.

plnu
Plan No.
01/2014 KONTROLN PLN / Controla plan
slo dlu Popis procesu Dodavatel
Part No Process description Machinery Supplier Datum vydn Date (org) 1.3.2014
slo vkresu Kd dodavatele
Drawing Issue Supplier code Datum revize Date (rev)
Stroj
Popis dlu Machine Technick zmna
Part SOS slo Engineering change
description SOS number level
pc
PR. Midlo metoda Pln reakce Odpovdnost
Popis / Process characteristic Specifikace/Tolerance sample Freq. men Zznam/ metoda records
No Analysis method reaction plan responsibility
size

to clean
1 Pprava povrchu / Preparation oft he surface ISO 8501-1 A Sa2 1/2 Visual (3.1 annex) 100% 100% ---
filtration system operator

Teperature of preheating Hand 210C +/-10C, Fluid bed 200C +/-10C Every change
1 thermometer 10% of product Kniha men operator
min.250m (special 300m) -(N - - 700, 701, Intranet - zznam men (kniha
Coating thickness Deltascope
1 706) 10% (100%)VZ men) Rework operator
1 Visual defect QPI of products Visual 100% 100% --- Rework (716) operator
1 Electro static charge of gun 70KV< Visual
min.250m (special 300m) -(N - - 700, 701,
Coating thickness - pilot production Deltascope
1.1 706) 10pc 100% GSK protokol - ovovac srie TK
1.1 Impact test - pilot produktion 5 Nm no reaction EN - 10pc 100% GSK protokol - ovovac srie TK
1.1 MIBK - pilot production No reaction EN - MIBK, 10pc 100% GSK protokol - ovovac srie TK
1.1 porosity test - pilot production 3 kW - No reaction poroscope 10pc 100% GSK protokol - ovovac srie TK
min.250m (special 300m) -(N - - 700, 701,
Coating thickness Deltascope
1.2 706) 3pc 1x a day intranet - rzov zkouka TK
1.2 Impact test 5 Nm no reaction EN - 3pc 1x a day intranet - rzov zkouka TK
1.2 MIBK No reaction EN - MIBK, 3pc 1x a day intranet - rzov zkouka TK
1.2 Porosity test No reaction poroscope 3pc 1x a day intranet - rzov zkouka TK
1.2 CD test 10mm CD test 1 pc 2x year intranet - katodov infiltrace TK
1.2 coating adhesion 12 kN PosiTest 1pc 2x year Intranet - pilnavost TK
2 Ratings Calibration of components material sheet of colours type mixing machine 1x week kniha men Calibration operator
2 Concetration of detergent 3. tank 3,5% Titrace 1pc 1x week Kniha men maintenance
2 Concetration of detergent 1. tank 0,2% Titrace 1pc 1x week Kniha men maintenance
2 Hardness of water max. 1 mval/l Titrace 1pc 1x mounthly Zznam men labor tech
2 water softening max. 1 mval/l inspector Aquaterm 1 pc 1x year revizn ttek maintenance
2 drying min. 20 min Touch - smooth surface 100% 100% --- operator
2 Coating thickness Epoxid min. 150m, Acryl 40-80m (N-699) Deltascope 10% 100% Kniha men Rework operator
2 Visual defect TN no. 699 - Stkn dlc visual 100% 100% Vrobn karta operator
2 maturity of color No reaction (min 7 days cannot be touch 100% 200% Vrobn karta operator
2 Cross cutting test tda 0-1 EN - cross cutting test 1 pc 1x week PA TK
2 Adhesion test min 12 Mpa EN - Pull of test 1 pc 1x week PA TK
2 odolnost nrazu 5 Nm No reaction EN - Impact test 1 pc 1x week PA TK
2 Teperature of storage 15 - 25C thermometer 100% 48x day teplomr Calibration of temperature
Stock
aplication temperature 15 - 25C thermometer 100% 48x day teplomr Calibration of temperature
Stock
daysity of mixture plate
14 -18 g scale 100x100m
3 m 1xVZ N - 702 operator
 3 launching C a t - viz N - 703 thermometer 1xVZ N - 703 operator
3 Visual check visual operator
3 coating thickness Primer 80-120m, Final 150-600m (N-702) Deltascope 10% 100% Intranet - zznam men operator
4 time blasting Watch operator
4 quality of mixture - cleaness, partical size 1-0,5 min. 70%, under net max. 0,05% Nets 0,5l 2 x week Zznam men Labor tech
4 quality of mixture - ratio 25% GL, 75% GH Scale Kniha men operator
4 Cleaness of filters visual check Kniha men operator
4 Visual check of surface ISO 8501 Sa 2 1/2, ISO 8502 max.sk 3 visual check, tape test PA TK
5 Visula check No damage visual check 100% 100% operator
5 Pressure Mpa - (N-004, 005, 008, 009) manometer N - 004,005,008,009operator
5 Surface check of PE tube QPI of products visual check 100% 100% N - 007 operator
5 Pressing process of telescope extension Dimension caliper, gaugues 1 pc po 20 pc N - 003 operator
6 Tool temperature 240C visual check 2 pc po 20 pc operator
6 visual check No defect visual check 100% 100% operator
6 sealing visual check 100% 100% N - 29 operator
7 surface check No defect, clean visual check 100% 100% operator
7 others parameters of PICO welding parameters, geometry visual check 100% 100% N - 300 operator
7 others parameters of EKN welding parameters, geometry visual check 100% 100% N - 34 operator
7 Final check of surfae no defect visual check 100% 100% operator
8 Temperature 680C viz. N - 409 display na peci 100% 100% N - 409 operator
8 Time viz. N - 409 display na peci 100% 100% N - 409 operator
8 Hardness max. 103 HB Hardness tester 100% 100% N - 409 operator
8 Stems ring presssing process Mpa - (N-006) Manometer 100% 100% N - 006 operator
9 trapezoidal threads of spindles gap gaugue, 100% 100% Vrobn karta operator
10 Visual check of imput material BOM + QPI visual check 100% 100% operator
10 Torque moment Nm - drawing Torque wrench 100% 100% operator
10 Visual check of output drawing visual check 100% 100% operator
11 visual check of assemblers marker Marking visual check 100% 100% operator
11 MOT Nm - (N - workig instruction) Torque wrench 100% 100% operator
11 Strenght test EN 12 266-1, P10 test bench, visual check 100% 100% operator
11 Shell test EN 12 266-1 , P11 test bench, visual check 100% 200% operator
11 Seal test EN 12 266-1 P12 test bench, visual check 100% 100% operator
11 functional test EN 12 266-2, F20 visual check 100% 100% operator
12 Visual check No damage visual check 100% 100% operator
12 dimensional check Drawing caliper, gaugues 100% 100% operator
12 surface rughness rugotest touch 100% 100% operator
13 pressure Mpa visual check 100% 100% N - 002 operator
13 speed table ot/min visual check 100% 100% N - 002 operator
14 welding of Jarox dimensions visual check 100% 100% operator

Schvlil/datum: Zkaznk technologie: Zkaznk vroba: Zkaznk kvalita:

Approval/date Custumer Engineering Customer production Custumer quality
036-02
1 Powder coating
2 Wet paint
3 Enamel
4 Shot blasting
5 Presing
6 Welding of plast
7 Seat welding
8 Thermoforming
9 Coldforming
10 Assembly
11 Testing
12 Cutting
13 Ring rolling
14 Welding