VAG EKN Butterfly Valve

1 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
placed direct in the earth
No chamber installation

2 2 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
quality features for 50 years operation

double epoxy coating for installation medium-free

eccentrical disc direct in the earth bearing
bearing

Closed disc eye

pressure
supported
sealing system

t maintenance-
l e tes s free worm gear
C y c 0 c y c le m
0 ble
42.0 ny pro
a nickel welded
with
overlay seat
3 3 VAG EKN Butterfly Valve
 VAG EKN Butterfly Valve
double eccentric

side view
closed

centric excentric double excentric

sealing pressed
against the seat sealing free

top view
open

4 4 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
single eccentric

5 5 VAG EKN Butterfly Valve Ekn 1

 VAG EKN Butterfly Valve
double eccentric

6 6 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
double eccentric

7 7 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
double eccentric

8 8 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
seat of welded Ni Cr material

closed disc
bearing

9 9 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
seat of welded Ni Cr material

WELD METAL

approx. 1,5 - 2 mm

HEAT AFFECTED ZONE FUSION LINE

BASE METAL GGG- 40

10 10 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
seat of welded Ni Cr material
[SWELDE.PPT]

FUSION BONDED SEAT FACE OF VALVES

BY BACK-UP WELDING OF NICKEL (MIG)

11 11 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
seat of welded Ni Cr material

WELDING
WELDINGPROCEDURE
PROCEDURETEST
TESTRESULTS
RESULTS
WELDING
WELDINGPROCESS
PROCESS : :MMI IGGfor
forautomatic
automaticrun
runback-up
back-up
: :WWI IGGfor
forautomatic
automaticrun
runend
endcrater
crater
: :MMAANNfor manual run end crater
for manual run end crater
SHIELDING FUSION LINE
SHIELDINGGAS
GAS : :Argon
Argon
ARC
ARCCONDITION
CONDITION : :Puls
Puls- -Arc
Arc- -System
System
BASE METAL GGG-: 40
WELDING
WELDINGWIRE
WIRE :SG-NiCr
SG-NiCr20 20NbNbacc.
acc.to toDIN
DIN1736
1736MIGMIG
WELDING WIRE
WELDING WIRE : SG-NiCr 20 Nb acc. to DIN 1736
: SG-NiCr 20 Nb acc. to DIN 1736 WIG WIG
WELDING
WELDINGELECTRODE:
ELECTRODE:EL-NiCr
EL-NiCr19 19Nb Nbacc.
acc.totoDIN
DIN1736
1736MAN
MAN
CHEM.
CHEM.ANALYSIS
ANALYSIS : :Ni
Ni>>67
67%,%,CrCr==19,5
19,5%, %,plus
plusresidual
residual
MECH. PROPERTIES : R = 620 N / mm, R
MECH. PROPERTIES : Rmm = 620 N / mm, Rpp0,2 = 380 N / mm
0,2 = 380 N / mm
: :Elongation
Elongation35 35%%
: :Impact
Impact ISO-V notchat
ISO-V notch at 20 20C
C==9090Joule
Joule
: :Impact
ImpactISO-V
ISO-Vnotch
notchat at-269
-269CC==5050Joule
Joule
HARDNESS
HARDNESSHV
HV10
10 : :Base
BaseMetal
Metal ==150
150mean
meanvalue
value
: :Heat
HeatAffected
AffectedZone
Zone ==330
330mean
meanvalue
value
: :Weld
WeldMetal
Metal ==250
250mean
meanvalue
value

12 12 VAG EKN Butterfly Valve

 ROLLED - IN and SCREWED in seat rings

"ROLLED IN" SEAT RING "SCREWED IN" SEAT RING

13 13 VAG EKN Butterfly Valve

 Disadvantages of rolled in seat rings
PLACING OF SEAT RING ROLLING - IN OF SEAT RING
F

S.S. S.S.
1 2
CORROSION RATE " Fe":
kgs mm
CAST IRON 9 ,1 2
m *a
1,1
a
CAST IRON
BODY BODY

MACHINED SEAT FACE PRESSING - OUT OF SEAT RING

DISC SEAL FLUID

= ELECTROLYTE

DUE TO POTENTIAL
CUTTING OFF

CURRENT FLOW
S.S.

DIFFERENCE
S.S. THE EDGE
3 FeO2 = RUST 4 CATHODE
FeO2 ~ 4...6 x Fe ANODE
F
CAST IRON
BODY CAST IRON
BODY
ELECTRODE
ELECTRODEPOTENTIALS:
POTENTIALS:
S.S.-
S.S.-STEEL:
STEEL:~~++0,40,4VOLTS
VOLTS WATER AS ELECTROLYTE
D.C.
D.C. - IRON : ~ - 0,35VOLTS
- IRON : ~ - 0,35 VOLTS
POT.
POT.DIFF.
DIFF.::~0,75
~0,75VOLTS
VOLTS
14 14 VAG EKN Butterfly Valve
 Disadvantages of rolled in seat rings

15 15 VAG EKN Butterfly Valve

 Disadvantages of rolled in seat rings

16 16 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
sealing system

17 17 VAG EKN Butterfly Valve

 Comparison of materials
GG-25 / GGG-40 / GGG-50 / steel

500 Rm = 470 N/mm

N/mm
Rm = 450 N/mm
N/mm

GGG-50 Rm = 413 N/mm

N/mm RSt 37-2
400

GGG-40 (VAG-Quality)
2
in N/mm

300

Rm = 210 N/mm
N/mm
Tensile strength

200

GG-25

100

~ 0,4 ~ 5 -7
Elongation in % ~ 18 ~ 21-
21- 23

Erstellt von Hr. Tnges, 06.04.2001

18 18 VAG EKN Butterfly Valve
 VAG EKN Butterfly Valve
of ductile iron GGG-40

COMPARISON
COMPARISON OF
OF CAST
CAST IRON
IRON STRUCTURES
STRUCTURES

100 : 1 100 : 1 100 : 1

GG - 25 GG G-40 GGG - 50
FG 220 400 / 17 500 / 7

MICROGRAPH OF LAMELLAR MICROGRAPH OF NODULAR MICROGRAPH OF NODULAR

GREY CAST IRON GG - 25 DUCTILE CAST IRON GGG - 40 DUCTILE CAST IRON GGG - 50
( FLAKE GRAPHITE ) ( SPHEROIDAL GRAPHITE ) ( SPHEROIDAL GRAPHITE )
mix of sorbite, perlite and ferrite predominantly ferritic structure ferritic / pearlitic structure

19 19 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
sealing system
DISK SEALING SYSTEM OF "VAG" BUTTERFLY VALVES
UNDER PULL - OUT TEST AT GAP FLOW CONDITIONS

NICKEL WELD OVERLAY

PRIMARY CAVITATION ZONE
COMPRESSION SECTOR
BODY SEAT
GAP FLOW
UPSTREAM

FL
CLAMPING GROOVE OW
VE
LO
ITY C
10
0m
SEAL RING RETAINING /s
DISK DOWNSTREAM
SEGMENT

THEORETICAL SEALING LINE DURING TEST THE DISK SEAL

AT CLOSED POSITION OF DISK RING WAS NOT PULLED OUT
OF ITS CLAMPING CHAMBER
AND SHOWS NO DAMAGES !

20 20 VAG EKN Butterfly Valve

 Competitor disc sealing ring
High tolerances in the casting and machining
requires big rubber volumes to equalize

Damages of cavitation and abrasion

Damages of the velocity

21 21 VAG EKN Butterfly Valve

 Competitor disc sealing ring
High tolerances in the casting and machining
requires big rubber volumes to equalize

22 22 VAG EKN Butterfly Valve

 Competitor disc sealing ring
Very low rubber volume necessary due to precise
casting and machining

VAG EKN DN 2400

23 23 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
shaft sealing / gear

closed disc bearing

shaft not in contact

with medium

medium free bearing

direct gear connection
24 24 VAG EKN Butterfly Valve
 VAG EKN Butterfly Valve
shaft sealing / gear

not medium free bearing just after a pressure test

corrosion and deposits

25 25 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve bearing

closed disc
bearing

26 26 VAG EKN Butterfly Valve

 Competitor disc sealing ring
High tolerances in the casting and machining
requires big rubber volumes to equalize

Dama
ges o
f the
vel ocity

27 27 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve bearing

not closed
disc bearing

open hub has caused corrosion

28 28 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
shaft disc connection

29 29 VAG EKN Butterfly Valve

 AUMA Gear

fully enclosed
filled with grease
integrated mechanical stop
needs no maintenance

30 30 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
quality features for 50 years operation
Cycle test in BASF Company
42.000 cycles
with any problem
After this cycle test a pressure test: shows that
the EKN was still hermetically seal

31 31 VAG EKN Butterfly Valve

 Disadvantage of key locking of shaft
disc connection

HIGH STRAIN AT EDGES OF KEY AND KEYWAY

32 32 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve application

water plants/transmission lines/power plants

DN 150....3000
PN 6....40
face to face length EN 558-1 row 14

gas
DN 150....1200
PN 6....16
face to face EN 558-1
row 14

33 33 VAG EKN Butterfly Valve

 Trust the expert for seawater application
VAG EKN Butterfly Valve (DN 1800)

34 34 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
actuating
mit Konsolsulenstnder

mit Wandkonsole
und E-Antrieb
mit Zeigerwerk ohne Zeigerwerk

Spindelverlngerung

Fernantriebsgestnge mit Gelenken Teleskop-Einbaugarnitur

E-Antrieb

Kettenrad Handrad
Vierkantschoner

Endschalter
hydraulischer Fallgewichtsantrieb Schneckengetriebe Pneumatikantrieb

Armaturenanschlu
nach EN 12116

EKN Absperrklappe
35 35 VAG EKN Butterfly Valve
 VAG EKN Butterfly Valves rubber lined

36 36 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
shaft sealing / gear

37 37 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
example

VAG EKN Butterfly Valve

as pipe brake device

and

VAG DUOJET Air Valve

38 38 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
DN 2500 PN 16 as pipe brake device
for Bogota, Colombia

39 39 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve
DN 2300 PN 16 fast closing valve
in the dam Ruhrtalsperre in Germany

40 40 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve

41 41 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve

42 42 VAG EKN Butterfly Valve

 VAG EKN Butterfly Valve -MT / MTG
for temperatures up to 150 / 200C

43 43 VAG EKN Butterfly Valve

 Dimension and weight comparison
of different valve types

44 44 VAG EKN Butterfly Valve

 Material Stock for VAG EKN Butterfly Valve

45 45 VAG EKN Butterfly Valve