APPENDIX IV: MBP Operation Timing Chart

DESCRIPTION TAG NO. SERVICE REGENERATION SEQUENCE REMARKS

DRAIN AIR MIX AIR MIX SLOW FAST FINAL
SERVICE SERVICE CHEMICAL IN SLOW RINSE TOTAL
DOWN I II REFILL REFILL RINSE
PROCESS QUALITY BACKWASH SETTLE
RINSE START STOP Cation Anion Cation Anion

PROCESS TIME (min) 2 Note 1 4320 Note 2 15 5 45 Note 7 66 5 10 5 15 1.5 20 Note 3 Note 3
FLOWRATE (m³/hr) 196 196 83 - 12.8 10.0 12.4 9.4 - 332 332 9.4 196 196.0
Desalinated Desalinated Desalinated 5% 4% Demin Demin Desalinated Desalinated
SERVICE FLUID - - Air Air
Water Water Water H2SO4 NaOH water water Water Water
Neutralization Polished Water Neutralization Neutralization Neutralization Neutralization
DESTINATION - Neutralization Pond - - - -
Pond Tank Pond Pond Pond Pond
DEMIN WATER CONSUMPTION (m³) - - - 9.3 7.1 13.6 10.3 - - - 2.4 - - 42.7
WASTEWATER (m³) 6.5 - 0.0 - 9.6 7.5 13.6 10.3 7.2 - - - - 65.3 113.6
ELAPSED TIME (min) - - 15 20 65 131 136 146 151 166 167.5 187.5
MBP Feed Pump A/B 2302-J/JA R R S R S S S S S S S R R R Run
S Stop
OPERATION
ACTION OF

Regeneration Water Pump A/B 2311-L2J/JA S S S S R R S S S R S S

Regeneration Blower A/B 2311-L1J/JA S S S S S S S R R S S S

Service In BUV-141/153/171 O O X X X X X X X X X O O O Open

Service Out BUV-150/162/180 X O X X X X X X X X X X X X Close
Backwash In BUV-149/161/179 X X X O X X X X X X X X X
Backwash Out BUV-142/154/172 X X X O X X X O O O X X X
VALVE POSITION OF OPERATION

Caustic In DIA-144/156/174 X X X X X O O X X X O X X
Acid In DIA-147/159/177 X X X X X O O X X X X X X
Regen Out DIA-146/158/176 X X X X X O O O X X X X X
Air Mix I In BUV-148/160/178 X X X X X X X X O X X X X
Air Mix II In BUV-145/157/175 X X X X X X X X X O X X X
X X Note 5
Air Out Vent BUV-143/155/173 X X X X X O O O O O O/X
X X Note 4
Rinse Out BUV-151/163/181 O X X X X X X X/O X X O
Blower Drain BUV-131 O O O O O O O X X O O O
Conc NaOH In DIA-241 X X X X O X X X X X X X
Dilution Water for Conc.NaOH DIA-242 X X X X O O X X X O X X
Conc.H2SO4 In 1 DIA-231 X X X X O Note 6 X Note 6 X X X X X X
Conc.H2SO4 In 2 DIA-233 X X X X O Note 6 X Note 6 X X X X X X
Conc H2SO4 Drain DIA-234 O O O O X Note 6 O Note 6 O O O O O O
Dilution Water for Conc.H2SO4 DIA-232 X X X X O O Note 6 X X X X X X

Basic Information Regenerant Information Acid Caustic Notes

Design Mixed Bed Polisher Chemical 98% H2SO4 48% NaOH 1. Time is indicative only. Step ends when conductivity goes below set point (0.2µS/cm). In case conductivity remains >H
Vessel Dimension 2300 mmID x 3400 mmSH Quantity 296 litres 430 litres after preset time of 10 mins, the step shall terminate and the system goes into "Exhausted" status.
Resin type Amberjet 1500H SG of conc chemical 1.84 @ 98% 1.5 @ 48% 2. Time is indicative only. Service cycle is 72 hours. Service termination of MBP operation process is based on throughput,
Resin volume 4450 L as Na+ SG of dilute chemical 1.04 @ 5.4% 1.04 @ 4% or by high conductivity. Process sequences of each step are as indicated
4800 L as H+ Chemical injection flow 12.8 m³/h 10 m³/h 3. Time is indicative only. Step is terminated when conductivity at outlet goes below set point (0.2µS/cm) .

For final rinse, after 10 mins if the conductivity remains high , regeneration process is stopped and alarm "Regeneration Incomplete".

4. Valve opens at the last minute (indicative time) to lower water level below resin level.
For double regeneration, double the amount of chemical shall be 5. Valve delay close by 1 minutes (indicative time) to allow air trapped to be vented out.
injected.
 APPENDIX V: Neutralization System Operation Timing Chart

DESCRIPTION TAG NO. NEUTRALIZATION SEQUENCE REMARKS

MIXING & AIR CAUSTIC AIR BLOW pH CAUSTIC DISCHARGE

PROCESS ACID DOSING DISCHARGE
BLOW DOSING EXTENSION CONFIRMATION DOSING COMPLETED
PROCESS TIME (minutes) 5 15-30 Note 5 60 1 15-30 Note 3 15-30 Note 3 60 Note 3
FLOWRATE (m³/hr) 145 - 332 145 - - 145 -
Wastewater &
SERVICE FLUID 48% NaOH Blower Air Wastewater 48% NaOH 98% H2SO4 Neutralized WW Neutralized WW
Blower Air
Neutralization Neutralization Neutralization Neutralization Neutralization Final Check Final Check
DESTINATION Neutralization Pond
Pond Pond Pond Pond Pond Basin Basin
Neutralization Pump A/B 2311-L2J/JA R R R R R R R S R Run
OPERATION
ACTION OF

S Stop
Regeneration Blower A/B 2311-L1J/JA R R R R R R R S

Neutralization Blower In Valve BUV-255 O O O O O O O X

VALVE POSITION OF

Blower Air Drain Valve BUV-131 X X X X X X X O

OPERATION

H2SO4 Dosing Valve DIA-251 X X X X X O X X

NaOH Dosing Valve DIA-252 X O X X O X X Note X

Recycle BUV-253 O O O O O O X X

Discharge BUV-254 X X X X X X O X

Chemical Information Notes

Caustic 48% NaOH SG = 1.50 1. Neutralization Pump shall stop when Neutralization Pit level drops below LL.
H2SO4 98% H2SO4 SG = 1.84 2. Acid and Caustic dosing are by timing. Process sequences of each step are as indicated
3. Steps from mixing to chemical dosing will repeat until pH is within 6 - 9 range
4. Chemical dosing time. Please note timing will be adjusted during commissioning
- pH > HH(11), open H2SO4 Dosing Valve open for 5 minutes in every 10 minutes
- H(9) < pH =< HH(11), open H2SO4 Dosing Valve for 1 minute in every 10 minutes.
- pH < LL(4), open NaOH Dosing Valve open 5 minutes in every 10 minutes.
- LL(4) =< pH < L(6), open NaOH Dosing Valve for 1 minute in every 10 minutes.
5. During caustic dosing, High pH and High High pH interlocks with Neutralization Pond H2SO4 dosing valve (DIA-251) is not activated