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Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2
238-400FLEX10SSD
HEAD (m)
60 Hz
2500
55 Hz
2000
50 Hz
1500 45 Hz
40 Hz
1000
35 Hz
500
Page 1 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017
Input Parameters:
Correlations PVT:
Dead Visc: Saturated Visc: UnderSaturated: Gas Visc:
Beggs & Robinson Beggs & Robinson Khan Lee
Correlations Multiphase:
Tubing Flow: Beggs & Brill
Casing Flow: Hagedorn & Brown
Comments:
#3 PI range: 0.5 m3/d/ksc to 2.0 m3/d/ksc SBHP: 196 ksc @ 2177 m TVDss GOR: 50 v/v WC: 50% Pb: 40 ksc
Application Severity:
Benign Normal High Severe Extreme
Temperature
Abrasives
Corrosion
Gas
Page 2 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017
Design Point:
Desired flow (total) 600.0 BPD Frequency 40.7 Hz
% water 50.0 % GOR into pump 80.0 m3/m3
% Gas into pump 0.0 %GIP /0.0 %GIPbs TDH 1014 m
Friction Losses 3.484 psi
Seal Selection:
Seal angle (set depth) = 50.08 Deg fm vert. Oil temperature at thrust chamber = 145C
No sand present Chamber Cap Used (Top to Bot)=
Pump uses floater-type stages 12% 10% 21%
Motor/Seal Oil type = CL6 Thrust bearing load =8 %
Seal Selected : GSB3 DB [ 513 Series] Shaft load = 5 %
Options : H6 HL
Motor Selection:
Terminal Voltage =1282.8 V Fluid Speed =0.066m/s
Motor Current =15.9 A Eff/PF =85.35% / 67.67%
Load acc to N.P. =26.1 % Internal Temp =150.7C
Shaft Load =4.1 % Motor Selected: SP_
150HP 2420V 38A [562Series]
Cable Selection:
Surface Length 15.24m Wellhead Voltage 1322.6V
Tubing Length 2091m Wellhead kVA 36.5kVA
MLE length 9.144m Voltage Drop 39.8V
Surface Temp 62C Cond Temp (main) 122.4C
Temp Rating 260.0C
Surface Cable Main Cable MLE Cable
#2 CELF5.0kV 15.24m #2 CELF5.0kV 2091m #5 MLE-KLHT5.0kV 9.144m
Controller Selection:
Surface KW 25.1kW Voltage Input 480.0V
Input kVA 29.1kVA Max Well Head Volts 1323V
System kW 26.2kW Target Frequency 40.7Hz (11.80V/Hz)
Max Ctrl Current 43.9A Start Frequency 13.7Hz
Power Cost/kWH 0.05$/kWH Step-up Trafo 2.755 ratio
Total Power Cost = $942.7/month Selected: VSD 2075-VT 83kVA/ 480V/ 100A
CURRENT SURFACE EQUIPMENT 83 KVA , IF FLOWRATE REQUIRED = 900 BLPD WILL BE REQUIRED A BIGGER
SURFACE EQUIPMENT 130 KVA.
Page 3 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017
Details:
Intake Pressure:
-----------------------
Range=15.0 to 5000 psia
Accuracy= +/- 5.0 psia
Resolution= +/- 0.1 psia
Limit=7500 psia
Discharge Pressure:
-----------------------
Range=15.0 to 5000 psia
Accuracy= +/- 5.0 psia
Resolution= +/- 0.1 psia
Motor Temperature:
-----------------------
Range=-40.0 to 260.0 C
Accuracy= +/- 2.6 C
Resolution= +/- 0.1 C
J-TYPE THERMOCOUPLE
Intake Temperature:
-----------------------
Range=30.0 to 150.0 C
Accuracy= +/- 1.0 C
Resolution= +/- 0.1 C
Vibration:
-----------------------
Range=0 to 9.0 g
Accuracy= +/- 0.09 g
Resolution= +/- 0 g
Current Leak:
-----------------------
Range=0 to 15.0 mA
Accuracy= +/- 0.2 mA
Resolution= +/- 0.01 mA
Page 4 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017
Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2
Well remarks:
#3
PI range: 0.5 m3/d/ksc to 2.0 m3/d/ksc
SBHP: 196 ksc @ 2177 m TVDss
GOR: 50 v/v
WC: 50%
Pb: 40 ksc
Pump remarks:
Motor remarks:
Seal remarks:
Cable remarks:
Controller remarks:
CURRENT SURFACE EQUIPMENT 83 KVA , IF FLOWRATE REQUIRED = 900 BLPD WILL BE REQUIRED A BIGGER
SURFACE EQUIPMENT 130 KVA.
Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2
E q u i p m e n t *L a y o u t
*(drawing is not scale)
CONTROLLER
VSD 2075-VT 83kVA 480V/ 100A
SURFACE CABLE
POWER CABLE #2 CELF 5kV ,15.24m
#2 CELF 5kV ,2091m
PUMP
238stages - 400 Series, Type = FLEX10SSD [400Series]
Intake setting depth = 1553m (vertical)
MOTOR EXTENSION
#5 MLE-KLHT 5kV ,9.144m
SEAL
513GSB3 DB H6 HL
MOTOR
562SP_ 150HP 2420V/ 38A (60 Hz)
Page 6 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017
Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2
Cannot compute - Max Freq probably bad. Pump Vertical Setting Depth: 1553 m
Pump Measured Setting Depth: 2100 m
Desired Flow: 1107 BPD
Tubing Surf Press: 313.0 psi
Casing Surf Press: 1.0 psi
Sensitivity Analysis:
54 924.6AutographPC
371.3 V9.5 File:D1-C3
16.14 Run4_Flex
45.29 10_150HP_83KVA_11th
1827 Dec 2017_Rev2.apcx
20.84 1880 161.1
Copyright 2017 Baker Hughes a GE Company. All Rights Reserved
56 975.1 298.2 22.12 48.49 1921 21.89 1976 164.0
62 Cannot compute