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Introduction

Bearing Selection Criteria and


Bearing Life determination.
Why was a particular bearing chosen to do the
job? Sometimes the wrong bearing is selected
for the application. Causes for improper bearing
selection include lack of application knowledge
and unanticipated parasitic loads. Depending on its design, each type of bearing
displays characteristic properties that make it
The General Catalog provides guidance for more, or less, appropriate for a given
designers in choosing the correct bearing application. For example, deep groove ball
type(s) to meet application requirements. bearings can accommodate moderate radial
Power density is roughly the amount of load loads along with axial loads. They have low
that can be carried by a bearing in a given friction and can be produced with high
space. Generally, designers prefer greater precision. Therefore, they are preferred for
power density, as it is more economical. small- and medium-sized electric motors.
Spherical roller bearings can carry very heavy
loads and are self-aligning. These properties
Bearing Selection Factors make them popular for application in heavy
The application engineer must consider many engineering, where heavy loads produce
factors when determining the best bearing deformations and .
selection for a given application. The most However, in many cases several factors must
obvious and straightforward include be considered and weighed against each other
load/direction of load, speed, space, when selecting bearing type. No general rules
misalignment, required life, and operating can be given. Special catalogs are available for
conditions. bearing types that are not included in the SKF
General Catalog (e.g. fixed section bearings).

Example: Catalog Selection

This example is for deep groove ball bearings


with shields, in the d 25 70 mm range.
Introduction
The bore size (d) denotes the bearing size. The Bearing Downsizing
other boundary dimensions are the outside
diameter(D) and width (B).
The basic load ratings are shown next
dynamic (C) and static (C0). The fatigue load
limit shows the dynamic load, below which
infinite life applies (under ideal operating
conditions).
Next are the recommended speed ratings for
grease and oil, then the bearing mass, and
finally the designation.
Bearing size has decreased as bearings have
improved. The newer bearings can handle the
Available Space same load, at higher speeds, than older
In many cases, one of the principal dimensions designs. Maintenance-wise, however, more
of the bearing, generally the bore diameter, is caution is necessary with these bearings. The
predetermined by machine design. same amount of contamination or handling
damage to newer, smaller bearings will cause a
For small-diameter shafts, all types of ball greater reduction in life than on a larger, older
bearings can be used, the most popular being design.
deep groove ball bearings. Needle roller
bearings are also suitable. For large-diameter
shafts, cylindrical, spherical, and taper roller Bearing Life Determination
bearings are available, along with deep groove
ball bearings. What is a cyclic shear stress? Cyclic shear
stress is a similar to the concept of breaking a
When radial space is limited, bearings with a wire. In order to break a wire, it needs only to
small cross section, particularly those with a low be bent repeatedly. The metal fatigues, then
cross-sectional height must be chosen (e.g. breaks. Bearings work the same way. For
bearings of Diameter Series 8 or 9). Special example, there are two pieces of wire of the
mention can be made of needle roller and cage same diameter. By bending one quickly and
assemblies, drawn cup needle roller bearings, the other slowly, using the same bending angle,
and needle roller bearings without (or with) the wire being bent quickly undergoes more
inner ring. Certain series of deep groove and stresses (fatigue cycles) over the same period
angular contact ball bearings, cylindrical and of time, and will break first. Bearings fatigue
spherical roller bearings; CARB, and the the same way with respect to speed - bearing
bearings listed in the SKF catalog Thin section life is inversely proportional to speed. If we
bearings are all suitable. double the speed, life is halved.
When space is limited in the axial direction, With two new wires, one is bent 90 degrees, the
certain series of single row cylindrical roller other ten degrees, at the same speed. Since
bearings and deep groove ball bearings can be the wire being bent 90 degrees had a greater
used for radial and combined loads. For purely load, it will fail much earlier. In the case of
axial loads, needle roller and cage thrust bearings, the life changes at a much greater
assemblies, needle roller thrust bearings, and rate when load is altered than from a similar
certain series of thrust ball bearings and change in speed. As will be seen during the
cylindrical roller thrust bearings can be used. exploration of the life equations, small changes
in the applied load result in large variations in
predicted life. However, the SKF New Life
Method also predicts that if we stress the
bearing below a specific minimum load, it may
never fail.
Bearing Fatigue Failure

Rolling loads generate cyclic elastic


deformation in the raceways and rolling
elements. The resultant shear stresses, which
occur just below the surface, cause
metallurgical changes. These promote Bearing Life Calculation
fractures to progress to the surface, causing
small pieces of the bearing material to become
detached. As damage increases, the failed
bearing will eventually need to be replaced.

Fatigue Life
Bearing fatigue life is defined as the moment
when the onset of fatigue spalling on either the
raceways or rolling elements occurs. It is
impossible to determine exactly when any
individual bearing will fail, but it has been
established by testing that in any representative
batch of identical bearings, a pattern of failure ISO Life Rating
will emerge that is statistically significant. The
first 10 percent of bearing failures establish the
L10 life. The spread of subsequent failure is
such that the median of failure will be ISO Catalog Rated Bearing Life (C) is
approximately five times greater than the first determined by the overall size of the bearing,
10 percent. Some bearings will continue to run size, shape and number of rows of rolling
for much longer. These tests are conducted elements, the contact angle of rolling element
under controlled conditions and do not with the raceway, and the materials used in the
represent actual service life, which can be bearing.
influenced by many other factors.
Basic Load Ratings
The basic dynamic load rating C is used for
calculations involving dynamically stressed
bearings (e.g. when selecting a bearing which
is to rotate under load). It expresses the
bearing load that will give an ISO basic rating
life (defined below) of one million revolutions.
The basic dynamic load ratings of SKF bearings
have been determined in accordance with the
Introduction
methods prescribed by ISO 281:1990 / - 4,200 MPa for all other ball bearings
Amd.1:2000 and ABMA Stds. 9 and 11. Values
- 4,000 MPa for all roller bearings
are based on the material and manufacturing
techniques used for SKF standard production. This stress produces a total permanent
They apply to loads that are constant in deformation of rolling element and raceway that
magnitude and direction, for radial bearings is approximately 0.0001 of the rolling element
radial loads, and for thrust bearings axial loads diameter. The loads are purely radial for radial
that act centrically. bearings and centrically acting axial loads for
thrust bearings.
The basic static load rating C0 is used in
calculations when bearings are to rotate at very
slow speeds, to be subjected to very slow Load Carrying Capacity and Life
oscillating movements, or to be stationary under
The size of a bearing used for an application is
load during certain periods. It must also be
initially selected based upon its load carrying
taken into account when heavy shock loads of
capacity in relation to the loads to be carried
short duration act on a rotating (dynamically
and the requirements regarding life and
stressed) bearing.
reliability. Numerical values for basic load
The basic static load rating is defined in ratings are used in the calculations to express
accordance with ISO 76-1990 as the static load load carrying capacity. Values for the basic
which corresponds to a calculated contact dynamic load rating C and the basic static load
stress at the center of the most heavily loaded rating C0 are quoted in the General Catalog
rolling element / raceway contact of: bearing tables.
- 4,600 MPa for self-aligning ball bearings

The L10 life of a rolling bearing in a given L10 = basic rating life, millions of revolutions
application can be established using the ISO
C = basic dynamic load rating
basic life equation:
p
P = equivalent dynamic bearing load
C C 1/p
L10 or L10 p = exponent of the life equation
P P
p = 3 for ball bearings
where
p = 10/3 for roller bearings
For bearings operating at constant speed it may
be more convenient to deal with a basic rating
life expressed in operating hours using the
equation: Adjusted Life Equation
p
With the adjusted rating life equation, the
1 000 000 C influence of bearing load on the life of a given
L10
60 n P bearing is considered. Where the rolling
bearings listed in this catalog are used in
or
conventional applications, a calculation of the
1 000 000 basic rating life L10 is adequate, since the
L10h L10 recommendations regarding requisite life are
60 n
based on experience and, in fact, consider
where factors such as lubrication.
L10h = basic rating, operating hours It may, however, be desirable to consider other
n = rotational speed, r/min factors influencing bearing life in more detail.
ISO and ABMA introduced a revised life
equation to this end. This adjusted rating life
When the speed is doubled, life is reduced by equation is
. When the load is doubled, life is reduced
almost 90 percent. A 20 percent increase in
p
load reduces roller bearing life by 54 percent. A C
Lna a1a2 a3
general conclusion can be made: altering the P
applied load dramatically affects the life of the
bearing, changes in speed affect life linearly.
or simply

Lna a1a2 a3 L10


where
Lna = adjusted rating life, millions of
revolutions (the index n represents the
difference between the requisite reliability1) and
100 percent)
a1 = life adjustment factor for reliability
The P value for average applications is five a2 = life adjustment factor for material
to ten percent of the C value, with the result that
designers generally choose load ratios (C/P) in a3 = life adjustment factor for operating
the normal range, between eight and 20. This conditions
meets the applications required life without This life method was more frequently used prior
applying more bearing than necessary to do the to 1989. For historical purposes, the adjusted
job. rating life is explained below.
A calculation of the adjusted rating life
presupposed that the operating conditions were
well defined and that the bearing loads could be
accurately calculated, i.e. the calculations
should have considered the load spectrum,
shaft deflection, etc.
Introduction
For the generally accepted reliability of 90 by the degree of surface separation in the
percent and for bearing materials to which the rolling contacts of the bearing. If an adequate
C values correspond, and for normal operating load-carrying lubricant film was to be formed,
conditions, a1 = a2 = a3 = 1 and the equations for the lubricant must have had a given minimum
the basic and adjusted rating lives became viscosity at the operating temperature, i.e. the
identical. temperature of the bearing in operation.
1) Reliability is the probability that a bearing will Under the cleanliness conditions normally
attain or exceed a specified life. prevailing in bearing arrangements which were
adequately sealed, the a3 factor was based on
Life Adjustment Factor a1 the viscosity ratio [kappa, ]. This is defined as
the ratio of the actual viscosity to the viscosity
The a1 factor for reliability is used to determine
1 required for adequate lubrication, both values
lives other than the L10 life, i.e. lives which are
being kinematic viscosities at the operating
attained or exceeded with a greater probability
than 90 percent. Values of a1 are given in the temperature. is also used with the SKF life
accompanying table. This life factor is also used method.
with the SKF life method. The viscosity 1 required at the operating
temperature to ensure adequate lubrication can
Life Adjustment Factor a2 be determined from the General Catalog
provided mineral oil is used. The diagram is
When determining SKF basic dynamic load
also valid for greases based on mineral oils
ratings, the fact had been taken into account
and, in this case, the value of 1 obtained gives
that the standard steels used by SKF had better
the requisite base oil viscosity at the operating
life properties than the material on which the
temperature.
equations given in ISO 281/I-1977 and ABMA
Standards 9 and 11 were based. When using For these calculations, the viscosity should
these load ratings (C values), therefore, a2 = 1. always be expressed in mm2/s (cSt -
Higher values of a2 could, however, be applied centistokes), rather than in Saybolt Universal
to SKF bearings made of special steels. Seconds (SUS), as the conversion between
these units is nonlinear.

Reliability Lna a1
SKF New Life Method
90 L10a 1
Practical experience and modern research have
95 L5a 0.62 shown that, under special conditions, SKF
bearings attain a much longer life than
96 L4a 0.53
predicted by standardized life calculation
97 L3a 0.44 methods, particularly when loads are light.
These special conditions apply when the rolling
98 L2a 0.33 surfaces (raceways and rolling elements) are
99 L1a 0.21 effectively separated by a lubricant film and
when surface damage caused by contaminants
is limited. Even infinite life is possible under
ideal conditions.
Life Adjustment Factor a3 The SKF life method introduces the concept of
The operating conditions factor a3 was a fatigue load limit Pu, analogous to that used
essentially determined by bearing lubrication when selecting other machine components.
provided bearing operating temperatures were This fatigue load limit represents that load
not excessive. Changes in material properties below which fatigue will not occur in the bearing
at elevated temperatures were accounted for by under ideal conditions.
reducing the basic dynamic load ratings. The
efficacy of lubrication was primarily determined
The method represents an extension of the heavy shock loads which act during a
work of Lundberg and Palmgren, taking into fraction of a revolution.
account the fatigue load limit and several other
factors related to lubrication and contamination.
Using the SKF method, it is possible to Additional guidance can be found in the SKF
accurately predict the long bearing life referred General Catalog or contact SKF applications
to above. However, an accurate prediction can Engineering Service for assistance.
only be made if the operating conditions are
accurately known and if the full theory is
applied, which requires the use of a computer.
Due to complexity, a detailed description of the
theory is beyond the scope of this book.
However, to pass on the benefits inherent in the
deeper understanding of bearing behavior on
which the SKF life method is based, a simplified
catalog approach has been devised. This
approach enables users to exploit the
enhanced life potential of bearings, to
undertake controlled downsizing, and to
recognize the significance of contaminants. See
the SKF General Catalog for details.
These calculations account for life under
controlled conditions only. There is no
adjustment in the basic life calculation for
outside influences (contamination, poor
lubrication, vibration, etc.) These external
factors reduce actual bearing life below that
predicted by the basic life equation.

Static Loads
Bearing size should be selected on the basis of
the basic static load rating (C0) when one of the
following conditions applies:
1. The bearing is stationary and is subjected to
continuous or intermittent (shock) loads.
2. The bearing makes slow oscillating or
alignment movements under load.
3. The bearing rotates under load at very slow
speed and is only required to have a short
life (the life equation in this case, for a given
equivalent load P would give such a low
requisite basic dynamic load rating C, that
the bearing selected on this basis would be
subjected to considerable overloading in
service).
4. The bearing rotates and, in addition to the
normal operating loads, has to sustain

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