Versatile Electrode for All Weldable Cast Irons

Xuper 2240

WELDING
Excellent tie-in and fluidity characteristics in all-positions

Excellent welding wash and fluidity with little or no spatter

Unique chemistry for in-process weld cleaning and little to

no spatter

Ductile matrix imparts high crack resistance

 PRODUCT INFORMATION

DESCRIPTION WELDING PROCEDURE & TECHNIQUE

Preparation: Prepare casting defect by chamfering with
Xuper 2240 is an extremely versatile joining and re-build
either Eutectic ChamferTrode or ExoTrode. Cracks should
electrode specially formulated for gray, ductile, nodular and
PRODUCT INFORMATION
be prepared with drilled holes to prevent growth and either
alloyed cast irons. This all-position electrode possesses a
a single-V or double-V depending on casting thickness and
unique arc, which aids in removing harmful contaminants.
accessibility. Allow a 1/8" root opening for full-penetration
Xuper 2240 deposits weld metal having a crack-resistant
welds. Preheat large castings to 400F (pre-heat tempera-
structure. It is easily handled, produces little to no spatter
ture will vary with casting size, type and condition).
and it welds with excellent fluidity and wash. Weld deposits
are machinable.
Technique: Deposit short runs no longer than 2" and mod-
erately peen the 2nd and subsequent passes. Use either a
cascade or block deposition sequence (see figures below)
TYPICAL APPLICATIONS
for large sectional thickness castings.
Pump Casings p q
Bell Housings
High-Strength Alloyed Cast Iron Gear Boxes
Machine Bases
Repairing Foundry Defects
Motor Casings

Cascade Sequence: Weld metal is deposited in overlapping layers.

TECHNICAL DATA
Typical Tensile Strength: 55,000 psi (380 N/mm2)
Typical Yield Strength: 38,000 psi (262 N/mm2)
Typical Hardness : HRB: 75
Current: AC or DCEN (-)

Block Sequence: Weld metal is deposited in intervening increments.

Post-Welding: Slow cool after welding using insulating

material such as vermiculite or heat-retardant blankets.

WELDING PARAMETERS
Diameter 3/32" (2.4mm) 1/8" (3.2) 5/32" (4.0mm)
Amperage 80-90 105-115 130-145

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic Corporation Eutectic Canada Eutectic Mexico
N94 W14355 Garwin Mace Drive 52 Hymus Blvd. Suite 220 KM 36.5 Autopista
Menomonee Falls, WI 53051 USA Pointe-Claire, Quebec Mexico-Quertaro
P 800-558-8524 F 262-255-5542 H9R 1C9 54730 Cautitlan-Izcalli
www.eutecticusa.com Phone: (800) 361-9439 Estado de Mexico, Mexico
Fax: (514) 695-8793 Phone: 011 (52) 55-5872-1111
www.eutectic-na.com e-mail: eutectic@eutectic.com.mx

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without
representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user
in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof.
2240 DS-05-09-12