Doc NO.

PH-IMS-SP08-WI04
Power House REVISION / ISSUE 01/01

Date 10/05/2015
Motor Test Instructions Page NO. Page 1 of 4

ISO 9001:2008
ISO 14001:2004
ISO 50001:2011
BS OHSAS 18001:2007

Document Title : Motor Inspection Instruction

Document No. : PH-IMS-SP08-WI004

Issue No. : 1

Issued Date : May 2015

Prepared By : Eng.: Ahmed Menshawy QC Engineer

Reviewed By : Eng.: Mohamed Wagieh QC Manager
Approved By : Eng.: Bassam Mokhtar TQM & MR `

Confidentiality
The information contained in this document is confidential to Power House Co.
Accordingly, copyright for this document is retained with Power House Co. and
no copying in any format of this document is permitted without the written
permission from Power House Co. top management.
 Doc NO. PH-IMS-SP08-WI04
Power House REVISION / ISSUE 01/01

Date 10/05/2015
Motor Test Instructions Page NO. Page 2 of 4

Date of Description/ Details of Requested

Issue No.
Amendment Amendment By

First Issue 1 TUV External Audit TQM

 Doc NO. PH-IMS-SP08-WI04
Power House REVISION / ISSUE 01/01

Date 10/05/2015
Motor Test Instructions Page NO. Page 3 of 4

1. Purpose:
This instruction is to ensure that all Tests and Visual Inspections are performed in a
controlled manner and acceptable to Manfuctureing specification, Customer Requirements
and controlling standard

2. Scope:
This instruction is applicable for Motor . which could be grouped as following :
- Owner ( Powerhouse , Client)
- Power Rating ( All Power Rating ).
- Motor Condition (New ,Used, in Services, After Maintenance activity)

3. Responsibility
Quality Control Engineer (As per job description)
The QC inspector shall be electrical engineer and suitably qualified to a recognized
international standard for the inspection, which undertakes and shall check the item or
component against the appropriate drawing, specification and/or code to ensure full
compliance.

4. INSTRUCTIONS:
4.1 Visual inspection:
4.1.1. Compare equipment nameplate data with drawings and specifications.
4.1.2 Inspect physical and mechanical condition:
Insulators, Supports, and Connectors :
Inspect insulators and conductor supports for signs of cracking, broken pieces
and other physical damage or deterioration.
Broken mounting holes or feet
Check the Earth Bolt and its place is present.

4.1.3 Perform a check of the bearings.

4.1.4 Verify that resistance temperature detector (RTD) circuits (if exist)
4.1.5 Check the cooling fan.
4.2 Insulation Resistance Test. (Megger Test):
Phase to Phase.
Line to Ground

4.3. NO Load Test:

4.3.1 Take Record for each (Voltage, Frequency, No Load Current, Bearing Temp.,
and R.P.M)
4.3.2 Verify the absence of unusual mechanical or electrical noise or signs of
overheating during initial test run
4.4. Load Test:
Take Record for each (Voltage, Frequency, Load Current, Bearing Temp., and R.P.M)

4.5. Vibration Test:

Take Record from front and back in 3 directions
 Doc NO. PH-IMS-SP08-WI04
Power House REVISION / ISSUE 01/01

Date 10/05/2015
Motor Test Instructions Page NO. Page 4 of 4

5. Reference:-
IEC 60034-1 2010
IEC 60034-14 2003

6. Measuring Tools:-
- Calibrated Thermometer
- Calibrated Vibration Meter
- Calibrated Multi Meter
- Calibrated Megger (Insulation Resistance tester)
7. Forms & Records:
Motor Test Report Doc NO. PH-IMS-SP08-WI04-FR01