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Fatigue Life
Bearing fatigue life is defined as the moment
when the onset of fatigue spalling on either the
raceways or rolling elements occurs. It is
impossible to determine exactly when any
individual bearing will fail, but it has been
established by testing that in any representative
batch of identical bearings, a pattern of failure ISO Life Rating
will emerge that is statistically significant. The
first 10 percent of bearing failures establish the
L10 life. The spread of subsequent failure is
such that the median of failure will be ISO Catalog Rated Bearing Life (C) is
approximately five times greater than the first determined by the overall size of the bearing,
10 percent. Some bearings will continue to run size, shape and number of rows of rolling
for much longer. These tests are conducted elements, the contact angle of rolling element
under controlled conditions and do not with the raceway, and the materials used in the
represent actual service life, which can be bearing.
influenced by many other factors.
Basic Load Ratings
The basic dynamic load rating C is used for
calculations involving dynamically stressed
bearings (e.g. when selecting a bearing which
is to rotate under load). It expresses the
bearing load that will give an ISO basic rating
life (defined below) of one million revolutions.
The basic dynamic load ratings of SKF bearings
have been determined in accordance with the
Introduction
methods prescribed by ISO 281:1990 / - 4,200 MPa for all other ball bearings
Amd.1:2000 and ABMA Stds. 9 and 11. Values
- 4,000 MPa for all roller bearings
are based on the material and manufacturing
techniques used for SKF standard production. This stress produces a total permanent
They apply to loads that are constant in deformation of rolling element and raceway that
magnitude and direction, for radial bearings is approximately 0.0001 of the rolling element
radial loads, and for thrust bearings axial loads diameter. The loads are purely radial for radial
that act centrically. bearings and centrically acting axial loads for
thrust bearings.
The basic static load rating C0 is used in
calculations when bearings are to rotate at very
slow speeds, to be subjected to very slow Load Carrying Capacity and Life
oscillating movements, or to be stationary under
The size of a bearing used for an application is
load during certain periods. It must also be
initially selected based upon its load carrying
taken into account when heavy shock loads of
capacity in relation to the loads to be carried
short duration act on a rotating (dynamically
and the requirements regarding life and
stressed) bearing.
reliability. Numerical values for basic load
The basic static load rating is defined in ratings are used in the calculations to express
accordance with ISO 76-1990 as the static load load carrying capacity. Values for the basic
which corresponds to a calculated contact dynamic load rating C and the basic static load
stress at the center of the most heavily loaded rating C0 are quoted in the General Catalog
rolling element / raceway contact of: bearing tables.
- 4,600 MPa for self-aligning ball bearings
The L10 life of a rolling bearing in a given L10 = basic rating life, millions of revolutions
application can be established using the ISO
C = basic dynamic load rating
basic life equation:
p
P = equivalent dynamic bearing load
C C 1/p
L10 or L10 p = exponent of the life equation
P P
p = 3 for ball bearings
where
p = 10/3 for roller bearings
For bearings operating at constant speed it may
be more convenient to deal with a basic rating
life expressed in operating hours using the
equation: Adjusted Life Equation
p
With the adjusted rating life equation, the
1 000 000 C influence of bearing load on the life of a given
L10
60 n P bearing is considered. Where the rolling
bearings listed in this catalog are used in
or
conventional applications, a calculation of the
1 000 000 basic rating life L10 is adequate, since the
L10h L10 recommendations regarding requisite life are
60 n
based on experience and, in fact, consider
where factors such as lubrication.
L10h = basic rating, operating hours It may, however, be desirable to consider other
n = rotational speed, r/min factors influencing bearing life in more detail.
ISO and ABMA introduced a revised life
equation to this end. This adjusted rating life
When the speed is doubled, life is reduced by equation is
. When the load is doubled, life is reduced
almost 90 percent. A 20 percent increase in
p
load reduces roller bearing life by 54 percent. A C
Lna a1a2 a3
general conclusion can be made: altering the P
applied load dramatically affects the life of the
bearing, changes in speed affect life linearly.
or simply
Reliability Lna a1
SKF New Life Method
90 L10a 1
Practical experience and modern research have
95 L5a 0.62 shown that, under special conditions, SKF
bearings attain a much longer life than
96 L4a 0.53
predicted by standardized life calculation
97 L3a 0.44 methods, particularly when loads are light.
These special conditions apply when the rolling
98 L2a 0.33 surfaces (raceways and rolling elements) are
99 L1a 0.21 effectively separated by a lubricant film and
when surface damage caused by contaminants
is limited. Even infinite life is possible under
ideal conditions.
Life Adjustment Factor a3 The SKF life method introduces the concept of
The operating conditions factor a3 was a fatigue load limit Pu, analogous to that used
essentially determined by bearing lubrication when selecting other machine components.
provided bearing operating temperatures were This fatigue load limit represents that load
not excessive. Changes in material properties below which fatigue will not occur in the bearing
at elevated temperatures were accounted for by under ideal conditions.
reducing the basic dynamic load ratings. The
efficacy of lubrication was primarily determined
The method represents an extension of the heavy shock loads which act during a
work of Lundberg and Palmgren, taking into fraction of a revolution.
account the fatigue load limit and several other
factors related to lubrication and contamination.
Using the SKF method, it is possible to Additional guidance can be found in the SKF
accurately predict the long bearing life referred General Catalog or contact SKF applications
to above. However, an accurate prediction can Engineering Service for assistance.
only be made if the operating conditions are
accurately known and if the full theory is
applied, which requires the use of a computer.
Due to complexity, a detailed description of the
theory is beyond the scope of this book.
However, to pass on the benefits inherent in the
deeper understanding of bearing behavior on
which the SKF life method is based, a simplified
catalog approach has been devised. This
approach enables users to exploit the
enhanced life potential of bearings, to
undertake controlled downsizing, and to
recognize the significance of contaminants. See
the SKF General Catalog for details.
These calculations account for life under
controlled conditions only. There is no
adjustment in the basic life calculation for
outside influences (contamination, poor
lubrication, vibration, etc.) These external
factors reduce actual bearing life below that
predicted by the basic life equation.
Static Loads
Bearing size should be selected on the basis of
the basic static load rating (C0) when one of the
following conditions applies:
1. The bearing is stationary and is subjected to
continuous or intermittent (shock) loads.
2. The bearing makes slow oscillating or
alignment movements under load.
3. The bearing rotates under load at very slow
speed and is only required to have a short
life (the life equation in this case, for a given
equivalent load P would give such a low
requisite basic dynamic load rating C, that
the bearing selected on this basis would be
subjected to considerable overloading in
service).
4. The bearing rotates and, in addition to the
normal operating loads, has to sustain