Professional Documents
Culture Documents
We are sending you IBl Attached DUnder separate cover via _ _ _ _ _ the
following:
IBl For Approval D For Record D For Information D For Review and Comment D
Other
Comments:
Please return one approved copy to the Engineering Department by: May 4, 2015.
FOR
4 AERATION TANKS
9"0 SSll MEMBRANE DISC DIFFUSER REPLACEMENT
ADDITION OF NEW DIFFUSER ASSEMBLIES
PURCHASER:
McCLURE AND SONS, INC.
15714 COUNTRY CLUB DRIVE
MILL CREEK, WA 98012
PH: 425-316-6999 / FX: 425-316-6789
SANITAIRE REPRESENTATIVE:
BEAVER EQUIPMENT SPECIALTY CO., INC.
100 STATE STREET S
KIRKLAND, WA 98033
PH: 425-398-8082 I FX: 425-398-8570
SUPPLIER:
XYLEM - SANITAIRE PRODUCTS
9333 N. 49 TH STREET
BROWN DEER, WI 53223 USA
PH: 414-365-2200 I FX: 414-365-5784
REVISION N0.1
SANITAIRE #: 15-85435
TABLE OF CONTENTS
(SECTION II CONT.)
NOTE: The above listed six sub-sections of the Fine Bubble Aeration System I, O&M
Manual are broken down into specific topics and are listed on the table of contents of the
I, O&M Manual
SECTION V: DRAWINGS
SANITAIRE #: 15-8543S
1. Xylem quality control procedures for the membrane disc diffusers are per Military
standard 105E as specified. The manufacturing DWP range for the SAN ITAi RE
SSll-WE membrane disc diffuser is 9.6" w.c to 14.4" w.c. The target DWP is 12" w.c.
20%. Per standard 105E 93% of the diffusers must meet the target DWP range to
pass the quality control inspection. The current QC procedures in place for
manufacturing the SANITAIRE membrane disc are consistent with the QC
procedures that were in place at the time when Sanitaire provided equipment under
Sanitaire contract numbers 94-3016 & 01-4846 for the existing equipment currently
in operation at this site.
1. Submittal does not address the 95% of diffusers must have a DWP within 10% of the mean
DWP for the lot. Provide actual % of diffusers meeting specification section 11243-1.02,D
2. l 1243-2.03G - 1 W' wide 14 GA SST clamps are acceptable for pipes 4" and smaller. Pipes
6" and larger shall have supports of 12 GA SST and are 2" wide.
3. Specification section 11234-1.04 used in submittal is not amended per amendment #1-1.4.
Provide specification section 11243 to include amendment #1.
Page 1of1
WARRANTY
SANITAIRE #: 15-8543S
Xylem (Seller) warrants all equipment supplied by it per Specification Section 11243 of
the Contract Documents to be free from defects in material and workmanship for a
period of twelve (12) months from the date of Substantial Completion. Substantial
Completion shall be defined as when the Owner receives beneficial use of the warranted
equipment.
Seller's receipt of written notice of any alleged defect within ten (10) calendar days of
its discovery.
Receipt by Seller of full payment for goods and services provided under this contract.
The warranted equipment has not been repaired or altered by others without Seller's
written authorization.
Warranty
Page #2
The warranted equipment shall be properly installed, and operated and maintained,
in accordance with Seller's written instructions provided to the end user.
High oxygen transfer efficiency and low system headless lead to low energy costs.
Gentle positive mixing action using full floor coverage aeration grids promotes excellent floe formation.
Sanitaire's leadership and experience in aeration technology has resulted in high quality SANITAIRE fine bubble disc
aeration systems being specified more than any other. The SANITAIRE Membrane Disc fine bubble aeration system offers
advantages in performance, ease of maintenance, construction integrity and quality. Ongoing research and developement
shows Sanitaire's commitment to the most technologically advanced diffused aeration system.
Diffuser holders are factory solvent welded to the air distribution piping providing superior mechanical strength and
eliminating the necessity for field installation and leveling of individual assemblies.
Membrane diffusers include an integral check valve. The non-perforated center portion of the membrane collapses
onto the air release port of the base plate when the air is turned off. The diffuser slits also act as check valves and
close onto the base plate when the air is turned off.
Integral seal and threaded retainer ring design prevents air leakage and resulting contamination from mixed liquor
solids leakage into the aeration system.
Provides full surface, uniform air distribution and Sludge Holding Tanks
bubble release. Aerobic Digesters
Operating air pressure creates peripheral seal to Sequencing Batch Reactors
eliminate air leakage.
Channel Aeration
Precision die-formed slits are punched perpendicular
Air On/Air Off Processes
to membrane grain direction for greater resistance
Membrane Bioreactors
to elongation and tearing.
Proprietary technologically advanced membrane Those Who Choose Membrane Disc Aeration ...
material blended from special synthetic rubber get the best of all worlds when they choose proven SAN ITAi RE
systems for their wastewater treatment needs.
compound has been specifically engineered for
domestic and industrial waste applications providing: Sanitaire provides time-tested aeration technology and
products for municipal and industrial markets worldwide.
Extended service life.
SANITAIRE #: 15-8543S
Xylem hereby certifies that the SANITAIRE aeration equipment for this project as
shown on the enclosed drawings and equipment data sheets is in compliance with the
contract documents and specifications. All deviations are noted with requested
exceptions to the specifications.
When reviewing the marked copy of the specification section, a check mark ( .../ )
indicates Xylem is in compliance with the specification paragraph.
A circle with a number (e.g. 2 ) indicates a requested deviation. Please see the
attached list of requested specification deviations.
Jon A. Klotz
Senior Project Manager
9333 N. 49th Street
Brown Deer, WI 53223
0: 414-365-2224
jon.klotz@xyleminc.com
PROJECT: RENTON, WA - KING COUNTY WWTP
SANITAIRE #: 15-8543S
Section 00600
Addendum Number 1
Prospective bidders are hereby notified that the bidding documents of said Contract have been
amended as hereinafter set forth:
Page or
Ref. Drawing Location and Description of Change
BIDDING REQUIREMENTS, FORMS, GENERAL TERMS &
CONDITIONS
CONTRACT DRAWINGS
This Addendum shall be attached to and form a part of the Contract Documents. All bidders are
reminded to acknowledge this Addendum on the Form of Bid, Section 00300.
Date: February 17, 2015
Accelerated Aging
Compression Set ASTM D395
@ 23 degree Celsius, 22 hours 20 percent
@ 70 degree Celsius, 22 hours 40 percent
Elongation (percent retained) ASTM D573
@100 degree Celsius, 70 hours 75 percent (max.)
H. Quality Control - Test diffuser using primary sampling criteria outlined in Military Standard 105E.
END OF SECTION
I I.
4/24
MEMBRANE DISC AERATION SYSTEM MATERIAL AND MANUFACTURING SPECIFICATIONS (304L, PVC)
45 5 DUROMETER SHORE A
FIXED JOINT 0-RING NATURAL RUBBER/SBR COMPRESSION SET 5% MAX
EXPANSION
40 5 DUROMETER SHORE A
NATURAL RUBBER/SBR 0.45 COEFFICIENT OF FRICTION MAX.
JOINT 0-RING
LOWER DROPLEG & PVC, ASTM D 1784 PIPE: ASTM 01785
MANIFOLD COMPOUND 12454-8 FITIINGS: ASTM 02466
PVC, ASTM 03915 PIPE: ASTM 03034 MINIMUM 2%
AIR DISTRIBUTORS
COMPOUND 124524 FITIINGS: ASTM 03034 TITANIUM' DIOXIDE
~ ITI Industries
IT IS NOT TO BE DISCLOSED,
REV. SHEET DWG NO.
USED OR DUPLICATED
WITHOUT PERMISSION OF MEMBRANE AERATION DATE OF
APPVD BY
BROWN DEER. WISCONSIN 53223
SANITAlRE.
(304L, PVC)
L _J
PROJECT: RENTON, WA - KING COUNTY WWTP
SANITAIRE #: 15-8543S
3. Bolts, gaskets, insulators and hardware for connecting the SANITAIRE aeration
dropleg to the air supply piping are supplied by others.
4. Any penetrations, wall sleeves, wall spools or seals required for installation of the
SANITAIRE aeration equipment are supplied by others.
6. Painting and protective coatings for any component supplied by Xylem are not
included in the SANITAIRE equipment scope of supply for this contract.
7. The actual Ti02 content of commercially available SCH 40 PVC is proprietary but is
typically 1 to 1.5%. SCH 40 PVC does not require the same amount of UV
protection as the distributor piping due to the greater wall thickness. The distributor
and diffuser assemblies do have a minimum 2% Ti02 content per SANITAIRE
material specifications.
8. XYLEM furnishes PVC pipe for the air distributors with materials per ASTM 03915
manufactured per ASTM 03034. ASTM 3034 was written specifically for sewer size
pipe. Pipe and fitting manufacturing specification ASTM 3034 is required to be used
with proprietary patented SANITAIRE fixed and expansion joint designs. PVC pipe
manufactured following ASTM 03915 and 03034 has been supplied on SANITAIRE
aeration projects for many years.
9. Manifold connections to the air distribution headers are SANITAIRE fixed joints with
0-rings.
10. Expansion joints with fixed supports are not required by Xylem for distributors less
than 80' in length. The PVC distributor piping is rated for a maximum operating mean
wall temperature of 130 deg F.
11. The leveling standard for SANITAIRE Fine Bubble Aeration Equipment is+/-%".
The supports allow leveling to within+/- 1/8" of a common horizontal plane without
removing the header from the support.
12. The manifold and distributor clamps are oversized to permit pipe movement due to
thermal expansion and contraction. The distributor header support clamps are 1 %"
wide. Manifold support clamps are 2" wide.
13. Xylem supplies anchors (tie-downs) with a minimum safety factor of 10 for manifolds
and distributors. Support assemblies for pipe size manifolds are designed with a
safety factor of 10 for uplift loading. Support assemblies for 4" sewer size manifolds
and the distributors are designed with a safety factor of 4 for uplift loading.
14. No special tools other than those shown on the drawings are required for equipment
maintenance.
15. No spare parts other than those specified are required or recommended by Xylem.
16. The equipment Installation, Operation & Maintenance (IOM) Manual is transmitted
after submittal approval and before shipment.
18. Information on equipment storage, protection, and handling before and after
installation are included in the IOM Manual.
19. Erection drawings marked "Approved For Construction" with piece marks are
included with the IOM Manual.
20. Instructions for the installation of SANITAIRE equipment are included in the IOM
Manual.
21. Perform the Inspection, Level Uniformity, Leakage and Operations Tests per the
specifications and the instructions in the IOM Manual.
22. Xylem will provide manufacturer's services as specified. All equipment, materials and
manpower required for specified testing in the field is supplied by others.
25. Video taping of training sessions for the Owner's personnel, if required, is supplied
by others.
9"0 SSll MEMBRANE DISC GRID SYSTEM
FINE BUBBLE AERATION EQUIPMENT DATA SHEETS
DROP LEG
UPPER - EXISTING
NUMBER:
LOWER - EXISTING
NUMBER:
NUMBER:
DROP LEG
UPPER - EXISTING
NUMBER:
LOWER - EXISTING
NUMBER:
NUMBER:
DROP LEG
UPPER - EXISTING
NUMBER:
LOWER - EXISTING
NUMBER:
NUMBER:
DROP LEG
UPPER - EXISTING
NUMBER: 11
LOWER - EXISTING
NUMBER: 11
MANIFOLD - EXISTING TO BE MODIFIED
NUMBER: 11
AIR DISTRIBUTOR - EXISTING & NEW
DROPLEG
UPPER - EXISTING
NUMBER: 11
LOWER - EXISTING
NUMBER: 11
MANIFOLD - EXISTING TO BE MODIFIED
NUMBER: 11
AIR DISTRIBUTOR - EXISTING & NEW
TOTAL TOTAL
HOLDERS TOTAL DIFFUSERS DIFFUSERS
GRID NO.OF DISTRIB. PER HOLDERS INSTALLED THIS GRID
TYPE GRIDS PER GRID DISTRIB. PER GRID PER GRID TYPE
TOTAL TOTAL
HOLDERS TOTAL DIFFUSERS DIFFUSERS
GRID NO.OF DISTRIB. PER HOLDERS INSTALLED THIS GRID
TYPE GRIDS PER GRID DISTRIB. PER GRID PER GRID TYPE
XYLEM IS PROVIDING:
(42,800) Sanitaire SSll-WE membrane disc diffusers for replacement of existing diffusers.
(40,000) 9"0 diffuser subplates for replacement of existing subplates.
(400) new air distributor sections for installation in aeration grids.
Required supports and anchors for new air distributor sections.
(9468) Sanitaire SSll-WE membrane disc diffusers for installation in new air distributors.
(9468) 9"0 diffuser subplates for installation on new air distributors.
(9468) 9"0 diffuser retainer rings for installation on new air distributors.
See SPECIAL TOOLS I SPARE PARTS list for additional spares required per the specifications
and contract.
SANITAIRE #: 15-8543S
NOTE: The above listed special tools and spare parts are required by this contract. No
other special tools or spare parts are specified, required or recommended.
A separate list of provided spares for Contractors use during installation and
commissioning will be included with the BOM in the Final l,O&M manual.
To order parts or service contact: Local Vendor: Beaver Equipment Specialty Co., Inc
19093 Beavercreek Road
Suite 336
Oregon City, OR 97045
Ph: 503-631-8905
Fx: 503-631-8910
Dynamic Wet Pressure 9.6" - 14.4" w.c. @ 1.0 SCFM @ 2" w.c.
PHYSICAL PROPERTIES
Manufacturing of the SANITAIRE Membrane Disc Diffuser is a two step process, which requires
testing prior to and after the membrane perforation process.
The following Quality Control test shall be performed at the point of manufacture, prior to
membrane perforation.
PRIMARY
A.) If 7 or less units are found defective the entire batch is accepted and no further testing is
required.
B.) If 8, 9 or 10 units found defective sample number 2 must be tested
C.) If 11 or more units are found defective in the first sample the batch is rejected. The
manufacturer at their option may test any or all diffusers from the rejected batch and
furnish those units that are within the acceptable range.
A) If a cumulative total of 18 units from sample #1 and sample #2 are found defective the
entire batch is accepted and no further testing is required.
B.) If a cumulative total of 19 units from sample #1 and sample #2 are found defective the
entire batch is rejected. The manufacturer at their option may test any and all diffusers
from the rejected batch and furnish those units, which are within the acceptable range.
SECONDARY
1. TENSILE STRENGTH - 1200 PSI per ASTM D412
A) If 0 units are found defective the entire batch is accepted and no further testing is
required.
B) If 1 unit is found defective sample #2 must be tested.
C) If 2 or more units are found defective in the first sample the batch is rejected. The
manufacturer at their option may test any or all diffusers from the rejected batch and
furnish those units that are within the acceptable range.
A) If a cumulative total of 1 unit from sample #1 and sample #2 are found defective the entire
batch is accepted and no further testing is required.
B) If a cumulative total of 2 units from sample #1 and sample #2 are found defective the entire
batch is rejected. The manufacturer at their option may test any and all diffusers from the
rejected batch and furnish those units, which are within the acceptable range.
STEP 2 - PERFORMANCE QUALITY CONTROL TEST
The following Quality Control test shall be performed at the point of manufacture, after
membrane perforation.
Air flow uniformity is a visual inspection to verify substantially uniform air distribution
when the diffusers submerged and operated at:
0.5, 0.75 and 1.0 SCFM for the 9" Dia. Membrane Diffuser
One diffuser per 100 shall be tested for Air Flow Uniformity.
3. Failure to meet the required test criteria requires all membranes be tested to
previous passing test.
Action required if a membrane disc diffuser does not meet the required DWP
and/or Uniformity test requirements after the membrane perforation process.
DWP Testing:
Test frequency for DWP is 1 in 25 after initial set-up. On testing of the 25th piece, if the
DWP is not within specification it will be scrapped. The 24 pieces will all be tested to
ensure that the DWP meets the requirement. Membranes that do not will be scrap.
Determination as to the cause and subsequent correction as to why the DWP is not with-
in specification will be made before production can proceed.
Uniformity Testing:
Test frequency for Uniformity is 1 in 100 after initial set-up. On testing of the 1oath piece,
if the Uniformity is un-acceptable the disc will be scrapped and the preceding 99 discs
will be tested and ones that do not meet the Uniformity requirement will be scrapped.
While the Uniformity is being assessed the DWP will also be checked to ensure that it is
with-in specification. Determination of the cause and subsequent correction as to why
the discs do not have a uniform pattern will be made before production can proceed.
4/2/2015 - JAK
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RENTON, WA
AERATION TANKS 1-4
Sanitaire #15-85438
April 2, 2015
wu J:\15-8543s\8543 Engineer\8543 Subm Book_R.0\8543 perf.aer
www.sanitaire.com
Sanitaire Aeration Design Inputs for: RENTON, WA, Sanitaire #15-85435
Tank Geometry
4 Trains each Consisting of:
Parameter Units Pass 1 Pass 2 Pass 3 Pass 4
Parallel Reactors 1 1 1 1
Pass Process AJO Aerobic Aerobic Aerobic
SWD ft 14.5 14.5 14.5 14.5
Submergence ft 13.0 13.0 13.0 13.0
Volume ft3 138,112.5 138,112.5 138,112.5 138,112.5
Reactor Geometry: Rect Rect Rect Rect
Length ft 317.5 317.5 317.5 317.5
Width ft 30.0 30.0 30.0 30.0
Oxygen/Air Distribution
Zone NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS
Pass 1 1 2 2 3 4 I
equal diff air 21.7% 18.1% 17.4% 24.8% 17.9%1
Oxygenation
Parameter Units 3.0 SID 1.25 SID 0.5SID
No. Trains Operating 4 4 4
Air Rate scfm 158,988.0 66,245.0 26,498.0
Notes:
Bold, Italicized text indicate assumptions made by Sanitaire
A - Indicates Actual (AOR) Requirement.
S - Indicates Standard Condition (SOR) Oxygen requirement.
If the AORISOR parameter is not given, then its value will be evaluated later if suitable alpha,
beta, D.O., theta, pressure, and temperature data is supplied.
Round tanks are evaluated as rectangular tanks diameter equal to length and equal surface area.
Annular tanks are evaluated as rectangular tanks of width equal to the annular width and equal surface area.
Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A. The Air Main headloss (piping, fittings, valves, instrumentation, etc.) between the
blower and the aeration assembly dropleg connections.
B. Potential for increased headloss resulting from diffuser fouling and/or aging. Please refer to the US EPA Fine Pore
Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13, and other
technical publications for a detailed discussion on this subject. Note that this headloss consideration relates to all
Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20C
(8) Fine Mixing air based on 0.00 scfm/ft2
Oxygen Transfer
Diffuser Type SSll-9 SSll-9 SSll-9 SSll-9 SSll-9 SSll-9
Alpha
Beta
Theta
D.O. mg/I
Water Temp oc 20 20 20 20 20
AOR/SOR
Oxygen Distribution %/Zone 21.7% 18.1% 17.4% 24.8% 17.9% 100.0%
AOR lb/day
SOR lb/day
Air Rate (7) scfm 34,564.0 28,808.6 27,648.0 39,460.8 28,506.5 158,988.0
Performance
Mixing Criteria scfm/ft2
Safety Factor %
Mixing Air (8) scfm
Process Air (for SOR) scfm 34,564.0 28,808.6 27,648.0 39,460.8 28,506.5
Design Air (1, 7) scfm 34,564.0 28,808.6 27,648.0 39,460.8 28,506.5 158,988.0
Diffuser Air Rate scfm/Diff. 3.00 3.00 3.00 3.00 3.00 3.00
Delivered SOR lb/day 230,566.2 192, 170.7 183,295.7 259,273.6 184,297.3 1,049,603.4
Delivered SOTE % 26.6% 26.6% 26.5% 26.2% 25.8% 26.3%
Pressure @ Top of Dropleg psig 6.88 6.88 6.80 6.89 6.78 6.89
Shaft Power Bhp 1,334.1 1,112.0 1,057.2 1,525.4 1,086.5 6,145.7
Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A. The Air Main headloss (piping, fittings, valves, instrumentation, etc.)
between the blower and the aeration assembly dropleg connections.
B. Potential for increased headloss resulting from diffuser fouling and/or aging.
Please refer to the US EPA Fine Pore Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13,
and other technical publications for a detailed discussion on this subject. Note that this headloss
consideration relates to all Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20C
(8) Fine Mixing air based on 0.00 scfm/ft2
Oxygen Transfer
Diffuser Type SSll-9 SSll-9 SSll-9 SSll-9 SSll-9 SSll-9
Alpha
Beta
Theta
D.O. mg/I
Water Temp oc 20 20 20 20 20
AOR/SOR
Oxygen Distribution %/Zone 21.7% 18.1% 17.4% 24.8% 17.9% 100.0%
AOR lb/day
SOR lb/day
Air Rate (7) scfm 14,401.7 12,003.6 11,520.0 16,442.0 11,877.7 66,245.0
Performance
Mixing Criteria scfm/ft2
Safety Factor %
Mixing Air (8) scfm
Process Air (for SOR) scfm 14,401.7 12,003.6 11,520.0 16,442.0 11,877.7
Design Air (1,7) scfm 14,401.7 12,003.6 11,520.0 16,442.0 11,877.7 66,245.0
Diffuser Air Rate scfm/Diff. 1.25 1.25 1.25 1.25 1.25 1.25
Delivered SOR lb/day 105,943.0 88,300.6 84,276.2 119,330.9 85,000.4 482,851.2
Delivered SOTE % 29.4% 29.4% 29.2% 29.0% 28.6% 29.1%
Pressure @ Top of Dropleg psig 6.23 6.23 6.22 6.23 6.21 6.23
Shaft Power Bhp 511.7 426.5 408.5 584.3 421.0 2,354.3
Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A. The Air Main headless (piping, fittings, valves, instrumentation, etc.)
between the blower and the aeration assembly dropleg connections.
B. Potential for increased headless resulting from diffuser fouling and/or aging.
Please refer to the US EPA Fine Pore Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13,
and other technical publications for a detailed discussion on this subject. Note that this headless
consideration relates to all Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20c
(8) Fine Mixing air based on 0.00 scfm/ft2
Oxygen Transfer
Diffuser Type SSll-9 SSll-9 SSll-9 SSll-9 SSll-9 SSll-9
Alpha
Beta
Theta
D.O. mg/I
Water Temp oc 20 20 20 20 20
AOR/SOR
Oxygen Distribution %/Zone 21.7% 18.1% 17.4% 24.8% 17.9% 100.0%
AOR lb/day
SOR lb/day
Air Rate (7) scfm 5,760.7 4,801.4 4,608.0 6,576.8 4,751.1 26,498.0
Performance
Mixing Criteria scfm/ft2
Safety Factor %
Mixing Air (8) scfm
Process Air (for SOR) scfm 5,760.7 4,801.4 4,608.0 6,576.8 4,751.1
Design Air (1,7) scfm 5,760.7 4,801.4 4,608.0 6,576.8 4,751.1 26,498.0
Diffuser Air Rate scfm/Diff. 0.50 0.50 0.50 0.50 0.50 0.50
Delivered SOR lb/day 46,946.3 39, 128.5 37,370.0 52,970.5 37,813.9 214,229.1
Delivered SOTE % 32.5% 32.5% 32.4% 32.1% 31.8% 32.3%
Pressure@ Top of Dropleg psig 6.08 6.08 6.08 6.08 6.08 6.08
Shaft Power Bhp 200.5 167.1 160.3 228.9 165.3 922.3
Notes:
(1) Design air is the maximum of process air or mixing air
(2) Delivered oxygen based on design air
(3) Brake Horsepower based on adiabatic compression, 70% mechanical efficiency and 0.30 psi lineloss
(4) Performance based on diffuser density (At/Ad), submergence, and diffuser unit air flow.
(5) Diffuser Air Flow based on Active Valve Modulation
(6) Blower Pressure Capability also requires consideration of:
A The Air Main headless (piping, fittings, valves, instrumentation, etc.)
between the blower and the aeration assembly dropleg connections.
B. Potential for increased headless resulting from diffuser fouling and/or aging.
Please refer to the US EPA Fine Pore Design Manual (EPA/625/1-89/023), WEF Manual of Practice FD-13,
and other technical publications for a detailed discussion on this subject. Note that this headless
consideration relates to all Fine Pore systems regardless of supplier or type of diffuser element.
C. Increased diffuser submergence during Peak Flow conditions.
(7) Air Flow defined at 20C
(8) Fine Mixing air based on 0.00 scfm/ft2
Grid Design
Units NO DIFf GRID 1 GRID2 GRID3 GRID4 GRIDS
Diffuser Count Anoxic 480 480 384 299 216
Dropleg Diameter inches 6 6 6 6 6
Line Count 20 20 16 13 9
Line Spacing ft 1.42 1.42 1.75 2.17 3.17
Manifold Diameter inches 6 6 6 4 4
Manifold Length ft 26.92 26.92 26.25 26.00 25.33
Header Length ft 27.58 27.58 27.58 24.75 25.75
Manifold Location End End End End End
Manifold Elevation In line In line In line In line In line
Dropleg Location End End End End End
Header Orientation Length Length Length Length Length
Grid Pressure
Grid Air Flow scfm 1,440.2 1,440.4 1!152.0 896.8 647.9
Diffuser Air Flow scfm 3.00 3.00 3.00 3.00 3.00
Submergence ft 13.00 13.00 13.00 13.00 13.00
Orifice Diameter inches 13/64 13/64 13/64 13/64 13/64
Static Header Pressure Differential in
Assembly psig 9.32E-02 9.32E-02 5.41 E-02 1.90E-01 8.96E-02
Average Header Pressure in
Assembly PSI 6.68 6.69 6.68 6.68 6.68
A: Average Headloss from
Top of Dropleg To Headers PSI 1.95E-01 1.95E-01 1.18E-01 2.07E-01 9.17E-02
8: Diffuser Orifice Headloss psi 4.13E-01 4.13E-01 4.12E-01 4.12E-01 4.12E-01
C: Diffuser Dynamic Wet Pressure psi 6.43E-01 6.43E-01 6.43E-01 6.43E-01 6.43E-01
D: Static Pressure psig 5.63 5.63 5.63 5.63 5.63
Total Pressure Required at
Top of Dropleg (A+B+C+D) psig 6.88 6.88 6.80 6.89 6.78
Grid Design
Units NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS
Diffuser Count Anoxic 480 480 384 299 216
Dropleg Diameter inches 6 6 6 6 6
Line Count 20 20 16 13 9
Line Spacing ft 1.42 1.42 1.75 2.17 3.17
Manifold Diameter inches 6 6 6 4 4
Manifold Length ft 26.92 26.92 26.25 26.00 25.33
Header Length ft 27.58 27.58 27.58 24.75 25.75
Manifold Location End End End End End
Manifold Elevation In line lnline In line In line In line
Dropleg Location End End End End End
Header Orientation Length Length Length Length LenQth
Grid Pressure
Grid Air Flow scfm 600.1 600.2 480.0 373.7 269.9
Diffuser Air Flow scfm 1.25 1.25 1.25 1.25 1.25
Submergence ft 13.00 13.00 13.00 13.00 13.00
Orifice Diameter inches 13/64 13/64 13/64 13/64 13/64
Static Header Pressure Differential in
Assembly psig 1.66E-02 1.66E-02 9.61 E-03 3.38E-02 1.59E-02
Average Header Pressure in
Assembly PSI 6.20 6.20 6.20 6.20 6.20
A: Average Headless from
Top of Dropleg To Headers PSI 3.47E-02 3.47E-02 2.10E-02 3.69E-02 1.63E-02
B: Diffuser Orifice Headless psi 7.02E-02 7.02E-02 7.02E-02 7.02E-02 7.02E-02
C: Diffuser Dynamic Wet Pressure psi 4.98E-01 4.98E-01 4.98E-01 4.98E-01 4.98E-01
D: Static Pressure psig 5.63 5.63 5.63 5.63 5.63
Total Pressure Required at
Top of Dropleg (A+B+C+D) psig 6.23 6.23 6.22 6.23 6.21
Grid Design
Units NO DIFF GRID 1 GRID2 GRID3 GRID4 GRIDS
Diffuser Count Anoxic 480 480 384 299 216
Dropleg Diameter inches 6 6 6 6 6
Line Count 20 20 16 13 9
Line Spacing ft 1.42 1.42 1.75 2.17 3.17
Manifold Diameter inches 6 6 6 4 4
Manifold Length ft 26.92 26.92 26.25 26.00 25.33
Header Length ft 27.58 27.58 27.58 24.75 25.75
Manifold Location End End End End End
Manifold Elevation In line In line lnline In line In line
Dropleg Location End End End End End
Header Orientation Length Length Length Length Length
Grid Pressure
Grid Air Flow scfm 240.0 240.1 192.0 149.5 108.0
Diffuser Air Flow scfm 0.50 0.50 0.50 0.50 0.50
Submergence ft 13.00 13.00 13.00 13.00 13.00
Orifice Diameter inches 13/64 13/64 13/64 13/64 13/64
Static Header Pressure Differential in
Assembly psig 2.66E-03 2.67E-03 1.55E-03 5.44E-03 2.56E-03
Average Header Pressure in
Assembly PSI 6.08 6.08 6.08 6.08 6.08
A: Average Headless from
Top of Dropleg To Headers PSI 5.58E-03 5.59E-03 3.39E-03 5.93E-03 2.62E-03
8: Diffuser Orifice Headless psi 1.08E-02 1.08E-02 1.08E-02 1.08E-02 1.08E-02
C: Diffuser Dynamic Wet Pressure psi 4.35E-01 4.35E-01 4.35E-01 4.35E-01 4.35E-01
D: Static Pressure psig 5.63 5.63 5.63 5.63 5.63
Total Pressure Required at
Top of Dropleg (A+B+C+D) psig 6.08 6.08 6.08 6.08 6.08
PROJECT: RENTON, WA
SAN ITAIRE#: 15-8543S
MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.1024 1.1026 1.0827 1.1506
MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 1.0092 1.0094 1.0286 0.9602
MAX AIR FLOW PER DIFFUSER (SCFM): 3.0658 3.0664 3.0382 3.1318
MIN AIR FLOW PER DIFFUSER (SCFM): 2.9334 2.9339 2.9613 2.8610
PROJECT: RENTON, WA
SANITAIRE#: 15-8543S
GRIDS
PROJECT: RENTON 1 WA
SANITAIRE#: 15-8543S
MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5764 0.5765 0.5729 0.5850
MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.5599 0.5599 0.5633 0.5512
MAX AIR FLOW PER DIFFUSER (SCFM): 1.2592 1.2595 1.2553 1.2682
MIN AIR FLOW PER DIFFUSER (SCFM): 1.2410 1.2412 1.2447 1.2310
PROJECT: RENTON, WA
SANITAIRE#: 15-8543S
GRIDS
PROJECT: RENTON, WA
SANITAIRE#: 15-8543S
MAX ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4475 0.4476 0.4470 0.4489
MIN ORIFICE AND DIFFUSER HEADLOSS (PSI): 0.4449 0.4449 0.4454 0.4435
MAX AIR FLOW PER DIFFUSER (SCFM): 0.5008 0.5009 0.5004 0.5014
MIN AIR FLOW PER DIFFUSER (SCFM): 0.4993 0.4994 0.4996 0.4984
PROJECT: RENTON, WA
SANITAIRE#: 15-8543S
GRIDS
SANITAIRE #: 15-8543S
The SAN ITAIRE aeration equipment is shipped from the factory ready for outdoor
storage.
The PVC pipe is packed in crated bundles and is not covered with plastic. DO NOT
COVER THE PVC PIPE WITH PLASTIC OF ANY TYPE. Covering the PVC pipe with
plastic may create a "greenhouse" effect, trapping heat, and causing the pipe and fittings
to warp. Covering the PVC pipe with plastic will void the factory warranty. The
bundles of pipe should be stored on a flat surface. The PVC pipe provided by Xylem
contains 2% Ti02 to prevent degradation of the compound from UV rays. Pipe may be
stored in the open out doors.
The diffuser components, support assemblies and other hardware is packed in box
crates or on pallets covered with plastic to prevent cardboard packaging from
deterioration by wind and rain. The crates and pallets should be stored on a flat surface.
The equipment will be shipped on flat bed trailers and can be off loaded from the
side will a forklift.
After installation of aeration equipment, if start-up will be delayed for a period of time,
follow long and short term storage procedures as indicated in the SANITAIRE
equipment l,O&M manual.
FINE BUBBLE AERATION SYSTEM
NOTE: If this training session is being video taped for reference use, the following
disclaimer statement will be presented at the beginning of the session.
This tape is used at Customer's own risk and is not intended as a substitute for training,
safety instructions or the operating service and maintenance manuals.
MAINTENANCE REQUIREMENTS
DAILY
WEEKLY
1. Purge condensation from aeration grid piping. See page 23 in Section II of this
l,O&M manual.
2. Air bump diffusers to blow off any settled debris. Air bumping help to reduce back
pressure in aeration system and blowers. See page in Section 11 of this I, O&M
manual.
MONTHLY
BIYEARLY
YEARLY
1. Drain tank.
4. Inspect support hardware to ensure all components are intact and tight.
5. Inspect diffuser retainer rings to be sure all rings are in place and tight. See
figure 36 on page 15 in Section II of this l,O&M manual.
SANITAIRE #: 15-8543S
All equipment provided with the SANITAIRE aeration system is suitable for
twenty (20) year operation. The only parts subject to wear or deterioration are the
EPDM membrane disc diffusers. No lubrication is required during routine
maintenance.
The 9"0 SSll diffusers are manufactured from EPDM. Average predicted life of
the EPDM diffuser unit is seven (7) years. Depending on the chemistry of the
mixed liquor, some shrinkage of the EPDM diffuser unit may occur over time
causing an increase in operating pressure. The diffuser aerating slits may
become clogged over time also increasing operating pressures. Follow routine
maintenance air bumping procedure to deter clogging of the diffuser units.
The Fine Bubble aeration system provided by Xylem has no electrical parts or
components. No wiring is required for installation, operation or maintenance of the
SANITAIRE Fine Bubble Aeration system. Air blowers for process air have not been
provided by Xylem under this contract.
, . . SANITAIRE'
INTRODUCTION
This manual covers the Installation, Start-up, The Safety Alert Symbol means
Plant Operation, Maintenance and Repair of the ATTENTION! BECOME ALERT! YOUR
SANITAIRE Fine Bubble Aeration System. SAFETY IS INVOLVED!
CAUTION
This signal word indicates a situation
Distinct sections are offered for the Plant which if not avoided, MAY result in
Operation of the different Diffuser types. The product or property damage.
operators should follow these accordingly.
Prior to beginning the installation process, the The precautions listed in this manual are not all-
installing contractor should make sure the inclusive. If a procedure, method, tool or part is
erection or "E" drawings are in their possession. not specifically recommended, you must satisfy
The "E" drawings have the required part number yourself that it is safe for you and others, and that
designation and are essential for proper the system will not be damaged or made unsafe
installation. as a result of your decision.
This material may not be copied or reproduced in any way without prior written approval from Sanitaire.
ii SANITAIRE" ,
INSTALLATION
AND START-UP
RECEIVING AND SITE STORAGE
DO NOT stack these shipping units. Sanitaire has provided shipping lists for all
components used for the aeration system in this
DO NOT store the units where snow removal or manual. In addition, each shipment has a packing
other heavy equipment could cause damage. list of all items delivered.
DO NOT cover the pipe components with plastic. Before installation, take a physical inventory of all
Excessive heat build-up can damage plastic pipe components (by comparing the shipping and
and will void the equipment warranty. packing lists) and immediately report any missing
or damaged items to Sanitaire.
, SANITAIRE' 1
INSTALLATION AND START-UP
r
A
AIRMAIN
SECTION A-A
2.A
\ _ INSTALL MINIMUM
r
B
1.8
Figure 1
-1-1-+-1---1-~MANIFOLD t!_~
The air main must be capable of supporting the PVC FEED PIPE f:;.._ SECTION 8-8
full weight of the upper stainless steel portion of
2.8
the dropleg.
CAUTION
Figure 2
Before installing the upper dropleg section,
all dirt and debris must be removed from NOTE
the air main. The air blowers are normally
used for this operation. Air filtration equip- The dropleg connection on the manifold is
ment should be installed and operating a PVC socket tee or elbow. This connec-
prior to blowing out air lines. Blowers may tion can be located directly under the
require a minimum back pressure when dropleg as shown in Figure 2.A or offset
operating. Be sure to follow manufactur- as shown in Figure 2.8. Review the erec-
er's requirements. tion drawings prior to manifold layout.
2 SANITAIRE" ,
INSTALLATION AND START-UP
Figure 4
NOTE
AJ Before installing the anchors it is advis-
able to Jay the manifold alongside the lay-
out and double check for possible interfer-
ence. This will require locating the correct
manifold sections, lowering them into the
tank, removing the dust covers off the
ends and orienting the sections into the
Figure 3
proper position. All manifold sections
have a part number, shown on the erec-
tion drawings and marked on the pipe for
Manifolds which do not use the strut support
easy identification.
are commonly referred to as in-line mani-
folds. Manifolds which have the strut support
If an interference does occur the manifold
are referred to as raised manifolds.
supports can be repositioned as long as
the maximum support spacing is held to
Four inch (100 mm) diameter manifolds use
B'-0" (2440 mm).
a single anchor support as shown in Figure
23, these manifolds are in-line and do not
require a support strut.
BJ When installing anchors follow the
tightening torque values as listed by the
manufacturer in their installation instruc-
4. Use the erection drawings and manufactur-
tions.
er's installation instructions to layout and
install the manifold anchors.
CJ When installing anchors the threaded
projection from floor level should be as
shown on the erection drawing anchor
table.
, . SAN ITAIRE" 3
INSTALLATION AND START-UP
J~
(!) c
erection drawings. ~ z
HEX NUT c <(
z w
(.)
0
i= Zz
(.)
w ~Q
0:: en I-
w c~
w 0:: w
NUT- 5/8" w 0..J
en LL. w
GUIDE CLAMP
Figure 6
<-.s/.~t"'
(>oil?.~~/.:'
~(!:!rs...-- PLATE
l1V
WASHER
Figure 5
4 SANITAIRE 0 , .
INSTALLATION AND START-UP
Figure 8
Figure 10
10. Install the upper half of the pipe clamp, plate
washers and nuts. Do not secure at this 13. Using the following procedure, install the
time. See Figures 5, 8 and the erection lower PVC portion of the dropleg:
drawings.
A) With a heavy body solvent cement, field
11. Level the manifold section which attaches to glue all required PVC feed pipe and fittings
the dropleg so that the air distributor connec- up to the last "cut to fit pipe section" which
tions are plumb vertically for raised manifolds mates to the stainless steel upper dropleg
or level horizontally for in-line manifolds. See section. See Figure 11 and the erection draw-
Figures~ 10.
ings. Install feed pipe supports as required
and shown on the erection drawings.
12. Secure the pipe clamps on this section by
tightening down the hex nuts on the top pipe NOTE
clamp. Make sure the manifold pipe is level in Manifolds where the upper stainless steel
a horizontal line parallel to the centerline. dropleg is positioned directly in-line with
the manifold connection as shown in
Figure 2.A, DO NOT require a feed pipe,
fittings and supports.
, SANITAIRE 5
INSTALLATION AND START-UP
Figure 13
6 SAN ITAIRE ,
INSTALLATION AND START-UP
Figure 15
, , SANITAIRE 7
INSTALLATION AND START-UP
NOTE
CHALK
x LINE The fixed joint is a spline joint. The spline
I design is used to prevent air distributor
section rotation. To adjust the joint after
x the initial installation, the joint will have to
be loosened and backed off until the
AIR
splines are disengaged.
DISTRIBUTORN
CENTERLINE I I
Figure 16
Figure 18
AIR DISTRIBUTOR
Figure 17
SOCKET
Assemble the fixed joint (ref. Figures 18 and w/SPLINES
19) with a gray "O"-ring. This "O"-ring can be
lubricated with a common dish soap solution
for ease of installation. Place the "O"-ring
on the spigot end of the fixed joint (see 0-RING-GRAY
Figure 19
8 SANITAIRE" ,
INSTALLATION AND START-UP
mble the expansion joint Figures 20 4. Once the first air distributor section is assem-
and with a black "O"-ring. Tti "O"-ring bled, lay it next to the anchor bolt layout pre-
must be icated with a small amoun the viously done and check for interference
silicone lubn t provided by Sanitaire p between the diffuser holders, joints and sup-
to installation. e a mark 2-3/8" (60 mm) ports (see Figure 22). Support locations can
from the end of the in end distributor sec- be adjusted as required as long as the maxi-
tion. Place the "O"-rin ver the mark and mum support spacing is held to 7'-6" (2286
insert the plain end into tti xpansion joint mm).
barrel until the "O"-ring seats, t tighten the
ining ring to a hand-tight positio
Figure 22
0-RING-BLACK
Sanitaire manufactures the following different
types of air distributor supports.
, SAN ITAIRE" 9
INSTALLATION AND START-UP
All 4" 0 (100 mm) manifolds will use 1/2" 0 sup- The A-fr~can be~ in area~high tu~
ports regardless of location. ~-xtre~loor s~ or on e1~1P~P~
es.
Ancho upports - (se igures 24, 2~nd
268.) Anc r supports are u after expan~
" 0 rods and a
General Notes on Air Distributor Support
joints. The an or support has
Installation
5-1/4" (133 mm enter to center distance.
The clamps are he gauge stainles nd will
A) Use the correct support at the proper loca-
mp down tight on th e. Modifications the
tion. See erection drawings.
an or support will be us if the air distribu
cente e exceeds 5" ( 127 ) from the floor
wn in Figure B) Sloped floors may require the use of several
and may the pedestal type as
different support types and support rod diam-
26A or have iffening struts applie shown in
eters. See erection drawings.
Figure 268.
(see Figures 27A C) The rod type support base locating plate
8.) A-frame support re a formed stainles must be installed as shown per Figure 25.
str re that could be a f1 support as shown Tighten the hex nut to the recommended
in Fig 27A or a guide type on-gripping sup- torque value as listed by the anchor bolt
port assn n in Figure 278. manufacturer in their installation instructions.
GUIDE
CLAMPS 1/2" 0 OR 5/16" 0 STN
STL ROD (13mm) OR (8mm)
SEE ERECTION
DRAWINGS FOR
' .. . . .. . . . . SIZE AND TYPE
OF ANCHOR
BOLT
Figure 23
LOCATING PLATE
.' , A, : ,
10 SANITAIRE , .
INSTALLATION AND START-UP
Figure 25
Figure 26/\
, SANITAIRE 11
INSTALLATION AND START-UP
7. Install the lower pipe clamp sections on all air 13. After tightening, recheck for level both per-
distributor and drainline supports. pendicular and parallel to the distributor sec-
tion.
Use the same technique as described in
paragraph 6 of the dropleg and manifold 14. Continue this procedure for all distributor and
installation section. The air distributor center- drainline sections.
line elevation is shown in the erection draw-
ings. 15. Tighten all guide support nuts.
Figure 29
12 SANITAIRE ,
INSTALLATION AND START-UP
Figure 30A
DIFFUSER INSTALLATION
Figure 32
, . . SANITAIRE" 13
INSTALLATION AND START-UP
Figure 34
Figure 35
14 SANITAIRE,
INSTALLATION AND START-UP
SPANNER WRENCH
(FOR TIGHTENING RETAINER RING)
RETAINER RING
MEMBRANE DISC
WITH INTEGRAL
0-RING
ORIFICE Figure 37
DIFFUSER HOLDER
(DO NOT LUBRICATE
AERATION SYSTEM START-UP
THREADS) PROCEDURE
AIR DISTRIBUTOR
Once the aeration system is installed, perform a
MEMBRANE DISC final tank inspection and look for loose nuts, miss-
ing or improperly placed hardware, missing
retaining rings, non-connected joints, etc.; and
Figure 36 make any repairs prior to following this start-up
procedure.
4. Turn the retaining ring to a hand-tight posi-
tion. NOTE
The start-up procedure should be com-
5. Using the retaining ring spanner wrench, turn pleted prior to the site visit by Sanitaire
the retaining ring an additional 1/4 turn. See service personnel or an authorized repre-
Figure 34. sentative. This practice will save time for
all parties involved.
, SANITAIRE" 15
INSTALLATION AND START-UP
2. While filling, disconnect each of the purge 6. Turn the water supply OFF as it approaches
hoses from the sumps (not required on con- a level 1" (25 mm) below the top of the dif-
tinuous purge systems). fusers. With the water OFF check the level of
the aeration system. The distance from the
3. When the water level reaches a point just top of the perimeter of the diffuser measured
over the top of the air distributor pipe, turn to the static water level should be relatively
the air on at a low air flow rate of approxi- constant 1/4" (6 mm) for all diffuser heads.
mately 0.5 scfm/diffuser (0.85 m3/hr/diffuser). Raise, lower, or rotate the air distributor sec-
tions as required in order to level the aeration
4. Check all submerged fixed, flanged, or system.
expansion joints for air bubbles, which indi-
cate leaks, and repair as required. 7. Increase the air rate to about 1-1.5 scfm/dif-
fuser (1.7 - 2.6 m3/hr/diffuser) and turn the
NOTE water supply back on.
Leaking at fixed and expansion joints is
generally due to one of three conditions: 8. Fill the basin to a maximum water level of 2" -
3" (50-75 mm) over the diffusers.
"O"-ring pinched or out of place (most
common). 9. Check all diffuser units for uniform air distrib-
ution. Air should be discharging uniformly
Joint retaining ring cross threaded on across the diffuser surface. See Figure 39.
spigot.
Joint not tight.
fil CAUTION
When repairing pipe joints, turn off the air
supply to the grid being worked on.
Figure 38
16 SANITAIRE ,
I:
NQ+E
lf your s;'steffl has a raised ffJaFllfokJ (ref.
Flgure 4), cheek fur fflanlfuld Flanged or
ibwd joint conneetioR leaks as the water
le'rlel rises aF1d repair as required.
Figure 40
, SANITAIRE" 17
PLANT OPERATION
NOTE
Above listed air flow rates are general
design standards. Actual project design
may vaty.
, . . SANITAIRE" 19
PLANT OPERATION
Membrane disc operating requirements: mixing in a specific area. This is most common at
the end of long plug flow reactors. The result of
1. When operating, do not reduce the air flow this is a high area D.O. level.
rate below the recommended minimums.
Solids settling will occur which results in a If the operator feels this D.O. level is not needed,
loss of oxygen transfer efficiency and possi- the simplest solution is to take some of the dif-
ble diffuser fouling. fuser units out of service by plugging the orifice
as shown in the installation instructions. See
2. Membrane disc systems are designed for Figure 37.
continuous or intermittent submerged proc-
ess use. Idle systems should be supplied NOTE
with an alternate source of mixing. Minimum mixing requirements must still
be adhered to.
NOTE
Solids will settle on the diffuser surface of DIFFUSER FOULING
idle systems and may promote diffuser
fouling. The results of intermittent use are Operating experience shows that all fine bubble
as follows: disc diffusers may foul or become clogged with
continuous operation.
A higher airflow and pressure may be
required to lift the membrane disc off The rate of fouling, type of foulant, and strength
the subplate and start the grid. of foulant depends primarily on the constituents in
the wastewater.
The diffuser may have to be cleaned if
a sufficient loss in Oxygen Transfer effi- The results of diffuser fouling include:
ciency is observed.
loss of oxygen transfer efficiency due to bub-
General notes regarding air flow range ble coalescence and coarse bubbling
The most common design average air flow increased pressure requirements
range is 1 to 2 scfm/Diffuser (1. 7 to 3.5
m3/hr/Diffuser). increased air demand.
Operating below this range will yield a slightly Causes of diffuser fouling include:
higher oxygen transfer efficiency, however,
mixing requirements must be considered. on WATER side:
MIXING, D.O. LEVELS AND MINIMUM Fibrous material adhering to the edges of the
DIFFUSER AIR FLOW RATES diffuser units.
The generally accepted activated sludge plant Oils and greases in the wastewater.
mixing air rate standard is 0.12 scfm/Ft.2 (2.2
m3/hr/m2) of tank surface area. Precipitated deposits of iron and carbonates.
Often times conservative design will specify more Biological growths of slime.
diffusers with a higher minimum air flow require-
ment than is required by the process demand or
20 SAN ITAIRE ,
PLANT OPERATION
Construction debris
, SANITAIRE" 21
PREVENTATIVE
MAINTENANCE
MOISTURE PURGE The second type of purge system is the oontinu
ous purge system which employs a diffuser unit
Moisture enters the pipe system in three ways: attached to the bottom of the manifold or drain
line. The entrapped moisture is continuously
e Condensate build-up inside the pipe system purged from the system.
due to high blower discharge temperatures
and moist or humid air (primary cause). The continuous purge systems are used on grids
\\'here it is not possible to reaeh a purge valve
e Minor leaks in the pipe system. safely from a 1Nallevvay.
The purge frequency is site determined; however, vvater is pushed out of the system to allrn.v air to
once a week is a good rule of thumb. be released through the diffusers.
, SAN ITAIRE" 23
PREVENTATIVE MAINTENANCE
NG+E quiescent pattern. Some coarse bubbling at the
lt is suggeskJd that the operator open the basin inlet may occur due to surfactants in the
purge valves as soon as possible a#er a wastewater and is generally dispersed shortly
power outage and evaeuakJ the syskJm. ,tf downstream.
the Hquid is left in the S}'Srom the flew wNI
be redueed and the operating pressure Excessive coarse bubbling throughout the tank
wiH be higher than normal. indicates the diffusers may be fouling.
for MEMBRANE DISC diffusers: Large boiling in an isolated area indicates a fail-
ure in the submerged pipe system.
Solids settle on diffuser surface.
Visual inspection is an ongoing preventative
Short term affect: none. mai~tenance step. and can be done while taking
routine samples, dissolved oxygen readings, etc.
Long term affect: the potential of surface foul-
ing is possible and the diffusers may require a AIR MAIN INSPECTION
cleaning. This is generally the case for long
term intermittently used membrane disc sys- Air main leaks are easily identified and usually
tems (i.e., Anoxic Zones, Batch Reactors). are caused by loose joints or degraded gaskets.
}hese types of leaks should be repaired quickly
May require operator to shut off adjacent grids in order to prevent loss of system efficiency.
or turn on additional blowers to increase the
air flow rate and force the membrane off the OPERATING PRESSURE AND AIRFLOW
subplate surface. This is again generally the
case for long term intermittently used mem- Most blower systems are equipped with dis-
brane disc aeration systems. charge pressure gauges. The operator should
keep a regular log of pressure readings. A contin-
VISUAL INSPECTION uous increase in operating pressure indicates dif-
fuser fouling. Likewise, a continuous increase in
Visually inspect the aeration basin surface pat- air demand without a change in the aeration
tern. The flow should be, for the most part, a nice basin loading indicates diffuser fouling.
24 SANITAIRE ,
PREVENTATIVE MAINTENANCE
VISUAL INSPECTION
Air discharge from air main Loose joints, degraded Repair as required
gaskets, or degraded
air main
OPERATIONAL PROBLEMS
Decrease quantity of
diffusers in service
, SANITAIRE 25
WARNING:
Prior to draining a tank, please READ these instructions carefully to
minimize the potential for heat related damage to the Aeration System.
Before draining a basin for diffuser inspection, tank cleaning or other maintenance
operations, do the following:
Adjust the grid(s) air control valve(s) to deliver an air flow rate equivalent to
0.5 scfm per diffuser or to a 25% open position if air flow metering is not
available.
Turn off the air completely to the basin when the liquid level reaches 1 to 2 Ft.
above the diffusers.
When cleaning diffusers, the air can be turned on for short periods of time for
the grid being cleaned.
NOTE: As the basin is draining, monitor the amount of air flowing to the submerged
grid(s). THE AIR FLOW SHOULD BE KEPT TO A MINIMUM. THIS
WILL PREVENT EXCESS HEAT BUILD-UP FROM DAMAGING THE
PVC OR CPVC PIPING SYSTEM WHILE KEEPING THE SOLIDS IN
SUSPENSION.
26
YEARLY MAINTENANCE
AND DIFFUSER CLEANING
MAINTENANCE SCHEDULE CERAMIC DISC DIFFUSER CLEANING
METHOD
Sanitaire recommends the following maintenance
schedule be observed at least once per year. 1. Drain aeration basin (tho air should remain
on as basin is drained).
1. Drain down each tank.
2. VVith the air left on at approximately 1 sefm
2. Remove excess settled solids if any have (1.7 m3./hr) per di#user hose o# eaeh disc
accumulated. for t\'venty seconds 'Nith clean v1ater at a noz
zle pressure of 60 psig. Turn o# the air sup
3. Clean diffusers. ply 'Nhen completed.
4. Inspect support hardware to ensure all com- 3. Put on the follovving safety equipment: eye
ponents are intact and tight. goggles, rubber gloves, boots, sleeves, and
apron. A breathing apparatus should be
5. Inspect diffuser retaining rings to make sure available in the event it is needed.
all rings are in place and tight.
-th CAUTION
6. Inspect fixed and expansion joint retaining Acid eon be harmful if misused. Follow all
rings to make sure all rings are tight. manufaewrers precautions and directions.
V'lear appropriate safety equipment. Do
NOTE not breath acid vapors. Do not aNow aeld
For items 4-6, refer to the Installation to make eontaot with eyes, skin or hair.
Instructions.
4. Carefully prepare a 50% by volume solution
LUBRICATION SCHEDULE of 18 baume muriatic acid. Always add the
acid to \Nater.
Since there are no moving parts on the SANl-
TAIRE Fine Bubble Aeration Systems, a formal 5. Using an aeid resistant compression sprayer,
lubrication schedule is not required. apply a uniform covering of the acid solution
to all di#user elements.
Three components require lubrication at the time
of initial installation and future repairs. These Ne=l=E
components are: Do not spray the acid solution on tho
stainloss stool supports and hardware.
Ceramic Oise Di#user "O" Ring
6. Allow the acid solution to sit on the di#uscrs
Membrane Disc Diffuser Retaining Ring for 30 minutes.
E><pansion Barrel, 4" 0 black "O" Ring 7. Turn the air back on at a rate of 1 scfm
(1.7 m3 /hr) per di#uscr and repeat the hosing
Lubricate these items with the lubricants pro- procedure for 10 seconds per di#user.
vided by Sanitaire and in accordance with the
Installation Instructions. 8. Inspect the aeration system to determine if
any hard.vare V11'as loosened or broken during
the cleaning.
, SANITAIRE" 27
YEARLY MAINTENANCE AND DIFFUSER CLEANING
9. Review and follovv the start up procedure as 4. If required, use a rag or soft bristle brush to
found in the Installation and Start up Section scrub each diffuser to remove stubborn slime
of this manual. growth, chemical precipitates, or oils. Do not
use acids or aggressive cleaners.
MEMBRANE DISC DIFFUSER CLEANING
METHOD 5. Turn the air back on at a rate of 1 scfm
(1.7 m3/hr) per diffuser and repeat the hosing
1. Drain aeration basin (the air should remain procedure for 10 seconds per diffuser.
on as basin is drained).
6. Visually inspect the aeration system to deter-
2. With the air left on at approximately 1 scfm mine if any hardware was loosened or bro-
(1.7 m3/hr) per diffuser, hose off each disc for ken during cleaning.
twenty seconds with a clean water source at
a nozzle pressure of 60 psig. 7. Review and follow the start-up procedure as
found in the Installation and Start-up Section
3. Turn off the air flow to the aeration grid being of this manual.
cleaned.
28 SANITAIRE ,
LONG TERM STORAGE
PROCEDURES
The following storage procedures are applicable 2. Prior to filling with water, install styrofoam
to both fine bubble ceramic and membrane disc blocks around the dropleg and carrier
aeration systems. columns installed in the tank. These blocks
will prevent crushing should ice build-up
The four options below were developed to protect around the pipes.
the PVC pipe and diffusers from environmental
damage, and are listed in order of preference. NOTE
The operator may have to adjust the air
NOTE flow rate to a higher level to prevent ice
Prior to reading and determining a suit- formation during severe cold tempera-
able long term storage method, it should tures.
be understood that Sanitaire assumes no
responsibility for damage and cleaning OPTION #2
requirements as a result of long term stor-
age. For use when the aeration system is not in use,
air is not available, and diffusers are removed
OPTION #1 prior to storage.
For use when the aeration system is not in use For warm climate storage:
and air is available.
1. Remove all diffusers, "O"-rings, retaining
For warm climate storage: rings, sub plates, etc.; clean as required, and
store in a clean, dry environment.
1. Fill the tank with clean water to a level three
feet above the PVC portion of the dropleg. 2. Fill the tank with clean water to a level three
This will give the pipe and diffusers protection feet above the PVC portion of the dropleg.
from UV light and heat build-up.
3. Chlorinate initially and periodically as algae
2. Run a small amount of air through the sys- appears in the water.
tem to keep the pipes empty and retard the
growth of algae on the diffusers. 4. Prior to bringing the system on line, drain and
check all hardware. Check all diffuser holders
3. Chlorinate initially and periodically as algae and spot check pipe internals for algae
appears in the water. growth and fouling. Clean as required prior to
installing the diffusers.
4. Prior to bringing the system on line, drain and
check all hardware. Check the diffusers and For cold climate storage:
clean if fouling is evident.
1. Remove all diffusers, "O"-rings, retaining
For cold climate storage: rings, sub plates, etc.; clean as required, and
store in a clean, dry environment.
1. Follow warm climate procedures above after
performing the following: 2. Install styrofoam blocks around the dropleg
and carrier columns installed in the tank.
, SANITAIRE" 29
LONG TERM STORAGE PROCEDURES
3. Fill the tank with clean water to a level three OPTION#4
feet above the PVC portion of the dropleg.
For use when the aeration system is not in use,
CAUTION air is not available, diffusers are not removed,
Water will freeze in the tank. Do not drain and flooding is undesirable.
the water from below the ice layer. Falling
ice will crush the PVC pipe system. 1. Drain tanks dry.
4. Wait until ice is completely off the tank prior 2. Open fixed joints and loosen support band
to bringing the system on line. Check all dif- clamps as required in order to roll the air dis-
fuser holders and spot check pipe internals tributor sections over 180.
for algae growth and fouling, and clean as
required prior to installing the diffusers. NOTE
The fixed joints and floor drains should
OPTION #3 remain open to prevent water from stand-
ing in the pipe system and tank.
For use when the aeration system is not in use, Equipment flooded by overflows, misdi-
air is not available, and diffusers are not removed rected sewage flows and excessive air-
prior to storage. borne dirt build-up will most likely require
cleaning prior to being placed in service.
The procedure here is identical to Option #2
except that the diffusers are not removed. This CAUTION
procedure applies to Idle Tanks Only. Intermittent The pipe will be exposed to UV light
use membrane disc systems in a flowing condi- degradation and heat build-up in the tank
tion have been previously discussed in the Plant bottom which may cause warping and
Operation and Preventative Maintenance sec- loss of some structural properties.
tions of this manual.
CAUTION
NOTE
Standing water allowed to freeze around
Be aware that the diffusers will most likely the pipe may break the pipe or may cause
need to be cleaned prior to putting the the diffusers (ceramic) to crack.
system on line. In addition to spot check-
ing the pipe internals, the underside of the
diffuser should be spot checked to deter-
mine the extent of fouling, and if cleaning
is required prior to use.
30 SANITAIRE" ,
PIPE REPAIR
PROCEDURES
PROBLEM
1) 4"0 PIPE SECTION BOKEN OFF.
REPAIR
STEP No. (2)
REPAIR
1) CHAMFER THE INSIDE EDGE OF THE
SADDLE OPENING TO REMOVE ANY SAW STEP No. (3)
CUT PROJECTIONS.
1} DETERMINE THE MANIFOLD PIPE (O.D.} AND
2} FILE THE SADDLE OPENING, USE A HALF QUANTITY OF BROKEN OR CRACKED AIR
ROUND FILE. DISTRIBUTOR CONNECTIONS.
3} FILE OFF THE SADDLE PROJECTION ON 2} ORDER THE APPROPRIATE SADDLE REPAIR
EACH SIDE OF THE OPENING. ASSEMBLY FROM THE SUPPLIER.
SANA
, SAN ITAIRE" 31
PIPE REPAIR PROCEDURES
PROBLEM REPAIR
1) SPIGOT & RETAINING RING END OF STEP No. (1)
FIXED JOINT DAMAGED. 1) CUT THE SPIGOT & RETAINING RING END
4" o PIPE SECTION BETWEEN SADDLE OF THE FIXED JOINT OFF PERPENDICULAR
& FIXED JOINT IS NOT DAMAGED. TO THE CONNECTION AT A DISTANCE OF
1/2" (12 mm} FROM THE REAR END OF THE
SOCKET FITTING.
REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITIES OF 4" o SCH 40
TO SEWER SIZE ADAPTERS AND SPIGOT
& RETAINING RING ASSEMBLIES (2250-1SJ & 2299-2)
FROM THE SUPPLIER.
2} CLEAN & PRIME THE CUT PIPE END AND THE SEWER
SIZE SOCKET END OF THE SCH 40/SEWER SIZE
ADAPTER.
2250-1SJ
I I I I I I - - 2299-2
SANB
32 SANITAIRE",
PIPE REPAIR PROCEDURES
PROBLEM
1) 4" a PIPE SECTION VISIBLY BROKEN OFF.
REPAIR
2) 4" a PIPE SECTION CRACKED. MAY BE
HARD TO DETECT UNTIL AIR IS STEP No. (1)
TURNED ON.
USE A RECIPROCATING TYPE SAW
(SAWZALL) AND CUT THE PIPE SECTION
OFF FLUSH WITH THE SADDLE AS SHOWN.
REPAIR REPAIR
STEP No. (2) STEP No. (3)
SANG
, , SAN ITAIRE" 33
PIPE REPAIR PROCEDURES
PROBLEM
1) SOCKET END OF FIXED JOINT
REPAIR
CONNECTION IS DAMAGED.
4"a PIPE SECTION BETWEEN STEP No. (1)
SADDLE AND JOINT IS NOT 1) CUT THE SOCKET END OF THE FIXED
DAMAGED. JOINT OFF PERPENDICULAR TO THE
CONNECTION AT A DISTANCE OF
1-1/2" (38 mm) FROM THE FACE OF
THE SOCKET END.
REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITY OF
FIXED JOINT SOCKETS (2250-3SJ)
FROM THE SUPPLIER.
SAND
34 SANITAIRE" , .
PIPE REPAIR PROCEDURES
PROBLEM
1) SOCKET END OF FIXED JOINT
CONNECTION IS DAMAGED. REPAIR
4 11 0 PIPE SECTION BETWEEN SADDLE STEP No. (1)
AND JOINT IS NOT DAMAGED.
1) CUT THE SOCKET END OF THE FIXED
JOINT OFF PERPENDICULAR TO THE
CONNECTION AT A DISTANCE OF
1-1/2" (38 mm) FROM THE FACE OF THE
SOCKET END.
REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITY OF
MODIFIED FIXED JOINT SOCKETS
(2250-3SJ) FROM THE SUPPLIER.
(1" OF SOCKET REMOVED)
MODIFIED
SS50-3SJ
SANE
, SANITAIRE 35
PIPE REPAIR PROCEDURES
REPAIR
PROBLEM
STEP No. (1)
CRACKED MANIFOLD PIPE SECTION.
CUT THE BROKEN PIPE SECTION OUT OF
THE MANIFOLD BETWEEN SADDLES. THE
CUT MUST BE PERPENDICULAR TO THE
MAY EXTEND CENTER OF PIPE.
FURTHER DOWN PIPE
REMOVE SAW CUT BURRS BY FILING OR
SANDING THE OUTSIDE EDGE OF THE PIPE.
REPAIR
STEP No. (2)
LEVEL MANIFOLD
CONNECTION
SAN F
36 SANITAIRE ,
PIPE REPAIR PROCEDURES
PROBLEM
1) IN-LINE MANIFOLD AIR DISTRIBUTOR
CONNECTION INSTALLED OUT OF
HORIZONTAL LEVEL CAUSING AIR
DISTRIBUTOR TO BE OUT OF LEVEL. REPAIR
(SHOWN ON SKETCH)
STEP No. (1)
2) RAISED MANIFOLD AIR DISTRIBUTOR
CONNECTION INSTALLED OUT OF VERTICAL USE A RECIPROCATING TYPE SAW
PLUMB CAUSING AIR DISTRIBUTOR TO (SAWZALL) AND CUT THE SPIGOT SECTION
BE OUT OF LEVEL. OFF FLUSH WITH THE SADDLE AS SHOWN.
OUT OFLEVEL \
LEVEL/\
OUT OF LEVEL
REPAIR
STEP No. (2)
SANG
, . . SAN ITAIRE 0 37
PIPE REPAIR PROCEDURES
~
A/[]
i PROBLEM
DAMAGED FIXED JOINT OR EXPANSION JOINT
i
~
Bu A} FIXED JOINT SOCKET 2250-3SJ
istJ~
EXPANSION JOINT RETAINING RING 2306-2XR THE ATTACHED PIPE SECTION AT A
DISTANCE OF (1/2"} FROM THE END OF
THE FITTING.
REPAIR
STEP No. (2)
1) OBTAIN THE REQUIRED QUANTITY OF CUT LINE
REPAIR PARTS FROM SUPPLIER.
OR
t
2306-1XS
SAN H
AIR DISTRIBUTOR REPAIR - DAMAGED FIXED JOINT SPIGOT END, SOCKET END OR
EXPANSION JOINT SOCKET END ......
38 SANITAIRE " .
PIPE REPAIR PROCEDURES
PROBLEM REPAIR
PIN HOLE LEAK AROUND THE EDGE OF THE AIR DISTRIBUTOR STEP No. (1)
PIPE CONNECTION SADDLE AS EVIDENT BY
AIR RELEASE AT START-UP 1) APPLY A BEAD OF HEAVY BODY
SOLVENT CEMENT AROUND THE EDGE OF
THE PIPE SADDLE.
SAN I
MANIFOLD REPAIR - PIN HOLE LEAK AROUND THE EDGE OF THE AIR DISTRIBUTOR
SADDLE CONNECTION
PROBLEM
DAMAGED OR BROKEN RETAINING RING(2299-2}
r REPAIR
STEP No. (1)
USING A HAND HELD HACKSAW OR
PVC PIPE SAW CAREFULLY CUT-OFF
THE DAMAGED RETAINING RING.
SANJ
, . . SANITAIRE 39
PIPE REPAIR PROCEDURES
PROBLEMS
(A) CRACKED AIR DISTRIBUTOR PIPE.
(B) CRACKED DIFFUSER HOLDER.
(C) CHIPPED DIFFUSER HOLDER.
(D) OUT OF ROUND DIFFUSER HOLDER (RARE)
WILL NOT SEAL.
(E) DIFFUSER HOLDER BROKEN OFF.
REPAIR
(1) REMOVE DIFFUSERS AS APPLICABLE FROM DAMAGED PIPE SECTION.
(2) CUT OUT DAMAGED PIPE SECTION. THE MINIMUM DISTANCE THE PIPE
SHOULD BE CUT FROM ANY ADJACENT DIFFUSER IS 6 11 (150 mm). IF THE
CUT POINT FALLS ON A SUPPORT LOCATION MOVE OFF THE SUPPORT
LOCATION TOWARDS THE NEXT DIFFUSER IF SPACING ALLOWS OR MOVE
DOWN TO SPACE BETWEEN NEXT DIFFUSER FOR TIGHTLY SPACED DIFFUSERS.
7) ALLOW APPROPRIATE CURE TIME. INSTALL THE DIFFUSERS, TIGHTEN ANY SUPPORTS THAT MAY
HAVE BEEN LOOSENED, TEST AND PUT BACK IN SERVICE.
SANK
r
PIPE RE-ROUTING REQUIREMENTS
40 SANITAIRE"
PIPE REPAIR PROCEDURES
SUPPORT HERE
9" MIN.
PROBLEM
G) AIR DISTRIBUTOR INSTALLATION REQUIRES ROUTING AROUND AN OBSTACLE
REPAIR
USE 90 SEWER SIZE PVC SOCKET ELBOWS, SANITAIRE P.N. 4SEW-EL9 AND 4.215"0.D.
SEWER PIPE TO MAKE NECESSARY MODIFICATIONS.
SAN L
, . SANITAIRE 41
NOTES
42 SAN ITAIRE ,
HIT-HY 200 Adhesive Anchoring System
1.0 Product Description 1.0 Product Hilti HIT-HY 200 Adhesive comes with
Element Type
Hilti HIT-Zand HIT-Z-R Rebar Hilti HAS Hilti HIS-N and HIS-RN
(Threaded Rod) Threaded Rod Internally Threaded Insert
United States Canada
6 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada} Corp.1-800-363-4458 I www.hilti.ca I HIT-HY200 Technical Supplement04/13
HIT-HY 200 Adhesive Anchoring System
Hilti has had Hilti HIT-HY 200 evaluated according to AC308 Hilti HIT-HY 200-A and Hilti HIT-HY 200-R adhesives (with
and has received ESR-3187 from ICC-ES. the same technical data).
Hilti HIT-Z(-R) threaded rod which requires no cleaning.
2.2 Adhesive Anchor Design
Codes Standard threaded rods and rebar.
Hilti HIS-(R)N internally threaded inserts.
2.2.1 United States
For post-installed and cast-in anchor systems, design Hilti TE-CD and TE-YD hollow drill bits which automatically
calculations are performed according to ACI 318 Appendix D. clean the drilled holes, for use with standard threaded
This has been a requirement of the International Building Code rods, rebar, and the Hilti HIS-(R)N internally threaded
(IBC) since 2003. ACI 318-11 Appendix D introduced for the inserts and have the same technical data as standard
first time specific equations for the design of adhesive anchor cleaning methods.
systems using threaded rod or rebar. Prior to this only post- A designer can use the data in ESR-3187 to calculate the
installed expansion and undercut anchors and cast-in headed capacity of the Hilti HIT-HY 200 system in the following manner:
studs were recognized.
For the Hilti HIT-Z(-R) threaded rods with no cleaning. This
Prior to the publication of ACI 318-11, designers of post- is a torque controlled adhesive anchor system, and at the
installed adhesive anchor systems used ACI 318-08 Appendix time of this publication there are no provisions in ACI 318
D and Section 3.3 of AC308 which provides amendments Appendix D to design this system. A proposed design
to Appendix D. These amendments provide the relevant would be according to ACI 318-11 or ACI 318-08 Appendix
equations to design a post-installed adhesive anchor. D and AC308 Section 3.3 amendments to ACI 318.
At the time of this publication, ESR-3187 for Hilti HIT-HY 200 For standard threaded rods, rebar and the Hilti HIS-(R)N
includes the design provisions for ACI 318-08 and AC308 internally threaded inserts, a design using either ACI 318-11
Section 3.3. Appendix D or ACI 318-08 Appendix D and AC308 Section
3.3 amendments to ACI 318 would be appropriate.
2.2.2 Canada The tables from ESR-3187 are not included in this supplement,
CSA A23.3-04 Annex D provides the required limit states
but can be found by downloading ESR-3187 from
design equations for post-installed mechanical anchors, and
www.us.hilti.com or on the ICC-ES website at www.icc-es.org,
for cast-in headed studs. At the time of this publication, Annex
or by contacting your local Hilti representative.
D, which is a non-mandatory part of the Canadian code, does
not address adhesive anchor design or test criteria. 2.3.2 Using Hilti PROFIS Anchor
Since Annex D does not provide guidance for the design of Design Software
adhesive anchor systems, it is the position of Hilti that the The Hilti PROFIS Anchor Design Software is the most
design provisions of ACI 318-11 Appendix D can be used for innovative and comprehensive design software available for
the design of Hilti HIT-HY 200 in Canada. The foundations accurate and complete anchor designs.
of a proper adhesive anchor design are now well established For Hilti HIT-HY 200, the data from ESR-3187 is used as the
through ACI 318-11 and a proper chemical anchor design in data base for the program. PROFIS Anchor calculates the
the United States would be also relevant in Canada. It will be design capacity of the anchor system according to ACI 318-08
shown in later sections how to relate the results from technical Appendix D and AC308 Section 3.3 amendments to ACI 318.
data in this supplement to the Canadian design standard. The PROFIS Anchor HIT-HY 200 portfolio consists of the same
system components listed in section 2.3.1.
This is the most accurate and best way to optimize the anchor
design, especially for anchor systems with multiple anchors,
Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espanol 1-800-879-5000 I Hilti (Canada} Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 7
HIT-HY 200 Adhesive Anchoring System
complicated loading, edge distance constraints, and numerous 2.4.2 Hilti HIT-Z(-R) Anchor Rods
other conditions. The single anchor tension capacity is based on the lesser of
Hilti PROFIS Anchor Design Software can be downloaded at concrete breakout strength or pullout strength:
www.us.hilti.com (US) or www.hilti.ca (Canada). Contact your ACl/AC308: <SWn = min I Neb ;<S>Npn I
local Hilti representative for a demonstration on this software at CSA: Nr =min I Nebr ;Neprl
your office. <S>Nn = Nr
2.3.3 Using the New Hilti The shear value is based on the pryout strength.
Simplified Design Tables ACl/AC308: <S>Vn = <S>Vep
In lieu of providing a copy of ESR-3187 design tables in this CSA: V=V
r epr
supplement, Hilti is providing a new, simple approach for <S>Vn = Vr
designing an anchor according to the current codes described
Concrete breakout and pryout are calculated according to
in Section 2.2. Refer to Section 2.4 for a description of these
ACI 318 Appendix D and CSA A23.3 Annex D using the
new innovative tables.
variables from ESR-3187. These values are equivalent.
2.4 Hilti Simplified Design Tables Pullout for torque controlled adhesive anchors is not
The Hilti Simplified Design Tables is not a new "method" of
recognized in ACI or CSA, so this is determined from AC308
designing an anchor that is different than the provisions of ACI
Section 3.3 and the value of Np,uner or Np,er from ESR-3187. This
318 Appendix D or CSA A23.3 Annex D. Rather, it is a series
is a similar approach to mechanical anchor pullout strength.
of pre-calculated tables and reduction factors meant to help
ACI and CSA values are equivalent.
the designer create a quick calculation of the capacity of the
Hilti anchor system, and still be compliant with the codes and 2.4.3 Standard Threaded Rods,
criteria of ACI and CSA. Rebar, and Hilti
The Hilti Simplified Design Tables are formatted similar to the HIS-(R)N Internally
Allowable Stress Design (ASD) tables and reduction factors Threaded Inserts
which was a standard of practice for design of post-installed The single anchor tension capacity is based on the lesser of
anchors. concrete breakout strength or bond strength:
The Hilti Simplified Design Tables combine the simplicity of ACI: Nn = min I <S>Neb ;<S>Na I
performing a calculation according to the ASD method with the CSA/ACI: Nr = min I Nebr ;Na I
code-required testing, evaluation criteria and technical data in <S>Nn =Nr
ACI Appendix D and CSA Annex D.
The shear value is based on the pryout strength.
Reduction factor tables are created by comparing the single 2.4.4 Steel Strength for All
anchor capacity to the capacity that includes the influence of a Elements
specific edge distance, spacing, or concrete thickness, using The steel strength is provided on a separate table and is based
the equations of ACI 318-11 Appendix D. on calculations from ACI 318 Appendix D and CSA A23.3
Annex D. ACI and CSA have different reduction factors for steel
strength, thus the values for both ACI and CSA are published.
8 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espanol 1-800-879-5000 I Hilti (Canada} Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System
2.4.5 How to Calculate Anchor Adjustment factors are applied for all applicable near edge and
Capacity Using Simplified spacing conditions.
Tension:
ACI: Ndes = n min I cl>Nn fAN. fRN; cl>Nsa I --=t!"'
Shear:
CSA: Ndes = n min I N, fAN fRN ; Nsr I
0
__.t''
ACI: vdes = n min I ct:>Vn fAV. fRV fHV; ct:>Vsa I
CSA: vdes = n min I v, fAV fRV fHV ; vsr I
Note: designs are for orthogonal anchor bolt patterns and no
where: reduction factor for the diagonally located adjacent anchor is
n= number of anchors required.
N des= design resistance in tension
Where anchors are loaded simultaneously in tension and shear,
cl>Nn = design strength in tension considering
interaction must be considered. The interaction equation is as
concrete breakout, pullout, or bond failure
follows:
(ACI)
cl>Nsa = design strength in tension considering steel
failure (ACI) ACI:
N=
r factored resistance in tension considering
concrete breakout, pullout, or bond failure
N, V,
(CSA) CSA: +--;S; 1.2
Nsr = factored resistance in tension considering Ndes Vdes
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HIT-HY 200 Adhesive Anchoring System
The full shear strength can be permitted if: 2.4.8 Sustained Loads and
N Overhead Use
ACI: ~s0.2 Sustained loading is calculated by multiplying the value of $Nn
Ndes
or N, by 0.55 and comparing the value to the tension dead
load contribution (and any sustained live loads or other loads)
N
CSA: - ' - s 0.2 of the factored load. Edge, spacing, and concrete thickness
Ndes
influences do not need to be accounted for when evaluating
sustained loads.
2.4.6 Allowable Stress Design
(ASD) Consideration of sustained loads is based on ACI 318-11
The values of Ndes and Vdes developed from Section 2.4.5 Appendix D. Since sustained loading is not addressed in CSA
are design strengths (factored resistances) and are to be A23.3 Annex D, it is reasonable to use this approach for CSA
compared to the required strength in tension and shear from based designs.
factored load combinations of ACI 318 Chapter 9 or CSA A23.3
Chapter 8. 2.4.9 Accuracy of the Simplified
Tables
The design strength (factored resistance) can be converted to
Calculations using the Simplified Tables have the potential of
an ASD value as follows:
providing a design strength (factored resistance) that is exactly
what would be calculated using equations from ACI 318
Ndes,Aso =Ndes
--
exASD Appendix D or CSA A23.3 Annex D.
10 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaf\ol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System
provided the failure mode of the table values is the 2.4.10 Limitations Using
same. If the failure mode is not the same, the values are Simplified Tables
conservative. There are additional limitations that the Simplified Tables do
For two to four anchors in tension with no edge not consider:
reductions, applying the spacing factors provides a value Load Combinations: Table values are meant to be used
that is equivalent to the ACI and CSA calculated values, with the load combinations of ACI 318 Section 9.2 and
provided the controlling failure modes of the table values CSA A23.3 Chapter 8.
are the same. If the failure mode is not the same, the
Supplementary Reinforcement: Table values, including
values are conservative.
reduction factors, are based on Condition B which does
The spacing factor in shear is conservative when not consider the effects of supplementary reinforcement,
compared to two anchors with no edge distance nor is there an influence factor that can be applied to
considerations. This factor is based on spacing near account for supplementary reinforcement.
an edge and can be conservative for installations away
Eccentric loading: Currently, there is not a method for
from the edge of the concrete member. Note: for less
applying a factor to the tables to account for eccentric
conservative results, it is possible to use the spacing
loading.
factor in tension for this application if there is no edge
distance to consider. Moments or Torsion: While a designer can apply a
moment or torsion to the anchor system and obtain a
The concrete thickness factor in shear is conservative
specific load per anchor, the tables themselves do not
when compared to an anchor with no edge influences.
have specific factors to account for moments or torsion
This factor is based on applications near an edge. In the
applied to the anchor system.
middle of a concrete member this is conservative. Note:
for less conservative results, this factor can be ignored if Standoff: Standoff is not considered in the steel design
the application is not near an edge. tables.
The load adjustment factors are determined by Anchor layout: The Simplified Tables assume an
calculations according to ACI 318-11 Appendix D. orthogonal layout.
This is more conservative than ACI 318-08 Appendix D
As stated above, while the Simplified Tables are limited in
because the 1.j.19 ,Na factor, which is always greater than or
application, the designer can use the Hilti PROFIS Anchor
equal to 1.0, does not need to be calculated. Thus, some
Design Software which does account for the conditions noted
calculations will be more conservative than a calculation
above.
from the Hilti PROFIS Anchor Design Software (PROFIS
uses ACI 318-08). There may be additional applications not noted above. Contact
Hilti with any questions for specific applications.
IMPORTANT NOTE:
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HIT-HY 200 Adhesive Anchoring System
DB
Uncracked
<l> <l>
::cc;; Cl)
(/)
c Concrete Concrete ::cc;; C> "O
G::G::> Tipped Drill Bit
~0 0 c
e =:5
0
+:i (/)
e
(/)
c =sc Cracked ~ Water Saturated
'i: Cl)
Hilti TE-CD or TE-YD Hollow
~
0 Q ::
:i..
<l>
a. 0 00
Concrete Concrete
:i..
Cl)
a. Drill Bit
Hilti HAS Threaded Rod Installation Specifications
Nominal Maximum Minimum
Drill Bit Embedment Embedment
Rod Installation Base Material
Diameter Depth Depth Range
Diameter Torque Thickness
f/Jd f/Jdo hel,std h., Tmax hmln
in(mm) in in(mm) in(mm) ft-lb (Nm) in(mm)
3/8 3-3/8 2-3/8- 7-1/2 15
7/16
(9.5) (86) (60 -191) (20) h.,+1-1/4 hef / hef std
1/2 4-1/2 2-3/4 -10 30 (h., + 30)
9/16
(12.7) (114) (70 -254) (41)
5/8 5-5/8 3-1/8 -12-1/2 60
3/4
(15.9) (143) (79 - 318) (81)
3/4 6-3/4 3-1/2-15 100
7/8
(19.1) (171) (89 - 381) (136)
7/8 7-7/8 3-1/2-17-1/2 125
1 h01 +2d0
(22.2) (200) (89-445) (169)
1 9 4-20 150
1-1/8
(25.4) (229) (102 - 508) (203)
1-1/4 11-1/4 5-25 200
1-3/8
(31.8) (286) (127 - 635) (271)
d, HAS 3/8 1/2 5/8 3/4 7/8 1 1-1/4
d,,1
ffi 1/2 5/8 13/16* 15/16* 1-1/8* 1-1/4* 1-1/2*
* Use two washers
d,,2
ffi 7/16 9/16 11/16 13/16 15/16 1-1/8* 1-3/8
HAS Stainless Steel Nut material meets the requirements of ASTM F 594
HAS Standard and Stainless Steel Washers meet dimensional requirements of ANSI B18.22.1 Type A Plain
HAS Stainless Steel Washers meet the requirements of AISI 304 or AISI 316 conforming to ASTM A 240
I k'IS ea: lsrn :&{)tool 111\8 1ads a1efb111isl 1ed voitl 1a 8.885 11111 HI tict< zli 10 e1ecu opiated coali11g-
Note: Special Order threaded rods may vary from standard materials.
40 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hiiti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hiiti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System
Table 48 - Hilti HIT-HY 200 Adhesive Design Strength (Factored Resistance) with Concrete/ Bond Failure for Fractional
Threaded Rod in Uncracked Concrete 12,a, 4,s,s,7,s
Tension - N0 or Nr Shear - <tJVn or Vr
Effective
Anchor Embedment f'c = 2500 psi f'c = 3000 psi f'c = 4000 psi f'c = 6000 psi f'c = 2500psi f'c = 3000 psi f'c = 4000 psi f'c = 6000 psi
Diameter Depth (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa) (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa)
in.(mm) in.(mm) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb(kN) lb (kN)
2-3/8 2,855 3,125 3,415 3,620 3,075 3,370 3,680 3,900
(60) 112.7) 113.9) 115.2) 116.1) (13.7) 115.0\ 116.4) 117.3)
3-3/8 4,835 4,855 4,855 5,150 10,415 10,460 10,460 11,085
3/8 (86) (21.5) (21.6) (21.6) (22.9\ 146.3) 146.5) (46.5) (49.3)
(9.5) 4-1/2 6,475 6,475 6,475 6,865 13,945 13,945 13,945 14,785
(114) (28.8) (28.8) (28.8) (30.5) (62.0) (62.0) (62.0) (65.8)
7-1/2 10,790 10,790 10,790 11,440 23,245 23,245 23,245 24,640
1191) 148.0\ (48.0\ (48.0\ (50.9) (103.4) (103.4) (103.4) (109.6)
2-3/4 3,555 3,895 4,500 5,510 7,660 8,395 9,690 11,870
,~,...,
!j;J '
4-1/2 7,445 8,155 8,635 9,150 16,035 17,570 18,595 19,710
(114) J (33.1) (36.3) (38.4) 140.7) (71.3) (78.2) 182.7) (87.7)
) - v 11,465 11,510 11,510 12,200 24,690 24,795 24,795 26,280
(152) (51.0\ (51.2) (51.2) (54.3) (109.8) (110.3) (110.3) (116.9)
10 19,185 19,185 19, 185 20,335 41,320 41,320 41,320 43,800
/ 1254\
3-1/8
(85.3)
4,310
(85.3)
4,720
(85.3)
5,450
(90.5)
6,675
(183.8)
9,280
(183.8)
10,165
(183.8)
11,740
(194.Bl
14,380
(79) (19.2) (21.0\ (24.2) (29.7) (41.3) (45.2) (52.2) 164.0)
5-5/8 10,405 11,400 13,165 14,300 22,415 24,550 28,350 30,795
5/8 (143) (46.3) (50.7) (58.6) (63.6) (99.7) (109.2) (126.1) (137.0)
(15.9) 7-1/2 16,020 17,550 17,985 19,065 34,505 37,800 38,740 41,065
(191) (71.3) (78.1) (80.Q) (84.8) (153.5) (168.1) (172.3) (182.7)
12-1/2 29,975 29,975 29,975 31,775 64,565 64,565 64,565 68,440
1318) 1133.3) (133.3) (133.3) (141.3) (287.2) (287.2) (287.2) (304.4\
3-1/2 5,105 5,595 6,460 7,910 11,000 12,050 13,915 17,040
(89) (22.7) (24.9) (28.7) (35.2) 148.9\ 153.6) (61.9) (75.8)
6-3/4 13,680 14,985 17,305 20,590 29,460 32,275 37,265 44,350
3/4 (171) (60.9) (66.7) (77.0) (91.6) (131.0) (143.6) (165.8) (197.3)
(19.1) 9 21,060 23,070 25,900 27,455 45,360 49,690 55,785 59,130
(229) (93.7) (102.6) (115.2) (122.1) (201.8) (221.0\ (248.1) (263.0\
15 43,165 43,165 43,165 45,755 92,975 92,975 92,975 98,550
1381\ 1192.0\ 1192.0\ 1192.0\ (203.5) (413.6) (413.6) 1413.6) 1438.4)
3-1/2 5,105 5,595 6,460 7,910 11,000 12,050 13,915 17,040
(89) (22.7) (24.9) (28.7) (35.2) (48.9) (53.6) (61.9) (75.8)
7-7/8 17,235 18,885 21,805 26,705 37,125 40,670 46,960 57,515
7/8 1200\ 176.7) (84.0\ (97.0\ (118.8) (165.1) (180.9) (208.9) (255.8)
(22.2) 10-1/2 26,540 29,070 33,570 37,365 57,160 62,615 72,300 80,485
(267) (118.1) 1129.3) 1149.3) (166.2) (254.3) (278.5) (321.6) 1358.0)
17-1/2 57,100 58,755 58,755 62,280 122,990 126,545 126,545 134,140
(445) 1254.0\ 1261.4\ 1261.4\ 1277.0\ 1547.1) 1562.9) 1562.9\ 1596.7)
4 6,240 6,835 7,895 9,665 13,440 14,725 17,000 20,820
1102) (27.Bl (30.4) (35.1) (43.0) (59.8) (65.5) (75.6) (92.6)
9 21,060 23,070 26,640 32,625 45,360 49,690 57,375 70,270
1 1229\ 193.7) (102.6) (118.5) (145.1) (201.8) (221.0) (255.2) (312.6)
(25.4) 12 32,425 35,520 41,015 48,805 69,835 76,500 88,335 105,120
(305) (144.2) 1158.0\ 1182.4) 1217.1) 1310.6) 1340.3) 1392.9\ 1467.6)
20 69,765 76,425 76,740 81,345 150,265 164,605 165,285 175,205
(508) 1310.3\ 1340.0\ 1341.4\ 1361.8) 1668.4) 1732.2) 1735.2\ 1779.3\
5 8,720 9,555 11,030 13,510 18,785 20,575 23,760 29,100
1127) (38.8) 142.5) (49.1) (60.1) (83.6) (91.5) (105.7) (129.4)
11-1/4 29,430 32,240 37,230 45,595 63,395 69,445 80,185 98,205
1-1/4 (286) 1130.9\ 1143.4) 1165.6) (202.8) (282.0\ (308.9) (356.7) 1436.8)
(31.8) 15 45,315 49,640 57,320 70,200 97,600 106,915 123,455 151,200
(381) (201.6) (220.8) (255.0\ 1312.3) (434.1) 1475.6) 1549.2) (672.6)
25 97,500 106,805 119,905 127,100 210,000 230,045 258,260 273,755
(635) (433.7) (475.1) (533.4) (565.4) 1934.1) 11023.3) (1148.8) (1217.7)
1 See Section 2.4 for explanation on development of load values.
2 See Section 2.4.6 to convert design strength (factored resistance) value to ASD value.
3 Linear interpolation between embedment depths and concrete compressive strengths is not permitted.
4 Apply spacing, edge distance, and concrete thickness factors in tables 52 - 65 as necessary. Compare to the steel values in tables 51 and 52.
The lesser of the values is to be used for the design.
5 Data is for temperature range A: Max. short term temperature= 104 F (40 C), max. long term temperature= 75 F (24 C).
For temperature range B: Max. short term temperature= 176 F (80 C), max. long term temperature= 122 F (50 C) multiply above value by 0.80.
For temperature range C: Max. short term temperature= 248 F (120 C), max. long term temperature= 162 F (72 C) multiply above value by 0.70.
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant
periods of time.
6 Tabular values are for dry concrete conditions. For water saturated concrete multiply design strength (factored resistance) by 0.85.
7 Tabular values are for short term loads only. For sustained loads including overhead use, see Section 2.4.8.
8 Tabular values are for normal weight concrete only. For lightweight concrete multiply design strength (factored resistance) by>-. as follows:
For sand-lightweight, >-. = 0.51. For all-lightweight, >-. = 0.45.
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1= ~ = 70 ~ "'
Table 49 - Hilti HIT-HY 200 Adhesive Design Strength (Factored Resistance) with Concrete/ Bond Failure for Fractional
Threaded Rod in Cracked Concrete 1,2,a.4,s,5,1,s,9
Effective Tension - ctJNn or N, Shear - ctJVn or V,
Anchor Embedment f' 0 = 2500 psi f' 0 = 3000 psi f' 0 = 4000 psi f' 0 = 6000 psi f' 0 = 2500 psi f' 0 = 3000 psi f' 0 = 4000 psi f' 0 = 6000 psi
Diameter Depth (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa) (17.2 Mpa) (20.7 Mpa) (27.6 Mpa) (41.4 Mpa)
in.(mm) in.(mm) lb (kN) lb(kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN)
2-3/8 1,900 1,900 1,900 2,015 2,045 2,045 2,045 2,165
(60) (8.5) (8.5) (8.5) (9.0) (9.1) (9.1) (9.1) 19.6)
3-3/8 2,700 2,700 2,700 2,860 5,810 5,810 5,810 6,160
3/8 (86) (12.0) (12.0) (12.0) (12.7) (25.8) (25.8) 125.8) 127.4)
(9.5) 4-1/2 3,600 3,600 3,600 3,815 7,750 7,750 7,750 8,215
1114) 116.0) 116.0) 116.0) 117.0) (34.5) 134.5) 134.5) (36.5)
7-1/2 5,995 5,995 5,995 6,355 12,915 12,915 12,915 13,690
1191) 126.7\ 126.7\ 126.7\ 128.3\ 157.4) 157.4) 157.4\ 160.9\
2-3/4 2,520 2,760 2,950 3,130 5,425 5,945 6,355 6,735
17fl\ - 111.2) 112.3) 113.1) 113.9) 124.1) (26.4) (28.3) (30.0)
@
10,400 10,400 11,025
)
r
r-
4~1/2
(114)
u
) 4,830
(21.5)
6,440
4,830
(21.5)
6,440
4,830
(21.5)
6,440
5,120
(22.8)
6,825
10,400
(46.3)
13,870
146.3)
13,870
146.3)
13,870
149.0\
14,700
1152) 128.6) 128.6) (28.6) (30.4) (61.7) 161.7) 161.7) (65.4)
10 10,730 10,730 10,730 11,375 23,115 23,115 23,115 24,500
1254) 147.7\ 147.7\ 147.7) 150.6) 1102.8) 1102.8\ 1102.8\ 1109.0)
3-1/8 3,050 3,345 3,860 4,470 6,575 7,200 8,315 9,625
(79) (13.6) (14.9) (17.2) (19.9) (29.2) (32.0) 137.0) 142.8)
5-5/8 7,370 7,590 7,590 8,045 15,875 16,345 16,345 17,325
5/8 (143) (32.8) (33.8) 133.8) (35.8) (70.6) 172.7) 172.7) m.11
(15.9) 7-1/2 10,120 10, 120 10,120 10,725 21,790 21,790 21,790 23,100
1191) 145.0\ 145.0\ 145.0\ 147.7) 196.9) 196.9) 196.9) (102.8)
12-1/2 16,865 16,865 16,865 17,875 36,320 36,320 36,320 38,500
1318\ 175.0\ 175.0\ 175.0\ 179.5\ 1161.6\ 1161.6\ 1161.6\ 1171.3)
3-1/2 3,620 3,965 4,575 5,605 7,790 8,535 9,855 12,070
189) 116.1) 117.6) 120.4) 124.9) 134.7) 138.0) 143.8) 153.7)
6-3/4 9,690 10,615 10,980 11,635 20,870 22,860 23,645 25,065
3/4 1171) 143.1) (47.2) (48.8) (51.8) (92.8) (101.7) 1105.2\ 1111.5)
(19.1) 9 14,640 14,640 14,640 15,515 31,530 31,530 31,530 33,420
1229) 165.1) 165.1) 165.1) 169.0) 1140.3) 1140.3) 1140.3) (148.7)
15 24,395 24,395 24,395 25,860 52,550 52,550 52,550 55,700
(381\ (108.5\ (108.5\ (108.5\ 1115.0\ (233.8\ (233.8\ (233.8) 1247.8)
3-1/2 3,620 3,965 4,575 5,605 7,790 8,535 9,855 12,070
189) 116.1) 117.6) 120.4) 124.9) (34.7) (38.0) 143.8\ 153.7\
7-7/8 12,210 12,665 12,665 13,425 26,300 27,275 27,275 28,910
7/8 1200) (54.3) (56.3) (56.3) (59.7) (117.0) (121.3) 1121.3\ 1128.6)
(22.2) 10-1/2 16,885 16,885 16,885 17,900 36,370 36,370 36,370 38,550
(267) 175.1) 175.1) 175.1) 179.6) 1161.8) 1161.8) (161.8) (171.5)
17-1/2 28,140 28,140 28,140 29,830 60,615 60,615 60,615 64,250
1445\ 1125.2\ 1125.2\ 1125.2\ 1132.7\ 1269.6\ 1269.6) 1269.6) 1285.8)
4 4,420 4,840 5,590 6,845 9,520 10,430 12,040 14,750
(102) (19.7) (21.5) (24.9) (30.4) (42.3) 146.4) 153.6) (65.6\
9 14,920 16,340 16,615 17,610 32,130 35,195 35,785 37,930
1 1229) 166.4) 172.7) 173.9) 178.3\ 1142.9\ 1156.6\ 1159.2) (168.7)
(25.4) 12 22,150 22,150 22,150 23,480 47,710 47,710 47,710 50,575
(305) 198.5) 198.5) 198.5) 1104.4) 1212.2) 1212.2) (212.2) (225.0)
20 36,920 36,920 36,920 39,135 79,520 79,520 79,520 84,290
(508) 1164.2) 1164.2) 1164.2) 1174.1) 1353.7) 1353.7) (353.7) 1374.9\
5 6,175 6,765 7,815 9,570 13,305 14,575 16,830 20,610
1127) (27.5) (30.1) (34.8\ (42.6) (59.2) 164.8\ 174.9\ (91.7)
11-1/4 20,850 22,840 26,130 27,700 44,905 49,190 56,285 59,660
1-1/4 1286) 192.7) 1101.6) 1116.2) 1123.2) 1199.7) 1218.8) 1250.4) 1265.4)
(31.8) 5 32,095 34,840 34,840 36,935 69,135 75,045 75,045 79,545
(381) 1142.8) 1155.0) 1155.0) 1164.3) 1307.5) (333.8) (333.8) 1353.8)
25 58,070 58,070 58,070 61,555 125,075 125,075 125,075 132,580
1635) (258.3) (258.3) (258.3) (273.8) (556.4) (556.4) 1556.4) 1589.7)
1 See Section 2.4 for explanation on development of load values.
2 See Section 2.4.6 to convert design strength (factored resistance) value to ASD value.
3 Linear interpolation between embedment depths and concrete compressive strengths is not permitted.
4 Apply spacing, edge distance, and concrete thickness factors in tables 52 - 65 as necessary. Compare to the steel values in tables 51 and 52.
The lesser of the values is to be used for the design.
5 Data is for temperature range A: Max. short term temperature= 104 F (40 C), max. long term temperature= 75 F (24 C).
For temperature range B: Max. short term temperature = 176 F (80 C), max. long term temperature = 122 F (50 C) multiply above value by 0.80.
For temperature range C: Max. short term temperature= 248 F (120 C), max. long term temperature= 162 F {72 C) multiply above value by 0.70.
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant
periods of time.
6 Tabular values are for dry concrete conditions. For water saturated concrete multiply design strength (factored resistance) by 0.85.
7 Tabular values are for short term loads only. For sustained loads including overhead use, see Section 2.4.8.
8 Tabular values are for normal weight concrete only. For lightweight concrete multiply design strength (factored resistance) by A. as follows:
x. x.
For sand-lightweight, = 0.51. For all-lightweight, = 0.45.
9 Tabular values are for static loads only. For seismic loads, multiply cracked concrete tabular values by the following reduction factors:
3/8-in to 3/4-in diameter - cxsefs = 0.60
7/8-in to 1-1/4-in diameter- cxsefa = 0.75
See Section 2.4.7 for additional information on seismic applications.
42 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
HIT-HY 200 Adhesive Anchoring System
Table 50 - Steel Design Strength (ACI 318 Appendix D Based Design) for Hilti HAS Threaded Rods 3
HAS Standard ISO 898
5
HAS-Super ASTM A193 87 5 HAS SS AISI 304/316 SS 5
Anchor Class 5.8
Diameter Tensile1 Shear2 Tensile1 Shear2 Tensile1 Shear2
in.(mm) cjJNsa ()( 4
cjJNsa <PVsa
4
<PNsa <PVsa ()( 4
<PVsa sefs,V CXseis,V sels,V
lb(kN) lb (kN) lb (kN) lb(kN) lb (kN) lb (kN)
3/8 3,655 1,685 7,265 3,150 5,040 2,325
0.7 0.7 0.7
(9.5) (16.3) (7.5) (32.3) (14.0) (22.4) (10.3)
1/2 6,690 3,705 13,300 6,915 9,225 5,110
0.7 0.7 0.7
J~ (12.7) (29.8) (16.5) (59.2) (30.8) (41.0) (22.7)
5/8 10,650 5,900 21,190 11,020 14,690 8,135
0.7 0.7 0.7
(15.9) (47.4) (26.2) (94.3) (49.0) (65.3) (36.2)
3/4 15,765 8,730 31,360 16,305 18,480 10,235
0.7 0.7 0.7
(19.1) (70.1) (38.8) (139.5) (72.5) (82.2) (45.5)
7/8 21,755 12,050 43,285 22,505 25,510 14,125
0.7 0.7 0.7
(22.2) (96.8) (53.6) (192.5) (100.1) (113.5) (62.8)
1 28,540 15,805 56,785 29,525 33,465 18,535
0.7 0.7 0.7
(25.4) (127.0) (70.3) (252.6) (131.3) (148.9) (82.4)
1-1/4 45,670 25,295 90,850 47,240 53,540 29,655
0.7 0.7 0.7
(31.8) (203.1) (112.5) (404.1) (210.1) (238.2) (131.9)
3
Table 51 - Steel Factored Resistance (CSA A23.3 Annex D Based Design) for Hilti HAS Threaded Rods
HAS Standard ISO 898
HAS-Super ASTM A 193 87 5 HAS SS AISI 304/316 SS 5
5
Anchor Class 5.8
Diameter Tensile1 Shear2 Tensile1 Shear2 Tensile1 Shear2
in.(mm) <PNsr
4
<PNsr <PVsr 4
()(se/s,v <PNsr <PVsr
4
()(seis,V
<PVsr ()(seis,V
lb (kN) lb(kN) lb (kN) lb(kN) lb (kN) lb (kN)
3/8 3,345 1,555 6,585 3,090 4,610 2,140
0.7 0.7 0.7
(9.5) (14.9) (6.9) (29.3) (13.7) (20.5) (9.5)
1/2 6,125 3,410 12,060 6,785 8,445 4,705
0.7 0.7 0.7
/' (12.7)
5/8
(15.9)
(27.2)
9,750
(43.4)
(15.2)
5,430
(24.2)
0.7
(53.6)
19,210
(85.4)
(30.2)
10,805
(48.1)
0.7
(37.6)
13,445
(59.8)
(20.9)
7,490
(33.3)
0.7
Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espafiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 43
HIT-HY 200 Adhesive Anchoring System
12
Table 54 - Load Adjustment Factors for 1/2-in. Diameter Fractional Threaded Rods in Uncracked Concrete
Embedment h.1 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10 2-3/4 4-1/2 6 10
in(mm) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) (254) (70) (114) (152) 1(254) (70) (114) (152) (254) (70) (114) (152) (254)
1-3/4 (44) n/a n/a n/a n/a 0.34 0.26 0.20 0.11 n/a n/a n/a n/a 0.10 0.05 0.03 0.02 0.21 0.11 0.07 0.04 n/a n/a n/a n/a
E 2-1/2 (64) 0.59 0.59 0.57 0.54 0.40 0.30 0.22 0.13 0.55 0.53 0.53 0.52 0.18 0.09 0.06 0.04 0.35 0.18 0.12 0.07 n/a n/a n/a n/a
.s 3 (76) 0.61 0.61 0.58 0.55 0.45 0.32 0.24 0.14 0.56 0.54 0.53 0.52 0.23 0.12 0.08 0.05 0.45 0.24 0.15 0.09 n/a n/a n/a n/a
.
I 4 (102) 0.65 0.65 0.61 0.57 0.56 0.38 0.28 0.16 0.58 0.55 0.54 0.53 0.36 0.18 0.12 0.07 0.56 0.37 0.24 0.14 0.58 n/a n/a n/a
5 (127) 0.68 0.68 0.64 0.58 0.69 0.43 0.32 0.19 0.60 0.57 0.55 0.54 0.50 0.26 0.17 0.10 0.69 0.43 0.33 0.20 0.65 n/a n/a n/a
&
(/)
(/)
5-3/4 (146) 0.71 0.71 0.66 0.60 0.80 0.48 0.35 0.21 0.62 0.58 0.56 0.54 0.61 0.32 0.21 0.12 0.80 0.48 0.39 0.25 0.69 0.56 n/a n/a
(])
c 6 (152) 0.72 0.72 0.67 0.60 0.83 0.49 0.36 0.21 0.63 0.58 0.56 0.54 0.65 0.34 0.22 0.13 0.83 0.49 0.40 0.26 0.71 0.57 n/a n/a
.;,::
(.)
7 (178) 0.76 0.76 0.69 0.62 0.97 0.56 0.41 0.24 0.65 0.59 0.57 0.55 0.82 0.42 0.28 0.16 0.97 0.56 0.44 0.32 0.77 0.61 n/a n/a
:.c
I- 7-1/4 (184) 0.76 0.76 0.70 0.62 1.00 0.58 0.43 0.25 0.65 0.60 0.57 0.55 0.87 0.45 0.29 0.17 1.00 0.58 0.45 0.32 0.78 0.62 0.54 n/a
~(.) 8 (203) 0.79 0.79 0.72 0.63 0.64 0.47 0.27 0.67 0.61 0.58 0.56 1.00 0.52 0.34 0.20 0.64 0.48 0.34 0.82 0.66 0.57 n/a
c
0
9 (229) 0.83 0.83 0.75 0.65 0.72 0.53 0.31 0.69 0.62 0.59 0.56 0.62 0.40 0.24 0.72 0.53 0.36 0.87 0.70 0.60 n/a
0 10 (254) 0.86 0.86 0.78 0.67 0.80 0.59 0.34 0.71 0.63 0.60 0.57 0.72 0.47 0.28 0.80 0.59 0.39 0.92 0.73 0.64 n/a
........
~ 11-1/4 (286) 0.91 0.91 0.81 0.69 0.90 0.66 0.39 0.74 0.65 0.61 0.58 0.86 0.56 0.34 0.90 0.66 0.42 0.97 0.78 0.67 0.57
(])
(.)
12 (305) 0.94 0.94 0.83 0.70 0.96 0.70 0.41 0.75 0.66 0.62 0.59 0.95 0.62 0.37 0.96 0.70 0.44 1.00 0.80 0.70 0.59
c 14 (356) 1.00 1.00 0.89 0.73 1.00 0.82 0.48 0.79 0.69 0.64 0.60 1.00 0.78 0.47 1.00 0.82 0.49 0.87 0.75 0.63
co
ti 16 (406) 0.94 0.77 0.94 0.55 0.83 0.72 0.66 0.61 0.95 0.57 0.94 0.55 0.93 0.80 0.68
i5
(]) 18 (457) 1.00 0.80 1.00 0.62 0.88 0.74 0.68 0.63 1.00 0.68 1.00 0.62 0.98 0.85 0.72
OJ
"O 20 (508) 0.83 0.69 0.92 0.77 0.70 0.64 0.80 0.69 1.00 0.90 0.76
w
........ (559) 0.76 0.96 0.80 0.72 0.66 0.92
22 0.87 0.76 0.94 0.79
:@:
OJ 24 (610) 0.90 0.82 1.00 0.82 0.74 0.67 1.00 0.82 0.98 0.83
c
13 30 (762) 1.00 1.00 0.90 0.80 0.71 1.00 1.00 0.93
co
0.
Cf)
36 (914) 0.98 0.86 0.76 1.00
>48 (1219) 1.00 0.98 0.84
12
Table 55 - Load Adjustment Factors for 1/2-in. Diameter Fractional Threaded Rods in Cracked Concrete
~(.) 8 (203) 0.79 0.79 0.72 0.63 0.91 0.66 0.67 0.61 0.59 0.57 1.00 0.57 0.43 0.26 1.00 0.86 0.51 0.82 0.68 0.62 n/a
c
0
9 (229) 0.83 0.83 0.75 0.65 1.00 0.70 0.69 0.63 0.61 0.58 0.68 0.51 0.31 1.00 0.61 0.87 0.72 0.65 n/a
0 10 (254) 0.86 0.86 0.78 0.67 0.75 0.71 0.64 0.62 0.58 0.80 0.60 0.36 0.72 0.92 0.76 0.69 n/a
........
0.95 0.71 0.43
~ 11-1/4 (286) 0.91 0.91 0.81 0.69 0.81 0.74 0.66 0.63 0.59 0.81 0.97 0.80 0.73 0.62
(])
(.)
12 (305) 0.94 0.94 0.83 0.70 0.85 0.75 0.67 0.64 0.60 1.00 0.79 0.47 0.85 1.00 0.83 0.75 0.64
c 14 (356) 1.00 1.00 0.89 0.73 0.95 0.79 0.70 0.67 0.62 0.99 0.60 0.95 0.90 0.81 0.69
~ 16 (406) 0.94 0.77 1.00 0.84 0.73 0.69 0.63 1.00 0.73 1.00 0.96 0.87 0.73
i5
(]) 18 (457) 1.00 0.80 0.88 0.76 0.71 0.65 0.87 1.00 0.92 0.78
OJ
"O 20 (508) 0.83 0.92 0.79 0.74 0.67 1.00 0.97 0.82
w
........ 22 (559) 0.87 0.96 0.82 0.76 0.69 1.00 0.86
:@:
OJ 24 (610) 0.90 1.00 0.84 0.78 0.70 0.90
c
13 30 (762) 1.00 0.93 0.86 0.75 1.00
co
0.
Cf)
36 (914) 1.00 0.93 0.80
>48 (1219) 1.00 0.90
1 Linear interpolation not permitted
2 Shaded area with reduced edge distance is permitted provided the installation torque is reduced to 0.30 T'""'for 5d s s s 16-in. and to 0.5 Tmax for s > 16-in.
3 Spacing factor reduction in shear, fAv' assumes an influence of a nearby edge. If no edge exists, then fAv = fAN'
4 Concrete thickness reduction factor in shear, fHV' assumes an influence of a nearby edge. If no edge exists, then fHv = 1.0.
Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13 45
HIT-HY 200 Adhesive Anchoring System
min 1.25 h
45 min
30 min
30
54 Hilti, Inc. (USA) 1-800-879-8000 I www.us.hilti.com I en espaiiol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I HIT-HY 200 Technical Supplement 04/13
Adhesive Anchoring Systems
5%
+
.
+
Benzyl alcohol
Chloric acid
Chlorinated lime
10%
10%
.
+
-
Hilti, Inc. (US) 1-800-879-8000 I www.us.hilti.com I en espariol 1-800-879-5000 I ~a:ge.c42orp. 1-800-363-4458 I www.hilti.ca I Anchor Fastening Technical Guide 2014 95
HUSKEY Specialty Lubricants
manufactured by HUSK-ITT Co1poratio11 i SPECIALTI' UJBRICANTS Corporation
We.stern Region Offlce: Eastern Region Office:
1580 Industrial Avenue, Norco, California 92860 8300 Co1porate Park Drive, Macedonia, Ohio 44056
(951) 3404000 Fax: (951) 3404011 (330) 425-2567 Fax: (330) 425-9637
(888) 4-HUSKEY www.lmskey.com (800) 238-WBE
DISPOSAL METHOD: Disposal should be in compliance with federal, state, and local laws.
Avoid storage near open flame or other sources of ignition. Spills may cause slippery floors. Proper footwear required.
Remove contaminated clothing and launder before reuse. Wash hands with soap and water before eating, drinking or
smoking. Discard contaminated leather gloves and shoes.
The above information is based on the data of which we are aware and believed to be correct as of the date hereof. Since the
information contained herein may be applied under conditions beyond our control and with which we may be unfamiliar and since
data made available subsequent to the date hereof may suggest modification of the information, we do not assume any
responsibility for the results of its use. This information is furnished upon condition that the person receiving it shall make his/her
own determination of the suitability of the material for his/her particular purpose.
May be used to comply with OSHA'S Hazard Communication Standard 29 CFR 1910.1200. Standard must be consulted
for specific requirements.
*
Product identifier
Trade name: Hilti HIT-HY 200-R
Container size: 330 ml, 500 ml
Relevant identified uses of the substance or mixture and uses advised against
Sector of Use Building and construction work
Application of the substance I the preparation Adhesive anchoring system for rebar and anchor fastenings in concrete.
Details of the supplier of the safety data sheet
Manufacturer/Supplier:
Hilti,Inc.
5400 South 122nd East Ave.
US-Tulsa, OK 74146
Phone: (800) 879-8000
Fax: (800) 879-7000
Espanol: (800) 879-5000
Information department: see section 16
Emergency telephone number:
Chem-Tree
Tel.: 1 800 424 9300
*
Classification of the substance or mixture
GHS07
O; Oxidizing
GHS07
(Contd. of page 1)
Classification system
NFPA ratings (scale 0-4)
Health=2
Fire= 1
Reactivity = 1
Other hazards
Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
Additional information:
*
Chemical characterization: Mixtures
Description:
2-Component-Foilpack, contains:
Component A: Urethane methacrylate resin, inorganic filler
Component B: Dibenzoylperoxide, phlegmatized
(Contd. of page 2)
Information for doctor
Most important symptoms and effects, both acute and delayed Allergic reactions
Indication of any immediate medical attention and special treatment needed No further relevant information available.
Extinguishing media
Suitable extinguishing agents
C02, extinguishing powder or water spray. Fight larger fires with water spray or alcohol resistant foam.
Sand
For safety reasons unsuitable extinguishing agents Water with full jet.
Special hazards arising from the substance or mixture
In case of fire, the following can be released:
Carbon monoxide (CO)
Carbondioxide (C02)
Nitrogen oxides (NOx)
In certain fire conditions, traces of other toxic gases cannot be excluded.
Advice for firefighters
Protective equipment: Wear self-contained respiatory protective device.
Handling
Precautions for safe handling
Check the expiry date: see imprint on manifold (month/year). Do not use expired mortar!
The usual precautionary measures for handling chemicals should be followed.
Information about protection against explosions and fires:
No special measures required.
Keep ignition sources away - Do not smoke.
Conditions for safe storage, including any incompatibilities
Storage
Requirements to be met by storerooms and receptacles: Keep in a cool, dty and dark place; 41 F I 5 C to 77 F I 25 C.
Information about storage in one common storage facility: Store away from foodstuffs.
Further information about storage conditions: Protect from heat and direct sunlight.
Storage class
As per VCI (1991) storage classification concept.
11
Specific end use(s) Adhesive anchoring system for rebar and anchor fastenings in concrete.
Additional information about design of technical systems: No further data; see item 7.
Control parameters
Components with limit values that require monitoring at the workplace:
The product does not contain any relevant quantities of materials with critical values that have to be monitored at the workplace.
The product has a pasty consistency. Exposure limit values for respirable dusts ar not relevant for this product.
Additional information: The lists that were valid during the creation were used as basis.
Exposure controls
Personal protective equipment
General protective and hygienic measures
The usual precautionary measures for handling chemicals should be followed.
Do not eat, drink, smoke or sniff while working.
Keep away from foodstuffs, beverages and feed.
(Contd. on page 4)
'--~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA
Page 4/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012
(Contd. of page 3)
Wash hands before breaks and at the end of work.
Avoid contact with the eyes and skin.
Breathing equipment: Not required.
Protection of hands:
Protective gloves.
EN 374 I EN 388
Avoid direct contact with the chemical/ the product/ the preparation by organizational measures.
The glove material has to be impe1meable and resistant to the product/ the substance/ the preparation.
Material of gloves Nitrite rnbber, NBR
Penetration time of glove material
The exact break trough time has to be found out by the manufacturer of the protective gloves and has to be observed.
Not suitable are gloves made of the following materials:
Nah1ral rnbber, NR
Leather gloves
Strong gloves
Eye protection:
Tightly sealed goggles.
EN 166/EN 170
Body protection: Protective work clothing.
*
Information on basic physical and chemical properties
General Information
Appearance:
Form: Pasty
Color: Component A: grey
Component B: white
Odor: Ester-like
Odour threshold: Not determined
pH-value: Componente A: not applicable
Componente B: ~ 7
Change in condition
Melting point/Melting range: Not dete1mined.
Boiling point/Boiling range: undete1mined
Flash point: Component A:> 109 C (DIN 53213)
Component B: not applicable
Flammability (solid, gaseous) Not determined
Ignition temperature: 355C (671 F)
Decomposition temperature: Component A: not relevant
Component B: SADT 65C UNtestH4
Auto igniting: Product is not selfigniting.
Danger of explosion: Product does not present an explosion hazard.
Explosion limits:
Lower: Not determined
Upper: Not dete1mined
Vapor pressure at 20C (68 F): < 0.1 hPa (< 0 mm Hg)
Density at 20C (68 F): 1.8 g/cm3 (15.021 lbs/gal) (DIN 51757)
Relative density Not determined
Vapour density Not determined
Evaporation rate Not determined
Solubility in I Miscibility with
Water: Not miscible or difficult to mix
Partition coefficient (n-octanol/water): Not determined
Viscosity:
dynamic at 20C (68 F): 50 Pa.s (DIN 53788)
kinematic at 20C (68 F): > 20 s (DIN 53211/4)
Solvent separation test Not determined
Solvent content:
Organic solvents: None
Water: Component B: ~ 20%
Other information No farther relevant information available.
'----~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA
(Contd. on page 5)
Page 5/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012
(Contd. of page 4)
Reactivity
Chemical stability
Thermal decomposition I conditions to be avoided:
To avoid thermal decomposition do not overheat.
No decomposition if used and stored according to specifications.
Possibility of hazardous reactions No dangerous reactions known
Conditions to avoid No farther relevant infmmation available.
Incompatible materials: No farther relevant information available.
Hazardous decomposition products: No dangerous decomposition products known
*
Information on toxicological effects
Acute toxicity:
Primary irritant effect:
on the skin: No irritant effect.
on the eye: Irritating effect.
Sensitization: Sensitization possible through skin contact.
Additional toxicological information:
The product shows the following dangers according to the calculation method of the General EU Classification Guidelines for Preparations as
issued in the latest version:
Irritant
Carcinogenic categories
IARC (International Agency for Research on Cancer)
14808-60-7 Quartz (Si02) 1
94-36-0 dibenzoyl peroxide 3
7631-86-9 silicon dioxide, chemically prepared 3
NTP (National Toxicology Program)
14808-60-7 Quartz (Si02) IK
Toxicity
Aquatic toxicity: No farther relevant information available.
Persistence and degradability No farther relevant info1mation available.
Behavior in environmental systems:
Bioaccumulative potential No farther relevant information available.
Mobility in soil No farther relevant information available.
Additional ecological information:
According to the formulation contains the following heavy metals and compounds from the EU guideline NO. 2006/11/EC: None
General notes: The product does not contain organically bounded halogens (AOX-free).
Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
Other adverse effects No further relevant info1mation available.
(Contd. of page 5)
Uncleaned packagings:
Recommendation:
Empty packs: May be disposed via the local Green Dot collecting system or EAK waste material code 150102 (plastic packaging materials)
*
UN-Number
DOT, ADR, ADN, IMDG, IATA Void
UN proper shipping name
DOT, ADN, IMDG, IATA Void
ADR Void
Transport hazard class(es)
DOT, ADR, ADN, IMDG, IATA
Class Void
Packing group
DOT, ADR, IMDG, IATA Void
Environmental hazards:
Marine pollutant: No
Special precautions for user Not applicable.
Transport in bulk according to Annex II of MARPOL 73/78 and
theIBC Code Not applicable.
Transport/Additional information: Not dangerous according to the above specifications.
available oxygen content< 1 %
UN "Model Regulation": -
HS-Code: 3214 10 IO: Glaziers' putty, grafting putty, resin cements, caulking
compounds and other mastics
Safety, health and environmental regulations/legislation specific for the substance or mixture
Sara
Section 355 (Extremely hazardous substances):
None of the ingredients is listed.
Section 313 (Specific toxic chemical listings):
1344-28-1 Ialuminium oxide
94-36-0 Idibenzoyl peroxide
TSCA (Toxic Substances Control Act):
All ingredients are listed.
Proposition 65:
Chemicals known to cause cancer:
None of the ingredients are listed.
Cancerogenity categories
EPA (Environmental Protection Agency)
None of the ingredients is listed.
TLV (Threshold Limit Value established by ACGffi)
14808-60-7 Quartz (Si02) A2
1344-28-1 aluminium oxide A4
94-36-0 dibenzoyl peroxide A4
MAK (German Maximum Workplace Concentration)
14808-60-7 Quartz (Si02) 11
1344-28-1 aluminium oxide 12
NIOSH-Ca (National Institute for Occupational Safety and Health)
14808-60-7 Quartz (Si02)
OSHA-Ca (Occupational Safety & Health Administration)
None of the ingredients is listed.
National regulations The product is subject to be labeled according with the prevailing version of the regulations on hazardous substances.
Information about limitation of use: Employment restrictions concerning young persons must be observed.
Chemical safety assessment: not required.
'--~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~usA
(Contd. on page 7)
Page 7/7
Material Safety Data Sheet
acc. to ISO 11014
Printing date 10/12/2012 Version number 2 Reviewed on 10/12/2012
(Contd. of page 6)
This information is based on our present knowledge. However, this shall not constitute a guarantee for any specific product features and shall
not establish a legally valid contractual relationship.
Relevant phrases
H241 Heating may cause a fire or explosion.
H31 7 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
R3 Extreme risk of explosion by shock, friction, fire or other sources of ignition.
R36 Irritating to eyes.
R43 May cause sensitization by skin contact.
R7 May cause fire.
Department issuing MSDS:
Hilti Entwicklungsgesellschaft mbH
Hiltistrasse 6
D-86916 Kaufering
Tel.: +49 8191 906310
Fax: +49 819190176310
e-mail: anchor.hse@hilti.com
Contact: Mechthild Krauter
Abbreviations and acronyms:
RID: Reglement international concernant le transport des rnarchandises dangereuses par chemin de fer (Regulations Concerning the International Transport of Dangerous Goods by Rail)
ICAO: International Civil Aviation Organization
ADR: Accord europeen sur le transport des marchandises dangereuses par Route (European Agreement concerning the International Carriage of Dangerous Goods by Road)
IJVIDG: International Maritime Code for Dangerous Goods
DOT: US Department of Transportation
IATA: International Air Transport Association
ACGIH: American Conference of Governmental Industrial Hygienists
NFPA: National Fire Protection Association (USA)
* Data compared to the previous version altered.
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'
a FEDERAL
WMOGUL
MATERIAL SAFETY DATA SHEET
PRODUCT AND COMPANY IDENTIFICATION
Non-emergency Telephone:
General Information: 248-354-9844
Intended Use: Rubber
HAZARDS IDENTIFICATION
Emergency Overview
Physical State: Solid rubber
Color: Black
Odor: No data available.
ATTENTION!
Possible cancer hazard - may cause cancer based on animal data. Rubber compounds generally do not pose
a health hazard unless heated. Under normal conditions of processing and use, exposure to the chemical
constituents in this product is unlikely. All ingredients are tightly bound in a polymeric matrix that has a
negligible vapor pressure so there is a low potential for inhalation or ingestion of ingredients. Skin (dermal)
contact is possible.
Inhalation: Grinding and sanding this product may generate dust. Dust may irritate throat and respiratory
system and cause coughing. Lower concentrations of fumes from burning this material may cause
respiratory initation with coughing, difficulty in breathing, or shortness of breath. High concentrations
may cause severe irritation, pulmonary edema (body fluid in the lungs) with coughing, wheezing, and
abnonnal lung sounds. Symptoms may progress to severe shortness of breath, central nervous system
effects, and collapse. Symptoms may be delayed and progressively worsen.
Eye Contact: Grinding and sanding this product may generate dust. Dust may irritate the eyes.
Decomposition products may cause eye irritation. Contact with hot material can cause thermal burns which
may result in permanent damage.
Skin Contact: Prolonged or repeated skin contact may cause irritation. Individuals sensitive to small
amounts of curing agents present may develop a rash (dermatitis). Contact with hot material can cause
thermal burns which may result in permanent damage.
Chronic Health Effects: Possible human cancer hazard. Carbon black has caused cancer in experimental
animals. These ingredients are bound within the rubber and release is not expected.
OSHA Regulatory Status: When used for its intended purpose, this material is classified as hazardous in
accordance with OSHA 29CFR 1910.1200.
Environment: The product contains a substance which is toxic to aquatic organisms and which may cause
long-term adverse effects in the aquatic environment.
General: For contact with hot polymer: Flush eyes with lukewarm water for at least 15 minutes.
Immerse skin in cool water. DO NOT attempt to remove polymer from skin as this can cause further
damage. Get immediate medical attention. Prompt medical attention is required if decomposition products
are inhaled.
Inhalation: If fumes from heated product are inhaled: Move into fresh air and keep at rest. Move the
exposed person to fresh air at once. For breathing difficulties oxygen may be necessary. If breathing stops,
provide artificial respiration. Consult a physician for specific advice.
Eye Contact: Dust in the eyes: Flush eyes thoroughly with water, taking care to rinse under eyelids. If
irritation persists, continue flushing for 15 minutes, rinsing from time to time under eyelids. If discomfort
continues, consult a physician.
Skin Contact: Remove contaminated clothing immediately and wash skin with soap and water. If
irritation occurs, get medical assistance.
Ingestion: Rinse mouth thoroughly. Drink plenty of water. Get medical attention if symptoms occur.
NA ENGLISH MSDS 2 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'
Is FffiE-FIGHTING MEASURES
Extinguishing Media: This product is not flammable. Use fire-extinguishing media appropriate for
surrounding materials.
Special Fire Fighting Procedures: Use standard firefighting procedures and consider the hazards of other
involved materials.
Unusual Fire & Explosion Hazards: The product is non-combustible. If heated, toxic vapors may be
formed. Burning this material, or exposing it to temperatures above 300 C may result in the release of
irritating fumes.
Protective Measures: Self contained breathing apparatus and full protective clothing must be worn in case
of fire.
Personal Precautions: Avoid prolonged or repeated contact with skin. Wear necessary protective
equipment. See Section 8 of the MSDS for Personal Protective Equipment.
Spill Cleanup Methods: Shovel up and place in a container for salvage or disposal. For waste disposal,
see section 13 of the MSDS.
Handling: All handling to take place in well-ventilated area. Avoid inhalation of dust and contact with
skin and eyes. Wear protective gloves and appropriate clothing to prevent skin contact. Do not breathe
fumes produced at elevated temperatures. Periodically clean work and storage areas to prevent dust
accumulation. Observe good industrial hygiene practices.
Storage: Store in a cool, dry place out of direct sunlight. Keep containers tightly closed to prevent
moisture absorption and contamination.
E xposure L"Ifill"ts:
Chemical Name Source Type Exposure Limits Notes
Carbon black ACGIH TWA 3.5 mg/m3
Carbon black NIOSH Guide Concentration 1750 mg/m3
Carbon black US. OSHA Table TWA 3.5 mg/m3
Z-1
Zinc oxide (Respirable ACGIH STEL 10 mg/m3
fraction.)
Zinc oxide (Respirable ACGIH TWA 2 mg/m3
NA ENGLISH MSDS 3 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'
fraction.)
Zinc oxide NIOSH Guide Concentration 500 mg/m3
Zinc oxide (Respirable OSHAZ3 TWA 15 Mppcf 5 mg/m3
fraction.)
Zinc oxide (Total dust.) OSHAZ3 TWA 50 Mnncf 15 mg/m3
Zinc oxide (Fume.) US. OSHA Table TWA 5 mg/m3
Z-1
Zinc oxide (Respirable US. OSHA Table TWA 5 mg/m3
fraction.) Z-1
Engineering Controls: Provide adequate ventilation. If dust or fumes are generated during use, use local
exhaust in combination with general ventilation as necessary to remove fumes/dust from the workers'
breathing zone and to ensure exposures do not exceed applicable limits.
Respiratory Protection: No protection is ordinarily required under normal conditions of use and with
adequate ventilation. During dust-raising work or inhalation of hot/molten material: Use a
NIOSH-approved respirator (See 29 CRF 1910.134, respiratory protection standard).
Eye Protection: If contact with hot material may occur, safety glasses and face shield are recommended.
Hand Protection: Gloves are recommended for prolonged use. When material is heated, wear gloves to
protect against thermal bums.
Skin Protection: It is a good industrial hygiene practice to minimize skin contact. Thermally protective,
chemical resistant apron and long sleeves are recommended when volume of hot material is significant.
Hygiene Measures: Always observe good personal hygiene measures, such as washing after handling the
material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants.
Color: Black
Odor: No data available.
Odor Threshold: No data available.
Physical State: Solid rubber
pH: Not applicable
Melting Point: No data available.
Freezing Point: No data available.
Boiling Point: Not applicable.
Flash Point: Not applicable.
Evaporation Rate: Not applicable.
Flammability (Solid): No data available.
Flammability Limit- Upper(%): Not applicable.
Flammability Limit- Lower(%): Not applicable.
Vapor Pressure: Not applicable.
Vapor Density (Air=l): Not applicable.
Specific Gravity: No data available.
Solubility in Water: Insoluble
Solubility (Other): Not applicable.
Partition Coefficient (n-Octanol/water): Not applicable.
Incompatible Materials: In general, elastomers are incompatible with: Strong oxidizing agents.
Reducing agents.
Possibility of Hazardous Reactions: Will not occur. The product is fully polymerized.
i 11 TOXICOLOGICAL INFORMATION
Specified Substance(s)
A cuet T OXICI
''t;y:
Component Chemical Name Test Results
lH-Pyrrole-2,5-dione, Inhalation LC50 (4 hour(s), Rat): 55 mg/m3
1,1 '-(l,3-phenylene)bis-
lH-Pyrrole-2,5-dione, Oral LD50 (Rat): 1370 mg/kg
1, 1'-(1,3-phenylene)bis-
Carbon black Dermal LD50 (Rabbit): > 3000 mg/kg
Carbon black Oral LD50 (Rat): > 15400 mg/kg
Peroxide, [1,3( or Oral LD50 (Rat): 23000 mg/kg
1,4)-phenylenebis(l-methylethylidene)]
bisf(1,1-dimethylethyl)
Listed Carcinogens: The rubber industry is listed as an exposure circumstance that is known to be
carcinogenic to humans (Group 1). Carbon black: Certain carbon blacks have proved carcinogenic in
animal studies. Inhalation animal studies of high concentrations resulted in chronic inflammation, lung
fibrosis and lung tumors. Epidemiology studies of workers include findings of bronchitis, pneumonia,
emphysema and excess cancer. Substances bound in a polymer or other matrix should present little or no
hazard.
Chemical Name IARC NTP OSHA ACGIH
Carbon black 2B Not Listed Not Listed Not Listed
IARC: 1 =Carcinogenic to Humans; 2A =Probably Carcinogenic to Humans; 2B =Possibly Carcinogenic to Humans. Not listed
=Either Group 3 (Not classifiable as to carcinogenicity to humans), Group 4 (Probably not carcinogenic to humans), or not
evaluated by IARC.
Product Information
Other Acute: The principal components used in this product have been reacted and are no longer present
in their original form. The finished polymerized product is an inert polyacrylic rubber, and exposure to the
original constituents would not be expected under normal conditions. Like most high-molecular weight
polymers, this product is not known to exhibit any adverse acute or chronic health effects. Burning this
NA ENGLISH MSDS 5 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'
material or exposing it to temperatures in excess of300 C can generate irritating and toxic fumes. The type
of compounds generated depends upon temperature and conditions. Health effects from these fumes can
range from transient to severe eye, skin and respiratory rritation, pulmonary edema, headache, nausea,
drowsiness as well as a variety of other effects. Some decomposition products are toxic if absorbed through
the skin in sufficient quantities. Grinding and sanding this product may generate dust. Dusts may initate
the respiratory tract, skin and eyes. Repeated exposure to high concentrations of dust may adversely affect
the lungs. Dust inhalation can also inhibit the clearance of toxic particles from the lung by decreasing the
mobility of alveolar macrophages.
Chronic Toxicity: Possible cancer hazard - may cause cancer based on animal data.
I 12 ECOLOGICAL INFORMATION
Ecotoxicity: The product contains a substance which is toxic to aquatic organisms and which may cause
long-term adverse effects in the aquatic environment.
Specified Substance(s)
Chemical Name Test
Carbon black EC50 (24 hour(s), Daphnia magna): >5600 mg/l
Carbon black EC50 (72 hour(s), Green Alga): > 10000 mg/l
Carbon black LC50 (96 hour( s), Zebra Fish): > 1000 mg/l
I 13 DISPOSAL CONSIDERATIONS
General Information: Dispose of waste and residues in accordance with local authority requirements.
Container: Since emptied containers retain product residue, follow label warnings even after container is
emptied.
I 14 TRANSPORT INFORMATION
I is REGULATORY INFORMATION
NA ENGLISH MSDS 6 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'
Canadian Controlled Products Regulations: This product has been classified according to the hazard
criteria of the Canadian Controlled Products Regulations, Section 33, and the MSDS contains all required
information.
Inventory Status: All ingredients are either listed or exempt from listing on EINECS, DSL or TSCA.
US Regulations
Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130): None
Clean Water Act Section 311 Hazardous Substances (40 CFR 117.3): None
State Regulations
California Safe Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65): Carbon black
Michigan Critical Materials List (Michigan Natural Resources and Environmental Protection Act
(Act. 451 of 1994)): None
OTHER INFORMATION
NA ENGLISH MSDS 7 /8
Ethylene Propylene Diene Monomer 29-June-2006
(EPDM) Rubber 'Final'
HAZARD RATINGS
NA ENGLISH MSDS 8 /8
Material Safety Data Sheet U.S. Department of Labor
May be used to comply with Occupational Safety and Health Administration
OSHA's Hazard Communication Standard, (Non-Mandatory Form)
29 CFR 1910.1200. Standard must be Form Approved
consulted for specific requirements. OMB No. 1218-0072
IDENTITY (As Used on Label and List) Note: Blank spaces are not permitted. If any item is not applicable, or no
PVC Pipe and Fittings information is available, the space must be marked to indicate that.
Manufacturer's Name
Charlotte Pipe and Foundry Co., Plastics Division
Address (Number, Street, City, State, and ZIP Code)
P.O. Box 1339
Date Prepared
421 o Old Charlotte Hwy. Au ust 2006
Signature of Preparer (optional)
Monroe, N.C. 28111-1339
Section II - Hazard Ingredients/Identity Information
Other Limits
Hazardous Components (Specific Chemical Identity; Common Name(s)) OSHA PEL ACGIH TLV Recommended % (optional)
Less than 3.2 parts per million (ppm) of residual vinyl chloride monomer (rvcm)
--
Appearance and Odor
White, Grey or Green Solid - None
MSDS-PVC (806)
Conditions to Avoid
Not Applicable
Not
Stable
Applicable
Incompatibility (Materials to Avoid)
Not Applicable
Hazardous Decomposition or Byproducts
Emits CO, C02, hydrogen chloride, organotins and various hydrocarbons with combustion.
Hazardous May Occur Conditions to Avoid
Polymerization Not Applicable
Not Will Not Occur
Applicable
If overexposure occurs, leave fire area. If irritation persists, wash with water.
Section VII - Precautions for Safe Handling and Use
Steps to Be Taken in Case Material is Released or Spilled
Not Applicable
Other Precautions
None.
WELD-ON P-70 Low VOC Primer for PVC and CPVC Plastic Pipe Supersedes: OCT 2010
WELD-ON 719 Low VOC PVC Plastic Pipe Cements Supersedes: FEB 2010
UNIFIEDALLOYS
STAINLESS STEEL I SPECIALITY STEEL- MATERIAL SAFETY DATA SHEET
Material Use: Manufacture of articles.
Includes all sheet products, plate, strip, bar, slab, ingots, slabs and tubular products.
1. HAZARDOUS INGREDIENTS
2. PREPARATION INFORMATION
UnifiedAlloys
8835 - 501h Avenue
Edmonton, Alberta CANADA
T6E 5H4
Emergency Phone#: (780) 468-5656 (on-call service)
The conditions or methods of handling, storage, use, and disposal of the product are beyond our control and may be beyond knowledge. For this and
other reasons, we do not assume responsibility and disclaim liability for loss, damage, or expense arising out of or in any way connected with the
handling, storage, use, or disposal of the product.
Dry-Lube
Mixture of borate and carbonate soap lubricants for metal forming.
Pre-Lube
Petroleum based oil coating used for metal forming.
Slushing Oil
Mineral oil based protective coating containing small quantities of anti-oxidants.
Varnishing Oil
Solvent applied petroleum oil protective coating leaving a wax-like protective coating.
NOTE:
Individual coating components are present at values below the reporting requirements of the WHMIS ingredient disclosure list.
4. PHYSICAL DATA
1. Conditions of flammability: Steel products (Copper Metal) does not present fire or explosion hazards under normal conditions. Fine metal particles
such as those produced in grinding or sawing can burn. High concentrations of metal filings may present an explosion hazard.
2. Means of extinction: For molten metal use dry powder or sand. Do NOT use water on molten metals.
3. Flashpoint and method of determination: N/A (under normal conditions)
415. Upper and Lower flammable Limit: N/A (under normal conditions)
6. Auto-ignition temperature: N/A (under normal conditions)
7. Hazardous Combustion Products: N/A (under normal conditions)
8. Explosion Data: sensitivity to mechanical impact: N/A (under normal conditions)
9. Explosion Data: sensitivity to static discharge: N/A (under normal conditions)
6. REACTIVITY DATA
7. TOXICOLOGICAL PROPERTIES
Route of Entry:
Prolonged skin contact with coated steel may cause skin irritation in sensitive individuals. Inhalation of metal particulate or elemental oxide fumes
generated during welding, burning, grinding or machining may pose acute or chronic health effects.
IARC lists certain hexavalent chromium compounds under its group 1 category - "Confirmed Human Carcinogen."
IARC lists nickel and certain nickel compounds under its group 2A category- "Suspected Human Carcinogen."
Prepared By: UnifiedAlloys Preparation Date: January 1, 2007
Telephone: (780) 468-5656
Note: Contact Supplier (Quality Department) for additional information - Page 2 of 3
STAINLESS STEEL I SPECIALITY STEEL - MATERIAL SAFETY DATA SHEET
NOTE:
Iron containing welding fumes has an exposure limit of 5 mg/m3 (ACGIH- TLV's 1988-89). Welding fumes may also contain contaminants from
fluxes or welding consumables.
8. PREVENTATIVE MEASURES
Personal Protective Equipment: Dependant upon processes being performed on material. Each operator must be addressed for suitable equipment. All
protective equipment is recommended during welding, burning and handling.
Gloves: Protective gloves should be worn during welding, burning or handling operations
Clothing: As required, dependent on the operations and local safety codes
Safety Glasses: goggles or face shields should be utizlied as required by exposure.
Respiratory: NIOSH I MSHA approved dust and fume respirator should be used to avoid excessive inhalation of particles when exposure exceeds TLV's.
Footwear: CSA Z195.02 (Steel toed safety shoes)
Eye: Safety glasses, goggles or face shield should be worn as required by exposure.
Other: N/A
Skin: Maintain good personal hygiene. Wash with soap and water. Seek medical attention if irritation persists.
Inhalation: Move to fresh air. Seek medical attention if necessary.
Eyes: For irritation from any coating material, flush eyes with plenty of water for a period of no less than 15 minutes.
Note: Respiratory disorders may be aggravated by exposure to metallic and/or organic/inorganic coating dust or fumes. Consult a Physician.
Do not induce vomiting or give liquids to an unconscious person.