Professional Documents
Culture Documents
PROJECT REPORT
PROJECT TITLE
PREPARED BY:
SHUSHAY HAILU
ID NO 4142/07
SECTION 2
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Table content
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Acknowledgement
I would like to acknowledge and appreciate the great guidance from my project
supervisor, instructor berihu
I would also like to thank my parents and classmates for their encouragement understanding and
support throughout the entire project.
I would also like to thank the almighty God for bringing me this far and giving me the strength to carry
out the project.
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ABSTRACT
Vertical vessels are massive structures used in oil industries which store oil and different fluids. Duet the
massiveness of the structure and pedestal considerations, lug suport design is designed in place of a
simple rectangular footing. The design includes analyzing of loads from superstructure,designof base
plate and design of shell end ,opening,lefftinglug,support. This case study is divided into various sections
that describes classification of varous types of pressure vesseles, design analysis ,result and dissection
,conclusion and recommendation parts of the vertical pressuer vessel and selection of materials used for
construction that are in agreement with current industry practice of vertical pressure vessel.
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CHAPTER ONE
PRESSURE VESSELS
INTRODUCTION
The pressure vessels (i.e. cylinders or tanks) are usedto store fluids under pressure. The fluid being
stored mayundergo a change of state inside the pressure vessel as incase of steam boilers or it may
combine with other reagentsas in a chemical plant. The pressure vessels are designedwith great care
because rupture of a pressure vessel meansan explosion which may cause loss of life and property.The
material of pressure vessels may be brittle such as castiron, or ductile such as mild steel.The pressure
vessels may be classified as follows:1. According to the dimensions. Thepressurevessels,according to
their dimensions, may be classifiedas thin shell or thick shell. If the wall thickness of the shell(t) is
lesshan 1/10 of the diameter of the shell (d), then it iscalled a thin shell. On the other hand, if the wall
thicknessof the shell is greater than 1/10 of thediameter of the shell, then it is said tobe a thick shell. Thin shells are
usedin boilers, tanks and pipes, whereasthickshells are used in high pressurecylinders, tanks, gun barrels etc. Note:
Another criterion to classify thepressure vessels as thin shell or thick shellis the internal fluid pressure (p)
and theallowable stress (t). If the internal fluidpressure (p) is less than 1/6 of the allowablestress, then it
is called a thin shell. On theother hand, if the internal fluid pressure isgreater than 1/6 of the allowable
stress, thenit is said to be a thick shell.2. According to the endconstruction.Thepressurevessels,according
to the end construction, may be classified as open end or closed end. A simple cylinderwith a piston, such
as cylinder of a press is an example of an open end vessel, whereas a tank is anexample of a closed end
vessel. In case of vessels having open ends, the circumferential or hoopstresses are induced by the fluid
pressure, whereas in case of closed ends, longitudinal stresses inaddition to circumferential stresses are
induced. Pressure vessel like cylinder tanks are used to store fluides under heigh pressure .the fluides
being stored many udergo change of state insied the pressuer vessel . the pressure vesseles are
designed wihe great care because raputure of pressure vessel or explosion which may cause loss of life
and propertiy. Pressure vesseles are classified us acording to the dimensions .the pressure vessel
acording to the dimension may be classified us thin or thick shell.if the well thicknes is less than 1/10 of
the diametr of the sheel it is called thine shell.if it is grater than it is called thick shell
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1.2 PROBLEM STATEMENT
As i start from observing our surrounding problem there are problems and i focus on one point which is
related storage of water, as we know that the water can be taken out from deep dig holes and distributed
through pipes.The suction and pumping process can be done by electrical motor, but sometimes failures
occur on electrical motor, may the pipe lines burst and normally there may be a shortage of water. So
those problems bring shortage of water therefore we should have to design an equipment that store water
with in enough range for solving our problem. Generally, we will design water horizontal pressure vessel.
Vesseles failure can be grouped in to three majore catagories which describes why a vessel failuer
occures .
1.3 OBJECTIVE
Objective of this design is to overcome the problem of statement.
1 General objective
_to design and modal vertical pressure vessel
2 specific objective
_to designs
_to select and determine the plate thicness of the end heades.
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1.4 methodologies:
I use books, like gupta
1.6 Limitation
During designing of water vertical pressure vessel, I have got different limitation. Some of these
are;
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There was a limitation in finding enough literatures concerning with the water
vertical pressure vessel,
Lack of experimental lab/ work shop to do a sample of water vertical pressure vessel.
Limitation of internet accesses.
Shortage of time
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CHAPTER 2
LITERATURE REVIEW
2.1 GENERAL
In this section a general study on the different type of loads and load combinations is carried out using the
STE03350 - Vertical Vessel Foundation Design guide and various other literatures available. The most
relevant literature available on the study of different load cases has been reviewed and presented in this
Chapter.
Seismic load- The horizontal earthquake load is applied 100 % in one direction and 30 % on the
orthogonal direction.
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2.2.4 ECCENTRIC LOADS
Eccentric vessel loads must be taken into account which is caused by large pipes and boilers.
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CHAPTER 3
FORCE ANALISES
3. MATERIALS AND METHODOLOGY
3.1 Materials
Materials that used to design this project are:
Stainless steel vessel, unsterilised (304).
Stainless steel nozzle, unstabilised (304).
Carbon Steel skirt support, silicon killed.
50 sieve plates.
Access ladder with plat form.
Insulation mineral wool.
3.2 Assumptions
In order to develop a preliminary design, some assumptions are made and listed below.
No significant loading from piping and external equipment.
Plates and plate supports design is negligible.
Material is double welded butt or equivalent and fully radiographed.
Assume flanges are standard flanges.
Earth quake loading need not be considered
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Figure 3.1Flange types (a) Welding-neck (b) Slip-on (c) Lap-joint (d) Screwed
are generally used for pipe work. Figure 3.1 ft shows a forged flange with a hub; for
light duties slip-on flanges can be cut from plate.Lap-joint flanges, Figure 3.1 c: are used for piped work.
They are economical whenused with expensive alloy pipe, such as stainless steel, as the flange can be
made frominexpensive carbon steel. Usually a short lapped nozzle is welded to the pipe, but with
some schedules of pipe the lap can be formed on the pipe itself, and this will give a cheap
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method of pipe assembly.Lap-joint flanges are sometimes known as "Van-stone flanges".
Screwed flanges, Figur 3.1 d: are used to connect screwed fittings to flanges. Theyare also
sometimes used for alloy pipe which is difficult to weld satisfactorily,Blind flanges (blank
flanges); are flat plates, used to blank off flange connections, and as covers for manholes and
inspection are easier to align, but have poor resistance to shock and vibration loads. Slip-on
flanges
Flange faces
Flanges are also classified according to the type of flange face used. There are two basic
types1. Full-faced flanges, Figure 3.2 #: where the face contact area extends outside thecircle of bolts;
over the full face of the flange.
Figure 3.2 Flange types and faces (a) Full-face (b) Gasket within bolt circle (c) Spigot and socket (d) Ring
type join
2. Narrow-faced flanges, Figure 3.2, c, d: where the face contact area is located
within the circle of bolts.Full face, wide-faced, flanges are simple and inexpensive, but are only suitable for
lowpressures. The gasket area is large, and an excessively high bolt tension would be neededto achieve sufficient
gasket pressure to maintain a good seal at high operating pressures.The raised face, narrow-faced, flange shown in
Figure 3.4& is probably the mostcommonly used type of flange for process equipment.Where the flange has a plain
face, as in Figure 3.2&, the gasket is held in place byfriction between the gasket and flange surface. In the spigot and
socket, and tongue andgrooved faces, Figure 3.2c, the gasket is confined in a groove, which prevents failure
by"blow-out". Matched pairs of flanges are required, which increases the cost, but this typeis suitable for high
pressure and high vacuum service. Ring joint flanges, Figure 3.2are used for high temperatures and high pressure
services.
Flange design
Standard flanges will be specified for most applications (see Section 13.10.5). Specialdesigns would be used only if
no suitable standard flange were available; or for largeflanges, such as the body flanges of vessels, where it may be
cheaper to size a flangespecifically for the duty required rather than to accept the ports.
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nearest standard flange, whichof necessity would be over-sized.
For design purposes, the flanges are classified as integral or loose flanges.Integral flanges are those in which the
construction is such that the flange obtainssupport from its hub and the connecting nozzle (or pipe). The flange
assembly and nozzleneck form an "integral" structure. A welding-neck flange would be classified as an integral
flange,Loose flanges are attached to the nozzle (or pipe) in such a way that they obtain nosignificant support from the
nozzle neck and cannot be classified as an integral attachment.Screwed and lap-joint flanges are typical examples of
loose flanges.The design procedures given in the codes and standards can be illustrated by consideringthe forces and
moments which act on an integral flange, Figure 3.3.The total moment Mop acting on the flange is given by
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WELDED JOINT DESIGN
Process vessels are built up from preformed parts: cylinders, heads, and fittings, joined
by fusion welding. Riveted construction was used extensively in the past (prior to the
1940s) but is now rarely seen.Cylindrical sections are usually made up from plate sections rolled to the required
curvature. The sections (strakes) are made as large as is practicable to reduce the number
of welds required. The longitudinal welded seams are offset to avoid a conjunction of
welds at the corners of the plates.Many different forms of welded joint are needed in the construction of a pressure
vessel. Some typical forms are shown in Figures 3.4 to 3.5.
The design of a welded joint should satisfy the following basic requirements:
1. Give good accessibility for welding and inspection.
2. Require the minimum amount of weld metal.
3. Give good penetration of the weld metal; from both sides of the joint, if practicable.
4. Incorporate sufficient flexibility to avoid cracking due to differential thermal
expansion.codes and standards.The correct form to use for a given joint will depend on the material, the method of
welding (machine or hand), the plate thickness, and the service conditions. Double-sided
V- or U-sections are used for thick plates, and single V- or U-profiles for thin plates.
A backing strip is used where it is not possible to weld from both sides. Lap joints
are seldom used for pressure vessels construction, but are used for atmospheric pressure
storage tanks.
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Figure 3.4. Weld profiles; (b to e) butt welds (a) Lap joint (b) Single V (c)
Backing strip (d) Single U (e) Double U
Figure 3.5. Typical weld profiles Branches (a), (b) Set-on branches (c), (d) Set-in branches
(b) Welded plate (c) Welded plate (a), (b) Set-on branches
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Figure 3.6. Typical construction methods for welded jackets
Where butt joints are made between plates of different thickness, the thicker plate is
reduced in thickness with a slope of not greater than 1 in 4 (14) (Figure 3.6).
The local heating, and consequent expansion, that occurs during welding can leave the
joint in a state of stress. These stresses are relieved by post-welding heat treatment. Not
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all vessels will be stress relieved. Guidance on the need for post-welding heat treatment is
given in the codes and standards, and will depend on the service and conditions, materials
of construction, and plate thickness. To ensure that a satisfactory quality of welding is maintained,
welding-machineoperators and welders working on the pressure parts of vessels are required to pass
welderapproval tests; which are designed to test their competence to make sound welds
Fundamental equations
Thick walls are required to contain high pressures, and the assumptions made in the earliersections of this chapter to
develop the design equations for thin-walled vessels will notbe valid. The radial stress will not be negligible and
the tangential (hoop) stress will varyacross the wall.Consider the forces acting on the elemental section of the wall
of the cylinder shownin Figure 3.8. The cylinder is under an internal pressure Pi and an external pressurePe. The
conditions for static equilibrium, with the forces resolved radially, give:
A second equation relating the radial and tangential stresses can be written if the
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longitudinal strain L and stress _L are taken to be constant across the wall; that is, that
there is no distortion of plane sections, which will be true for sections away from the
ends. The longitudinal strain is given by
where f is the design stress and Pi the internal pressure. Rearranging gives:
This is the form of the equation given in the British Standard PD 5500.
An equation for the minimum thickness of a sphere can be obtained from equation
The equation for a sphere given in BS 5500 is:
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The ends of a cylindrical vessel are closed by heads of various shapes. The principal
types used are:
1. Flat plates and formed flat heads;
2. Hemispherical heads;
3. Ellipsoidal heads;
4. Torispherical heads;
Choice of closure
Flat plates are used as covers for manways, and as the channel covers of heat exchangers.
Formed flat ends, known as flange-only ends, are manufactured by turning over a flange
with a small radius on a flat plate, Figure 13.9a. The corner radius reduces the abrupt
There are two junctions in a torispherical end closure: that between the cylindrical section
and the head, and that at the junction of the crown and the knuckle radii. The bending
and shear stresses caused by the differential dilation that will occur at these points must
be taken into account in the design of the heads. One approach taken is to use the basic
equation for a hemisphere and to introduce a stress concentration, or shape, factor to
allow for the increased stress due to the discontinuity. The stress concentration factor is
a function of the knuckle and crown radii
The ratio of the knuckle to crown radii should not be less than 0.06, to avoid buckling;and the crown
radius should not be greater than the diameter of the cylindrical section.Any consistent set of units can be
used with equations 3.4 and 3.4. For formed heads(no joints in the head) the joint factor J is taken as 1.0
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COMPENSATION FOR OPENINGS AND BRANCHES
All process vessels will have openings for connections, manways, and instrument fittings.
The presence of an opening weakens the shell, and gives rise to stress concentrations.
The stress at the edge of a hole will be considerably higher than the average stress in
the surrounding plate. To compensate for the effect of an opening, the wall thickness is
increased in the region adjacent to the opening. Sufficient reinforcement must be provided
to compensate for the weakening effect of the opening without significantly altering the
general dilation pattern of the vessel at the opening. Over-reinforcement will reduce the
flexibility of the wall, causing a hard spot, and giving rise to secondary stresses; typical
arrangements are shown in Figure 3.12.
Figure 3.10. Types of compensation for openings (a) Welded pad (b) Inset nozzle (c) Forged
ring
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Special flanges that are required to be designed shouldonly be used as a last resort. Whenever possible,
standardflanges should be utilized. In general, special designs as outlinedin this procedure are done for
large or high-pressuredesigns. Flanges in this category will be governed by one oft u 7 0 conditions:
1. Gasket seating force, Wm7
2. Hydrostatic end force, H
For high-pressure flanges, typically the hydrostatic endforce, H, will govern. For low-pressure flanges,
the gasketseating force will govern. Therefore the strategy forapproaching the design of these flanges will
vary. The strategyis as follows:e For low-pressure flanger<I. Minimize the gasket width to reduce
theforce necessaryto seat the gasket.b LJse a larger number of smaller diameter bolts to minimizethe bolt
circle diameter and thus reduce themoment drm which governs the flange thickness.c Utilize liubless
flanges (either lap joint or plate flanges)to minimize the cost of forgings.e For high-pressure
flangesHigh-pressure flanges require a large bolt area to counteracthe large hydrostatic end force.
Largebolts, in turn,increase the bolt circle with a corresponding increase inthe moment arm. Thicker
flanges and large hubs arenecessary to distribute the bolt loads. Seek a balancebetween the quantity and
size of bolts, bolt spacing, andbolt circle diameter.Figure 13.14. Branch compensationSpecial Flanges
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DESIGN OF VESSELS SUBJECT TOEXTERNAL PRESSURE
3.7.1. Cylindrical shells
Two types of process vessel are likely to be subjected to external pressure: those operated
under vacuum, where the maximum pressure will be 1 bar (atm); and jacketed vessels,
where the inner vessel will be under the jacket pressure. For jacketed vessels, the maximumz
pressure difference should be taken as the full jacket pressure, as a situation may arise
in which the pressure in the inner vessel is lost. Thin-walled vessels subject to external
pressure are liable to failure through elastic instability (buckling) and it is this mode of
failure that determines the wall thickness required.For an open-ended cylinder, the critical pressure to
cause buckling Pc is given by thefollowing expression; see Windenburg and Trilling (1934)
Lug support
This is a common means of support for vertical vessType equation here.els that are mounted on I-beams.
Brackets or lugs offer many advantages over other types of supports. They are inexpensive, can absorb
diametrical expansions, areeasily attached to the vessel by minimum amounts of welding, and are easily
leveled in the field. As a result of eccentricity of this type of support, compressive, tensile and shear
stresses are introduced in the wall of the vessel. Lug supports are ideal for thick-walled vessels since the
thick wall has a considerable moment of inertia and is therefore capable of absorbing flexural stresses due
to the eccentricity of the loads. In thin-walled vessels, however, this type of support is not convenient
unless the proper reinforcements are used or many lugs are welded to the vessel.
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