You are on page 1of 180

9333 N.

49th Street, Brown Deer, WI 53223


Tel 414.365.2200 Fax 414.365.2210

DATE: APRIL 23, 2015


SANITAIRE PRODUCTS CONTRACT#: 15-8543S

TO: McCLURE AND SONS, INC.


15714 COUNTRY CLUB DRIVE
MILL CREEK, WA 98012

CONTRACT NAME: RENTON, WA - KING COUNTY WWTP

We are sending you IBl Attached DUnder separate cover via _ _ _ _ _ the
following:

IBl Submittal Drawings IBl Equipment Data Booklets D Erection Drawings


D l,O&M Manuals DOTE Test Procedures DOTE Test Reports D Letter
DCalculations D Catalog Information D other _ _ _ __

#of Copies Item Description Rev.#


Sharefile + 2 FINE BUBBLE EQUIPMENT SUBMITTAL 1
Sharefile + 2 SANITAIRE EQUIPMENT DRAWINGS S-1 THRU S-35 A

These are transmitted as checked below:

IBl For Approval D For Record D For Information D For Review and Comment D
Other

Comments:

Please return one approved copy to the Engineering Department by: May 4, 2015.

WE WILL NOT BE RESPONSIBLE FOR DELAYS INCURRED AS A RESULT OF


SUBMITTALS BEING RETURNED TO A LOCATION OTHER THAN:
XYLEM - SANITAIRE PRODUCTS
ATTN: ENGINEERING DEPARTMENT
9333 NORTH 49TH STREET
BROWN DEER, WI 53223
(414-365-2200)

cc: Susan Button (Letter) SIGNED:f 't;}l{]d:c fr~ .


Beaver-Sharefile Jon Klotz
I
- I
Senior Project Manager
)
EQUIPMENT SUBMITTAL
DATA SHEET BOOKLET

FOR

RENTON, WA - KING COUNTY WWTP


SOUTH TREATMENT PLANT
AERATION DIFFUSER MEMBRANE INSTALLATION

SPECIFICATION SECTION 11243


DIFFUSER SYSTEM INSTALLATION AND TESTING

4 AERATION TANKS
9"0 SSll MEMBRANE DISC DIFFUSER REPLACEMENT
ADDITION OF NEW DIFFUSER ASSEMBLIES

PURCHASER:
McCLURE AND SONS, INC.
15714 COUNTRY CLUB DRIVE
MILL CREEK, WA 98012
PH: 425-316-6999 / FX: 425-316-6789

SANITAIRE REPRESENTATIVE:
BEAVER EQUIPMENT SPECIALTY CO., INC.
100 STATE STREET S
KIRKLAND, WA 98033
PH: 425-398-8082 I FX: 425-398-8570

SUPPLIER:
XYLEM - SANITAIRE PRODUCTS
9333 N. 49 TH STREET
BROWN DEER, WI 53223 USA
PH: 414-365-2200 I FX: 414-365-5784

SANITAIRE PROJECT #: 15-8543S

REVISION N0.1

DATE: ARRIL 22, 2015


PROJECT: RENTON. WA - KING COUNTY WWTP

SANITAIRE #: 15-85435

TABLE OF CONTENTS

SECTION I: FINE BUBBLE AERATION EQUIPMENT

XYLEM RESPONSE TO REVIEW COMMENTS INCLUDED WITH RETURNED


SUBMITTAL #004
COPY OF REVIEW COMMENTS INCLUDED WITH RETURNED SUBMITTAL
#004
WARRANTY
SANITAIRE MEMBRANE DISC DIFFUSER BROCHURE
CERTIFICATE OF SPECIFICATION COMPLIANCE
LIST OF REQUESTED SPECIFICATION EXCEPTIONS
COPY OF REVIEWED AND MARKED SPECIFICATION SECTION 11243
MATERIAL SPECIFICATION
XYLEM SUBMITTAL CLARIFICATIONS
EQUIPMENT DATA SHEETS (1-6 OF 6)
SPECIAL TOOLS I SPARE PARTS LIST
9"0 SSll MEMBRANE DISC DIFFUSER MATERIAL SPECIFICATIONS
9"0 SSll MEMBRANE DISC DIFFUSER QUALITY CONTROL PROCEDURE
9"0 SSll MEMBRANE DISC DIFFUSER HEADLOSS CURVE
SYSTEM PERFORMANCE SUMMARY AND HEADLOSS CALCULATIONS
SYSTEM AIR DISTRIBUTION CALCULATIONS

SECTION II: INSTALLATION, OPERATION & MAINTENANCE

SHIPPING AND SITE STORAGE INFORMATION


OPERATION AND MAINTENANCE TRAINING LESSON PLAN
MAINTENANCE REQUIREMENTS
PREDICTED LIFE OF COMPONENTS
WIRING DIAGRAMS
LUBRICATION SCHEDULE
EMERGENCY SHUTDOWN PROCEDURE
Page 2

(SECTION II CONT.)

FINE BUBBLE AERATION SYSTEM INSTALLATION, OPERATION &


MAINTENANCE INSTRUCTIONS

INSTALLATION & START-UP


PLANT OPERATION
PREVENTATIVE MAINTENANCE
YEARLY MAINTENANCE & DIFFUSER CLEANING
LONG TERM STORAGE PROCEDURES
PIPE REPAIR PROCEDURES

NOTE: The above listed six sub-sections of the Fine Bubble Aeration System I, O&M
Manual are broken down into specific topics and are listed on the table of contents of the
I, O&M Manual

SECTION Ill: CATALOG CUT SHEETS

HILTl HY-200 ADHESIVE ANCHOR

SECTION IV: MATERIAL SAFETY DATA SHEETS

MSDS HUSKEY SILICONE LUBRICANT


MSDS HILTl HY 200-R ADHESIVE
MSDS EPDM
MSDS PVC PIPE I FITTINGS
MSDS WELD-ON P-70 PRIMER
MSDS WELD-ON 719 SOLVENT CEMENT
MSDS STAINLESS STEEL

SECTION V: DRAWINGS

SANITAIRE EQUIPMENT SUBMITTAL DRAWINGS S-1 THRU S-36 R.A


PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

XYLEM RESPONSE TO REVIEW COMMENTS INCLUDED WITH


RETURNED SUBMITTAL #004

1. Xylem quality control procedures for the membrane disc diffusers are per Military
standard 105E as specified. The manufacturing DWP range for the SAN ITAi RE
SSll-WE membrane disc diffuser is 9.6" w.c to 14.4" w.c. The target DWP is 12" w.c.
20%. Per standard 105E 93% of the diffusers must meet the target DWP range to
pass the quality control inspection. The current QC procedures in place for
manufacturing the SANITAIRE membrane disc are consistent with the QC
procedures that were in place at the time when Sanitaire provided equipment under
Sanitaire contract numbers 94-3016 & 01-4846 for the existing equipment currently
in operation at this site.

2. Xylem confirms support clamps as submitted are acceptable.

3. Specification section 11234-1.04 amendment #1 is now included in the submittal.


The warranty as submitted previously does not require revision as it is in compliance
with Specification section 11234-1.04 amendment #1.
tQ King County
Wastewater Treatment Division STP Aeration Diffuser
Department of Natural Resources & Parks Membrane Replacement
Contract C00947C15

SUBMITTAL REVIEW COMMENTS

DATE: April 21, 2015

TO; Jon Varriano, Operations Manager

FROM: Fred Tervet, Project Representative

SUBJECT: Submittal #004 - Diffuser System

SUB1\1ITTAL REVIEW COMMENTS:

1. Submittal does not address the 95% of diffusers must have a DWP within 10% of the mean
DWP for the lot. Provide actual % of diffusers meeting specification section 11243-1.02,D
2. l 1243-2.03G - 1 W' wide 14 GA SST clamps are acceptable for pipes 4" and smaller. Pipes
6" and larger shall have supports of 12 GA SST and are 2" wide.
3. Specification section 11234-1.04 used in submittal is not amended per amendment #1-1.4.
Provide specification section 11243 to include amendment #1.

Review Action No. 4, Comments Attached-Resubmit

Page 1of1
WARRANTY

PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

SPECIFICATION SECTION 11243


DIFFUSER SYSTEM INSTALLATION AND TESTING

Xylem (Seller) warrants all equipment supplied by it per Specification Section 11243 of
the Contract Documents to be free from defects in material and workmanship for a
period of twelve (12) months from the date of Substantial Completion. Substantial
Completion shall be defined as when the Owner receives beneficial use of the warranted
equipment.

If within such warranty period any such equipment is proved to Seller's


satisfaction to be defective, Seller shall, at its option, repair or replace the
defective equipment or part without charge. Such repair or replacement shall be
Seller's sole liability, and buyer's sole remedy, for breach of warranty, and is
conditioned upon:

Seller's receipt of written notice of any alleged defect within ten (10) calendar days of
its discovery.

Receipt by Seller of full payment for goods and services provided under this contract.

The warranted equipment has not been repaired or altered by others without Seller's
written authorization.
Warranty
Page #2

The warranted equipment shall be properly installed, and operated and maintained,
in accordance with Seller's written instructions provided to the end user.

Decomposition or deformation resulting from chemical action, wear caused by the


presence of abrasive materials, and replaceable or consumable material reaching its
useful life, shall not constitute defects under the foregoing warranty.

THE FOREGOING WARRANTY IS IN LIEU OF, AND SELLER


DISCLAIMS, ALL OTHER EXPRESS AND IMPLIED
WARRANTIES (EXCEPT OF TITLE), INCLUDING BUT NOT
LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR PARTICULAR PURPOSE. SELLER'S
RESPONSIBILITIES UNDER THE FOREGOING WARRANTY
ARE SELLER'S SOLE LIABILITY WITH RESPECT TO
EQUIPMENT, PARTS OR SERVICES MANUFACTURED OR
FURNISHED BY IT, OR ANY UNDERTAKINGS, ACTS OR
OMISSIONS RELATING THERETO; AND SELLER SHALL HAVE
NO OTHER LIABILITY WITH RESPECT THERETO, WHETHER
BASED ON BREACH OF CONTRACT, NEGLIGENCE OR
OTHER TORT OR ON ANY STRICT LIABILITY THEORY. IN NO
EVENT SHALL SELLER BE LIABLE FOR ANY
CONSEQUENTIAL OR INCIDENTAL DAMAGES.
SANITAIRE is the trade name recognized throughout the wastewater treatment industry for quality
products and advanced technology. SANITAIRE Silver Series membrane fine bubble disc diffusers are recognized worldwide
for their high oxygen transfer efficiency and durability in wastewater treatment plant aeration processes.

Owners and engineers prefer SANITAIRE fine bubble diffusers because:


Power costs can be reduced by 50% or more.

High oxygen transfer efficiency and low system headless lead to low energy costs.

Minimal maintenance is required.

Gentle positive mixing action using full floor coverage aeration grids promotes excellent floe formation.

Sanitaire's leadership and experience in aeration technology has resulted in high quality SANITAIRE fine bubble disc
aeration systems being specified more than any other. The SANITAIRE Membrane Disc fine bubble aeration system offers
advantages in performance, ease of maintenance, construction integrity and quality. Ongoing research and developement
shows Sanitaire's commitment to the most technologically advanced diffused aeration system.

Diffuser holders are factory solvent welded to the air distribution piping providing superior mechanical strength and
eliminating the necessity for field installation and leveling of individual assemblies.

Membrane diffusers include an integral check valve. The non-perforated center portion of the membrane collapses
onto the air release port of the base plate when the air is turned off. The diffuser slits also act as check valves and
close onto the base plate when the air is turned off.

Integral seal and threaded retainer ring design prevents air leakage and resulting contamination from mixed liquor
solids leakage into the aeration system.

Top centerline diffuser


mounting prevents
cantilever or torque
forces from being
Air Distributor Pipe transmitted to
piping system.
Diffuser and holder are designed to provide full
surface uniform air distribution and bubble release.

The membrane is completely supported by the base


plate, preventing reverse flexing.

Available in 9-inch (229-mm) and 7-inch


(178-mm) diameters.

The SANITAIRE air distribution system incorporates


patented locking pipe joints combined with guide type
supports that do not positively grip the pipe to
accommodate thermal expansion and contraction. The
unique system design allows the individual distributor
pipes to move freely through the pipe supports.

The patented SANITAIRE fixed joint features an airtight


0-ring seal, anti-rotational splines and a positive locking
threaded retainer ring to prevent air leakage, pipe blow
apart and distributor rollover.

PVC air distribution piping system provides long-term


mechanical integrity.

Submerged components of corrosion resistant materials.

"' Unique all stainless steel anchorage system with


threaded supports for infinite adjustments on sloped
or irregular floors.

Joint components are factory solvent welded to the pipe


ends, allowing for quick and easy field assembly of air
distributor sections.

Condensate removal with sumps and purge system.

Over 10 million fine bubble diffusers installed worldwide.


Aeration Tanks

Provides full surface, uniform air distribution and Sludge Holding Tanks
bubble release. Aerobic Digesters
Operating air pressure creates peripheral seal to Sequencing Batch Reactors
eliminate air leakage.
Channel Aeration
Precision die-formed slits are punched perpendicular
Air On/Air Off Processes
to membrane grain direction for greater resistance
Membrane Bioreactors
to elongation and tearing.

Proprietary technologically advanced membrane Those Who Choose Membrane Disc Aeration ...

material blended from special synthetic rubber get the best of all worlds when they choose proven SAN ITAi RE
systems for their wastewater treatment needs.
compound has been specifically engineered for
domestic and industrial waste applications providing: Sanitaire provides time-tested aeration technology and
products for municipal and industrial markets worldwide.
Extended service life.

" Resistance to material property changes.

High modulus of elasticity.

Proper material thickness - lower unit stress.

Resistance to oils and ultraviolet light.

" High oxygen transfer efficiency.

Alternative materials and configurations available


for specific applications.

The unique design eliminates the use of hold-down


bolts, lift limiters and metallic mechanical fasteners.

Existing aeration tanks can be easily upgraded with


membrane disc aeration, upgrading existing plant's
organic treatment capacity without adding tankage.

Convenient shipping - diffusers and piping are


delivered in a compact palletized arrangement.
Call Sanitaire the aeration
" Ease of installation - up to 12 units installed per leader for more information
man-hour. Step-by-step O&M manuals, educational 9333 N. 49th Street
videos and field service startup training provided Brown Deer, WI 53223 USA
with every system. Tel 414 365 2200
Factory installed diffuser holders and pipe end Fax414 365 2210
fittings to reduce installation time. www.sanitaire.com

Pressure monitoring system available.


PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

CERTIFICATE OF SPECIFICATION COMPLIANCE

SPECIFICATION SECTION 11243


DIFFUSER SYSTEM INSTALLATION AND TESTING

Xylem hereby certifies that the SANITAIRE aeration equipment for this project as
shown on the enclosed drawings and equipment data sheets is in compliance with the
contract documents and specifications. All deviations are noted with requested
exceptions to the specifications.

When reviewing the marked copy of the specification section, a check mark ( .../ )
indicates Xylem is in compliance with the specification paragraph.

A circle with a number (e.g. 2 ) indicates a requested deviation. Please see the
attached list of requested specification deviations.

Jon A. Klotz
Senior Project Manager
9333 N. 49th Street
Brown Deer, WI 53223
0: 414-365-2224
jon.klotz@xyleminc.com
PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

REQUESTED EXCEPTIONS TO SPECIFICATION

SPECIFICATION SECTION 11243


DIFFUSER SYSTEM INSTALLATION AND TESTING

1. Specification section 11243-2.02.D Xylem is proposing to provide the


SANITAIRE SSll-WE diffuser for the replacement and new diffusers. These
diffusers meet the material specification indicated in Section 11243-2.02.G. The
DWP of these diffusers is 12"H20 20% or 9.6"-14.4" H20. Xylem does not
manufacture a membrane disc diffuser to meet the specified DWP range of 12" to
16" H20 operating pressure.

2. Specification section 11243-2.02.D Xylem is proposing to provide the


SANITAIRE SSll-WE diffuser for the replacement and new diffusers. These
diffusers meet the material specification indicated in Section 11243-2.02. G except
the specified Harness. The SANITAIRE SSll-WE diffuser has a Harness of 585
Shore A.

3. Specification section 11243-2.03.G SANITAIRE guide supports for laterals (air


distributors) use a 14 GA stainless steel clamp that are 1.5" wide. These guide
support assemblies are identical to the guide supports currently in operation that
were provided by Sanitaire under contract numbers 94-3016 & 01-4846. The support
clamps for air manifold pipes 6"0 and larger are manufactured from 12 GA stainless
steel and are 2" wide. The manifold pipe supports proposed by Xylem for installation
are identical to those currently installed and provided by Sanitaire under contract
numbers 94-3016 & 01-4846
t'1
King County
STP Aeration Diffuser Membrane Replacement
Contract Number C00947C15

Section 00600
Addendum Number 1
Prospective bidders are hereby notified that the bidding documents of said Contract have been
amended as hereinafter set forth:
Page or
Ref. Drawing Location and Description of Change
BIDDING REQUIREMENTS, FORMS, GENERAL TERMS &
CONDITIONS

1.1 00020-1 Section 00020, Scope of Work, 2nd paragraph


DELETE: "Each aeration tank has 11 grids and the new lines will be
placed strategically to improve dissolved oxygen distribution."
REPLACE with: "Each aeration tank has 4 passes with 11 grids per pass.
The new lines will be placed strategically to improve dissolved oxygen
distribution."
TECHNICAL SPECIFICATIONS

1.2 01010-1 Section 01010, Summary of Work, 1.02 A 2


DELETE: "Each aeration tank has 11 grids and the new lines will be
placed strategically to improve dissolved oxygen distribution."
REPLACE with: "Each aeration tank has 4 passes with 11 grids per pass.
The new lines will be placed strategically to improve dissolved oxygen
distribution."
1.3 01014-1 01014, 1(1 .03 Milestones, DELETE A. and REPLACE with:
"A. Interim Milestones:
Milestone Date Activity

1 NTP + 30 Calendar Contractor Submittals Complete


Days
2 NTP + 45 Calendar Contractor begins work at project site
Days
3 September 4, 2015 Substantial Completion, first two tanks
4 October 2, 2015 First two tanks commissioned
5 September 2, 2016 Substantial Completion, second two tanks
6 October 16, 2016 Second two tanks commissioned
"

C00947C15 page 1of2 Addendum No. 1


Page or
Ref. Drawing Location and Description of Change
1.4 11243-1 Section 11243, Diffuser System Installation and Testing, 1.04 A

DELETE: "Warrant all parts to be free from defects in material and


workmanship for a period of one year after installation. Furnish
replacement parts to the County for any items to be found to be defective
within the one year warranty period."

REPLACE with: "Warrant all parts to be free from defects in material


and workmanship for a period of one year after Substantial Completion.
Furnish replacement parts to the County for any items to be found to be
defective within the one year warranty period."

CONTRACT DRAWINGS

1.5 G-103 Site Plan Staging Area, Reference Call Out


DELETE: "1 /C101"
REPLACE with: "1/M101"

1.6 M-103 Aeration Basin No. 4 Section, General Note


ADD: "General Note:
1. Sloped floors with central drainage channel."

This Addendum shall be attached to and form a part of the Contract Documents. All bidders are
reminded to acknowledge this Addendum on the Form of Bid, Section 00300.
Date: February 17, 2015

Name Darren R. Chernick


Contract Specialist

C00947C15 page 2of2 Addendum No. 1


SECTION 11243

DIFFUSER SYSTEM INSTALLATION AND TESTING


PART 1 GENERAL
1.01 SUMMARY
A. This section specifies furnishing materials and equipment for installation and testing of the fine
bubble membrane disc diffusers in the secondary aeration tanks at South Treatment Plant. It
also specifies accessories associated with the aeration diffuser system.
1.02 SUBMITTALS
A. Procedures: Section 01300.
B. Provide the following submittals:
1. Red lined drawings of any changes proposed to the current South Plant aeration diffuser
system with design drawings, 11x17 & CAD, of any new piping. The County will provide a
CAD base drawing for the Contractor's use.
2. For additional diffusers the precise layout and design is the responsibility of the Contractor.
Submit detail drawing showing plans, elevations and appropriate cross sections of the piping,
diffusers and anchor locations for each aeration tank. These drawings shall show all pipe
sizes and lengths, distances between air distribution headers, connections to existing piping
and the location of all diffusers, plugs, supports, and expansion joints. Provide component
details including equipment data sheets of the aeration equipment showing diffusers, diffuser
holders, retainer rings and supports.
3. After approval of equipment, and prior to shipment, submit an Operation and Maintenance
manual with installation instructions.
4. Testing Plan - Provide a detailed plan for testing the replacement and new diffuser
membranes prior to returning the tank to service. Identify County responsibilities and
Contractor responsibilities. The County shall provide the water for testing of aeration tanks.
1.03 OPERATING REQUIREMENTS
A. All diffusers shall be 9 inch diameter and be made of the materials specified below.
B. Air pressure in the headers typically runs at 7 psi but can vary from 6.75 to 7.5 Psi.
1.04 WARRANTY
A. Warrant all parts to be free from defects in material and workmanship for a period of one year
after installation. Furnish replacement parts to the County for any items to be found to be
defective within the one year warranty period.
PART 2 PRODUCTS
2.01 ACCEPTABLE MANUFACTURERS
A.
B. EDI
C. Sanitaire
D. Stamford Scientific International, Inc. (SSI)

DIFFUSER SYSTEM INTALLATION AND TESTING


C00947C15 11243 - 1
2.02 REPLACEMENT DIFFUSER MEMBRANES
A Furnish disc type 9" (230mm) membrane diffusers.
B. Membrane material to be premium quality EPDM. Extractables that can be dissolved from the
EPDM shall be limited to 13%. Membranes can be either compression molded or one-piece
injection molded.
C. Carbon black shall be added to the EPDM compound to resistance to UV light.
D. Slits or perforations shall be precision die formed. The number and pattern is up to the
manufacturer. Slits shall be no more than 1.0 mm in length and shall have a dynamic wet
pressure (DWP) in the range of 12 to 16 inches at an airflow rate of 1.0 scfm. For the
membranes provided, 95% shall be within plus or minus 10% of the mean DWP.
E. Membrane shall collapse and seal when aeration system air is turned off. Membrane shall
collapse onto base when air is not being diffused. Design should permit air to exit through the
entire periphery of the membrane.
F. Diffuser is designed to prevent air escape at the seal. Gasket is integral with diffuser membrane.
G. Membrane shall be designed to resist clogging. Membrane to be at least 70% hydrophilic. The
EPDM rubber compound shall be tested by a certified laboratory and shall have the following
characteristics:

Parameter Standard Value/Unit


Base Compound EPDM w/ Carbon Black for
UV Protection

Tensile strenQth (unperforated) ASTM D412 1,200 psi min.


Elongation at break ASTM D412 350 percent (min.)

Hardness (Durometer) ASTM D2240 60 within +/- 5, Shore A

Accelerated Aging
Compression Set ASTM D395
@ 23 degree Celsius, 22 hours 20 percent
@ 70 degree Celsius, 22 hours 40 percent
Elongation (percent retained) ASTM D573
@100 degree Celsius, 70 hours 75 percent (max.)

Ozone Resistance ASTM D1171 Pass


Modulus of Elongation
@300 percent ASTM D412 500 psi (min.)

Extractables ASTM D494 13%

Material Thickness 0.08 inches (min.)

H. Quality Control - Test diffuser using primary sampling criteria outlined in Military Standard 105E.

DIFFUSER SYSTEM INTALLATION AND TESTING


C00947C15 11243 - 2
2.03 NEW DIFFUSER ASSEMBLIES
A. Diffuser disc membranes shall meet the requirements of Paragraph 2.02 and shall be the same
make and model as the replacement diffuser membranes.
8. Diffuser assemblies (lines) shall come prefabricated from the factory with the distribution pipe and
the diffuser disc housing already assembled and aligned.
C. Distribution air piping shall be sized by the diffuser manufacturer and shall be a minimum 4 inch
nominal.
D. An individual diffuser assembly shall consist of a membrane with integral gasket, base, retaining
ring, air flow control orifice, and pipe saddle or grommet. The current air control orifices are 13/64
inch diameter and orifices on new lines and replacement diffuser assemblies shall have the same
orifice diameter. Diffusers that require a center bolt or webbing to limit membrane deflection are
not acceptable.
E. Diffuser base and retaining ring to be constructed of polypropylene or PVC with UV stabilizers.
Plastics that do not utilize UV protection shall not be acceptable.
F. Sealing method of retaining device shall provide a long term positive seal and to prevent air
escape.
G. Provide support stands, which include hold-down, guide straps, anchor bolts, and supporting
structure. Guide straps shall be a minimum of 2" wide. Supports to have a mechanism to provide
for +/- 2" vertical adjustment for alignment of the manifold in the field. Supports shall be designed
to allow for complete removal from the tank (less anchor bolt) to enable cleaning and
maintenance of tank bottom.
H. Guide supports to consist of a self-limiting hold down and sliding mechanism. Hold down and
sliding mechanism shall provide a full circumferential 2" wide contoured bearing surface with
chamfered leading edges to minimize binding of the air distribution header. Sliding mechanism
shall provide minimum resistance to movement of the air distribution header under full buoyant
up-lit load. Mechanism to provide 1/8" clearance around header and be self-limiting if the
mechanism is over-tightened. Worm gear clamps are not to be utilized for attaching header pipe
to supports, and U-bolts are not acceptable.
I. Fixed supports to consist of a self-limiting hold down and sliding mechanism. Hold down and
sliding mechanism shall provide a full circumferential 2" wide contoured bearing surface.
Clamping device shall positively grip the air distribution header when tight and be self-limiting to
prevent overstressing the header if the clamp is over tightened. Worm gear clamps are not to be
utilized for attaching header pipe to supports, and U-bolts are not acceptable.
J. Aligning and adjusting shall be infinitely adjustable within its limits to allow precise leveling of the
air distribution headers and diffuser assemblies to within %" of a common horizontal plane without
removing the header from the support.
K. Attach supports to tank floor with a minimum of two Hilti type chemical anchors designed for
embedment in 3000 PSI concrete. Supports which utilize only one anchor bolt or one chemical
anchor, or which are made of plastic are not acceptable.
PART 3 EXECUTION
3.01 INSTALLATION
A. General - Replace the existing membranes and install new diffuser assemblies
8. Diffuser membranes - Remove the retainer ring and existing membrane using tools appropriate /'
for the materials and with full regard to the integrity of the adjacent diffusers. Install the new
membrane, and base plat where required, as directed by the manufacturer

DIFFUSER SYSTEM INTALLATION AND TESTING


C00947C15 11243 - 3
C. New diffuser lines - Align, connect and install new diffuser lines, piping, supports and all other
equipment in accordance with the manufacturer's recommendations.
3.02 SPARE PARTS
A. Diffuser membranes - Provide 200 additional membranes for the County's use for future
maintenance.
B. Diffuser assemblies - Provide 200 additional diffuser assemblies to replace diffuser assemblies
that are found to be damaged when a tank is taken out of service. Any diffuser assemblies that
are not used during the membrane replacement project shall turned over to the County at the
completion of the project.
3.03 SYSTEM TESTING
A. Perform testing, per manufacturer's recommendations and the paragraph below.
B. Fill the aeration tank so there is 4 - 6 inches of water over the diffusers. Plant staff will operate the
aeration system to provide air to all membranes and then reduce the pressure until the
membranes discharge fine bubbles. The tanks shall be inspected thoroughly to look for defective
membranes or leaks that show up as larger bubbles and displace the surface of the water. The
Contractor shall then enter the tank, while there is still water to the level of the membranes, and
tighten up retainer rings and other fittings to eliminate leaks. If piping leaks are found the water
level will be drained to expose the pipe and the Contractor shall make repairs.
C. The plant staff shall adjust valve position and air pressure.

END OF SECTION

DIFFUSER SYSTEM INTALLATION AND TESTING


C00947C15 11243 - 4
I
I

I I.

4/24
MEMBRANE DISC AERATION SYSTEM MATERIAL AND MANUFACTURING SPECIFICATIONS (304L, PVC)

MATERIAL MANUFACTURING NOTES


ITEM SPECIFICATION SPECIFICATION
FITIINGS: ASTM A774 150# DRILLING FOR TERMINATIO~ FLANGE
304L STAINLESS STEEL
DROPLEG TUBULAR PRODUCTS: ASTM A778 _G.ONNECTION.
ASTM A240
DIMENSIONS: ASTM A554
-
304L STAINLESS STL. "L" GRADE NOT REQUIRED .
SUPPORTS SHEETS & PLATES PER ASTM A240 FOR NON-WELDED PARTS
THREADED RODS PER ASTM A276
BOLTS, NUTS, 18-8 STAINLESS STL
WASHERS

45 5 DUROMETER SHORE A
FIXED JOINT 0-RING NATURAL RUBBER/SBR COMPRESSION SET 5% MAX

EXPANSION
40 5 DUROMETER SHORE A
NATURAL RUBBER/SBR 0.45 COEFFICIENT OF FRICTION MAX.
JOINT 0-RING
LOWER DROPLEG & PVC, ASTM D 1784 PIPE: ASTM 01785
MANIFOLD COMPOUND 12454-8 FITIINGS: ASTM 02466
PVC, ASTM 03915 PIPE: ASTM 03034 MINIMUM 2%
AIR DISTRIBUTORS
COMPOUND 124524 FITIINGS: ASTM 03034 TITANIUM' DIOXIDE

PVC, ASTM 03915 MINIMUM 2%


DIFFUSER HOLDER TITANIUM DIOXIDE
SUBPLATE, RETAINING RING COMPOUND 124524

DIFFUSER ELEMENT EPDM

PVC SOLVENT WELDING ASTM D2564 ASTM D2855

*STAINLESS STEEL DROPLEG FABRICATION


FACTORY WELD ONLY WITH MIG, TIG, OR PLASMA-ARC WELDING INERT GAS PROCESSES, FULL PENETRATION BUTT WELDS,
ER 316L FILLER WIRE. AFTER FABRICATION FINISH CLEAN ALL WELDED STAINLESS STEEL ASSEMBLIES BY FULL IMMERSION
CLEANING TECHNIQUES IN ACCORDANCE TD 6.2. 11 OF ASTM AJB0-88. THE ACID FOR USE DEFINED BY TABLE A2. 1 OF
ANNEX A2 OF ASTM AJBO. FINAL RINSE AND DRY JN ACCORDANCE TO SECTION 8.3 OF ASTM AJBO. ALL WELDED
SURFACES TD CONFORM TD A/SI NO. 2D FINISH.

DRAWN BY DATE EQUIP. STANDARD NO. JOB


Sanitaire THIS DRAWING IS THE
PROPERlY OF SANITAlRE AND JK 4-24-01 SPEC-M1
IS SUBMITTED IN CONFIDENCE.
SPECIFICATIONS CHKD BY DATE

~ ITI Industries
IT IS NOT TO BE DISCLOSED,
REV. SHEET DWG NO.
USED OR DUPLICATED
WITHOUT PERMISSION OF MEMBRANE AERATION DATE OF
APPVD BY
BROWN DEER. WISCONSIN 53223
SANITAlRE.
(304L, PVC)

L _J
PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

XYLEM SUBMITTAL CLARIFICATIONS

1. All items furnished by Xylem are for installation by others.

2. Any valves on the air supply piping are supplied by others.

3. Bolts, gaskets, insulators and hardware for connecting the SANITAIRE aeration
dropleg to the air supply piping are supplied by others.

4. Any penetrations, wall sleeves, wall spools or seals required for installation of the
SANITAIRE aeration equipment are supplied by others.

5. Chemical treatment or lubrication of threaded stainless steel assemblies is supplied


and installed by others.

6. Painting and protective coatings for any component supplied by Xylem are not
included in the SANITAIRE equipment scope of supply for this contract.

7. The actual Ti02 content of commercially available SCH 40 PVC is proprietary but is
typically 1 to 1.5%. SCH 40 PVC does not require the same amount of UV
protection as the distributor piping due to the greater wall thickness. The distributor
and diffuser assemblies do have a minimum 2% Ti02 content per SANITAIRE
material specifications.

8. XYLEM furnishes PVC pipe for the air distributors with materials per ASTM 03915
manufactured per ASTM 03034. ASTM 3034 was written specifically for sewer size
pipe. Pipe and fitting manufacturing specification ASTM 3034 is required to be used
with proprietary patented SANITAIRE fixed and expansion joint designs. PVC pipe
manufactured following ASTM 03915 and 03034 has been supplied on SANITAIRE
aeration projects for many years.

9. Manifold connections to the air distribution headers are SANITAIRE fixed joints with
0-rings.

10. Expansion joints with fixed supports are not required by Xylem for distributors less
than 80' in length. The PVC distributor piping is rated for a maximum operating mean
wall temperature of 130 deg F.

11. The leveling standard for SANITAIRE Fine Bubble Aeration Equipment is+/-%".
The supports allow leveling to within+/- 1/8" of a common horizontal plane without
removing the header from the support.
12. The manifold and distributor clamps are oversized to permit pipe movement due to
thermal expansion and contraction. The distributor header support clamps are 1 %"
wide. Manifold support clamps are 2" wide.

13. Xylem supplies anchors (tie-downs) with a minimum safety factor of 10 for manifolds
and distributors. Support assemblies for pipe size manifolds are designed with a
safety factor of 10 for uplift loading. Support assemblies for 4" sewer size manifolds
and the distributors are designed with a safety factor of 4 for uplift loading.

14. No special tools other than those shown on the drawings are required for equipment
maintenance.

15. No spare parts other than those specified are required or recommended by Xylem.

16. The equipment Installation, Operation & Maintenance (IOM) Manual is transmitted
after submittal approval and before shipment.

17. A Bill of Materials is included in the IOM Manual

18. Information on equipment storage, protection, and handling before and after
installation are included in the IOM Manual.

19. Erection drawings marked "Approved For Construction" with piece marks are
included with the IOM Manual.

20. Instructions for the installation of SANITAIRE equipment are included in the IOM
Manual.

21. Perform the Inspection, Level Uniformity, Leakage and Operations Tests per the
specifications and the instructions in the IOM Manual.

22. Xylem will provide manufacturer's services as specified. All equipment, materials and
manpower required for specified testing in the field is supplied by others.

23. Qualifications of the manufacturer's field service representative can be supplied


when inspection, startup or training is requested.

24. Xylem utilizes the pre-printed IOM Manual for training.

25. Video taping of training sessions for the Owner's personnel, if required, is supplied
by others.
9"0 SSll MEMBRANE DISC GRID SYSTEM
FINE BUBBLE AERATION EQUIPMENT DATA SHEETS

PROJECT: RENTON, WA SANITAIRE #: 15-8543S

LOCATION: AERATION TANKS - (4) TOTAL


GRID TYPE 1 - EXISTING TO BE MODIFIED

DROP LEG

UPPER - EXISTING

MATERIAL: 304L STAINLESS STEEL SIZE: 6"0

NUMBER:

LOWER - EXISTING

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER:

MANIFOLD - EXISTING TO BE MODIFIED

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER:

AIR DISTRIBUTOR - EXISTING & NEW

MATERIAL: UPVC SIZE: 4.215"0.D. WALL THICKNESS: 0.125" (SOR 33.5)

DRAIN SUMP - EXISTING TO BE RELOCATED

MATERIAL: UPVC QUANTITY: 1/GRID

SUPPORTS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

ANCHORS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

MANIFOLD TYPE: ADHESIVE SIZE: 1/2"0

HEADER TYPE: ADHESIVE SIZE: 1/2"0

DATE: April 1, 2015 R. SHEET 1 OF 6


9"0 SSll MEMBRANE DISC GRID SYSTEM
FINE BUBBLE AERATION EQUIPMENT DATA SHEETS

PROJECT: RENTON, WA SANITAIRE #: 15-8543S

LOCATION: AERATION TANKS N0.1 - N0.4


GRID TYPE 2 - EXISTING TO BE MODIFIED

DROP LEG

UPPER - EXISTING

MATERIAL: 304L STAINLESS STEEL SIZE: 6"0

NUMBER:

LOWER - EXISTING

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER:

MANIFOLD - EXISTING TO BE MODIFIED

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER:

AIR DISTRIBUTOR - EXISTING & NEW

MATERIAL: UPVC SIZE: 4.215"0.D. WALL THICKNESS: 0.125" (SOR 33.5)

DRAIN SUMP - EXISTING TO BE RELOCATED

MATERIAL: UPVC QUANTITY: 1/GRID

SUPPORTS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

ANCHORS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

MANIFOLD TYPE: ADHESIVE SIZE: 1/2"0

HEADER TYPE: ADHESIVE SIZE: 1/2"0

DATE: April 1, 2015 R. SHEET 2 OF 6


9"0 SSll MEMBRANE DISC GRID SYSTEM
FINE BUBBLE AERATION EQUIPMENT DATA SHEETS

PROJECT: RENTON, WA SANITAIRE #: 15-8543S

LOCATION: AERATION TANKS N0.1 - N0.4


GRID TYPE 3 - EXISTING TO BE MODIFIED

DROP LEG

UPPER - EXISTING

MATERIAL: 304L STAINLESS STEEL SIZE: 6"0

NUMBER:

LOWER - EXISTING

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER:

MANIFOLD - EXISTING TO BE MODIFIED

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER:

AIR DISTRIBUTOR - EXISTING & NEW

MATERIAL: UPVC SIZE: 4.215"0.D. WALL THICKNESS: 0.125" (SOR 33.5)

DRAIN SUMP - EXISTING TO BE RELOCATED

MATERIAL: UPVC QUANTITY: 1/GRID

SUPPORTS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

ANCHORS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

MANIFOLD TYPE: ADHESIVE SIZE: 1/2"0

HEADER TYPE: ADHESIVE SIZE: 1/2"0

DATE: April 1, 2015 R. SHEET 3 OF 6


9"0 SSll MEMBRANE DISC GRID SYSTEM
FINE BUBBLE AERATION EQUIPMENT DATA SHEETS

PROJECT: RENTON, WA SANITAIRE #: 15-8543S

LOCATION: AERATION TANKS N0.1 - N0.4


GRID TYPE 4 - EXISTING TO BE MODIFIED

DROP LEG

UPPER - EXISTING

MATERIAL: 304L STAINLESS STEEL SIZE: 6"0

NUMBER: 11
LOWER - EXISTING

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER: 11
MANIFOLD - EXISTING TO BE MODIFIED

MATERIAL: UPVC SIZE: 4"0 WALL THICKNESS: 0.237" (SCH 40)

NUMBER: 11
AIR DISTRIBUTOR - EXISTING & NEW

MATERIAL: UPVC SIZE: 4.215"0.D. WALL THICKNESS: 0.125" (SOR 33.5)

DRAIN SUMP - EXISTING TO BE RELOCATED

MATERIAL: UPVC QUANTITY: 1/GRID

SUPPORTS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

ANCHORS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

MANIFOLD TYPE: ADHESIVE SIZE: 1/2"0

HEADER TYPE: ADHESIVE SIZE: 1/2"0

DATE: April 1, 2015 R. SHEET 4 OF 6


9"0 SSll MEMBRANE DISC GRID SYSTEM
FINE BUBBLE AERATION EQUIPMENT DATA SHEETS

PROJECT: RENTON, WA SANITAIRE #: 15-8543S

LOCATION: AERATION TANKS N0.1 - N0.4


GRID TYPE 5 - EXISTING TO BE MODIFIED

DROPLEG

UPPER - EXISTING

MATERIAL: 304L STAINLESS STEEL SIZE: 6"0

NUMBER: 11
LOWER - EXISTING

MATERIAL: UPVC SIZE: 6"0 WALL THICKNESS: 0.280" (SCH 40)

NUMBER: 11
MANIFOLD - EXISTING TO BE MODIFIED

MATERIAL: UPVC SIZE: 4"0 WALL THICKNESS: 0.237" (SCH 40)

NUMBER: 11
AIR DISTRIBUTOR - EXISTING & NEW

MATERIAL: UPVC SIZE: 4.215"0.D. WALL THICKNESS: 0.125" (SOR 33.5)

DRAIN SUMP - EXISTING TO BE RELOCATED

MATERIAL: UPVC QUANTITY: 1/GRID

SUPPORTS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

ANCHORS - EXISTING & NEW

MATERIAL: 304 STAINLESS STEEL

MANIFOLD TYPE: ADHESIVE SIZE: 1/2"0

HEADER TYPE: ADHESIVE SIZE: 1/2"0

DATE: April 1. 2015 R. SHEET 5 OF 6


DIFFUSERS - SILVER SERIES II

MATERIAL: EFFECTIVE AREA: 0.41 SQ. FT.

(1) 13/64" DIAMETER DIFFUSER ORIFICE SHOP DRILLED

GRID INFORMATION - EXISTING CONDITION

TOTAL TOTAL
HOLDERS TOTAL DIFFUSERS DIFFUSERS
GRID NO.OF DISTRIB. PER HOLDERS INSTALLED THIS GRID
TYPE GRIDS PER GRID DISTRIB. PER GRID PER GRID TYPE

1 24 16 24 384 384 9216


2 20 16 24 384 384 7680
3 24 14 24 336 336 8064
4 44 10 23 230 230 10120
5 44 8 24 192 192 8448
TOTAL 43528

GRID INFORMATION - AFTER MODIFICATION

TOTAL TOTAL
HOLDERS TOTAL DIFFUSERS DIFFUSERS
GRID NO.OF DISTRIB. PER HOLDERS INSTALLED THIS GRID
TYPE GRIDS PER GRID DISTRIB. PER GRID PER GRID TYPE

1 24 20 24 480 480 11520


2 20 20 24 480 480 9600
3 24 16 24 384 384 9216
4 44 13 23 299 299 13156
5 44 9 24 216 216 9504
TOTAL 52996

XYLEM IS PROVIDING:
(42,800) Sanitaire SSll-WE membrane disc diffusers for replacement of existing diffusers.
(40,000) 9"0 diffuser subplates for replacement of existing subplates.
(400) new air distributor sections for installation in aeration grids.
Required supports and anchors for new air distributor sections.
(9468) Sanitaire SSll-WE membrane disc diffusers for installation in new air distributors.
(9468) 9"0 diffuser subplates for installation on new air distributors.
(9468) 9"0 diffuser retainer rings for installation on new air distributors.

See SPECIAL TOOLS I SPARE PARTS list for additional spares required per the specifications
and contract.

DATE: April 1, 2015 R. SHEET 6 OF 6


PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

SPECIAL TOOLS LIST

QTY DESCRIPTION PART#

2 9" DIFFUSER WRENCH WRENCH-9

SPARE PARTS LIST

QTY DESCRIPTION PART#

200 9"0 SSll Membrane Diffuser 2261-WE9-R


6 AIR DISTRIBUTOR WI (19) HOLDERS 115-51 - (11.5" sp)
5 AIR DISTRIBUTOR WI (19) HOLDERS 12-51 - (12" sp)

NOTE: The above listed special tools and spare parts are required by this contract. No
other special tools or spare parts are specified, required or recommended.

A separate list of provided spares for Contractors use during installation and
commissioning will be included with the BOM in the Final l,O&M manual.

To order parts or service contact: Local Vendor: Beaver Equipment Specialty Co., Inc
19093 Beavercreek Road
Suite 336
Oregon City, OR 97045
Ph: 503-631-8905
Fx: 503-631-8910

SANITAIRE HEADQUARTERS: XYLEM - SANITAIRE PRODUCTS


9333 N. 49TH STREET
BROWN DEER, WI 53223 USA
PH: 414-365-2200
FX: 414-365-5784
9" SANITAIRE MEMBRANE DISC DIFFUSER SPECIFICATIONS
"SILVER SERIES 11"

MATERIAL PROPERTIES VALUE/UNITS TEST PROCEDURE

Base Compound EPDM With Carbon Black for --


UV Protection

Tensile Strength 1,200 PSI/Min. ASTM D412


(Unperforated)

Elongation at Break 350% Min. ASTM D412

Hardness (Durometer) 58 5, Shore A ASTM 2240

Accelerated Aging 40% Max. ASTM D395


Compression Set Test Method B
(Under Constant Deflection)
22 Hrs. @ 70C

Accelerated Aging 75% Max. ASTM D573


(Elongation (% Retained)
70 Hrs. @ 100C

Ozone Resistance No cracks@ 2X magnification ASTM D1171 Method A


72 Hrs.; 40C, 50 pphm

Modulus @ 300% 500 PSI/Min. ASTM D412

Dynamic Wet Pressure 9.6" - 14.4" w.c. @ 1.0 SCFM @ 2" w.c.

PHYSICAL PROPERTIES

Nominal Diameter 9"

Active Surface Area 0.41 Ft. 2

Material Thickness 0.080"

Check Valve Leakage Rate 0 ml H2 0 after 48 hours unpressurized

I/QC/Silver Series II MD Properties (5-12)


5/21/12(WE)

SANITAIRE MEMBRANE DISC DIFFUSER


SILVER SERIES II
QUALITY CONTROL TEST REQUIREMENTS

Manufacturing of the SANITAIRE Membrane Disc Diffuser is a two step process, which requires
testing prior to and after the membrane perforation process.

STEP 1 - MANUFACTURING QUALITY CONTROL TEST

The following Quality Control test shall be performed at the point of manufacture, prior to
membrane perforation.

PRIMARY

1. DUROMETER - 58 +/- 5%, Shore A, per ASTM 2240

PRIMARY SAMPLING CRITERIA

SPECIFICATION - MILITARY STANDARD 105E

TABLE 1 -SAMPLING SIZE AND CODE LETTER INFORMATION

Lot or batch size 3201 to 10,000 units


Primary test general inspection level II
Primary test sample size code letter L

TABLE Ill-A - DOUBLE SAMPLING PLAN INFORMATION

Primary test sample size code letter L


Primary test sample size, 125 units each, (2) samples per batch
Primary test AQL level 4.0

PRIMARY TEST ACCEPTANCE CRITERIA

SAMPLE #1 (i.e.: 125 units)

A.) If 7 or less units are found defective the entire batch is accepted and no further testing is
required.
B.) If 8, 9 or 10 units found defective sample number 2 must be tested
C.) If 11 or more units are found defective in the first sample the batch is rejected. The
manufacturer at their option may test any or all diffusers from the rejected batch and
furnish those units that are within the acceptable range.

SAMPLE #2 (i.e.: 125 units)

A) If a cumulative total of 18 units from sample #1 and sample #2 are found defective the
entire batch is accepted and no further testing is required.
B.) If a cumulative total of 19 units from sample #1 and sample #2 are found defective the
entire batch is rejected. The manufacturer at their option may test any and all diffusers
from the rejected batch and furnish those units, which are within the acceptable range.
SECONDARY
1. TENSILE STRENGTH - 1200 PSI per ASTM D412

2. MINIMUM MODULUS OF ELASTICITY - 500 PSI per ASTM D 412

3. SPECIFIC GRAVITY - 1.10 +/- 5%

SECONDARY SAMPLING CRITERIA

SPECIFICATION - MILITARY STANDARD 105E

TABLE 1 - SAMPLING SIZE AND CODE LETTER INFORMATION

Secondary test special inspection level S-2


Secondary test sample size code letter D

TABLE Ill-A - DOUBLE SAMPLING PLAN INFORMATION

Secondary test sample size code letter D


Secondary test samples size, 5 units each, (2) samples per batch Secondary test samples to
be taken from primary sample test lot.
Secondary test AQL level 6.5

SECONDARY TEST ACCEPTANCE CRITERIA

SAMPLE #1 (i.e.: 5 units)

A) If 0 units are found defective the entire batch is accepted and no further testing is
required.
B) If 1 unit is found defective sample #2 must be tested.
C) If 2 or more units are found defective in the first sample the batch is rejected. The
manufacturer at their option may test any or all diffusers from the rejected batch and
furnish those units that are within the acceptable range.

SAMPLE #2 (i.e.: 5 units)

A) If a cumulative total of 1 unit from sample #1 and sample #2 are found defective the entire
batch is accepted and no further testing is required.
B) If a cumulative total of 2 units from sample #1 and sample #2 are found defective the entire
batch is rejected. The manufacturer at their option may test any and all diffusers from the
rejected batch and furnish those units, which are within the acceptable range.
STEP 2 - PERFORMANCE QUALITY CONTROL TEST

The following Quality Control test shall be performed at the point of manufacture, after
membrane perforation.

1. DYNAMIC WET PRESSURE (DWP)

9" Dia. Membrane: 9.6"- 14.4"w.c. @ 1.0 SCFM per diffuser.

One diffuser per 25 shall be tested for DWP.

2. AIR FLOW UNIFORMITY

Air flow uniformity is a visual inspection to verify substantially uniform air distribution
when the diffusers submerged and operated at:

0.5, 0.75 and 1.0 SCFM for the 9" Dia. Membrane Diffuser

One diffuser per 100 shall be tested for Air Flow Uniformity.

3. Failure to meet the required test criteria requires all membranes be tested to
previous passing test.
Action required if a membrane disc diffuser does not meet the required DWP
and/or Uniformity test requirements after the membrane perforation process.

DWP Testing:

Test frequency for DWP is 1 in 25 after initial set-up. On testing of the 25th piece, if the
DWP is not within specification it will be scrapped. The 24 pieces will all be tested to
ensure that the DWP meets the requirement. Membranes that do not will be scrap.
Determination as to the cause and subsequent correction as to why the DWP is not with-
in specification will be made before production can proceed.

Uniformity Testing:

Test frequency for Uniformity is 1 in 100 after initial set-up. On testing of the 1oath piece,
if the Uniformity is un-acceptable the disc will be scrapped and the preceding 99 discs
will be tested and ones that do not meet the Uniformity requirement will be scrapped.
While the Uniformity is being assessed the DWP will also be checked to ensure that it is
with-in specification. Determination of the cause and subsequent correction as to why
the discs do not have a uniform pattern will be made before production can proceed.
4/2/2015 - JAK

RENTON, WA: Aeration Tanks 1-4


9 inch Membrane Disc (WE style) Diffusers with 13/64" orifice

- dwp - ..... "'orifice -total

35 ,-~~~~~--,---~~~~~-.-~~~~~--r~~~~~~,--~~~~~-,-~~~~~-,-~~~~~~

30 -t-~~~~~-r-~~~~~---t-~~~~~-j-~~~~~---r-~~~~~-1-~~~~~~~~~~~~

25 -t-~~~~~-1-~~~~~-r-~~~~~-----i-~~~~~~+-~~~~~~~~~~~-+-~~~~~-1

,-.,
0
N 20
=I

=
.....
"-'
00

-
00
0
"O 15
~
a,)

=
10

5 -

0 -t-~~~~~-1-~~~~~----t-~~~~~--i-~~~~~~+-~~~~~---t-~~~~~-+-~~~~~-1

0 0.5 1 1.5 2 2.5 3 3.5

Air Rate (SCFM-Diffuser)

Operating Conditions at Diffuser: 20.27 psia, 311 R air


Project No. 15-8543S 125 ft site elevation, 13. Submergence)
Diffused Aeration Equipment

for
RENTON, WA
AERATION TANKS 1-4

Sanitaire #15-85438
April 2, 2015
wu J:\15-8543s\8543 Engineer\8543 Subm Book_R.0\8543 perf.aer

www.sanitaire.com
Sanitaire Aeration Design Inputs for: RENTON, WA, Sanitaire #15-85435

Tank Geometry
4 Trains each Consisting of:
Parameter Units Pass 1 Pass 2 Pass 3 Pass 4
Parallel Reactors 1 1 1 1
Pass Process AJO Aerobic Aerobic Aerobic
SWD ft 14.5 14.5 14.5 14.5
Submergence ft 13.0 13.0 13.0 13.0
Volume ft3 138,112.5 138,112.5 138,112.5 138,112.5
Reactor Geometry: Rect Rect Rect Rect
Length ft 317.5 317.5 317.5 317.5
Width ft 30.0 30.0 30.0 30.0

Oxygen/Air Distribution
Zone NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS
Pass 1 1 2 2 3 4 I
equal diff air 21.7% 18.1% 17.4% 24.8% 17.9%1

Oxygenation
Parameter Units 3.0 SID 1.25 SID 0.5SID
No. Trains Operating 4 4 4
Air Rate scfm 158,988.0 66,245.0 26,498.0

Standard Oxygen Correction Factor Parameters


Parameter Units 3.0 SID 1.25 SID 0.5SID
Site Elevation FASL 125 125 125
Ambient Pressure PSIA 14.64 14.64 14.64
Water Temperature oc 20 20 20

Notes:
Bold, Italicized text indicate assumptions made by Sanitaire
A - Indicates Actual (AOR) Requirement.
S - Indicates Standard Condition (SOR) Oxygen requirement.
If the AORISOR parameter is not given, then its value will be evaluated later if suitable alpha,
beta, D.O., theta, pressure, and temperature data is supplied.
Round tanks are evaluated as rectangular tanks diameter equal to length and equal surface area.
Annular tanks are evaluated as rectangular tanks of width equal to the annular width and equal surface area.

Sanitaire, A Xylem Brand Page 2of18


Sanitaire Project Name: RENTON, WA
Sanitaire Project #15-85435
Design Summary

Operating Point &


02 Distribution
3.0 SID 1.25 SID 0.5SID
equal diff equal diff equal diff
Units air air air
No. Trains in Operation 4 4 4
No. Grids in Operation 156 156 156
No. Operating Diffusers 52,996 52,996 52,996
SOR lb/day 1,049,603 482,851 214,229
SOTE % 26.3 29.1 32.3
Total Air Rate scfm 158,988 66,245 26,498
Min.Diffuser Air Rate scfm/diff. 3.0 1.25 0.5
Max. Diffuser Air Rate scfm/diff. 3.0 1.25 0.5
Static Pressure psig 5.63 5.63 5.63
Diffuser DWP @ Min Air psig 0.64 0.5 0.44
Diffuser DWP @ Max Air psig 0.64 0.5 0.44

Pressure@ Top of Dropleg psig 6.89 6.23 6.08


Est. Blower Efficiency 70% 70% 70%
Est. Motor Efficiency 90% 90% 90%
Shaft Power Bhp 6,146 2,354 922.3
Est. Motor Electrical Load kW 5,094 1,951 764.5
Est. Standard Aeration Efficiency #SOR/BHP-hr 7.12 8.55 9.68

Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A. The Air Main headloss (piping, fittings, valves, instrumentation, etc.) between the
blower and the aeration assembly dropleg connections.
B. Potential for increased headloss resulting from diffuser fouling and/or aging. Please refer to the US EPA Fine Pore
Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13, and other
technical publications for a detailed discussion on this subject. Note that this headloss consideration relates to all
Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20C
(8) Fine Mixing air based on 0.00 scfm/ft2

Sanitaire, A Xylem Brand Page 3of18


Sanitaire Project Name: RENTON, WA
Sanitaire Project #15-85435
Consulting Engineer:
Operating Condition: 3.0 SID
Oxygen Distribution: equal diff air

Aeration System Design


Parameter Units NO DIFF GRID 1 GRID2 GRID3 GRID4 GRID5 Totals/Overall
Pass 1 1 2 2 3 4
SWD ft 14.50 14.50 14.50 14.50 14.50 14.50
Subm ft 13.00 13.00 13.00 13.00 13.00 13.00
Volume ft3 62,772.1 75,340.4 62,772.1 75,340.4 138,112.5 138, 112.5 1,958,711.5
No. Parallel Tanks 1 1 1 1 1 1
No. Trains in Operation 4 4 4 4 4 4
Grid Count 6 5 6 11 11 156
Dropleg Diameter inches 6 6 6 6 6
At/Ad 4.4003111 4.3995048 5.5003888 7.0634562 9.7776546
Diffuser Density % Floor 22.73% 22.73% 18.18% 14.16% 10.23%
Diffusers/Grid 480 480 384 299 216 52,996

Oxygen Transfer
Diffuser Type SSll-9 SSll-9 SSll-9 SSll-9 SSll-9 SSll-9
Alpha
Beta
Theta
D.O. mg/I
Water Temp oc 20 20 20 20 20
AOR/SOR
Oxygen Distribution %/Zone 21.7% 18.1% 17.4% 24.8% 17.9% 100.0%
AOR lb/day
SOR lb/day
Air Rate (7) scfm 34,564.0 28,808.6 27,648.0 39,460.8 28,506.5 158,988.0

Performance
Mixing Criteria scfm/ft2
Safety Factor %
Mixing Air (8) scfm
Process Air (for SOR) scfm 34,564.0 28,808.6 27,648.0 39,460.8 28,506.5
Design Air (1, 7) scfm 34,564.0 28,808.6 27,648.0 39,460.8 28,506.5 158,988.0
Diffuser Air Rate scfm/Diff. 3.00 3.00 3.00 3.00 3.00 3.00
Delivered SOR lb/day 230,566.2 192, 170.7 183,295.7 259,273.6 184,297.3 1,049,603.4
Delivered SOTE % 26.6% 26.6% 26.5% 26.2% 25.8% 26.3%
Pressure @ Top of Dropleg psig 6.88 6.88 6.80 6.89 6.78 6.89
Shaft Power Bhp 1,334.1 1,112.0 1,057.2 1,525.4 1,086.5 6,145.7

Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A. The Air Main headloss (piping, fittings, valves, instrumentation, etc.)
between the blower and the aeration assembly dropleg connections.
B. Potential for increased headloss resulting from diffuser fouling and/or aging.
Please refer to the US EPA Fine Pore Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13,
and other technical publications for a detailed discussion on this subject. Note that this headloss
consideration relates to all Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20C
(8) Fine Mixing air based on 0.00 scfm/ft2

Sanitaire, A Xylem Brand Page 4of18


Sanitaire Project Name: RENTON, WA
Sanitaire Project #15-85435
Consulting Engineer:
Operating Condition: 1.25 SID
Oxygen Distribution: equal diff air

Aeration System Design


Parameter Units NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS Totals/Overall
Pass 1 1 2 2 3 4
SWD ft 14.50 14.50 14.50 14.50 14.50 14.50
Subm ft 13.00 13.00 13.00 13.00 13.00 13.00
Volume ft3 62,772.1 75,340.4 62,772.1 75,340.4 138, 112.5 138, 112.5 1,958,711.5
No. Parallel Tanks 1 1 1 1 1 1
No. Trains in Operation 4 4 4 4 4 4
Grid Count 6 5 6 11 11 156
Dropleg Diameter inches 6 6 6 6 6
At/Ad 4.4003111 4.3995048 5.5003888 7.0634562 9.7776546
Diffuser Density % Floor 22.73% 22.73% 18.18% 14.16% 10.23%
Diffusers/Grid 480 480 384 299 216 52,996

Oxygen Transfer
Diffuser Type SSll-9 SSll-9 SSll-9 SSll-9 SSll-9 SSll-9
Alpha
Beta
Theta
D.O. mg/I
Water Temp oc 20 20 20 20 20
AOR/SOR
Oxygen Distribution %/Zone 21.7% 18.1% 17.4% 24.8% 17.9% 100.0%
AOR lb/day
SOR lb/day
Air Rate (7) scfm 14,401.7 12,003.6 11,520.0 16,442.0 11,877.7 66,245.0

Performance
Mixing Criteria scfm/ft2
Safety Factor %
Mixing Air (8) scfm
Process Air (for SOR) scfm 14,401.7 12,003.6 11,520.0 16,442.0 11,877.7
Design Air (1,7) scfm 14,401.7 12,003.6 11,520.0 16,442.0 11,877.7 66,245.0
Diffuser Air Rate scfm/Diff. 1.25 1.25 1.25 1.25 1.25 1.25
Delivered SOR lb/day 105,943.0 88,300.6 84,276.2 119,330.9 85,000.4 482,851.2
Delivered SOTE % 29.4% 29.4% 29.2% 29.0% 28.6% 29.1%
Pressure @ Top of Dropleg psig 6.23 6.23 6.22 6.23 6.21 6.23
Shaft Power Bhp 511.7 426.5 408.5 584.3 421.0 2,354.3

Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A. The Air Main headless (piping, fittings, valves, instrumentation, etc.)
between the blower and the aeration assembly dropleg connections.
B. Potential for increased headless resulting from diffuser fouling and/or aging.
Please refer to the US EPA Fine Pore Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13,
and other technical publications for a detailed discussion on this subject. Note that this headless
consideration relates to all Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20c
(8) Fine Mixing air based on 0.00 scfm/ft2

Sanitaire, A Xylem Brand Page 5of18


Sanitaire Project Name: RENTON, WA
Sanitaire Project #15-85435
Consulting Engineer:
Operating Condition: O.SS/D
Oxygen Distribution: equal diff air

Aeration System Design


Parameter Units NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS Totals/Overall
Pass 1 1 2 2 3 4
SWD ft 14.50 14.50 14.50 14.50 14.50 14.50
Subm ft 13.00 13.00 13.00 13.00 13.00 13.00
Volume ft3 62,772.1 75,340.4 62,772.1 75,340.4 138,112.5 138, 112.5 1,958,711.5
No. Parallel Tanks 1 1 1 1 1 1
No. Trains in Operation 4 4 4 4 4 4
Grid Count 6 5 6 11 11 156
Dropleg Diameter inches 6 6 6 6 6
At/Ad 4.4003111 4.3995048 5.5003888 7.0634562 9.7776546
Diffuser Density % Floor 22.73% 22.73% 18.18% 14.16% 10.23%
Diffusers/Grid 480 480 384 299 216 52,996

Oxygen Transfer
Diffuser Type SSll-9 SSll-9 SSll-9 SSll-9 SSll-9 SSll-9
Alpha
Beta
Theta
D.O. mg/I
Water Temp oc 20 20 20 20 20
AOR/SOR
Oxygen Distribution %/Zone 21.7% 18.1% 17.4% 24.8% 17.9% 100.0%
AOR lb/day
SOR lb/day
Air Rate (7) scfm 5,760.7 4,801.4 4,608.0 6,576.8 4,751.1 26,498.0

Performance
Mixing Criteria scfm/ft2
Safety Factor %
Mixing Air (8) scfm
Process Air (for SOR) scfm 5,760.7 4,801.4 4,608.0 6,576.8 4,751.1
Design Air (1,7) scfm 5,760.7 4,801.4 4,608.0 6,576.8 4,751.1 26,498.0
Diffuser Air Rate scfm/Diff. 0.50 0.50 0.50 0.50 0.50 0.50
Delivered SOR lb/day 46,946.3 39, 128.5 37,370.0 52,970.5 37,813.9 214,229.1
Delivered SOTE % 32.5% 32.5% 32.4% 32.1% 31.8% 32.3%
Pressure@ Top of Dropleg psig 6.08 6.08 6.08 6.08 6.08 6.08
Shaft Power Bhp 200.5 167.1 160.3 228.9 165.3 922.3

Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A The Air Main headless (piping, fittings, valves, instrumentation, etc.)
between the blower and the aeration assembly dropleg connections.
B. Potential for increased headless resulting from diffuser fouling and/or aging.
Please refer to the US EPA Fine Pore Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13,
and other technical publications for a detailed discussion on this subject. Note that this headless
consideration relates to all Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20C
(8) Fine Mixing air based on 0.00 scfm/ft2

Sanitaire, A Xylem Brand Page 6of18


Sanitaire Project Name: RENTON, WA
Sanitaire Project #15-85438
Headloss Summary by System Operating Point
Consulting Engineer:
Operating Condition: 3.0 SID
Oxygen Distribution: equal diff air

Grid Design
Units NO DIFf GRID 1 GRID2 GRID3 GRID4 GRIDS
Diffuser Count Anoxic 480 480 384 299 216
Dropleg Diameter inches 6 6 6 6 6
Line Count 20 20 16 13 9
Line Spacing ft 1.42 1.42 1.75 2.17 3.17
Manifold Diameter inches 6 6 6 4 4
Manifold Length ft 26.92 26.92 26.25 26.00 25.33
Header Length ft 27.58 27.58 27.58 24.75 25.75
Manifold Location End End End End End
Manifold Elevation In line In line In line In line In line
Dropleg Location End End End End End
Header Orientation Length Length Length Length Length

Grid Pressure
Grid Air Flow scfm 1,440.2 1,440.4 1!152.0 896.8 647.9
Diffuser Air Flow scfm 3.00 3.00 3.00 3.00 3.00
Submergence ft 13.00 13.00 13.00 13.00 13.00
Orifice Diameter inches 13/64 13/64 13/64 13/64 13/64
Static Header Pressure Differential in
Assembly psig 9.32E-02 9.32E-02 5.41 E-02 1.90E-01 8.96E-02
Average Header Pressure in
Assembly PSI 6.68 6.69 6.68 6.68 6.68
A: Average Headloss from
Top of Dropleg To Headers PSI 1.95E-01 1.95E-01 1.18E-01 2.07E-01 9.17E-02
8: Diffuser Orifice Headloss psi 4.13E-01 4.13E-01 4.12E-01 4.12E-01 4.12E-01
C: Diffuser Dynamic Wet Pressure psi 6.43E-01 6.43E-01 6.43E-01 6.43E-01 6.43E-01
D: Static Pressure psig 5.63 5.63 5.63 5.63 5.63
Total Pressure Required at
Top of Dropleg (A+B+C+D) psig 6.88 6.88 6.80 6.89 6.78

Sanitaire, A Xylem Brand Page 7of18


IFriction Headless (A+B) I PSI I I 6.07E-01 I 6.08E-01 I 5.31 E-01 I 6.19E-01 I 5.04E-01 I

Sanitaire, A Xylem Brand Page 8of18


Sanitaire Project Name: RENTON, WA
Sanitaire Project #15-8543S
Headloss Summary by System Operating Point
Consulting Engineer:
Operating Condition: 1.25 SID
Oxygen Distribution: equal diff air

Grid Design
Units NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS
Diffuser Count Anoxic 480 480 384 299 216
Dropleg Diameter inches 6 6 6 6 6
Line Count 20 20 16 13 9
Line Spacing ft 1.42 1.42 1.75 2.17 3.17
Manifold Diameter inches 6 6 6 4 4
Manifold Length ft 26.92 26.92 26.25 26.00 25.33
Header Length ft 27.58 27.58 27.58 24.75 25.75
Manifold Location End End End End End
Manifold Elevation In line lnline In line In line In line
Dropleg Location End End End End End
Header Orientation Length Length Length Length LenQth

Grid Pressure
Grid Air Flow scfm 600.1 600.2 480.0 373.7 269.9
Diffuser Air Flow scfm 1.25 1.25 1.25 1.25 1.25
Submergence ft 13.00 13.00 13.00 13.00 13.00
Orifice Diameter inches 13/64 13/64 13/64 13/64 13/64
Static Header Pressure Differential in
Assembly psig 1.66E-02 1.66E-02 9.61 E-03 3.38E-02 1.59E-02
Average Header Pressure in
Assembly PSI 6.20 6.20 6.20 6.20 6.20
A: Average Headless from
Top of Dropleg To Headers PSI 3.47E-02 3.47E-02 2.10E-02 3.69E-02 1.63E-02
B: Diffuser Orifice Headless psi 7.02E-02 7.02E-02 7.02E-02 7.02E-02 7.02E-02
C: Diffuser Dynamic Wet Pressure psi 4.98E-01 4.98E-01 4.98E-01 4.98E-01 4.98E-01
D: Static Pressure psig 5.63 5.63 5.63 5.63 5.63
Total Pressure Required at
Top of Dropleg (A+B+C+D) psig 6.23 6.23 6.22 6.23 6.21

Sanitaire, A Xylem Brand Page 9of18


!Friction Headless (A+B) I PSI I I 1.05E-01l 1.05E-01l 9.12E-02l 1.07E-01l 8.65E-02l

Sanitaire, A Xylem Brand Page 10of18


Sanitaire Project Name: RENTON, WA
Sanitaire Project #15-85435
Headloss Summary by System Operating Point
Consulting Engineer:
Operating Condition: 0.5S/D
Oxygen Distribution: equal diff air

Grid Design
Units NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS
Diffuser Count Anoxic 480 480 384 299 216
Dropleg Diameter inches 6 6 6 6 6
Line Count 20 20 16 13 9
Line Spacing ft 1.42 1.42 1.75 2.17 3.17
Manifold Diameter inches 6 6 6 4 4
Manifold Length ft 26.92 26.92 26.25 26.00 25.33
Header Length ft 27.58 27.58 27.58 24.75 25.75
Manifold Location End End End End End
Manifold Elevation In line In line lnline In line In line
Dropleg Location End End End End End
Header Orientation Length Length Length Length Length

Grid Pressure
Grid Air Flow scfm 240.0 240.1 192.0 149.5 108.0
Diffuser Air Flow scfm 0.50 0.50 0.50 0.50 0.50
Submergence ft 13.00 13.00 13.00 13.00 13.00
Orifice Diameter inches 13/64 13/64 13/64 13/64 13/64
Static Header Pressure Differential in
Assembly psig 2.66E-03 2.67E-03 1.55E-03 5.44E-03 2.56E-03
Average Header Pressure in
Assembly PSI 6.08 6.08 6.08 6.08 6.08
A: Average Headless from
Top of Dropleg To Headers PSI 5.58E-03 5.59E-03 3.39E-03 5.93E-03 2.62E-03
8: Diffuser Orifice Headless psi 1.08E-02 1.08E-02 1.08E-02 1.08E-02 1.08E-02
C: Diffuser Dynamic Wet Pressure psi 4.35E-01 4.35E-01 4.35E-01 4.35E-01 4.35E-01
D: Static Pressure psig 5.63 5.63 5.63 5.63 5.63
Total Pressure Required at
Top of Dropleg (A+B+C+D) psig 6.08 6.08 6.08 6.08 6.08

Sanitaire, A Xylem Brand Page 11 of 18


IFriction Headloss (A+B) I PSI I I 1.64E-02l 1.64E-02l 1.42E-02l 1.67E-0211.34E-021

Sanitaire, A Xylem Brand Page 12of18


8543 perf.xlsx

PROJECT: RENTON, WA
SAN ITAIRE#: 15-8543S

DIFFUSER AIR DISTRIBUTION CALCULATIONS

LOCATION: AERATION TANKS 1-4


OPERATING CONDITION 3.0 SID
OPERATING DISTRIBUTION equal diff air

NO DIFF GRID 1 GRID2 GRID3 GRID4

ORIFICE DIAMETER 13/64 13/64 13/64 13/64


DIFFUSER TYPE Anoxic SSll-9 SSll-9 SSll-9 SSll-9

AIR RATE PER DIFFUSER (SCFM): 3.0003 3.0009 3.0000 2.9995


ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.0558 1.0560 1.0557 1.0554
MAX HEADER PRESSURE DIFFERENTIAL: 0.0932 0.0932 0.0541 0.1904
MEAN HEADER STATIC PRESSURE (PSI): 6.68 6.69 6.68 6.68

MAX HEADER STATIC PRESSURE (PSI): 6.7314 6.7316 6.7117 6.7796


MAX STATIC PRESSURE ABOVE MEAN (PSI): 0.0466 0.0466 0.0270 0.0952

MIN HEADER STATIC PRESSURE (PSI): 6.6382 6.6384 6.6576 6.5892


MIN STATIC PRESSURE BELOW MEAN (PSI): 0.0466 0.0466 0.0270 0.0952

MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.1024 1.1026 1.0827 1.1506
MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.0092 1.0094 1.0286 0.9602

MAX AIR FLOW PER DIFFUSER (SCFM): 3.0658 3.0664 3.0382 3.1318
MIN AIR FLOW PER DIFFUSER (SCFM): 2.9334 2.9339 2.9613 2.8610

FLOW DEVIATION@ MAX SCFMDIFF 2.18% 2.18% 1.27% 4.41%


FLOW DEVIATION@ MIN SCFMDIFF 2.23% 2.23% 1.29% 4.62%

Sanitaire, A Xylem Brand Page 13 of 18


8543 perf.xlsx

PROJECT: RENTON, WA
SANITAIRE#: 15-8543S

DIFFUSER AIR DISTRIBUTION CALCULATIONS

LOCATION: AERATION TANKS 1-4


OPERATING CONDITION 3.0 SID
OPERATING DISTRIBUTION equal diff air

GRIDS

ORIFICE DIAMETER 13/64


DIFFUSER TYPE SSll-9

AIR RATE PER DIFFUSER (SCFM): 2.9994


ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.0554
MAX HEADER PRESSURE DIFFERENTIAL: 0.0896
MEAN HEADER STATIC PRESSURE (PSI): 6.68

MAX HEADER STATIC PRESSURE (PSI): 6.7292


MAX STATIC PRESSURE ABOVE MEAN (PSI): 0.0448

MIN HEADER STATIC PRESSURE (PSI): 6.6396


MIN STATIC PRESSURE BELOW MEAN (PSI): 0.0448

MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.1002


MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.0106

MAX AIR FLOW PER DIFFUSER (SCFM): 3.0625


MIN AIR FLOW PER DIFFUSER (SCFM): 2.9350

FLOW DEVIATION@ MAX SCFMDIFF 2.10%


FLOW DEVIATION@ MIN SCFMDIFF 2.15%

Sanitaire, A Xylem Brand Page 14of18


8543 perf.xlsx

PROJECT: RENTON 1 WA
SANITAIRE#: 15-8543S

DIFFUSER AIR DISTRIBUTION CALCULATIONS

LOCATION: AERATION TANKS 1-4


OPERATING CONDITION 1.25 SID
OPERATING DISTRIBUTION equal diff air

NO DIFF GRID 1 GRID2 GRID3 GRID4

ORIFICE DIAMETER 13/64 13/64 13/64 13/64


DIFFUSER TYPE Anoxic SSll-9 SSll-9 SSll-9 SSll-9

AIR RATE PER DIFFUSER (SCFM): 1.2501 1.2504 1.2500 1.2498


ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5681 0.5682 0.5681 0.5681
MAX HEADER PRESSURE DIFFERENTIAL: 0.0166 0.0166 0.0096 0.0338
MEAN HEADER STATIC PRESSURE (PSI): 6.20 6.20 6.20 6.20

MAX HEADER STATIC PRESSURE (PSI): 6.2054 6.2055 6.2019 6.2140


MAX STATIC PRESSURE ABOVE MEAN (PSI): 0.0083 0.0083 0.0048 0.0169

MIN HEADER STATIC PRESSURE (PSI): 6.1889 6.1889 6.1923 6.1801


MIN STATIC PRESSURE BELOW MEAN (PSI): 0.0083 0.0083 0.0048 0.0169

MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5764 0.5765 0.5729 0.5850
MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5599 0.5599 0.5633 0.5512

MAX AIR FLOW PER DIFFUSER (SCFM): 1.2592 1.2595 1.2553 1.2682
MIN AIR FLOW PER DIFFUSER (SCFM): 1.2410 1.2412 1.2447 1.2310

FLOW DEVIATION@ MAX SCFMDIFF 0.73% 0.73% 0.42% 1.48%


FLOW DEVIATION@ MIN SCFMDIFF 0.73% 0.73% 0.42% 1.50%

Sanitaire, A Xylem Brand Page 15 of 18


8543 perf.xlsx

PROJECT: RENTON, WA
SANITAIRE#: 15-8543S

DIFFUSER AIR DISTRIBUTION CALCULATIONS

LOCATION: AERATION TANKS 1-4


OPERATING CONDITION 1.25 SID
OPERATING DISTRIBUTION equal diff air

GRIDS

ORIFICE DIAMETER 13/64


DIFFUSER TYPE SSll-9

AIR RATE PER DIFFUSER (SCFM): 1.2498


ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5681
MAX HEADER PRESSURE DIFFERENTIAL: 0.0159
MEAN HEADER STATIC PRESSURE (PSI): 6.20

MAX HEADER STATIC PRESSURE (PSI): 6.2050


MAX STATIC PRESSURE ABOVE MEAN (PSI): 0.0080

MIN HEADER STATIC PRESSURE (PSI): 6.1891


MIN STATIC PRESSURE BELOW MEAN (PSI): 0.0080

MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5760


MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5601

MAX AIR FLOW PER DIFFUSER (SCFM): 1.2585


MIN AIR FLOW PER DIFFUSER (SCFM): 1.2410

FLOW DEVIATION@ MAX SCFMDIFF 0.70%


FLOW DEVIATION@ MIN SCFMDIFF 0.70%

Sanitaire, A Xylem Brand Page 16of18


8543 perf.xlsx

PROJECT: RENTON, WA
SANITAIRE#: 15-8543S

DIFFUSER AIR DISTRIBUTION CALCULATIONS

LOCATION: AERATION TANKS 1-4


OPERATING CONDITION 0.5S/D
OPERATING DISTRIBUTION equal diff air

NO DIFF GRID 1 GRID2 GRID3 GRID4

ORIFICE DIAMETER 13/64 13/64 13/64 13/64


DIFFUSER TYPE Anoxic SSll-9 SSll-9 SSll-9 SSll-9

AIR RATE PER DIFFUSER (SCFM): 0.5001 0.5001 0.5000 0.4999


ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4462 0.4462 0.4462 0.4462
MAX HEADER PRESSURE DIFFERENTIAL: 0.0027 0.0027 0.0015 0.0054
MEAN HEADER STATIC PRESSURE (PSI): 6.08 6.08 6.08 6.08

MAX HEADER STATIC PRESSURE (PSI): 6.0766 6.0766 6.0760 6.0780


MAX STATIC PRESSURE ABOVE MEAN (PSI): 0.0013 0.0013 0.0008 0.0027

MIN HEADER STATIC PRESSURE (PSI): 6.0739 6.0739 6.0745 6.0725


MIN STATIC PRESSURE BELOW MEAN (PSI): 0.0013 0.0013 0.0008 0.0027

MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4475 0.4476 0.4470 0.4489
MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4449 0.4449 0.4454 0.4435

MAX AIR FLOW PER DIFFUSER (SCFM): 0.5008 0.5009 0.5004 0.5014
MIN AIR FLOW PER DIFFUSER (SCFM): 0.4993 0.4994 0.4996 0.4984

FLOW DEVIATION@ MAX SCFMDIFF 0.15% 0.15% 0.09% 0.30%


FLOW DEVIATION@ MIN SCFMDIFF 0.15% 0.15% 0.09% 0.31%

Sanitaire, A Xylem Brand Page 17of18


8543 perf.xlsx

PROJECT: RENTON, WA
SANITAIRE#: 15-8543S

DIFFUSER AIR DISTRIBUTION CALCULATIONS

LOCATION: AERATION TANKS 1-4


OPERATING CONDITION 0.5S/D
OPERATING DISTRIBUTION equal diff air

GRIDS

ORIFICE DIAMETER 13/64


DIFFUSER TYPE SSll-9

AIR RATE PER DIFFUSER (SCFM): 0.4999


ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4462
MAX HEADER PRESSURE DIFFERENTIAL: 0.0026
MEAN HEADER STATIC PRESSURE (PSI): 6.08

MAX HEADER STATIC PRESSURE (PSI): 6.0765


MAX STATIC PRESSURE ABOVE MEAN (PSI): 0.0013

MIN HEADER STATIC PRESSURE (PSI): 6.0739


MIN STATIC PRESSURE BELOW MEAN (PSI): 0.0013

MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4475


MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4449

MAX AIR FLOW PER DIFFUSER (SCFM): 0.5006


MIN AIR FLOW PER DIFFUSER (SCFM): 0.4992

FLOW DEVIATION@ MAX SCFMDIFF 0.14%


FLOW DEVIATION@ MIN SCFMDIFF 0.14%

Sanitaire, A Xylem Brand Page 18of18


PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

SHIPPING AND SITE STORAGE

The SAN ITAIRE aeration equipment is shipped from the factory ready for outdoor
storage.

The PVC pipe is packed in crated bundles and is not covered with plastic. DO NOT
COVER THE PVC PIPE WITH PLASTIC OF ANY TYPE. Covering the PVC pipe with
plastic may create a "greenhouse" effect, trapping heat, and causing the pipe and fittings
to warp. Covering the PVC pipe with plastic will void the factory warranty. The
bundles of pipe should be stored on a flat surface. The PVC pipe provided by Xylem
contains 2% Ti02 to prevent degradation of the compound from UV rays. Pipe may be
stored in the open out doors.

The diffuser components, support assemblies and other hardware is packed in box
crates or on pallets covered with plastic to prevent cardboard packaging from
deterioration by wind and rain. The crates and pallets should be stored on a flat surface.

The equipment will be shipped on flat bed trailers and can be off loaded from the
side will a forklift.

Pallets of PVC air piping can be stacked 2 high on a flat surface.

Wooden box crates can be stacked 3 high on a flat surface.

Pallets of membrane diffusers cannot be stacked. These pallets will be wrapped


in plastic for outdoor storage purposes.

After installation of aeration equipment, if start-up will be delayed for a period of time,
follow long and short term storage procedures as indicated in the SANITAIRE
equipment l,O&M manual.
FINE BUBBLE AERATION SYSTEM

INSTRUCTION LESSON PLAN

NOTE: If this training session is being video taped for reference use, the following
disclaimer statement will be presented at the beginning of the session.

This tape is used at Customer's own risk and is not intended as a substitute for training,
safety instructions or the operating service and maintenance manuals.

XYLEM ASSUMES NO LIABILITY FOR THE COMPLETENESS OR ACCURACY OF


THE TAPE. ANY CLAIM FOR INJURY OR PROPERTY DAMAGE WHICH ARRISES
OUT OF OR IN CONNECTION WITH THE USE OF THE TAPE BY THE CUSTOMER,
ITS EMPLOYEES, OR AGENTS IS THE SOLE RESPONSIBILITY OF THE
CUSTOMER.

INTRODUCTION - (10 minutes)


Designated Instructors
Information to be discussed
Identify equipment components, functions
Aeration system installation and start-up procedure
Plant operation
Preventive Maintenance
Yearly maintenance & diffuser cleaning
Long term storage procedures
Pipe repair procedures
On tank demonstration/inspection
Question and answer session

IDENTIFY EQUIPMENT COMPONENTS, FUNCTIONS (15 min.)


Dropleg
Manifold
Distributor
Fixed Joints
Supports
Diffuser
Manual purge system

AERATION SYSTEM INSTALLATION AND START-UP PROCEDURE (10 min., page


1)
Start-up
Page 2
Lesson Plan

PLANT OPERATION (15 min., page 19)


Principles
Diffuser operating air flow range
Mixing, D.O. levels
Diffuser fouling

PREVENTIVE MAINTENANCE (15 min., page 23)


Moisture purge
Air bumping
Power failure and loss of air supply
Visual inspections
Operating pressure and air flow
Aeration system troubleshooting guide

YEARLY MAINTENANCE AND DIFFUSER CLEANING (10 min., page 27)


Maintenance schedule
Lubrication schedule
Diffuser cleaning method

LONG TERM STORAGE PROCEDURES (10 min., page 29)


With air available
No air available

PIPE REPAIR PROCEDURES (15 min., page 31)


Manifold repair
Distributor repair

ON TANK DEMONSTRATION/INSPECTION (30 min.)


Operating techniques
Start-up and shut-down procedures
Visual inspection

QUESTION AND ANSWER SESSION (AS NEEDED)


I
I

MAINTENANCE REQUIREMENTS

DAILY

1. No routine maintenance required.

WEEKLY

1. Purge condensation from aeration grid piping. See page 23 in Section II of this
l,O&M manual.

2. Air bump diffusers to blow off any settled debris. Air bumping help to reduce back
pressure in aeration system and blowers. See page in Section 11 of this I, O&M
manual.

MONTHLY

1. No routine maintenance required other than the weekly maintenance mentioned


above.

BIYEARLY

1. No routine maintenance required other than the weekly maintenance mentioned


above.

YEARLY

1. Drain tank.

2. Remove excess settled solids if any have accumulated.

3. Clean diffusers. See page 28 in Section II of this l,O&M manual.

4. Inspect support hardware to ensure all components are intact and tight.

5. Inspect diffuser retainer rings to be sure all rings are in place and tight. See
figure 36 on page 15 in Section II of this l,O&M manual.

NO LUBRICATION OF PARTS OR LUBRICATION SCHEDULE IS


REQUIRED.

TROUBLESHOOTING GUIDE: SEE PAGE 25 IN SECTION II OF THIS


l,O&M MANUAL
PROJECT: RENTON, WA - KING COUNTY WWTP

SANITAIRE #: 15-8543S

PREDICTED LIFE OF PARTS I LIST OF PARTS SUBJECT TO WEAR

All equipment provided with the SANITAIRE aeration system is suitable for
twenty (20) year operation. The only parts subject to wear or deterioration are the
EPDM membrane disc diffusers. No lubrication is required during routine
maintenance.

The 9"0 SSll diffusers are manufactured from EPDM. Average predicted life of
the EPDM diffuser unit is seven (7) years. Depending on the chemistry of the
mixed liquor, some shrinkage of the EPDM diffuser unit may occur over time
causing an increase in operating pressure. The diffuser aerating slits may
become clogged over time also increasing operating pressures. Follow routine
maintenance air bumping procedure to deter clogging of the diffuser units.

FINE BUBBLE AERATION SYSTEM WIRING DIAGRAMS

The Fine Bubble aeration system provided by Xylem has no electrical parts or
components. No wiring is required for installation, operation or maintenance of the
SANITAIRE Fine Bubble Aeration system. Air blowers for process air have not been
provided by Xylem under this contract.

FINE BUBBLE AERATION SYSTEM LUBRICATION SCHEDULE

No lubrication is required during operation or routine maintenance.

FINE BUBBLE AERATION SYSTEM EMERGENCY SHUTDOWN PROCEDURE

IN CASE OF EMERGENCY, to shut down the SANITAIRE Fine Bubble Aeration


System provided by Xylem, turn off the air supply valve that allows process air to the
system. See valve operation instructions. The process air valves are not included in
Xylem's scope of supply for this project.
Fine Bubble Aeration System

INSTALLATION, OPERATION AND


MAINTENANCE MANUAL
TABLE OF CONTENTS

Page No. Page No.


INTRODUCTION .............................................. ii LONG TERM STORAGE
PROCEDURES .............................................. 29
INSTALLATION AND START-UP
Receiving and Site Storage ................................ 1 PIPE REPAIR PROCEDURES
Physical Inventory ............................................... 1 Manifold Repair - Air Distributor Connection
Dropleg and Manifold Installation ....................... 2 Saddle Replacement on a 3-Piece
Air Distributor and Drainline Installation ............. 7 Fabricated Saddle Assembly ....................... 31
Purge System Installation ................................. 12 Manifold Repair - Spigot & Retaining Ring
Diffuser Installation ........................................... 13 Air Distributor Connection on a 3-Piece
Blank Diffuser Site Orifice Plug Installation ...... 15 Fabricated Saddle Assembly ....................... 32
Aeration System Start-Up Procedure ............... 15 Manifold Repair - Air Distributor Connection
Saddle Replacement on a 1-Piece Molded
PLANT OPERATION Saddle Assembly .......................................... 33
Principles .......................................................... 19 Manifold Repair - Socket Air Distributor
Diffuser Operating Air Flow Range .................. 19 Connection on a 1-Piece Molded Saddle
Mixing, D.O. Levels and Minimum Assembly, 6" 0 - 10" 0 (150-250 mm 0)
Diffuser Air Flow Rates ................................. 20 Manifolds ...................................................... 34
Diffuser Fouling ................................................. 20 Manifold Repair - Socket Air Distributor
Connection on a 1-Piece Molded Saddle
PREVENTATIVE MAINTENANCE Assembly, 12" 0 (300 mm 0) Manifolds ...... 35
Moisture Purge ................................................. 23 Manifold Repair - Cracked Manifold Pipe
Air Bumping ...................................................... 23 Section .......................................................... 36
Power Failures and Loss of Air Supply ............ 23 Manifold Repair Misaligned Air Distributor
Visual Inspection ............................................... 24 Connection ................................................... 37
Air Main Inspection ........................................... 24 Air Distributor Repair - Damaged Fixed
Operating Pressure and Airflow ....................... 24 Joint Spigot End, Socket End or Expansion
Aeration System Troubleshooting Guide ......... 25 Joint Socket End ........................................... 38
Manifold Repair - Pin Hole Leak Around the
YEARLY MAINTENANCE AND Edge of Air Distributor Saddle Connection .. 39
DIFFUSER CLEANING Air Distributor Repair - Damaged Fixed
Maintenance Schedule ..................................... 27 Joint Retaining Ring ..................................... 39
Lubrication Schedule ........................................ 27 Air Distributor Repair - Damaged Diffuser
eel Oil I :io l!lioo l!liheet eleo:1 :it~ P:1etl :e@I .......... i27 Holder or Pipe Section and Obstacle,
Membrane Disc Diffuser Cleaning Method ...... 27 Pipe Re-routing Requirements ............... 40, 41

, . . SANITAIRE'
INTRODUCTION

This manual covers the Installation, Start-up, The Safety Alert Symbol means
Plant Operation, Maintenance and Repair of the ATTENTION! BECOME ALERT! YOUR
SANITAIRE Fine Bubble Aeration System. SAFETY IS INVOLVED!

This manual is used for~ our @rn m 1lie rn 1d


Membrane Fine Bubble Disc Diffusers. The LG CAUTION
format and text of this manual have fPet been This symbol and signal word indicate a
edited for specific projects and specification potentially hazardous situation which, if
requirements. not avoided, MAY result in minor or
moderate injury. This symbol MAY also be
used to alert against unsafe practices.

CAUTION
This signal word indicates a situation
Distinct sections are offered for the Plant which if not avoided, MAY result in
Operation of the different Diffuser types. The product or property damage.
operators should follow these accordingly.

Prior to beginning the installation process, the The precautions listed in this manual are not all-
installing contractor should make sure the inclusive. If a procedure, method, tool or part is
erection or "E" drawings are in their possession. not specifically recommended, you must satisfy
The "E" drawings have the required part number yourself that it is safe for you and others, and that
designation and are essential for proper the system will not be damaged or made unsafe
installation. as a result of your decision.

This material may not be copied or reproduced in any way without prior written approval from Sanitaire.

ii SANITAIRE" ,
INSTALLATION
AND START-UP
RECEIVING AND SITE STORAGE

Prior to equipment arrival a dry, level temporary


storage site should be made available. LIFTING
APPARATUS
BY OTHERS
2 METERS
Shipments made within the USA, Canada and
LIFTING POINTS
Mexico will be delivered on flat bed trailer trucks. (4 PLACES)
Unload components with a forklift or crane.

An export shipment will arrive in export contain-


ers. On these containers, the top and one end
are removable.

Palletized and banded air distributor sections


and/or palletized and wrapped boxes of equip-
ment components are placed at the bottom of the
container. Loose manifold sections, droplegs or
boxes are placed on the top.

Remove the loose boxes by hand. Remove the


loose manifold sections and droplegs by hand or
with a crane and sling device.

Palletized boxes of equipment components will


be placed near the open end for removal by fork- Figure 0
1ift. The palletized air distributor sections are
removed by using a crane and wire slings placed
through the lifting lugs as shown in Figure 0. PHYSICAL INVENTORY

DO NOT stack these shipping units. Sanitaire has provided shipping lists for all
components used for the aeration system in this
DO NOT store the units where snow removal or manual. In addition, each shipment has a packing
other heavy equipment could cause damage. list of all items delivered.

DO NOT cover the pipe components with plastic. Before installation, take a physical inventory of all
Excessive heat build-up can damage plastic pipe components (by comparing the shipping and
and will void the equipment warranty. packing lists) and immediately report any missing
or damaged items to Sanitaire.

, SANITAIRE' 1
INSTALLATION AND START-UP

DROPLEG AND MANIFOLD NOTE


INSTALLATION A) Droplegs with a top connecting elbow,
as shown in Figure 1.A, should be bolted
1. Attach the upper stainless steel portion of the and tightened to the air main connection
dropleg to the air main. to a point which will allow the dropleg to
be swung to the side when installing the
NOTE lower PVC portion of the dropleg.
When the upper dropleg is installed prop-
erly it should be vertical with it's centerline B) Droplegs with a horizontal flange con-
located as shown on the erection draw- nection, as shown in Figure 1.8, should
ings. (See Figure 1) The droplegs are be temporarily bolted tightly to the air
shipped with protective end plugs which main connection with a minimum number
require removal prior to installation. of bolts. The dropleg will have to be
removed to install the lower PVC portion
of the dropleg.
AIRMAIN
2. Use the installed stainless steel upper drop-
leg and the erection drawings to locate and
layout the centerline of the aeration grid man-
ifold.

r
A

STN. STL. DROPLEG


(INSTALL FREE TO SWING)
1.A

AIRMAIN
SECTION A-A

2.A

\ _ INSTALL MINIMUM
r
B

NUMBER OF BOLTS STN.STL.DROPLEG~

1.8

Figure 1
-1-1-+-1---1-~MANIFOLD t!_~
The air main must be capable of supporting the PVC FEED PIPE f:;.._ SECTION 8-8
full weight of the upper stainless steel portion of
2.8
the dropleg.
CAUTION
Figure 2
Before installing the upper dropleg section,
all dirt and debris must be removed from NOTE
the air main. The air blowers are normally
used for this operation. Air filtration equip- The dropleg connection on the manifold is
ment should be installed and operating a PVC socket tee or elbow. This connec-
prior to blowing out air lines. Blowers may tion can be located directly under the
require a minimum back pressure when dropleg as shown in Figure 2.A or offset
operating. Be sure to follow manufactur- as shown in Figure 2.8. Review the erec-
er's requirements. tion drawings prior to manifold layout.

2 SANITAIRE" ,
INSTALLATION AND START-UP

3. Use the erection drawings and shipping lists


to locate all manifold anchors and supports.

Six inch (150 mm) diameter or greater mani-


fold supports are one of two types. Figure 3
shows a manifold support used for manifolds
where the centerline elevation is less than
18" (457 mm) from the floor. Figure 4 shows
a support which uses a stiffening strut on
manifolds where the centerline is above
18" (457 mm) off the floor.

Figure 4

NOTE
AJ Before installing the anchors it is advis-
able to Jay the manifold alongside the lay-
out and double check for possible interfer-
ence. This will require locating the correct
manifold sections, lowering them into the
tank, removing the dust covers off the
ends and orienting the sections into the
Figure 3
proper position. All manifold sections
have a part number, shown on the erec-
tion drawings and marked on the pipe for
Manifolds which do not use the strut support
easy identification.
are commonly referred to as in-line mani-
folds. Manifolds which have the strut support
If an interference does occur the manifold
are referred to as raised manifolds.
supports can be repositioned as long as
the maximum support spacing is held to
Four inch (100 mm) diameter manifolds use
B'-0" (2440 mm).
a single anchor support as shown in Figure
23, these manifolds are in-line and do not
require a support strut.
BJ When installing anchors follow the
tightening torque values as listed by the
manufacturer in their installation instruc-
4. Use the erection drawings and manufactur-
tions.
er's installation instructions to layout and
install the manifold anchors.
CJ When installing anchors the threaded
projection from floor level should be as
shown on the erection drawing anchor
table.

, . SAN ITAIRE" 3
INSTALLATION AND START-UP

5. Install the manifold support base and struts if


LASER LEVEL INDICATOR
required. All floor mounted anchor nuts,
washers and plate washers need to be
installed. If 4" 0 (100 mm) manifolds are LEVEL STICK
used, a locating plate must be installed as
shown in Figure 25.
WELDED SOCKET WRENCH
END(OPTIONAL BY CONT.)
6. Use a laser level system to bring the lower
SUPPORT STAND
pipe clamp flange hex nuts to the proper ele-
vation. The proper elevation will be the mani-
fold centerline elevation as shown on the
erection drawings (See Figure 6). Once the
centerline elevation is set, install lower pipe
clamps as shown in Figures 5, 7, and the en

J~
(!) c
erection drawings. ~ z
HEX NUT c <(
z w
(.)
0
i= Zz
(.)
w ~Q
0:: en I-
w c~
w 0:: w
NUT- 5/8" w 0..J
en LL. w

GUIDE CLAMP
Figure 6

NUT 8. Place the manifold sections in the lower


clamp cradle of the supports. The correct ori-
NUT&WASHER SUPPORT BASE
(TOP & BOTTOM)
entation can be determined from the erection
drawings.

9. Make up any flange joints. Leave the bolts


STRUT\
SUPPORT
J loose for now.

<-.s/.~t"'
(>oil?.~~/.:'
~(!:!rs...-- PLATE
l1V
WASHER

Figure 5

7. Examine the manifold pipe sections. Remove


all protective dust covers from the pipe ends
and 4" 0 (100 mm) air distributor connec-
tions. Dispose of the dust covers and pack-
aging material properly.

If pipe sections are dirty and contain debris


from storage, flush with water prior to installa-
tion. Figure 7

4 SANITAIRE 0 , .
INSTALLATION AND START-UP

Figure 8
Figure 10
10. Install the upper half of the pipe clamp, plate
washers and nuts. Do not secure at this 13. Using the following procedure, install the
time. See Figures 5, 8 and the erection lower PVC portion of the dropleg:
drawings.
A) With a heavy body solvent cement, field
11. Level the manifold section which attaches to glue all required PVC feed pipe and fittings
the dropleg so that the air distributor connec- up to the last "cut to fit pipe section" which
tions are plumb vertically for raised manifolds mates to the stainless steel upper dropleg
or level horizontally for in-line manifolds. See section. See Figure 11 and the erection draw-
Figures~ 10.
ings. Install feed pipe supports as required
and shown on the erection drawings.
12. Secure the pipe clamps on this section by
tightening down the hex nuts on the top pipe NOTE
clamp. Make sure the manifold pipe is level in Manifolds where the upper stainless steel
a horizontal line parallel to the centerline. dropleg is positioned directly in-line with
the manifold connection as shown in
Figure 2.A, DO NOT require a feed pipe,
fittings and supports.

B) Measure the distance "X" from the end of


the installed stainless steel upper dropleg to
the insertion depth of the PVC socket fitting.
See Figure 11.

C) Remove or swing the upper stainless steel


portion of the dropleg out of the work area.

D) Cut or trim the lower PVC dropleg to the


measured distance.

, SANITAIRE 5
INSTALLATION AND START-UP

E) Solvent cement the lower PVC dropleg


into the manifold connection fitting.
STN. STL. DROPLEG

F) Reinstall and/or align the stainless steel


portion of the dropleg. The gap between the
LAST CUT TO FIT PVC~ stainless steel and PVC should be a maxi-
PIPE SECTION \
mum of 1/8" (3 mm). See Figure 12.

G) Install the clamp coupling or make the


PVC SOCKET FITTING ~
flange connection as shown in Figure 13 or
14. The clamp coupling bolts should be
torqued to 50-55 ftlbs (70-75 Nm).

early all installa


s 'nless steel pip ections matin as
pla1 nds (Figure 12 onnected wit!J
stain le steel clamp cou g (Figure 13);
f;..PVC FEED PIPE
however, ese two sectio could mate
with a flan connection a hown in
Figure 14. If a nge connection used,
e flange overal d socket depth ust
b onsidered wh cutting the C
drop section.
Figure 11

Figure 13

14. Once the complete dropleg is installed, refer


back to steps 11 and 12 and secure subse-
Figure 12 quent manifold sections in the same manner.
Align the air distributor saddle connections
and tighten the flange joints. Level the mani-
fold along its length and secure the pipe
clamps.

6 SAN ITAIRE ,
INSTALLATION AND START-UP

1. Using the erection drawings and the manifold


air distributor connections as a guide, layout
the centerline for each air distributor and
drainline if applicable. See Figure 16, Step 1.

2. Mark the air distributor support locations on


one of the outside layout lines. The spacing
is shown on the erection drawings. See
Figure 16, Step 2.

3. Assemble one complete air distributor section


from the manifold to the end cap. Include the
drainline pieces if applicable. Use the distrib-
utor sections as shown and marked on the
erection drawings and the pipe itself. See
Figure 17.
AIR DISTRIBUTOR 0
Mg gA 0 1~11.UIE
INSTALLATION Remove the perforated plastic end covers
prior to assembly. If the covers were previ-
This section covers the procedure for installing ously removed or missing, check the inside
the air distributors 9Ri ir9iRliRso of the pipe and flush out dirt and debris which
may have accumulated during storage.

The air distributors are assembled using


Sanitaire fixed sr iH,ai9RoisRo joints.

COMBINED IN-LINE MANIFOLD


AND DRAINLINE
(NO SEPARATE DRAINLINE)

Figure 15

, , SANITAIRE 7
INSTALLATION AND START-UP

Figure 19). Bring together the two sections of


the pipe/joint and thread the retaining ring
MANIFOLD/AIR DISTRIBUTOR DROP LEG
CONNECTION
onto the socket end of the fixed joint to a
hand tight position.

NOTE
CHALK
x LINE The fixed joint is a spline joint. The spline
I design is used to prevent air distributor
section rotation. To adjust the joint after
x the initial installation, the joint will have to
be loosened and backed off until the
AIR
splines are disengaged.
DISTRIBUTORN
CENTERLINE I I

STEP #1-LAYOUT CENTERLINE OF AIR DISTRIBUTORS


STEP #2-MARK SUPPORT LOCATIONS ON ONE OUTSIDE
AIR DISTRIBUTOR CENTERLINE
STEP #3-0NCE INTERFERENCE IS CHECKED MARK
THE SUPPORT LOCATIONS ON THE
OPPOSITE OUTSIDE AIR DISTRIBUTOR
AND USE A CHALK LINE TO MARK
INTERIOR SUPPORT LOCATIONS

Figure 16

Figure 18

AIR DISTRIBUTOR

PLACE 0-RING ON SPIGOT


END PRIOR TO ASSY

Figure 17
SOCKET
Assemble the fixed joint (ref. Figures 18 and w/SPLINES
19) with a gray "O"-ring. This "O"-ring can be
lubricated with a common dish soap solution
for ease of installation. Place the "O"-ring
on the spigot end of the fixed joint (see 0-RING-GRAY

Figure 19

8 SANITAIRE" ,
INSTALLATION AND START-UP

mble the expansion joint Figures 20 4. Once the first air distributor section is assem-
and with a black "O"-ring. Tti "O"-ring bled, lay it next to the anchor bolt layout pre-
must be icated with a small amoun the viously done and check for interference
silicone lubn t provided by Sanitaire p between the diffuser holders, joints and sup-
to installation. e a mark 2-3/8" (60 mm) ports (see Figure 22). Support locations can
from the end of the in end distributor sec- be adjusted as required as long as the maxi-
tion. Place the "O"-rin ver the mark and mum support spacing is held to 7'-6" (2286
insert the plain end into tti xpansion joint mm).
barrel until the "O"-ring seats, t tighten the
ining ring to a hand-tight positio

Figure 22

5. Layout the locations of all air distributor sup-


port stands. See Figure 16, Step 3.

6. Install the anchors and support base in


accordance to the erection drawings and
anchor manufacturer's installation instruc-
tions.

0-RING-BLACK
Sanitaire manufactures the following different
types of air distributor supports.

Rod Type Guide Support - (see Figure 23).


This is the most commonly used support. It has
6/19" 0 o: 1/2" 0 rods, has a 5-3/4" (146 mm)
center to center rod distance and uses light
weight, oversized non-gripping pipe clamp.

igure 21 Additional support struts maybe used on the 1/2"


0 rod supports depending on the air distributor
elevation. If used, the proper location will be
shown on the erection drawings.

, SAN ITAIRE" 9
INSTALLATION AND START-UP

All 4" 0 (100 mm) manifolds will use 1/2" 0 sup- The A-fr~can be~ in area~high tu~
ports regardless of location. ~-xtre~loor s~ or on e1~1P~P~
es.
Ancho upports - (se igures 24, 2~nd
268.) Anc r supports are u after expan~
" 0 rods and a
General Notes on Air Distributor Support
joints. The an or support has
Installation
5-1/4" (133 mm enter to center distance.
The clamps are he gauge stainles nd will
A) Use the correct support at the proper loca-
mp down tight on th e. Modifications the
tion. See erection drawings.
an or support will be us if the air distribu
cente e exceeds 5" ( 127 ) from the floor
wn in Figure B) Sloped floors may require the use of several
and may the pedestal type as
different support types and support rod diam-
26A or have iffening struts applie shown in
eters. See erection drawings.
Figure 268.
(see Figures 27A C) The rod type support base locating plate
8.) A-frame support re a formed stainles must be installed as shown per Figure 25.
str re that could be a f1 support as shown Tighten the hex nut to the recommended
in Fig 27A or a guide type on-gripping sup- torque value as listed by the anchor bolt
port assn n in Figure 278. manufacturer in their installation instructions.

GUIDE
CLAMPS 1/2" 0 OR 5/16" 0 STN
STL ROD (13mm) OR (8mm)

SEE ERECTION
DRAWINGS FOR
' .. . . .. . . . . SIZE AND TYPE
OF ANCHOR
BOLT

Figure 23

LOCATING PLATE

.' , A, : ,

10 SANITAIRE , .
INSTALLATION AND START-UP

LOCATE PLATE WITH TWO


BENT PRONGS IN FRONT
INSIDE SUPPORT BASE.
SINGLE PRONG TO BACK
INSIDE U-BEND.

ANCHOR BOLT INSIDE


SUPPORT
BASE

Figure 25

Figure 26/\

, SANITAIRE 11
INSTALLATION AND START-UP

7. Install the lower pipe clamp sections on all air 13. After tightening, recheck for level both per-
distributor and drainline supports. pendicular and parallel to the distributor sec-
tion.
Use the same technique as described in
paragraph 6 of the dropleg and manifold 14. Continue this procedure for all distributor and
installation section. The air distributor center- drainline sections.
line elevation is shown in the erection draw-
ings. 15. Tighten all guide support nuts.

The air distributor centerline elevation toler- CAUTION


ance is 1/4" (6 mm). The guide support will be loose around
the pipe - this is a design feature. Do not
8. Starting from the manifold, assemble the attempt to wrap anything around the pipe
remaining air distributors in the support to pull the clamps tight against the pipe.
stands. Refer to step #3 of the air distributor See Figure 29.
and drainline installation section for joint
assembly instructions.

9. Install the top half of the pipe clamp on each


support and loosely install the top hex nuts.

10. Again, starting near the manifold, place a


hand level on the top of diffuser holder per-
pendicular to the centerline of the distributor
pipe. See Figure 28.

Figure 29

PURGE SYSTEM INSTALLATION

Sanitaire provides k o t3 j800 of purge system.


Figure 28
The 111osl co; 1111IOI1ly 63Cd purge system consists
11. Rotate the distributor section until the pod is of a sump and evacuation pipe.
level.
The sump for systems using in-line manifolds
12. Hold the pipe section level and tighten all is built into the manifold pipe as shown in
fixed joints and/or anchor support clamps on Figure 30A.
sections which have an expansion joint.

12 SANITAIRE ,
INSTALLATION AND START-UP

Figure 30A

The sumps for systems using the raised mani


fold is attached to an air distributor or drainline
section as shovm in Figure 308. Figure 31

DIFFUSER INSTALLATION

Sanitaire manufacturers two (2) types of fine


bubble disc diffusers. These are the Ceramic
Oise or the Rubber Membrane Disc.

Some general installation guidelines, are as fol-


lows:

1. Install the diffusers just prior to the scheduled


start-up of the aeration basin.

2. The diffuser holder must be cleaned prior to


diffuser installation. See Figure 32.

3. Check the erection drawings for the location


Figure 308 of possible blank diffuser sites and plug the
orifice hole in accordance with Figure 37 and
The evacuation pipe consists of 3/4" 0 (20 the installation instructions found on page 15.
mm) Schedule 80 PVC pipe, fittings, and a
valve mounted to the tank wall. See erection
drawings for installation details.

The second type of purge system is the continu


ous purge system as shovm in Figure 31. The
manifold or an air distributor section is tapped at
a IO'vv point and a membrane tube is attached.
The membrane tube is placed at an elevation
lower than the manifold or air distributor section.

Figure 32

, . . SANITAIRE" 13
INSTALLATION AND START-UP

To h~stall CERAMIC DISC diffusers:

+. Set the diffuser disc in tho holder vvith tho


dished side and peripheral stepped edge up.

~ Lubrieatc tho diffuser "O" ring Vlith a small


amount of the lubrieant provided by Sanitaire.

&- Place the diffuser "O" ring in the slot or void


between the diffuser holder vertieal 'Nall and
the raised portion of the diffuser dise. See
Figure 33.

Figure 34

To Install MEMBRANE DISC diffusers:

1. Set the diffuser PVC subplate in the diffuser


holder with the flat side up. See Figure 35.

Figure 35

2. Place the membrane disc over the subplate.


The integral "O"-ring should naturally fit down
Figure 33 into the void created between the diffuser
holder vertical wall and subplate.
~ Turn the retaining ring to a hand tight position
making sure the "O" ring stays in place. 3. Lubricate the diffuser retaining ring with a
small amount of lubricant provided by
&: Using the retaining ring spanner wrench, turn Sanitaire by turning the ring upside down and
the retaining ring an additional 1/4 turn. Sec swabbing the lubricant on the underside of the
Figure 34. top surface of the retaining ring. See Figure 36.

14 SANITAIRE,
INSTALLATION AND START-UP

RETAINER RING - LUBRICATE THE


UNDERSIDE OF THE TOP SURFACE
WITH LUBRICANT PROVIDED BY SANITAIRE

SPANNER WRENCH
(FOR TIGHTENING RETAINER RING)

RETAINER RING

MEMBRANE DISC
WITH INTEGRAL
0-RING

ORIFICE Figure 37
DIFFUSER HOLDER
(DO NOT LUBRICATE
AERATION SYSTEM START-UP
THREADS) PROCEDURE
AIR DISTRIBUTOR
Once the aeration system is installed, perform a
MEMBRANE DISC final tank inspection and look for loose nuts, miss-
ing or improperly placed hardware, missing
retaining rings, non-connected joints, etc.; and
Figure 36 make any repairs prior to following this start-up
procedure.
4. Turn the retaining ring to a hand-tight posi-
tion. NOTE
The start-up procedure should be com-
5. Using the retaining ring spanner wrench, turn pleted prior to the site visit by Sanitaire
the retaining ring an additional 1/4 turn. See service personnel or an authorized repre-
Figure 34. sentative. This practice will save time for
all parties involved.

The start-up procedure is as follows:


BLANK DIFFUSER SITE ORIFICE PLUG
INSTALLATION 1. Fill the aeration tank with clean water to a
level 1" (25 mm) below the top of the dif-
Some projects will call for some of the diffusers to fusers. While filling, proceed with steps 2-5.
be initially not put into operation or left "BL/\~JI<". Step 6 will require a visual level inspection
These diffusers may be put into operation as with the water level 1" (25 mm) below the top
process demand dictates. of the diffuser.

Locate "BL/\NI<" diffuser sites and plug the orifice CAUTION


as shmvn in Figure 37 and described on the ereo
Water should be introduced to the basin
tion dravvings.
at a rate and direction so that no abnor-
mal stresses are imposed on the aeration
pipe network that could cause damage.

, SANITAIRE" 15
INSTALLATION AND START-UP

2. While filling, disconnect each of the purge 6. Turn the water supply OFF as it approaches
hoses from the sumps (not required on con- a level 1" (25 mm) below the top of the dif-
tinuous purge systems). fusers. With the water OFF check the level of
the aeration system. The distance from the
3. When the water level reaches a point just top of the perimeter of the diffuser measured
over the top of the air distributor pipe, turn to the static water level should be relatively
the air on at a low air flow rate of approxi- constant 1/4" (6 mm) for all diffuser heads.
mately 0.5 scfm/diffuser (0.85 m3/hr/diffuser). Raise, lower, or rotate the air distributor sec-
tions as required in order to level the aeration
4. Check all submerged fixed, flanged, or system.
expansion joints for air bubbles, which indi-
cate leaks, and repair as required. 7. Increase the air rate to about 1-1.5 scfm/dif-
fuser (1.7 - 2.6 m3/hr/diffuser) and turn the
NOTE water supply back on.
Leaking at fixed and expansion joints is
generally due to one of three conditions: 8. Fill the basin to a maximum water level of 2" -
3" (50-75 mm) over the diffusers.
"O"-ring pinched or out of place (most
common). 9. Check all diffuser units for uniform air distrib-
ution. Air should be discharging uniformly
Joint retaining ring cross threaded on across the diffuser surface. See Figure 39.
spigot.
Joint not tight.

fil CAUTION
When repairing pipe joints, turn off the air
supply to the grid being worked on.

5. With the air ON, check each purge sump


operation. Any water trapped in the pipe
should be discharging from the sump assem-
bly.

If neither air or water is being discharged,


check the sump eductor tube air orifice hole
(see Figure 38). This hole may be plugged
with debris or possibly glued over during Figure 39
manufacturing. Redrill or clean out as
required and reassemble. Excessive air discharge as indicated by large
coarse bubbles around the perimeter or
"halo" of the diffuser indicates a loose retain-
ing ring or improperly seated "O"-ring (see
Figure 40). To correct this situation use the
retaining ring spanner wrench to back off the
AIR ORIFICE HOLE retaining ring. Then reseat the "O"-ring and
retighten to a hand-tight plus 1/4 turn posi-
tion.
SUCTION TUBE

If no air is discharging from the diffuser sur-


face, the air control orifice may be plugged
with debris. To correct this situation, remove
the diffuser assembly, clear the orifice (a
welding rod or nail works well), and reinstall
the diffuser.

Figure 38

16 SANITAIRE ,
I:

INSTALLATION AND START-UP

10. Once the system is leak free and is purged of


all entrapped water, reattach the purge hoses
to the purge sumps.

11 . Use a soap solution to check for leaks at the


clamp coupling or flange joint which joins the
PVC and stainless steel portions of the drop-
leg.

12. Continue filling the basin to a point 3'-4' (1 m)


over the diffusers.

NQ+E
lf your s;'steffl has a raised ffJaFllfokJ (ref.
Flgure 4), cheek fur fflanlfuld Flanged or
ibwd joint conneetioR leaks as the water
le'rlel rises aF1d repair as required.

13. Allow the system to operate 3-4 hours in this


mode prior to introducing the mixed liquor.

Figure 40

, SANITAIRE" 17
PLANT OPERATION

PRINCIPLES DIFFUSER OPERATING AIR FLOW


RANGE
The removal of carbonaceous BOD, the coagula-
tion of non-settable colloidal solids, and the stabi- For CERAMIC DISC (air floN per diffuser):
lization of organic matter are accomplished bio-
logically using a variety of microorganisms (princi- ~ Ml-N MAA
pally bacteria) in the activated sludge process. 9" (230 mm) 0.6 Sefm. 3.0 Sefm
The microorganisms convert the colloidal and dis- (0.8 m3/hr) (6.0 m3/Ar)
solved carbonaceous organic matter into various
gases and cell tissue through synthesis. 7" (178 mm) 0.3 Sefm 2.0 Sefm
(O.@ m3/hr) (3.e m311=tr)
Aerobic systems require the presence of molecu-
lar oxygen to maximize the conversion of the
organic matter through a complex series of
Biochemical Oxidation and Reduction Reactions.

Oxygen needed by the microorganisms is trans-


ferred to the mixed liquor by aeration. The fine
bubble aeration system takes compressed Ceramic dise operating requirements:
atmospheric air and passes it through the diffuser
element forming millions of fine bubbles that pass 1. Do not operate below the minimum air flovv'
through the mixed liquor. Diffusion makes the mquimments. Solids settling will occur 'Which
oxygen in the compressed air accessible to the results in a loss in oxygen transf.er efficiency
microorganisms. and possible diffuser fouling.
Typically, fine bubble aeration systems are twice 2. Non operating ceramic discs allow mixed
as efficient as coarse bubble systems. This trans- liquor to enter the pipe network. Do not inten
lates to a 50% reduction in the required air vol- tionally shut off the air flow to the ceramic
ume to treat the same waste. Fine bubble sys- discs in a submerged state.
tems are more efficient due to the increase in
contact surface area between the air bubble and For MEMBRANE DISC
wastewater which makes the diffusion of the oxy- (air flow per diffuser):
gen quicker/unit volume.
SIZE MIN MAX
The drawback to the increased efficiency is that
9" (230 mm) 0.5 scfm Short term: 7 scfm
overtime fine bubble aeration systems may foul
(0.85 m3/hr) (11.9 m3/hr)
and require cleaning.
Long term: 4 scfm
(6.8 m3/hr)
Short term: 4.8 s6fm
(8.1 m3/hr)
Long term: 3.0 s6fm
(6.0 m3/hr)

NOTE
Above listed air flow rates are general
design standards. Actual project design
may vaty.
, . . SANITAIRE" 19
PLANT OPERATION
Membrane disc operating requirements: mixing in a specific area. This is most common at
the end of long plug flow reactors. The result of
1. When operating, do not reduce the air flow this is a high area D.O. level.
rate below the recommended minimums.
Solids settling will occur which results in a If the operator feels this D.O. level is not needed,
loss of oxygen transfer efficiency and possi- the simplest solution is to take some of the dif-
ble diffuser fouling. fuser units out of service by plugging the orifice
as shown in the installation instructions. See
2. Membrane disc systems are designed for Figure 37.
continuous or intermittent submerged proc-
ess use. Idle systems should be supplied NOTE
with an alternate source of mixing. Minimum mixing requirements must still
be adhered to.
NOTE
Solids will settle on the diffuser surface of DIFFUSER FOULING
idle systems and may promote diffuser
fouling. The results of intermittent use are Operating experience shows that all fine bubble
as follows: disc diffusers may foul or become clogged with
continuous operation.
A higher airflow and pressure may be
required to lift the membrane disc off The rate of fouling, type of foulant, and strength
the subplate and start the grid. of foulant depends primarily on the constituents in
the wastewater.
The diffuser may have to be cleaned if
a sufficient loss in Oxygen Transfer effi- The results of diffuser fouling include:
ciency is observed.
loss of oxygen transfer efficiency due to bub-
General notes regarding air flow range ble coalescence and coarse bubbling

The most common design average air flow increased pressure requirements
range is 1 to 2 scfm/Diffuser (1. 7 to 3.5
m3/hr/Diffuser). increased air demand.

Operating above this range results in a lower increased operating costs.


oxygen transfer efficiency and increased dif-
fuser headless. Diffuser fouling is divided into two categories:
water side and air side. Air side fouling is very
It may be necessary to operate at a higher air- rare but does warrant some consideration. Water
flow rate in order to meet the oxygen demand. or mixed liquor side fouling is most common.

Operating below this range will yield a slightly Causes of diffuser fouling include:
higher oxygen transfer efficiency, however,
mixing requirements must be considered. on WATER side:

MIXING, D.O. LEVELS AND MINIMUM Fibrous material adhering to the edges of the
DIFFUSER AIR FLOW RATES diffuser units.

The generally accepted activated sludge plant Oils and greases in the wastewater.
mixing air rate standard is 0.12 scfm/Ft.2 (2.2
m3/hr/m2) of tank surface area. Precipitated deposits of iron and carbonates.

Often times conservative design will specify more Biological growths of slime.
diffusers with a higher minimum air flow require-
ment than is required by the process demand or

20 SAN ITAIRE ,
PLANT OPERATION

on AIR side: Several ways of determining if the diffusers are


fouled are discussed in the preventative mainte-
e Dust and dirt from unfiltered or inadequately nance section of this manual.
filtered air.
The corrective action for fouled diffusers is clean-
e Rust and scale from air main corrosion. ing. This is discussed in the yearly maintenance
and diffuser cleaning section of this manual.
Oxidation and subsequent flaking of bitumi-
nous air main coatings.

Construction debris

e Mixed liquor solids entering through system


leaks or cracks.

, SANITAIRE" 21
PREVENTATIVE
MAINTENANCE
MOISTURE PURGE The second type of purge system is the oontinu
ous purge system which employs a diffuser unit
Moisture enters the pipe system in three ways: attached to the bottom of the manifold or drain
line. The entrapped moisture is continuously
e Condensate build-up inside the pipe system purged from the system.
due to high blower discharge temperatures
and moist or humid air (primary cause). The continuous purge systems are used on grids
\\'here it is not possible to reaeh a purge valve
e Minor leaks in the pipe system. safely from a 1Nallevvay.

e Baek flovv through ceramic diffusers caused AIR BUMPING


by a loss of air.
Air bumping is a technique that can be employed
NOTE by operators to temporarily reduce back pressure
Membrane diffusers are designed to seal in the system. Air bumping is the act of increasing
on the subplate and prevent moisture the air flow rate per diffuser for 20-30 minutes
from entering the system. once per week. An air rate per diffuser of 3 Scfm
(5 m3/hr) is generally used.
The effects of entrapped moisture are:
This practice will aid in sloughing off settled
e Increased air velocity and headloss. debris and may extend the period between dif-
fuser cleanings.
e Poor air distribution.
POWER FAILURES AND LOSS OF AIR
Sanitaire manufactures two types of purge SUPPLY
systems: a standard, manually operated system
(most common) and a continuous purge system. The results of a power failure (loss of air supply)
on each diffuser type are as follows:
The standard system uses a sump with an educ-
tor line that extends from the grid to above the for CERAMIC DISC diffusers:
water surface and ends with a manual ball valve.
To operate this system simply open the ball valve e Solids settle on diffuser surfaee.
and the trapped liquid will be purged from the
system. Close the valve when the water flow e Filtered mi><ed liquor penetrates the diffuser
stops and a mist appears. and enters the pipe net'ovorl<.

NOTE e 8f:teff term affect: none.


For maximum purge results, lower the air e Long term affect: fouling may occur on the
flow to the grid. The air velocity will be surface and '1Nithin the diffuser disc.
reduced and more of the liquid will be
forced to the sump. VVhen the air supply is restored, the air pressure
Nill build and the flmv 1.,ivill reduce until sufficient
1

The purge frequency is site determined; however, vvater is pushed out of the system to allrn.v air to
once a week is a good rule of thumb. be released through the diffusers.

, SAN ITAIRE" 23
PREVENTATIVE MAINTENANCE
NG+E quiescent pattern. Some coarse bubbling at the
lt is suggeskJd that the operator open the basin inlet may occur due to surfactants in the
purge valves as soon as possible a#er a wastewater and is generally dispersed shortly
power outage and evaeuakJ the syskJm. ,tf downstream.
the Hquid is left in the S}'Srom the flew wNI
be redueed and the operating pressure Excessive coarse bubbling throughout the tank
wiH be higher than normal. indicates the diffusers may be fouling.

for MEMBRANE DISC diffusers: Large boiling in an isolated area indicates a fail-
ure in the submerged pipe system.
Solids settle on diffuser surface.
Visual inspection is an ongoing preventative
Short term affect: none. mai~tenance step. and can be done while taking
routine samples, dissolved oxygen readings, etc.
Long term affect: the potential of surface foul-
ing is possible and the diffusers may require a AIR MAIN INSPECTION
cleaning. This is generally the case for long
term intermittently used membrane disc sys- Air main leaks are easily identified and usually
tems (i.e., Anoxic Zones, Batch Reactors). are caused by loose joints or degraded gaskets.
}hese types of leaks should be repaired quickly
May require operator to shut off adjacent grids in order to prevent loss of system efficiency.
or turn on additional blowers to increase the
air flow rate and force the membrane off the OPERATING PRESSURE AND AIRFLOW
subplate surface. This is again generally the
case for long term intermittently used mem- Most blower systems are equipped with dis-
brane disc aeration systems. charge pressure gauges. The operator should
keep a regular log of pressure readings. A contin-
VISUAL INSPECTION uous increase in operating pressure indicates dif-
fuser fouling. Likewise, a continuous increase in
Visually inspect the aeration basin surface pat- air demand without a change in the aeration
tern. The flow should be, for the most part, a nice basin loading indicates diffuser fouling.

24 SANITAIRE ,
PREVENTATIVE MAINTENANCE

Fine Bubble Grid Aeration System


TROUBLESHOOTING GUIDE

Problem Cause Action

VISUAL INSPECTION

Poor air distribution Diffusers not level Level system

Grid flooded Operate grid purge system

Plugged orifice Clean orifice

Insufficient air Provide more air

Solids settling Provide more air to grid

Visible mounding of air Broken pipe Repair (see repair procedures)


in one location

Coarse bubbling Diffuser fouling Clean diffusers (see cleaning


(large bubbles) procedure)

Air discharge from air main Loose joints, degraded Repair as required
gaskets, or degraded
air main

OPERATIONAL PROBLEMS

Low D.O. Concentration Too little air Increase air flow

High D.O. Concentration Too much air Decrease air flow

Decrease quantity of
diffusers in service

Increased operating Diffuser fouling Clean diffusers (see cleaning


pressure procedure)

Line blockage or valve Check air lines and valves


closed

Increased air requirement/ Diffuser fouling Clean diffusers (see cleaning


no load change procedure)

Leak in air system Inspect and repair as required

, SANITAIRE 25
WARNING:
Prior to draining a tank, please READ these instructions carefully to
minimize the potential for heat related damage to the Aeration System.

BASIN DRAINING PROCEDURE

Before draining a basin for diffuser inspection, tank cleaning or other maintenance
operations, do the following:

Place the basin in a manual mode to override any automatic D.0./blower


control systems.

Adjust the grid(s) air control valve(s) to deliver an air flow rate equivalent to
0.5 scfm per diffuser or to a 25% open position if air flow metering is not
available.

AERATION TANK - Stop RAS flow to the basin.

AEROBIC DIGESTER - Stop WAS flow to the basin.

Turn off the air completely to the basin when the liquid level reaches 1 to 2 Ft.
above the diffusers.

When cleaning diffusers, the air can be turned on for short periods of time for
the grid being cleaned.

NOTE: As the basin is draining, monitor the amount of air flowing to the submerged
grid(s). THE AIR FLOW SHOULD BE KEPT TO A MINIMUM. THIS
WILL PREVENT EXCESS HEAT BUILD-UP FROM DAMAGING THE
PVC OR CPVC PIPING SYSTEM WHILE KEEPING THE SOLIDS IN
SUSPENSION.

Refer to pages 27 and 28 for Diffuser Cleaning Procedure.

26
YEARLY MAINTENANCE
AND DIFFUSER CLEANING
MAINTENANCE SCHEDULE CERAMIC DISC DIFFUSER CLEANING
METHOD
Sanitaire recommends the following maintenance
schedule be observed at least once per year. 1. Drain aeration basin (tho air should remain
on as basin is drained).
1. Drain down each tank.
2. VVith the air left on at approximately 1 sefm
2. Remove excess settled solids if any have (1.7 m3./hr) per di#user hose o# eaeh disc
accumulated. for t\'venty seconds 'Nith clean v1ater at a noz
zle pressure of 60 psig. Turn o# the air sup
3. Clean diffusers. ply 'Nhen completed.

4. Inspect support hardware to ensure all com- 3. Put on the follovving safety equipment: eye
ponents are intact and tight. goggles, rubber gloves, boots, sleeves, and
apron. A breathing apparatus should be
5. Inspect diffuser retaining rings to make sure available in the event it is needed.
all rings are in place and tight.
-th CAUTION
6. Inspect fixed and expansion joint retaining Acid eon be harmful if misused. Follow all
rings to make sure all rings are tight. manufaewrers precautions and directions.
V'lear appropriate safety equipment. Do
NOTE not breath acid vapors. Do not aNow aeld
For items 4-6, refer to the Installation to make eontaot with eyes, skin or hair.
Instructions.
4. Carefully prepare a 50% by volume solution
LUBRICATION SCHEDULE of 18 baume muriatic acid. Always add the
acid to \Nater.
Since there are no moving parts on the SANl-
TAIRE Fine Bubble Aeration Systems, a formal 5. Using an aeid resistant compression sprayer,
lubrication schedule is not required. apply a uniform covering of the acid solution
to all di#user elements.
Three components require lubrication at the time
of initial installation and future repairs. These Ne=l=E
components are: Do not spray the acid solution on tho
stainloss stool supports and hardware.
Ceramic Oise Di#user "O" Ring
6. Allow the acid solution to sit on the di#uscrs
Membrane Disc Diffuser Retaining Ring for 30 minutes.
E><pansion Barrel, 4" 0 black "O" Ring 7. Turn the air back on at a rate of 1 scfm
(1.7 m3 /hr) per di#uscr and repeat the hosing
Lubricate these items with the lubricants pro- procedure for 10 seconds per di#user.
vided by Sanitaire and in accordance with the
Installation Instructions. 8. Inspect the aeration system to determine if
any hard.vare V11'as loosened or broken during
the cleaning.

, SANITAIRE" 27
YEARLY MAINTENANCE AND DIFFUSER CLEANING
9. Review and follovv the start up procedure as 4. If required, use a rag or soft bristle brush to
found in the Installation and Start up Section scrub each diffuser to remove stubborn slime
of this manual. growth, chemical precipitates, or oils. Do not
use acids or aggressive cleaners.
MEMBRANE DISC DIFFUSER CLEANING
METHOD 5. Turn the air back on at a rate of 1 scfm
(1.7 m3/hr) per diffuser and repeat the hosing
1. Drain aeration basin (the air should remain procedure for 10 seconds per diffuser.
on as basin is drained).
6. Visually inspect the aeration system to deter-
2. With the air left on at approximately 1 scfm mine if any hardware was loosened or bro-
(1.7 m3/hr) per diffuser, hose off each disc for ken during cleaning.
twenty seconds with a clean water source at
a nozzle pressure of 60 psig. 7. Review and follow the start-up procedure as
found in the Installation and Start-up Section
3. Turn off the air flow to the aeration grid being of this manual.
cleaned.

28 SANITAIRE ,
LONG TERM STORAGE
PROCEDURES
The following storage procedures are applicable 2. Prior to filling with water, install styrofoam
to both fine bubble ceramic and membrane disc blocks around the dropleg and carrier
aeration systems. columns installed in the tank. These blocks
will prevent crushing should ice build-up
The four options below were developed to protect around the pipes.
the PVC pipe and diffusers from environmental
damage, and are listed in order of preference. NOTE
The operator may have to adjust the air
NOTE flow rate to a higher level to prevent ice
Prior to reading and determining a suit- formation during severe cold tempera-
able long term storage method, it should tures.
be understood that Sanitaire assumes no
responsibility for damage and cleaning OPTION #2
requirements as a result of long term stor-
age. For use when the aeration system is not in use,
air is not available, and diffusers are removed
OPTION #1 prior to storage.

For use when the aeration system is not in use For warm climate storage:
and air is available.
1. Remove all diffusers, "O"-rings, retaining
For warm climate storage: rings, sub plates, etc.; clean as required, and
store in a clean, dry environment.
1. Fill the tank with clean water to a level three
feet above the PVC portion of the dropleg. 2. Fill the tank with clean water to a level three
This will give the pipe and diffusers protection feet above the PVC portion of the dropleg.
from UV light and heat build-up.
3. Chlorinate initially and periodically as algae
2. Run a small amount of air through the sys- appears in the water.
tem to keep the pipes empty and retard the
growth of algae on the diffusers. 4. Prior to bringing the system on line, drain and
check all hardware. Check all diffuser holders
3. Chlorinate initially and periodically as algae and spot check pipe internals for algae
appears in the water. growth and fouling. Clean as required prior to
installing the diffusers.
4. Prior to bringing the system on line, drain and
check all hardware. Check the diffusers and For cold climate storage:
clean if fouling is evident.
1. Remove all diffusers, "O"-rings, retaining
For cold climate storage: rings, sub plates, etc.; clean as required, and
store in a clean, dry environment.
1. Follow warm climate procedures above after
performing the following: 2. Install styrofoam blocks around the dropleg
and carrier columns installed in the tank.

, SANITAIRE" 29
LONG TERM STORAGE PROCEDURES
3. Fill the tank with clean water to a level three OPTION#4
feet above the PVC portion of the dropleg.
For use when the aeration system is not in use,
CAUTION air is not available, diffusers are not removed,
Water will freeze in the tank. Do not drain and flooding is undesirable.
the water from below the ice layer. Falling
ice will crush the PVC pipe system. 1. Drain tanks dry.

4. Wait until ice is completely off the tank prior 2. Open fixed joints and loosen support band
to bringing the system on line. Check all dif- clamps as required in order to roll the air dis-
fuser holders and spot check pipe internals tributor sections over 180.
for algae growth and fouling, and clean as
required prior to installing the diffusers. NOTE
The fixed joints and floor drains should
OPTION #3 remain open to prevent water from stand-
ing in the pipe system and tank.
For use when the aeration system is not in use, Equipment flooded by overflows, misdi-
air is not available, and diffusers are not removed rected sewage flows and excessive air-
prior to storage. borne dirt build-up will most likely require
cleaning prior to being placed in service.
The procedure here is identical to Option #2
except that the diffusers are not removed. This CAUTION
procedure applies to Idle Tanks Only. Intermittent The pipe will be exposed to UV light
use membrane disc systems in a flowing condi- degradation and heat build-up in the tank
tion have been previously discussed in the Plant bottom which may cause warping and
Operation and Preventative Maintenance sec- loss of some structural properties.
tions of this manual.
CAUTION
NOTE
Standing water allowed to freeze around
Be aware that the diffusers will most likely the pipe may break the pipe or may cause
need to be cleaned prior to putting the the diffusers (ceramic) to crack.
system on line. In addition to spot check-
ing the pipe internals, the underside of the
diffuser should be spot checked to deter-
mine the extent of fouling, and if cleaning
is required prior to use.

30 SANITAIRE" ,
PIPE REPAIR
PROCEDURES
PROBLEM
1) 4"0 PIPE SECTION BOKEN OFF.

2} 4"0 PIPE CONNECTION CRACKED,


MAY BE HARD TO DETECT UNTIL AIR IS
TURNED ON. REPAIR
STEP No. (1)

USE A RECIPROCATING TYPE SAW


(SAWZALL} AND CUT THE PIPE SECTION
OFF FLUSH WITH THE SADDLE AS SHOWN.

THREE SEPERATE COMPONENTS WITH


SOLVENT CEMENTED JOINTS

REPAIR
STEP No. (2)
REPAIR
1) CHAMFER THE INSIDE EDGE OF THE
SADDLE OPENING TO REMOVE ANY SAW STEP No. (3)
CUT PROJECTIONS.
1} DETERMINE THE MANIFOLD PIPE (O.D.} AND
2} FILE THE SADDLE OPENING, USE A HALF QUANTITY OF BROKEN OR CRACKED AIR
ROUND FILE. DISTRIBUTOR CONNECTIONS.

3} FILE OFF THE SADDLE PROJECTION ON 2} ORDER THE APPROPRIATE SADDLE REPAIR
EACH SIDE OF THE OPENING. ASSEMBLY FROM THE SUPPLIER.

3) CLEAN AND PRIME SURFACES PRIOR TO


CEMENTING.

4) SOLVENT CEMENT THE NEW SADDLE ASSEMBLY


DIRECTLY OVER THE EXISTING SADDLE USING
A HEAVY BODY SOLVENT CEMENT.
5) SECURE SADDLE ASS EMBLY TO MANIFOLD WITH
(SS} STRAP CLAMPS PROVIDED WITH REPAIR KIT.
6) ALLOW APPROPRIATE CURE TIME.

SANA

MANIFOLD REPAIR - AIR DISTRIBUTOR CONNECTION SADDLE REPLACEMENT


ON A 3-PIECE FABRICATED SADDLE ASSEMBLY

, SAN ITAIRE" 31
PIPE REPAIR PROCEDURES

PROBLEM REPAIR
1) SPIGOT & RETAINING RING END OF STEP No. (1)
FIXED JOINT DAMAGED. 1) CUT THE SPIGOT & RETAINING RING END
4" o PIPE SECTION BETWEEN SADDLE OF THE FIXED JOINT OFF PERPENDICULAR
& FIXED JOINT IS NOT DAMAGED. TO THE CONNECTION AT A DISTANCE OF
1/2" (12 mm} FROM THE REAR END OF THE
SOCKET FITTING.

2} DEBUR THE CUT PIPE END.

THREE SEPARATE COMPONENTS


WITH SOLVENT CEMENTED JOINTS.

REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITIES OF 4" o SCH 40
TO SEWER SIZE ADAPTERS AND SPIGOT
& RETAINING RING ASSEMBLIES (2250-1SJ & 2299-2)
FROM THE SUPPLIER.

2} CLEAN & PRIME THE CUT PIPE END AND THE SEWER
SIZE SOCKET END OF THE SCH 40/SEWER SIZE
ADAPTER.

3) SOLVENT CEMENT THE SCH 40/SEWER SIZE


ADAPTER TO THE CUT PIPE END.

4) CLEAN & PRIME THE OUTSIDE FACE OF THE SPIGOT


& RETAINING RING AND THE SCH 40 SOCKET END
4" 0 OF THE SCH 40/SEWER SIZE ADAPTER.
SCH 40/SEW
ADAPTER 5) CAREFULLY SOLVENT CEMENT THE SPIGOT &
RETAINING RING END OF THE FIXED JOINT INTO
THE SCH 40 SOCKET END OF THE SCH 40/SEWER
SIZE ADAPTER. THE RETAINING RING MUST BE
FREE TO ROTATE. DO NOT ALLOW EXCESS GLUE
TO COME IN CONTACT WITH THE RETAINING RING.

2250-1SJ

I I I I I I - - 2299-2
SANB

MANIFOLD REPAIR - SPIGOT & RETAINING RING


AIR DISTRIBUTOR CONNECTION ON A 3-PIECE FABRICATED SADDLE ASSEMBLY

32 SANITAIRE",
PIPE REPAIR PROCEDURES

PROBLEM
1) 4" a PIPE SECTION VISIBLY BROKEN OFF.
REPAIR
2) 4" a PIPE SECTION CRACKED. MAY BE
HARD TO DETECT UNTIL AIR IS STEP No. (1)
TURNED ON.
USE A RECIPROCATING TYPE SAW
(SAWZALL) AND CUT THE PIPE SECTION
OFF FLUSH WITH THE SADDLE AS SHOWN.

REPAIR REPAIR
STEP No. (2) STEP No. (3)

1) CHAMFER THE INSIDE 1) DETERMINE THE MANIFOLD PIPE (O.D.)


EDGE OF THE SADDLE AND QUANTITY OF BROKEN OR CRACKED
OPENING TO REMOVE PIPE CONNECTIONS.
ANY SAW CUT PROJECTIONS.
2) ORDER THE APPROPRIATE SADDLE REPAIR
2) THE CLEAR OPENING DIAMETER ASSEMBLY FROM THE SUPPLIER.
MUST BE 4-1/4" (108 mm) FOR
PROPER FIT OF NEW SADDLE 3) CLEAN AND PRIME SURFACES PRIOR TO
PIECE. CEMENTING.

4) SOLVENT CEMENT. THE NEW SADDLE ASSEMBLY


DIRECTLY OVER THE EXISTING SADDLE USING
A HEAVY BODY SOLVENT CEMENT. MAKE SURE
NEW SADDLE IS LEVEL TO PROPERLY ALIGN
WITH AIR DISTRIBUTOR.

5) SECURE SADDLE ASS EMBLY TO MANIFOLD


WITH (SS) STRAP CLAMPS PROVIDED WITH
REPAIR KIT.

6) ALLOW APPROPRIATE CURE TIME.

SANG

MANIFOLD REPAIR - AIR DISTRIBUTOR CONNECTION SADDLE REPLACEMENT


ON A 1-PIECE MOLDED SADDLE ASSEMBLY

, , SAN ITAIRE" 33
PIPE REPAIR PROCEDURES

PROBLEM
1) SOCKET END OF FIXED JOINT
REPAIR
CONNECTION IS DAMAGED.
4"a PIPE SECTION BETWEEN STEP No. (1)
SADDLE AND JOINT IS NOT 1) CUT THE SOCKET END OF THE FIXED
DAMAGED. JOINT OFF PERPENDICULAR TO THE
CONNECTION AT A DISTANCE OF
1-1/2" (38 mm) FROM THE FACE OF
THE SOCKET END.

2) DEBUR THE CUT PIPE END.

REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITY OF
FIXED JOINT SOCKETS (2250-3SJ)
FROM THE SUPPLIER.

2) CLEAN & PRIME THE CUT PIPE END


AND THE INSIDE OF THE SOCKET
END FITTING.

3) SOLVENT CEMENT THE SOCKET END


TO THE CUT PIPE END.

4) ALLOW ADEQUATE CURE TIME.

SAND

MANIFOLD REPAIR - SOCKET AIR DISTRIBUTOR CONNECTION ON A 1-PIECE


MOLDED SADDLE ASSEMBLY, 6 11 0-10 11 0 (150-250 mm 0) MANIFOLDS

34 SANITAIRE" , .
PIPE REPAIR PROCEDURES

PROBLEM
1) SOCKET END OF FIXED JOINT
CONNECTION IS DAMAGED. REPAIR
4 11 0 PIPE SECTION BETWEEN SADDLE STEP No. (1)
AND JOINT IS NOT DAMAGED.
1) CUT THE SOCKET END OF THE FIXED
JOINT OFF PERPENDICULAR TO THE
CONNECTION AT A DISTANCE OF
1-1/2" (38 mm) FROM THE FACE OF THE
SOCKET END.

2) DEBUR THE CUT PIPE END.

REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITY OF
MODIFIED FIXED JOINT SOCKETS
(2250-3SJ) FROM THE SUPPLIER.
(1" OF SOCKET REMOVED)

2) CLEAN & PRIME THE CUT PIPE END


AND THE INSIDE OF THE SOCKET
END FITTING.

3) SOLVENT CEMENT THE SOCKET END


TO THE CUT PIPE END.

4) ALLOW ADEQUATE CURE TIME.

MODIFIED
SS50-3SJ

SANE

MANIFOLD REPAIR - SOCKET AIR DISTRIBUTOR CONNECTION ON A 1-PIECE


MOLDED SADDLE ASSEMBLY, 12 11 0 (300 mm 0) MANIFOLDS

, SANITAIRE 35
PIPE REPAIR PROCEDURES

REPAIR
PROBLEM
STEP No. (1)
CRACKED MANIFOLD PIPE SECTION.
CUT THE BROKEN PIPE SECTION OUT OF
THE MANIFOLD BETWEEN SADDLES. THE
CUT MUST BE PERPENDICULAR TO THE
MAY EXTEND CENTER OF PIPE.
FURTHER DOWN PIPE
REMOVE SAW CUT BURRS BY FILING OR
SANDING THE OUTSIDE EDGE OF THE PIPE.

REPAIR
STEP No. (2)

1) DETERMINE AND ORDER THE REQUIRED


REPAIR PARTS FROM THE SUPPLIER.

2} CUT A LENGTH OF REPAIR PIPE OF REPAIR


THE CORRECT DIAMETER AND STEP No. (3)
QUANTITY OF PIPE SADDLES.
1) OBTAIN THE PROPER SIZE AND TYPE OF
3) THE ENDS MUST BE CUT SQUARE. PVC COUPLINGS.
4) DE-BURR THE ENDS OF THE PIPE. 2} SOLVENT CEMENT THE REPAIR SECTION TO
THE COUPLINGS AS REQUIRED.
USE A HEAVY BODY SOLVENT CEMENT
AND COMPATIBLE PRIMER
TO MAKE GLUE JOINTS.

3) SOLVENT CEMENT THE REPAIR SECTION TO


THE ORIGINAL MANIFOLD SECTIONS. MAKE
SURE THE MANIFOLD AIR DISTRIBUTOR
CONNECTIONS ARE LEVEL

LEVEL MANIFOLD
CONNECTION

SAN F

MANIFOLD REPAIR - CRACKED MANIFOLD PIPE SECTION

36 SANITAIRE ,
PIPE REPAIR PROCEDURES

PROBLEM
1) IN-LINE MANIFOLD AIR DISTRIBUTOR
CONNECTION INSTALLED OUT OF
HORIZONTAL LEVEL CAUSING AIR
DISTRIBUTOR TO BE OUT OF LEVEL. REPAIR
(SHOWN ON SKETCH)
STEP No. (1)
2) RAISED MANIFOLD AIR DISTRIBUTOR
CONNECTION INSTALLED OUT OF VERTICAL USE A RECIPROCATING TYPE SAW
PLUMB CAUSING AIR DISTRIBUTOR TO (SAWZALL) AND CUT THE SPIGOT SECTION
BE OUT OF LEVEL. OFF FLUSH WITH THE SADDLE AS SHOWN.

OUT OFLEVEL \

LEVEL/\

OUT OF LEVEL

REPAIR
STEP No. (2)

1) REFER TO DRAWING SAN A IF THE AIR


DISTRIBUTOR CONNECTION IS A
FABRICATED 3-PIECE SADDLE WITH A
SPIGOT AND RETAINING RING.

2) REFER TO DRAWING SAN C IF THE AIR


DISTRIBUTOR CONNECTION IS A MOLDED
1-PIECE SADDLE WITH A SOCKET FITTING.

SANG

MANIFOLD REPAIR - MISALIGNED AIR DISTRIBUTOR CONNECTION

, . . SAN ITAIRE 0 37
PIPE REPAIR PROCEDURES

~
A/[]
i PROBLEM
DAMAGED FIXED JOINT OR EXPANSION JOINT

i
~
Bu A} FIXED JOINT SOCKET 2250-3SJ

B} FIXED JOINT SPIGOT 2250-1SJ


FIXED JOINT RETAINING RING 2299-2

C} EXPANSION JOINT BARREL 2306-1XS


REPAIR
STEP No. (1)

REMOVE DAMAGED JOINT END BY CUTTING

istJ~
EXPANSION JOINT RETAINING RING 2306-2XR THE ATTACHED PIPE SECTION AT A
DISTANCE OF (1/2"} FROM THE END OF
THE FITTING.

CARE SHOULD BE TAKEN TO MAKE CUT AS


SQUARE AS POSSIBLE.

DE-BURR PIPE END.

* 2250-3 IS A SPLINED SOCKET


* 2250-1 IS A NOTCHED SPIGOT

REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITY OF CUT LINE
REPAIR PARTS FROM SUPPLIER.

2) CLEAN AND PRIME CUT PIPE END.


2,3,4
3) CLEAN AND PRIME THE INSIDE OF THE
SMALL OR SEWER SIZE END OF A PVC
SCH 40/SEWER ADAPTOR.

4) SOLVENT CEMENT THE PIPE ADAPTOR


TO THE PIPE END. E
4"0 E
SCH 40/SEW 5) CLEAN AND PRIME THE OPPOSITE END ~
ADAPTOR
OF THE SCH 40/SEWER ADAPTOR.
5,6, 7
6} CLEAN AND PRIME THE OUTSIDE FACE
OF THE REQUIRED JOINT REPAIR
2250-1SJ END.

7) SOLVENT CEMENT THE JOINT END


I I I I I I 2299-2
INTO SCH 40/SEWER PIPE ADAPTOR.
OR NOTE:
IF A SPIGOT AND RETAINING RING IS USED.
DO NOT PUSH THE SPIGOT SO FAR INTO THE
2250-3SJ PIPE ADAPTOR WHERE FREE ROTATION OF
THE RETAINING RING IS PROHIBITED. THE
RETAINING RING MUST BE FREE TO ROTATE.

OR

t
2306-1XS

SAN H

AIR DISTRIBUTOR REPAIR - DAMAGED FIXED JOINT SPIGOT END, SOCKET END OR
EXPANSION JOINT SOCKET END ......
38 SANITAIRE " .
PIPE REPAIR PROCEDURES

PROBLEM REPAIR
PIN HOLE LEAK AROUND THE EDGE OF THE AIR DISTRIBUTOR STEP No. (1)
PIPE CONNECTION SADDLE AS EVIDENT BY
AIR RELEASE AT START-UP 1) APPLY A BEAD OF HEAVY BODY
SOLVENT CEMENT AROUND THE EDGE OF
THE PIPE SADDLE.

2} ALLOW ADEQUATE CURE TIME.

SAN I

MANIFOLD REPAIR - PIN HOLE LEAK AROUND THE EDGE OF THE AIR DISTRIBUTOR
SADDLE CONNECTION

PROBLEM
DAMAGED OR BROKEN RETAINING RING(2299-2}

r REPAIR
STEP No. (1)
USING A HAND HELD HACKSAW OR
PVC PIPE SAW CAREFULLY CUT-OFF
THE DAMAGED RETAINING RING.

STEP No. (2)


OBTAIN THE REQUIRED QUANTITY OF
REPAIR RINGS FROM THE SUPPLIER.
INSTALL NEW SPLIT FIXED JOINT
RETAINING RING No.2299-REP

SANJ

AIR DISTRIBUTOR REPAIR - DAMAGED FIXED JOINT RETAINING RING

, . . SANITAIRE 39
PIPE REPAIR PROCEDURES

PROBLEMS
(A) CRACKED AIR DISTRIBUTOR PIPE.
(B) CRACKED DIFFUSER HOLDER.
(C) CHIPPED DIFFUSER HOLDER.
(D) OUT OF ROUND DIFFUSER HOLDER (RARE)
WILL NOT SEAL.
(E) DIFFUSER HOLDER BROKEN OFF.

THE REPAIR OF THE ABOVE LISTED


PROBLEMS INVOLVES CUTTING OUT AND
REPLACING A PIPE SECTION. THE NUMBER
OF DIFFUSERS THAT REQUIRE REMOVAL
WILL VARY DEPENDING ON THE EXTENT
OF THE DAMAGE.

REPAIR
(1) REMOVE DIFFUSERS AS APPLICABLE FROM DAMAGED PIPE SECTION.

(2) CUT OUT DAMAGED PIPE SECTION. THE MINIMUM DISTANCE THE PIPE
SHOULD BE CUT FROM ANY ADJACENT DIFFUSER IS 6 11 (150 mm). IF THE
CUT POINT FALLS ON A SUPPORT LOCATION MOVE OFF THE SUPPORT
LOCATION TOWARDS THE NEXT DIFFUSER IF SPACING ALLOWS OR MOVE
DOWN TO SPACE BETWEEN NEXT DIFFUSER FOR TIGHTLY SPACED DIFFUSERS.

3) FROM A SPARE DISTRIBUTOR SECTION OR


REPAIR MATERIALS SENT BY THE SUPPLIER
CUT A SECTION TO THE REQUIRED LENGTH
WITH THE APPROPRIATE NUMBER OF
DIFFUSERS AT THE CORRECT
DIFFUSER SPACING.

4) DEBUR, CLEAN AND PRIME ALL CUT ENDS.

5) USE TWO 4" PVC SEWER SIZE COUPLINGS AND


SOLVENT CEMENT THE REPAIR PIPE SECTION
INTO PLACE.
6) ALL DIFFUSERS MUST BE KEPT ON THE SAME PLANE.

7) ALLOW APPROPRIATE CURE TIME. INSTALL THE DIFFUSERS, TIGHTEN ANY SUPPORTS THAT MAY
HAVE BEEN LOOSENED, TEST AND PUT BACK IN SERVICE.
SANK

AIR DISTRIBUTOR REPAIR - DAMAGED DIFFUSER HOLDER OR PIPE AND OBSTACLE,

r
PIPE RE-ROUTING REQUIREMENTS

40 SANITAIRE"
PIPE REPAIR PROCEDURES

F} DIFFUSER HOLDER POPPED OFF PIPE WITH NO


PIPE DAMAGE.

1) CLEAN HOLDER AREA OF ANY OLD SOLVENT CEMENT RESIDUE.

2} PRIME HOLDER AREA AND BOTTOM OF DIFFUSER HOLDER.

3) USE A HEAVY BODY SOLVENT CEMENT


AND ATTACH HOLDER ON PIPE.

4) ALLOW APPROPRIATE CURE TIME.

SUPPORT HERE

9" MIN.

PROBLEM
G) AIR DISTRIBUTOR INSTALLATION REQUIRES ROUTING AROUND AN OBSTACLE

REPAIR
USE 90 SEWER SIZE PVC SOCKET ELBOWS, SANITAIRE P.N. 4SEW-EL9 AND 4.215"0.D.
SEWER PIPE TO MAKE NECESSARY MODIFICATIONS.

MAKE SURE THE OFFSET AIR DISTRIBUTOR RUN IS ADEQUATELY SUPPORTED.

SAN L

AIR DISTRIBUTOR REPAIR - DAMAGED DIFFUSER HOLDER OR PIPE AND OBSTACLE,


PIPE RE-ROUTING REQUIREMENTS (Continued)

, . SANITAIRE 41
NOTES

42 SAN ITAIRE ,
HIT-HY 200 Adhesive Anchoring System

1.0 Product Description 1.0 Product Hilti HIT-HY 200 Adhesive comes with

2.0 Technical Data Description three cleaning options:


The Hilti HIT-HY 200 Adhesive Anchoring 1. Traditional cleaning methods
System is used to resist static, wind comprised of steel wire brushes and
and seismic tension and shear loads air nozzles,
Listings/Approvals
in normal-weight concrete having a
ICC-ES (International Code Council) compressive strength, f'c, of 2,500 psi 2. Self-cleaning methods using the Hilti
ESR-3187 to 8,500 psi (17.2 MPa to 58.6 MPa). It TE-CD or TE-YD hollow carbide drill
is suitable to be used in cracked and bits used in conjunction of a Hilti
uncracked concrete as defined per vacuum cleaner that will remove
ICC-ES, ACI, and CSA. drilling dust, automatically cleaning
the hole, or
Hilti HIT-HY 200 Adhesive is an
Independent Code injectable two-component hybrid 3. Use of the Hilti HIT-Zand HIT-Z-R
Evaluation adhesive. The two components are threaded rods where hole cleaning
IBC/IRC 2009 (ICC-ES AC308) separated by means of a dual-cylinder is not required after drilling the
foil pack attached to a manifold. The two hole. (Exceptions: If base material
IBC/IRC 2006 (ICC-ES AC308) temperature is less than 41 F (5 C) or
components combine and react when
IBC/IRC 2003 (ICC-ES AC308) dispensed through a static mixing if diamond core drilling is used, then
nozzle attached to the manifold. cleaning of the drilled hole is required).
LEED: Credit 4.1-Low Emitting Materials
Hilti HIT-HY 200 Adhesive is available in Elements that are suitable for use with
two options, Hilti HIT-HY 200-A, and this system are as follows: threaded
Both options utilize steel rods, Hilti HIS-(R)N steel internally
the same technical data. Hilti threaded inserts, steel reinforcing bars
The Leadership in Energy and HIT-HY 200-A will have shorter working and Hilti HIT-Zand HIT-Z-R specialty
Environmental Design (LEED) Green times and curing times than Hilti rods.
Building Rating system is the nationally The packaging for
accepted benchmark for the design, each is different which helps the user
construction, and operation of high distinguish between the two adhesives.

performance green buildings.

Hilti HIT-HY 200 Adhesive Technical Data Table of Contents

Element Type
Hilti HIT-Zand HIT-Z-R Rebar Hilti HAS Hilti HIS-N and HIS-RN
(Threaded Rod) Threaded Rod Internally Threaded Insert
United States Canada

Pages 12-21 22-33 34-39 40-50 51 -53

Tables 1 -15 16-34 35-47 48-65 66-70

Information on Working Time and Cure Time on page 54

6 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada} Corp.1-800-363-4458 I www.hilti.ca I HIT-HY200 Technical Supplement04/13
HIT-HY 200 Adhesive Anchoring System

2.0 Technical Data 2.3 Design of Hilti HIT-HY 200


2.1 Testing and Product Adhesive Anchor System
Evaluation 2.3.1 Using technical data in
Hilti HIT-HY 200 has been tested in accordance with ICC ESR-3187
Evaluation Services (ICC-ES) Acceptance Criteria for Post- Technical data for the system components of Hilti HIT-HY 200
Installed Adhesive Anchors in Concrete Elements (AC308). can be found in ICC-ES ESR-3187. This includes:

Hilti has had Hilti HIT-HY 200 evaluated according to AC308 Hilti HIT-HY 200-A and Hilti HIT-HY 200-R adhesives (with
and has received ESR-3187 from ICC-ES. the same technical data).
Hilti HIT-Z(-R) threaded rod which requires no cleaning.
2.2 Adhesive Anchor Design
Codes Standard threaded rods and rebar.
Hilti HIS-(R)N internally threaded inserts.
2.2.1 United States
For post-installed and cast-in anchor systems, design Hilti TE-CD and TE-YD hollow drill bits which automatically
calculations are performed according to ACI 318 Appendix D. clean the drilled holes, for use with standard threaded
This has been a requirement of the International Building Code rods, rebar, and the Hilti HIS-(R)N internally threaded
(IBC) since 2003. ACI 318-11 Appendix D introduced for the inserts and have the same technical data as standard
first time specific equations for the design of adhesive anchor cleaning methods.
systems using threaded rod or rebar. Prior to this only post- A designer can use the data in ESR-3187 to calculate the
installed expansion and undercut anchors and cast-in headed capacity of the Hilti HIT-HY 200 system in the following manner:
studs were recognized.
For the Hilti HIT-Z(-R) threaded rods with no cleaning. This
Prior to the publication of ACI 318-11, designers of post- is a torque controlled adhesive anchor system, and at the
installed adhesive anchor systems used ACI 318-08 Appendix time of this publication there are no provisions in ACI 318
D and Section 3.3 of AC308 which provides amendments Appendix D to design this system. A proposed design
to Appendix D. These amendments provide the relevant would be according to ACI 318-11 or ACI 318-08 Appendix
equations to design a post-installed adhesive anchor. D and AC308 Section 3.3 amendments to ACI 318.

At the time of this publication, ESR-3187 for Hilti HIT-HY 200 For standard threaded rods, rebar and the Hilti HIS-(R)N
includes the design provisions for ACI 318-08 and AC308 internally threaded inserts, a design using either ACI 318-11
Section 3.3. Appendix D or ACI 318-08 Appendix D and AC308 Section
3.3 amendments to ACI 318 would be appropriate.
2.2.2 Canada The tables from ESR-3187 are not included in this supplement,
CSA A23.3-04 Annex D provides the required limit states
but can be found by downloading ESR-3187 from
design equations for post-installed mechanical anchors, and
www.us.hilti.com or on the ICC-ES website at www.icc-es.org,
for cast-in headed studs. At the time of this publication, Annex
or by contacting your local Hilti representative.
D, which is a non-mandatory part of the Canadian code, does
not address adhesive anchor design or test criteria. 2.3.2 Using Hilti PROFIS Anchor
Since Annex D does not provide guidance for the design of Design Software
adhesive anchor systems, it is the position of Hilti that the The Hilti PROFIS Anchor Design Software is the most
design provisions of ACI 318-11 Appendix D can be used for innovative and comprehensive design software available for
the design of Hilti HIT-HY 200 in Canada. The foundations accurate and complete anchor designs.
of a proper adhesive anchor design are now well established For Hilti HIT-HY 200, the data from ESR-3187 is used as the
through ACI 318-11 and a proper chemical anchor design in data base for the program. PROFIS Anchor calculates the
the United States would be also relevant in Canada. It will be design capacity of the anchor system according to ACI 318-08
shown in later sections how to relate the results from technical Appendix D and AC308 Section 3.3 amendments to ACI 318.
data in this supplement to the Canadian design standard. The PROFIS Anchor HIT-HY 200 portfolio consists of the same
system components listed in section 2.3.1.

This is the most accurate and best way to optimize the anchor
design, especially for anchor systems with multiple anchors,

Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espanol 1-800-879-5000 I Hilti (Canada} Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 7
HIT-HY 200 Adhesive Anchoring System

complicated loading, edge distance constraints, and numerous 2.4.2 Hilti HIT-Z(-R) Anchor Rods
other conditions. The single anchor tension capacity is based on the lesser of
Hilti PROFIS Anchor Design Software can be downloaded at concrete breakout strength or pullout strength:
www.us.hilti.com (US) or www.hilti.ca (Canada). Contact your ACl/AC308: <SWn = min I Neb ;<S>Npn I
local Hilti representative for a demonstration on this software at CSA: Nr =min I Nebr ;Neprl
your office. <S>Nn = Nr

2.3.3 Using the New Hilti The shear value is based on the pryout strength.
Simplified Design Tables ACl/AC308: <S>Vn = <S>Vep
In lieu of providing a copy of ESR-3187 design tables in this CSA: V=V
r epr
supplement, Hilti is providing a new, simple approach for <S>Vn = Vr
designing an anchor according to the current codes described
Concrete breakout and pryout are calculated according to
in Section 2.2. Refer to Section 2.4 for a description of these
ACI 318 Appendix D and CSA A23.3 Annex D using the
new innovative tables.
variables from ESR-3187. These values are equivalent.
2.4 Hilti Simplified Design Tables Pullout for torque controlled adhesive anchors is not
The Hilti Simplified Design Tables is not a new "method" of
recognized in ACI or CSA, so this is determined from AC308
designing an anchor that is different than the provisions of ACI
Section 3.3 and the value of Np,uner or Np,er from ESR-3187. This
318 Appendix D or CSA A23.3 Annex D. Rather, it is a series
is a similar approach to mechanical anchor pullout strength.
of pre-calculated tables and reduction factors meant to help
ACI and CSA values are equivalent.
the designer create a quick calculation of the capacity of the
Hilti anchor system, and still be compliant with the codes and 2.4.3 Standard Threaded Rods,
criteria of ACI and CSA. Rebar, and Hilti
The Hilti Simplified Design Tables are formatted similar to the HIS-(R)N Internally
Allowable Stress Design (ASD) tables and reduction factors Threaded Inserts
which was a standard of practice for design of post-installed The single anchor tension capacity is based on the lesser of
anchors. concrete breakout strength or bond strength:

The Hilti Simplified Design Tables combine the simplicity of ACI: Nn = min I <S>Neb ;<S>Na I
performing a calculation according to the ASD method with the CSA/ACI: Nr = min I Nebr ;Na I
code-required testing, evaluation criteria and technical data in <S>Nn =Nr
ACI Appendix D and CSA Annex D.
The shear value is based on the pryout strength.

2.4.1 Simplified Tables Data ACI: <S>Vn = <S>Vep


Development CSA/ACI: V=V
r epr
The Simplified Tables have two table types. The single anchor Vn = Vr
capacity table and the reduction factor table.
Concrete breakout is calculated according to ACI 318
Single anchor capacity tables show the design strength (for Appendix D and CSA A23.3 Annex Dusing the variables from
ACI) or factored resistance (for CSA) in tension and shear for a ESR-3187. These values are equivalent.
single anchor. This is the capacity of a single anchor with no
Bond strength is not recognized in CSA, so this is determined
edge distance or concrete thickness influences and is based
from ACI 318-11 Appendix D for both the US and Canada.
on the assumptions outlined in the footnotes below each table.

Reduction factor tables are created by comparing the single 2.4.4 Steel Strength for All
anchor capacity to the capacity that includes the influence of a Elements
specific edge distance, spacing, or concrete thickness, using The steel strength is provided on a separate table and is based
the equations of ACI 318-11 Appendix D. on calculations from ACI 318 Appendix D and CSA A23.3
Annex D. ACI and CSA have different reduction factors for steel
strength, thus the values for both ACI and CSA are published.

8 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espanol 1-800-879-5000 I Hilti (Canada} Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System

2.4.5 How to Calculate Anchor Adjustment factors are applied for all applicable near edge and
Capacity Using Simplified spacing conditions.

Tables For example, the capacity in tension corresponding to the


The process for calculating the capacity of a single anchor anchor group based on worst case anchor "a" in the figure
or anchor group is similar to the ASD calculation process below is evaluated as follows:
currently outlined in the 2011 North American Product
ACI: Ndes = 4 >Nn fA,x fA,y fR,x fR,y
Technical Guide Volume 2: Anchor Fastening Technical Guide
CSA: N des =4Nf r A,x
fA,y fR,x fR,y
on page 19.

The design strength (factored resistance) of an anchor is


obtained as follows:

Tension:
ACI: Ndes = n min I cl>Nn fAN. fRN; cl>Nsa I --=t!"'
Shear:
CSA: Ndes = n min I N, fAN fRN ; Nsr I
0
__.t''
ACI: vdes = n min I ct:>Vn fAV. fRV fHV; ct:>Vsa I
CSA: vdes = n min I v, fAV fRV fHV ; vsr I
Note: designs are for orthogonal anchor bolt patterns and no
where: reduction factor for the diagonally located adjacent anchor is
n= number of anchors required.
N des= design resistance in tension
Where anchors are loaded simultaneously in tension and shear,
cl>Nn = design strength in tension considering
interaction must be considered. The interaction equation is as
concrete breakout, pullout, or bond failure
follows:
(ACI)
cl>Nsa = design strength in tension considering steel
failure (ACI) ACI:
N=
r factored resistance in tension considering
concrete breakout, pullout, or bond failure
N, V,
(CSA) CSA: +--;S; 1.2
Nsr = factored resistance in tension considering Ndes Vdes

steel failure (CSA) where:


vdes = design resistance in shear Required strength in tension based on
cl>Vn = design strength in shear considering factored load combinations of ACI 318
concrete failure (ACI) Chapter 9.
cl>Vsa = design strength in shear considering steel vua = Required strength in shear based on factored
failure (ACI) load combinations of ACI 318 Chapter 9.
V=
r
factored resistance in shear considering N, = Required strength in tension based on
concrete failure (CSA) factored load combinations of CSA A23.3
vsr = factored resistance in shear considering steel Chapter 8.
failure (CSA) v, = Required strength in shear based on factored
fAN = adjustment factor for spacing in tension load combinations of CSA A23.3 Chapter 8.
fRN = adjustment factor for edge distance in tension
adjustment factor for spacing in shear The full tension strength can be permitted if:
fAV =
fRV = adjustment factor for edge distance in shear
ACI:
v
_u_a_:::; 0.2
fHV = adjustment factor for concrete thickness in
vdes
shear (this is a new factor that ASD did not
use previously) v
CSA: -'-:::; 0.2
vdes

Hilti, Ina. (USA) 1-800-879-8000 I www.us.hilti.com I en espafiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 9
HIT-HY 200 Adhesive Anchoring System

The full shear strength can be permitted if: 2.4.8 Sustained Loads and
N Overhead Use
ACI: ~s0.2 Sustained loading is calculated by multiplying the value of $Nn
Ndes
or N, by 0.55 and comparing the value to the tension dead
load contribution (and any sustained live loads or other loads)
N
CSA: - ' - s 0.2 of the factored load. Edge, spacing, and concrete thickness
Ndes
influences do not need to be accounted for when evaluating
sustained loads.
2.4.6 Allowable Stress Design
(ASD) Consideration of sustained loads is based on ACI 318-11
The values of Ndes and Vdes developed from Section 2.4.5 Appendix D. Since sustained loading is not addressed in CSA
are design strengths (factored resistances) and are to be A23.3 Annex D, it is reasonable to use this approach for CSA
compared to the required strength in tension and shear from based designs.
factored load combinations of ACI 318 Chapter 9 or CSA A23.3
Chapter 8. 2.4.9 Accuracy of the Simplified
Tables
The design strength (factored resistance) can be converted to
Calculations using the Simplified Tables have the potential of
an ASD value as follows:
providing a design strength (factored resistance) that is exactly
what would be calculated using equations from ACI 318
Ndes,Aso =Ndes
--
exASD Appendix D or CSA A23.3 Annex D.

The tables for the single anchor design strength (factored


v
vdes,ASD =~
exASD
resistance) for concrete/ bond/ pullout failure or steel
failure have the same values that will be computed using the
where: provisions of ACI and CSA.
exAso = Conversion factor calculated as a weighted The load adjustment factors for edge distance influences are
average of the load factors for the controlling
based on a single anchor near an edge. The load adjustment
load combination.
factors for spacing are determined from the influence of two
An example for the calculation of exAso is as follows: adjacent anchors. Each reduction factor is calculated for the
minimum value of either concrete or bond failure. When more
Controlling strength design load combination is 1.20
than one edge distance and/or spacing condition exists, the
+ 1.6L, % contribution is 30% D, 70% L
load adjustment factors are multiplied together. This will result
exASD = 1.2 X 0.30 + 1.6 X 0.70 = 1.48 in a conservative design when compared to a full calculation
based on ACI or CSA. Additionally, if the failure mode in the
2.4.7 Seismic Design single anchor tables is controlled by concrete failure, and the
To determine the seismic design strength (factored resistance) reduction factor is controlled by bond failure, this will also give
a reduction factor, exseis' is applied to the applicable table a conservative value (and vice versa).
values. This value of exseis will be in the footnotes of the relevant
The following is a general summary of the accuracy of the
design tables.
simplified tables:
The value of exseis for concrete I bond I pullout failure is based
Single anchor tables have values equivalent to a
on 0.75 times a reduction factor determined from testing. The
calculation according to ACI or CSA.
total reduction is footnoted in the tables.
Since the table values, including load adjustment factors,
The value of exseis for steel failure is based on testing and is
are calculated using equations that are not linear, linear
typically only applied for shear. There is no additional 0.75
interpolation is not permitted. Use the smaller of the two
factor. The reduction is footnoted in the tables.
table values listed. This provides a conservative value
The factored load and associated seismic load combinations if the application falls between concrete compressive
that will be compared to the design strength (factored strengths, embedment depths, or spacing, edge
resistance) can be determined from ACI or CSA provisions and distance, and concrete thickness.
national or local code requirements. An additional value for
For one anchor near one edge, applying the edge
may be needed based on failure mode or ductility of
cpnon-ductile
distance factor typically provides accurate values
the attached components.

10 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaf\ol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System

provided the failure mode of the table values is the 2.4.10 Limitations Using
same. If the failure mode is not the same, the values are Simplified Tables
conservative. There are additional limitations that the Simplified Tables do
For two to four anchors in tension with no edge not consider:
reductions, applying the spacing factors provides a value Load Combinations: Table values are meant to be used
that is equivalent to the ACI and CSA calculated values, with the load combinations of ACI 318 Section 9.2 and
provided the controlling failure modes of the table values CSA A23.3 Chapter 8.
are the same. If the failure mode is not the same, the
Supplementary Reinforcement: Table values, including
values are conservative.
reduction factors, are based on Condition B which does
The spacing factor in shear is conservative when not consider the effects of supplementary reinforcement,
compared to two anchors with no edge distance nor is there an influence factor that can be applied to
considerations. This factor is based on spacing near account for supplementary reinforcement.
an edge and can be conservative for installations away
Eccentric loading: Currently, there is not a method for
from the edge of the concrete member. Note: for less
applying a factor to the tables to account for eccentric
conservative results, it is possible to use the spacing
loading.
factor in tension for this application if there is no edge
distance to consider. Moments or Torsion: While a designer can apply a
moment or torsion to the anchor system and obtain a
The concrete thickness factor in shear is conservative
specific load per anchor, the tables themselves do not
when compared to an anchor with no edge influences.
have specific factors to account for moments or torsion
This factor is based on applications near an edge. In the
applied to the anchor system.
middle of a concrete member this is conservative. Note:
for less conservative results, this factor can be ignored if Standoff: Standoff is not considered in the steel design
the application is not near an edge. tables.

The load adjustment factors are determined by Anchor layout: The Simplified Tables assume an
calculations according to ACI 318-11 Appendix D. orthogonal layout.
This is more conservative than ACI 318-08 Appendix D
As stated above, while the Simplified Tables are limited in
because the 1.j.19 ,Na factor, which is always greater than or
application, the designer can use the Hilti PROFIS Anchor
equal to 1.0, does not need to be calculated. Thus, some
Design Software which does account for the conditions noted
calculations will be more conservative than a calculation
above.
from the Hilti PROFIS Anchor Design Software (PROFIS
uses ACI 318-08). There may be additional applications not noted above. Contact
Hilti with any questions for specific applications.
IMPORTANT NOTE:

For applications such as a four bolt or six bolt anchor pattern


in a corner in a thin slab, the calculation can be up to 80%
conservative when compared to a calculation according to
ACI or CSA, and when using the Hilti PROFIS Anchor Design
Software. It is always suggested to use the Hilti PROFIS
Anchor Design Software or perform a calculation by hand using
the provisions of ACI and CSA to optimize the design. This is
especially true when the Simplified Table calculation does not
provide a value that satisfies the design requirements. The fact
that a Simplified Table calculation does not exceed a design
load does not mean the HIT-HY 200 Adhesive system will not
fulfill the design requirements. Additional assistance can be
given by your local Hilti representative.

Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espafiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 11
HIT-HY 200 Adhesive Anchoring System

2.4.13 Hilti HIT-HY 200 Adhesive


with Hilti HAS Threaded
Rod
Hilti HAS Threaded Rod Installation Conditions
Dry Hammer Drilling with Carbide

DB
Uncracked
<l> <l>
::cc;; Cl)
(/)
c Concrete Concrete ::cc;; C> "O
G::G::> Tipped Drill Bit
~0 0 c
e =:5
0
+:i (/)

e
(/)
c =sc Cracked ~ Water Saturated
'i: Cl)
Hilti TE-CD or TE-YD Hollow

~
0 Q ::
:i..
<l>
a. 0 00
Concrete Concrete
:i..
Cl)
a. Drill Bit

Hilti HAS Threaded Rod Installation Specifications
Nominal Maximum Minimum
Drill Bit Embedment Embedment
Rod Installation Base Material
Diameter Depth Depth Range
Diameter Torque Thickness
f/Jd f/Jdo hel,std h., Tmax hmln
in(mm) in in(mm) in(mm) ft-lb (Nm) in(mm)
3/8 3-3/8 2-3/8- 7-1/2 15
7/16
(9.5) (86) (60 -191) (20) h.,+1-1/4 hef / hef std
1/2 4-1/2 2-3/4 -10 30 (h., + 30)
9/16
(12.7) (114) (70 -254) (41)
5/8 5-5/8 3-1/8 -12-1/2 60
3/4
(15.9) (143) (79 - 318) (81)
3/4 6-3/4 3-1/2-15 100
7/8
(19.1) (171) (89 - 381) (136)
7/8 7-7/8 3-1/2-17-1/2 125
1 h01 +2d0
(22.2) (200) (89-445) (169)
1 9 4-20 150
1-1/8
(25.4) (229) (102 - 508) (203)
1-1/4 11-1/4 5-25 200
1-3/8
(31.8) (286) (127 - 635) (271)
d, HAS 3/8 1/2 5/8 3/4 7/8 1 1-1/4

d,,1
ffi 1/2 5/8 13/16* 15/16* 1-1/8* 1-1/4* 1-1/2*
* Use two washers

d,,2
ffi 7/16 9/16 11/16 13/16 15/16 1-1/8* 1-3/8

Hilti HAS Threaded Rod Material Specifications fa Min. futa


ksi (MPa) ksi (MPa)
Stawind HA 8 Ii 1eefe-1'1-1atet1al"'rr1oots ~l1ereqalierr1errt!S'"ef leQ ~Qi Clae&:&:g,,,,,. 58 (400) 72.5 (500)
105 (724) 125 (862)
Stainless HAS rod material meets the requirements of ASTM F 593 (AISI 304/~ Condition
11
65 (448) 100 (689)
CW1 3/8 to 5/8"
Si8i~leos I h\0 re@l 1: :ataial Fl 1eets ti :a 11@6!1!1i~81i!il6!illts of /\~T~I f!I ~!l~ (Al~I ""4/8:118) 60111eiitie1: OW
45 (310) 85 (586)

HAS Stainless Steel Nut material meets the requirements of ASTM F 594
HAS Standard and Stainless Steel Washers meet dimensional requirements of ANSI B18.22.1 Type A Plain
HAS Stainless Steel Washers meet the requirements of AISI 304 or AISI 316 conforming to ASTM A 240

I k'IS ea: lsrn :&{)tool 111\8 1ads a1efb111isl 1ed voitl 1a 8.885 11111 HI tict< zli 10 e1ecu opiated coali11g-
Note: Special Order threaded rods may vary from standard materials.

40 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hiiti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hiiti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System

Table 48 - Hilti HIT-HY 200 Adhesive Design Strength (Factored Resistance) with Concrete/ Bond Failure for Fractional
Threaded Rod in Uncracked Concrete 12,a, 4,s,s,7,s
Tension - N0 or Nr Shear - <tJVn or Vr
Effective
Anchor Embedment f'c = 2500 psi f'c = 3000 psi f'c = 4000 psi f'c = 6000 psi f'c = 2500psi f'c = 3000 psi f'c = 4000 psi f'c = 6000 psi
Diameter Depth (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa) (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa)
in.(mm) in.(mm) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb(kN) lb (kN)
2-3/8 2,855 3,125 3,415 3,620 3,075 3,370 3,680 3,900
(60) 112.7) 113.9) 115.2) 116.1) (13.7) 115.0\ 116.4) 117.3)
3-3/8 4,835 4,855 4,855 5,150 10,415 10,460 10,460 11,085
3/8 (86) (21.5) (21.6) (21.6) (22.9\ 146.3) 146.5) (46.5) (49.3)
(9.5) 4-1/2 6,475 6,475 6,475 6,865 13,945 13,945 13,945 14,785
(114) (28.8) (28.8) (28.8) (30.5) (62.0) (62.0) (62.0) (65.8)
7-1/2 10,790 10,790 10,790 11,440 23,245 23,245 23,245 24,640
1191) 148.0\ (48.0\ (48.0\ (50.9) (103.4) (103.4) (103.4) (109.6)
2-3/4 3,555 3,895 4,500 5,510 7,660 8,395 9,690 11,870
,~,...,

(15.8) (17.3) (20.0\ (24.5\ (34.1) (37.3) (43.1) 152.8)

!j;J '
4-1/2 7,445 8,155 8,635 9,150 16,035 17,570 18,595 19,710
(114) J (33.1) (36.3) (38.4) 140.7) (71.3) (78.2) 182.7) (87.7)
) - v 11,465 11,510 11,510 12,200 24,690 24,795 24,795 26,280
(152) (51.0\ (51.2) (51.2) (54.3) (109.8) (110.3) (110.3) (116.9)
10 19,185 19,185 19, 185 20,335 41,320 41,320 41,320 43,800
/ 1254\
3-1/8
(85.3)
4,310
(85.3)
4,720
(85.3)
5,450
(90.5)
6,675
(183.8)
9,280
(183.8)
10,165
(183.8)
11,740
(194.Bl
14,380
(79) (19.2) (21.0\ (24.2) (29.7) (41.3) (45.2) (52.2) 164.0)
5-5/8 10,405 11,400 13,165 14,300 22,415 24,550 28,350 30,795
5/8 (143) (46.3) (50.7) (58.6) (63.6) (99.7) (109.2) (126.1) (137.0)
(15.9) 7-1/2 16,020 17,550 17,985 19,065 34,505 37,800 38,740 41,065
(191) (71.3) (78.1) (80.Q) (84.8) (153.5) (168.1) (172.3) (182.7)
12-1/2 29,975 29,975 29,975 31,775 64,565 64,565 64,565 68,440
1318) 1133.3) (133.3) (133.3) (141.3) (287.2) (287.2) (287.2) (304.4\
3-1/2 5,105 5,595 6,460 7,910 11,000 12,050 13,915 17,040
(89) (22.7) (24.9) (28.7) (35.2) 148.9\ 153.6) (61.9) (75.8)
6-3/4 13,680 14,985 17,305 20,590 29,460 32,275 37,265 44,350
3/4 (171) (60.9) (66.7) (77.0) (91.6) (131.0) (143.6) (165.8) (197.3)
(19.1) 9 21,060 23,070 25,900 27,455 45,360 49,690 55,785 59,130
(229) (93.7) (102.6) (115.2) (122.1) (201.8) (221.0\ (248.1) (263.0\
15 43,165 43,165 43,165 45,755 92,975 92,975 92,975 98,550
1381\ 1192.0\ 1192.0\ 1192.0\ (203.5) (413.6) (413.6) 1413.6) 1438.4)
3-1/2 5,105 5,595 6,460 7,910 11,000 12,050 13,915 17,040
(89) (22.7) (24.9) (28.7) (35.2) (48.9) (53.6) (61.9) (75.8)
7-7/8 17,235 18,885 21,805 26,705 37,125 40,670 46,960 57,515
7/8 1200\ 176.7) (84.0\ (97.0\ (118.8) (165.1) (180.9) (208.9) (255.8)
(22.2) 10-1/2 26,540 29,070 33,570 37,365 57,160 62,615 72,300 80,485
(267) (118.1) 1129.3) 1149.3) (166.2) (254.3) (278.5) (321.6) 1358.0)
17-1/2 57,100 58,755 58,755 62,280 122,990 126,545 126,545 134,140
(445) 1254.0\ 1261.4\ 1261.4\ 1277.0\ 1547.1) 1562.9) 1562.9\ 1596.7)
4 6,240 6,835 7,895 9,665 13,440 14,725 17,000 20,820
1102) (27.Bl (30.4) (35.1) (43.0) (59.8) (65.5) (75.6) (92.6)
9 21,060 23,070 26,640 32,625 45,360 49,690 57,375 70,270
1 1229\ 193.7) (102.6) (118.5) (145.1) (201.8) (221.0) (255.2) (312.6)
(25.4) 12 32,425 35,520 41,015 48,805 69,835 76,500 88,335 105,120
(305) (144.2) 1158.0\ 1182.4) 1217.1) 1310.6) 1340.3) 1392.9\ 1467.6)
20 69,765 76,425 76,740 81,345 150,265 164,605 165,285 175,205
(508) 1310.3\ 1340.0\ 1341.4\ 1361.8) 1668.4) 1732.2) 1735.2\ 1779.3\
5 8,720 9,555 11,030 13,510 18,785 20,575 23,760 29,100
1127) (38.8) 142.5) (49.1) (60.1) (83.6) (91.5) (105.7) (129.4)
11-1/4 29,430 32,240 37,230 45,595 63,395 69,445 80,185 98,205
1-1/4 (286) 1130.9\ 1143.4) 1165.6) (202.8) (282.0\ (308.9) (356.7) 1436.8)
(31.8) 15 45,315 49,640 57,320 70,200 97,600 106,915 123,455 151,200
(381) (201.6) (220.8) (255.0\ 1312.3) (434.1) 1475.6) 1549.2) (672.6)
25 97,500 106,805 119,905 127,100 210,000 230,045 258,260 273,755
(635) (433.7) (475.1) (533.4) (565.4) 1934.1) 11023.3) (1148.8) (1217.7)
1 See Section 2.4 for explanation on development of load values.
2 See Section 2.4.6 to convert design strength (factored resistance) value to ASD value.
3 Linear interpolation between embedment depths and concrete compressive strengths is not permitted.
4 Apply spacing, edge distance, and concrete thickness factors in tables 52 - 65 as necessary. Compare to the steel values in tables 51 and 52.
The lesser of the values is to be used for the design.
5 Data is for temperature range A: Max. short term temperature= 104 F (40 C), max. long term temperature= 75 F (24 C).
For temperature range B: Max. short term temperature= 176 F (80 C), max. long term temperature= 122 F (50 C) multiply above value by 0.80.
For temperature range C: Max. short term temperature= 248 F (120 C), max. long term temperature= 162 F (72 C) multiply above value by 0.70.
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant
periods of time.
6 Tabular values are for dry concrete conditions. For water saturated concrete multiply design strength (factored resistance) by 0.85.
7 Tabular values are for short term loads only. For sustained loads including overhead use, see Section 2.4.8.
8 Tabular values are for normal weight concrete only. For lightweight concrete multiply design strength (factored resistance) by>-. as follows:
For sand-lightweight, >-. = 0.51. For all-lightweight, >-. = 0.45.

Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espariol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 41
1= ~ = 70 ~ "'

HIT-HY 200 Adhesive Anchoring System I& m - B~ ~ -~"Iii B ~


&ms "'G'L,,, 'Jii00 01!!!G ~ ~ =

HIT-HY 200 Adhesive Anchoring System

Table 49 - Hilti HIT-HY 200 Adhesive Design Strength (Factored Resistance) with Concrete/ Bond Failure for Fractional
Threaded Rod in Cracked Concrete 1,2,a.4,s,5,1,s,9
Effective Tension - ctJNn or N, Shear - ctJVn or V,
Anchor Embedment f' 0 = 2500 psi f' 0 = 3000 psi f' 0 = 4000 psi f' 0 = 6000 psi f' 0 = 2500 psi f' 0 = 3000 psi f' 0 = 4000 psi f' 0 = 6000 psi
Diameter Depth (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa) (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa)
in.(mm) in.(mm) lb (kN) lb(kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN)
2-3/8 1,900 1,900 1,900 2,015 2,045 2,045 2,045 2,165
(60) (8.5) (8.5) (8.5) (9.0) (9.1) (9.1) (9.1) 19.6)
3-3/8 2,700 2,700 2,700 2,860 5,810 5,810 5,810 6,160
3/8 (86) (12.0) (12.0) (12.0) (12.7) (25.8) (25.8) 125.8) 127.4)
(9.5) 4-1/2 3,600 3,600 3,600 3,815 7,750 7,750 7,750 8,215
1114) 116.0) 116.0) 116.0) 117.0) (34.5) 134.5) 134.5) (36.5)
7-1/2 5,995 5,995 5,995 6,355 12,915 12,915 12,915 13,690
1191) 126.7\ 126.7\ 126.7\ 128.3\ 157.4) 157.4) 157.4\ 160.9\
2-3/4 2,520 2,760 2,950 3,130 5,425 5,945 6,355 6,735
17fl\ - 111.2) 112.3) 113.1) 113.9) 124.1) (26.4) (28.3) (30.0)

@
10,400 10,400 11,025

)
r
r-
4~1/2
(114)
u
) 4,830
(21.5)
6,440
4,830
(21.5)
6,440
4,830
(21.5)
6,440
5,120
(22.8)
6,825
10,400
(46.3)
13,870
146.3)
13,870
146.3)
13,870
149.0\
14,700
1152) 128.6) 128.6) (28.6) (30.4) (61.7) 161.7) 161.7) (65.4)
10 10,730 10,730 10,730 11,375 23,115 23,115 23,115 24,500
1254) 147.7\ 147.7\ 147.7) 150.6) 1102.8) 1102.8\ 1102.8\ 1109.0)
3-1/8 3,050 3,345 3,860 4,470 6,575 7,200 8,315 9,625
(79) (13.6) (14.9) (17.2) (19.9) (29.2) (32.0) 137.0) 142.8)
5-5/8 7,370 7,590 7,590 8,045 15,875 16,345 16,345 17,325
5/8 (143) (32.8) (33.8) 133.8) (35.8) (70.6) 172.7) 172.7) m.11
(15.9) 7-1/2 10,120 10, 120 10,120 10,725 21,790 21,790 21,790 23,100
1191) 145.0\ 145.0\ 145.0\ 147.7) 196.9) 196.9) 196.9) (102.8)
12-1/2 16,865 16,865 16,865 17,875 36,320 36,320 36,320 38,500
1318\ 175.0\ 175.0\ 175.0\ 179.5\ 1161.6\ 1161.6\ 1161.6\ 1171.3)
3-1/2 3,620 3,965 4,575 5,605 7,790 8,535 9,855 12,070
189) 116.1) 117.6) 120.4) 124.9) 134.7) 138.0) 143.8) 153.7)
6-3/4 9,690 10,615 10,980 11,635 20,870 22,860 23,645 25,065
3/4 1171) 143.1) (47.2) (48.8) (51.8) (92.8) (101.7) 1105.2\ 1111.5)
(19.1) 9 14,640 14,640 14,640 15,515 31,530 31,530 31,530 33,420
1229) 165.1) 165.1) 165.1) 169.0) 1140.3) 1140.3) 1140.3) (148.7)
15 24,395 24,395 24,395 25,860 52,550 52,550 52,550 55,700
(381\ (108.5\ (108.5\ (108.5\ 1115.0\ (233.8\ (233.8\ (233.8) 1247.8)
3-1/2 3,620 3,965 4,575 5,605 7,790 8,535 9,855 12,070
189) 116.1) 117.6) 120.4) 124.9) (34.7) (38.0) 143.8\ 153.7\
7-7/8 12,210 12,665 12,665 13,425 26,300 27,275 27,275 28,910
7/8 1200) (54.3) (56.3) (56.3) (59.7) (117.0) (121.3) 1121.3\ 1128.6)
(22.2) 10-1/2 16,885 16,885 16,885 17,900 36,370 36,370 36,370 38,550
(267) 175.1) 175.1) 175.1) 179.6) 1161.8) 1161.8) (161.8) (171.5)
17-1/2 28,140 28,140 28,140 29,830 60,615 60,615 60,615 64,250
1445\ 1125.2\ 1125.2\ 1125.2\ 1132.7\ 1269.6\ 1269.6) 1269.6) 1285.8)
4 4,420 4,840 5,590 6,845 9,520 10,430 12,040 14,750
(102) (19.7) (21.5) (24.9) (30.4) (42.3) 146.4) 153.6) (65.6\
9 14,920 16,340 16,615 17,610 32,130 35,195 35,785 37,930
1 1229) 166.4) 172.7) 173.9) 178.3\ 1142.9\ 1156.6\ 1159.2) (168.7)
(25.4) 12 22,150 22,150 22,150 23,480 47,710 47,710 47,710 50,575
(305) 198.5) 198.5) 198.5) 1104.4) 1212.2) 1212.2) (212.2) (225.0)
20 36,920 36,920 36,920 39,135 79,520 79,520 79,520 84,290
(508) 1164.2) 1164.2) 1164.2) 1174.1) 1353.7) 1353.7) (353.7) 1374.9\
5 6,175 6,765 7,815 9,570 13,305 14,575 16,830 20,610
1127) (27.5) (30.1) (34.8\ (42.6) (59.2) 164.8\ 174.9\ (91.7)
11-1/4 20,850 22,840 26,130 27,700 44,905 49,190 56,285 59,660
1-1/4 1286) 192.7) 1101.6) 1116.2) 1123.2) 1199.7) 1218.8) 1250.4) 1265.4)
(31.8) 5 32,095 34,840 34,840 36,935 69,135 75,045 75,045 79,545
(381) 1142.8) 1155.0) 1155.0) 1164.3) 1307.5) (333.8) (333.8) 1353.8)
25 58,070 58,070 58,070 61,555 125,075 125,075 125,075 132,580
1635) (258.3) (258.3) (258.3) (273.8) (556.4) (556.4) 1556.4) 1589.7)
1 See Section 2.4 for explanation on development of load values.
2 See Section 2.4.6 to convert design strength (factored resistance) value to ASD value.
3 Linear interpolation between embedment depths and concrete compressive strengths is not permitted.
4 Apply spacing, edge distance, and concrete thickness factors in tables 52 - 65 as necessary. Compare to the steel values in tables 51 and 52.
The lesser of the values is to be used for the design.
5 Data is for temperature range A: Max. short term temperature= 104 F (40 C), max. long term temperature= 75 F (24 C).
For temperature range B: Max. short term temperature = 176 F (80 C), max. long term temperature = 122 F (50 C) multiply above value by 0.80.
For temperature range C: Max. short term temperature= 248 F (120 C), max. long term temperature= 162 F {72 C) multiply above value by 0.70.
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant
periods of time.
6 Tabular values are for dry concrete conditions. For water saturated concrete multiply design strength (factored resistance) by 0.85.
7 Tabular values are for short term loads only. For sustained loads including overhead use, see Section 2.4.8.
8 Tabular values are for normal weight concrete only. For lightweight concrete multiply design strength (factored resistance) by A. as follows:
x. x.
For sand-lightweight, = 0.51. For all-lightweight, = 0.45.
9 Tabular values are for static loads only. For seismic loads, multiply cracked concrete tabular values by the following reduction factors:
3/8-in to 3/4-in diameter - cxsefs = 0.60
7/8-in to 1-1/4-in diameter- cxsefa = 0.75
See Section 2.4.7 for additional information on seismic applications.

42 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System

Table 50 - Steel Design Strength (ACI 318 Appendix D Based Design) for Hilti HAS Threaded Rods 3
HAS Standard ISO 898
5
HAS-Super ASTM A193 87 5 HAS SS AISI 304/316 SS 5
Anchor Class 5.8
Diameter Tensile1 Shear2 Tensile1 Shear2 Tensile1 Shear2
in.(mm) cjJNsa ()( 4
cjJNsa <PVsa
4
<PNsa <PVsa ()( 4
<PVsa sefs,V CXseis,V sels,V
lb(kN) lb (kN) lb (kN) lb(kN) lb (kN) lb (kN)
3/8 3,655 1,685 7,265 3,150 5,040 2,325
0.7 0.7 0.7
(9.5) (16.3) (7.5) (32.3) (14.0) (22.4) (10.3)
1/2 6,690 3,705 13,300 6,915 9,225 5,110
0.7 0.7 0.7
J~ (12.7) (29.8) (16.5) (59.2) (30.8) (41.0) (22.7)
5/8 10,650 5,900 21,190 11,020 14,690 8,135
0.7 0.7 0.7
(15.9) (47.4) (26.2) (94.3) (49.0) (65.3) (36.2)
3/4 15,765 8,730 31,360 16,305 18,480 10,235
0.7 0.7 0.7
(19.1) (70.1) (38.8) (139.5) (72.5) (82.2) (45.5)
7/8 21,755 12,050 43,285 22,505 25,510 14,125
0.7 0.7 0.7
(22.2) (96.8) (53.6) (192.5) (100.1) (113.5) (62.8)
1 28,540 15,805 56,785 29,525 33,465 18,535
0.7 0.7 0.7
(25.4) (127.0) (70.3) (252.6) (131.3) (148.9) (82.4)
1-1/4 45,670 25,295 90,850 47,240 53,540 29,655
0.7 0.7 0.7
(31.8) (203.1) (112.5) (404.1) (210.1) (238.2) (131.9)

1 Tensile=<!> Ase,N futa as noted in ACI 318 Appendix D


2 Shear=<!> 0.60 Ase,N futa as noted in ACI 318 Appendix D
3 See Section 2.4.6 to convert design strength (factored resistance) value to ASD value.
4 Reduction factor for seismic shear only. See Section 2.4.7 for additional information on seismic applications.
5 HAS Super rods are considered ductile steel elements. HAS Standard and HAS SS rods are considered brittle steel elements.

3
Table 51 - Steel Factored Resistance (CSA A23.3 Annex D Based Design) for Hilti HAS Threaded Rods
HAS Standard ISO 898
HAS-Super ASTM A 193 87 5 HAS SS AISI 304/316 SS 5
5
Anchor Class 5.8
Diameter Tensile1 Shear2 Tensile1 Shear2 Tensile1 Shear2
in.(mm) <PNsr
4
<PNsr <PVsr 4
()(se/s,v <PNsr <PVsr
4
()(seis,V
<PVsr ()(seis,V
lb (kN) lb(kN) lb (kN) lb(kN) lb (kN) lb (kN)
3/8 3,345 1,555 6,585 3,090 4,610 2,140
0.7 0.7 0.7
(9.5) (14.9) (6.9) (29.3) (13.7) (20.5) (9.5)
1/2 6,125 3,410 12,060 6,785 8,445 4,705
0.7 0.7 0.7

/' (12.7)
5/8
(15.9)
(27.2)
9,750
(43.4)
(15.2)
5,430
(24.2)
0.7
(53.6)
19,210
(85.4)
(30.2)
10,805
(48.1)
0.7
(37.6)
13,445
(59.8)
(20.9)
7,490
(33.3)
0.7

3/4 14,430 8,040 28,430 15,990 16,915 9,425


0.7 0.7 0.7
(19.1) (64.2) (35.8) (126.5) (71.1) (75.2) (41.9)
7/8 19,915 11,095 39,245 22,075 23,350 13,010
0.7 0.7 0.7
(22.2) (88.6) (49.4) (174.6) (98.2) (103.9) (57.9)
1 26,125 14,555 51,485 28,960 30,635 17,065
0.7 0.7 0.7
(25.4) (116.2) (64.7) (229.0) (128.8) (136.3) (75.9)
1-1/4 41,805 23,290 82,370 46,335 49,010 27,305
0.7 0.7 0.7
(31.8) (186.0) (103.6) (366.4) (206.1) (218.0) (121.5)
1 Tensile= A,., fut Ras noted in CSA A23.3 Annex D
2 Shear= A,. , 0.60 fut R as noted in CSA A23.3 Annex D
3 See Section 2.4.6 to convert design strength (factored resistance) value to ASD value.
4 Reduction factor for seismic shear only. See Section 2.4.7 for additional information on seismic applications.
5 HAS Super rods are considered ductile steel elements. HAS Standard and HAS SS rods are considered brittle steel elements.

Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espafiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 43
HIT-HY 200 Adhesive Anchoring System

12
Table 54 - Load Adjustment Factors for 1/2-in. Diameter Fractional Threaded Rods in Uncracked Concrete

Edge Distance in Shear


1/2 in Spacing Factor in Edge Distance Factor Spacing Factor in _L Cone. Thickness
Uncracked Tension in Tension Shear 3
II Factor in Shear'
Toward Edge To Edge
Concrete (AN (RN (AV fHV
f f

Embedment h.1 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10
in(mm) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) 1(254) (70) (114) (152) (254) (70) (114) (152) (254)
1-3/4 (44) n/a n/a n/a n/a 0.34 0.26 0.20 0.11 n/a n/a n/a n/a 0.10 0.05 0.03 0.02 0.21 0.11 0.07 0.04 n/a n/a n/a n/a
E 2-1/2 (64) 0.59 0.59 0.57 0.54 0.40 0.30 0.22 0.13 0.55 0.53 0.53 0.52 0.18 0.09 0.06 0.04 0.35 0.18 0.12 0.07 n/a n/a n/a n/a
.s 3 (76) 0.61 0.61 0.58 0.55 0.45 0.32 0.24 0.14 0.56 0.54 0.53 0.52 0.23 0.12 0.08 0.05 0.45 0.24 0.15 0.09 n/a n/a n/a n/a
.
I 4 (102) 0.65 0.65 0.61 0.57 0.56 0.38 0.28 0.16 0.58 0.55 0.54 0.53 0.36 0.18 0.12 0.07 0.56 0.37 0.24 0.14 0.58 n/a n/a n/a
5 (127) 0.68 0.68 0.64 0.58 0.69 0.43 0.32 0.19 0.60 0.57 0.55 0.54 0.50 0.26 0.17 0.10 0.69 0.43 0.33 0.20 0.65 n/a n/a n/a
&
(/)
(/)
5-3/4 (146) 0.71 0.71 0.66 0.60 0.80 0.48 0.35 0.21 0.62 0.58 0.56 0.54 0.61 0.32 0.21 0.12 0.80 0.48 0.39 0.25 0.69 0.56 n/a n/a
(])
c 6 (152) 0.72 0.72 0.67 0.60 0.83 0.49 0.36 0.21 0.63 0.58 0.56 0.54 0.65 0.34 0.22 0.13 0.83 0.49 0.40 0.26 0.71 0.57 n/a n/a
.;,::
(.)
7 (178) 0.76 0.76 0.69 0.62 0.97 0.56 0.41 0.24 0.65 0.59 0.57 0.55 0.82 0.42 0.28 0.16 0.97 0.56 0.44 0.32 0.77 0.61 n/a n/a
:.c
I- 7-1/4 (184) 0.76 0.76 0.70 0.62 1.00 0.58 0.43 0.25 0.65 0.60 0.57 0.55 0.87 0.45 0.29 0.17 1.00 0.58 0.45 0.32 0.78 0.62 0.54 n/a
~(.) 8 (203) 0.79 0.79 0.72 0.63 0.64 0.47 0.27 0.67 0.61 0.58 0.56 1.00 0.52 0.34 0.20 0.64 0.48 0.34 0.82 0.66 0.57 n/a
c
0
9 (229) 0.83 0.83 0.75 0.65 0.72 0.53 0.31 0.69 0.62 0.59 0.56 0.62 0.40 0.24 0.72 0.53 0.36 0.87 0.70 0.60 n/a
0 10 (254) 0.86 0.86 0.78 0.67 0.80 0.59 0.34 0.71 0.63 0.60 0.57 0.72 0.47 0.28 0.80 0.59 0.39 0.92 0.73 0.64 n/a
........
~ 11-1/4 (286) 0.91 0.91 0.81 0.69 0.90 0.66 0.39 0.74 0.65 0.61 0.58 0.86 0.56 0.34 0.90 0.66 0.42 0.97 0.78 0.67 0.57
(])
(.)
12 (305) 0.94 0.94 0.83 0.70 0.96 0.70 0.41 0.75 0.66 0.62 0.59 0.95 0.62 0.37 0.96 0.70 0.44 1.00 0.80 0.70 0.59
c 14 (356) 1.00 1.00 0.89 0.73 1.00 0.82 0.48 0.79 0.69 0.64 0.60 1.00 0.78 0.47 1.00 0.82 0.49 0.87 0.75 0.63
co
ti 16 (406) 0.94 0.77 0.94 0.55 0.83 0.72 0.66 0.61 0.95 0.57 0.94 0.55 0.93 0.80 0.68
i5
(]) 18 (457) 1.00 0.80 1.00 0.62 0.88 0.74 0.68 0.63 1.00 0.68 1.00 0.62 0.98 0.85 0.72
OJ
"O 20 (508) 0.83 0.69 0.92 0.77 0.70 0.64 0.80 0.69 1.00 0.90 0.76
w
........ (559) 0.76 0.96 0.80 0.72 0.66 0.92
22 0.87 0.76 0.94 0.79
:@:
OJ 24 (610) 0.90 0.82 1.00 0.82 0.74 0.67 1.00 0.82 0.98 0.83
c
13 30 (762) 1.00 1.00 0.90 0.80 0.71 1.00 1.00 0.93
co
0.
Cf)
36 (914) 0.98 0.86 0.76 1.00
>48 (1219) 1.00 0.98 0.84

12
Table 55 - Load Adjustment Factors for 1/2-in. Diameter Fractional Threaded Rods in Cracked Concrete

Edge Distance in Shear


1/2 in Spacing Factor in Edge Distance Factor Spacing Factor in _L Cone. Thickness
Cracked Tension in Tension Shear3
II Factor in Shear'
Toward Edge To Edge
Concrete (AN (RN (AV fHV
f,\/ f ,.,
Embedment h.1 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10
in(mm) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) (254)
1-3/4 (44) n/a n/a n/a n/a 0.49 0.49 0.45 0.41 n/a n/a n/a n/a 0.10 0.06 0.04 0.03 0.21 0.12 0.09 0.05 n/a n/a n/a n/a
E 2-1/2 (64) 0.59 0.59 0.57 0.54 0.55 0.55 0.50 0.44 0.55 0.54 0.53 0.52 0.18 0.10 0.07 0.04 0.35 0.20 0.15 0.09 n/a n/a n/a n/a
.s 3 (76) 0.61 0.61 0.58 0.55 0.60 0.60 0.53 0.46 0.56 0.54 0.54 0.53 0.23 0.13 0.10 0.06 0.47 0.26 0.20 0.12 n/a n/a n/a n/a
.
I 4 (102) 0.65 0.65 0.61 0.57 0.69 0.69 0.60 0.49 0.58 0.56 0.55 0.53 0.36 0.20 0.15 0.09 0.72 0.40 0.30 0.18 0.58 n/a n/a n/a
5 (127) 0.68 0.68 0.64 0.58 0.79 0.79 0.67 0.53 0.61 0.57 0.56 0.54 0.50 0.28 0.21 0.13 1.00 0.56 0.42 0.25 0.65 n/a n/a n/a
&
(/)
(/)
5-3/4 (146) 0.71 0.71 0.66 0.60 0.88 0.88 0.73 0.56 0.62 0.58 0.57 0.55 0.62 0.35 0.26 0.16 0.70 0.52 0.31 0.70 0.57 n/a n/a
(])
c
.;,::
6 (152) 0.72 0.72 0.67 0.60 0.90 0.90 0.75 0.57 0.63 0.59 0.57 0.55 0.66 0.37 0.28 0.17 0.74 0.56 0.33 0.71 0.59 n/a n/a
(.)
:.c 7 (178) 0.76 0.76 0.69 0.62 1.00 1.00 0.83 0.62 0.65 0.60 0.58 0.56 0.83 0.47 0.35 0.21 0.94 0.70 0.42 0.77 0.63 n/a n/a
I- 7-1/4 (184) 0.76 0.76 0.70 0.62 0.85 0.63 0.65 0.60 0.59 0.56 0.88 0.49 0.37 0.22 0.99 0.74 0.44 0.78 0.64 0.59 n/a
(])

~(.) 8 (203) 0.79 0.79 0.72 0.63 0.91 0.66 0.67 0.61 0.59 0.57 1.00 0.57 0.43 0.26 1.00 0.86 0.51 0.82 0.68 0.62 n/a
c
0
9 (229) 0.83 0.83 0.75 0.65 1.00 0.70 0.69 0.63 0.61 0.58 0.68 0.51 0.31 1.00 0.61 0.87 0.72 0.65 n/a
0 10 (254) 0.86 0.86 0.78 0.67 0.75 0.71 0.64 0.62 0.58 0.80 0.60 0.36 0.72 0.92 0.76 0.69 n/a
........
0.95 0.71 0.43
~ 11-1/4 (286) 0.91 0.91 0.81 0.69 0.81 0.74 0.66 0.63 0.59 0.81 0.97 0.80 0.73 0.62
(])
(.)
12 (305) 0.94 0.94 0.83 0.70 0.85 0.75 0.67 0.64 0.60 1.00 0.79 0.47 0.85 1.00 0.83 0.75 0.64
c 14 (356) 1.00 1.00 0.89 0.73 0.95 0.79 0.70 0.67 0.62 0.99 0.60 0.95 0.90 0.81 0.69
~ 16 (406) 0.94 0.77 1.00 0.84 0.73 0.69 0.63 1.00 0.73 1.00 0.96 0.87 0.73
i5
(]) 18 (457) 1.00 0.80 0.88 0.76 0.71 0.65 0.87 1.00 0.92 0.78
OJ
"O 20 (508) 0.83 0.92 0.79 0.74 0.67 1.00 0.97 0.82
w
........ 22 (559) 0.87 0.96 0.82 0.76 0.69 1.00 0.86
:@:
OJ 24 (610) 0.90 1.00 0.84 0.78 0.70 0.90
c
13 30 (762) 1.00 0.93 0.86 0.75 1.00
co
0.
Cf)
36 (914) 1.00 0.93 0.80
>48 (1219) 1.00 0.90
1 Linear interpolation not permitted
2 Shaded area with reduced edge distance is permitted provided the installation torque is reduced to 0.30 T'""'for 5d s s s 16-in. and to 0.5 Tmax for s > 16-in.
3 Spacing factor reduction in shear, fAv' assumes an influence of a nearby edge. If no edge exists, then fAv = fAN'
4 Concrete thickness reduction factor in shear, fHV' assumes an influence of a nearby edge. If no edge exists, then fHv = 1.0.

Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 45
HIT-HY 200 Adhesive Anchoring System

2.4.14 Installation Instructions


Installation Instructions For Use (IFU) are included with each product package. They can also be viewed or downloaded on-line at
www.us.hilti.com (US) and www.hilti.ca (Canada)- "Servicejfechnical Info Technical Downloads Anchoring Systems".
Because of the possibility of changes, always verify that downloaded IFU are current when used. Proper installation is critical to
achieve full performance. Training is available on request. Contact Hilti Technical Services for applications and conditions not
addressedinthelFU.

2.4.15 Working Time and Cure Time

min 1.25 h
45 min
30 min
30

-10 ... -5 14... 23


I
-4 ... o 24 ... 32 2 h
1... 5 l 33 .. .41 1 h 4 h
I
6... 10 42 ... 50 40 min 2.5 h 40 min 2.5 h
11 ... 20 I 51 ... 68 15 min 1.5 h 15 min 1.5 h
21 ... 30 I 69 ... a6 9 min 1 h 9 min 1 h
31 .. .40 I a? ... 104 6 min 1 h 6 min 1 h

54 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
Adhesive Anchoring Systems

HIT-HY 200 Adhesive Anchoring System 3.2.3

3.2.3.4 Installation instructions


Installation Instructions For Use (IFU) are included with each product package. They can also be viewed or downloaded online
at www.us.hilti.com (US) and www.hilti.ca (Canada). Because of the possibility of changes, always verify that downloaded IFU
are current when used. Proper installation is critical to achieve full performance. Training is available on request. Contact Hilti
Technical Services for applications and conditions not addressed in the IFU.
Figure 14 - HIT-HY 200 adhesive cure time and working time Resistance of cured Hilti HIT-HY 200
to chemicals
Chemical Behavior
Acetic acid
Acetone
Ammonia
10%

5%
+
.
+
Benzyl alcohol
Chloric acid
Chlorinated lime
10%
10%
.
+
-

Citric acid 10% +


-10 ... -5 Concrete plasticizer +
I
-4 ... o 24 ... 32 50 min De-icing salt (Calcium
+
1... 5 I33 .. .41 25 min 2 h chloride)
Demineralized water +
I
6... 10 42 ... 50 15 min 1.25 h 15 min 1.25 h Diesel fuel +
11 ... 20 I 51 ... 68 7 min 45 min 7 min 45 min Drilling dust suspension
+
pH 13.2
21 ... 30 I 69 ... 86 min 30 min 4 min min Ethanol 96%
31 .. .40 87 ... 104 Ethyl acetate -
Formic acid 10% +
Formworkoil +
Gasoline
Glycole
Hydrogen peroxide 10%
..
+

Lactic acid 10% +


Maschinery oil
Methylethylketon
Nitric acid 10%
+
..
Phosphoric acid 10% +
14... 23 Potassium Hydroxide
+
pH 13.2
-4... 0 I 24 ... 32 Sea water +
1 ... 5 1. 33 .. .41 Sewage sludge +
6... 10 I 42 ... 50 40 min 2.5 h 40 min 2.5 h Sodium carbonate 10% 10% +
Sodium hypochlorite 2% 2% +
11 ... 20 I 51.;.68 15 min 1.5 h 15 min 1.5 h 10% +
I
21 ... so 69 ... 86 9 min 1 h 9 min 1 h
Sulphuric acid
Toluene
30%
.
+
31 .. .40 87 ... 104 6 min 1 h 6 min 1 h Xylene
Key: - non-resistant
+ resistant
limited resistance
Samples of the HIT-HY 200 adhesive were
immersed in the various chemical compounds for
up to one year. At the end of the test period, the
samples were analyzed. Any samples showing
no visible damage and having less than a 25%
reduction in bending (flexuraQ strength were
classified as "Resistant." Samples that had slight
damage, such as small cracks, chips, etc. or
reduction in bending strength of 25% or more were
classified as "Limited Resistance" (i.e. exposed
for 48 hours or less until chemical is cleaned up).
Samples that were heavily damaged or destroyed
were classified as "Non-Resistant."
Note: In actual use, the majority of the adhesive
is encased in the base material, leaving very little
sutiace area exposed.

Hilti, Inc. (US) 1-800-879-8000 I www.us.hilti.com I en espariol 1-800-879-5000 I ~a:ge.c42orp. 1-800-363-4458 I www.hilti.ca I Anchor Fastening Technical Guide 2014 95
HUSKEY Specialty Lubricants
manufactured by HUSK-ITT Co1poratio11 i SPECIALTI' UJBRICANTS Corporation
We.stern Region Offlce: Eastern Region Office:
1580 Industrial Avenue, Norco, California 92860 8300 Co1porate Park Drive, Macedonia, Ohio 44056
(951) 3404000 Fax: (951) 3404011 (330) 425-2567 Fax: (330) 425-9637
(888) 4-HUSKEY www.lmskey.com (800) 238-WBE

MATERIAL SAFETY DATA SHEET


CHEMTREC (800) 424-9300 (24HR)
PRODUCT TRADE NAME: HUSKEY HVS-100 SILICONE GREASE PRODUCT CODE 76700
EFFECTIVE DATE: JANUARY 1, 2005 PAGE 1 OF i

THIS MATERIAL SAFETY DATA SHEET CONTAINS ENVIRONMENTAL, HEALTH AND


TOXICOLOGY INFORMATION FOR YOUR EMPLOYEES. PLEASE MAKE SURE THIS
INFORMATION IS GIVEN TO THEM. IT ALSO CONTAINS INFORMATION TO HELP YOU MEET
COMMUNITY RIGHT-TO-KNOW/EMERGENCY RESPONSE REPORTING REQUIREMENTS
UNDER SARA TITLE 111 AND MANY OTHER LAWS. IF YOU RESELL THIS PRODUCT, THIS
MSDS MUST BE GIVEN TO THE BUYER OR THE INFORMATION INCORPORATED IN YOUR
MSDS.

DOT HAZARDOUS CLASSIFICATION: NOT REGULATED GREASE OR OIL - N.O.S.


NFPA HEALTH HAZARD: 1 FLAMMABILITY: 1 REACTIVITY: 1 PERSONAL PROTECTION: B

SECTION 01- HAZARDOUS INGREDIENTS


IF PRESENT, IARL, NTP AND OSHA CARCINOGENS AND CHEMICAL SUBJECT TO THIS REPORTING
REQUIREMENTS OF SARA TITLE 111, SECTION 313 ARE IDENTIFIED IN THIS SECTION.
CAS NUMBER TLV PEL %

(NON HAZARDOUS) COMPONENTS


POL YDIMETHYLSILOXANE 63148-62-9 85 TO 95

PROPRIETARY COMPONENTS N.J. T.S.R.N.


80100362-5004P 1TO5
80100362-5058P 1TO5
80100362-5014P 1TO5

SECTION 02-PHYSICAL DATA


WATER SOLUBILITY ............. INSOLUBLE BOILING POINT, F ................................ N/A
SP, GRAVITY ........................ 1.03 MELTING POINT, F ! .............................. N/A
COLOR ........................... TRANSLUCENT WHITE VOLATILE BY VOLUME,% ..................... N/A
2
APPEARANCE ...................... SEMI-SOLID/MILD ODOR VAPOR PRESSURE@392F,mm Hg ... 1.10-
EVAPORATION RATE ........... N/A VAPOR DENSITY .................................. N/A

SECTION 03-FIRE AND EXPLOSION HAZARDS


FLASH POINT:(ASTM 092) C.O.C. 570 F C.O.C. UPPER FLAMMABLE LIMIT: N/D LOWER FLAMMABLE LIMIT: N/D

EXTINGUISHING MEDIA: DRY CHEMICAL, CARBON DIOXIDE, FOAM, WATER FOG


SPECIAL FIRE FIGHTING PROCEDURES: TREAT AS OIL FIRE; USE SELF-CONTAINED BREATHING APPARATUS.
UNUSUAL FIRE & EXPLOSIVE HAZARDS: NONE
PAGE 2: HUSKEY HVS-100 SILICONE GREASE PRODUCT CODE: 76700

SECTION 04-ENVIRONMENTAL AND DISPOSAL INFORMATION


ACTION TO BE TAKEN FOR SPILL/LEAKS: Stop flow, scrape, wipe, mop up, or absorb with diatomaceous earth
or other inert material. Store in appropriate container for disposal.

DISPOSAL METHOD: Disposal should be in compliance with federal, state, and local laws.

SECTION 05-HEALTH HAZARD DATA


CARCINOGENS: No carcinogens present
ROUTE OF ENTRY: Ingestion
EFFECTS OF OVEREXPOSURE: May cause irritation to eyes and skin on sensitive individuals.

EMERGENCY FIRST AID PROCEDURES:


EYES: Flush with water for at least 15 minutes
SKIN: Wash with soap and water. See physician if irritation persists.
INHALATION: Remove to fresh air. See physician if irritation persists.
ORAL: Call a physician. Do not induce vomiting. Keep Warm.
ADDITIONAL: Prolonged or repeated contact may product mild skin irritation and inflammation.
Personnel with pre-existing skin disorder should avoid contact.

SECTION 06-REACTIVITY DATA


STABILITY: Stable
INCOMPATIBILITY: Strong oxidizing agents, welding
POLYMERIZATION: Will not occur
THERMAL DECOMPOSITION: Silicon Oxides,
CONDITIONS TO AVOID: Do not heat above flash point

SECTION 07-SPECIAL PROTECTION INFORMATION

RESPIRATORY PROTECTION: Normally not needed

GLOVES PROTECTION: Neoprene or nitrile rubber gloves recommended.

EYE PROTECTION: Approved safety glasses or goggles

OTHER PROTECTION: Chemically resistant boots and apron recommended.

WORK/HYGIENIC PRACTICES: Use standard methods

SECTION 08-SPECIAL PRECAUTIONS AND ADDITIONAL INFORMATION

Avoid storage near open flame or other sources of ignition. Spills may cause slippery floors. Proper footwear required.
Remove contaminated clothing and launder before reuse. Wash hands with soap and water before eating, drinking or
smoking. Discard contaminated leather gloves and shoes.

The above information is based on the data of which we are aware and believed to be correct as of the date hereof. Since the
information contained herein may be applied under conditions beyond our control and with which we may be unfamiliar and since
data made available subsequent to the date hereof may suggest modification of the information, we do not assume any
responsibility for the results of its use. This information is furnished upon condition that the person receiving it shall make his/her
own determination of the suitability of the material for his/her particular purpose.

May be used to comply with OSHA'S Hazard Communication Standard 29 CFR 1910.1200. Standard must be consulted
for specific requirements.

N/D - Not Determined N/A - Not Applicable


< - Less Than > - Greater Than
Page 1/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012

*
Product identifier
Trade name: Hilti HIT-HY 200-R
Container size: 330 ml, 500 ml
Relevant identified uses of the substance or mixture and uses advised against
Sector of Use Building and construction work
Application of the substance I the preparation Adhesive anchoring system for rebar and anchor fastenings in concrete.
Details of the supplier of the safety data sheet
Manufacturer/Supplier:
Hilti,Inc.
5400 South 122nd East Ave.
US-Tulsa, OK 74146
Phone: (800) 879-8000
Fax: (800) 879-7000
Espanol: (800) 879-5000
Information department: see section 16
Emergency telephone number:
Chem-Tree
Tel.: 1 800 424 9300

*
Classification of the substance or mixture

GHS07

H319 Causes serious eye irritation.


Skin Sens. 1 H317 May cause an allergic skin reaction.
Classification according to Directive 67/548/EEC or Directive 1999/45/EC
Xi; Sensitising

R43: May cause sensitization by skin contact.

O; Oxidizing

R7: May cause fire.


Information concerning particular hazards for human and environment:
The product has to be labelled due to the calculation procedure of the "General Classification guideline for preparations of the EU" in the latest
valid version.
Classification system:
The classification was made according to the latest editions of the EU-lists, and expanded upon from company and literature data.
Label elements
GHS label elements The product is classified and labelled according to the Globally Harmonized System (GHS).
Hazard pictograms

GHS07

Signal word Warning


Hazard-determining components of labelling:
methacrylic acid, monoester with propane-1,2-diol
dibenzoyl peroxide
Hazard statements
H319 Causes serious eye irritation.
H317 May cause an allergic skin reaction.
Precautionary statements
P262 Do not get in eyes, on skin, or on clothing.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue
rinsing.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
(Contd. on page 2)
'--~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA
Page 2/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012

Trade name: Hilti HIT-HY 200-R

(Contd. of page 1)
Classification system
NFPA ratings (scale 0-4)

Health=2
Fire= 1
Reactivity = 1

Other hazards
Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
Additional information:

~i:!:!=:=~t Hilti HIT


Information pertaining to particular dangers for man and environment: A
H3 l 7 May cause an allergic skin reaction.

Information pertaining to particular dangers for man and environment: B


H3 l 9 Causes serious eye initation.
H3 l 7 May cause an allergic skin reaction.

*
Chemical characterization: Mixtures
Description:
2-Component-Foilpack, contains:
Component A: Urethane methacrylate resin, inorganic filler
Component B: Dibenzoylperoxide, phlegmatized

Mixture of the substances listed below with nonhazardous additions.


Dangerous components:
94-36-0 dibenzoyl peroxide 10-15%
A ~~6i II ~-~4~;_M_E_~3iR ~ ~z _____________________ _
"' ~ Org. Perox. B, H24 l; <!> Eye Irrit. 2, H3 l 9; Skin Sens. 1, H3 l 7
27813-02-1 methactylic acid, monoester with propane-1,2-diol 5-10%
.?Ci!3-~6ill~-~4~---- -------- ---
<!> H319; Skin Sens. 1, H3 l 7
Dangerous components A:
27813-02-11 methacrylic acid, monoester with propane-1,2-diol f!A 13-~6i II ~-~4~ ______ - - -
H319; Skin Sens. 1, H317
Dangerous components B:
94-36-0 Idibenzoyl peroxide
~~i~:~!~~~~t-!hE~ ~~iE:li319;-si<iilsensTiffl7- - - - - - - - - - - -
3

Non Dangerous components:


14808-60-7 Quartz (Si02) 25-50%
1344-28-1 aluminium oxide 2.5-10%
7631-86-9 silicon dioxide, chemically prepared <2.5%
SVHCNone
Additional information For the wording of the listed risk phrases refer to section 16.

Description of first aid measures


General information Immediately remove any clothing soiled by the product.
After inhalation Take affected persons into fresh air and keep quiet.
After skin contact Immediately wash with water and soap and rinse thoroughly.
After eye contact
Rinse opened eye for several minutes under running water. Then consult a doctor.
Protect unharmed eye.
After swallowing
Rinse out mouth and then drink plenty of water.
Seek immediate medical advice.
(Contd. on page 3)
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA
Page 3/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012

Trade name: Hilti HIT-HY 200-R

(Contd. of page 2)
Information for doctor
Most important symptoms and effects, both acute and delayed Allergic reactions
Indication of any immediate medical attention and special treatment needed No further relevant information available.

Extinguishing media
Suitable extinguishing agents
C02, extinguishing powder or water spray. Fight larger fires with water spray or alcohol resistant foam.
Sand
For safety reasons unsuitable extinguishing agents Water with full jet.
Special hazards arising from the substance or mixture
In case of fire, the following can be released:
Carbon monoxide (CO)
Carbondioxide (C02)
Nitrogen oxides (NOx)
In certain fire conditions, traces of other toxic gases cannot be excluded.
Advice for firefighters
Protective equipment: Wear self-contained respiatory protective device.

Personal precautions, protective equipment and emergency procedures


Wear protective clothing.
Ensure adequate ventilation
Environmental precautions: Do not allow to penetrate the ground/soil.
Methods and material for containment and cleaning up:
Pick up mechanically.
Clean the affected area carefully; suitable cleaners are:
organic solvent
Ensure adequate ventilation.
Dispose contaminated material as waste according to item 13.
Reference to other sections
See Section 7 for infmmation on safe handling
See Section 8 for information on personal protection equipment.
See Section 13 for disposal information.

Handling
Precautions for safe handling
Check the expiry date: see imprint on manifold (month/year). Do not use expired mortar!
The usual precautionary measures for handling chemicals should be followed.
Information about protection against explosions and fires:
No special measures required.
Keep ignition sources away - Do not smoke.
Conditions for safe storage, including any incompatibilities
Storage
Requirements to be met by storerooms and receptacles: Keep in a cool, dty and dark place; 41 F I 5 C to 77 F I 25 C.
Information about storage in one common storage facility: Store away from foodstuffs.
Further information about storage conditions: Protect from heat and direct sunlight.
Storage class
As per VCI (1991) storage classification concept.
11
Specific end use(s) Adhesive anchoring system for rebar and anchor fastenings in concrete.

Additional information about design of technical systems: No further data; see item 7.
Control parameters
Components with limit values that require monitoring at the workplace:
The product does not contain any relevant quantities of materials with critical values that have to be monitored at the workplace.
The product has a pasty consistency. Exposure limit values for respirable dusts ar not relevant for this product.
Additional information: The lists that were valid during the creation were used as basis.
Exposure controls
Personal protective equipment
General protective and hygienic measures
The usual precautionary measures for handling chemicals should be followed.
Do not eat, drink, smoke or sniff while working.
Keep away from foodstuffs, beverages and feed.
(Contd. on page 4)
'--~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA
Page 4/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012

Trade name: Hilti HIT-HY 200-R

(Contd. of page 3)
Wash hands before breaks and at the end of work.
Avoid contact with the eyes and skin.
Breathing equipment: Not required.
Protection of hands:
Protective gloves.
EN 374 I EN 388
Avoid direct contact with the chemical/ the product/ the preparation by organizational measures.
The glove material has to be impe1meable and resistant to the product/ the substance/ the preparation.
Material of gloves Nitrite rnbber, NBR
Penetration time of glove material
The exact break trough time has to be found out by the manufacturer of the protective gloves and has to be observed.
Not suitable are gloves made of the following materials:
Nah1ral rnbber, NR
Leather gloves
Strong gloves
Eye protection:
Tightly sealed goggles.
EN 166/EN 170
Body protection: Protective work clothing.

*
Information on basic physical and chemical properties
General Information
Appearance:
Form: Pasty
Color: Component A: grey
Component B: white
Odor: Ester-like
Odour threshold: Not determined
pH-value: Componente A: not applicable
Componente B: ~ 7
Change in condition
Melting point/Melting range: Not dete1mined.
Boiling point/Boiling range: undete1mined
Flash point: Component A:> 109 C (DIN 53213)
Component B: not applicable
Flammability (solid, gaseous) Not determined
Ignition temperature: 355C (671 F)
Decomposition temperature: Component A: not relevant
Component B: SADT 65C UNtestH4
Auto igniting: Product is not selfigniting.
Danger of explosion: Product does not present an explosion hazard.
Explosion limits:
Lower: Not determined
Upper: Not dete1mined
Vapor pressure at 20C (68 F): < 0.1 hPa (< 0 mm Hg)
Density at 20C (68 F): 1.8 g/cm3 (15.021 lbs/gal) (DIN 51757)
Relative density Not determined
Vapour density Not determined
Evaporation rate Not determined
Solubility in I Miscibility with
Water: Not miscible or difficult to mix
Partition coefficient (n-octanol/water): Not determined
Viscosity:
dynamic at 20C (68 F): 50 Pa.s (DIN 53788)
kinematic at 20C (68 F): > 20 s (DIN 53211/4)
Solvent separation test Not determined
Solvent content:
Organic solvents: None
Water: Component B: ~ 20%
Other information No farther relevant information available.
'----~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA

(Contd. on page 5)
Page 5/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012

Trade name: Hilti HIT-HY 200-R

(Contd. of page 4)

Reactivity
Chemical stability
Thermal decomposition I conditions to be avoided:
To avoid thermal decomposition do not overheat.
No decomposition if used and stored according to specifications.
Possibility of hazardous reactions No dangerous reactions known
Conditions to avoid No farther relevant infmmation available.
Incompatible materials: No farther relevant information available.
Hazardous decomposition products: No dangerous decomposition products known

*
Information on toxicological effects
Acute toxicity:
Primary irritant effect:
on the skin: No irritant effect.
on the eye: Irritating effect.
Sensitization: Sensitization possible through skin contact.
Additional toxicological information:
The product shows the following dangers according to the calculation method of the General EU Classification Guidelines for Preparations as
issued in the latest version:
Irritant
Carcinogenic categories
IARC (International Agency for Research on Cancer)
14808-60-7 Quartz (Si02) 1
94-36-0 dibenzoyl peroxide 3
7631-86-9 silicon dioxide, chemically prepared 3
NTP (National Toxicology Program)
14808-60-7 Quartz (Si02) IK

Toxicity
Aquatic toxicity: No farther relevant information available.
Persistence and degradability No farther relevant info1mation available.
Behavior in environmental systems:
Bioaccumulative potential No farther relevant information available.
Mobility in soil No farther relevant information available.
Additional ecological information:
According to the formulation contains the following heavy metals and compounds from the EU guideline NO. 2006/11/EC: None
General notes: The product does not contain organically bounded halogens (AOX-free).
Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
Other adverse effects No further relevant info1mation available.

Waste treatment methods


Recommendation
After curing, the product can be disposed of with household waste.
Full or only partially emptied cartridges must be disposed of as special waste in accordance with official regulations.
European waste catalogue:
08 00 00 WASTES FROM THE MANUFACTURE, FORMULATION, SUPPLY AND USE (MFSU) OF COATINGS (PAINTS,
VARNISHES AND VITREOUS ENAMELS), ADHESIVES, SEALANTS AND PRINTING INKS
08 04 00 wastes from MFSU of adhesives and sealants (including waterproofing products)
08 04 09* waste adhesives and sealants containing organic solvents or other dangerous substances
20 00 00 MUNICIPAL WASTES (HOUSEHOLD WASTE AND SIMILAR COMMERCIAL, INDUSTRIAL AND INSTITUTIONAL
WASTES) INCLUDING SEPARATELY COLLECTED FRACTIONS
20 01 00 separately collected fractions (except 15 01)
20 0127* paint, inks, adhesives and resins containing dangerous substances
(Contd. on page 6)
'--~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~-usA
Page 6/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012

Trade name: Hilti HIT-HY 200-R

(Contd. of page 5)
Uncleaned packagings:
Recommendation:
Empty packs: May be disposed via the local Green Dot collecting system or EAK waste material code 150102 (plastic packaging materials)

*
UN-Number
DOT, ADR, ADN, IMDG, IATA Void
UN proper shipping name
DOT, ADN, IMDG, IATA Void
ADR Void
Transport hazard class(es)
DOT, ADR, ADN, IMDG, IATA
Class Void
Packing group
DOT, ADR, IMDG, IATA Void
Environmental hazards:
Marine pollutant: No
Special precautions for user Not applicable.
Transport in bulk according to Annex II of MARPOL 73/78 and
theIBC Code Not applicable.
Transport/Additional information: Not dangerous according to the above specifications.
available oxygen content< 1 %
UN "Model Regulation": -
HS-Code: 3214 10 IO: Glaziers' putty, grafting putty, resin cements, caulking
compounds and other mastics

Safety, health and environmental regulations/legislation specific for the substance or mixture
Sara
Section 355 (Extremely hazardous substances):
None of the ingredients is listed.
Section 313 (Specific toxic chemical listings):
1344-28-1 Ialuminium oxide
94-36-0 Idibenzoyl peroxide
TSCA (Toxic Substances Control Act):
All ingredients are listed.
Proposition 65:
Chemicals known to cause cancer:
None of the ingredients are listed.

Cancerogenity categories
EPA (Environmental Protection Agency)
None of the ingredients is listed.
TLV (Threshold Limit Value established by ACGffi)
14808-60-7 Quartz (Si02) A2
1344-28-1 aluminium oxide A4
94-36-0 dibenzoyl peroxide A4
MAK (German Maximum Workplace Concentration)
14808-60-7 Quartz (Si02) 11
1344-28-1 aluminium oxide 12
NIOSH-Ca (National Institute for Occupational Safety and Health)
14808-60-7 Quartz (Si02)
OSHA-Ca (Occupational Safety & Health Administration)
None of the ingredients is listed.

National regulations The product is subject to be labeled according with the prevailing version of the regulations on hazardous substances.
Information about limitation of use: Employment restrictions concerning young persons must be observed.
Chemical safety assessment: not required.
'--~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA

(Contd. on page 7)
Page 7/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012

Trade name: Hilti HIT-HY 200-R

(Contd. of page 6)

This information is based on our present knowledge. However, this shall not constitute a guarantee for any specific product features and shall
not establish a legally valid contractual relationship.
Relevant phrases
H241 Heating may cause a fire or explosion.
H31 7 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
R3 Extreme risk of explosion by shock, friction, fire or other sources of ignition.
R36 Irritating to eyes.
R43 May cause sensitization by skin contact.
R7 May cause fire.
Department issuing MSDS:
Hilti Entwicklungsgesellschaft mbH
Hiltistrasse 6
D-86916 Kaufering
Tel.: +49 8191 906310
Fax: +49 819190176310
e-mail: anchor.hse@hilti.com
Contact: Mechthild Krauter
Abbreviations and acronyms:
RID: Reglement international concernant le transport des rnarchandises dangereuses par chemin de fer (Regulations Concerning the International Transport of Dangerous Goods by Rail)
ICAO: International Civil Aviation Organization
ADR: Accord europeen sur le transport des marchandises dangereuses par Route (European Agreement concerning the International Carriage of Dangerous Goods by Road)
IJVIDG: International Maritime Code for Dangerous Goods
DOT: US Department of Transportation
IATA: International Air Transport Association
ACGIH: American Conference of Governmental Industrial Hygienists
NFPA: National Fire Protection Association (USA)
* Data compared to the previous version altered.
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

a FEDERAL
WMOGUL
MATERIAL SAFETY DATA SHEET
PRODUCT AND COMPANY IDENTIFICATION

Product Name: Ethylene Propylene Diene Monomer (EPDM) Rubber 'Final'


Product No.: E-093

Manufacturer Name: Emergency Telephone:


Federal Mogul Corporation, Indiana Medical Emergency (24HR): 1-800-56 SPILL
2845 West State Road 28 (800-567-7455)
Frankfo1i, Indiana 46041 Transpmi ER Ph. (outside NA): 703-527-3887
Telephone Number: (765) 654-8761 (Accepts collect calls)

Non-emergency Telephone:
General Information: 248-354-9844
Intended Use: Rubber

HAZARDS IDENTIFICATION

Emergency Overview
Physical State: Solid rubber
Color: Black
Odor: No data available.

ATTENTION!
Possible cancer hazard - may cause cancer based on animal data. Rubber compounds generally do not pose
a health hazard unless heated. Under normal conditions of processing and use, exposure to the chemical
constituents in this product is unlikely. All ingredients are tightly bound in a polymeric matrix that has a
negligible vapor pressure so there is a low potential for inhalation or ingestion of ingredients. Skin (dermal)
contact is possible.

Potential Health Effects

Inhalation: Grinding and sanding this product may generate dust. Dust may irritate throat and respiratory
system and cause coughing. Lower concentrations of fumes from burning this material may cause
respiratory initation with coughing, difficulty in breathing, or shortness of breath. High concentrations
may cause severe irritation, pulmonary edema (body fluid in the lungs) with coughing, wheezing, and
abnonnal lung sounds. Symptoms may progress to severe shortness of breath, central nervous system
effects, and collapse. Symptoms may be delayed and progressively worsen.

Eye Contact: Grinding and sanding this product may generate dust. Dust may irritate the eyes.
Decomposition products may cause eye irritation. Contact with hot material can cause thermal burns which
may result in permanent damage.

Skin Contact: Prolonged or repeated skin contact may cause irritation. Individuals sensitive to small
amounts of curing agents present may develop a rash (dermatitis). Contact with hot material can cause
thermal burns which may result in permanent damage.

NA ENGLISH MSDS 1/8


Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

Ingestion: No adverse effects due to ingestion are expected.

Chronic Health Effects: Possible human cancer hazard. Carbon black has caused cancer in experimental
animals. These ingredients are bound within the rubber and release is not expected.

Potential Physical I Chemical Effects: This product is not flammable.

OSHA Regulatory Status: When used for its intended purpose, this material is classified as hazardous in
accordance with OSHA 29CFR 1910.1200.

Environment: The product contains a substance which is toxic to aquatic organisms and which may cause
long-term adverse effects in the aquatic environment.

COMPOSITION I INFORMATION ON INGREDIENTS

Chemical Name CAS-No. Concentration*


tCarbon black 1333-86-4 <31%
Ethylene-ethy lidenenorbomene-propylene terpolymer 25038-36-2 <26%
Ethylene-propylene copolymer 9010-79-1 <26%
Polyalkylbenzene None <6%
tZinc oxide 1314-13-2 <3%
1,2-Polybutadiene 9003-17-2 <2%
Modified clay 66402-68-4 <2%
t lH-Pyrrole-2,5-dione, 1, 1'-(1,3-phenylene )bis- 3006-93-7 < 1.5%
tPeroxide, [1,3( or 25155-25-3 < 1.5%
1,4)-phenylenebis(l-methylethylidene)]bis[( 1, 1-dimethyle
thyl)
* All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are in percent by volume. t This
chemical is hazardous according to OSHA/WHMIS criteria.

FIRST AID MEASURES

General: For contact with hot polymer: Flush eyes with lukewarm water for at least 15 minutes.
Immerse skin in cool water. DO NOT attempt to remove polymer from skin as this can cause further
damage. Get immediate medical attention. Prompt medical attention is required if decomposition products
are inhaled.

Inhalation: If fumes from heated product are inhaled: Move into fresh air and keep at rest. Move the
exposed person to fresh air at once. For breathing difficulties oxygen may be necessary. If breathing stops,
provide artificial respiration. Consult a physician for specific advice.

Eye Contact: Dust in the eyes: Flush eyes thoroughly with water, taking care to rinse under eyelids. If
irritation persists, continue flushing for 15 minutes, rinsing from time to time under eyelids. If discomfort
continues, consult a physician.

Skin Contact: Remove contaminated clothing immediately and wash skin with soap and water. If
irritation occurs, get medical assistance.

Ingestion: Rinse mouth thoroughly. Drink plenty of water. Get medical attention if symptoms occur.

NA ENGLISH MSDS 2 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

Is FffiE-FIGHTING MEASURES

Extinguishing Media: This product is not flammable. Use fire-extinguishing media appropriate for
surrounding materials.

Unsuitable Extinguishing Media: Not applicable.

Special Fire Fighting Procedures: Use standard firefighting procedures and consider the hazards of other
involved materials.

Unusual Fire & Explosion Hazards: The product is non-combustible. If heated, toxic vapors may be
formed. Burning this material, or exposing it to temperatures above 300 C may result in the release of
irritating fumes.

Hazardous Combustion Products: Alcohols, Carbon Dioxide, Carbon Monoxide, Hydrocarbons

Protective Measures: Self contained breathing apparatus and full protective clothing must be worn in case
of fire.

ACCIDENTAL RELEASE MEASURES

Personal Precautions: Avoid prolonged or repeated contact with skin. Wear necessary protective
equipment. See Section 8 of the MSDS for Personal Protective Equipment.

Spill Cleanup Methods: Shovel up and place in a container for salvage or disposal. For waste disposal,
see section 13 of the MSDS.

Environmental Precautions: No specific precautions.

HANDLING AND STORAGE

Handling: All handling to take place in well-ventilated area. Avoid inhalation of dust and contact with
skin and eyes. Wear protective gloves and appropriate clothing to prevent skin contact. Do not breathe
fumes produced at elevated temperatures. Periodically clean work and storage areas to prevent dust
accumulation. Observe good industrial hygiene practices.

Storage: Store in a cool, dry place out of direct sunlight. Keep containers tightly closed to prevent
moisture absorption and contamination.

Is EXPOSURE CONTROLS I PERSONAL PROTECTION

E xposure L"Ifill"ts:
Chemical Name Source Type Exposure Limits Notes
Carbon black ACGIH TWA 3.5 mg/m3
Carbon black NIOSH Guide Concentration 1750 mg/m3
Carbon black US. OSHA Table TWA 3.5 mg/m3
Z-1
Zinc oxide (Respirable ACGIH STEL 10 mg/m3
fraction.)
Zinc oxide (Respirable ACGIH TWA 2 mg/m3

NA ENGLISH MSDS 3 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

fraction.)
Zinc oxide NIOSH Guide Concentration 500 mg/m3
Zinc oxide (Respirable OSHAZ3 TWA 15 Mppcf 5 mg/m3
fraction.)
Zinc oxide (Total dust.) OSHAZ3 TWA 50 Mnncf 15 mg/m3
Zinc oxide (Fume.) US. OSHA Table TWA 5 mg/m3
Z-1
Zinc oxide (Respirable US. OSHA Table TWA 5 mg/m3
fraction.) Z-1

Engineering Controls: Provide adequate ventilation. If dust or fumes are generated during use, use local
exhaust in combination with general ventilation as necessary to remove fumes/dust from the workers'
breathing zone and to ensure exposures do not exceed applicable limits.

Respiratory Protection: No protection is ordinarily required under normal conditions of use and with
adequate ventilation. During dust-raising work or inhalation of hot/molten material: Use a
NIOSH-approved respirator (See 29 CRF 1910.134, respiratory protection standard).

Eye Protection: If contact with hot material may occur, safety glasses and face shield are recommended.

Hand Protection: Gloves are recommended for prolonged use. When material is heated, wear gloves to
protect against thermal bums.

Skin Protection: It is a good industrial hygiene practice to minimize skin contact. Thermally protective,
chemical resistant apron and long sleeves are recommended when volume of hot material is significant.

Hygiene Measures: Always observe good personal hygiene measures, such as washing after handling the
material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants.

PHYSICAL AND CHEMICAL PROPERTIES

Color: Black
Odor: No data available.
Odor Threshold: No data available.
Physical State: Solid rubber
pH: Not applicable
Melting Point: No data available.
Freezing Point: No data available.
Boiling Point: Not applicable.
Flash Point: Not applicable.
Evaporation Rate: Not applicable.
Flammability (Solid): No data available.
Flammability Limit- Upper(%): Not applicable.
Flammability Limit- Lower(%): Not applicable.
Vapor Pressure: Not applicable.
Vapor Density (Air=l): Not applicable.
Specific Gravity: No data available.
Solubility in Water: Insoluble
Solubility (Other): Not applicable.
Partition Coefficient (n-Octanol/water): Not applicable.

NA ENGLISH MSDS 4/8


Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

Autoignition Temperature: Not applicable.


Decomposition Temperature: No data available.
Explosive Properties: No data available

i 10 STABILITY AND REACTIVITY

Stability: Stable under normal temperature conditions and recommended use.

Conditions to Avoid: Oxidizing agents

Incompatible Materials: In general, elastomers are incompatible with: Strong oxidizing agents.
Reducing agents.

Hazardous Decom osition Products:


At Elevated Temperatures: Alcohols, Carbon Dioxide, Carbon Monoxide,
H drocarbons

Possibility of Hazardous Reactions: Will not occur. The product is fully polymerized.

i 11 TOXICOLOGICAL INFORMATION

Specified Substance(s)
A cuet T OXICI
''t;y:
Component Chemical Name Test Results
lH-Pyrrole-2,5-dione, Inhalation LC50 (4 hour(s), Rat): 55 mg/m3
1,1 '-(l,3-phenylene)bis-
lH-Pyrrole-2,5-dione, Oral LD50 (Rat): 1370 mg/kg
1, 1'-(1,3-phenylene)bis-
Carbon black Dermal LD50 (Rabbit): > 3000 mg/kg
Carbon black Oral LD50 (Rat): > 15400 mg/kg
Peroxide, [1,3( or Oral LD50 (Rat): 23000 mg/kg
1,4)-phenylenebis(l-methylethylidene)]
bisf(1,1-dimethylethyl)

Listed Carcinogens: The rubber industry is listed as an exposure circumstance that is known to be
carcinogenic to humans (Group 1). Carbon black: Certain carbon blacks have proved carcinogenic in
animal studies. Inhalation animal studies of high concentrations resulted in chronic inflammation, lung
fibrosis and lung tumors. Epidemiology studies of workers include findings of bronchitis, pneumonia,
emphysema and excess cancer. Substances bound in a polymer or other matrix should present little or no
hazard.
Chemical Name IARC NTP OSHA ACGIH
Carbon black 2B Not Listed Not Listed Not Listed
IARC: 1 =Carcinogenic to Humans; 2A =Probably Carcinogenic to Humans; 2B =Possibly Carcinogenic to Humans. Not listed
=Either Group 3 (Not classifiable as to carcinogenicity to humans), Group 4 (Probably not carcinogenic to humans), or not
evaluated by IARC.

Product Information
Other Acute: The principal components used in this product have been reacted and are no longer present
in their original form. The finished polymerized product is an inert polyacrylic rubber, and exposure to the
original constituents would not be expected under normal conditions. Like most high-molecular weight
polymers, this product is not known to exhibit any adverse acute or chronic health effects. Burning this

NA ENGLISH MSDS 5 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

material or exposing it to temperatures in excess of300 C can generate irritating and toxic fumes. The type
of compounds generated depends upon temperature and conditions. Health effects from these fumes can
range from transient to severe eye, skin and respiratory rritation, pulmonary edema, headache, nausea,
drowsiness as well as a variety of other effects. Some decomposition products are toxic if absorbed through
the skin in sufficient quantities. Grinding and sanding this product may generate dust. Dusts may initate
the respiratory tract, skin and eyes. Repeated exposure to high concentrations of dust may adversely affect
the lungs. Dust inhalation can also inhibit the clearance of toxic particles from the lung by decreasing the
mobility of alveolar macrophages.

Chronic Toxicity: Possible cancer hazard - may cause cancer based on animal data.

I 12 ECOLOGICAL INFORMATION

Ecotoxicity: The product contains a substance which is toxic to aquatic organisms and which may cause
long-term adverse effects in the aquatic environment.

Specified Substance(s)
Chemical Name Test
Carbon black EC50 (24 hour(s), Daphnia magna): >5600 mg/l
Carbon black EC50 (72 hour(s), Green Alga): > 10000 mg/l
Carbon black LC50 (96 hour( s), Zebra Fish): > 1000 mg/l

Mobility: The product is non-volatile. The product is insoluble in water.

Persistence and Degradability: No data available

Bioaccumulation Potential: No data available on bioaccumulation.

I 13 DISPOSAL CONSIDERATIONS

General Information: Dispose of waste and residues in accordance with local authority requirements.

Disposal Methods: No specific disposal method required.

Container: Since emptied containers retain product residue, follow label warnings even after container is
emptied.

I 14 TRANSPORT INFORMATION

DOT Not Regulated

TDG Not Regulated

IATA Not Regulated

IMDG Not Regulated

I is REGULATORY INFORMATION

NA ENGLISH MSDS 6 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

Canadian Controlled Products Regulations: This product has been classified according to the hazard
criteria of the Canadian Controlled Products Regulations, Section 33, and the MSDS contains all required
information.

WHMIS Classification: D2A

Mexican Dangerous Statement: This is a Mexican "dangerous" product.

Inventory Status: All ingredients are either listed or exempt from listing on EINECS, DSL or TSCA.

US Regulations

CERCLA Hazardous Substance List (40 CFR 302.4): None

SARA Title III


Section 302 Extremely Hazardous Substances (40 CFR 355, Appendix A): None

Section 311/312 (40 CFR 370):


0Acute (Immediate) [2fJ Chronic (Delayed) OF ire 0Reactive 0Pressure Generating

Section 313 Toxic Release Inventor 40 CFR 372 :


Chemical Name CAS-No. Concentration
Zinc oxide 1314-13-2 <3%

Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130): None

Clean Water Act Section 311 Hazardous Substances (40 CFR 117.3): None

Drug Enforcement Act: None

TSCA: No component is listed on TSCA Sections 4(a), 5(a)(2), 5(e) or 12(b).

State Regulations

California Safe Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65): Carbon black

Massachusetts Right-To-Know List: Carbon black; Zinc oxide

Michigan Critical Materials List (Michigan Natural Resources and Environmental Protection Act
(Act. 451 of 1994)): None

Minnesota Hazardous Substances List: Carbon black; Zinc oxide

New Jersey Right-To-Know List: Carbon black; Peroxide, [l,3(or


1,4)-phenylenebis(l-methylethylidene)]bis[(l, 1-dimethylethyl); Zinc oxide

Pennsylvania Right-To-Know List: Carbon black; Zinc oxide

Rhode Island Right-To-Know List: Carbon black; Zinc oxide

OTHER INFORMATION

NA ENGLISH MSDS 7 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'

HAZARD RATINGS

Health Hazard Fire Hazard ecial Hazard


NFPA

Health Hazard Fire Hazard Reactivit Hazard Personal Protection


HMIS 1* 1 0 B
0 - Minimal; 1- Slight; 2 - Moderate; 3 - Serious; 4 - Severe *-Chronic Health Effect
B - Safety Glasses & Gloves

Issue Date: 29-June-2006


Supercedes Date: 29-June-2006
SDS No.: 1003449
Disclaimer: The information provided on this data sheet was abstracted from supplier material safety data
sheets and standard references in occupational health and toxicology. Federal-Mogul makes no
representation or warranty with respect to the information obtained from such references. The information
is however, as of the date provided, true and accurate to the best of Federal-Mogul's knowledge, and should
be used to make an independent determination of the methods to safeguard workers and the environment.

NA ENGLISH MSDS 8 /8
Material Safety Data Sheet U.S. Department of Labor
May be used to comply with Occupational Safety and Health Administration
OSHA's Hazard Communication Standard, (Non-Mandatory Form)
29 CFR 1910.1200. Standard must be Form Approved
consulted for specific requirements. OMB No. 1218-0072

IDENTITY (As Used on Label and List) Note: Blank spaces are not permitted. If any item is not applicable, or no
PVC Pipe and Fittings information is available, the space must be marked to indicate that.

Manufacturer's Name
Charlotte Pipe and Foundry Co., Plastics Division
Address (Number, Street, City, State, and ZIP Code)
P.O. Box 1339
Date Prepared
421 o Old Charlotte Hwy. Au ust 2006
Signature of Preparer (optional)
Monroe, N.C. 28111-1339
Section II - Hazard Ingredients/Identity Information
Other Limits
Hazardous Components (Specific Chemical Identity; Common Name(s)) OSHA PEL ACGIH TLV Recommended % (optional)

Less than 3.2 parts per million (ppm) of residual vinyl chloride monomer (rvcm)

Section Ill - Physical/Chemical Characteristics


Boiling Point Specific Gravity (Hp = 1)
Not Applicable Solid 1.42 -1.56
Vapor Pressure (mm Hg.) Melting Point
Not Applicable Solid Processing Temperature 390F
Vapor Density (AIR = 1) Evaporation Rate
Not Applicable Solid (Butyl Acetate = 1) Solid
..
Solubility in Water
Not Applicable

--
Appearance and Odor
White, Grey or Green Solid - None

Flash Point (Method Used)


Flash Ignition Temp (ASTM D 1929) -735F
Extinguishing Media
Water spray, C02 Dry Chemical
Special Fire Fighting Procedures
In confined spaces, self-contained breathing apparatus should be worn.

PVC is a combustible thermoplastic material.


Unusual Fire and Explosion Hazards
Evolves carbon monoxide, hydrogen chloride, and other toxic gases when burned.

Run off water from firefighting may have corrosive effects.


(Reproduce locally)

MSDS-PVC (806)
Conditions to Avoid
Not Applicable
Not
Stable
Applicable
Incompatibility (Materials to Avoid)
Not Applicable
Hazardous Decomposition or Byproducts
Emits CO, C02, hydrogen chloride, organotins and various hydrocarbons with combustion.
Hazardous May Occur Conditions to Avoid
Polymerization Not Applicable
Not Will Not Occur
Applicable

Health Hazards (Acute and Chronic)


Not Applicable

Carcinogenicity: NTP? IARC Monographs? OSHA Regulated?


Not Applicable

Signs and Symptoms of Exposure


Combustion products will cause eye, nose and throat irritation.

Medical Conditions Generally Aggravated by Exposure


Prolonged exposure to combustion products may cause bronc spasm in individuals with bronchial asthma.

Emergency and First Aid Procedures


Remove individual from fire area. Call physician, provide protection before re-entry.

If overexposure occurs, leave fire area. If irritation persists, wash with water.
Section VII - Precautions for Safe Handling and Use
Steps to Be Taken in Case Material is Released or Spilled
Not Applicable

Waste Disposal Method


Can be sent to sanitary landfill.

Precautions to Be taken in Handling and Storing


Sprinklered warehouses recommended.

Other Precautions
None.

Section VIII - Control Measures


Respiratory Protection (Specify Type)
Not Applicable
Ventilation Local Exhaust l?pecial
Not Applicable Not Applicable
Mechanical (General) Other
Not Applicable Not Applicable
Protective Gloves ~ye Protection
None. I None.
Other Protective Clothing or Equipment
None.
Work/Hygienic Practices
None.
Page 2
GHS SAFETY DATA SHEET
Date Revised: DEC 2011

WELD-ON P-70 Low VOC Primer for PVC and CPVC Plastic Pipe Supersedes: OCT 2010

SECTION I - PRODUCT AND COMPANY IDENTIFICATION


PRODUCT NAME: WELD-ON P-70 Low VOC Primer for PVC and CPVC Plastic Pipe
PRODUCT USE: Low VOC Primer for PVC and CPVC Plastic Pipe
SUPPLIER: MANUFACTURER: IPS Corporation
17109 South Main Street, Carson, CA 90248-3127
P.O. Box 379, Gardena, CA 90247-0379
Tel. 1-310-898-3300
EMERGENCY: Transportation: CHEMTEL Tel. 800.255-3924, 813-248-0585 (International) Medical: Tel. 800.451.8346, 760.602.8703 3E Company (International)
SECTION 2 - HAZARDS IDENTIFICATION
GHS CLASSIFICATION:
Health Environmental Physical
Acute Toxicity: Category 4 Acute Toxicity: None Known Flammable Liquid Category 2
Skin Irritation: Category 3 Chronic Toxicity: None Known
Skin Sensitization: NO
Ee:
GHS LABEL: Signal Word: WHMIS CLASSIFICATION: CLASS B, DIVISION 2
Danger

Hazard Statements Precautionarv Statements


H225: Highly flammable liquid and vapor P21 O: Keep away from heat/sparks/open flames/hot surfaces - No smoking
H319: Causes serious eye irritation P261: Avoid breathing dust/fume/gas/mist/vapors/spray
H332: Harmful if inhaled P280: Wear protective gloves/protective clothing/eye protection/face protection
H335: May cause respiratory irritation P304+P340: IF INHALED: Remove victim to fresh air and keep at rest in a position comfortable for breathing
H336: May cause drowsiness or dizziness P403+P233: Store in a well ventilated place. Keep container tightly closed
EUH019: May form ex losive eroxides P501: Dis ose of contents/container in accordance with local regulation

SECTION 3 - COMPOSITION/INFORMATION ON INGREDIENTS


CAS# EINECS# REACH CONCENTRATION
Pre-registration Number % by Weight
Tetrahydrofuran (THF) 109-99-9 203-726-8 05-2116297729-22-0000 45 - 59
Methyl Ethyl Ketone (MEK) 78-93-3 201-159-0 05-2116297728-24-0000 19 - 29
Cyclohexanone 108-94-1 203-631-1 05-2116297718-25-0000 5 - 15
Acetone 67-64-1 200-662-2 05-2116297713-35-0000 5 - 20
All of the constituents of this adhesive product are listed on the TSCA inventory of chemical substances maintained by the US EPA, or are exempt from that listing.
* Indicates this chemical is subject to the reporting requirements of Section 313 of the Emergency Planning and Community Right-to-Know Act of 1986 (40CFR372).
#indicates that this chemical is found on Proposition 65's List of chemicals known to the State of California to cause cancer or reproductive toxicity.
SECTION 4 - FIRST AID MEASURES
Contact with eyes: Flush eyes immediately with plenty of water for 15 minutes and seek medical advice immediately.
Skin contact: Remove contaminated clothing and shoes. Wash skin thoroughly with soap and water. If irritation develops, seek medical advice.
Inhalation: Remove to fresh air. If breathing is stopped, give artificial respiration. If breathing is difficult, give oxygen. Seek medical advice.
Ingestion: Rinse mouth with water. Give 1 or 2 glasses of water or milk to dilute. Do not induce vomiting. Seek medical advice immediately.
SECTION 5 - FIREFIGHTING MEASURES
Suitable Extinguishing Media: Dry chemical powder, carbon dioxide gas, foam, Halon, water fog. HMIS NFPA 0-Minimal
Unsuitable Extinguishing Media: Water spray or stream. Health 2 2 1-Slight
Exposure Hazards: Inhalation and dermal contact Flammability 3 3 2-Moderate
Combustion Products: Oxides of carbon and smoke Reactivity 0 0 3-Serious
PPE B 4-Severe
Protection for Firefighters: Self-contained breathing apparatus or full-face positive pressure airline masks.
SECTION 6 ACCIDENTAL RELEASE MEASURES
Personal precautions: Keep away from heat, sparks and open flame.
Provide sufficient ventilation, use explosion-proof exhaust ventilation equipment or wear suitable respiratory protective equipment.
Prevent contact with skin or eyes (see section 8).
Environmental Precautions: Prevent product or liquids contaminated with product from entering sewers, drains, soil or open water course.
Methods for Cleaning up: Clean up with sand or other inert absorbent material. Transfer to a closable steel vessel.
Materials not to be used for clean up: Aluminum or plastic containers
SECTION 7 - HANDLING AND STORAGE
Handling: Avoid breathing of vapor, avoid contact with eyes, skin and clothing.
Keep away from ignition sources, use only electrically grounded handling equipment and ensure adequate ventilation/fume exhaust hoods.
Do not eat, drink or smoke while handling.
Storage: Store in ventilated room or shade below 44"C (110F) and away from direct sunlight.
Keep away from ignition sources and incompatible materials: caustics, ammonia, inorganic acids, chlorinated compounds, strong oxidizers and isocyanates.
Follow all precautionary information on container label, product bulletins and solvent cementing literature.

I SECTION 8 - PRECAUTIONS TO CONTROL EXPOSURE I PERSONAL PROTECTION I


EXPOSURE LIMITS: Comoonent ACGIHTLV ACGIHSTEL OSHA PEL OSHASTEL:
Tetrahydrofuran (THF) 50ppm 100 ppm 200 ppm
Methyl Ethyl Ketone (MEK) 200 ppm 300 ppm 200 ppm
Cyclohexanone 20ppm 50ppm 50ppm
Acetone 500 ppm 750 ppm 1000 ppm
Engmeermg Controls: Use local exhaust as needed.
Monitoring: Maintain breathing zone airborne concentrations below exposure limits.
Personal Protective Equipment (PPE):
Eye Protection: Avoid contact with eyes, wear splash-proof chemical goggles, face shield, safety glasses (spectacles) with brow guards and side shields,
etc. as may be appropriate for the exposure.
Skin Protection: Prevent contact with the skin as much as possible. Butyl rubber gloves should be used for frequent immersion.
Use of solvent-resistant gloves or solvent-resistant barrier cream should provide adequate protection when normal adhesive application
practices and procedures are used for making structural bonds.
Respiratory Protection: Prevent inhalation of the solvents. Use in a well-ventilated room. Open doors and/or windows to ensure airflow and air changes. Use local
exhaust ventilation to remove airborne contaminants from employee breathing zone and to keep contaminants below levels listed above.
With normal use, the Exposure Limit Value will not usually be reached. When limits approached, use respiratory protection equipment.

Filename: W-OP70LoVoc_12-11.xls Page 1 of 2 12114/2011 3:54 PM


GHS SAFETY DATA SHEET
Date Revised: DEC 2011
WELD-ON P-70 Low VOC Primer for PVC and CPVC Plastic Pipe Supersedes: OCT 2010

SECTION 9 - PHYSICAL AND CHEMICAL PROPERTIES


Appearance: Clear or purple, thin liquid
Odor: Ethereal Odor Threshold: 0.88 ppm (Cyclohexanone)
pH: Not Applicable
Melting/Freezing Point: -108.5'C (-163.3F) Based on first melting component: THF Boiling Range: 56'C (133F) to 156"C (313F)
Boiling Point: 56 'C (133 F) Based on first boiling component: Acetone Evaporation Rate: > 1.0 (BUAC = 1)
Flash Point: -20'C (-4F) TCC based on Acetone Flammability: Category 2
Specific Gravity: 0.858 @23 'C ( 73 F) Flammability Limits: LEL: 1.1 % based on Cyclohexanone
Solubility: Solvent portion soluble in water. Resin portion separates out. UEL: 12.8% based on Acetone
Partition Coefficient n-octanol/water: Not Available Vapor Pressure: 190 mm Hg@ 20'C (68F) Acetone
Auto-ignition Temperature: 321 'C (610F) based on THF Vapor Density: >2.0(Air=1)
Decomposition Temperature: Not Applicable Other Data: Viscosity: Water-thin
VOC Content: When applied as directed, per SCAQMD Rule 1168, Test Method 316A,VOC content is:~ 550 g/I.
SECTION 10 - STABILITY AND REACTIVITY
Stability: Stable
Hazardous decomposition products: None in normal use. When forced to burn, this product gives off oxides of carbon and smoke.
Conditions to avoid: Keep away from heat, sparks, open flame and other ignition sources.
Incompatible Materials: Oxidizers, strong acids and bases, amines, ammonia
SECTION 11 - TOXICOLOGICAL INFORMATION
Likely Routes of Exposure: Inhalation, Eye and Skin Contact
Acute symptoms and effects:
Inhalation: Severe overexposure may result in nausea, dizziness, headache. Can cause drowsiness, irritation of eyes and nasal passages.
Eye Contact: Vapors slightly uncomfortable. Overexposure may result in severe eye injury with corneal or conjunctival inflammation on contact with the liquid.
Skin Contact: Liquid contact may remove natural skin oils resulting in skin irritation. Dermatitis may occur with prolonged contact.
Ingestion: May cause nausea, vomiting, diarrhea and mental sluggishness.
Chronic (long-term) effects: None known to humans
Toxicity: LDso LCso
3
Tetrahydrofuran (THF) Oral: 2842 mg/kg (rat) Inhalation 3 hrs. 21,000 mg/m (rat)
Methyl Ethyl Ketone (MEK) Oral: 2737 mg/kg (rat), Dermal: 6480 mg/kg (rabbit) Inhalation 8 hrs. 23,500 mg/m 3 (rat)
Cyclohexanone Oral: 1535 mg/kg (rat), Dermal: 948 mg/kg (rabbit) Inhalation 4 hrs. 8;000 PPM (rat)
3
Acetone Oral: 5800 mg/kg (rat) Inhalation 50,100 mg/m (rat)
Reproductive Effects Teratogenicity Mutagenicity Embryotoxicitv Sensitization to Product Synergistic Products
Not Established Not Established Not Established Not Established Not Established Not Established
SECTION 12 - ECOLOGICAL INFORMATION
Ecotoxicity: None Known
Mobility: In normal use, emission of volatile organic compounds (VOC's) to the air takes place, typically at a rate of~ 550 g/I.
Degradability: Biodegradable
Bioaccumulation: Minimal to none.
SECTION 13 - WASTE DISPOSAL CONSIDERATIONS
Follow local and national regulations. Consult disposal expert.
SECTION 14 - TRANSPORT INFORMATION
Proper Shipping Name: Flammable Liquid, n.o.s. (Acetone, Tetrahydrofuran)
Hazard Class: 3
Secondary Risk: None
Identification Number: UN 1993
Packing Group: PGll
Label Required: Class 3 Flammable Liquid
Marine Pollutant: NO
TOG INFORMATION
TOG CLASS: FLAMMABLE LIQUID 3
SHIPPING NAME: Flammable Liquid, n.o.s. (Acetone, Tetrahydrofuran)
UN NUMBER/PACKING GROUP: UN 1993, PG II
SECTION 15 - REGULATORY INFORMATION
Precautionary Label Information: Highly Flammable, Irritant Ingredient Listings: USA TSCA, Europe EINECS, Canada DSL, Australia
Symbols: F, Xi AICS, Korea ECL/TCCL, Japan MITI (ENCS)
Risk Phrases: R11: Highly flammable.
R20: Harmful by inhalation. R66: Repeated exposure may cause skin dryness or cracking
R36/37: Irritating to eyes and respiratory system. R67: Vapors may cause drowsiness and dizziness
Safety Phrases: 89: Keep container in a well-ventilated place. 826: In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
816: Keep away from sources of ignition - No smoking. 833: Take precautionary measures against static discharges.
825: Avoid contact with eyes. 846: If swallowed, seek medical advise immediately and show this container or label.

SECTION 16 - OTHER INFORMATION


Specification Information:
Department issuing data sheet: IPS, Safety Health & Environmental Affairs All ingredients are compliant with the requirements of the European
E-mail address: <EHSinfo@ipscorp.com> Directive on RoHS (Restriction of Hazardous Substances).
Training necessary: Yes, training in practices and procedures contained in product literature.
Reissue date I reason for reissue: 12/14/2011 I Updated GHS Standard Format
Intended Use of Product: Primer for PVC and CPVC Plastic Pipe
This product is intended for use by skilled individuals at their own risk. The information contained herein is based on data considered accurate based on current state of
knowledge and experience. However, no warranty is expressed or implied regarding the accuracy of this data or the results to be obtained from the use thereof.

Filename: W-OP70LoVoc_12-11.xls Page 2 of 2 12/14/2011 3:54 PM


GHS SAFETY DATA SHEET
Date Revised: DEC 2011

WELD-ON 719 Low VOC PVC Plastic Pipe Cements Supersedes: FEB 2010

SECTION I - PRODUCT AND COMPANY IDENTIFICATION


PRODUCT NAME: WELD-ON 719 Low VOC PVC Plastic Pipe Cements
PRODUCT USE: Low VOC Solvent Cement for PVC Plastic Pipe
SUPPLIER: MANUFACTURER: JPS Corporation
17109 South Main Street, Carson, CA 90248-3127
P.O. Box 379, Gardena, CA 90247-0379
Tel. 1-310-898-3300
EMERGENCY: Transportation: CHEMTEL Tel. 800.255-3924, 813-248-0585 (International) Medical: Tel. 800.451.8346, 760.602.8703 3E Company (International)
SECTION 2 - HAZARDS IDENTIFICATION
GHS CLASSIFICATION:
Health Environmental Physical
Acute Toxicity: Category 4 Acute Toxicity: None Known Flammable Liquid Category 2
Skin Irritation: Category 3 Chronic Toxicity: None Known
Skin Sensitization: NO
Ee:
GHS LABEL: Signal Word: WHMIS CLASSIFICATION: CLASS B, DIVISION 2
Danger

Hazard Statements Precautionarv Statements


H225: Highly flammable liquid and vapor P21 O: Keep away from heat/sparks/open flames/hot surfaces - No smoking
H319: Causes serious eye irritation P261: Avoid breathing dust/fume/gas/mist/vapors/spray
H332: Harmful if inhaled P280: Wear protective gloves/protective clothing/eye protection/face protection
H335: May cause respiratory irritation P304+P340: IF INHALED: Remove victim to fresh air and keep at rest in a position comfortable for breathing
H336: May cause drowsiness or dizziness P403+P233: Store in a well ventilated place. Keep container tightly closed
EUH019: Ma form ex losive eroxides P501 : Dis ose of contents/container in accordance with local re ulation

SECTION 3 - COMPOSITION/INFORMATION ON INGREDIENTS


CAS# EINECS# REACH CONCENTRATION
Pre-registration Number % by Weight
Tetrahydrofuran (THF) 109-99-9 203-726-8 05-2116297729-22-0000 45 - 60
Cyclohexanone 108-94-1 203-631-1 05-2116297718-25-0000 9 - 18
Acetone 67-64-1 200-662-2 05-2116297713-35-0000 3-11
All of the constituents of this adhesive product are listed on the TSCA inventory of chemical substances maintained by the US EPA, or are exempt from that listing.
*Indicates this chemical is subject to the reporting requirements of Section 313 of the Emergency Planning and Community Right-to-Know Act of 1986 (40CFR372).
#indicates that this chemical is found on Proposition 65's List of chemicals known to the State of California to cause cancer or reproductive toxicity.
SECTION 4 - FIRST AID MEASURES
Contact with eyes: Flush eyes immediately with plenty of water for 15 minutes and seek medical advice immediately.
Skin contact: Remove contaminated clothing and shoes. Wash skin thoroughly with soap and water. If irritation develops, seek medical advice.
Inhalation: Remove to fresh air. If breathing is stopped, give artificial respiration. If breathing is difficult, give oxygen. Seek medical advice.
Ingestion: Rinse mouth with water. Give 1 or 2 glasses of water or milk to dilute. Do not induce vomiting. Seek medical advice immediately.
SECTION 5 - FIREFIGHTING MEASURES
Suitable Extinguishing Media: Dry chemical powder, carbon dioxide gas, foam, Halon, water fog. HMIS NFPA 0-Minimal
Unsuitable Extinguishing Media: Water spray or stream. Health 2 2 1-Slight
Exposure Hazards: Inhalation and dermal contact Flammability 3 3 2-Moderate
Combustion Products: Oxides of carbon, hydrogen chloride and smoke Reactivity 0 0 3-Serious
PPE B 4-Severe
Protection for Firefighters: Self-contained breathing apparatus or full-face positive pressure airline masks.
SECTION 6 - ACCIDENTAL RELEASE MEASURES
Personal precautions: Keep away from heat, sparks and open flame.
Provide sufficient ventilation, use explosion-proof exhaust ventilation equipment or wear suitable respiratory protective equipment.
Prevent contact with skin or eyes (see section 8).
Environmental Precautions: Prevent product or liquids contaminated with product from entering sewers, drains, soil or open water course.
Methods for Cleaning up: Clean up with sand or other inert absorbent material. Transfer to a closable steel vessel.
Materials not to be used for clean up: Aluminum or plastic containers
SECTION 7 - HANDLING AND STORAGE
Handling: Avoid breathing of vapor, avoid contact with eyes, skin and clothing.
Keep away from ignition sources, use only electrically grounded handling equipment and ensure adequate ventilation/fume exhaust hoods.
Do not eat, drink or smoke while handling.
Storage: Store in ventilated room or shade below 44 "C (110 F) and away from direct sunlight.
Keep away from ignition sources and incompatible materials: caustics, ammonia, inorganic acids, chlorinated compounds, strong oxidizers and isocyanates.
Follow all precautionary information on container label, product bulletins and solvent cementing literature.

I SECTION 8 - PRECAUTIONS TO CONTROL EXPOSURE I PERSONAL PROTECTION I


EXPOSURE LIMITS: Component ACGIHTLV ACGIHSTEL OSHA PEL OSHASTEL:
Tetrahydrofuran (THF) 50ppm 100 ppm 200 ppm
Cyclohexanone 20ppm 50 ppm 50 ppm
Acetone 500 ppm 750 ppm 1000 ppm
Engineering Controls: Use local exhaust as needed.
Monitoring: Maintain breathing zone airborne concentrations below exposure limits.
Personal Protective Equipment (PPE):
Eye Protection: Avoid contact with eyes, wear splash-proof chemical goggles, face shield, safety glasses (spectacles) with brow guards and side shields,
etc. as may be appropriate for the exposure.
Skin Protection: Prevent contact with the skin as much as possible. Butyl rubber gloves should be used for frequent immersion.
Use of solvent-resistant gloves or solvent-resistant barrier cream should provide adequate protection when normal adhesive application
practices and procedures are used for making structural bonds.
Respiratory Protection: Prevent inhalation of the solvents. Use in a well-ventilated room. Open doors and/or windows to ensure airflow and air changes. Use local
exhaust ventilation to remove airborne contaminants from employee breathing zone and to keep contaminants below levels listed above.
With normal use, the Exposure Limit Value will not usually be reached. When limits approached, use respiratory protection equipment.

Filename: W-0719LoVoc_12-11.xls Page 1 of 2 12114/2011 2:40 PM


GHS SAFETY DATA SHEET
Date Revised: DEC 2011
WELD-ON 719 Low VOC PVC Plastic Pipe Cements Supersedes: FEB 2010

SECTION 9 - PHYSICAL AND CHEMICAL PROPERTIES


Appearance: White or gray, extra heavy syrupy liquid
Odor: Ketone Odor Threshold: 0.88 ppm (Cyclohexanone)
pH: Not Applicable
Melting/Freezing Point: -108.S'C (-163.3F} Based on first melting component: THF Boiling Range: 56'C (133F) to 156'C (313F)
Boiling Point: 56 C (133 F) Based on first boiling component: Acetone Evaporation Rate: > 1.0 (BUAC = 1)
Flash Point: -20 C (-4 F) TCC based on Acetone Flammability: Category 2
Specific Gravity: 0.976 @23 C ( 73 F) Flammability Limits: LEL: 1.1 % based on Cyclohexanone
Solubility: Solvent portion soluble in water. Resin portion separates out. UEL: 12.8% based on Acetone
Partition Coefficient n-octanol/water: Not Available Vapor Pressure: 190 mm Hg @ 20 C (68 F) Acetone
Auto-ignition Temperature: 321 'C (610F) based on THF Vapor Density: >2.0(Air=1)
Decomposition Temperature: Not Applicable Other Data: Viscosity: Extra heavy bodied
VOC Content: When applied as directed, per SCAQMD Rule 1168, Test Method 316A,VOC content is:.$ 510 g/I.
SECTION 10 - STABILITY AND REACTIVITY
Stability: Stable
Hazardous decomposition products: None in normal use. When forced to burn, this product gives off oxides of carbon, hydrogen chloride and smoke.
Conditions to avoid: Keep away from heat, sparks, open flame and other ignition sources.
Incompatible Materials: Oxidizers, strong acids and bases, amines, ammonia
SECTION 11 - TOXICOLOGICAL INFORMATION
Likely Routes of Exposure: Inhalation, Eye and Skin Contact
Acute symptoms and effects:
Inhalation: Severe overexposure may result in nausea, dizziness, headache. Can cause drowsiness, irritation of eyes and nasal passages.
Eye Contact: Vapors slightly uncomfortable. Overexposure may result in severe eye injury with corneal or conjunctival inflammation on contact with the liquid.
Skin Contact: Liquid contact may remove natural skin oils resulting in skin irritation. Dermatitis may occur with prolonged contact.
Ingestion: May cause nausea, vomiting, diarrhea and mental sluggishness.
Chronic (long-term) effects: None known to humans
Toxicity: LDso LC so
Tetrahydrofuran (THF) Oral: 2842 mg/kg (rat) Inhalation 3 hrs. 21,000 mg/m 3 (rat)
Cyclohexanone Oral: 1535 mg/kg (rat), Dermal: 948 mg/kg (rabbit) Inhalation 4 hrs. 8,000 PPM (rat)
Acetone Oral: 5800 mg/kg (rat) Inhalation 50,100 mg/m 3 (rat)
Reproductive Effects Teratogenicity Mutagenicity Embryotoxicitv Sensitization to Product Synergistic Products
Not Established Not Established Not Established Not Established Not Established Not Established
SECTION 12 - ECOLOGICAL INFORMATION
Ecotoxicity: None Known
Mobility: In normal use, emission of volatile organic compounds (VOC's) to the air takes place, typically at a rate of.$ 51 O g/I.
Deg rad ability: Biodegradable
Bioaccumulation: Minimal to none.
SECTION 13 - WASTE DISPOSAL CONSIDERATIONS
Follow local and national regulations. Consult disposal expert.
SECTION 14 - TRANSPORT INFORMATION
Proper Shipping Name: Adhesives
Hazard Class: 3 EXCEPTION for Ground Shi ing
Secondary Risk: None DOT Limited Quantity: Up to SL per inner packaging, 30 kg gross weight per package.
Identification Number: UN 1133 Consumer Commodit : De endin on acka ing, these uantities ma ualif under DOT as "ORM-D" .
Packing Group: PG II
Label Required: Class 3 Flammable Liquid TOG INFORMATION
Marine Pollutant: NO TDG CLASS: FLAMMABLE LIQUID 3
SHIPPING NAME: ADHESIVES
UN NUMBER/PACKING GROUP: UN 1133, PG II
SECTION 15 - REGULATORY INFORMATION
Precautionary Label Information: Highly Flammable, Irritant Ingredient Listings: USA TSCA, Europe EINECS, Canada DSL, Australia
Symbols: F, Xi AICS, Korea ECL/TCCL, Japan MITI (ENCS)
Risk Phrases: R11: Highly flammable. R66: Repeated exposure may cause skin dryness or cracking
R20-Harmful by inhalation. R67: Vapors may cause drowsiness and dizziness
R36/37: Irritating to eyes and respiratory system.
Safety Phrases: 89: Keep container in a well-ventilated place. 826: In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
816: Keep away from sources of ignition - No smoking. 833: Take precautionary measures against static discharges.
825: Avoid contact with eyes. 846: If swallowed, seek medical advise immediately and show this container or label.
SECTION 16 - OTHER INFORMATION
Specification Information:
Department issuing data sheet: IPS, Safety Health & Environmental Affairs All ingredients are compliant with the requirements of the European
E-mail address: <EHSinfo@ipscorp.com> Directive on RoHS (Restriction of Hazardous Substances).
Training necessary: Yes, training in practices and procedures contained in product literature.
Reissue date I reason for reissue: 12/14/2011 I Updated GHS Standard Format
Intended Use of Product: Solvent Cement for PVC Plastic Pipe
This product is intended for use by skilled individuals at their own risk. The information contained herein is based on data considered accurate based on current state of
knowledge and experience. However, no warranty is expressed or implied regarding the accuracy of this data or the results to be obtained from the use thereof.

Filename: W-0719LoVoc_12-11.xls Page 2 of 2 12114/2011 2:40 PM


STAINLESS STEEL I SPECIALITY STEEL - MATERIAL SAFETY DATA SHEET

UNIFIEDALLOYS
STAINLESS STEEL I SPECIALITY STEEL- MATERIAL SAFETY DATA SHEET
Material Use: Manufacture of articles.
Includes all sheet products, plate, strip, bar, slab, ingots, slabs and tubular products.

STAINLESS STEEL- MATERIAL SAFETY DATA SHEET

1. HAZARDOUS INGREDIENTS

BASE METAL (All values are expressed as weight percent)


Component (*) CAS Number TLV ACGIH (mglm3) LO 50 ILC50 Electric Alloy Steel Tool Steels 300, 400 Series Stainless Steels

lron(Fe) 7438-86-5 5 (Fume) NIA 95 90 80


Chromium (Cr) 7440-47-3 0.5 NIA 25 30
Nickel (Ni) 7440-02-0 1 >9 gm/kg Oral Rat 5 35
Molybdenum (Mo) 7439-98-7 10 NIA 5
Vanadium (V) 1314-62-1 0.05 NIA 2 5
Cobalt(Co) 7440-48-4 0.75 NIA 75
Manganese (Mn) 7439-96-5 1 (fume) >9 gm/kg Oral Rat 2.5
Aluminium (Al) 7429-90-5 10 NIA 1.5
Silicon (Si) 7440-21-3 10 NIA 2.5
Copper(Cu) 7440-50-8 0.2(fume} NIA 5
*(As required by WHMIS ingredient disclosure list. For exact composition, refer to analysis or specifications)

2. PREPARATION INFORMATION

Prepared By: UnifiedAlloys Preparation Date: January 1, 2007


Telephone: (780) 468-5656
Note: Contact Supplier (Quality Department) for additional information

3. PRODUCT I COMPANY INFORMATION

Material Use: Manufacture of articles.


Includes all sheet products, plate, strip, bar, slab, ingots, slabs and tubular products.

Importer I Supplier I Distributor:

UnifiedAlloys
8835 - 501h Avenue
Edmonton, Alberta CANADA
T6E 5H4
Emergency Phone#: (780) 468-5656 (on-call service)

The conditions or methods of handling, storage, use, and disposal of the product are beyond our control and may be beyond knowledge. For this and
other reasons, we do not assume responsibility and disclaim liability for loss, damage, or expense arising out of or in any way connected with the
handling, storage, use, or disposal of the product.

Dry-Lube
Mixture of borate and carbonate soap lubricants for metal forming.

Pre-Lube
Petroleum based oil coating used for metal forming.

Slushing Oil
Mineral oil based protective coating containing small quantities of anti-oxidants.

Varnishing Oil
Solvent applied petroleum oil protective coating leaving a wax-like protective coating.

NOTE:
Individual coating components are present at values below the reporting requirements of the WHMIS ingredient disclosure list.

Prepared By: UnifiedAlloys Preparation Date: January 1, 2007


Telephone: (780) 468-5656
Note: Contact Supplier (Quality Department) for additional information - Page 1 of 3
STAINLESS STEEL I SPECIALITY STEEL - MATERIAL SAFETY DATA SHEET

4. PHYSICAL DATA

Physical State: Solid


Odor: N/A
Evaporation Rate: N/A
Boiling Point: N/A
Vapor Pressure: N/A
Vapor Density: N/A
Freezing Point: 1530 Degrees Celsius
Density: 7.86
Coefficient Water I Oil Distribution: N/A
PH: N/A
Odor Threshold: N/A
Appearance: Silver Grey Metallic (Steel)
Solubility in Water: N/A
Specific Gravity: 7.5 - 8.5

5. FIRE I EXPLOSION HAZARD

1. Conditions of flammability: Steel products (Copper Metal) does not present fire or explosion hazards under normal conditions. Fine metal particles
such as those produced in grinding or sawing can burn. High concentrations of metal filings may present an explosion hazard.
2. Means of extinction: For molten metal use dry powder or sand. Do NOT use water on molten metals.
3. Flashpoint and method of determination: N/A (under normal conditions)
415. Upper and Lower flammable Limit: N/A (under normal conditions)
6. Auto-ignition temperature: N/A (under normal conditions)
7. Hazardous Combustion Products: N/A (under normal conditions)
8. Explosion Data: sensitivity to mechanical impact: N/A (under normal conditions)
9. Explosion Data: sensitivity to static discharge: N/A (under normal conditions)

6. REACTIVITY DATA

Chemical Stability: STABLE - under normal conditions of use and storage.


Conditions of Reactivity: N/A
Hazardous Decomposition Products: N/A
Incompatibility to Other Substances: YES - Contact with Strong Mineral Acids will release Hydrogen Gas

7. TOXICOLOGICAL PROPERTIES

Route of Entry:
Prolonged skin contact with coated steel may cause skin irritation in sensitive individuals. Inhalation of metal particulate or elemental oxide fumes
generated during welding, burning, grinding or machining may pose acute or chronic health effects.

Effects of Acute Exposure to Material:


Inhalation overexposure to manganese, copper or zinc (coated products) may cause metal fume fever characterized by fever and chills (flu-like
symptoms). Appears 4-6 hours after exposure with no long-term effects.

Effects of Acute Chronic Exposure to Material:


Prolonged inhalation overexposure to metal fume from product may cause the following effects: benign pneumonoconiosis (siderosis) with few or now
symptoms (iron oxide); certain nickel and chromium compounds have been listed with IARC as nasal lung carcinogens. Cobalt dust may result in an
asthma-like condition (cough I shortness of breath).

lrritancy of Material: N/A


Sensitization to Material: N/A
Mutagenicity of Material: N/A
Reproductive Effects: N/A
Teratogenicity of Material: N/A
Synergistic Materials: N/A
Carcinogenicity of Material: N/A

IARC lists certain hexavalent chromium compounds under its group 1 category - "Confirmed Human Carcinogen."
IARC lists nickel and certain nickel compounds under its group 2A category- "Suspected Human Carcinogen."
Prepared By: UnifiedAlloys Preparation Date: January 1, 2007
Telephone: (780) 468-5656
Note: Contact Supplier (Quality Department) for additional information - Page 2 of 3
STAINLESS STEEL I SPECIALITY STEEL - MATERIAL SAFETY DATA SHEET

NOTE:
Iron containing welding fumes has an exposure limit of 5 mg/m3 (ACGIH- TLV's 1988-89). Welding fumes may also contain contaminants from
fluxes or welding consumables.

8. PREVENTATIVE MEASURES

Personal Protective Equipment: Dependant upon processes being performed on material. Each operator must be addressed for suitable equipment. All
protective equipment is recommended during welding, burning and handling.
Gloves: Protective gloves should be worn during welding, burning or handling operations
Clothing: As required, dependent on the operations and local safety codes
Safety Glasses: goggles or face shields should be utizlied as required by exposure.
Respiratory: NIOSH I MSHA approved dust and fume respirator should be used to avoid excessive inhalation of particles when exposure exceeds TLV's.
Footwear: CSA Z195.02 (Steel toed safety shoes)
Eye: Safety glasses, goggles or face shield should be worn as required by exposure.
Other: N/A

Engineering Controls (e.g. ventilation, enclosures, specify)


Ventilation: General or local exhaust ventilation during corrosion.
Leak and Spill Procedures: N/A
Waste Disposal: N/A
Storage Requirements: N/A
Special Shipping Information: N/A

9. FIRST AID MEASURES

Skin: Maintain good personal hygiene. Wash with soap and water. Seek medical attention if irritation persists.
Inhalation: Move to fresh air. Seek medical attention if necessary.
Eyes: For irritation from any coating material, flush eyes with plenty of water for a period of no less than 15 minutes.
Note: Respiratory disorders may be aggravated by exposure to metallic and/or organic/inorganic coating dust or fumes. Consult a Physician.
Do not induce vomiting or give liquids to an unconscious person.

Prepared By: UnifiedAlloys Preparation Date: January 1, 2007


Telephone: (780) 468-5656
Note: Contact Supplier (Quality Department) for additional information - Page 3 of 3
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand
Sanitaire
a xylem brand

You might also like