR
HPD3 Pump Discharge 3 B-4 SIDE WIRE NUMBER IDENTIFICATION CODES
Manifold Gp - Pilot, Slctr / Redcr 232-3242 6 D-3
VEIW
Motor Gp - Fan 229-0892 HPS Pilot Supply D-3
Reversing Fan 323-3616
7 C-3 HPRR ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
HPDR Pilot Lift Raise D-4 CURRENT STANDARD CURRENT STANDARD
Pump Gp - Dozer and Tilt 227-9383 8 B-4
Pump Gp - Fan and Pilot 204-2576 9 C-2 HPDL Pilot Lift Lower D-5 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
Solenoid - Artic Option 149-2610 10 C-1 HPTL Pilot Tilt Left C-4 WIRE
Tank Gp - Hydraulic 235-0256 11 A-4

24 Page,
HPTR Pilot Tilt Right C-5 CIRCUIT NUMBER
Valve Gp - Control, Dozer / Tilt 244-5438 12 C-6 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

Valve Gp - Cooler Bypass 4T-0884 13 B-3 HPRR Pilot Ripper Raise C-5
CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - E/H Pilot 285-5625 15 B-4 to D-5 HPRL Pilot Ripper Lower C-4 IDENTIFICATION COLOR 325-PK
Valve Gp - Quick Drop 9T-5633 16 E-5, E-6
HPS1 Pilot Shank In C-4 PREVIOUS STANDARD
Valve Gp - Resolver, Shuttle 132-5077 17 D-7
Valve Gp - Vacuum Breaker 154-6165 18 A-4 HPSO Pilot Shank Out C-5
WIRE WIRE COLOR
Manifold Gp - Control and Relief 229-1466 19 D-2 HFRP Fan Pump Discharge C-2
Dual Tilt STD on D11 B A
Cylinder Gp - LH, Dual Tilt 308-2462 20 E-7
HFM1 Fan Motor Inlet C-2 HPS HPDL HPDR HPSO HPRV HPRL HPTL HPSI HPTR HPRR 325-PK-14

Cylinder Gp - RH, Dual Tilt 308-2464 21 E-4 HPRV RV Pressure Signal D-5
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Valve Gp - Control, Dual Tilt 225-2321 22 E-5 IDENTIFICATION

Ripper Option
Cylinder Gp - Ripper Lift, LH 101-8614 30 B-7
Cylinder Gp - Ripper Lift, RH 101-8581 31 B-6
Cylinder Gp - Ripper Pin Puller 6E-3113 32 A-5 PILOT TAP LOCATIONS
Cylinder Gp - Ripper Tilt, LH 130-6381 33 B-6
Cylinder Gp - Ripper Tilt, RH 130-3263 34 B-6
Valve Gp - Ripper Lift / Tip 285-0139 35 B-6
Valve Gp - Solenoid 188-6140 36 A-5
Auto Carry Option 8 HPD3
Cylinder Gp - LH Lift,
Cylinder Gp - RH Lift, Postioning
252-0473
202-4328
40
41
E-6
E-4
HFM1 8 9
Valve Gp - Diverter 164-4536 42 B-5
PILOT PUMP
HFR1
Screen Gp
Discharge Screen Option
266-0285 51 B-4
12
Screen Gp 263-3308 52 B-3, D-3
EU Vacuum Breaker Package
Valve Gp - EU Vacuum Breaker 220-0813 18 A-4
63 HFRP
Reference Sensors and Switches
Switch - Press, Case Drain Bypass 258-0883 60 A-3
Switch As - Fan Filter Bypass 227-6744 61 A-3 HPD2
Sensor Gp - Pressure 237-0957 62 C-1 64 FAN PUMP
Sensor Gp - Pressure
Sensor Gp - Pressure
237-0957
237-0957
63
64
C-6
C-5
42
Ladder Attachment
Motor Gp - Gerotor
Valve Gp - Control
254-0148
258-8894
70
71
E-3
E-3 DOZER / TILT CONTROL (12) FAN AND PILOT PUMP TAP LOCATIONS DIVERTER (42)
 7 6 5 4 3 2 1
BLADE (70) MOTOR GP -
GEROTOR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
254-0148 LIFT AND TILT PUMP OUTPUT ONE
PILOT PUMP OUTPUT
(2) CYLINDER GP - FAN PUMP OUTPUT
LH LIFT (41) CYLINDER GP - LIFT AND TILT PUMP OUTPUT TWO
RH LIFT (21) CYLINDER GP - SUPPLY LINE
252-0471
AUTO CARRY RH DUAL TILT DRAIN / RETURN LINE
TILT CYLINDER AND CONTROL CIRCUIT
POSITIONING 308-2464 IMPLEMENT PILOT SENSING

(3) CYLINDER GP - 202-4328 RIPPER TILT CYLINDER AND CONTROL CIRCUIT

TYPICAL
(71) VALVE GP - LADDER MOTOR AND CONTROL CIRCUIT
E (20) CYLINDER GP - RH LIFT CONTROL RIPPER LIFT CYLINDER AND CONTROL CIRCUIT E
LH DUAL TILT 252-0471 RE 258-8894 RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT
S1=PITCH
308-2462 S2=SINGLE TILT
DEFAULT=DUAL TILT HE
END STROKE
(C5) (C6) (C4) (C3) S2 BYPASS VLV
(40) CYLINDER GP -
LH LIFT (22) VALVE GP - (4) FILTER GP -
AUTO CARRY CONTROL PILOT SUPPLY
252-0473 (C6) (C4) DUAL TILT 249-1751
(16) VALVE GP - 225-2321 (6) MANIFOLD GP -
QUICK DROP S1
(16) VALVE GP - PILOT
9T-5633 QUICK DROP SEL. / REDUCER
(C5) (C3)
9T-5633 232-3242

C1 P

DEAD ELECTRIC
LOWER VALVE C2
HPS
(17) VALVE GP - (19 ) MANIFOLD GP -
RESOLVER CONTROL AND RELIEF
SHUTTLE 229-1466
132-5077
D (15) VALVE GP - D
E/H PILOT
HPRV 285-5625
TT
RV
(52) SCREEN GP -
263-3308
T
HPDR P
HPDL

(12) VALVE GP -
CONTROL (5) MANIFOLD -
DOZER / TILT FAN PUMP
244-5438 LOWER/FLOAT RAISE 226-6537
HFRP
(10) SOLENOID -
C1 ARTIC OPTION
HFM1 149-2610
(63) SENSOR GP - HPTL
PRESSURE HPTR
237-0957

(64) SENSOR (9) PUMP GP -

GP - FAN AND PILOT
HPD2 PRESSURE TT
C TILT RT TILT LT 204-2576 C
237-0957

HPD1 C2
HPRL (7) MOTOR GP -
HPRR FAN
229-0892 (62) SENSOR GP -
REV. FAN PRESSURE
T
323-3616 237-0957
RIP UP RIP DOWN

HPSI
HPSO

(13) VALVE GP -
COOLER
(Dimensions: 34 inches x 28 inches)

TIP OUT TIP IN BYPASS

4T-0884

(1) COOLER GP -
KENR6503-02

HYDR. OIL
(51) SCREEN GP -
(35) VALVE GP - 190-3832
266-0285
RIPPER
B LIFT AND TIP B
285-0139
(42) VALVE GP - (52) SCREEN GP -
DIVERTER 263-3308
164-4536
(8) PUMP GP -
DOZER AND TILT
227-9383

HPD3

(60) SWITCH AS - LINE PATTERNS

PRESSURE CASE DRAIN BYPASS
258-0883 Pressure Line

Pilot / Load Sensing Pressure

24 Page,

(18) VALVE GP - (61) SWITCH AS - Drain / Return Lines

VACUUM BREAKER PRESSURE FAN FILTER BYPASS Component Group
(30) CYLINDER GP - (33) CYLINDER GP - (34) CYLINDER GP - (31) CYLINDER GP - (32) CYLINDER GP - STD: 154-6165 227-6744
LH LIFT LH TILT RH TILT RH LIFT RIPPER PIN PULLER EU: 220-0813 CALLOUTS
101-8614 130-6381 130-3263 101-8581 6E-3113
A YY Taps (Pressure, Sampling, Sensor - by letter) A
RIPPER (36) VALVE GP -
Callout Number
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
Component
Name

138-1234 Part Number

SOLENOID
188-6140

THIS SCHEMATIC IS FOR THE D11T TRACK-TYPE TRACTOR

(11) TANK GP - MEDIA #: KENR6503-02
SUPPLY TANK
(TRANS) HYDRAULIC OIL PART NUMBER: 235-2457, CHANGE: 13, VERSION: -
235-0256 Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1