Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL
DVD HOME THEATER SYSTEM
SERVICE MANUAL

MODEL: DH3120S (DH3120S, SH35SD-S/W)

MODEL: DH3120S
(DH3120S, SH35SD-S/W)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN76012006 FEBRUARY, 2013

 [CONTENTS]
 SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
• HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
• SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

 SECTION 2. ELECTRICAL PART

• TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 2-13
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
• BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
• CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
• CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
• PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

 SECTION 3. EXPLODED VIEWS

• CABINET AND MAIN FRAME SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• DECK MECHANISM EXPLODED VIEW (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
• PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

• SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

 SECTION 4. MECHANISM (DP-15T). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

 SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1-1
 SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow

contact with fingers or other exposed skin.

5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up

Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.

Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-2
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 MΩ)
Resistor
Conductive
(1 MΩ)
Sheet

CAUTION: CLASS 1M VISIBLE AND INVISIBLE LASER RADIATION WHEN

OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS

Use of controls, adjustments or the performance of procedures other than

those specified herein may result in hazardous radiation exposure.

1-3
 ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-4
 SERVICE INFORMATION FOR EEPROM
POWER ON

DETECT NEW EEPROM

DVD LOGO Status (NO Disk status) (OPTION EDIT SCREEN)

NAME HEX HEX

<A> <B>
Remote control OPT 1 F1 F1
Pause key-->1-->4-->7-->2 in order. OPT 2 00 00
OPT 3 A5 A1
OPT 4 BD DD
OPT 5 00 00
Press number 0~9, Press character OPT 6 01 11
A~F (1~6 for a while) OPT 7 A0 A0
OPT 8 20 30
OPT 9 50 50
Use arrow key ( ) to OPT A 00 00
move to appropriate position and
make changes
Applicable Models*
<A> DH3120S-F2.DHKGLLP
<B> DH3120S-F2.DRUSLLP
Press pause key once

Change will be applied when power

OFF-->ON.

1-5
HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS
1. The Whole Sequence
1) DVD program download.
2) Power cord out −> in.
3) Audio micom program download.
4) Remote control Pause key ‘ ’ + ‘1472’ for input options.
5) Enter into the system information for check the version, options and check sum.
6) Power off −> on.

Attention:
After DVD program download, never input options and check the version before power cord out.

2. How to enter into System Information

1) Enter into SETUP menu in NO Disc.
2) Put on cursor [Highlight] 16:9 wide option of TV aspect in SETUP menu.
3) Press follow key in continuous using remote control.
1 −> 3 −> 9 −> 7 −> 1 −> 3 −> 9 −> ENTER

3. How to update program

3-1. How to update MTK DVD program
1) Rename the filename to download as “LG_(MODEL NAME).ROM” in upper cases.
Ex.) DH3120 : “LG_DH3130LD1_1211210.ROM”
2) Copy the file to the formatted USB, and burn it.
3) Move to the USB function, and insert the USB to the set.
The upgrade information will be shown on the screen.
4) Remove the USB, press PLAY key of the remote control.
5) Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.

3-2. How to update AUDIO MICOM program

1) Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted.
Ex.) DH3120 : DH3130_1212050.HEX
2) Copy the file to the root folder of USB storage.
3) Put the USB into the SET, and move to the USB function.
Then the upgradeprocess will be started with the upgrade information.
4) If the upgrade process is complete, the set will be power off automatically with “Complete” message.

1-6
 SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label
Power consumption Refer to the main label
Dimensions (W x H x D) Approx. 360 x 65 x 320 mm without foot
Net Weight (Approx.) 2.5 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 5 % to 90 %

• OUTPUTS
VIDEO OUT 1.0 V (p-p), 75 Ω, sync negative, RCA jack x 1
COMPONENT VIDEO OUT (Y) 1.0 V (p-p), 75 Ω, sync negative, RCA jack x 1
(Pb)/(Pr) 0.7 V (p-p), 75 Ω, RCA jack x 2
ANALOG AUDIO IN 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R) x 1
PORT. IN 0.5 Vrms (3.5 mm stereo jack)
MIC IN 6.3 mm jack

• SYSTEM
Laser
Signal system
Frequency response
Signal-to-noise ratio
Harmonic distortion
Dynamic range
Bus Power Supply (USB)
Semiconductor laser, wavelength: 650 nm
Standard NTSC/PAL color TV system
20 Hz to 20 kHz (48 kHz, 96 kHz, 192 kHz sampling)
More than 80 dB
0.05 % at 1 W
More than 85 dB
DC 5 V 500 mA

• AMPLIFIER
Stereo mode 45 W + 45 W (4 Ω at 1 kHz)
Surround mode Front 45 W + 45 W
Center 45 W
Surround 45 W + 45 W (4 Ω at 1 kHz)
Subwoofer 75 W (8 Ω at 60 Hz)

• Tuner
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

1-7
• SPEAKERS
Front Speaker
Type 1 Way 1 Speaker
Impedance Rated 4Ω
Input Power 45 W
Max. Input Power 90 W
Net Dimensions (W x H x D) 103 x 111 x 94 mm
Net Weight 0.39 kg

Rear Speaker
Type 1 Way 1 Speaker
Impedance Rated 4Ω
Input Power 45 W
Max. Input Power 90 W
Net Dimensions (W x H x D) 103 x 111 x 94 mm
Net Weight 0.39 kg

Center Speaker
Type 1 Way 1 Speaker
Impedance Rated 4Ω
Input Power 45 W
Max. Input Power 90 W
Net Dimensions (W x H x D) 103 x 111 x 94 mm
Net Weight 0.39 kg

Subwoofer
Type 1 Way 1 Speaker
Impedance Rated 8Ω
Input Power 75 W
Max. Input Power 150 W
Net Dimensions (W x H x D) 156 x 325 x 320 mm
Net Weight 3.6 kg

Note : Design and specifications are subject to change prior notice.

1-8
 SECTION 2. ELECTRICAL PART
TROUBLESHOOTING GUIDE
1. Power Supply Circuit

INSERT POWER CORD.

YES

Turn power on.

YES

NO
Is power on? Check power supply circuit.

YES

NO
Does it play? Check tracking servo circuit.

YES

Does it output NO
Check audio circuit.
audio?

YES

OK

2-1
2. Front circuit (1/2)

POWER ON.

YES

Is the Digitron on NO Check if NO

correctly? PN301 is ok? Reconnect it.

YES YES

NO NO
Check if all Check if the front
buttons are ok? c power is ok?
Refer to SMPS part.

YES
YES

NO
Check if the remote
control is ok?
d

YES
Check if NO
Front B/D ok. Check pattern and resoldering
DIS301 is ok?

2-2
3. Front circuit (2/2)

Check if the NO
power part of the Refer to power(SMPS).
front is ok?

YES

Check if NO
R346~R349, R352, R370 Replace R346~R349, R352, R370.
ok?

YES

Refer to MICOM circuit.

Check if the NO
power part of the front Refer to power(SMPS).
is ok?

YES

Check if the remote NO

control waveform of PN301 Refer to MICOM circuit.
pin5 is ok?

YES

Check if RC301 NO
voltage is ok(3.3V)? Check RM circuit

YES

Resolder or Replace RC301.

2-3
4. System operation flow

POWER ON.

1. Initializes SERVO, DSP & RISC registers.

2. Write RISC code to SDRAM.
3. Reset RISC.

Show LOGO.

YES
Tray closed?

NO

Tray close to closed position.

YES
SLED at inner
side?

NO

SLED moves to inner position.

1. Judge whether have disc and disc type.

2. Jump to related disc reading procedure.
YES

Recieve YES
OPEN/ CLOSE
Key?
NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.

1. Stop Playback & Open Tray.

2. Display tray open message & LOGO.
YES

Receive YES
NO CLOSE Key?

2-4
5. Test & debug flow

TEST.

YES

Check the NO
AC voltage Power PCBA (110V Check the POWER PART.
or 220V).

YES

Switch on the Power PCBA.

YES

Are the NO
DC Voltage outputs OK? (12V, Check the POWER PART.
3.3V, 5V, 7V, 34V).

YES

Are 3.3V and NO

5V DC outputs normal on main Check the regulators or diode.
PCBA?

YES
1. Check 27MHz system clock.
NO 2. Check system reset circuit.
Update
3. Check FLASH R/W enable signal PRD,
FLASH successfully?
RWR.
4. Check FLASH Memory related circuit.
YES
NO

Replace FLASH.

2-5
 A

YES

Power On.

YES

Check connection lines

NO Flash NO between FLASH & MT1389L
Show LOGO? Memory operates
and the FLASH access time
properly?
whether is suitable or not.

YES
YES
Check connection lines
SDRAM NO between SDRAM(IC503) &
works properly? MT1389L and the SDRAM
is damaged.
YES

MT1389L NO Check the related circuit of

VIDEO outputs MT1389L IC501 Pins99, 102,
properly? 103, 104.

YES
Check AV cable
connection to TV set.

Does Tray Normal

move inside when it NO OPEN_SW, NO Check the load OPEN &
is not at closed CLOSE_SW CLOSE switch.
position? signal?

YES
YES
Normal NO Check the Tray control IO pins
TROPEN & TRCLOSE on MT1389L.
signal?

YES

Normal NO Check the Tray control MOTOR

LOAD+ & LOAD-
& SERVO circuit IC400.
signal?

YES
Check AV cable connection
B between main PCBA and
loader. (MECHA)

2-6
 B

YES

Does Motor
the SLED move to inner NO NO Check the connection line of
Driver M_STBY
side when it is at outer M_STBY.
position? pin is high?

YES
YES
Motor
NO Check the related circuit of
Driver M_STBY
pin is High? SLD.

YES

SLED+ and NO
SLED- output Check the AMP circuit on
properly? motor driver.

YES
Do not put in disc Check the cable connection
and close tray. with MECHA.

Optical Lens Proper

NO NO Check Focus connection on
has movements for Focus outputs
searching Focus? to motor driver? MT1389L and motor driver.

YES
YES

Proper F+ & F- NO Check the AMP circuit on

outputs? motor driver.

YES

Check cable connection with

pick-up head.

2-7
 C

YES

Laser DVDLD or Check the laser power circuit

NO NO on MT1389L and
turns on when CDLD output
reading disc? property? connecting to power
transistor(Q403, Q405).
YES
YES
Collector
NO Check the related circuit on
voltage of power transistor
is OK?(Q403, Q405) laser power transistor.

YES
Check cable connection
between transistor output and
pick-up head.

NO
Put disc in? Laser off.

YES

NO Proper NO Check the related circuit on

Disc ID is correct? RF signal on
MT1389L RF signal.
MT1389L.

YES YES

Check the RF connection

between AM5890 and MT1389L.

Proper
NO NO Check the SPINDLE related
Does spindle rotate? SPINDLE signal on
circuit on MT1389L.
MT1389L.

YES
YES
SPNP NO
SPNN output Check the spindle control AMP
properly? circuit of motor driver.

YES
Check the cable connection
between spindle and main
D
PCB.

2-8
 D

YES

Proper
NO NO Check connections between
Focus on ok? signals on A, B, C,
D of MT1389L. MT1389L and pick-up head.

YES
YES
Proper
NO Check the related circuit on
CD_DVDCT signal on
MT1389L. MT1389L CD_DVDCT.

YES
Check CD_DVDCT connection
between AM5890 and
MT1389L.

Proper
NO NO Check the related circuit on
Track On OK? CD_DVDCT signal on
MT1389L. MT1389L.

YES YES

Proper
NO Check the TRACK connection
TRACK signal
on MT1389L. on MT1389L and motor driver.

YES

NO Check the tracking control AMP

T+ & T- output
properly? circuit on motor driver.

YES

Check cable connection

on pick-up head.

NO
Disc Playback? Check RF signal waveform.

YES

2-9
 E

YES

Normal Audio NO PWM IC NO Check connection between

output when disc received correct data
IC602 BCK, LRCK, ADATA0.
playback? stream?

YES
YES

Normal NO Check the related circuit of

PWM IC out?(IC602). PWM.(Check Audio out
Pins28, 31, 33, 34, 37, 39, 42).

YES

Check Digital AMP circuit

TEST END. (IC701, IC702).

2-10
6. AMP Protection

"PROTECTION" appears on the FLD.

YES

After unplug power cord, connect again.

YES

Power on.

YES

"PROTECTION" NO
appears continuously on the FLD. OK.

YES

Is the IC101 pin54 NO

"LOW" signal(0V)? Replace IC101.

YES

Is the Q702 and NO

Replace the Q702 and Q704.
Q704 normal?

YES

Replace TI AMP IC(IC701, IC702)

2-11
7. AUDIO μ-COM Circuit(DVD & AMP)

Power On.

YES

Does NO Does Aux, YES

CD/DVD appear at Scart, opt and FM 87.5 OK
FLD? appear at FLD.

YES NO

Does Does
NO NO
Reading appear it appear DVD Error
at FLD? at FLD?

YES YES

Does Check NO
NO
no Disc or Time power part of Main Refer to SMPS.
appear at B/D.
FLD?
YES YES

Check Check NO
if DVD and AUDIO oscillator of
CD insert is Refer to oscillator circuit.
OK. X101.

YES

NO Check NO Check IC101 reset

Check Power. if IC101 Pin5
waveform.
is high.

YES YES

Check NO
Check DVD Module. if IC101 Pin9,36,59 are Check 3.3V line.
high(3.3V).

YES

Check NO
if IC101 Pin49 Check power section
Check SMPS.
is high. circuit.

YES

Replace IC101.

2-12
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27 MHz CLOCK, RESET, FLASH R/W SIGNAL

1) MT1389L main clock is at 27 MHz (X500)

FIG 1-1

2) MT1389L reset is high active.

Reset timing 2
202 ms
3 2
4
DVD_RST
1.8V
3.3V

FIG 1-2

4
3

2-13
3) Flash R/W enable signal during download (Downloading)

SF_DI
5

SF_DO 5
6
6

FIG 1-3

2. SDRAM CLOCK

1) MT1389L main clock is at 27 MHz (X500)

DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

SDCLK
7

FIG 2-1

2-14
3. TRAY OPEN/CLOSE SIGNAL

1) Tray open/close waveform 2) Tray close waveform

OPENSW OPENSW
8 8

CLOSESW CLOSESW

9 9
OPEN OPEN
10 10

CLOSE CLOSE
11 11

FIG 3-1 FIG 3-2

3) Tray open waveform

8
OPENSW

CLOSESW

9 8 9
OPEN
10
CLOSE

11

FIG 3-3

10 11

2-15
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

SLD
12
M-STBY
13
12
SL+

14

SL-
15

FIG 4-1

13

14 15

2-16
5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)

FOD
16

16
F+
17

F- 18
18 17

FIG 5-1

6. LASER POWER CONTROL RELATED SIGNAL (NO DISC CONDITION)

19
20
MDI1
19
DVDLD 21
20

CDLD
21

FIG 6-1

2-17
7. DISC TYPE JUDGEMENT WAVEFORMS

F+
22

PU_DET
23

24 22

RF

FIG 7-1 (DVD)

23 : This signal can see using special debug program

F+
22

PU_DET
23

23

RF
24
FIG 7-2 (DVD)

24

2-18
F+
22

PU_DET
23

24
22
RF

FIG 7-3 (CD)

23 : This signal can see using special debug program

F+ 22

PU_DET
23

23

RF
24

FIG 7-4 (CD)

24

2-19
8. FOCUS ON WAVEFORMS

25 : This signal can see using special debug program

PU_DET
25

FOD
26
F+
27 25
F-
28

FIG 8-1 (DVD)

PU_DET
25

FOD 26
F+ 27

F-
28

FIG 8-2 (CD) 26

28 27

2-20
9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

SPIND
29
SP-
30

SP+
31

FIG 9-1

29

30 31

2-21
10. TRACKING CONTROL RELATED SIGNAL (System checking)

32 : This signal can see using special debug program

PU_DET
32
TRO
33

T-
34 32
T+
35

FIG 10-1 (DVD)

PU_DET
32
TRO
33
T-
34
T+
35

FIG 10-2 (CD)

33

34
35

2-22
11. MT1389L VIDEO OUTPUT WAVEFORMS

1) Full colorbar signal (COMPOSITE)

CVBS

36

36

FIG 11-1

2) Y

Y_G

37 37

FIG 11-2

2-23
12. AUDIO OUTPUT FROM MT1389L

1) Audio related Signal

ASDATA3
ADATA0

38
BCK

39 38 40
LRCK 39

40

FIG 12-1

2-24
13. DVD & AMP WAVEFORMS MT1389L

1) 2)

41 42

• FL+ : R602 • RL+ : R603

3) 4)

43 44

• SW+ : R606 • C+ : R611

or
SW- : R607

5) 6)

45 46

• FR+ : R612 • RR+ : R613

41 42 43 44 45 46

2-25
2-26
WIRING DIAGRAM

RCA JACK TUNER

SPK JACK
AUX/CVBS MODULE

9PIN 18PIN MAIN + AMP PCB

23PIN

HEAT SINK

12PIN 14PIN

23PIN 9PIN SMPS PCB

DVD MD

RMC VFD
FRONT
JACK PCB
VOLUME
USB
FRONT PCB
JACK
18PIN
WIRING DIAGRAM
2012.12.05

2-27 2-28
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM

AUX_IN
V-JACK(4) ST_IND
(2) TUNER_CLK AMP IC
Tuner TUNER_DAT
CVBS RDS_CLK
TAS5612L
RDS_DAT

AMP_PROTECT
AMP_PDN
MM1692

AMP_SD
27 MHz
Y/G,PB/B,PR/R
CVBS ADC
ADC_RST
ADDATA CS5346 ADC_CLK
SERIAL MCLK, LRCK, BCK ADC_DAT
FLASH
DVD_CLK PWM_RST
PWMT_CLK
DVD_DI
SANYO PS9860
SF_CS, SF_DI,
SF_DO,SF_CLK MPEG DVD_DO
DVD_RST
LC87FC096AVU
PWM_DAT

MT1389L DVD_CE
(128PIN) LRCK,BCK,ADATA[0,2] From MPEG
DSCK#,CKE, To PWM
CS0#,RAS0# OPEN/CLOSE
FOCUS/SLED
SPINDLE/TRACKING
AMP_STBY
IOA,VRCD,VRDVD
A, B, C, D, E, F, RF

CD/DVDMDI
LDO1,LDO2

SDRAM MOTOR
DRIVE
IC
(AM5890)
USBP,
USBN

6315_CLK
6315_STB
6315_RX

KEY
MECHANISM

MIC_DET
P_SENSE

RCU_IN
P/UP

DBGP1
RESET
DBGP0

DBGP2
1.8 V
3.7 V
5V

M
LED
USB Clock
POWER KEY RMC D/L CNT
CON Driver
I/F

2-29 2-30
2. POWER BLOCK DIAGRAM
Schottky, MBR0540/ VF=0.51 V
3.29 VA REMOCON & PT6315
VCC_3.7VA 3.29 VA
Schottky, MBR0540/ VF=0.51 V
3.29 VA
3.29 VA MICOM / RESET / EEPROM

TJ3965D-ADJ
3.3 V AZ117BH 1.8 V
(2A) MTK1398L

FLASH / EEPROM / SDRAM

MOTOR (AM5890)

CD, DVD_LD

Pick up VCC

PWM (PS9860)

VIDEO (THS7374)

ADC (CS5346)
VCC_5V

TUNER

USB

VCC_12V MIC (S4308)

AMP (TAS5612L) 2EA

PVDD_34V

2-31 2-32
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
1. SMPS(POWER) CIRCUIT DIAGRAM CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
NOTE :
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

12

11

10

NOTE) Warning
NOTE) Parts that are shaded are critical
CAUTION: NOTE) With respect to risk of fire or
Danger if fuse is incorrectly replaced. NOTE) electricial shock.
1 Replace only with the type identical to fuse rating
and(or) model name described in main label. NOTES) Symbol denotes AC ground.
SMPS
NOTES) Symbol denotes DC chassis ground. EAX61545403 Rev1(1)
2012. 12. 20
A B C D E F G H I J K L M N O P Q R S T

2-33 2-34
2. MAIN & AMP - 1 CIRCUIT DIAGRAM

12
1

5 19
11 20
6
12 21

10
38 40
39
9
7

37
8 36
23 25 32

5 24
16 26 13
33
10 11 29
4

30 31
18 28 17 22 27 34
3 35
4
8 9
14 15
2

1
MAIN & AMP
: WAVEFORM NUMBER EAX65105401(#1) Rev1.0(0)
2013. 01. 03
A B C D E F G H I J K L M N O P Q R S T

2-35 2-36
3. MAIN & AMP - 2 CIRCUIT DIAGRAM

12

11

10

41 42 43 44 45 46
5

1
MAIN & AMP
: WAVEFORM NUMBER
EAX65105401(#2) Rev1.0(0)
2013. 01. 03
A B C D E F G H I J K L M N O P Q R S T

2-37 2-38
4. FRONT JACK CIRCUIT DIAGRAM

12

11

10

1
FRONT JACK
EAX65105501 Rev1.0(0)
2013. 01. 03
A B C D E F G H I J K L M N O P Q R S T

2-39 2-40
5. FRONT CIRCUIT DIAGRAM

12

11

10

1
FRONT
EAX65105601 Rev1.0(0)
2013. 01. 03
A B C D E F G H I J K L M N O P Q R S T

2-41 2-42
CIRCUIT VOLTAGE CHART
1. ICs
Pin No. Specification EE Mode (V) Margin Playback Mode (V) Margin Pin No. Specification EE Mode (V) Margin Playback Mode (V) Margin
IC101 MICOM (LC87FC096A) 3(VDDQ) 3.0~3.6 3.32 0.28 3.26 0.24
9(VDD2) 2.8~5.5 3.45 0.65 3.44 0.64 IC600 PWM (PS9860)
36(VDD3) 2.8~5.5 3.45 0.65 3.44 0.64 52(VDDIO) 2.97~3.63 3.31 0.32 3.31 0.32
59(VDD1) 2.8~5.5 3.45 0.65 3.43 0.63 42(VDDIO) 2.97~3.63 3.31 0.32 3.31 0.32
IC103 EEPROM (24CI6R2) 17(VDDIO) 2.97~3.63 3.31 0.32 3.31 0.32
8(VCC) 1.8~5.5 3.45 2.05 3.44 2.06 63(VDD_CORE) 1.08~1.32 1.23 0.09 1.23 0.09
IC201 DAC (CS5346) 25(VDD_CORE) 1.08~1.32 1.23 0.09 1.23 0.09
36(VLS) 3.13~5.25 3.26 0.13 3.25 0.12 6(VDD_CORE) 1.08~1.32 1.23 0.09 1.23 0.09
14(VA) 4.75~5.25 4.93 0.32 4.93 0.32 68(VDD_PPL) 1.08~1.32 1.23 0.09 1.23 0.09
5(VLC) 3.13~5.25 4.93 0.32 4.93 0.32 34(VIN33_REG1) 2.97~3.63 3.31 0.32 3.31 0.32
IC2A1 MIC 66(VIN33_REG2) 2.97~3.63 3.31 0.32 3.31 0.32
6(VCC) 4.5~14 11.71 2.29 11.71 2.29 IC701 AMP (TAS5612L)
IC301 VFD (ET16315) 2(VDD) 10.8~13.2 11.4 0.6 11.4 0.6
13(VDD) 4.5~5.5 3.45 -1.05 3.44 -1.06 1(GVDD_AB) 10.8~13.2 11.4 0.6 11.4 0.6
43(VDD) 4.5~5.5 3.45 -1.05 3.44 -1.06 22GVDD_CD) 10.8~13.2 11.4 0.6 11.4 0.6
30(VEE) VDD-35 -20.5 6.78 -20.4 7.28 29(PVDD_CD) 12~34 33.5 0.5 33.5 0.5
IC400 (AM5890S) 30(PVDD_CD) 12~34 33.5 0.5 33.5 0.5
8(VCC1) 4.3~13.2 4.99 0.69 4.93 0.63 31(PVDD_CD) 12~34 33.5 0.5 33.5 0.5
IC501 MPEG 36(PVDD_AB) 12~34 33.5 0.5 33.5 0.5
7(AVDD18-1) 1.5~2.1 1.76 0.34 1.75 0.35 37(PVDD_AB) 12~34 33.5 0.5 33.5 0.5
123(AVDD18-2) 1.5~2.1 1.76 0.34 1.75 0.35 38(PVDD_AB) 12~34 33.5 0.5 33.5 0.5
54(DVDD18) 1.5~2.1 1.76 0.34 1.74 0.36 IC703 DC IC (TJ3965)
90(DVDD18) 1.5~2.1 1.76 0.34 1.74 0.36 2(VIN) <6 3.68 - 3.66 -
50(DVDD33) 3.0~3.6 3.28 0.32 3.26 0.34 3(VOUT) VOUT+1 V < VIN < 6 V 3.33 - 3.32 -
68(DVDD33) 3.0~3.6 3.28 0.32 3.26 0.34
84(DVDD33) 3.0~3.6 3.28 0.32 3.26 0.34
121(ADACVDD1) 3.0~3.6 3.29 0.31 3.28 0.32
122(ADACVDD2) 3.0~3.6 3.29 0.31 3.28 0.32
113(ADACVSS1) 3.0~3.6 3.22 0.38 3.21 0.39
112(ADACVSS2) 3.0~3.6 3.22 0.38 3.21 0.39
105(ADDVSS) 3.0~3.6 3.22 0.38 3.21 0.39
109(ADDVDD) 3.0~3.6 3.22 0.38 3.21 0.39
110(APLLVDD) 3.0~3.6 3.22 0.38 3.21 0.39
101(DACVDDA) 3.0~3.6 3.24 0.36 3.23 0.37
100(DACVDDB) 3.0~3.6 3.24 0.36 3.23 0.37
95(DACVDDC) 3.0~3.6 3.24 0.36 3.23 0.37
IC502 Flash
8(VCC) 2.7~3.6 3.27 0.33 3.24 0.36
IC503 SDRAM
1(VDD1) 3.0~3.6 3.32 0.28 3.26 0.24
49(VDDQ) 3.0~3.6 3.32 0.28 3.26 0.24
43(VDDQ) 3.0~3.6 3.32 0.28 3.26 0.24
14(VDD) 3.0~3.6 3.32 0.28 3.26 0.24
27(VDD) 3.0~3.6 3.32 0.28 3.26 0.24
9(VDDQ) 3.0~3.6 3.32 0.28 3.26 0.24

2-43 2-44
2. CAPACITORS
Value EEMode Play back Value EEMode Play back
Voltage_ Voltage_
No. Capacitor Positive Negative Positive Negative No. Capacitor Positive Negative Positive Negative
Spec. Gap Margin Gap Margin Spec. Gap Margin Gap Margin
(uF) (+) (-) (+) (-) (uF) (+) (-) (+) (-)
C106 220 10V 3.44V 0V 3.44V 6.56V 3.44V 0V 3.44V 6.56V C740 470 50V 33.5V 0V 33.5V 16.5V 33.5V 0V 33.5V 16.5V
C114 100 10V 3.44V 0V 3.44V 6.56V 3.44V 0V 3.44V 6.56V C759 47 16V 4.99V 0V 4.99V 11.01V 4.98V 0V 4.98V 11.02V
C133 47 16V 3.44V 0V 3.44V 12.56V 3.44V 0V 3.44V 12.56V C761 47 16V 12.41V 0V 12.41V 3.59V 12.4V 0V 12.4V 3.6V
C145 10 16V 3.43V 0V 3.43V 12.57V 3.44V 0V 3.44V 12.56V C763 220 10V 3.69V 0V 3.69V 6.31V 3.71V 0V 3.71V 6.29V
C229 100 16V 11.66V 0V 11.66V 4.34V 11.7V 0V 11.7V 4.3V C766 470 35V 0V 0V 0V 35V 0V 0V 0V 35V
C264 10 16V 4.98V 0V 4.98V 11.02V 4.97V 0V 4.97V 11.03V C781 470 35V 0V 0V 0V 35V 0V 0V 0V 35V
C265 10 16V 3.32V 0V 3.32V 12.68V 3.32V 0V 3.32V 12.68V C785 470 50V 33.5V 0V 33.5V 16.5V 33.5V 0V 33.5V 16.5V
C267 47 16V 4.96V 0V 4.96V 11.04V 4.95 0V 4.95V 11.05V C809 47 16V 1.85V 0V 1.85V 14.15V 1.85V 0V 1.85V 14.15V
C268 10 16V 2.48V 0V 2.48V 13.52V 2.48 0V 2.48V 13.52V
C274 470 10V 0.56V 0.56V 0V 10V 0.89V 0.89V 0V 10V
C275 470 10V 1.22V 1.11V 0.11V 9.89V 1.22V 1.11V 0.11V 9.89V
C276 470 10V 1.21V 1.3V -0.09V 10.09V 1.23V 1.32V -0.09V 10.09V
C282 470 10V 0.56V 0.65V -0.09V 10.09V 0.87V 0.76V 0.11V 9.89V
C2A3 4.7 50V 1.96V 0V 1.96V 48.04V 1.98V 0V 1.98V 48.02V
C2A7 1 50V 0V 0V 0V 50V 0V 0V 0V 50V
C2D1 220 6.3V 4.99V 0V 4.99V 1.31V 4.98V 0V 4.98V 1.32V
C309 47 35V 3.34V 0V 3.34V 31.66V 3.34V 0V 3.34V 31.66V
C332 47 35V 0V -15.6V 15.6V 19.4V 0V -15.49V 15.49V 19.51V
C333 47 35V 0V -17.73V 17.73V 17.27V 0V -17.67V 17.67V 17.33V
C3A1 47 16V 3.44V 0V 3.44V 12.56V 3.44V 0V 3.44V 12.56V
C3A2 47 35V 0V -20.5V 20.5V 14.5V 0V 20.4V -20.4V 55.4V
C417 47 16V 3.27V 3.25V 0.02V 15.98V 3.24V 3.21V 0.03V 15.97V
C418 47 16V 3.25V 0V 3.25V 12.75V 3.24V 2.37V 0.87V 15.13V
C420 47 16V 4.99V 0V 4.99V 11.01V 4.93V 0V 4.93V 11.07V
C421 47 16V 4.99V 0V 4.99V 11.01V 4.94V 0V 4.94V 11.06V
C423 100 10V 4.98V 0V 4.98V 5.02V 4.97V 0V 4.97V 5.03V
C426 47 16V 2.01V 0V 2.01V 13.99V 2.02V 0V 2.02V 13.98V
C427 47 16V 1.41V 0V 1.41V 14.59V 1.41V 0V 1.41V 14.59V
C506 47 16V 3.26V 0V 3.26V 12.74V 3.25V 0V 3.25V 12.75V
C508 47 16V 1.75V 0V 1.75V 14.25V 1.74V 0V 1.74V 14.26V
C516 47 16V 3.25V 0V 3.25V 12.75V 3.24V 0V 3.24V 12.76V
C520 47 16V 1.36V 0V 1.36V 14.64V 1.35V 0V 1.35V 14.65V
C523 220 10V 3.22V 0V 3.22V 6.78V 3.21V 0V 3.21V 6.79V
C532 100 10V 3.22V 0V 3.22V 6.78V 3.21V 0V 3.21V 6.79V
C549 220 10V 3.29V 0V 3.29V 6.71V 3.28V 0V 3.28V 6.72V
C563 10 16V 3.26V 0V 3.26V 12.74V 3.25V 0V 3.25V 12.75V
C565 10 16V 3.27V 0V 3.27V 12.73V 3.26V 0V 3.26V 12.74V
C703 470 50V 33.5V 0V 33.5V 16.5V 33.5V 0V 33.5V 16.5V
C710 470 35V 0V 0V 0V 35V 0V 0V 0V 35V
C720 100 10V 3.32V 0V 3.32V 6.68V 3.32V 0V 3.32V 6.68V
C722 470 35V 0V 0V 0V 35V 0V 0V 0V 35V
C732 470 35V 0V 0V 0V 35V 0V 0V 0V 35V
C737 470 50V 33.5V 0V 33.5V 16.5V 33.5V 0V 33.5V 16.5V

2-45 2-46
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C. BOARD DIAGRAM (TOP VIEW) SMPS P.C. BOARD DIAGRAM (BOTTOM VIEW)

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

2-47 2-48
2. MAIN P.C. BOARD DIAGRAM (TOP VIEW)

2-49 2-50
MAIN P.C. BOARD DIAGRAM (BOTTOM VIEW)

2-51 2-52
3. FRONT JACK P.C. BOARD DIAGRAM (TOP VIEW) 4. FRONT P.C BOARD DIAGRAM (TOP VIEW)

FRONT JACK P.C. BOARD DIAGRAM (BOTTOM VIEW) FRONT P.C BOARD DIAGRAM (BOTTOM VIEW)

2-53 2-54
SECTION 3. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
463 TO THE PRESENCE OF IMPORTANT
462 SAFETY INFORMATION IN SERVICE
LITERATURE.
462

250

251
A
463
B
C

463

463 462

463 MAIN
463
E
D A
PN202
A43 B SMPS
A46
CABLE1 D 300
471 463

A50 C A47

284 465 E
FRONT
JACK
283 A41

A44

282

284 262

279

263

261

261
264
260
• DECK MECHANISM EXPLODED VIEW (DP-15T)

001

A02 002 A01

439 003
018

013

014
020

017

435
016
015B

015
015A

440
026
010

442
012A
012

A03

037

012 442
019
• PACKING ACCESSORY SECTION

808 Battery 811 Video Cable

825 FM Antenna

900 Remote Control 801 Owner’s Manual

803 Packing

804 Bag
803A Packing

804A Bag

803B Packing

804B Bag

803C Packing

802 Box
• SPEAKER SECTION
1. FRONT/ REAR/ CENTER SPEAKER (SH35SD-S)

A800 Front Left SPK

A810 Front Right SPK
A600 Rear Left SPK
A610 Rear Right SPK
A700 Center SPK

852
854

851

850B
850A

853

855F Front, Center SPK Wire (3M)

855R Rear SPK Wire (7M)
2. PASSIVE SUBWOOFER (SH35SD-W)

A900 951
950

952
 SECTION 4. MECHANISM (DP-15T)

[CONTENTS]
DECK MECHANISM PARTS LOCATIONS
• Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
• Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
• Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY

1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-1. Plate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-1
 DECK MECHANISM PARTS LOCATIONS
• Top View Procedure Disass Fig-
Parts Fixing Type
Starting No. embly ure

1 Main Base 4-1

1 2 Clamp Assembly 4-1

Disc
1, 2 3 Plate Clamp 4-1
1, 2, 3 4 Magnet Clamp 4-1
1, 2, 3, 4 5 Clamp Upper 4-1
1 6 Tray Disc 4-2
1, 6 7 Base Assembly Sled 4-3
1, 2, 6 8 Gear Feed 4 Screws, 4-3
1 Connector
1 Locking Tabs
1, 2, 6, 8 9 Gear Middle 4-3

• Top View(without Tray Disc)

1, 2, 6, 8, 9 10 Gear Rack 1 Screw 4-3

1, 2, 7 11 Rubber Rear 4-3

1, 2, 7 12 Frame Assembly 1 Screw Bottom 4-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 4-4
1, 2 ,13 14 Gear Pulley 4-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 4-4
1, 2, 7, 12, 16 Guide Up/Down 4-4
13, 14
1, 2, 13 17 PWB Assembly 1 Locking Tab Bottom 4-4
Loading 1 Hook
2 Screw
1, 2, 7, 12, 13, 18 Base Main 2 Locking Tabs 4-4
14, 15, 16, 17

• Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The “Bottom” on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.

4-2
 DECK MECHANISM DISASSEMBLY

TRAY DISC
MAIN BASE

DISC CLAMP ASSEMBLY

PLATE CLAMP

MAGNET CLAMP

CLAMP UPPER

(Fig. A) BASE MAIN

HOLDER

LEVER

BASE MAIN
BASE MAIN

BOTTOM SIDE VIEW

Fig. 4-1 Fig. 4-2

1. Main Base (Fig. 4-1) 2. Tray Disc (Fig. 4-2)

1-1. Clamp Assembly Disc 1) Insert and push a Driver in the emergency eject
1) Place the Clamp Assembly Disc as Fig. (A) hole(A) at the right side, or put the Driver on the
2) Lift up the Clamp Assembly Disc in direction of Lever(B) of the Gear Emergency and pull the
arrow(A). Lever(B) in direction of arrow so that the Tray
3) Separate the Clamp Assembly Disc from the Disc is ejected about 15~20mm.
Holder Clamp. 2) Pull the Tray Disc until it is separated from the
1-1-1. Plate Clamp Base Main completely.
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3
 RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER
Distinguish upper and
RUBBER DAMPER lower sides
(Assemble with care)

BASE PU

(S2)
(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY

GEAR RACK

SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3) 4. Rubber Rear (Fig. 4-3)

1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack

4-4
 GUIDE UP/DOWN

GEAR LOADING

GEAR PULLEY
(L6)

SCREW INSERTION (L6)

TORGUE CONTROL
(800gf DOWN)
(L4) BASE MAIN

BELT LOADING

(H1)
(C2)
PWB ASSEMBLY LOADING

(S5)
(S4)

BASE MAIN
(S4)

(A) (A)

UP/DOWN FRAME ASSEMBLY

(A)
(L5) (B)
GUIDE UP/DOWN
FIG. (A) (B)
FIG. (B)
(C) GUIDE UP/DOWN
(B)

GUIDE UP/DOWN
FIG. (C)
Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4) 8. Gear Loading (Fig. 4-4)

Note 9. Guide Up/Down (Fig. 4-4)
Put the Base Main face down(Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A) as
1) Release the screw(S4) Fig.(A)
2) Unlock the Locking Tab(L3) in direction of arrow 2) Push the Locking Tab(L5) down and then lift up the
and then lift up the Frame Assembly Up/Down to Guide Up/Down to separate it from the Base Main.
separate it from the Base Main. Note
Note When reassembling place the Guide Up/Down as Fig.(C)
• When reassembling move the Guide Up/Down and move it in direction arrow(B) until it is locked by the
in direction of arrow(C) until it is positioned as Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
Fig.(C). 10. PWB Assembly Loading
• When reassembling insert (A) portion of the Frame (Fig. 4-4)
Assembly Up/Down in the (B) portion of the Guide Note
Up/Down as Fig.(B) Put the Base Main face down(Bottom Side)
6. Belt Loading(Fig. 4-4) 1) Release 1 Screws(S5)
Note 2) Unlock the Loading Motor (C2) from the Hook (H1) on
Put the Base Main on original position(Top Side) the Base Main.
7. Gear pulley (Fig. 4-4) 3) Unlock 2 Locking Tabs(L6) and separate the PWB
1) Unlock the Locking Tab(L4) in direction of arrow(B) and Assembly Loading from the Base Main.
then separate the Gear Pulley from the Base Main. 11. Base Main(Fig. 4-4)
4-5
DECK MECHANISM EXPLODED VIEW (DP-15T)

001

A02 002 A01

439 003
018

013

014
020

017

435
016
015B

015
015A

440
026
010

442
012A
012

A03

037

012 442
019