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Pergamon Chemical Engineering Science, Vol. 51, No. 20, pp.

4681 4692, 1996


Copyright 1996 Elsevier Science Ltd
Printed in Great Britain. All rights reserved
Plh S0009-2509(96)00306-5 0009 2509/96 $15.00 + 0.00

APPLICATIONS OF TEMPERATURE SCANNING IN KINETIC


INVESTIGATIONS: THE HYDROLYSIS OF ACETIC
ANHYDRIDE

S. P. ASPREY, B. W. WOJCIECHOWSKI,* N. M. RICE and A. DORCAS


Queen's University, Kingston, Ontario, Canada K7L 3N6

(Received 28 May 1995; accepted 29 March 1996)

Abstract--Tbe temperature scanning methods described here are widely applicable. They can be used in
kinetic investigations on many other liquid-phase reactions with similar chemical kinetics: for example, the
hydrolysis reactions of alkyl halides and esters, including both acid- and base-catalyzed reactions. In more
complicated cases the temperature scanning methods require more sophisticated data handling procedures
but they continue to yield the correct overall (net) rates of reaction. We leave such cases for future
consideration and confine ourselves to this simple system where diffusion and heat transfer rates are clearly
unimportant. Copyright 1996 Elsevier Science Ltd

Keywords: Temperature scanning, hydrolysis, acetic anhydride, kinetics.

INTRODUCTION Hanesian (1993) also used temperature as a measure


F o r many years, the kinetics of the hydrolysis of acetic of the hydrolysis reaction. They attempted to avoid
anhydride have been studied using conventional some of the calculational complexities inherent in
steady-state methods, with references going back as Glasser's experiment by maintaining adiabaticity and
far as 1906 (Lumiere and Barbier, 1906). In most of the operating at steady-state conditions.
studies reported, a plug-flow or batch reactor is oper- Extracting reaction rates in the regime where tem-
ated isothermally at several pre-selected temper- perature and conversion change simultaneously
atures. A variety of methods of product analysis, some seems to have eluded previous authors. Instead, two
very tedious, have been used for measuring the extent well-known extremes of operating conditions are ex-
of conversion at selected times during the reaction. In ploited to the exclusion of all others: (1) isothermal
most studies the reaction had to be stopped in some conditions, where the heat transfer coefficients are
fashion for the analysis to be performed. More re- large and the reaction temperature is well controlled
cently, Glasser and Williams (1971) suggested that by appropriate heaters/coolers; and (2) adiabatic con-
continuous measuring techniques such as pH, infrared ditions, where heat transfer coefficients are small or
spectroscopy, and conductivity, as well as temper- the driving force for heat transfer is kept to a min-
ature measurements, present possible analysis tech- imum and temperature rise is a measure of conver-
niques for real-time monitoring of conversion. The sion. As discussed in earlier publications by Woj-
operation of a TSR relies on such continuous ciechowski (1992) and Wojciechowski and Rice
monitoring of output conditions. A TSR must have its (1993), temperature-scanning techniques allow the use
conversion measured by methods which are rapid in of these as well as all intermediate conditions to ex-
comparison with the rate of reaction or, for that tract valid rate data from the unexplored regimes
matter, in comparison to the rate of temperature between zero and infinite heat transfer to and from the
scanning. reactor. In temperature scanning reactors, the feed
In an attempt to simplify and make continuous the temperature is deliberately ramped without waiting
required concentration measurements, Glasser and for steady-state conditions, and heat transfer between
Williams (1971) proposed using the temperature of the the reactor and its surroundings is finite.
reacting system as an indication of the extent of the In a conventional isothermal experiment, each tem-
reaction. Using this technique to calculate the extent perature chosen yields a single point on an Arrhenius
of conversion, kinetic parameters were obtained by plot. Using isothermal techniques, an Arrhenius plot
a regression analysis of the temperature-time curves normally contains five or less (usually three) points
logged during the experiment, using differential equa- through which a straight line is 'fitted' and the activa-
tions describing the reaction/reactor system, includ- tion energy of the reaction is calculated from its slope.
ing all heat flows. More recently, Shatynski and In sharp contrast to this, by ramping the temperature
of the feed to a TS reactor, we can obtain many
isothermal rates from one run; in essence, an arbitrar-
*Corresponding author. ily large number of rates can be extracted from one
4681
4682 S. P. ASPREYet al.
run using the temperature-scanning techniques de- Elimination
scribed below.
Temperature Rampin9 is a well established tech- O- O/CH3 O
O- CH3
nique in, for example, Temperature Programmed Re-
duction/Oxidation/Desorption/etc. While these tech- I~ C H 3 - - C + \c /
niques may be used for quantitative measurements,
they are almost always used for qualitative investiga- If
tions. We know of no methods of quantifying the / I o /o + O
reaction rates on the basis of ramped runs for the
case when steady state is not achieved, as is the
case with the general application of our methods in Proton Transfer
the operation of a Temperature Scannino Reactor.
The TSR methodology in its broader aspects is there-
fore a new and distinct method of acquiring kinetic
\ \
CH 3~ C CH 3 C
data.
/ ' / + H+
This is our first presentation of experimental results
O+ O
based on the TS methodology. As such it deals with /
a very simple system; no volume expansion, slow .// H
H
ramping rates and kinetics known to be pseudo-first-
order in the reactant. More complicated systems can
also be studied in this way, but the necessary math- Step one, the addition reaction, is the rate-controlling
ematical tools and data handling routines are more process.
complex than those needed for this system and we
leave them for later. Nevertheless, the methods used The kinetics of the reaction
here are not confined to the hydrolysis of acetic an- Since step one is rate controlling, the rate of the
hydride and will be applicable to a wide range of hydrolysis reaction can be written as
liquid-phase reactions. In that sense they present an -- d [Ac20]
instance of a more general case. = k' [Ac20] [H20]. (1)
dt
However, under conditions where there is an excess of
THEORY water, pseudo-first-order reaction conditions can be
The hydrolysis reaction assumed. The expression now simplifies to
The chemistry of the reaction. In order to make the
issues clear we begin by reporting what is known -d[Ac20]
k' [Ac20] (2)
about this reaction. The overall hydrolysis of acetic dt
anhydride reaction can be represented in the follow- or,
ing way using abbreviated notation:
-dG
= kCA (3)
dt
Ac20 + H 2 0 ~ 2 AcOH.
where k is the observed rate constant (in units of
The mechanisms of the hydrolysis of carboxylic acid time - t ) for the pseudo-first-order hydrolysis. The
derivatives are well documented. It is well known that pseudo-first-order rate constant k is therefore com-
the reaction proceeds via a substitution, in which an posed of a true second-order rate constant k' multi-
attacking nucleophile replaces a substituent group on plied by the concentration of water in the reactant
the central carbon. This is not a classical SN1 or SN2 mixture
substitution reaction that one might expect; rather, k = k' [H20]. (3a)
the rate controlling step is a simple addition reaction
(March, 1995). The overall reaction mechanism pro- Any 'dilution' of the water by increased concentra-
ceeds via three irreversible steps: addition, elimina- tions of acetic anhydride or by the addition of an
tion, and proton transfer to the solvent (Candruff, inactive component will show up in the first-order
1978). rate constant as a change in the frequency factor
k = Ae -r/Rr = A ' [ H 2 0 ] e -~mr (3b)
Addition where A = A' [H20].
O- / CH3
By integrating eq. (3), we obtain,
CH 3
C"3
[CA] = [CA]o exp ( - k t ) . (4)
o~CNo/C(o +H20 . 2CH3&/%C
Dissociation of the acetic acid occurs as it is formed
and can be represented by,
Kq
H AcOH ~ AcO- + H + (5)
Temperature scanning applications 4683
where the equilibrium constant can be written as simple techniques of data interpretation useless. In-
stead, kinetic parameters were obtained by a regres-
[ A c O - ] [H +] [H+]: sion analysis of the experimental temperature-time
Keq - [AcOH] [AcOH] " (6) curves on the simultaneous differential equations de-
scribing the reaction system. The excellent results
M E T H O D S O F M E A S U R I N G C O N V E R S I O N IN STUDIES O F finally obtained in 1971 are a testimonial to the care-
ACETIC A N H Y D R I D E HYDROLYSIS ful experimental and computational techniques em-
ployed.
An historic perspective Shatynski and Hanesian (1993), who also used tem-
To highlight the efficacy of our temperature scan- perature as a measure of the hydrolysis reaction, while
ning methods and of the use of conductivity to maintaining adiabatic conditions, were wise to
measure the extent of reaction we recite the methods operate under much simpler steady-state conditions.
previously used in studies of acetic anhydride hy- Nevertheless, the complexity of the methods used in
drolysis, as well as in many similar reactions. such work, both experimental and computational, is
Classical methods for the determination of liquid- impressive.
phase reaction rates have depended upon the Other continuous measuring techniques may be
measurement of concentration at discrete time inter- used, including pH, infrared spectra(FT-IR), etc. As
vals. This requires either some way of stopping the long as the measurement technique is relatively fast
reaction at a specific time, or a means of taking compared to the rate of the reaction under study, any
measurements rapidly with respect to the rate of the of these methods can be used to obtain conversion
reaction. data usable by the Temperature Scanning Reactor.
In a study of the kinetics of this hydrolysis reaction,
Cleland and Wilhelm (1956) used both a batch and The conductivity method
a plug-flow reactor. In their work using the batch Due to ion formation from the dissociation of the
reactor, measurement of conversion required that at acetic acid formed by the hydrolysis of acetic an-
various times a small sample of liquid be removed hydride, this reaction can be monitored using an elec-
from the reacting system. The sample is introduced trical conductivity meter. As the reaction progresses,
into a flask containing about 15 times the amount of ionic species are produced by the dissociation of the
saturated aniline-water needed to react completely acetic acid, whose concentration increases as a result
with the unconverted acetic anhydride in the sample. of the hydrolysis reaction. As a result, the electrical
The reaction proceeds very rapidly in comparison to conductivity of the solution will change with the con-
the hydrolysis reaction itself and forms acetanilide. version of acetic anhydride, but not directly.
The solution is then back-titrated with caustic soda The product ions on the right-hand side of eq. (5)
using phenophthalein as the indicator. are the conducting species. At low concentrations
In the P F R configuration, the fraction of acetic their capacity to carry charges, and hence the con-
anhydride converted in the reactor was determined ductivity of the solution, varies linearly with the con-
from measurements of the inlet and outlet concentra- centration of these ions. By writing conductivity as
tions. Sampling consisted of 'catching' one sample of a linear function of proton concentration, we have
the flowing stream in a flask containing the aniline
and a second in an empty flask, and allowing this L, = q~[H +] +Lo (7)
second sample to hydrolyse completely. In order to
where Lo is the initial conductivity at time t = 0,
establish the fraction of anhydride converted in the
where no H + ions beyond those present in distilled
first sample, which had been treated with aniline and
water are present in the solution; Lt the conductivity
titrated immediately the second sample was titrated to
at time t during the course of the reaction when H
determine the amount of anhydride present at zero
ions due to the ionization of the acetic acid are also
conversion.
present; ~b the unknown constant relating conductiv-
More recently, Glasser and Williams (1971) used
ity to concentration.
temperature as a continuous meter-readable indica-
Using eq. (6), we can rewrite eq. (7) as
tion of the extent of reaction in a batch reactor. The
reported temperature increase was approximately 1C L, = q~/Keq[AcOH] + Lo (8)
over the course of the reaction. In order to follow the
progress of the reaction, very sensitive temperature moreover,
measurements were necessary. Once the temperature
data were collected, Glasser and Williams (1971) fitted L, = ~bx/2Keq{[Ac20]o - [Ac20]} + Lo (9)
these to differential equations describing the mass and
and when [Ac20] = 0, at the end of the reaction,
energy balances of the system, including all heat trans-
fer terms, in turn determined in a separate set of runs L~ = q~x/2Keq[Ac20]0 + Lo. (10)
which established the heat transfer properties of the
reactor. Ignoring for the moment the fact that ex- To our knowledge this is the first time that conductiv-
tremely accurate temperature measurement must be ity measurement has been reported as a means of
made, deviation from isothermal conditions rendered following the conversion of acetic anhydride. This
4684 S. P. ASPREYet al.
method may well be of broader applicability in
L= Plotted as a Function of Temperature
temperature scanning experiments in other systems
involving ionic products or reactants. 0.96

KINETICS
0.94

Kinetics in a plug-flow reactor or a batch reactor


0.92
Using eqs (8)-(10) and eq. (4), we have

Lt Lo 0.90
/ [Ac20] _ x/1 _ e x p ( - k t )
Loo - L0 1 [Ac20]o J
0.88

=/1 CA .. ' /
CAo -- V/~a (11) 0.86

where L~o denotes the conductivity at in/inite time 0.84


when all the acetic anhydride has reacted to produce
acetic acid. This measurement is most easily obtained 0.82
in situ by filling the plug-flow reactor with reactants [ i i r i i I i
312 314 316 318 320 322 324 326 328 330
and turning the flow rate down to zero. After the Temperature (K)
mixture within the reactor has reacted to completion,
one measures the highest conductivity observed dur- Fig. l. L~ plotted as a function of temperature of the reac-
ing the transient when flow is resumed. Alternatively, ting fluid. A linear regression line shows the relation used in
one can set aside a sample of the feed in a flask and the calculations. Notice the obvious clustering of points
measure its conductivity after the reaction goes to around the trend line. This scatter is due to digital dithering.
The outliers which fall outside the range of dither are due to
completion. The latter method can introduce errors if air bubbles passing over the conductivity probe.
the conductivity meter used at the reactor output is
not well-correlated with the one used to measure
conductivity in the flask. tion was put forward by Wojciechowski and Rice
From the equations given above, it is evident that (1996),
a plot of

in [ _ ~ln I ( L ~ - L ) 2 - ( L t - L o ) 2 ] ] vs 1 - k C A = CAo X + dX (13)


Go-dr-
T
(12) Dividing both sides by CA and substituting X = 1 -
CA/CAo and ~ = V/vo (V is the reactor volume, while
is an Arrhenius plot with slope equal to ( - Ea/R). The Vo is the volumetric feed rate), we get
pre-exponential factor is given by the y-intercept of
such a plot and therefore ln(A) is read offthe graph at
l I T = 0. Notice that in the case of the batch reactor, k= (l-X) X +~- (14)
t represents clock time, whereas in the plug-flow reac-
tor, t represents space time (z). where t in this case is the 'clock time' during the
Since conductivity in a given solution is a function process of temperature ramping.
of temperature, Lo and Lo~ must be known at all From eq. (11) we know that,
temperatures scanned in an experiment in order for
the above function to be correctly evaluated at each Lt - Lo ~2
temperature. This was accomplished by measuring 10 x = \~ - Eoj (15)
values of each of Lo and Lo~ over the temperature
range of interest (25-55C), and using a linear regres- and thus, in principle, k may be directly calculated
sion to obtain a functional form for the two conduc- from conductivity measurements by substituting
tivities. An alternative method is shown in Fig. 1 eq. (15) into eq. (14). However, the calculation of the
which shows a plot of Lo~ obtained by measuring the derivative dX/dt cannot be done in real-time in a real
conductivity of a completely reacted sample in CSTR due to 'noise' in the measurement of Lt and
a beaker undergoing temperature ramping. consequently in the calculated values of X. This prob-
lem is evident in Fig. 2 where the original Lt data from
Kinetics in a TS-CSTR our TS-CSTR is shown as a function of time. Figure 3
Equation (11) can also be used to interpret data shows the consequent noise in conversion vs time.
from the CSTR in the following way. In the CSTR, we Slopes taken from such data amplify this noise and
must take into account the unsteady-state reaction are not acceptable for our calculation. To deal with
conditions as temperature is ramped. The following this we resort to filtering the data in a manner we will
design equation accounting for this transient condi- describe later.
Temperature scanning applications 4685

Conductivity as a Function of Clock Time for the TS-CSTR circulator, which includes a cooling capability to
speed up cooling at the end of a run as well as
0.8 electrical heaters.
At the reactor exit, a Cole-Parmer conductivity
0.7- probe was inserted into the effluent, with the active
probe-end submersed in the temperature-controlled

/
0.6-
water bath to ensure that the analysis is done at the
reaction temperature at each instant during the

/
ramping process. The probe was read with a Cole-
.-J" 0.5-
Palmer temperature-compensated conductivity meter
model no. 19100-00, whose digital output was connec-
0.4-
ted to a 386/SX PC. An Omega pre-heater was used to
/ preheat the incoming distilled water feed, and was
0.3- controlled with a digital Omega PID temperature
controller with adjustable set-point. Pumping of re-
0.2 I I i i I i I l actants through the reactor was accomplished with
100 200 300 400 500 600 700 800 900 a positive displacement rotary pump, which main-
Time(s) tained a constant water-to-acetic anhydride ratio of
approximately 10: 1. Mounted directly downstream
Fig. 2. Raw conductivity data taken as a function of clock-
time for the TS-CSTR. Some noise can be seen in the read- of the conductivity probe was a J-type thermocouple,
ings, which would be amplified through the derivative. The connected to a digital Omega temperature read-out,
small scatter is due to digital resolution while the outlier with its output connected to the same 386/SX PC.
points are caused by air bubbles passing through the reactor Communication of both the temperature read-out
system. and the conductivity meter with the data logging
software was through a Keithley-MetraByte DAS-8
Raw Conversion in the TS-CSTR PC board. No amplification of thermocouple outputs
was necessary at the PC level, as the temperature
0.40 read-out used provides the required amplification
automatically.
For data acquisition, ViewDac software was used.
0.35 -
This package allows real-time graphs to be con-

0.30 -
/ structed from the data and from various quantities
calculated from the data. All data collected were
/
/ written to a floppy disk, each entry of temperature
0.25 - / and conductivity being tagged with a 'clock time'
X

0.20 -
/ identifier. Figure 4 shows the experimental setup.
At the low temperature ramping rate used here, the
/
/ output stream at the reactor exit presents material
0.15 -

0.10 - /
/ which has spent time in the reactor at essentially
isothermal conditions. Since the reaction is first order,
one can calculate the rate constant (k) from the PFR,
batch or CSTR data for each data point collected. The
rate constants calculated in this way from PFR and
0.05 i I I I I I I i
BR data can be displayed in real-time on the com-
0 100 200 300 400 500 500 700 800 900
puter monitor.
Time (s) Figures 4 and 5 show the configurations for both
the plug flow reactor and the CSTR reactor. The
Fig. 3. Raw conversion in the TS-CSTR taken as a function
of clock-time. Notice the amplification of the 'noise' when CSTR configuration could also be used for batch
raw data containing noise shown in the Fig. 2 is treated using studies by simply loading the reactor and shutting off
eq. (14). the flow.

E X P E R I M E N T A L APPARATUS EXPERIMENTAL P R O C E D U R E
In the case of the plug-flow reactor, the reaction With the reactor at room temperature (25C), the
was carried out in a -in. OD polyvinyl tube, placed pump started the distilled water flowing and allowed
in a controlled-temperature water bath. The CSTR any air-bubbles to escape the reactor system and to be
and batch reactors consisted of a glass vessel with purged from the meter electrodes. At this point, the
a volume of 1.441 placed in the same water bath. conductivity, L0 was recorded and compared to the
Stirring in the latter reactors was accomplished with calibration value obtained from the regression de-
a variable-speed stirrer. Thermostatic control of the scribed below. The computer was started and View-
water bath was achieved by using a NESLAB RTE-3 Dac loaded. The acetic anhydride intake tube was
4686 S.P. ASVREVet al.

KINETICSREACTOR
PFR MODE

RECIRCULATOR
[ CONDUClIVITY

I
I
I
I
HEATEXCHANGER I
I
RECI~t~AT~! 1

~TLLEO
WATER
GEAR
PUMPS
ACE11C -
A~nD~OE

Fig. 4. A schematic of the plug-flow reactor configuration.

placed in the acetic anhydride reservoir, and the out- RESULTS


put conductivity and temperature monitored. The
output conductivity was then allowed to 'line-out'. The pluo-flow reactor
The thermostat on the water bath was set to 55C and By using eq. (11) to calculate the conversion in
the bath temperature ramped up without making any real-time, Fig. 6 can be constructed by ViewDac and
attempt to control it (i.e. the heater remained on displayed in real-time. The program calculates X from
during the entire ramp). As the bath temperature its measurement of L, and the stored regressions for
'scanned' upward, the indicated bath temperature was L~ and Lo. It then plots X vs the temperature ac-
followed with the reactor feed water temperature by quired at the same clock time. Figure 7 illustrates the
setting the feed water controller about 4C above the Arrhenius plot constructed from this data by using
water bath temperature. A short preheater coil of eq. (12). In examining these two figures, one can spot
tubing inside the water bath brought the feed temper- the discrete increments in both the conversion (cal-
ature to the temperature of the bath. Once 55C had culated from real-time conductivity readings) and
been reached, we returned all set-points to 25C and temperature. This is due to the limited digital resolu-
allowed the reactor to cool, while continuing to take tion of the data acquisition system used in the experi-
temperature and conductivity measurements. This mental setup. The Keithley data acquisition board
procedure could easily be automated for long-range (DAC) used here is capable of only 12-bit resolution.
studies. High resolution equipment would remove much of
In the case of the batch reactor, an appropriate the 'scatter'.
amount of acetic anhydride (enough to make the Using data from this Arrhenius plot of the first-
initial concentration roughly the same as the input order rate constant k, a linear regression was per-
concentration in the other reactors) was injected into formed. Using this first-order constant and the initial
the reactor filled with distilled water only, and the concentration of the water (49.5 M) in eq. (3a) yielded
temperature ramping of the water bath was started the following kinetic parameters of the second-order
immediately, in the manner described above. rate constant k':
Temperature scanning applications 4687

KINETICSREACTOR
CSTRMODE
)
STIRRER
>
D
RECIRCULATOR

HEATER

["1 ,.
HEAT EXCHANGER ]

RECIRCULATOR

WATER
GEaR

ACETIC ~ # 1
ANHYDRIDE

Fig. 5. A schematic of the CSTR configuration.

A r r h e n i u s Plot f r o m T S - P F R Data

-4

Conversion in the TS-PFR as a Function of Temperature

0.45 -

0.40 -

0.35 -
<!.:
v -6
0.30 -

x 0.25-
.::::.
,.s::"
0.20 - .s"
.:::.-- -7
0.15

0.10
.,li,' ....

-8 I I I r
0.05 i i i i i i
3OO 305 310 315 320 325 330 335 0.0030 0.0031 0.0032 0.0033
T (kq lrr 0/K)

Fig. 6. Conversion data calculated for the outlet of the Fig. 7. The real-time Arrhenius plot constructed from the
TS-PFR shown as a function of outlet temperature. The measured Lt and temperature at the outlet of the TS-PFR,
dithering of the points is due to limited resolution of the data using eq. (12). The dithering and outliers from the raw data
acquisition hardware. The outliers are caused by air bubbles are passed on to the Arrhenius plot when this is constructed
passing over the conductivity metre. in real-time.
4688 S. P. ASPREY et al.

Pre-exponential factor (A): Activation energy (Ea):

2.7841 x 103 __+0.05 x 1031/gmol s 10.904 + 0.05 kcal/mol.


The noise in the CSTR data was the fault of our
Activation energy (Ea): simple setup, which allowed some air bubbles to be
aspirated, enter the reactor, and disturb the measure-
10.947 + 0.05 kcal/mol. ment of conductivity by passing or setting on the
conductivity electrodes. Aware of this, we continued
The C S T R our experiments to see if satisfactory results could be
As mentioned previously, the raw data (shown in obtained even from this imperfect setup. As Fig. 11
Fig. 2) taken from the CSTR reactor contained noise shows, the resultant scatter in the Arrhenius plot is
due to experimental and instrumental problems. minimal in comparison with that encountered in the
These data were filtered using a running average with
a 20-point 'window'. The procedure was re-applied
several times until a smooth conversion vs time curve
dX/dt in the CSTR
was attained. The smoothed data are shown in Fig. 8.
From the filtered conversion values, d X / d t was cal- 0.0014
culated numerically using a simple difference equa-
tion. Due to the smoothness of the filtered data, the
0.0012 -
resultant derivative was also quite smooth, as shown
in Fig. 9.
0.0010 -
Figure 10 shows a graph of the conversion in the
CSTR as a function of outlet temperature as temper-
ature ramping progressed, calculated using eq. (15).
By using eq. (14), the Arrhenius plot shown in Fig. 11
was constructed.
0.0008

0.0006
/
From the linear regression performed on the data
shown in Fig. 11, and using the concentration of water
(49.5 M) the following kinetic parameters were ob-
0.0004
/
tained for the second-order rate constant: 0.0002

Pre-exponential factor (A): 0.0000


i i i i i i i i
100 200 300 400 500 600 700 800 900
1.8725 x 103 + 0.05 x 1031/gmols
Time(s)

Fig. 9. A derivative of the filtered data shown in Fig. 8.


Filtered Conversion Data for the TS-CSTR

0.40
Conversion in the TS-CSTR as a Function of Temperature

0.35 - 0.40

0.35 -
0.30 -

0.25 -
0.30 - .y/"
x
0.25 -
f"
fl
0.20 - ,,J

j.,..," f
0.20 -

0.15 -
0.15 - :f

0.10 -
0.10 -

0.05 I 1 I i i i i i 0.05 i i r i i i I
0 100 200 300 400 500 600 700 800 900 295 300 305 310 315 320 325 330 335
T i m e (s) T(IO
Fig. 8. The filtered conversion data obtained after process- Fig. 10. The conversion in the TS-CSTR shown as a func-
ing of the data in Fig. 3. The data were smoothed by ap- tion of reaction temperature. Equation (15) was applied to
plying several running averages on the raw data shown in the filtered data shown in Figs 8 and 9 to obtain Fig. 10.
Fig. 3. Both the noise and the dithering is removed. Again,the resolution of the data acquisition can he seen here.
Temperature scanning applications 4689

Arrhenius Plot from TS-CSTR Conversion as a Function of Temperature in the TS-BR

1.0
-4

0.8
i1f'"
-5
0.6 <1/
x 0.4

v -6
_c
0.2

0.0

I I I I
280 290 300 310 320 330
T (K)
I I I I

0.0030 0.0031 0.0032 0,0033 0.0034


Fig. 13. Conversion data for the TS-BR shown as a function
l r r (l/K) of reaction temperature. Resolution problems can be seen
here in the temperature readings; however, noise levels are
Fig. 11. The Arrhenius plot constructed from the TS-CSTR still better than those in the CSTR configuration.
data, by using eqs (14) and (15). The linear regression used for
determining the kinetic parameters is also shown.

Arrheniu$ Plot for the TS-BR


Conversion in the TS-BR
-5
1.0

0.8
-6-

0.6

_~-7
0.4-
>

O
0.2
-8

0.0

-9
I I I I I I I
0.0030 0.0031 0.0032 0.0033 0.0034 0.0035 0.0036
50 100 150 200 250 300 350 400
1or (l/K)
Time (s)

Fig. 14. The Arrhenius plot constructed from the TS-BR


Fig. 12. Conversion data for the TS-BR as a function of data, obtained by using eq. (12) in a manner similar to that
clock-time. The batch run shown here was performed using for the TS-PFR.
a slightly modified setup. A large beaker heated by an inter-
nal circulator was used, in which rapid temperature ramping
was possible. As a result, the results obtained are less noisy.
At the temperature ramping rate of 10C/min used, only one
reading by the conductivity metre was collected at each time and the reaction temperature. By using eq. (12)
temperature. in the form used in the case of the plug-flow reactor,
but using clock time (t) instead of space time (z), the
Arrhenius plots derived from standard isothermal first-order reaction rate constants were calculated.
reactors by various authors. The resultant Arrhenius plot is shown in Fig. 14. The
following second-order kinetic parameters were deter-
The batch reactor mined by using a linear regression on the data points
Figures 12 and 13 depicts the conversion within the shown in Fig. 14 and 55.0 M as the initial concentra-
batch reactor as a function of, respectively, the clock tion of water we introduced in this case:
469O S. P. ASPREYet al.
Pre-exponential factor (A): following: set the temperature of the reactor at the
lowest temperature used and wait until the conductiv-
1.8177 x 103 -t- 0.05 x 1031/gmols
ity has 'lined-out' in the CSTR mode. Stop the flow
Activation energy (Ea): and allow the mixture within the reactor to react for
several hours. Then, while collecting conductivity and
10.805 + 0.05 kcal/mol. temperature measurements, ramp the temperature of
the reactor, now operating in a batch mode: i.e. no
inlet flow. The data collected in this manner will give
DISCUSSION
the behavior of L ~ as a function of temperature. We
can repeat the same operation with only distilled
Comparison with previous results
water in the reactor to obtain L0 as a function of
Table 1 provides a means of comparison of the
temperature. This procedure will yield data such as
kinetic parameters determined here to those found in
that shown in Fig. 7. The procedure cannot be conveni-
the literature.
ently used for the plug-flow reactor configuration,
Note that kinetic parameters are reported for acetic
although it is possible in principle to set a flow rate so
anhydride hydrolysis investigated in dilute solution
low that complete conversion is obtained in the PFR.
only. In their publication, Shatynski and Hanesian
Failing that, one cannot avoid taking ten separate
(1993) report literature kinetic parameters using sec-
readings at selected temperatures in the manner pre-
ond-order units, probably incorrectly. The values re-
viously described or make sure that the conductivity
ported here have the correct units. We have recal-
probe at the PFR outlet gives the same readings as the
culated some reported first-order rate constants to
probe used in the Batch or CSTR.
yield second-order constants (in 1/g mol s) by dividing
In the case of the TS-CSTR, a derivative of conver-
the first-order constants by the reported concentra-
sion (X) with respect to clock time is required. Due to
tion of water, where available.
the noise caused by the air bubbles and the data
By reporting second-order rate constants, we are
acquisition equipment, post-run data smoothing of
able to say something about the frequency factors
conductivity measurements was found to be neces-
observed as they relate to the number of collisions
sary. Any noise in the raw data is greatly amplified
calculated from collision theory. The frequency of
when numerical derivatives are taken. In order to
collisions for two nonlinear molecules is roughly
perform the required filtering, SigmaPlot was used to
1061/gmols (Wojciechowski, 1985). By comparing
apply a low-pass filter was to the conductivity read-
our frequency factors with this number, we can calcu-
ings. The quantity dX/dt was then determined from
late the stearic factor as the ratio between the ob-
the filtered data and used to produce Fig. 9.
served frequency factor and the number of collisions.
In our work the steric factor is in the order of 10 2,
quite reasonable for reactions between two nonlinear The efficacy of temperature scanning
molecules such as acetic anhydride and water. The TSR technique described here saves much ex-
perimental effort and time. In less than one hour,
Preparatory experiments and data handling using simple un-automated equipment, all the reac-
Although the TSR techniques can be implemented tion data we show for each reactor were scanned over
in real time for this system, in order to analyze the the pre-selected 30 K temperature range. The amount
results, L~ must first be known as a function of of useable data collected using the temperature-
temperature. This entails preliminary runs which in- scanning technique is arbitrarily large; by contrast,
volve taking L~ values at, say, 10 points along the only three to five data points are normally collected in
temperature ramp. One procedure which was used to a conventional isothermal experiment. This allowed
do this in both the TS-CSTR and the TS-BR was the an Arrhenius line to be constructed, instead of the

Table 1. Experimental activation energies and In(A) values for hydrolysis of acetic
anhydride

Activation energy In(A)


(kcal/g mol)

This work
PFR 10.95 + 0.05 7.93 + 0.51/gmols
CSTR 10.90 ___0.05 7.54 + 0.51/gmol s
Batch 10.80 + 0.05 7.51 + 0.51/gmols
Average 10.9 ___0.15 7.66 + 0.41/gmol s
Shatynski and Hanesian (1993) 11.2 12.74 s- 1
Bisio and Kabel (1985) 11.1 12.80s-
Glasser and Williams (1971) 10.8 7.95 l/g mol s
Cleland and Wilhelms (1956) 10.6 7.80l/g mol s
Eldridge and Piret (1950) 10.3 7.53 l/g mol s
King and Glasser (1965) 9.5 9.93 s- 1
Temperature scanning applications 4691

conventional method which requires a linear regres- Literature Arrhenius Plots


sion on three or five data points. One need only
compare the estimate of the standard error in fitting
-i ~ Thi sWork
Cleland and Wilhelm
Eldridge and Piret
the Arrhenius line in both situations to see the benefits Glasser and Williams
in precision. Cleland and W~lhelm (raw data)
We do not need to limit ourselves to the hydrolysis Eldddge and Piret (raw data)
of acetic anhydride when considering the applications -7
of the methods described in this work. There are many
other liquid-phase reactions, with very similar chem- -8
ical mechanisms [i.e. the hydrolysis reactions of alkyl
halides and esters (including both acid- and base- ~\\" ,,

catalyzed)] which could be easily studied using the -9


\ \ -.
techniques described here.
As we will show in future publications, the TSR
v -10
technique is also applicable to much more complic- -=
ated reactions, where it also greatly accelerates the "'x

collection of valid kinetic data. Experimentalists will -11


not have to settle for three or four data points when
determining the activation energy of a reaction. They
will know exactly how the reacting system behaves -12
over a wide range of conditions in a matter of a few
working days or less. Mechanistic studies of ionic -13 I I I I I I I
strength effects, catalysis by acid or base, the effect of 2.9 3.0 3.1 3,2 3.3 3.4 3.5 3.6 3.7
the dielectric constant of the medium, and many other 1/T (1/10 x 103
such influences on reaction kinetics can easily be
determined using the setup described in this work. Fig. 15. Comparison of Arrhenius plot of the computed
There is a stark contrast in the ease of experimenta- results with those found in the literature. The literature
tion, and in the time required to collect adequate data, Arrhenius plots show that previous k values are larger than
between the method presented here and those re- those obtained in this work.
ported in previous literature. From an operator's
point of view, the TSR is very easily implemented, and
can readily be automated. Figure 15 shows a comparison of the Arrhenius plots
It should be noted that in these more complicated cited in the literature with the Arrhenius plot deter-
situations the rate of the reaction is not given by mined here. We can see that previous results lie signif-
dX/dz unless due attention is paid to how X and z are icantly higher on the Arrhenius plot. This means that
collected and assembled. The theory of the temper- previous values of the reaction rate constant, k, are
ature scanning methods makes it clear that only ap- greater than those obtained by us. At this time we
propriate procedures are acceptable. However, as have no explanation for this.
long as appropriate procedures have been followed
the values of dX/dr thus determined do indeed report
the overall rate of reaction. This rate includes any CONCLUSIONS
effects of diffusion or temperature disequilibrium Using temperature-scanning methods, the amount
present during the scanning procedure. Rather than of kinetic data collected in a given amount of time is
seeing this as a negative we find that this offers us increased by many orders of magnitude. As shown
a means of determing the 'effectiveness factors' for the here in the case of the simple reaction of acetic an-
reaction as the influence of these ancillary effects is hydride hydrolysis, the TS techniques allow us to
varied in a succession of appropriately designed TS collect enough kinetic data to actually draw an Ar-
experiments. rhenius plot in real time using a PFR, and to obtain
results which are in good agreement with previous
literature. Our own results are in excellent agreement
Global averaain9 of rate parameters
for data from a PFR, CSTR and a BR run using the
By averaging the kinetic parameters obtained in all
same reagents.
three reactors studied here, the following average
Such an increase in the rate of production of kinetic
parameters were obtained,
data will allow thorough kinetic investigations to be
Pre-exponential factor (A): done within a reasonable amount of time. For
example, our setup would allow a rapid evaluation of
2.16 x 103 -t- 0.54 x 1031/gmols ionic strength effects, catalysis by acid or base, the
effect of dielectric constant of the medium, and many
Activation energy (Ea): other such influences in this reaction. Using the tech-
niques described, this work could be done at the rate
10.9 + 0.15 kcal/mol. of four or five such systems in one day. At the end of
4692 S. P. ASPREYet al.
the week, acetic anhydride hydrolysis could then be R gas constant
the most thoroughly investigated reaction in the liter- t clock time
ature. T temperature
The same TS methods can be extended to deal with I) o volumetric flow rate of feed through the
much more complicated reactions, such as reactions reactor
on heterogeneous catalysts, where more elaborate V volume of the reacting fluid
curve fitting would be required to determine the nu- x~ conversion of principle component A
merous kinetic parameters present in the applicable
rate equations. There the rate constants are not nor- Greek letters
mally available in real time and have to be evaluated z space time
post-run. In the present study, real-time calculation of q~ unknown constant relating conductivity
the rate constants is made possible by the fact that the to concentration
form of the rate equation is known a priori to be
a simple first-order expression.
REFERENCES
Investment in more up-to-date laboratory equip-
Bisio, A. and Kabel, R. L, 1985, Scaleup of Chemical Pro-
ment would allow for more precise conversion and
cesses, pp. 136-138. Wiley, New York.
temperature measurement, improving thereby on the Candruff, J., 1978, An Introduction to Organic Chemistry,
raw results reported here. Experimental noise prob- p. 167. Wiley, New York.
lems present in the extensive data sets available from Cleland, F. A. and Wilhelm, R. H., 1956, Diffusion and
TSRs can be overcome by using a low-pass filter on reaction in viscous-flow tubular reactor. A.I.Ch.E.J. 2,
489-497.
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the elimination of noise in the numerical derivatives in 363.
the case of the TS-CSTR and will probably prove to Glasser, D. and Williams, D. F., 1971, The study of liquid-
be a much more satisfactory method of dealing with phase kinetics using temperature as measured variable.
Ind. Engng Chem. Fundam. 10(3), 516.
experimental noise in large data sets than the currently King, R. P. and Glasser, D., 1965, The use of adiabatic
used replicate runs. calorimeter for reaction rate studies. S. Aft. Ind. Chem. 19,
12-15.
Lumiere, L. and Barbier, H., 1906, Bull. Soc. Chim. 35, 625.
NOTATION March, J., 1985, Advanced Organic Chemistry: Reactions,
Mechanisms and Structure, 3rd Edition, p. 333. Wiley,New
Ac (e.g. acetic group York.
Ac20) Shatynski, J. J. and Hanesian, D., 1993, Adiabatic kinetic
A pseudo-first-order pre-exponential factor studies of the cytidine/acetic anhydride reaction by utiliz-
A' true second-order pre-exponential factor ing temperature versus time data. Ind. Engng Chem. Res.
32, 594-599.
CA concentration of principle component A Striewiesser, A. and Heathcock, C. H., 1985, Introduction to
CAo initial concentration of principle com- Organic Chemistry, 3rd Edition, p. 42. MacMillan, New
ponent A York.
Ea (or E) activation energy Wojciechowski, B. W., 1985, Chemical Kinetics for Chemical
k pseudo-first-order rate constant Engineers, Sections 7 and 31. Sterling Swift Pub. Co.,
Austin, Texas.
k' true second-order rate constant Wojciechowski, B. W., 1992, The temperature-scanning
geq equilibrium constant adiabatic plug flow reactor. Can. J. Chem. Engng 70, 781.
L0 initial conductivity at time t = 0 Wojciechowski, B. W. and Rice, N. M., 1993, Temperature-
Lt conductivity at time t during the course scanning plug flow reactor. Chem Engng Sci. 48,
2881-2887.
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