Saudy Testing

ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
Connsultant : “1062
21166/00”
Conntractor : BEMCO O
Date:13
D Revision
n:
Doc
c. No.: PP1
10-BS-SU--001 STARTU
UP MANUA
AL F
Feb,09 0

TES
STING PROC
CEDURRE FO
OR ME
EDIUM
VOLT
TAGE CABLE

Page 32
:
Client : SEC-COA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing procedure Form No: TP-CM01,
MV Cable Up to 33kv Page 1 of 7

Equipment :
Date:13 Feb,09 Revision: 0
TABLE OF CONTENT
1. Task
a. Work Status-----------------------------------------------------------------------------------------------------------------2
b. Documentation-------------------------------------------------------------------------------------------------------------2
c. Personnel--------------------------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation----------------------------------------------------------------------------------------------2
2. Preconditions--------------------------------------------------------------------------------------------------------------2
3. Precautions-----------------------------------------------------------------------------------------------------------------2
4. Scope-------------------------------------------------------------------------------------------------------------------------3
5. Execution--------------------------------------------------------------------------------------------------------------------3
a. Visual Inspection--------------------------------------------------------------------------------------------------------3
b. Testing of Motor
1. Cable Sheath Testing--------------------------------------------------------------------------------------------3
2. Conductor continuity and phasing test.----------------------------------------------------------------------3
3. Insulation Resistance test Before Hipot.--------------------------------------------------------------------4
4. High voltage AC test for XLPE cable.------------------------------------------------------------------------5
5. Insulation Resistance test After Hipot-----------------------------------------------------------------------7
6. Documents-----------------------------------------------------------------------------------------------------------------7
7. Reference-------------------------------------------------------------------------------------------------------------------7
8. Attachment-----------------------------------------------------------------------------------------------------------------7
The above contents may not be reproduced, transmitted, or Originator: BEMCO Services
distributed to any form or by any means with out prior permission of Prepared by :M AH Page 33
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
All newly installed power cable (1-33kV) in the electrical system requires field
testing.
2.0 Preconditions
2.1 Work Status

• Erection has been completed.
• Labelling of the equipment is complete
2.2 Documentation
• Test Sheet TS-CM01
2.3 Personnel
• 1 Testing engineer: Engineer or technician with experience in high voltage
testing of electrical equipment.
• 1 Helper: skilled worker with adequate on-the-job training.
2.4 Measuring Instruments and Tools

• Fluke
• High Voltage Tester Up to 100KV AC/DC or VLF
• Insulation Tester 5KV
3.0 Precautions
• The work will only proceed when a Permit to Work (PTW) in work permit
area has been obtained. The PTW will be kept on site for consultation
during the testing works.
• Closing of the work permit after completion of the work (if the test area is to
be considered in work permit area) is necessary.
• The test site shall have sufficient protective barriers and warning signs to
conduct the tests.
• All cable section ends under test shall be grounded from accidental contact.
Also the minimum separation from all ends or elements not being subject to
test shall be 25.4mm/10kV of test voltage.
• Before cable test operation started, conductor under test and all cable
accessories shall be checked as being de-energized using reliable voltage
indicator. The voltage indicator should be tested for proper operation with
an independent voltage source prior to operation.
• While the voltage indicator is still in contact with each component and is
showing de-energized, a hot line grounded device for the purpose shall be
continuously attached to all conductors under examination except while test
equipment is ready for energization.
• All adjacent conductors in cable circuit not on test should be de-energized
and left grounded while testing the other conductor.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• Checking termination,
• Checking shield
• Checking of correct earthing,
5.0 Execution
5.1 Visual Checks

• Checking of the cables for any damage
• Inspection for termination.
• Inspection for correct tightness for connection
• Checking labels
5.2 Testing of Cable

Enter the rating plate data in check list TS-CM01. The following test shall be
carried out
1. Cable Sheath Testing

2. Conductor continuity and phasing test.
3. Insulation Resistance test Before Hipot.
4. High voltage AC test for XLPE cable.
5. Insulation Resistance test After Hipot
5.2.1 Cable Sheath Testing

Cable sheath testing is carried out in order to detect damage to
cable sheath. To do this DC test is carried out.
Test voltage 3kv is applied between PVC sheath and ground

provided shield is grounded and insulation resistance or leakage
current is measured.
5.2.2 Conductor Continuity and Phasing Test

To ensure the continuity and phasing of the cable conductor from
terminal to terminal, the cable conductor shall be tested by using a
minimum 500VDC megger as per figure below; tests results shall be
noted down in the test sheet.
Conductor continuity test
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Phase verification
FIGURE-5-1
5.2.3 Insulation Resistance test Before High Voltage Test

Prior to performing the high voltage test on the cable, insulation
resistance test by mega ohmmeter at 5000VDC shall be performed
for one minute on each cable, between the conductor and the
metallic shield with the adjacent cable conductors and shield
grounded as per figure below.
Grounding sheet
Insulation Resistance Test
FIGURE: 5-2
Minimum insulation resistance of conductor for new cables shall be
determined by the following.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.4 High Voltage Test
High Voltage test for medium voltage cable can be accomplished
either of the following method in agreement with the SEC/Consultant
5.2.4.1 AC High Voltage Testing

The AC power frequency voltage shall be applied through the
test set as per figure 5-3. While test, all cable conductors and
shield not on test shall be grounded. The test voltage shall be
pure sinusoidal wave shape. As per IEC 60840 the test voltages
are as follows
The maximum phase to phase voltage of the system shall be

maintained for line to ground for five minutes,
OR
2 X U0 for 60 Minutes
OR
A. C. test volts = .75(2 X equipment maximum voltage + 1kV) for

one minute (as per ARMCO)
In all cases voltage at the rate of 1 kV per second shall be increased until
the maximum recommended test voltage is reached and maintained for
required time duration.
The AC high potential test results are evaluated on a go, no-go basis by
slowly raising the test voltage to the required value of final test voltage and
maintaining for required durat
HV tester
Grounding sheet
AC High voltage Test

FIGURE: 5-3
AC test set shall have adequate volt-ampere capacity to supply the required
cable charging current. The KVA capacity of the test set shall be
determined by the following
KVA= 2πfCE2X10-3
C= Cable capacitance in μf/km

f= Supply frequency
E=Test voltage
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.4.2 DC High Voltage Testing
The high voltage DC shall be applied to each individual cable of
a 3-phase circuit. All cable conductors and shield not on test
shall be grounded.
High voltage DC test shall be as per IEC 60502 that is 4XU0 for
15 minutes.
OR
1.7[.75(2 X equipment maximum voltage + 1kV)] for 15
Minutes (ARMCO)
The test connections are as shown in figure 5-3.
A DC high potential test (controlled over voltage test) is one in

which the increase of applied direct voltage is controlled. The
measured current is continuously observed for abnormalities
with the intention of stopping the test before breakdown occurs
The initially applied voltage shall not exceed 1.8 times the rated
AC phase to phase voltage of the cable. After that the rate of
increase of the test voltage shall be approximately uniform and
shall not more than the maximum test voltage in 10 seconds or
less than the maximum test voltage in 60 seconds.
The maximum test voltage shall be maintained for 15 minutes,

leakage current shall be recorded in TS-CMO2. No breakdown
of the insulation shall occur.
Maximum allowable leakage current for new cables shall be

determined by the following
IL=E/RX10-3 Amps
Where IL= Leakage current in Amps

E= DC test voltage in Kv
R= Insulation resistance in MΩ
OR
5.2.4.3 VLF High Voltage Testing

VLF is used for the cable testing where power requirement for
the test is high; VLF uses very low frequency (0.01 to 0.1 HZ)
that’s why power requirement for the cable under test is less.
Test voltage equal to 3U0 is applied through the test set as

shown in figure 5.3. While test, all cable conductors and shield
not on test shall be grounded.
Test voltage is applied at the rate 1KV/second till the maximum

test voltage is reached and maintain for 60 Minutes. Leakage
current is recorded.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.5 Insulation Resistance Test After High Voltage Test
Insulation resistance test by mega ohmmeter at 5000VDC shall be
performed for one minute on each cable, between the conductor
and the metallic shield with the adjacent cable conductors and
shield grounded after the high voltage test.
Recommended Field Test Levels
AC Testing
DC Testing
High-potential VLF @0.1HZ
Rated Partial Discharge Test
Test(PF)
Equipment Voltage,
Test Pulse Test Test
kV Time, Extinction Time, Time, Time,
Level, Magnitude, level, level,
Min Level, kV Min Min Min
kV pC kV kV
Power 3XUo 4XU0
Cable:
Unshielded 4.16 N/A N/A N/A N/A N/A 60 9.6 5
Shielded 4.16 9(13) 5 4.5(4.5) 3(3) 2 7.2 60 9.6 15
(including 8 13(18) 5 7.5(7.5) 3(3) 2 13.85 60 19 15
Cable Bus) 13.8 19(27) 5 13(13) 3(3) 2 23.9 60 32 15
NOTES:
1. Factory tests are shown in brackets.

2. The values recommended for field ac high-potential tests are at 75 percent of the factory
levels, for switchgear assemblies 70 percent of factory levels.
3. The values recommended for field dc high-potential testing of cable as per IEC-60502 is
4times U0 Where as Uo is U/1.732.
4. The value recommended for field AC VLF testing is 3Uo for 60 minutes
5. above values shall be used in case Vendor recommended values are not available
otherwise
5.2.6 Checking the protective Earthing

Check the earthing for the armour and shield is properly connected
6.0 Documents
Test sheet TS-CM01 shall be completed.
7.0 References:
8.0 Attachment:
8.1 Test Sheet of Cable TS-CM01

*** End of the procedure ***
the originator
ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
n:
Doc
c. No.: PP1
UP MANUA
AL F
Feb,09 0

TES
ST SHEETS

Page 40
Customer : SEC-EOA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-CM01
Testing of Medium Voltage Cable Page 1 of 3
Date:13/02/09,Revision: 0
Cable Tag No : Type of cable: Location :

Length : From Equipment: To equipment:
ACTIVITIES/CHECKS (All activities are part of field commissioning)

No Confirms Remarks
1. Technical data
Manufacturer:...............................................................................................
Size:.........................................................................................
Rated voltage:..............................................................................................
2. Visual check
i. Check for Physical damage/Defects and also check for any irregular form
of outer jackets caused by non-uniform shield wire distribution
ii. Check for proper cable support, clamping and blocking etc
iii. Verify Shields are grounded as specified
iv. Check that phases are identified and colour coded
4. Electrical test on Cable

4.1 Cable Continuity and phasing test
Phases Continuity Phasing
Phase A
Phase B
Phase C
4.2 Cable Sheath Test. Test Voltage--------------- KV DC

Phase R-G Y-G B-G
G-ohms
Test
Voltage
4.3 Insulation Resistance Measurment. Before Hipot Test.

Phase R-G+Y+B B-G+Y+R Y-G+B+R
Insulation Resistance in MΩ
Test Voltage
Subcontract/Tested by Arabian BEMCO SEC-COA
Name:
Signature:
Date:
Page 41
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-CM01

No ACTIVITIES/CHECKS (All activities are part of field commissioning)

Confirms Remarks
AC High Pot test

4.4 Hipot Test at ------------ KV AC for 60minute. VLF @ 0.1 HZ
Phase R-Y+B+G Y-R+B+G B-R+Y+G
Leakage current
Test Voltage
OR
4.5 DC Hipot testing Hipot Test at ------------ KVDC for 15minute.
Test voltage Leakage current
/Time R-Y+B+G Y-R+B+G B-R+Y+G
----KV
-----KV
-----KV
-----KV
-----KV
15 Sec
30 sec
45 sec
1 minutes
2 minutes
3 minutes
4 minutes
5 minutes
6 minutes
7 minutes
8 minutes
9 minutes
10 minutes
11 minutes
12 minutes
13 minutes
14 minutes
15 minutes
Name:
Signature:
Date:
Page 42
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-CM01


Confirms Remarks
Insulation Resistance Measurment.

4.6 After Hipot Test.
Test Voltage
5 Remarks
Test Equipment Model Cal due date Test Equipment Model Cal due date
Name:
Signature:
Date:
Page 43
ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
n:
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c. No.: PP1
UP MANUA
AL F
Feb,09 0

TE
ESTIN
NG PRO
OCED
DURE FOR
F L
LOW
VOLT
TAGE CABL
LE

Page 44
:
Consultant : “10621166/00”
Contractor : BEMCO
LV Cable Up to 1kv Page 1 of 4

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status-----------------------------------------------------------------------------------------------------------------2
b. Documentation-------------------------------------------------------------------------------------------------------------2
c. Personnel--------------------------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation----------------------------------------------------------------------------------------------2
2. Preconditions--------------------------------------------------------------------------------------------------------------2
3. Precautions-----------------------------------------------------------------------------------------------------------------2
4. Scope-------------------------------------------------------------------------------------------------------------------------3
5. Execution--------------------------------------------------------------------------------------------------------------------3
a. Visual Inspection--------------------------------------------------------------------------------------------------------3
b. Testing of Motor
1. Cable Sheath Testing--------------------------------------------------------------------------------------------3
2. Conductor continuity and phasing test.----------------------------------------------------------------------3
3. Insulation Resistance test Before Hipot.--------------------------------------------------------------------4
4. High voltage AC test for XLPE cable.------------------------------------------------------------------------5
5. Insulation Resistance test After Hipot-----------------------------------------------------------------------7
6. Documents-----------------------------------------------------------------------------------------------------------------7
7. Reference-------------------------------------------------------------------------------------------------------------------7
8. Attachment-----------------------------------------------------------------------------------------------------------------7
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
All newly installed power and control cable (1KV) in the electrical system
requires field testing.
2.0 Preconditions
2.1 Work Status

• Labelling of the equipment is complete
2.2 Documentation
• Test Sheet TS-CM01
2.3 Personnel
• 1 Testing engineer: Engineer or technician with experience in high voltage
testing of electrical equipment.

• Fluke
• Insulation Tester 5KV
3.0 Precautions
• The work will only proceed when a Permit to Work (PTW) in work permit
area has been obtained. The PTW will be kept on site for consultation
during the testing works.
• Closing of the work permit after completion of the work (if the test area is to
be considered in work permit area) is necessary.
• The test site shall have sufficient protective barriers and warning signs to
conduct the tests.
• All cable section ends under test shall be grounded from accidental contact.
Also the minimum separation from all ends or elements not being subject to
test shall be 25.4mm/10kV of test voltage.
• Before cable test operation started, conductor under test and all cable
accessories shall be checked as being de-energized using reliable voltage
indicator. The voltage indicator should be tested for proper operation with
an independent voltage source prior to operation.
• While the voltage indicator is still in contact with each component and is
showing de-energized, a hot line grounded device for the purpose shall be
continuously attached to all conductors under examination except while test
equipment is ready for energization.
• All adjacent conductors in cable circuit not on test should be de-energized
and left grounded while testing the other conductor.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• Checking termination,
• Checking shield
5.0 Execution
5.1 Visual Checks

• Checking of the cables for any damage
• Inspection for termination.
• Checking labels
5.2 Testing of Cable

Enter the rating plate data in check list TS-CM01. The following test shall be
carried out
1. Conductor continuity and phasing test.

2. Insulation Resistance test Before Hipot.
5.2.1 Conductor Continuity and Phasing Test

To ensure the continuity and phasing of the cable conductor from
terminal to terminal, the cable conductor shall be tested by using a
500VDC meeger or a fluke as per figure below; tests results shall
be noted down.
Conductor continuity test
Phase verification
FIGURE-5-1
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.2 Insulation Resistance test

Insulation resistance test by mega ohmmeter at 500VDC shall be
performed for one minute on each cable, between the conductor
and the metallic shield with the adjacent cable conductors and
shield grounded as per figure below.
Grounding sheet
Insulation Resistance Test
FIGURE: 5-2
Minimum insulation resistance of conductor for new cables shall be
determined by the following.

Check the earthing for the armour and shield is properly connected
6.0 Documents
Test sheet TS-CM02 shall be completed.
7.0 References:
8.0 Attachment:
8.1 Test Sheet of Cable TS-CM02

*** End of the procedure ***
the originator
ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
n:
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c. No.: PP1
UP MANUA
AL F
Feb,09 0

TES
ST SHEETS

Page 49
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-CM02
Testing of Low Voltage Cable Page 1 of 1


No Confirms Remarks
1. Technical data
Manufacturer:...............................................................................................
Size:.........................................................................................
Rated voltage:..............................................................................................
2. Visual check
i. Check for Physical damage/Defects and also check for any irregular form
of outer jackets caused by non-uniform shield wire distribution
ii. Check for proper cable support, clamping and blocking etc
iii. Verify Shields are grounded as specified
iv. Check that phases are identified and colour coded
4. Electrical test on Cable

4.1 Cable Continuity and phasing test
Phase A
Phase B
Phase C
4.2 Insulation Resistance Measurment.

Test Voltage
Name:
Signature:
Date:
Page 50
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Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
n:
Doc
c. No.: PP1
UP MANUA
AL F
Feb,09 0

TEST
TING PROCE
P EDUR
RE FOR
R AUX
XILIARY
Y
TRA
ANSFO
ORMERR

Page 51
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-AT01,
Auxiliary Transformer(<10MVA) Page 1 of 8

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation---------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------3
5. Execution-----------------------------------------------------------------------------------------------------------------3
a. Visual Checks------------------------------------------------------------------------------------------------------3
b. Testing of Transformer
1. insulation resistance / Polarization index test----------------------------------------------------------3
2. Voltage Ratio Measurement--------------------------------------------------------------------------------4
3. Vector Group/Phase Displacement-----------------------------------------------------------------------4
4. Winding Resistance Test------------------------------------------------------------------------------------5
5. Excitation current Measurement---------------------------------------------------------------------------6
6. Temperature indicator and sensor Calibration--------------------------------------------------------7
7. Bushing Current Transformer------------------------------------------------------------------------------7
8. Testing and commissioning of cooler control cabinet------------------------------------------------7
9. Transformer protection devices functional check-----------------------------------------------------7
10. Protective Earthing Checks---------------------------------------------------------------------------------7
6. Documents---------------------------------------------------------------------------------------------------------------8
7. Reference-----------------------------------------------------------------------------------------------------------------8
8. Attachment---------------------------------------------------------------------------------------------------------------8
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1. Task
This instruction comprises a complete description of the testing of oil and dry type
distribution or auxiliary transformers.
2. Preconditions
2.1. Work status
• Labelling of the equipment and designation of live enclosed plant sections has
been carried out.
2.2. Documentation
• The circuit diagram of Electrical equipment ,cabinets, etc are available
• Test Sheet TS-AT01 is available
• Product manual of the transformer is Available
• Factory Test Results of the transformer is available
2.3. personnel
• Commissioning engineer: - (1) engineer with experience in commissioning of
transformer and switch gear.
• Technician or helper:- (2) skilled worker with adequate on -the-job training
• Witness from the client‘s concern department
2.4. Measuring instrument

• Ratio meter (calibrated)---1
• Multi Meter (calibrated)—2
• Insulation resistance meter –megger(calibrated)—1
• CT tester-CPC100( calibrated)-1
• DC shunt 100 amps( calibrated)--1
• Mini clamp(calibrated)—2
• Tan delta measurement test equipment—1
• Current injection set(calibrated)—1
• 3 phase relay tester(calibrated)—1
3. Precautions
The work will only proceed when a Permit to Work (PTW) in work permit area has been
obtained. The PTW will be kept on site for consultation during the testing works.
• Observe the rules for handling electronic components sensitive to electrostatic
discharge (ESD measures).
• Special safety arrangements shall be made for all areas which are not explicitly
designated as” electrical operating areas” when performing tests at voltages in
excess of 50V.
• Closing of the work permit after completion of the work (if the test area is to be
considered in work permit area) is necessary.
• Before test voltages are applied a check shall be carried out to ensure that no
unauthorized persons are working at the corresponding load-where ever necessary
barriers should be provided.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4. Scope
• Testing of Transformer
• Checking Auxiliaries and cooling system
• Checking that the mounting position is correct,
• Testing of bushing CT
• Checking of correct Earthing,
5. Execution
5.1. Visual Inspection.
Prior to carrying out electrical tests, a visual check of the transformer should be
carried out paying particular attention to the following points
• Correct labeling of devices and cables
• Equipment and cables are undamaged
• Correct execution of the cable gland/sealing end
• Name plate data, match with drawing and ambient condition
• Firm cable termination/terminal connection and ferruling
5.2. Testing of Transformer

Following tests to be carried out
1. insulation resistance / Polarization index test
2. Voltage Ratio Measurement
3. Vector Group/Phase Displacement
4. Winding Resistance Test
5. Excitation current Mesurment
6. Temperature indicator and sensor Caliberation
a. Winding Temperature
b. Oil Temperature
7. Bushing Current Transformer
8. Testing and commissioning of cooler control cabinet
9. Transformer protection devices functional check
10. Protective Earthing Checks
5.2.1. Insulation resistance/polarization index test

Checking of the insulation resistance and polarization index should be carried
out as under
Apply the test voltage on following Connection and note down the readings
Two Winding Transformers
HV – LV + Earth
LV – HV + Earth
The insulation resistance Measurement is done from 15 seconds to 1 minute
with 15 seconds interval and then for every minute up to ten minutes. Value
obtained at 10 minute divided by value at 1 minute gives polarization index
Please refer below for connection and test arrangement
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.2. Voltage Ratio Measurement

The voltage ratio measurement for two or three winding power transformer
can be done either by conventional method by using Voltmeters or by using
Turns ratio Meter
The test shall be done for each and every phase at all tap position as follows.
For Two winding Transformer

• Apply 3 phase Voltage more then 220V on HV Winding and measured
the corresponding voltages at the LV winding
• Note down both HV and LV winding side voltages on all the three
phases and all tap positions.
5.2.3. Vector group check

The vector group or phase relationship can be checked by injecting three
phase supply and measuring the voltages as per the figure below.
One of the phase say 1U and 2U between HV and LV should be shorted

together and three phase low voltage is applied on HV terminals.
Then the voltage between various pairs of line terminal should be measured
and compared
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Example: condition for Dyn11 is, the voltage between
1W-2V> 1W-2W=1V-2W=1V-2V
5.2.4. Winding Resistance Measurement

The Winding resistance measurement can be done by either conventional
method using 2V DC battery with voltmeter and Ammeter or by Transformer
resistance meter.
The winding resistance will be measured by a drop of potential method on all

windings by injecting direct current through the phase winding as shown
below.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
For the Y connected transformer the measurement should be made between

each line bushing and single phase value is half of the measured value. For
the delta connection, the measurement should be made between each pair of
bushing and then single phase value is three half of the measured value.
The measured values should be compared with factory value, for that, a
conversion for the temperature correction should be done by following
formula.
R75 = Ra x 234.5+75
234.5+Ra
Where as R75 = Corrected Resitance in ohms

Ra = Measured Resistance at ambient temperature in ohms
Ta = Ambient temperature in 0 C
5.2.5. Magnetization Current Measurement.

The test connection is done as shown in the following drawing. Apply 200 V to
the transformer HV terminals and measure the current and corresponding
voltage for all the tap position.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.6. Oil Testing

Oil sample should be taken from bottom, top of the main tank, OLTC chamber
and also from the conservator tank,
De-electric test for the oil should be performed as per IEC 156 using de-
electric test machine
5.2.7. Temperature indicator and sensor.
5.2.7.1. Oil Temperature

The oil and winding temperature indicators shall be calibrated by heat
sink with thermometer.
5.2.7.2. Winding Temperature

The winding temperature indicator shall be checked by current injection
at the heater element.
5.2.8. Bushing current transformer

Following tests should be done on all the bushing transformers
• Ratio test
• Magnetization curve
• Polarity test
• Insulation test
• Winding resistance test
• Loop resistance test
All the test results shall be entered in the test form No.TS-CT01of the
transformer. Refer TP-CT01 for the test procedure
5.2.9. Testing and commissioning of cooler control cabinet

Prior to power up cooler control cabinet with auxiliary 3 phase/single
phase/dc voltage, following check up shall be carried out.
Winding insulation resistance and winding resistance for the fan motors
should be carried out.
Insulation resistance test for the control circuit should be carried out.
After obtaining all the results and found satisfactory auxiliary power can be
switched on and voltage/phase sequence measurement should be carried
out.
Manual/auto operation of the fans should be checked
Heater and lighting circuit should be checked and made functional.
5.2.10. Transformer protection devices functional check

Trip and alarm should be simulated from buchholz relay. tripping of protection
relay and breakers should be observed, alarms on local and remote
annunciation shall be observed
Trip and alarm should be simulated from pressure relay. tripping of protection
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Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Trip and alarm should be simulated from pressure relief relay. tripping of
protection relay and breakers should be observed, alarms on local and
remote annunciation shall be observed
Trip and alarm should be simulated from oil and winding temperature
indicator. tripping of protection relay and breakers should be observed,
alarms on local and remote annunciation shall be observed
Results for above tests shall be entered in the test form No.TS-AT01 of the
power transformer.
5.2.11. Protective Earthing Check

Transformer protective earthing bond must be earthed in order to afford
protection to human beings.
6. Documents
Test sheet TS-AT01 shall be completed.
7. References
8. Attachment
8.1. Test Sheet for oil filled transformer 13.8/4.16KV: TS-AT01A
8.2. Test Sheet for oil filled transformer 13.8/0.480KV: TS-AT01B
8.3. Test Sheet for oil filled transformer 4.16/48KV: TS-AT01C
8.4. Test for Dry Type transformer: TS-AT01/D
***End of the procedure***
the originator
ent
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R ower plantt # 10
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Date:13
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ST SHEETS

Page 60
Client : SEC-COA Riyadh Power Plant # 10 "
Contradtor: BEMCO 10721026/00'
Auxilairy TransformerTest 13.8/4.16kv
Form No: TS-AT01A
EQUIPMENT LOCATION
TRNASFORMER NAME TAG No. FED FROM (BREAKER NFEEDING TO (BREAKER NO.)
UNIT NO (BELONGS TO) VENDOR DRAWING NO. SINGLE LINE DIAGRAM NO. SYSTEM NO.
EQUIPMENT NAMEPLATE DATA

MANUFACTURER: TYPE: MODEL: STYLE: SERIAL NO.:
RATINGS
KVA: INS. CLASS: FREQUENCY: AMB. TEMP.: VECTOR GROUP:
60 HZ 55 Dyn11
NO. OF TAPS HV BIL LV BIL % IMPEDENCE SHORT CKT CURRENT
5 50KV 28 KV
TYPE OF TAP CHANGER: TYPE OF COOLING: TEMP RISE OF OIL TEMP. RISE OF WINDINGOIL TYPE:
45 50 NYNAS NYTRO 10GBN
HIGH VOLTAGE SIDE VOLTAGE: LOW VOLT SIDE VOLTAG
TAP #1:14490 TAP #2 :14145 TAP #3 :13800 TAP #4 :13455 TAP #5: 13110
HIGH VOLTAGE SIDE CURRENT: LOW VOLT SIDE CURRE
TAP #1: TAP #2 : TAP #3 : TAP #4: TAP #5:
STARTUP DATA
A. TRANSFORMER RATIO TEST (TTR)
PHASE A PHASE B PHASE C
WINDING TAP VOLTS ACT.RATIO MR %ERROR MR %ERROR MR %ERROR
TAP #1 14490.00 6.03
TAP #2 14145.00 5.89
TAP #3 13800.00 5.75
TAP #4 13455.00 5.60
TAP #5 13110.00 5.46
B. VECTOR GROUP TEST(CHECK OF VOLTAGE RELATIONSHIP)
VOLTAGE APPLIED VOLTAGE MEASUR H1 X1
PHASE VOLTAGE PHASE VOLTAGE X2
H1-H2 H3-X3 X3
H2-H3 H3-X2
H3-H1 H2-X3 H3 H2
H2-X2
CONDITION FOR DYN11 H3-X2>H3-X3=H2-X3=H2-X2
C. MEASURMENT OF WINDING RESISTANCE :

PRIMARY WINDING @ TAP 3
PHASE VOLTAGE CURRENT RESISTANCE IN OHMS

H1-H2
H2-H3
H3-H1
SECONDARY WINDING :

X1-X0
X2-X0
X3-X0
TS-AT01A13.8-4.16 Page 61
10721026/00'
Contradtor: BEMCO
Auxilairy TransformerTest
Form No: TS-AT01A
D. MAGNETISING CUURENT MEASURMENT :
MAGNETISATION CURRENT IN MILLI AMPS
TAP POSITION VOLTAGE FREQ
TAP-1
TAP-2
TAP-3
TAP-4
TAP-5
D. INSULATION RESISTANCE TEST
LV -- GND+HV HV ---GND+ LV HV -- LV
TEST VOLT OHMS G TEST VOLT OHMS G TEST VOLT OHMS G
2500V 5000V 5000V
E.OIL DIELECTRIC TEST.

BREAK
DOWN
TEST NO. VOLTAGE
1
2
3
4
5
6
AVERAGE
F. TRANSFORMER PROTECTIVE DEVICES FUNCTIONAL TEST
1) WINDING TEMPERATURE INDICATOR
ALARM TRIP FAN OPERATION
SET VALUE
OPERATED VALUE
2) OIL TEMPERATURE INDICATOR

SET VALUE
OPERATED VALUE
2) BUCCHOLZ RELAY
TRIP CONTACTS OK
ALARM COTACTS OK
3) RAPID RISE RELAY
TRIP CONTACTS OK
ALARM CONTACTS OK
TEST EQUIPMENT USED MODEL CAL.DUE TEST EQUIPMENT USED MODEL CAL.DUE
DTR
MULTI METER FLUK
MEGGER
SIGNATURE NAME COMPANY DATE

TEST PERFORMED BY:
WITNESSED BY:
WITNESSED BY:
TS-AT01A13.8-4.16 Page 62
Form No: TS-AT01A
G.CALIBERATION OF WINDING AND OIL TEMPERATURE GAUGE
OIL TEMPERATUE GAUGE WINDING TEMPERATURE GAUGE

THERMO METER GAUGE THERMO METER GAUGE
400C
500C
600C
700C
800C
900C
1000C
1100C
H.CALIBERATION OF WINDING GAUGE BY CURRENT INJECTION
WINDIN TEMPERATURE CT RATIO

INJECTION CURRENT =
TIME IN MINUTES OIL TEMP GAUGE WIND TEMP GAUGE DIFF IN TEMP
0
5
10
15
20
25
30
35
40
45
DTR
MULTI METER FLUK
MEGGER

TEST PERFORMED BY:
WITNESSED BY:
WITNESSED BY:
TS-AT01A13.8-4.16 Page 63
Auxilairy TransformerTest 13.8/.48kv
Form No: TS-AT01B
EQUIPMENT LOCATION

RATINGS
60 HZ 55 Dyn11
5 50KV 28 KV 9.36
OFF LOAD ONAN 45 50 NYNAS NYTRO 10GBN
STARTUP DATA
TAP #1 14490.00 52.28
TAP #2 14145.00 51.04
TAP #3 13800.00 49.80
TAP #4 13455.00 48.55
TAP #5 13110.00 47.31
H1-H2 H3-X3 X3
H2-H3 H3-X2
H3-H1 H2-X3 H3 H2
H2-X2


H1-H2
H2-H3
H3-H1
SECONDARY WINDING :

X1-X0
X2-X0
X3-X0
TS-AT01B13.8-480 Page 64
Auxilairy TransformerTest 4.16/-.48kv
Form No: TS-AT01C
EQUIPMENT LOCATION

G4WQFFCBAZ13893 2007W08546
RATINGS
60 HZ 55 Dyn11
5 50KV 28 KV
OFF LOAD ONAN 45 50 NYNAS NYTRO 10GBN
STARTUP DATA
TAP #1 4368.00 15.76
TAP #2 4264.00 15.39
TAP #3 4160.00 15.01
TAP #4 4056.00 14.64
TAP #5 3952.00 14.26
H1-H2 H3-X3 X3
H2-H3 H3-X2
H3-H1 H2-X3 H3 H2
H2-X2
H3-X2>H3-X3=H2-X3=H2-X2


H1-H2
H2-H3
H3-H1
SECONDARY WINDING :

X1-X0
X2-X0
X3-X0
TS-AT01C4.16-480 Page 65
10721026/00'
Contradtor: BEMCO
Form No: TS-AT01C
TAP-1
TAP-2
TAP-3
TAP-4
TAP-5
1000V 5000V 5000V

BREAK
DOWN
TEST NO. VOLTAGE
1
2
3
4
5
6
AVERAGE
SET VALUE N/A
OPERATED VALUE N/A

SET VALUE N/A
OPERATED VALUE N/A
2) BUCCHOLZ RELAY
TRIP CONTACTS OK
ALARM COTACTS OK
3) RAPID RISE RELAY
TRIP CONTACTS OK
ALARM CONTACTS OK
DTR
MULTI METER FLUK
MEGGER

TEST PERFORMED BY:
WITNESSED BY:
WITNESSED BY:
TS-AT01C4.16-480 Page 66
10721026/00'
Contradtor: BEMCO
Form No: TS-AT01B
TAP-1
TAP-2
TAP-3
TAP-4
TAP-5
1000V 5000V 5000V

BREAK
DOWN
TEST NO. VOLTAGE
1
2
3
4
5
6
AVERAGE
SET VALUE N/A
OPERATED VALUE N/A

SET VALUE N/A
OPERATED VALUE N/A
2) BUCCHOLZ RELAY
TRIP CONTACTS OK
ALARM COTACTS OK
3) RAPID RISE RELAY
TRIP CONTACTS OK
ALARM CONTACTS OK
DTR
MULTI METER FLUK
MEGGER

TEST PERFORMED BY:
WITNESSED BY:
WITNESSED BY:
TS-AT01B13.8-480 Page 67
Auxilairy TransformerTest Dry Type XFMR
Form No: TS-AT01D
EQUIPMENT LOCATION

RATINGS

TAP #1: TAP #2 : TAP #3 : TAP #4 : TAP #5:
STARTUP DATA
TAP #1
TAP #2
TAP #3
TAP #4
TAP #5
H1-H2 H3-X3 X3
H2-H3 H3-X2
H3-H1 H2-X3 H3 H2
H2-X2


H1-H2
H2-H3
H3-H1
SECONDARY WINDING :

X1-X0
X2-X0
X3-X0
TS-AT01DDry Typ Page 68

10721026/00'
Contradtor: BEMCO
Form No: TS-AT02D
TAP-1
TAP-2
TAP-3
TAP-4
TAP-5
2500V 5000V 5000V
DTR
MULTI METER FLUK
MEGGER

TEST PERFORMED BY:
WITNESSED BY:
WITNESSED BY:
TS-AT01DDry Typ Page 69

ent
Clie : SEC-C
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R ower plantt # 10
21166/00”
Date:13
D Revision
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Feb,09 0

TES
STING PROCCEDUR
RE FO
OR ME
EDIUM
V
VOLTAAGE BU
US DU
UCT

Page 70
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc No: TP-BD01,
Page 1 of 7
Equipment : Medium Voltage bus duct
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation-----------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------3
5. Execution---------------------------------------------------------------------------------------------------------3
a. Visual Checks---------------------------------------------------------------------------------------------3
b. Testing of MV Bus duct
1. Bus continuity and phasing test----------------------------------------------------------------3
2. Torque test-------------------------------------------------------------------------------------------4
3. Contact Resistance test--------------------------------------------------------------------------4
4. Main Circuit Contact Resistance test---------------------------------------------------------4
5. Insulation resistance test before hipot--------------------------------------------------------5
6. High Voltage test-----------------------------------------------------------------------------------5
7. Insulation resistance test after hipot-----------------------------------------------------------6
8. Commissioning of Heater Circuit --------------------------------------------------------------6
9. Protective earthing check------------------------------------------------------------------------7
6. Documents-------------------------------------------------------------------------------------------------------7
7. Reference---------------------------------------------------------------------------------------------------------7
8. Attachment-------------------------------------------------------------------------------------------------------7
distributed to any form or by any means with out prior permission of Prepared by : MAH Page 71
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Page 2 of 7
1.0 Task
The purpose of this procedure is to test and document the integrity of metal enclosed
medium voltage bus duct assemblies of 13.8 kV and 4.16kv level using an ac/dc source.
2.0 Preconditions
2.1 Work Status

• Labelling of the equipment and designation of live enclosed plant sections
has been carried out.
2.2 Documentation
• The bus duct diagram is available
• Commissioning checklists TS-BD01
2.3 Personnel
• 1 Commissioning engineer: Engineer or technician with experience in
commissioning of all types of electrical equipments.

• Torque wrench
• Micro ohm meter 10A and 100A
• Insulation Tester 5000V dc
• High voltage tester AC (up to 50 KV or DC (up to 80 KV)
• Discharge hot stick
3.0 Precautions
Special attention will be given to:

• Due to high voltage being used, adequate safety precautions should be taken to
avoid injury to personnel and damage to property.
• Cordoning off specified working area and provision of applicable safety warning
sign board.
• Ensure that all the necessary test equipment are made available at the test area
and with valid calibration stickers and certificate.
• Hand insulating gloves and grounding sticks / wire jumpers shall be provided for
safe handling and draining of residual voltage.
• Switch gear and transformer should be disconnected from flexible connection
with the bus duct. Switchgear and transformer should be connected to ground.
• Ensure that all voltage transformers are disconnected for the duration of the test
and that all current transformers are short-circuited.
• Immediately after testing of each phase, voltage residue shall be drain by using
grounding stick / wire which is directly connected to earth.
• Test equipment operation shall be in accordance with the manufacturer's
instructions.
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Page 3 of 7
4.0 Scope
• Testing of bus bar
• High voltage test on complete Bus duct assembly
• Circuit resistance for complete Bus duct assembly
• Checking that the bus bar mounting position is correct,
• Checking of the phase and continuity
5.0 Execution
5.1 Visual Checks
• Check that the bus bar is not damage and that they are bolted correctly,
• Check that insulator does not have any cracks or damage.
• Inspect for cleanliness, connections etc.
• Check for water tight seals at all joints including expanding interface
points
• Check for quality of paint work both inside and out side
• Check that ventilation openings are not blocked and that they are
screened against ingress of insects and rain
• Check that moisture drain holes are available at the bottom of enclosure
• Check anti-condensation heaters are mounted at bottom
5.2 Testing of the MV Bus Duct

Enter the rating plate data in check list TS-BD01 and compare the bus duct data
with the data contained in the diagram. The following test shall be carried out
1. Bus continuity and phasing test
2. Torque test
3. Contact Resitance test
4. Main Circuit Contact Resitance test
5. Insulation resistance test before hipot
6. High Voltage test
7. Insulation resistance test after hipot
8. Commissioning of Heater Circuit
a. Visual Checks
b. Measurement of insulation resistance of heater and lamp
circuit
c. Functional checks of thermostat , Heaters,
d. Measurement of Current and voltage
9. Protective earthing check
5.2.1 Continuity and Phasing Test

Continuity and phasing test can be done by simple ohm meter or fluk
Connect the extreme end of the single phase of the bus with ground
and check the resistance between phases and ground. All the phases
should read infinity except the grounded phase. Thus the phase is
identified and continuity is checked. Repeat the test on remaining two
phases.
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Page 4 of 7
5.2.2 Torque Test

Torque shall be applied to all joints made at site. The bolts shall be
tightened according to manufacturer instruction after the bus bar
erection completion. Spot check shall be carried out using a calibrated
torque wrench.
Following is the reference Value in case data from manufacturer is not
available
Bolt tighten maximum value,
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Tolerance : ± 20 %
5.2.3 Contact Resistance Test

The contact resistance test will be carried out after torque completion
and will be applied to all bus bar joints. The test requires to measure
very small fluctuations in resistance while simulating actual operating
conditions. A DC power source will inject the test current up to 100 A
and digital voltmeter will measure the voltage drop across the joints
under test, Thus V/I gives Resistance
Contact resistance can also be measured using micro ohm meter as

shown in figure below.
• Check the resistance for all the bus bar joints using micro-ohm
meter at 100 Amps.
• Check the over all resistance of the bus bar for each phase
using micro-ohm meter at 100Amps.
M IC R O O H M
M ETER
C O N T A C T R E S IS T A N C E T E S T A R R A N G E M E N T F O R
P R IM A R Y C IR C U IT S
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Page 5 of 7
5.2.4 Insulation Resistance Test Before High Voltage Test

Before performing high voltage test, perform the Insulation resistance
test for one minute with 5000Vdc insulation tester as under
• Isolate the VTs and short the CTs secondary if installed on
bus duct
• Connect the phases Y, B to ground and apply the test voltage
between phase R and ground and note down the readings
after I minute of application.
• Connect the phases B, R to ground and apply the test voltage
between phase Y and ground and note down the readings
after I minute of application
• Connect the phases R, Y to ground and apply the test voltage
between phase B and ground and note down the readings
after I minute of application
• Insulation resistance measurement shall also be made of
heater circuit by applying 500V dc for one minute

AC high- pot test shall be carried out in accordance with IEC standard
at site. The test shall be carried out on MV Bus bar as under
• Bus duct is isolated from the transformer and switch gear
• Voltage transformers primary is disconnected if it is installed
on the bus duct.
• Current transformer secondary is shorted if it is installed on the
bus duct.
• The test voltage to carry out the test is mention in table below
against different voltage levels
between phase R and ground by increasing gradually at the
rate of 2kv/sec, Record the leakage current at 15 Sec, 30 sec ,
45 sec and 60 sec
between phase Y and ground by increasing gradually at the
45 sec and 60 sec
between phase B and ground by increasing gradually at the
45 sec and 60 sec
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Page 6 of 7
Table-1
AC Testing
High-potential DC Testing
Equipment Voltage, Test
kV Test Pulse Test
Time, Extinction Time, Time,
Level, Magnitude, level,
Min Level, kV Min Min
kV pC kV
Bus Duct :
Isolated phase
25 45(60) 1 19 100 2 64 1
Bus (IPB)
Metal-Enclosed
13.8 27(36) 1 10.5(10.5) 100(100) 2 37(50) 1
Rigid Bus
4.16 14(19) 1 3.5(3.5) 100(100) 2 N/A N/A

Switchgear
13.8 27(36) 1 10.5(10.5) 100(100) 2 N/A N/A
Voltages shown in parenthesis are factory test value
5.2.6 Insulation Resitance Test after High Voltage Test

After performing high voltage test Perform the Insulation resistance
test with 5000Vdc for MV switch gear as describe in 5.2.4
5.2.7 Commissioning of Heaters

Space heater shall be commissioned as under.
5.2.7.1 Visual Checks of Heaters
• Check the rating of the heater match with the supply
voltage.
• Check the KW rating of the heater match with drawing.
• Check the breaker which supplying power to heater
circuit for correct rating with respect to total load of the
heaters.
5.2.7.2 Measurement of Insulation Resistance
Perform insulation resistance measurement on space
heater circuit with 500 VDC megger
5.2.7.3 Measurement of Current and Voltage

Switch on the breaker and measured the total current and
individual heater load with mini clamp meter
5.2.7.4 Functional Checks of Thermostat

Check the operation of the thermostat and hygrometer for
cut in and cut out operation
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Consultant : “10621166/00”
Contractor : BEMCO
Page 7 of 7
5.2.8 Checking the Protective Earthing

Bus duct protective earthing bond must be earthed in order to afford
protection to human beings. Protective earthing bond should be
checked for its continuity.
Shorting plate between the bus duct enclosures at transformer end
and switch gear end should be checked for firm connection and
grounding. The shorting bar between bus duct enclosures carries the
circulating current induced on the bus enclosures.
6.0 Documents
Check list TS-BD01 shall be completed.
7.0 References
8.0 Attachment
8.1 Test Sheet for MV Bus duct TS-BD01
*** End of the procedure***
the originator
ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
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Page 78
Customer : SEC-COA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-BD01,
Testing of Medium Voltage bus duct Page 1 of 4
Date:13/02/09 Revision: 0
Bus duct Name Bus duct Tag No Location:

Ambient Temp: Humidity:

No Confirm Remarks
1. Technical data
Bus duct:
Manufacturer:...............................................................................................
Type designation:.........................................................................................
Serial No / year of manufacturing:...............................................................
Rated voltage:..............................................................................................
Rated nominal current:.................................................................................
2. Visual check
i. Check the bus bar for any damage and they are bolted correctly,
ii. Check the insulator for any cracks or damage
iii. Check insulation damage, cleanliness, connections etc.
iv. Check for water tight seals at all joints including expanding interface points
v. Check for quality of paint work both inside and out side
vi. Check that ventilation openings are not blocked and that they are screened
against ingress of insects and rain
vii. Check that moisture drain holes are available at the bottom of enclosure
viii. Check anti-condensation heaters are mounted at bottom
3. Mechanical check
Torque Check
Perform and Check the torque for all the interconnection joints of the bus bar which are
made at site. Torque should be checked as per following values. Or as per Manuf Rec.
For SS A270 Bolt Maximum
Size value
M6 8 Nm
M8 17 Nm
M 10 40 Nm
M 12 60 Nm
M 16 91 Nm
Name:
Signature:
Date:
Page 79
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-BD01,


No Confirm Remarks
4. Electrical test on Bus Bar
4.1 Bus Bar Continuity and phasing test

From End To end
Transformer Switchgear
Phase R
Phase Y
Phase B
Neutral
Ground
4.2 Main Circuit Contact Resitance test. (Test Current 100Amps)
As per attached diagram
Contact Resistance in µ Ohms

Phases Joint-1 Joint-2 Joint-3 Joint-4 Joint-5 Joint-6
Phase R
Phase Y
Phase B
Neutral
Ground
Diagram showing joints and number to be attached

Before Hipot Test. Minimum Value:
Phase R-G Y-G B-G R-Y Y-B B-R

IR in G-ohms
Test Voltage
Name:
Signature:
Date:
Page 80
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-BD01,


No Confirm Remarks
4.4 Hipot Test at ------------ KV AC for I minute. (Power Frequency)
Duration Leakage Current in m A

R-Y+B+G Y-R+B+G B-R+Y+G
15 Sec
30 Sec
45 Sec
60 Sec
4.6. Insulation Resistance Measurment.

After Hipot Test. Minimum Value:

IR in G-ohms
Test Voltage
Name:
Signature:
Date:
Page 81
Consultant : “10621166/00”
Contractor : BEMCO
Form No: TS-BD01,


No Confirm Remarks
4.7 Space Heater Commissioning

Rating:
Heater Rated Voltage: ------------------- Heater Watts:--------------------

Total No Of Heater :------------------- Total Heater load:--------------
Electrical Test:
Insulation Resistance in M ohms for 1 Minute:-------------------------------------

Measurment
Heater No/Location Voltage in volts Current in Amps
1
2
3
4
5
6
7
8
Functional Check
Thermostat:
o o o
Ambient Temp in C Cut in Temp in C Cut out Temp in C
Name:
Signature:
Date:
Page 82
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Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
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Feb,09 0

TE
ESTIN
NG PROOCED
DURE FOR
F L
LOW
V
VOLTAAGE BU
US DU
UCT

Page 83
Consultant : “10621166/00”
Contractor : BEMCO
Low Voltage bus duct Page 1 of 6

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status-------------------------------------------------------------------------------------------------------2
b. Documentation---------------------------------------------------------------------------------------------------2
c. Personnel----------------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation-----------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------------3
5. Execution---------------------------------------------------------------------------------------------------------------3
a. Visual Checks----------------------------------------------------------------------------------------------------3
b. Testing of LV Bus Duct
1. Bus continuity and phasing test---------------------------------------------------------------------3
2. Torque test------------------------------------------------------------------------------------------------4
3. Contact Resistance test-------------------------------------------------------------------------------4
4. Main Circuit Contact Resistance test--------------------------------------------------------------4
5. Insulation resistance test before hipot-------------------------------------------------------------5
6. High Voltage test----------------------------------------------------------------------------------------5
7. Insulation resistance test after hipot----------------------------------------------------------------5
8. Commissioning of Heater Circuit -------------------------------------------------------------------5
9. Protective earthing check-----------------------------------------------------------------------------6
6. Documents------------------------------------------------------------------------------------------------------------6
7. Reference--------------------------------------------------------------------------------------------------------------6
8. Attachment------------------------------------------------------------------------------------------------------------6
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The purpose of this procedure is to test and document the integrity of bus bar of metal enclosed
assemblies of non segregated bus duct of 380V and 480V, levels using an ac/dc source.
2.0 Preconditions
2.1 Work Status

been carried out.
2.2 Documentation
• The bus duct diagram and single line diagram are available
• Commissioning checklists TS-BD02
2.3 Personnel

• Torque wrench
• High voltage tester AC (up to 2 KV )
3.0 Precautions
• Due to high voltage being used, adequate safety precautions should be taken to avoid
injury to personnel and damage to property.
• Cordoning off specified working area and provision of applicable safety warning sign
board.
• Ensure that all the necessary test equipment are made available at the test area and
with valid calibration stickers and certificate.
• Hand insulating gloves and grounding sticks / wire jumpers shall be provided for safe
handling and draining of residual voltage.
• Switch gear and transfomer flexible brad should be disconnected from the bus duct.
Switchgear end and transformer end should be shorted and grounded.
• Ensure that all voltage transformers are disconnected for the duration of the test and
that all current transformers are short-circuited.
• Test equipment operation shall be in accordance with the manufacturer's instructions.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• High voltage test on complete bus duct assembly
• Circuit resistance for complete bus duct assembly
5.0 Execution
5.1 Visual Checks

• Check that the bus bar is not damage and that they are bolted correctly,
• Check that insulator does not have any cracks or damage.
• Check for water tight seals at all joints including expanding interface points
• Check for quality of paint work both inside and out side
• Check that ventilation openings are not blocked and that they are screened
• Check that moisture drain holes are available at the bottom of enclosure
• Check anti-condensation heaters are mounted at bottom
5.2 Testing the LV Bus Duct

Enter the rating plate data in check list TS-BD02 and compare the bus duct data with
the data contained in the circuit documentation. The following test shall be carried out
1. Bus continuity and phasing test.

2. Torque test.
3. Contact Resistance test
a. Visual Checks
b. Measurement of insulation resistance of heater and lamp circuit
c. Functional checks of thermostat , Heaters,
d. Measurement of Current and voltage
5.2.1 Continuity and Phasing Test

Connect the extreme end of the single phase of the bus with ground and
check the resistance between phases and ground. All the phases should
read Infinity except the grounded phase. Thus the phase is identified and
continuity is checked. Repeat the test on remaining two phases.
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Equipment :
5.2.2 Torque Test

Torque test shall be applied to all joints made at site. The bolts shall be
tightened according to manufacturer instruction after the bus duct erection
completion. Spot check shall be carried out using a calibrated torque wrench.
Following is the reference value in case data from manufacturer is not

available
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Tolerance : ± 20 %

The contact resistance test will be carried out after torque completion and will
be applied to all bus bar joints. The test requires to measure very small
fluctuations in resistance while simulating actual operating conditions. A DC
power source will inject the test current up to 100 A and digital voltmeter will
measure the voltage drop across the joints under test, Thus V/I gives
Resistance
Contact resistance can also be measured using micro ohm meter as shown
in figure below.
• Check the resistance for all the bus bar joints using micro-ohm meter
at 100 Amps.
• Check the over all resistance of the bus bar for each phase using
micro-ohm meter 100Amps.
M IC R O O H M
M ETER
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Equipment :
5.2.4 Insulation Resistance test Before High Voltage Test

Before performing high voltage test, perform the Insulation resistance test for
one minute with 5000Vdc insulation tester as under
• Isolate the VTs and short the CTs secondary if installed on bus duct
between phase R and ground and note down the readings after I
minute of application.
between phase Y and ground and note down the readings after I
minute of application
Connect the phases R, Y to ground and apply the test voltage
between phase B and ground and note down the readings after I
minute of application
between phase B and ground and note down the readings.
• Insulation resistance measurement shall also be made of heater
circuit by applying 500V dc for one minute

AC high- pot test shall be carried out in accordance with IEC standard at site.
The test shall be carried out on LV Bus bar.
• Bus duct is isolated from the transformer and switch gear
• Voltage transformers primary is disconnected if it is installed on the
bus duct.
• Current transformer secondary is shorted if it is installed on the bus
duct.
• The test voltage to carry out the test is mention in table below against
different voltage levels
between phase R and ground by increasing gradually to 2kv, Record
the leakage current at 15 Sec, 30 sec , 45 sec and 60 sec
between phase Y and ground by increasing gradually to 2kv, Record
between phase B and ground by increasing gradually to 2kv, Record
5.2.6 Insulation Resitance Test after High Voltage Test

After performing high voltage test, perform the Insulation resistance test with
1000Vdc for LV Bus as describe in 5.2.4

• Check the rating of the heater match with the supply voltage.
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Equipment :
• Check the breaker which supplying power to heater circuit for
correct rating with respect to total load of the heaters.
Perform insulation resistance measurement on space heater
circuit with 500 VDC megger


Check the operation of the thermostat and hygrometer for cut in
and cut out operation

Bus duct protective earthing bond must be earthed in order to afford
protection to human beings. Protective earthing bond should be checked for
its continuity.
6.0 Documents
Check list TS-BD02 shall be completed.
7.0 References
8.0 Attachment
8.1 Test Sheet for LV Bus duct TS-BD02
***end of the procedure ***
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Form No: TS-BD02,
Testing of Low Voltage bus duct Page 1 of 4
Date: 13/02/09 Revision: 0


No Remarks Confirm
1. Technical data
Bus duct:
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
ii. Check the insulator for any cracks or damage
iii. Check insulation damage, cleanliness, connections etc.
iv. Check for water tight seals at all joints including expanding interface points
v. Check for quality of paint work both inside and out side
vi. Check that ventilation openings are not blocked and that they are screened
vii. Check that moisture drain holes are available at the bottom of enclosure
viii. Check anti-condensation heaters are mounted at bottom
3. Mechanical check
Torque Check
made at site. Torque should be checked as per following values. Or as per Manuf Rec.
For SS A270 Bolt Maximum
Size value
M6 8 Nm
M8 17 Nm
M 10 40 Nm
M 12 60 Nm
M 16 91 Nm
Subcontract/Tested by Arabian BEMCO SEC-EOA
Name:
Signature:
Date:
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Form No: TS-BD02,


No Remarks Confirm
4.1 Bus Bar Continuity and phasing test

From End To end
Transformer Switchgear
Phase R
Phase Y
Phase B
Neutral
Ground
4.2 Main Circuit Contact Resitance test. (Test Current 100Amps)

As per attached diagram

Phase R
Phase Y
Phase B
Neutral
Ground
Diagram showing joints and number to be attached


IR in G-ohms
Test Voltage
Name:
Signature:
Date:
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Form No: TS-BD02,


No Confirms Remarks
4.4 Hipot Test at ------------ KV AC for I minute(Power Frequency)

15 Sec
30 Sec
45 Sec
60 Sec
4.6. Insulation Resistance Measurment.

After Hipot Test. Minimum Value:

IR in G-ohms
Test Voltage
Name:
Signature:
Date:
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Form No: TS-BD02,


No Remarks Confirm
4.7 Space Heater Commissioning

Rating:
Heater Rated Voltage: ------------------- Heater Watts:--------------------

Total No Of Heater :------------------- Total Heater load:--------------
Electrical Test:
Insulation Resistance in M ohms for 1 Minute:-------------------------------------

Measurment
Heater No/Location Voltage in volts Current in Amps
1
2
3
4
5
6
7
8
Functional Check
Thermostat:
o o o
Ambient Temp in C Cut in Temp in C Cut out Temp in C
Name:
Signature:
Date:
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TEST
TING PROC
P CEDUR RE FOR
R CUR
RRENT
T
L
LIMITING RE
EACTOOR

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Subject : Testing Procedure Doc. No: TP-CL01,
Current Limiting Reactor Page 1 of 5

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status-------------------------------------------------------------------------2
b. Documentation---------------------------------------------------------------------2
c. Personnel----------------------------------------------------------------------------2
d. Measuring Instrumentation------------------------------------------------------2
2. Preconditions-------------------------------------------------------------------------------2
3. Precautions----------------------------------------------------------------------------------2
4. Scope------------------------------------------------------------------------------------------3
5. Execution-------------------------------------------------------------------------------------3
a. Visual Checks----------------------------------------------------------------------3
b. Testing of Current Limiting Reactor
1. Measurement of Insulation resistance-----------------------------4
2. Measurement of Winding Resistance------------------------------4
3. Measurement of Impedance.-----------------------------------------4
4. High Voltage Test for Dry or Air core Reactor-------------------5
5. Testing of protection devices for oil type reactor----------------5
6. Documents-----------------------------------------------------------------------------------5
7. Reference-------------------------------------------------------------------------------------5
8. Attachment-----------------------------------------------------------------------------------5
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Equipment :
1. Task.
This instruction comprises a complete description of the testing of the oil and dry type
Current Limiting Reactor
2. Preconditions
2.1. Work Status

been carried out.
2.2. Documentation
• The circuit diagrams and Single line Drawings are available.
• Commissioning checklists TS-CL01.
• Product manual of the Current limiting Reactor is available.
2.3. personnel
2.4. Measuring Instrument

• Multi meter (calibrated)—2
• Insulation resistance meter 5KV –megger(calibrated)—1
• AC High Voltage tester up to 30 kv (calibrated)—1
• Variable Auto Transformer-----1
• Fluke
3. Precautions
excess of 50V.
barriers should be provided
4. Scope
• Testing of Current Limiting Reactor
• Checking of protection devices for oil type reactor
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Equipment :
5. Execution
Prior to carrying out electrical tests, a visual check of the CLR should be carried out
paying particular attention to the following points
5.2. Testing of Current Limiting Rector

1. Measurement of Insulation Resistance

2. Measurement of Winding Resistance.
3. Measurement of Impedance.
4. High Voltage Test for Dry or Air core Reactor
5. Testing of protection devices for oil type reactor
5.2.1. Insulation Resistance Before High Voltage Test

Checking of the insulation resistance should be carried out as under
Apply the test voltage between winding and ground and note down the
readings
The insulation resistance measurement is done from 15 seconds to 1 minute
with 15 seconds interval.
Please refer below for connection and test arrangement

method using 2V DC battery with voltmeter and Ammeter or by Micro
ohmmeter.
The winding resistance will be measured by a drop of potential method by

injecting direct current through the winding as shown below.
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Equipment :
Measurement should be made between line to line bushing
The measured values should be compared with factory value, for that a
conversion for the temperature correction should be done by following
formula.
R75 = Ra x 234.5+75
234.5+Ra

5.2.3. Impedance Measurement

The impedance should be measured as follows.
Test connection is done as shown in figure below. Apply about 22 0 Vac
between the line terminals and measured the current, voltage divided by
current gives Impedance.
5.2.4. High Voltage Test

The test shall be carried out on dry type or air core reactor as under
• Connect the phases Y, B to ground and apply the test voltage between
phase R and ground by increasing gradually at the rate of 2kv/sec,
Record the leakage current at 15 Sec, 30 sec , 45 sec and 60 sec
• Connect the phases B, R to ground and apply the test voltage between
phase Y and ground by increasing gradually at the rate of 2kv/sec,
• Connect the phases R, Y to ground and apply the test voltage between
phase B and ground by increasing gradually at the rate of 2kv/sec,
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Equipment :
5.2.5. Insulation Resistance After High Voltage Test
Checking of the insulation resistance should be carried out as mention in
5.5.1
5.2.6. Oil Testing( for oil type Reactor)

Oil sample should be taken from bottom, top of the main tank, also from the
conservator tank,
electric test machine
5.2.7. Temperature Indicator and Sensor.


5.2.8. Protection Devices Functional Check (for oil type CLR)

Trip and alarm should be simulated from buchholz relay. tripping of protection
Trip and alarm should be simulated from pressure relay. tripping of protection
Trip and alarm should be simulated from pressure relief relay. tripping of
protection relay and breakers should be observed, alarms on local and
remote annunciation shall be observed
Trip and alarm should be simulated from oil and winding temperature
indicator. tripping of protection relay and breakers should be observed,
alarms on local and remote annunciation shall be observed
Results for above tests shall be entered in the test form No.TS-PT01 of the
power transformer.
5.3. Checking the Protective Earthing

Bus duct protective earthing bond must be earthed in order to afford protection to
human beings. Protective earthing bond should be checked for continuity.
6. Documents
Check list TS-CL01 shall be completed.
7. References
8. Attachment
8.1. Test Sheet for Current Limiting Reactor TS-CL01
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Testing of Form No:TS-CL01
Dry type Reactor Page 1 of 2
Date:13/02/09 ,Revision: 0
Reactor Name Reactor Tag No Location:


No Confirm Remarks
1. Technical data
Manufacturer:...........................................................
Type:...........................................................
Serial No............................................................
KVA Rating: .............................., Current Rating……………
o
Resistance Value…………………..Ohms @...................... C
Impedance Value……………………Ohms
2. Visual check
ITEM DESCRIPTION
1 Inspect for physical damage / defects.
2 Verify nameplate information for correctness
3 Check tightness of all bolted connections.
4 Check all grounding connections are securely connected
5 Check apparatus lists
3 Electrical Tests
Impedance and Winding Resistance(DC) Measurment:
3.1
Phase Injected Injected Calculated Measured
current in voltage in Impedance resistance(
AC amps AC Volts in Ω DC) in Ω
R
Y
B
Tested by/Company Arabian BEMCO SEC-COA
Name:
Signature:
Date:
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Testing of Form No:TS-CL01
Dry type Reactor Page 2 of 2
Reactor Name Reactor Tag No Location:


No Confirm Remarks

IR in G-ohms
Test Voltage
Hipot Test at ------------ KV AC for I minute. (Power Frequency)

3.3
15 Sec
30 Sec
45 Sec
60 Sec

IR in G-ohms
Test Voltage
Name:
Signature:
Date:
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TEST
TING PROC
P CEDUR
RE FOR
R CUR
RRENT
T
TRA
ANSFO
ORMERR

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Subject : Testing Procedure Doc. No: TP-CT01,
Current Transformer Page 1 of 9

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status-------------------------------------------------------------------------2
b. Documentation---------------------------------------------------------------------2
c. Personnel----------------------------------------------------------------------------2
2. Preconditions-------------------------------------------------------------------------------2
3. Precautions----------------------------------------------------------------------------------2
4. Scope------------------------------------------------------------------------------------------3
5. Execution-------------------------------------------------------------------------------------3
a. Visual Checks-----------------------------------------------------------------------3
b. Testing of Current Transformer
1. CT Winding insulation Resistance test--------------------------------3
2. CT Ratio test by primary injection--------------------------------------4
3. CT Winding Resistance Measurement--------------------------------4
4. CT Loop Resistance Measurements----------------------------------5
5. CT Polarity Test------------------------------------------------------------6
6. CT Burden test--------------------------------------------------------------6
7. CT Magnetizing Current Test (Knee Voltage test)-----------------7
8. Demagnetizing CT cores after above all test------------------------8
9. Inter Core Coupling Test for bus differential test------------------8
10. High voltage test------------------------------------------------------------8
11. Verifying secondary circuits, terminals, shorting/isolating links-9
by primary injection--------------------------------------------------------9
12. single point earthing check----------------------------------------------9
13. phase identification--------------------------------------------------------9
6. Documents-----------------------------------------------------------------------------------9
7. Reference-------------------------------------------------------------------------------------9
8. Attachment-----------------------------------------------------------------------------------9
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Equipment :
1.0 Task
This instruction comprises a complete description of the testing of the Current
transformers, the measuring circuits for protection, and closed-loop for instrumentation.
2.0 Preconditions
2.1 Work Status
2.2 Documentation
• The Schematic and single line diagrams are available
• Commissioning checklists TS-CT01.
• Factory test results are available.
2.3 Personnel
commissioning of all the electrical equipments.

• Single-phase variable-voltage transformer (approx. 0 -1200 V secondary
voltage),
• 1 Ammeter (AC), or Fluk
• 1 Voltmeter (AC), or Fluk
• Multi-meter (A, V, Ohms) or Wheatstone bridge
• Primary Injection test set
• Instead of above all CPC100
3.0 Precautions
excess of 50V.
4.0 Scope
• Testing cable connections,
• Testing of CT’s
• Checking of the phase and core assignment,
• Checking of the function.
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Equipment :
5.0 Execution
5.1 Visual Checks

• Checking of the cables for damage and that they are connected correctly,
• Checking of the mounting position of the current transformers (polarity),
• Checking of the labelling of the individual cores, checking of the
phase/core assignment
• Inspection for cleanliness of current transformers, connections and
associated cable connections
• Inspection of isolating terminals and earthing connections
5.2 Testing the Current Transformers

Enter the rating plate data in check list TS-CT01 and compare the current
transformer data with the data contained in the circuit documentation. The
following test shall be carried out
1. CT Winding insulation Resistance test

2. CT Ratio test by primary injection
a. CT Ratio
b. Phase Angle Error
3. CT Winding Resitance Measurement
4. CT Loop Resistance Measurement
5. CT Polarity Test
6. CT Burden test
7. CT Magnetizing Current Test (Knee Voltage test)
8. Demagnetizing CT cores after above all test
9. Inter Core Coupling Test for bus differential test
10. High voltage test
11. Verifying secondary circuits, terminals, shorting/isolating links by
primary injection
12. single point earthing check
13. phase identification
In case of multi core type current transformers each winding must be tested
individually.
5.2.1 CT Winding Insulation Resistance Test

• Insulation resistance for the CT Winding is done by using 500V dc
insulation resistance tester as per following schematic
• Insulation resistance shall be checked at terminal of secondary
winding with respect to ground with 500V dc insulation tester.
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Equipment :
Insulation test by CPC100
5.2.2 CT Ratio Test By Primary Injection/ Phase Angle Error

5.2.2.1 CT Ratio
• Current ratio test can be done by injecting current in primary circuit
and measuring the current at secondary by Primary injection test
set as per following schematic diagram
• Check the CT ratio by injecting current as much as near to normal
current of the CT primary and measure the corresponding
secondary current.
• The test is to be carried out individually for each core and phase.
P 1
S 1
A M M E T E R A
P R IM A R Y S 2
IN J E C T IO N
T E S T S E T
P 2
C T R A T IO T E S T A R R A N G E M E N T
Use precision clamp meter and Ammeter to measure the primary and
secondary current respectively
Ratio test CPC100
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Equipment :
5.2.2.2 Phase Angle Error

• Phase angle can be measured by using CPC100 as
shown in above figure, phase angle is the angle
measured between primary current through CT and the
secondary current through the relay
• This test can also be performed by injecting current in
primary of the CT and angle is measured between
primary and secondary current flowing in to the relay.
5.2.3 CT Winding Resistance Test

CT Winding Resistance can be measured either by FLUK or
Wheatstone bridge as per fallowing schematic diagram
• Connect the Wheatstone bridge as shown below and measured the
CT secondary resistance and compare with name plate data
• While measuring the winding resistance note down the Ambient
temperature in order to correct the value to factory test results
Winding Resistance by CPC100
5.2.4 CT Loop Resistance test

CT Loop Resistance can be measured either by FLUK or Wheatstone
bridge as per fallowing schematic diagram
• Connect the Wheatstone bridge as shown below and measured the
loop resistance.
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Equipment :
5.2.5 CT Polarity Test.

CT polarities can be checked by using 9 volts battery and a zero
center galvanometer as per the following Schematic Drawing
P1
S1
+
S E N S IT IV E
S W IT C H
AM M ETER A
S2
-
+
BATTERY
-
P2
C T P O L A R IT Y T E S T A R R A N G E M E N T
On pressing the switch momentarily in above circuit, the needle on

center zero galvanometer or sensitive ammeter reads positive
deflection thus polarity of the transformer is subtractive. Subtractive
polarity exists when current going into the primary polarity terminal
causes to go out of the secondary polarity at the same instant in time
Polarity Test by CPC 100.
5.2.6 CT Burden Test

CT Burden test can be done by a variable voltage source with
voltmeter and ammeter as per schematic diagram
• The burden in each core of each phase is determined by injection
of a current of 1 A (or 5 A as appropriate) in the direction of the
load and measurement of the voltage with respect to earth. The
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Equipment :
voltage across the burden must decrease on moving from burden
to burden along the current path. The measured burden should be
compared with the rated data of the current transformer.
Burden measurement by CPC100
5.2.7 CT Magnetization Current test
CT Magnetization test can be done by a variable voltage source with

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Equipment :
• Apply the voltage gradually in 10% increment of the knee voltage
and note down the secondary excitation current
• Current values are obtained for every 10% voltage increment till
the knee point. Knee point is the condition where 10% increase in
voltage results in 50% increase in current
• Minimum two points over the knee point and five points below the
knee point shall be taken.
• Readings are tabulated on a excel from where a graph is
generated automatically
Magnetization curve By CPC100
5.2.8 Demagnetising the CT Core

After performing the above tests, a voltage greater than knee voltage
shall be applied gradually to CT secondary and reduced slowly back
to zero. CPC 100 can also be used for demagnetising the CT core
5.2.9 Inter Core Coupling Test for Bus Differential CT’s

In many instances several secondary windings are mounted in close
proximity on the same primary lead. It is possible, through failure of
grading shields or support structures, to have coupling between cores
which is not detectible by excitation tests, but it is still substantial
enough to improperly operate bus differential relays. The presence of
abnormal coupling can be detected by reading open circuit voltage on
CT's adjacent to a CT being excitation tested.
By measuring the voltage across the secondary of differential CT’s

when adjacent core is excited during magnetisation current test.

• CT’s are subject to high voltage tests during High voltage test of
switch gear.
• While performing high voltage test CT secondary should be
isolated from load and kept shorted/grounded
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Equipment :
5.2.11 Verification of Secondary Circuits , Terminals shorting /Isolating
Links by Primary Injection
During primary injection check secondary circuit terminal
shorting/isolation is working properly by closing the shorting slid link
and opening the slid link, there should not be any current in direction
of load.
5.2.12 Phase Identification Test

Check phase identification by injecting primary current in single phase
Check the current in all the three phase. Two phases should read zero
current and third phase whose primary has a current should read a
secondary current
5.2.13 Checking the Protective Earthing and Single Point Earthing

Current transformers must be earthed on the secondary side in order
to afford protection to human beings. In order to avoid circulating
currents such earthing is permissible at one point only of a metallically
connected system. (In case of physical separation of the phases the
three earthing points should be regarded as being one earthing point.)
Meeting of both requirements is verified in a simple manner by

opening of the earthing point link and connection thereof to a
secondary testing device while simultaneously measuring the current
I=0. Subsequently the earth connection is to be restored.
6.0 Documents
Test Sheet TS-CT01 shall be completed for each set of instrumentation transformers.
7.0 References
8.0 Attachment
8.1 Test Sheet For Current Transformer TS-CT01
***End of the procedure ***
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Testing of Form No:TS-CT01
Switch Gear Location Switch gear Name: Switch Gear Tag No:
Cubicle No.: Device No.: Ambient Temp:

No Confirm Remarks
1. Technical data
Manufacturer: ...............................................................
Type: ...............................................................
Serial
CT No Phase Ratio Rated burden Accuracy Resistance Application
No
R
Y
B
R
Y
B
R
Y
B
R
Y
B
N
2. Visual check
Cable connections Labelling
Mounting position (polarity) Earthing connections
Name:
Signature:
Date:
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No Confirm Remarks
3. Insulation test of Current transformer
DC Test voltage: .................V
Insulation Resistance in M ohms

CT No.
R Y B N
5. Ratio check of current transformer:
Current in Amps
Nominal
CT No. Phase Calculated %
Primary Secondary Ratio
Ratio Error
R
Y
B
R
Y
B
R
Y
B
R
Y
B
N
Name:
Signature:
Date:
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No Confirm Remarks
6. Winding and loop Resistance Measurment:

By Fluke or Wheatstone bridge
Measured Resistance in Ω
CT No. Phase Loop with CT Rct Lead+Load Cal. Burden
R
CT- Y
B
R
CT- Y
B
R
CT- Y
B
R
CT- Y
B
N
7. Polarity checks of Current transformer:

By Battery and Galvanometer
P1:
P2:
Phase R Y B
CT No. S1 S2 S1 S2 S1 S2
Name:
Signature:
Date:
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No Confirm Remarks
8.
Magnetization Curve.
Magnetization test can be done from CPC and results can be print out
Note: Print out to be attached
9 Burden Measurment :
Phase R Y B Rated
CT No. U(v) I(ma) VA U(v) I(ma) VA U(v) I(ma) VA burden
CT-
CT-
CT-
CT-
phase Neutral
CT No. U(V) I(A) VA Rated Burden
CT-
CT-
10 Inter Core coupling check for bus bar differential CT’s
Injected Voltage Measured Voltage

CT No Core No Phase Terminal Volts Freq Core No Volts
No
R
Y
B
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No Confirm Remarks
11 Testing for correct phasing, ground connections, Core Function and Single
point Grounding
a. Core Function
CT No Core Function Phase Terminal Obtaine Actual

identific No d Knee Knee
ation Voltage Voltage
R
Y
B
R
Y
B
R
Y
B
R
Y
B
b. Grounding Connection /Single point Grounding
Grounding Connection Single point Grounding

CT No Phases
CT Side Relay Side Location
R, Y, B
R, Y, B
R, Y, B
N
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No Confirm Remarks
c. Correct Phasing Checks

CT No Function Phase Terminal Injected Current Measured
/Relay No Current at Relay
No. in Amps Term No Current
R 1
Y 0.75
B 0.5
R 1
Y 0.75
B 0.5
R 1
Y 0.75
B 0.5
R 1
Y 0.75
B 0.5
Information
CT Core No Relay No Relay Location Function
12. Normalize the links.

Check terminal screws are tightened correctly.
Check the single point grounding
Name:
Signature:
Date:
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T
TESTING PR
ROCEDURE E FOR GENE
ERATO
OR
STEEP UP TRAN
NSFORRMER

Page 121
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Contractor : BEMCO
Subject : Testing Procedure Form No: TP-PT01,
Generator step up Transformer Page 1 of 16

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation---------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------3
5. Execution---------------------------------------------------------------------------------------------------------3
a. Visual Checks-----------------------------------------------------------------------------------------------4
b. Testing of Generator Transformer---------------------------------------------------------------------4
1. Pressure or leak test for the transformer tank--------------------------------------------------5
2. Core insulation test------------------------------------------------------------------------------------5
3. insulation resistance / Polarization index test--------------------------------------------------5
4. Voltage Ratio Measurement------------------------------------------------------------------------6
5. Vector Group/Phase Displacement---------------------------------------------------------------7
6. Magnetic Balance test--------------------------------------------------------------------------------8
7. Winding Resistance Test----------------------------------------------------------------------------8
8. impedance measurement--------------------------------------------------------------------------10
a. Single phase impedance measurement-------------------------------------------------------10
b. Zero sequence impendence measurement---------------------------------------------------11
9. Excitation current Measurement ----------------------------------------------------------------12
10. Insulation Power factor or Tan delta measurement-----------------------------------------12
11. Measurement of capacitance and tan delta of transformer bushing--------------------12
12. Measurement of breakdown voltage, moisture content of transformer----------------13
13. Temperature indicator and sensor Calibration----------------------------------------------14
14. Bushing Current Transformer--------------------------------------------------------------------14
15. Sweep Frequency Response Analysis---------------------------------------------------------14
16. Testing and commissioning of cooler control cabinet--------------------------------------14
17. Functional checks------------------------------------------------------------------------------------15
18. Testing and commissioning of Remote tap changer control panel----------------------15
19. Measurement of inrush Current and inrush current withstand test----------------------16
20. Measurement of Neutral current in no load and load condition--------------------------16
21. Particulate content of transformer oil ----------------------------------------------------------16
22. DGA-----------------------------------------------------------------------------------------------------16
6. Documents-----------------------------------------------------------------------------------------------------16
7. Reference-------------------------------------------------------------------------------------------------------16
8. Attachment-----------------------------------------------------------------------------------------------------16
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Equipment :
1. Task
This instruction comprises a complete description of the testing of the generator step up
transformer GSU
2. Preconditions
2.1. Work Status

been carried out.
2.2. Documentation
• The Schematic diagrams of the electrical equipment cabinets are available
• Commissioning checklists TS-PT01
• Product manual of the transformer
• Drawing number shall be specified along with electrical diagram
• Factory acceptance report (FAT) shall be in hand during testing in order to refer
reference value
• SEC approved manufactured drawings shall be available at site during field
testing
• Valid Caliberation Certificates for the test equipment to be used shall be
available at site before starting the tests.
2.3. personnel
2.4. Measuring Instruments

• Ratio meter (calibrated)---1
• Multi meter(calibrated)—2
• CT tester( calibrated)-1
• DC shunt 100 amps( calibrated)--1
• Tan delta measurement test equipment—1
• Current injection set(calibrated)—1
• 3 phase relay tester(calibrated)—1
• Voltmeter
• Transformer resistance meter
• Sweep frequency Response Analyzer (SFRA)
• Power Analyzer which can also record the in rush current
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Equipment :
3. Precautions
excess of 50V.
4. Scope
• Testing of Transformer
• Checking Auxiliaries and cooling system
• Testing of bushing CT
• Testing of Protective devices
• Adjustment of OLTC AVR for final operation
5. Execution
• Check name Plate data for correctness in accordance with approved drawings
• Check all components are installed
• Check for any damages, oil leakage, defectives
• Check all groundings are securely connected “at least two points
• Check that piping for Buchholz relay has proper slope and direction towards the
conservator
• Check that Inlet &Outlet valves of Buchholz relay are OPEN
• Check that the valves for Protective relay of OLTC are OPEN
• Check all valves between main tank and radiator are OPEN
• Check the color and quantity of Silica gel in the breather and oil pot level
• Check labeling of both High & Low Voltage Bushings
• Check labeling of all Aux. Devices and cables in accordance with drawings
• Check proper Installation of all Aux. Devices
• Check Oil level in the conservator and Bushings.
• Check tightness of all wiring
• Check installation of Gas Monitoring Unit “CALISTO” , sample valves are open
• Check installation of On Load Tap Changer
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Equipment :
• Records from the impact recorder shall be checked once the transformer is in
position for any abnormalities caused during transportation, if recorder is
electronic then stored data shall be sent to vendor for analyzing (this is part of the
erection activity)
• Tightness of all bolted connection to be checked and torque according to the
manufacture recommendation (this is part of the erection activity)
• Horizontal and vertical clearance of live parts to adjacent ground part to shall be
checked and confirm to the standard (this is part of the erection activity)
• Bushing and Neutral CT’s shall be checked for damages on connections
5.2. Commissioning of OLTC

Commissioning of OLTC will ease the testing of transformer as tap changer can be
operated electrically. Prior to power up OLTC control panel with auxiliary 3
phase/single phase/dc voltage, following check up shall be carried out.
• Winding insulation resistance and winding resistance for the motor should be
carried out.
• Insulation resistance test for the control circuit should be carried out.
• After obtaining all the results and found satisfactory auxiliary power can be
switched on
• voltage/phase sequence measurement shall be entered in test form
• Complete operational check including interlock and alarm shall be checked
5.3. Testing of Transformer

1. Pressure or leak test for the transformer tank.(this is part of erection
activity)
a. Vacuum with stand test
b. Pressure test
2. Core insulation test
3. insulation resistance / Polarization index test
4. Voltage Ratio Measurement
5. Vector Group/Phase Displacement
6. Magnetic Balance test
7. Winding Resistance Test
8. impedance measurement
a. Single phase impedance measurement
b. Zero sequence impendence measurement
9. Excitation current Measurement
10. Insulation Power factor or Tan delta measurement
11. Measurement of capacitance and tan delta of transformer bushing at
voltage of 2kv to 12kv in steps of 2kv
12. Measurement of breakdown voltage , moisture content of transformer
insulating oil
13. Temperature indicator and sensor Caliberation
a. Winding Temperature
b. Oil Temperature
14. Bushing Current Transformer
15. Sweep Frequency Response Analysis
16. Testing and commissioning of cooler control cabinet
17. Functional checks
a. Functional checks of protection devices
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Equipment :
b. Functional checks of alarms
c. Functional check of measuring devices
18. Testing and commissioning of Remote tap changer control panel
19. Measurement of inrush Current and inrush current withstand test
20. Measurement of Neutral current in no load and load condition
21. Particulate content of transformer oil after completion of testing and three
days of enrgization
22. DGA shall be carried out transformer insulating oil after three days and
after month of energization.
5.3.1. Pressure or Leak Test for the Transformer Tank.(this is part of erection
activity)
5.3.1.1. Vacuum with Stand Test
After complete assembly including coolers, bushings, conservator and other
accessories, transformer tank has to be vacuumed to <1 mbar or 750 tar and
maintain for minimum six hours
5.3.1.2. Pressure Test /Leak Test
After complete assembly including coolers, bushings, conservator and other
accessories and oil filled, the transformer tank has to be filled with nitrogen or
dry air and maintain pressure to 0.3kgf/cm2 for 12 hours
5.3.2. Core Insulation Test

The insulation resistance between core and earth shall be done for one
minute with 3500 V dc megger, as per following connection
Core – Earth
5.3.3. Insulation Resistance/Polarization Index Test

Testing of insulation resistance and polarization index shall be carried out as
under
Apply the test voltage (5KV DC) on following Connection and note down the
readings
Two Winding Transformer
HV – Earth
LV – Earth
HV-LV
Three Winding Transformer
HV – Earth
LV1 –Earth
LV2 –Earth
HV -LV1
HV -LV2
LV1 -LV2
The insulation resistance measurement is done from 15 seconds to 1 minute
with 15 seconds interval and then for every minute up to ten minutes. Value
obtained at 10 minute divided by value at 1 minute gives polarization index
Please refer below figures for connection and test arrangement
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Contractor : BEMCO

Equipment :
Figure-1
Figure-2
Figure-3
5.3.4. Voltage Ratio Measurement

The voltage ratio measurement for two or three winding power transformer
can be done either by conventional method using Voltmeters or by using
Turns ratio Meter
The test will be mad for each and every phase at all tap position as follows.
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Contractor : BEMCO

Equipment :
Figure -4
For Two winding Transformer
• Apply 3 phase Voltage more then 220V on HV Winding and measure

the corresponding voltages at the LV winding
• Note down both HV and LV winding side voltages for all the three
phase and at all tap position
For Three winding Transformer
• Apply 3 phase Voltage more then 220V on HV Winding and measured

the corresponding voltages at the LV1 and LV2 windings.
• Noted HV ,LV1and LV2 winding side voltages on all the three phase
and at all tap positions
5.3.5. Vector Group Check

The vector group or phase relationship can be checked by injecting three
phase supply and measuring the voltages as per the figure below
One of the phase say 1U and 2U between HV and LV should be shorted

together and three phase low voltage is applied on HV terminals.
Then the voltage between various pairs of line terminal should be measured
and compared
Figure-5
Example: condition for Yn1d1d1 is, the voltage between
1V-2W> 1W-2W=1W-2V=1V-2W
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Contractor : BEMCO

Equipment :
Figure-6
5.3.6. Magnetic Balance Test
This test can be done by applying 380 volts 60 Hz single phase supply across
phase and neutral of HV winding and voltage induced on other two phases
are measured
Test shall be carried out at lowest, middle and highest tap
Figure-7
method using 2V /50A DC battery with voltmeter and Ammeter or by
Transformer resistance meter.
The winding resistance for HV winding will be measured by a drop of potential

method on all windings by injecting 50A DC through the winding as shown
below.
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Equipment :
Figure-8
Figure-9
The winding resistance for LV winding shall be measured by a drop of

potential method on all the three windings by injecting 100A DC through the
winding as shown Figure-10 to 12.
Figure-10
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Equipment :
Figure-11
Figure-12
For the Y connected transformer the measurement should be made between

each line and neutral bushing and for the delta connection, the measurement
shall be made between each pair of bushing and then single phase value is
equal to three half of the measured value.
The measured values should be compared with factory value, for that a
conversion for the temperature correction should be done by using following
formula.
R75 = Ra x 234.5+75
234.5+Ra
5.3.8. Impedance Measurement

5.3.8.1. Single Phase Impedance Measurement
The impedance should be measured at lowest, nominal, and highest tap
position as follows.
Connection will be made as shown in below figure. Apply about three phase
220 Vac to the transformer HV terminals and measure the current and
voltages. Single phase Impedance can be calculated as follows
Zu =1/2(Zuv+Zwu-Zvw)
Zv =1/2(Zvw+Zuv-Zwu)
Zw = 1/2(Zwu+Zvw-Zuv)
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Figure-13
In case, exclusively single phase measurement is required, where some
experts do not agree with above test, follow the figure given below
Impedance voltage will be calculated to the rated current.
Figure-14
5.3.8.2. Zero Sequence Impedance Measurement

The Zero sequence impedance is usually measured for all star or zigzag
winding connected transformers
Open Circuit zero sequence impedance is measured by applying single

phase 220V 60 Hz between neutral and all the three phases shorted with
other windings open circuited
Connection shall be made as shown in figure-15.
Zzq = 3V/I
Figure-15
Short Circuit zero sequence impedance is measured by applying single phase

220V 60 Hz between neutral and all the three phases shorted with other
windings short circuited
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Equipment :
Measurement connection shall be made as shown in figure-16.
Zzq = 3V/I
Figure-16
5.3.9. Magnetization Current Measurement.

Test connection will be done as shown in the following drawing. Apply 380V,
60 HZ to the transformer HV terminals and measure the current and
corresponding voltage for all the tap position
Figure-17
5.3.10. Insulation Power Factor or Tan Delta and Excitation current at 2 to 12KV
Measurement
• The test shall be made on each winding to ground and between the
windings with Doble or Megger tan delta equipment. Please refer the tan
delta measurement equipment guide to perform the test
• Reading shall be obtained from 2KV to 12KV in every 2 kv step.
• Same time Excitation current for all the windings are noted down.
Note: SEC-ERB standard SEC-GMSS01 ask for 2-20KV but most of the
equipment available in the market is only up to 12 KV even DOBLE 2H is up
to 12 KV only.
5.3.11. Measurement of Capacitance and Tan Delta of Transformer Bushing at

Voltage 2kv to 12kv in steps of 2kv
Usually bushings above 23kv will have a power factor or a capacitance
tap which can be used to perform capacitance and dissipation factor
measurement with out disconnecting the bushing from the winding.
The test is done under UST (ungrounded specimen test) mode as shown
in figure below.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
the readings of capacitance and dissipation factor for the bushings shall
be obtained for the test voltage of 2kv to 12kv in steps of 2kv
Figure-17
Above figure Measures main bushing insulation C 1
C HG , C HL , and C 3 shunt power supply, therefore no influence on
measurement C 2 shunts bridge winding, therefore negligible influence if less
than 5000 pF
5.3.12. Measurement of Breakdown Voltage, Moisture Content and DGA of

Transformer Insulating Oil.
Oil sample shall be taken from bottom, top of the main tank, OLTC
chamber and also from the conservator tank,
electric machine
Except for the dielectric breakdown and power factor tests all other tests must
be performed at a SEC approved laboratory and the results are to be
submitted to SEC-COA for review and approval.
a) Dielectric strength:
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Equipment :
i) ASTM D 877 (with 2.5 mm gap) for unprocessed oil & for oil in
OLTC
ii) ASTM D 1816 (with 1.0 mm gap) for oil in Transformer Main Tank
b) Neutralization Number (ASTM D 974)
c) Interfacial tension (ASTM D 971)
d) Color (ASTM D 1500)
e) Moisture content (ASTM D 1533A)
f) Power factor test (ASTM D 924)
g) Dissolved gas in oil analysis (ASTM D 3612)
5.3.13. Temperature indicator and sensor.


5.3.14. Bushing Current Transformer

Following tests should be done on all the bushing transformers
• Ratio test
• Magnetization curve (measurement shall be for minimum 5 points
below and 2 points after the knee point)
• Polarity test
• Insulation test
• Winding resistance test
• Loop resistance test
All the test results shall be entered in the test form No.TS-CT01of the
transformer. Refer TP-CT01 for the test procedure
5.3.15. Sweep Frequency Response Analysis

Sweep frequency response analysis is tool which gives an indication of
winding or core movement, deformation of winding axial or radial, spiraling
short or open turns etc.
The test can be performed by using DOBLE M5100 test equipment (please
refer M5100 manual for test procedure). Test results are stored as a baseline
reference and can be verified with results obtained during factory testing or
can also be verified with the results of sister transformer in case factory
results are not available.
The test can also be performed once the transformer arrives and bushings
are connected with no oil, provided no combustible gas in. This gives
confidence in the mechanical integrity of the unit prior to further work and
commissioning.
5.3.16. Testing and Commissioning of Cooler Control Cabinet

Prior to power up cooler control cabinet with auxiliary 3 phase/single phase/dc
voltage, following check s shall be carried out.
the originator
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Equipment :
Winding insulation resistance and winding resistance for the fan motors
should be carried out.
After obtaining all the results and found satisfactory auxiliary power can
be switched on and voltage/phase sequence measurement should be
carried out.
Manual/auto operation of the fans should be checked
2KV, 60HZ, Power frequency withstand test on all control/auxiliary and
CT secondary circuit shall be performed
Measurement of power, current/inrush current for the individual fan and
group shall be carried out
5.3.17. Functional Check

5.3.17.1. Functional Checks of Protective Devices
Trip shall be simulated from buchholz relay. tripping of protection
relay and breakers should be observed,
Trip shall be simulated from pressure relay. tripping of protection
relay and breakers should be observed,
Trip shall be simulated from pressure relief relay. tripping of
protection relay and breakers should be observed,
Trip shall be simulated from oil and winding temperature indicator.
Tripping of protection relay and breakers should be observed.
Results for above tests shall be entered in the test form No.TS-PT01
of the power transformer.
5.3.17.2. Functional Checks of Alarms

Alarm Shall be simulated from buchholz relay and observe at local
and remote annunciator
Alarm shall be simulated from pressure relay and observe at local
and remote annunciator
Alarm shall be simulated from pressure relief relay. and observe at
local and remote annunciator
Alarm shall be simulated from oil and winding temperature and
observe at local and remote annunciator
Results for above tests shall be entered in the test form No.TS-PT01
of the power transformer
5.3.17.3. Functional Checks of Measuring Devices

Measuring devices like temperature transducer shall be checked for
its functionality by using multi loop calibrators
5.3.18. Testing and Commissioning of Remote tap Changer Control

panel(RTCC)
Prior to power up RTCC with auxiliary Single phase/dc voltage, following
check up shall be carried out.
After obtaining all the results and found satisfactory auxiliary power can
be switched on and voltage/phase sequence measurement shall be
entered in test form No TS-TP01.
AVR should be calibrated
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Equipment :
Manual/auto operation of the tap changer should be checked
Alarm on annunciation shall be checked
Remote operation that is from DCS and SCADA should be checked
Tap position indication should be checked both on local panel and
DCS/SCADA.
5.3.19. Measurement of Inrush Current.

Inrush current measurement shall be carried out by chart recorder or
inrush current measurement instruments
As inrush current depends on switching instant, minimum three readings
shall be taken at different occasion.
Inrush current can also be noted down from the Transformer management
relay by programming the relay to trigger the oscillography for the pickup
current
5.3.20. Measurement of Neutral Current in No Load and Load Condition

Neutral current under no load and load condition shall be measured once the
transformer is energized, this can be measured directly on the neutral of the
transformer with clamp meter
Values for no load current may be more then that of under load condition; this
is due to unbalanced magnetization current.
5.3.21. Particulate Content of Transformer Oil after Completion of Testing and

after three days of Energization
Please refer 5.3.12 of this procedure
5.3.22. DGA of Transformer Insulating Oil.

DGA prior to energization, three days and one month after the energization
must be performed at a SEC-COA approved laboratory and the results shall o
be submitted to SEC-COA review and approval.
6. Documents
Test sheet TS-PT01 shall be completed
7. References
1. SEC-ERB Standards SCS-P-105, SEC-GMSS-01
2. IEC 60076
3. Manual of DOBLE-M5100
8. Attachment
8.1. Test Sheet for Three Winding Transformer TS-PT01
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COA Riyadh Po
R ower plantt # 10
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D Revision
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Doc
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UP MANUA
AL F
Feb,09 0

TES
ST SHEETS

Page 138
Client : SEC-COA
Riyadh Power Plant #10
Contractor: BEMCO
"10621166/00"
Testing of 380/13.8/13.8 KV, 220MVA Form No. TS-PT01
Date: 13/02/09 Rev:0 GSU XFMR Page 1 of 21
XFMR TAG: Location: Serial No.:
SITE TEST REPORT
Index
Tests Page No
1. NAME PLATE DETAILS 2
2. MECHANICAL CHECKS AND VISUAL INSPECTION 2
3. MEASUREMENT OF VOLTAGE RATIO 3
4. MEASUREMENT OF WINDING RESISTANCE 5
5. MEASUREMENT OF MAGNETIZING CURRENT 6
6. CHECK OF PHASE DISPLACEMENT 7
7. MAGNETIC BALANCE TEST 7
8. INSULATION RESISTANCE TEST: 8
9. SHORT CIRCUIT IMPEDANCE MEASURMENT@ 180MVA BASE 9
10. ZERO SEQUENCE IMPEDANCE MEASURMENT 12
11.INSULATION POWER FACTOR/TAN DELTA MEASURMENT 13
12.CALIBERATION OF WINDING TEMPERATUR INDCATORS BY CURRENT INJECTION 14
13.CALIBERATION OF WINDING AND OIL TEMPERATUR INDCATORS 15
14. TEST OF PROTECTION AND AUXILARY CIRCUITS: 16
15. CHECKS ON COOLER CONTROL SYSTEM 17
16. CHECK LIST FOR COOLER CONTROL SYSTEM OPERATION CHECK 18
17. PROTECTION DEVICES FUNCTIONAL CHECK 19
18.OLTC CONTROL PANL CHECKS 20
19. TAP POSITION ON INDICATION CONTACTS CHECK 21
Company Tested By BEMCO SEC

Name
Signature
Date
Page 139
Client : SEC-COA
Consultant:
"10621166/00"
Contractor: BEMCO
SITE TEST REPORT
1. NAME PLATE DETAILS
Manufacture Cooling Method ONAN/ONAF1/ONAF2
Vector Group YNd1d1 Rated Capacity 146/183/220 MVA
Rated Frequency 60 Hz Rated Voltage 380/13.8/13.8 KV
Rated Power Current (A)

MVA HV LV1 POS.1/HV POS.15/HV POS.25/HV LV1/LV2
ONAN 146 194.6 221.8 246.5 3054.09
ONAF1 183 380 18 243.9 278 308.9 3828.08
ONAF2 220 293.2 334.3 371.4 4602.06
Short Circuit Impedence % base 110MVA Max Ambient Temp. 55C

Pos POS.1/HV POS.15/HV POS.25/HV Winding Temp Rise 50 K
HV/LV1 Oil Temp Rise 45 K
HV/LV2 NA NA NA Hot spot Temperatur Rise 63 K
HV/LV1+LV2 NA NA NA On Load Tap Changer MR
LV1-LV2 NA NA NA Type : RIII 1200Y-123/D - 14 27 3GP
Current Transformer Data
Description Burden VA Terminal Ratio Class
2. MECHANICAL CHECKS AND VISUAL INSPECTION

a Check name Plate data for correctness in accordance with approved drawings
b Check all components are installed
c Check for any damages, oil leakage, defectives
d Check all groundings are securely connected “at least two points
e Check that piping for Buchholz relay has proper slope and direction towards the conservator
f Check that Inlet &Outlet valves of Buchholz relay are OPEN
g Check that the valves for Protective relay of OLTC are OPEN
h Check all valves between main tank and radiator are OPEN
i Check the colour and quantity of Silica gel in the breather and oil pot level
j Check labelling of both High & Low Voltage Bushings
k Check labelling of all Aux. Devices in accordance with drawings
l Check proper Installation of all Aux. Devices
m Check Oil level in the conservator and Bushings.
n Check tightness of all wiring
o Check installation of Gas Monitoring Unit “CALISTO” , sample valves are open
p Check installation of On Load Tap Changer
q Check installation of Hydraulic Plate (showing valve status : filling & vacuum)
Name
Signature
Date
Page 140
Client : SEC-COA
Consultant:
"10621166/00"
Contractor: BEMCO

Ambient Temp: Humidity Oil Temperature:
SITE TEST REPORT
3. MEASUREMENT OF VOLTAGE RATIO
A. HV to LV1
MEASURED RATIO
Tap Tap Voltage (kV) R-Phase Y-Phase B-Phase Rated
No 1U-1N / 2U-2V 1V-1N / 2V-2W 1W-1N / 2W-2U Ratio
HV LV1 Ratio Error % Ratio Error % Ratio Error %
1 433.2 18 100.00 100.00 100.00 13.895
2 429.4 18 100.00 100.00 100.00 13.773
3 425.6 18 100.00 100.00 100.00 13.651
4 421.8 18 100.00 100.00 100.00 13.529
5 418 18 100.00 100.00 100.00 13.407
6 414.2 18 100.00 100.00 100.00 13.285
7 410.4 18 100.00 100.00 100.00 13.164
8 406.6 18 100.00 100.00 100.00 13.042
9 402.8 18 100.00 100.00 100.00 12.92
10 399 18 100.00 100.00 100.00 12.798
11 395.2 18 100.00 100.00 100.00 12.676
12 391.4 18 100.00 100.00 100.00 12.554
13 387.6 18 100.00 100.00 100.00 12.432
14 383.8 18 100.00 100.00 100.00 12.31
15 380 18 100.00 100.00 100.00 12.189
16 376.2 18 100.00 100.00 100.00 12.067
17 372.4 18 100.00 100.00 100.00 11.945
18 368.6 18 100.00 100.00 100.00 11.823
19 364.8 18 100.00 100.00 100.00 11.701
20 361 18 100.00 100.00 100.00 11.579
21 357.2 18 100.00 100.00 100.00 11.457
22 353.4 18 100.00 100.00 100.00 11.335
23 349.6 18 100.00 100.00 100.00 11.213
24 345.8 18 100.00 100.00 100.00 11.092
25 342 18 100.00 100.00 100.00 10.97
2U
1U Note : Transformation ratio error =
kn-k x 100
v2 k
~ v1
1V 2W 3U 2V Where, kn : Name plate transformation
Power Source 1N ratio. ( Calculated ratio)
60 HZ 380 V v3 k : Actual measured
1W 3V transformation ratio
3W
Test Equipment Model Cal Due Date Test Equipment Model Cal Due Date

Name
Signature
Date
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Consultant:
"10621166/00"
Contractor: BEMCO

SITE TEST REPORT
3. MEASUREMENT OF VOLTAGE RATIO
B. HV to LV2
MEASURED RATIO
Tap Tap Voltage (kV) R-Phase Y-Phase B-Phase Rated
No 1U-1N / 3U-3V 1V-1N / 3V-3W 1W-1N / 3W-3U Ratio
HV LV2 Ratio Error % Ratio Error % Ratio Error %
1 433.2 18 100.00 100.00 100.00 13.895
2 429.4 18 100.00 100.00 100.00 13.773
3 425.6 18 100.00 100.00 100.00 13.651
4 421.8 18 100.00 100.00 100.00 13.529
5 418 18 100.00 100.00 100.00 13.407
6 414.2 18 100.00 100.00 100.00 13.285
7 410.4 18 100.00 100.00 100.00 13.164
8 406.6 18 100.00 100.00 100.00 13.042
9 402.8 18 100.00 100.00 100.00 12.92
10 399 18 100.00 100.00 100.00 12.798
11 395.2 18 100.00 100.00 100.00 12.676
12 391.4 18 100.00 100.00 100.00 12.554
13 387.6 18 100.00 100.00 100.00 12.432
14 383.8 18 100.00 100.00 100.00 12.31
15 380 18 100.00 100.00 100.00 12.189
16 376.2 18 100.00 100.00 100.00 12.067
17 372.4 18 100.00 100.00 100.00 11.945
18 368.6 18 100.00 100.00 100.00 11.823
19 364.8 18 100.00 100.00 100.00 11.701
20 361 18 100.00 100.00 100.00 11.579
21 357.2 18 100.00 100.00 100.00 11.457
22 353.4 18 100.00 100.00 100.00 11.335
23 349.6 18 100.00 100.00 100.00 11.213
24 345.8 18 100.00 100.00 100.00 11.092
25 342 18 100.00 100.00 100.00 10.97
1U 2U Note : Transformation ratio error =
kn-k x 100
v2 k
~ v1
1V 2W 3U 2V Where, kn : Name plate transformation
Power Source 1N ratio. ( Calculated ratio)
60 HZ 380 V v3 k : Actual measured
1W 3V transformation ratio
3W

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Riyadh Power Plant # 10
Consul : Saud Consult
"10621166/00"
Contractor: BEMCO
Testing of 380/13.8/13.8 KV,220KVA Form No. TS-PT01

4. MEASUREMENT OF WINDING RESISTANCE
A. HV WINDING
R - Phase ( 1U - 1N ) Ω Y - Phase ( 1V - 1N) Ω B - Phase ( 1W - 1N ) Ω
Tap
Measured OIL Cal Resist Measured OIL Cal Resist Measured OIL Cal Resist
No 0 0 0
Resistance Temp 75 C Resistance Temp 75 C Resistance Temp 75 C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
B. LV 1 WINDING
R - Phase ( 2U - 2V ) Ω Y - Phase ( 2V - 2W ) Ω B - Phase ( 2W - 2U ) Ω
Tap
No 0
Resistance Temp 75 C Resistance Temp 75 0C Resistance Temp 75 0C
13
C. LV 2 WINDING
R - Phase ( 3U - 3V ) Ω Y - Phase ( 3V - 3W ) Ω B - Phase ( 3W - 3U ) Ω
Tap
No 0
Resistance Temp 75 C Resistance Temp 75 0C Resistance Temp 75 0C
13

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5. MEASUREMENT OF MAGNETIZING CURRENT
A. AT HIGH VOLATGE SIDE
Voltage MAGNATIZING CURRENT
Tap
Frequency R-Phase Y-Phase B-Phase Remarks
No
(Hz) Voltage mA Voltage mA Voltage mA
1
2
3
4
5
6
7
8
9
10
11
12
13 60 Hz
14
15
16
17
18
19
20
21
22
23
24
25
1U 2u
A
~ V 2w
1N
Power Source 2v
60 HZ 380 V
1W 1V

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SITE TEST REPORT

6. CHECK OF PHASE DISPLACEMENT
Tap Voltage Applied
Connection Measured Voltage (V) Result
(kV) Winding Voltage
1U-1V= 1V-2W 1V-2V 1W-2V 1W-2W
HV 1U - 2 U
467.8
1U-1V= 1V-3W 1V-3V 1W-3V 1W-3W
HV 1U - 3U
466.8
Sl no Vector Relation (Subtractive) Result Vector Relation (Subtractive) Result

1V 1V
2V 1V - 2W > 1V - 2V = YNd1 3V 1V - 3 > 1V - 3V = YNd1

1
1U 1W - 2V = 1W - 2W 1U 1W - 3V = 1W - 3W
1W 1W
2U 2W 3U 3W
7. MAGNETIC BALANCE TEST

SINGLE PHASE INJECTION
Taped Single phase voltage Measured Voltage
1U-1N 1V-1N 1W-1N 2U-2V 2V-2W 2W-2V
15
25
1U
v2
~ V1
1V 2W 2V
Power Source 1N
60 HZ 380 V V2
V2

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SITE TEST REPORT
8. INSULATION RESISTANCE TEST:
Insutation Resistance in …….. GΩ

15 Sec 60 Sec 600 Sec
Test
Measurment IR @20 IR @20 IR @20
Voltage Oil Oil Oil
IR O IR O IR O
Temp C Temp C Temp C
HV-TANK 5KV
LV1-TANK 5KV
LV2-TANK 5KV
HV-LV1 5KV
HV-LV2 5KV
LV1-LV2 5KV
CORE-TANK 1KV
CORE CLAMP-TANK 1KV

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SITE TEST REPORT
9. SHORT CIRCUIT IMPEDANCE MEASURMENT @ 180MVA BASE
a. HV -LV1 Winding at Tap 1 LV1 Winding Factory tested
Tap. 1 Phase Injected Voltage current (A) Impedance shorted Impedance @
433.2 KV R-N 2U,2V
146.6 A Y-N 2V,2W
B-N 2W,2U
b. HV -LV1 Winding at Tap 15 LV1 Winding Factory tested

380 KV R-N 2U,2V
167.15 A Y-N 2V,2W
B-N 2W,2U
c. HV -LV1 Winding at Tap 25 LV1 Winding Factory tested

342 KV R-N 2U,2V
185.7 A Y-N 2V,2W
B-N 2W,2U
1U 2U
A1
V1
1V
2W 2V
Power Souce
60 Hz 380 V 1W
1U 2U
1V
V2 2W 2V
Power Souce 1W
A3
60 Hz 380 V
1V
V3 2W 2V
A3
Power Souce 1W
60 Hz 380 V

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SITE TEST REPORT
a. HV -LV2 Winding at Tap 1 LV1 Winding Factory tested
433.2 KV R-N 2U,2V
146.6 A Y-N 2V,2W
B-N 2W,2U
b. HV -LV2 Winding at Tap 15 LV1 Winding Factory tested

380 KV R-N 2U,2V
167.15 A Y-N 2V,2W
B-N 2W,2U
c. HV -LV2 Winding at Tap 25 LV1 Winding Factory tested

342 KV R-N 2U,2V
185.7 A Y-N 2V,2W
B-N 2W,2U
1U 3U
A1
V1
1V
3W 3V
Power Souce
60 Hz 380 V 1W
1U 3U
1V
V2 3W 3V
Power Souce 1W
A3
60 Hz 380 V 3U
1V
V3 3W 3V
A3
Power Souce 1W
60 Hz 380 V

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SITE TEST REPORT
g. HV -LV1& LV2 Winding at Tap 1 LV Winding Factory tested
433.2 KV R-N 2U,2V
146.6 A Y-N 2V,2W
B-N 2W,2U
h. HV -LV1& LV2 Winding at Tap 15 LV Winding Factory tested

380 KV R-N 2U,2V
167.15 A Y-N 2V,2W
B-N 2W,2U
i. HV -LV1& LV2 Winding at Tap 25 LV Winding Factory tested

342 KV R-N 2U,2V
185.7 A Y-N 2V,2W
B-N 2W,2U
j. LV1-LV2 Winding at Tap 13 LV Winding Factory tested

R-N 2U,2V
Y-N 2V,2W
B-N 2W,2U
Impedance Voltage = ( H.V Rated Tap. Current x Average Voltage) ÷ Average Current
= V
Percentage Impedance = ( Impedance Voltage ÷ H.V Rated Tap. Voltage ) x 100
Z = %

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SITE TEST REPORT
10. ZERO SEQUENCE IMPDANCE MEASURMENT
10. 1. Open circuit Zero Sequence impedance Factory tested
LV Winding Open
Phase Injected Voltage current (A) Impedance Impedance @
1
13 2U,2V,2W
25
1U 2U
A1
V1
1V
2W 2V
Power Souce 1W
60 HZ 220 V 3U
3W 3V
10. 1. Short circuit Zero Sequence impedance LV Winding Factory tested

Phase Injected Voltage current (A) Impedance Shorted Impedance @
1
13 2U,2V,2W
25
1U 2U
A1
V1
1V
2W 2V
Power Souce 1W
60 HZ 220 V
3U
1 Correction Zero Sequence Impedance Voltage(V)
= (Measured Voltage X Rated Current X )/ Suuply Currrent
3W
2 Zero Sequence Impdance% 3V
= 300 X { [Measured Voltagae X 1.732/Rated Volatge] X (Rated Current/supply current)}
3 Ohm/Phase
=3 X Measured Voltage/ Supply Cuurent

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Consultant:
"10621166/00"
Contractor: BEMCO

SITE TEST REPORT
11.INSULATION POERFACTOR/TAN DELTA MEASURMENT
A. Tandelta and capacitance Measurment for winding Ambient Temp:

connection Measurment
Sl. Test Test
Capacitance Cap D.F %
No. Mode ENG GND GAR Volts Ma Watt D.F% 0
(Pf) @ 20 C
1 C(H-G)+C(HV-LV1) GST H.V LV1 LV2 10KV
LV1,LV
2 C(H-G) GST H.V 10KV
2
3 C(H-LV1) UST H.V 10KV
4 C(LV1-G)+C(LV1-LV2) GST LV1 LV2 HV 10KV
5 C(LV1-G) GST LV1 HV,LV2 10KV
6 C(LV1-LV2) UST LV1 10KV
7 C(LV2-G)+C(LV2-H) GST LV2 HV LV1 10KV
8 C(LV2-G) GST LV2 HV,LV1 10KV
9 C(LV2-H) UST LV2 10KV
B. Tandelta and capacitance Measurment for Bushing Ambient Temp:

Measurment
Sl. Test Test
Bushing Cap D.F %
No. Mode Volts Ma Watt D.F%
(Pf) @ 200C
1 1U UST 10KV
2 1V UST 10KV
3 1W UST 10KV
4 1N UST 10KV

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Contractor: BEMCO

SITE TEST REPORT
12.CALIBERATION OF WINDING TEMPERATUR INDCATORS BY CURRENT INJECTION
Winding temp. Indicator

Manufacture : MR
Type MT-ST 160 WR
Test procedure
Adjust the variable resistance according to manufacture settings
Make sure that the oil bulb is partially filled with oil
Inject full-load secondary current
Record the temp. As indicated in WTI every 5 min. For 45 min.
HV CT Ratio 400/2 Resistance N.A Current 1.67A Ref Grad 14.2 ºC

LV1 CT Ratio 5000/2 Resistance N.A Current 1.84A Ref Grad 15.23 ºC
LV2 CT Ratio 5000/2 Resistance N.A Current 1.84A Ref Grad 9.67 ºC
HV Winding Indicator LV1 Winding Indicator LV2 Winding Indicator

Time
Heating Oil Wind Deviatio Heating Oil Wind Deviatio Heating Oil Wind Deviatio
Inter
Current Temp Temp n Current Temp Temp n Current Temp Temp n
0 Min
5 Min
10 Min
15 Min
20 Min
25 Min
30 Min
35 Min
40 Min
45 Min

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SITE TEST REPORT

13.CALIBERATION OF WINDING AND OIL TEMPERATUR INDCATORS
Ref 0
Measurement C
Temp
0 OIL Toleran HV Toleran LV1 Toleran LV2 Toleran
C
Temp ce temp ce temp ce temp ce
40
50
60
70
80
90
100
110
120

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SITE TEST REPORT
14. TEST OF PROTECTION DEVICES AND AUXILARY CIRCUITS:
A. INSULATION AND CONTINUITY CHECK
Subject Check Result
No. Remarks
Device & Equipment Terminal Continuity Insulation
0
Fan control (60 C)
0
Temprature Relay Fan control (65 C)
1 0
for oil(CT031) Alarm to DCS (90 C)
0
Trip (506.7) (100 C)
0
Fan control (70 C)
Temprature Relay Fan control (75 0C)
2 0
for HV Wdg. (CT 033) Alarm to DCS (105 C)
0
Trip (115 C)
0
Fan control (70 C)
3
for LV1 Wdg.(CT034) Alarm to DCS (105 0C)
Trip (115 0C)
Fan control (70 0C)
4
for LV2 Wdg.(CT035) Alarm to DCS (105 0C)
Trip (115 0C)
Oil level indicator Min. (Alarm to DCS)
5
for TR Max
Oil level indicator Min. (Alarm to DCS)
6
for OLTC Max
Pressure Relief for Trip
7
Transformer (81) Trip indication (Alarm to DCS)
8
9
Pressure Relief Trip
10
device-1 for OLTC Trip indication (Alarm to DCS)
Alarm to DCS
11 Buchholz Relay
Trip
Signal Relay for Alarm to DCS
12
rubber bag
OLTC Protective Trip
13
device
Buchholz Relay for Alarm to DCS
14
H.V Turrets (H3) Trip
15
16
17
L.V.2 Turrets Trip
18
L.V.1 Turrets Trip
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Consultant:
"10621166/00"
Contractor: BEMCO
SITE TEST REPORT
15. CHECKS ON COOLER CONTROL SYSTEM
A.INSULATION AND CONTINUITY TEST FOR MOTOR CIRCUIT
Subject Check Result
Remark
Device or Equipmen Terminal No. Rotation (or) Continuity Insulation
No. 1 o.k o.k
No. 2 o.k o.k
No. 3 o.k o.k
No. 4 o.k o.k
Cooling No. 5 o.k o.k
Fan No. 6 o.k o.k Ambient
Group No. 7 o.k o.k Temp. °C
- 1&2 No. 8 o.k o.k
No. 9 o.k o.k
No. 10 o.k o.k
No. 11 o.k o.k
No. 12 o.k o.k
B. MEASUREMENT OF INSULATION RESISTANCE FOR CONTROL PANEL
Insulation Resistance
Circuit Remarks
Cooler Control MΩ
Panel AC power supply
O.K
AC control
C. CHECK OF SUPPLY VOLATGE FOR CONTROL PANEL

Subject Supply Voltage Polarity or
Remarks
Control Panel Circuit (V) Phase Rotation
AC Power supply 1 R-Y-B
AC Power supply 2 R-Y-B
Cooler Control
AC control
DC control
D.COOLER SYSTEM POWER MEASURMENT
Subject Measurment
Device or Equipmen Terminal No. Vab Vab Vab Ia Ib Ic
starting Running starting Running starting Running
No. 1
No. 2
No. 3
No. 4
Cooling No. 5
Fan No. 6
Group No. 7
- 1&2 No. 8
No. 9
No. 10
No. 11
No. 12
Group-1
Group-2
Group 1 & 2

Name Mohamed Galal
Signature
Date
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Client : SEC-COA
Consultant:
"10621166/00"
Contractor: BEMCO
SITE TEST REPORT
16. CHECK LIST FOR COOLER CONTROL SYSTEM OPERATION CHECK
Operation Confirmed Resualt
A. Cooler control fan operation check
1. Manual operation All cooling fans operationl.
Group 1 and Group 2
2. Automatic operation
Start Fan Group 1 - Operation
Oil temp. 60 0C Odd Number Fans 1-11
0
HV wdg temp. 70 C Odd Number Fans 1-11
0
LV1 wdg temp. 70 C Odd Number Fans 1-11
0
LV2 wdg temp. 70 C Odd Number Fans 1-11
Start Fan Group 2- Operation
0
Oil temp. 65 C Even Number Fans 2-12
0
HV wdg temp. 75 C Even Number Fans 2-12
0
LV wdg temp. 75 C Even Number Fans 2-12
0
LV wdg temp. 75 C Even Number Fans 2-12
B. Lamp & Heater operation check
1. Lamp
Door switch both
ON Lamp - ON
OFF Lamp - OFF
C. Heater
Thermostat Setting value change more
than ambient Temp. Heater - ON
Thermostat Setting value change less
than ambient Temp. Heater - OFF
D. Alarm circuit check
1 Fan Group 1 Running (K1)

2 Fan Group 2 Running (K2)
3 Fan Group 1Fault (K05)
4 Fan Group 2Fault (K06)
5 Fan Group 1 MCB Trip(F1)
5 Fan Group 2 MCB Trip(F2)
6 Control Volatge MCB Ttip(F01)
7 Heater MCB trip (F02)
8 Socket outlet MCB Trip(F03)
9 Calisto MCB Trip(F04)
10 Source-1 distrubed(K101)
11 Source-2 distrubed (K201)
E. Gas Monitoring Unit "CALISTO"
1 Water Transducer output (4-20 mA)
2 Hydrogen Transducer output (4-20 mA)
3 Hydrogen Alarm #1 (250 ppm)
4 Hydrogen Alarm #2 (500 ppm)
5 Water Alarm (30 )ppm

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Contractor: BEMCO
SITE TEST REPORT
17. PROTECTION DEVICES FUNCTIONAL CHECK
Subject
Sl No
Device & Equipment Terminal Remarks
Fan control (60 0C) 11,14
0
Temprature Relay Fan control (65 C) 21,24
1 0
for oil(CT031) Alarm to DCS (90 C) 31,34
0
Trip (506.7) (100 C) 41,44
0
Fan control (70 C) 11,14
2
Temprature Relay Fan control (75 0C) 21,24
0
for HV Wdg. (CT 033) Alarm to DCS (105 C) 31,34
0
Trip (115 C) 41,44
0
Temprature Relay Fan control (75 C) 21,24
3
for LV1 Wdg.(CT034) Alarm to DCS (105 0C) 31,34
Trip (115 0C) 41,44
Temprature Relay Fan control (75 0C) 21,24
4
for LV2 Wdg.(CT035) Alarm to DCS (105 0C) 31,34
Trip (115 0C) 41,44
Oil level indicator Min. (Alarm to DCS) 11,14
5
for TR Max 21,24
Oil level indicator Min. (Alarm to DCS) 11,14
6
for OLTC Max 21,24
Pressure Relief for Trip 13,14(1)
7
Transformer (81) Trip indication (Alarm to DCS) 13,14(2)
8
9
Pressure Relief Trip 13,14
10
device-1 for OLTC Trip indication (Alarm to DCS) 21,22
Alarm to DCS 21,24
11 Buchholz Relay
Trip 11,14
Signal Relay for Alarm to DCS 1,4
12
rubber bag
OLTC Protective Trip 1,2
13
device
Buchholz Relay for Alarm to DCS 13,14
14
H.V Turrets (H3) Trip 23,24
15
16
17
L.V.2 Turrets Trip 23,24
18
L.V.1 Turrets Trip 23,24

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Contractor: BEMCO

SITE TEST REPORT
18.OLTC CONTROL PANL CHECKS
A. Measurement of insulation resistance for ON-LOAD TAP CHANGER
Subject Insulation resistance

Remarks
Control panel Circuit (M OHM )
ON-LOAD TAP
AC control and motor
CHANGER CONTROL o.k
B. Check of supply voltage for ON-LOAD TAP CHANGER CONTROL PANEL
Subject Supply of voltage Phase

Remarks
Control panel Circuit (V) rotation
R Phase R-Y:
ON-LOAD TAP AC control Y Phase Y-B: RYB o.k
CHANGER CONTROL B Phase B-R:
DC control 125 v dc
C. Operation check
Subject Operation Check result Remarks

Manual operation
ON-LOAD TAP Remote operation
CHANGER CONTROL Alarm indication
Check all tap position
Tap position indicator
Manual Operation With handle
Electrical Operation(Local)
LOWER
RISE
Electrical Operation(Remote)
LOWER
RISE
Interlock with handle operation

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SITE TEST REPORT
19. TAP POSITION ON INDICATION CONTACTS CHECK
S38M S39M S40M U5 (mA)

Tap
Resistance Resistance X1
position Term Term Term Contact
Actual Measured Actual Measured 211-212
1 1,2 0Ω 1,2 0Ω 1,2 0Ω
2 1,2 10 Ω 1,2 10 Ω 1,3 0Ω
3 1,2 20 Ω 1,2 20 Ω 1,4 0Ω
4 1,2 30 Ω 1,2 30 Ω 1,5 0Ω
5 1,2 40 Ω 1,2 40 Ω 1,6 0Ω
6 1,2 50 Ω 1,2 50 Ω 1,7 0Ω
7 1,2 60 Ω 1,2 60 Ω 1,8 0Ω
8 1,2 70 Ω 1,2 70 Ω 1,9 0Ω
9 1,2 80 Ω 1,2 80 Ω 1,10 0Ω
10 1,2 90 Ω 1,2 90 Ω 1,11 0Ω
11 1,2 100 Ω 1,2 100 Ω 1,12 0Ω
12 1,2 110 Ω 1,2 110 Ω 1,13 0Ω
13 1,2 120 Ω 1,2 120 Ω 1,16 0Ω
14 1,2 130 Ω 1,2 130 Ω 1,17 0Ω
15 1,2 140 Ω 1,2 140 Ω 1,18 0Ω
16 1,2 150 Ω 1,2 150 Ω 1,19 0Ω
17 1,2 160 Ω 1,2 160 Ω 1,20 0Ω
18 1,2 170 Ω 1,2 170 Ω 1,21 0Ω
19 1,2 180 Ω 1,2 180 Ω 1,22 0Ω
20 1,2 190 Ω 1,2 190 Ω 1,23 0Ω
21 1,2 200 Ω 1,2 200 Ω 1,24 0Ω
22 1,2 210 Ω 1,2 210 Ω 1,25 0Ω
23 1,2 220 Ω 1,2 220 Ω 1,26 0Ω
24 1,2 230 Ω 1,2 230 Ω 1,27 0Ω
25 1,2 240 Ω 1,2 240 Ω 1,28 0Ω

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Clie : SEC-C
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R ower plantt # 10
21166/00”
Date:13
D Revision
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Doc
c. No.: PP1
UP MANUA
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Feb,09 0

TEST
TING PROC
P EDUR
RE FOR
R AMM
METER
R

Page 160
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Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-AM01,
Ammeter Page 1 of 3
Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
a. Visual Inspection--------------------------------------------------------------------------------------------------2
b. Testing of Ammeter
1. Electrical Function test----------------------------------------------------------------------------------3
2. Secondary Injection--------------------------------------------------------------------------------------3
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
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Contractor : BEMCO
Ammeter Page 2 of 3
Equipment :
1.0 Task
All the moving coil, moving iron or digital ammeters shall be calibrated to check their
accuracy
2.0 Preconditions
2.1 Work Status

• Labelling of the equipment
2.2 Documentation
• The Schematic diagrams of the electrical equipment cabinets are
available
• Commissioning checklists TS-AM01
2.3 Personnel

• Standard Ammeter or Fluke
• Secondary Injection test set
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

• Inspection for physical connection as per approved drawings.
• Checking ferrules
5.2 Testing of Ammeter

Metering calibration shall be done via front panel mounted test facilities.
• Enter the rating plate data in check list TS-AM01 and compare the
ammeter data with the data contained in the circuit documentation.
The following test shall be carried out
the originator
Consult : “10621166/00”
Contractor : BEMCO
Ammeter Page 3 of 3
Equipment :
3. Electrical Function test
4. Secondary Injection
5.2.1 Electrical Function Test

• Check the function of ammeter selector switch
• Check function of test switch or plug for correct function
5.2.2 Secondary Injection

• Connect the current test set on the ammeter terminals.
• Inject 25, 50, 75 & 100 % of the full-scale current of the ammeter.
• Record the corresponding ammeter readings.
• Inject 100 % of the normal current.
• Record corresponding ammeter reading.
RELAY TEST SET

TERMINALS
CURRENT
N
A
AMMETER TESTING ARRANGEMENT

Check the Earthing on the meter
6.0 Documents
Test sheet TS-AM01 shall be completed for each and every ammeter.
7.0 References:
8.0 Attachment
8.1 Test sheet for Ammeter TS-AM01
***End of the Procedure****
the originator
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Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
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Feb,09 0

TES
ST SHEETS

Page 164
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Contractor : BEMCO
Form No: TS-AM01,
Testing of Ammeter Page 1 of 1
Cubicle No.: Device No.: .
Confirm Remarks
1. Technical data
Meter : _________ Type : _________
Make : _________ Serial No.(L1,L2,L3) : _________
Range : _________ Class : ___________
CT’S Data:
Ratio : _________ Accuracy Class : ___________
Mechanical Checks and Visual Inspection

2 1. Inspect for physical damage/ defects
2. verify connection as per approved drawing
3. check tightness of all connection
4. check ferrules
5. check apparatus list
3
Electrical Test
3.1 Functional test

1. functional check of selector switch
2. Test switch/plug checked for correct function
Secondary Injection
3.2 PHASE INJECTED EXPECTED ACTUAL ERROR in %
CURRENT READING READING
Name:
Signature:
Date:
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TEST
TING PROC
P EDUR
RE FOR
R
ENER
RGY M
METER
R

Page 166
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Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-EM01,
Energy meter Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Energy Meter
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The entire analogue or digital Energy meter shall be calibrated to check its accuracy
2.0 Preconditions
2.1 Work Status
2.2 Documentation
available
• Commissioning checklists TS-EM01
2.3 Personnel
commissioning of types of the electrical equipment systems employed in
the plant.

• Standard energy meter
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks
5.2 Testing of Energy Meter
• Enter the rating plate data in check list TS-EM01 and compare the
energy meter data with the data contained in the circuit
documentation. The following test shall be carried out
the originator
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Equipment :

• Check function pf test switch or plug for correct function

♦ Connect the current test set terminals to the Energy meter current
terminals.
♦ Connect the voltage test set terminals to the Energy meter voltage
terminals.
♦ Apply 0, 25, 50, 75 &100% of rated load and with rated voltage
and current at angles of 0, 45,180, 225, 270 and 315 degrees for
time.
♦ Record the corresponding Energy meter readings and time
duration.
♦ Compare the calculated reading with energy meter reading
obtained.
RELAY TEST SET TEST PLUG KWH METER
R R
TERMINALS
CURRENT
TERMINALS
CURRENT
Y Y
B B
N N
R R
TERMINALS
TERMINALS
VOLTAGE
VOLTAGE
Y Y
B B
N N
KWH METER TESTING ARRANGEMENT

Check the earthing on the meter
6.0 Documentation
Test Sheet TS-EM01 shall be completed for each and every energy meter.
7.0 References:
8.0
9.0 Attachment
9.1 Test Sheet for Energy Meter TS-EM01
***End of the Procedure***
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TES
ST SHEETS

Page 170
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Commissioning Check List Form No:TS-EM01
Multifunction Energy Meter- Bus Page 1 of 4
DMM Nexus 1250 Date:19/02/09 ,Revision: 0
Protection Panel Name: Unit Tag: Cubicle No.:
Meter Serial No.: Meter Type: Bus -DMM Make:
CT Ratio. VT Ratio: Drawing No.:
Meter Accuracy Class:
1. Meter Accuracy Test
a). Ammeter function
Injected Expected Meter Reading Actual Meter Reading % Error

Current(A) R Y B R Y B R Y B
25% 0.25 1500 1500 1500 -% -% -%
50% 0.5 3000 3000 3000 -% -% -%
100% 1 6000 6000 6000 -% -% -%
b).Voltmeter function
Expected Meter Actual Meter Reading % Error

Applied
Mode Reading
Voltage
R Y B R Y B R Y B
25% 17.32 L-N 2078.5 2078.5 2078.5
30 L-L 3600 3600 3600
50% 34.64 L-N 4157.1 4157.1 4157.1
60 L-L 7200 7200 7200
100% 69.3 L-N 8314.1 8314.1 8314.1
120 L-L 14400 14400 14400
Vr 66.4 L-N 7967.6 7967.6 7967.6
115 L-L 13800 13800 13800
c). Frequency meter function
Applied Measured % Error

Frequency Frequency
50
55
60
60.5
61
61.5
Name:
Signature:
Date:
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d) Power Factor Meter function
Phase Angle Expected Measured % Error

Power Power
Factor Factor
0 1
30 0.866
45 0.707
60 0.5
90 0
135 -0.707
180 -1
225 -0.707
270 0
315 0.707
e) WH Meter Function
Tem Applied Injected Phase Time(M) Expected Actual %

No. Voltage(V) Current(A) Angle Reading(MWH) Reading(MWH) Error
1 115 1 0 1 +2.39
2 115 1 30 1 +2.07
3 115 1 45 1 +1.69
4 115 1 60 1 +1.195
5 115 1 135 1 -1.69
6 115 1 180 1 -2.39
7 115 1 225 1 -1.69
8 115 1 315 1 +1.69
Note: Three phase energy caliberation test set to be used for above function
Name:
Signature:
Date:
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f).WHR Meter Function

1 115 1 0 1 0
2 115 1 30 1 +1.195
3 115 1 45 1 +1.69
4 115 1 60 1 +2.069
5 115 1 135 1 -1.69
6 115 1 180 1 0
7 115 1 225 1 1.69
8 115 1 315 1 -1.69
g). MW Meter Function
Applied Injected Phase Expected Actual %

Voltage(V) Current(A) Angle Reading(MW) Reading(MW) Error
Tem No.
1 115 1 0 143.41
2 115 1 30 124.2
3 115 1 45 101.41
4 115 1 60 71.71
5 115 1 135 -101.41
6 115 1 180 -143.41
7 115 1 225 -101.41
8 115 1 315 101.41
Name:
Signature:
Date:
Page 173
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Contractor : BEMCO
h).MVAR Meter Function
Tem Applied Injected Phase Expected Actual %

No. Voltage(V) Current(A) Angle Reading(MVAr) Reading(MVAr) Error
1 115 1 30 71.71
2 115 1 45 -101.41
3 115 1 60 124.2
4 115 1 90 -143.41
5 115 1 135 -101.41
6 115 1 225 101.41
7 115 1 315 101.41
Name:
Signature:
Date:
Page 174
Consultant : “10621166/00”
Contractor : BEMCO
Commissioning Check List Form No:TS-EM01,
Multifunction Energy Meter- Page 1 of 6
Generator DMM Nexus 1250 Date:13/02/09, Revision: 0
1. Meter Accuracy Test
a).Ammeter function
Injected Expected Meter Reading Actual Meter Reading % Error

Current(A) R Y B R Y B R Y B
25% 0.25 1500 1500 1500
50% 0.5 3000 3000 3000
100% 1 6000 6000 6000
b).Voltmeter function
Applied Expected Meter Reading Actual Meter Reading % Error

Mode
Voltage R Y B R Y B R Y B
25% L-N 2078.5 2078.5 2075
30 L-L 3600 3600 3600
50% L-N 4157.1 4157.1 4157.1
60 L-L 7200 7200 7200
100% L-N 8314.1 8314.1 8314.1
120 L-L 14400 14400 14400
Vr L-N 7967.6 7967.6 7967.6
115 L-L 13800 13800 13800
c).Frequency meter function

Frequency Frequency
50
55
60
60.5
61
61.5
Name:
Signature:
Date:
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Contractor : BEMCO
d).Power Factor Meter function

Power Power
Factor Factor
0 1
30 0.866
45 0.707
60 0.5
90 0
135 -0.707
180 -1
225 -0.707
270 0
315 0.707
f). MWH Meter Function

1 115 1 0 1 +2.39
2 115 1 30 1 +2.07
3 115 1 45 1 +1.69
4 115 1 60 1 +1.195
5 115 1 135 1 -1.69
6 115 1 180 1 -2.39
7 115 1 225 1 -1.69
8 115 1 315 1 +1.69
Name:
Signature:
Date:
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Contractor : BEMCO
f).WHR Meter Function

1 115 1 0 1 0
2 115 1 30 1 +1.195
3 115 1 45 1 +1.69
4 115 1 60 1 +2.069
5 115 1 135 1 -1.69
6 115 1 180 1 0
7 115 1 225 1 1.69
8 115 1 315 1 -1.69
g).MW Meter Function

No. Voltage(V) Current(A) Angle Reading(MW) Reading(MW) Error
1 115 1 0 143.41
2 115 1 30 124.2
3 115 1 45 101.41
4 115 1 60 71.70
5 115 1 135 -101.41
6 115 1 180 -143.41
7 115 1 225 -101.41
8 115 1 315 101.41
Name:
Signature:
Date:
Page 177
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Contractor : BEMCO
h).MVAR Meter Function

No. Voltage(V) Current(A) Angle Reading(MVA) Reading(MVA) Error
1 115 1 30 71.70
2 115 1 45 -101.41
3 115 1 60 124.2
4 115 1 90 -143.41
5 115 1 135 -101.41
6 115 1 225 101.41
7 115 1 315 101.41
2.Caliberation for Transducer out put
1. G-MOD#5 (Power Factor and Current)
Transducer Data
Type: 20MNA0N4, Range: out put: 4-20mA, 4mA = 0 Amps, -0.5 PF
20mA = 6000 Amps, +0.5 PF
S/N :
a. Current Transducer
Item Applied Expected Actual Reading % Error
No Current Reading IA IB IC IA IB IC
1 0 4
2 0.25 8
3 0.5 12
4 0.75 16
5 1 20
b. Power Factor Transducer

Item No Applied Injected Phase Expected Actual % Error
Voltage Current Angle Reading Reading
1 115V 1A 60 4
2 115V 1A 41.5 8
3 115V 1A 0 12
4 115V 1A 318.6 16
5 115V 1A 300 20
Name:
Signature:
Date:
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2. G-MOD#4 (Frequency and Voltage)
Transducer data:
Type: 20MNA0N4, Range: out put: 4-20mA, 4mA = 0 Volts , 55hz
20mA = 18kv , 65hz
S/N No. :
a. Voltage Transducer
Item Applied Expected Actual Reading % Error
No Voltage Reading VAB VBC VCA VAB VBC VCA
1 0 4
2 37.5 8
3 75 12
4 112.5 16
5 150 20
b. Frequency Transducer
Item No Applied Applied Expected Actual % Error
Voltage Frequency Reading Reading
1 115V 55 4
2 115V 57.5 8
3 115V 60 12
4 115V 62.5 16
5 115V 65 20
3. G-MOD#3 (MVARs and MWatts)

Transducer Data
Type: 20MNA0N4, Range: out put: 4-20mA, 4mA = -96MW , -64M
20mA = +96MW , +64MVAR
S/N No.:
a. MW Transducer
Item No Applied Applied Phase Expected Actual % Error
1 115V 1A 132 4
2 115V 1A 109.5 8
3 115V 1A 90 12
4 115V 1A 70.5 16
6 115V 1A 48 20
Name:
Signature:
Date:
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Contractor : BEMCO
b. MVAR Transducer
1 115V 1A 26.5 4
2 115V 1A 12.5 8
3 115V 1A 0 12
4 115V 1A 347 16
5 115V 1A 333.5 20
96GG-1 (MVARs and MWatts)

Transducer Data
Type: 20MNA0N4, Range: out put: 4-20mA, 4mA = -96MW , -64MVAR
20mA = +96MW, +64MVAR
S/N. :
a. MW Transducer
1 115V 1A 132 4
2 115V 1A 109.5 8
3 115V 1A 90 12
4 115V 1A 70.5 16
5 115V 1A 48 20
c. MVAR Transducer
1 115V 1A 26.5 4
2 115V 1A 12.8 8
3 115V 1A 0 12
4 115V 1A 347 16
5 115V 1A 333.5 20
Name:
Signature:
Date:
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TEST
TING PROC
P EDUR
RE FOR
R
F
FREQU
UENCYY MET
TER

Page 181
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Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-FM01,
Frequency Meter Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Frequency Meter
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The analogue or digital Frequency meter shall be calibrated to check its accuracy
2.0 Preconditions
2.1 Work Status

2.2 Documentation
available
• Commissioning checklists TS-EM01
2.3 Personnel
commissioning of all types of Electrical equipments.

3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

5.2 Testing of Frequency Meter

• Enter the rating plate data in check list TS-FM01 and compare the
frequency meter data with the data contained in the circuit
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :

♦ Connect the voltage test set terminals to the frequency meter
voltage terminals.
♦ Apply rated voltage
♦ Vary the frequency and note the readings as mention in the test
sheet

6.0 Documents
Test Sheet TS-EM01 shall be completed for each and every Frequency meter.
7.0 References
8.0 Attachment
8.1 Test Sheet For Frequency Meter TS-PFM01
***End of the Procedure ***
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TES
ST SHEETS

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Form No: TS-FM01,
Testing of Frequency Meter Page 1 of 1
Date:13/02/09, Revision: 0
Switch Gear Location: Switch gear Name: Switch Gear Tag No:
Cubicle No.: Device No.:
No Confirm Remarks
1. Technical data
Meter : _________ Type : _________
Range : _________ Class : ___________
VT’s data :
VT Ratio : _________ Accuracy Class : ___________

4. check ferrules
Electrical Test
3
3.1 Functional test
1. Functional check of selector switch

3.2 Secondary Injection:

Frequency Frequency
50
55
60
60.5
61
61.5
Name:
Signature:
Date:
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TEST
TING PROC
P EDUR
RE FORR
POWER FACTOOR MEETER

Page 187
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Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-PFM01,
Power Factor Meter Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Power Factor Meter
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The analogue or digital power factor meter shall be calibrated to check its accuracy
2.0 Preconditions
2.1 Work Status

2.2 Documentation
• The schematic diagrams of the electrical equipment cabinets are available
• Commissioning checklists TS-EM01.
2.3 Personnel
commissioning of all types of the Electrical equipment,

3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2 Testing of Power Factor Meter

• Enter the rating plate data in check list TS-PFM01 and compare the
energy meter data with the data contained in the circuit



♦ Connect the current test set terminals to the Power factor meter
current terminals.
♦ Connect the voltage test set terminals to the Power factor meter
voltage terminals.
♦ Apply rated current and rated voltage and current at angles of 0,
30, 45, 60,180, 225, 270 and 315 degrees.
♦ Record the corresponding power factor meter readings.
♦ Compare the calculated reading with Actual meter reading
obtained.
6.0 Documents
Test Sheet TS-PFM01 shall be completed for each and every Power Factor Meter
7.0 References:
8.0 Attachment:
8.1 Test Sheet For Power Factor Meter TS-PFM01
*** End of the Procedure ***
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ST SHEETS

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Form No: TS-FM01
Testing of Power Factor Meter Page 1 of 1
Date:13/02/09 , Revision: 0
No Confirm Remarks
1. Technical data
Meter : _________ Type : _________
Range : _________ Class : ___________
VT’s & CT’S data :

CT Ratio : _________ Accuracy Class : ___________
2 Mechanical Checks and Visual Inspection

1. Inspect for physical damage/ defects
4. check ferrules
3 Electrical Test
3.1 Functional test
Secondary Injection:
Power Factor Power Factor
0 1
30 0.866
45 0.707
60 0.5
90 0
135 -0.707
180 -1
225 -0.707
270 0
315 0.707
Name:
Signature:
Date:
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TEST
TING PROC
P EDUR
RE FOR
R
POW
WER M
METERR

Page 193
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Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-PM01,
Power Meter Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Power Meter
1. Electrical Function Test---------------------------------------------------------------------------------3
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The all analogue or digital Power meters shall be calibrated to check their accuracy
2.0 Preconditions
2.1 Work Status

• Labelling of the equipment.
2.2 Documentation
• The circuit diagrams of the electrical equipment cabinets are available
• Commissioning checklists TS-PM01
2.3 Personnel
commissioning of types of the electrical equipment systems employed in
the plant.

3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

5.2 Testing of Power Meter

the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
• Enter the rating plate data in check list TS-PM01 and compare the
power meter data with the data contained in the circuit documentation.



♦ Connect the current test set terminals to the Power meter current
terminals.
♦ Connect the voltage test set terminals to the Power meter voltage
terminals.
♦ Apply 0, 25, 50, 75 &100% of rated load and with rated voltage
and current at angles of 0, 45,180, 225, 270 and 315 degrees.
♦ Record the corresponding Power meter readings.
♦ Compare the calculated reading like power factor, VAR, and
WATTS with meter reading.
RELAY TEST SET TEST PLUG KW METER
R R
TERMINAL
CURRENT
TERMINAL
CURRENT
Y Y
S
S
B B
N N
R R
TERMINAL
VOLTAGE
TERMINAL
VOLTAGE
Y Y
S
S
B B
N N
KW METER TESTING ARRANGEMENT

Check the Earthing on the meter
6.0 Documents
Test Sheet TS-PM01 shall be completed for each and every Power meter.
7.0 References
8.0 Attachment
8.1 Test Sheet for Power Meter TS-PM01
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TEST
TING PROC
P EDUR
RE FOR
R
VO
OLTME
ETER

Page 197
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Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-VM01,
Voltmeter Page 1 of 3
Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Voltmeter
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Equipment :
1.0 Task
All the moving coil, moving iron or digital Voltmeters shall be calibrated to check their
accuracy
2.0 Preconditions
2.1 Work Status

• Labelling of the equipment .
2.2 Documentation
• Commissioning checklists TS-VM01
2.3 Personnel

• Standard Voltmeter or Fluke
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

5.2 Testing of Voltmeter

• Enter the rating plate data in check list TS-VM01 and compare the
voltmeter data with the data contained in the circuit documentation.
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Equipment :
5.2.1 Electrical Function test

• Check the function of voltmeter selector switch

• Connect the Voltage test set on the voltmeter terminals.
• Inject 25, 50, 75 & 100 % of the full-scale Voltage of the ammeter.
• Record the corresponding ammeter readings.
• Inject 100 % of the normal Voltage.
• Record corresponding voltmeter reading.
RELAY TEST SET

TERMINALS
VOLTAGE
N
V
VOLTMETER TESTING ARRANGEMENT
6.0 Documentation
Test Sheet TS-VM01 shall be completed for each and every voltmeter.
7.0 References
8.0 Attachment
8.1 Test Sheet for Voltmeter TS-VM01
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TES
ST SHEETS

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Form No: TS-VM01
Testing of Volt Meter Page 1 of 1
No Confirm Remarks
1. Technical data
Meter : _________ Type : _________
Range : _________ Class : ___________
VT’s data :

4. check ferrules
Electrical Test
3
3.1 Functional test

3.2 Secondary Injection
PHASE INJECTED EXPECTED ACTUAL ERROR in %

VOLTAGE READING READING
16.59
33.19
49.79
66.39
Name:
Signature:
Date:
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TEST
TING PROC
P EDUR
RE FOR
R
M
MEDIU M VOLTAGEE SWITCHG
GEAR B
BUS BAR
B

Page 203
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Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-BB01,
MV Bus Bar Page 1 of 7

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------3
5. Execution---------------------------------------------------------------------------------------------------------3
a. Visual Inspection------------------------------------------------------------------------------------------3
b. Testing of MV Bus Bar
2. Torque test------------------------------------------------------------------------------------------3
7. Insulation Resistance test after hipot---------------------------------------------------------7
6. Documents-------------------------------------------------------------------------------------------------------7
7. Reference---------------------------------------------------------------------------------------------------------7
8. Attachment-------------------------------------------------------------------------------------------------------7
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The purpose of this procedure is to test and document the integrity bus bar of metal enclosed
switchgear assemblies of 480, 4.16kV and 13.8 kV levels using an ac/dc source.
2.0 Preconditions
2.1 Work Status

been carried out.
2.2 Documentation
• The bus bar diagram of the switch gear is available
• Commissioning checklists TS-BB01
2.3 Personnel
commissioning of all types of the electrical equipments

• Torque wrench
3.0 Precautions

injury to personnel and damage to the property.
board.
• Switch gear should be disconnected from the bus duct by removing the flexible braid.
The bus bur of the bus duct should be connected to ground.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• High voltage test on complete switch gear assembly
• Circuit resistance for complete switch gear assembly
5.0 Execution
5.1 Visual Checks

• Check the bus bar for any damage and that they are bolted correctly,
• Check the insulating boots on joints
• Check that complete bus bar is insulated and no damage of insulation
• Check that all bus bar joints are silver plated
• Check the enclosure for paint work
5.2 Testing the Bus Bar

Enter the rating plate data in check list TS-BB01 and compare the switch gear data
with the data contained in the circuit documentation. The following test shall be
carried out

2. Torque test
5.2.1 Bus Continuity and Phasing Test

read infinity except the grounded phase. Thus the phase is identified and
5.2.2 Torque Test

Torque shall be applied to all joints made at site. The bolts shall be tightened
according to manufacturer instruction after the bus bar erection completion.
Spot check shall be carried out using a calibrated torque wrench.
Following is reference in case data from manufacturer is not available

the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Tolerance : ± 20 %
Resistance
in figure below.
100 A.
micro-ohm meter 100A.
M IC R O O H M
M ETER
5.2.4 Main Circuit Contact Resistance Test.

• The main circuit resistance test shall be performed by 10A or 100
Ampere DC micro-ohmmeter from panel to panel on each phase from
cable spouts with all circuit breakers racked in service and close
position.
• For judgment, the resistance values from panel to panel should not
vary too much if the number of joints and length of bus bar remains
the same.
• Contact Resistance Measurment shall be performed on all the bus
including ground bus
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :

Before performing high voltage test Perform the Insulation resistance test
with 1000Vdc for LV switch gear and 5000Vdc for MV switch gear as under
• Close all the breakers in service position make sure out going cables
and bus duct is still not connected.
• Isolate the VTs and short the CTs secondary of all the feeders
between phase R and ground and note down the readings.
between phase Y and ground and note down the readings.
• Open all the breakers in service position,
• Connect the phases R, Y, B Cable side to the ground on all the
breakers.
• Connect the phases R, Y, B Bus side to the test set.
• Record the corresponding leakage current readings.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :

The test shall be carried out on MV Bus bar with all CB’s racked in close and
open position. In LV panel all Breakers to be kept racked out. Test is
performed as under
• Incoming and out going cables disconnected
• Voltage transformers primary disconnected.
• Current transformer secondary shorted.
• Electronic component of measuring and control equipment, if
assembled to be removed to avoid damages.
• The test voltage to carry out the test is as per table below for different
voltage levels
• Test voltage for LV switch gear is 2kv.
¾ When all the CB are Closed
between phase R and ground. Record the leakage current
between phase Y and ground. Record the leakage current
between phase B and ground. Record the leakage current
¾ When all the CBs are Opened

• Connect the phases R, Y, B Cable side of all the breakers to the
ground.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Table-1
AC Testing
kV Test Pulse Test
kV pC kV
Bus Duct :
Isolated phase Bus
25 45(60) 1 19 100 2 64 1
(IPB)
Metal-Enclosed
13.8 27(36) 1 10.5(10.5) 100(100) 2 37(50) 1
Rigid Bus
4.16 14(19) 1 3.5(3.5) 100(100) 2 N/A N/A

Switchgear
13.8 27(36) 1 10.5(10.5) 100(100) 2 N/A N/A
5.2.7 Insulation Resitance test after High Voltage Test

After performing high voltage test Perform the Insulation resistance test with
1000Vdc for LV switch gear and 5000Vdc for MV switch gear as describe in
5.2.5
5.2.8 Checking the protective earthing
Switch gear protective earthing bond must be earthed in order to afford
protection to human beings. Protective earthing bond should be checked for it
continuity between each panel, it is preferable to check total resistance of
grounding bus.
6.0 Documents
Test Sheet TS-BB01 shall be completed.
7.0 References:
8.0 Attachment
8.1 Test Sheet for MV Bus Bar TS-BB01
the originator
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Date:13
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AL F
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TES
ST SHEETS

Page 211
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Contractor : BEMCO
Testing of Form No: TS-BB01
Bus Bar of MV Switch board Page 1 of 6

No Confirm Remarks
1. Technical data
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
ii. Check the insulating boots on joints
iii. Check that complete bus bar is insulated and no damage of insulation
iv. Check that all bus bar joints are silver plated
v. Check the enclosure for paint work
vi. Check the insulator for any cracks or damage
vii. Check insulation damage, cleanliness, connections etc.
3. Mechanical check
Torque Check
made at site. Torque should be checked as per following values.
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Name:
Signature:
Date:
Page 212
Consultant : : “10621166/00”
Contractor : BEMCO

Confirm Remarks

Bus Bar Continuity and phasing test
4.1

From Tie CB- left From Tie CB- Right
extreme CB extreme CB
Phase A
Phase B
Phase C
Neutral
Ground
4.2 Contact Resistance Test: Test results for Bus bar Joints is attached
Injected Current -------------Amps DC

Phase R
Phase Y
Phase B
Neutral
Ground
4.3 Main Circuit Contact Resitance test.
Note: Resistance to be measured from line terminal of the main breaker to all the out
going breaker terminals when breakers are closed
a. Main-1- CLOSE. Tie-CLOSE and Main-2 –CLOSE
Total Resistance:
Phase Resistance in µΩ
Phase A
Phase B
Phase C
Name:
Signature:
Date:
Page 213
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Contractor : BEMCO

Confirm Remarks
b. When Main -1 and Branch breakers are closed
Contact Resistance in Micro Ohms

Cubicle
No.
Phase A
Phase B
Phase C
Neutral

Cubicle
No.
Phase A
Phase B
Phase C
Neutral
c. When Main -2 and Branch breakers are closed

Cubicle
No.
Phase A
Phase B
Phase C
Neutral

Cubicle
No.
Phase A
Phase B
Phase C
Neutral
Name:
Signature:
Date:
Page 214
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Contractor : BEMCO

No Confirm Remarks

4.4 Before Hipot Test. Minimum Value:
BUS A
Condition When breaker are closed
G-ohms
Test Voltage
BUS B
G-ohms
Test Voltage

Bus A
Duration Leakage Current in m A (All breaker closed)
15 Sec
30 Sec
45 Sec
60 Sec
Bus B
15 Sec
30 Sec
45 Sec
60 Sec
Name:
Signature:
Date:
Page 215
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Contractor : BEMCO

No Confirm Remarks

Bus A
Duration Leakage Current in m A (all breaker are opened)
15 Sec
30 Sec
45 Sec
60 Sec
Bus B
Duration Leakage Current in m A (all are opened)
15 Sec
30 Sec
45 Sec
60 Sec

After Hipot Test.
BUS A
Condition When breaker are Opened
G-ohms
Test Voltage
Name:
Signature:
Date:
Page 216
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Contractor : BEMCO

No Confirm Remarks
BUS A
G-ohms
Test Voltage
4.7 Protective Earthing

1. Check that earthing bus bar is grounded at minimum two points
2. earthing bar is passing all the cubicles
Name:
Signature:
Date:
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R ower plantt # 10
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Date:13
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UP MANUA
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TEST
TING PROC
P EDUR
RE FOR
R
LOW VOLT
TAGE SWITC
S CHGEAAR BU
US BAR
R

Page 218
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Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-BB02,
LV Bus Bar Page 1 of 7

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------3
5. Execution---------------------------------------------------------------------------------------------------------3
b. Testing of LV Bus Bar
2. Torque test------------------------------------------------------------------------------------------3
7. Insulation Resistance test after hipot---------------------------------------------------------7
6. Documents-------------------------------------------------------------------------------------------------------7
7. Reference---------------------------------------------------------------------------------------------------------7
8. Attachment-------------------------------------------------------------------------------------------------------7
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The purpose of this procedure is to test and document the integrity bus bar of metal enclosed
switchgear assemblies of 480V levels using an ac/dc source.
2.0 Preconditions
2.1 Work Status

been carried out.
2.2 Documentation
• The bus bar diagram of the electrical equipment cabinets are available
• Commissioning checklists TS-BB02
2.3 Personnel
commissioning of all types of the electrical equipments

• Torque wrench
• High voltage tester AC (up to 2 KV
3.0 Precautions

injury to personnel and damage to the property.
board.
• Switch gear should be disconnected from the bus duct by removing the flexible braid.
The bus bur of the bus duct should be connected to ground.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• High voltage test on complete switch gear assembly
• Circuit resistance for complete switch gear assembly
5.0 Execution
5.1 Visual Checks

• Check the bus bar for any damage and that they are bolted correctly,
• Check the insulating boots on joints
• Check that complete bus bar is insulated and no damage of insulation
• Check that all bus bar joints are silver plated
• Check the enclosure for paint work
5.2 Testing the Bus Bar

Enter the rating plate data in check list TS-BB01 and compare the switch gear data
carried out

2. Torque test
5.2.1 Bus Continuity and Phasing Test

read infinity except the grounded phase. Thus the phase is identified and
5.2.2 Torque Test

Torque shall be applied to all joints made at site. The bolts shall be tightened
according to manufacturer instruction after the bus bar erection completion.
Spot check shall be carried out using a calibrated torque wrench.
Following is reference in case data from manufacturer is not available

the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Tolerance: ± 20 %
Resistance
in figure below.
100 A.
micro-ohm meter 100A.
M IC R O O H M
M ETER
5.2.4 Main Circuit Contact Resistance Test.

cable spouts with all circuit breakers racked in service and close
position.
the same.
• Contact Resistance Measurement shall be performed on all the bus
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :

Before performing high voltage test perform the Insulation resistance test with
1000Vdc for LV switch gear as under
breakers.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :

The test shall be carried out on LV Bus bar with all CB’s racked in close and
open position. Test is performed as under
• Incoming and out going cables disconnected
• Voltage transformers primary disconnected.
• Current transformer secondary shorted.
• Electronic component of measuring and control equipment, if
assembled to be removed to avoid damages.
• Test voltage for LV switch gear is 2kv.
¾ When all CBs are Closed
between phase R and ground. Record the leakage current
between phase Y and ground. Record the leakage current
between phase B and ground. Record the leakage current
¾ When all CBs are Opened

• Connect the phases R, Y, B Cable side of all the breakers to the
ground.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.7 Insulation Resistance Test after High Voltage Test

1000Vdc for LV switch gear as describe in 5.2.5
protection to human beings. Protective earthing bond should be checked for it
continuity between each panel, it is preferable to check total resistance of
grounding bus.
6.0 Documentation
Test Sheet TS-BB02 shall be completed.
7.0 References:
8.0 Attachment
8.1 Test Sheet for LV Bus Bar TS-BB02
the originator
ent
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COA Riyadh Po
R ower plantt # 10
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Date:13
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c. No.: PP1
UP MANUA
AL F
Feb,09 0

TES
ST SHEETS

Page 226
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Contractor : BEMCO
Testing of Form No: TS-BB02,
Bus Bar of LV Switch board Page 1 of 7
Date: 13/02/09,Revision: 0

No Confirm Remarks
1. Technical data
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
vii. Check insulation damage, cleanliness, connections etc.
3. Mechanical check
Torque Check
made at site. Torque should be checked as per following values.
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Name:
Signature:
Date:
Page 227
Consultant : “10621166/00”
Contractor : BEMCO

Confirm Remarks

Bus Bar Continuity and phasing test
4.1

Phase A
Phase B
Phase C
Neutral
Ground
4.2 Contact Resistance Test: Test results for Bus bar Joints is attached

Phase R
Phase Y
Phase B
Neutral
Ground
Name:
Signature:
Date:
Page 228
Consultant : “10621166/00”
Contractor : BEMCO

Confirm Remarks
4.3 Main Circuit Contact Resitance test.
Note: Resistance to be measured from line terminal of the main breaker to all the out
going breaker terminals when breakers are closed
a. Main-1- CLOSE. Tie-CLOSE and Main-2 –CLOSE
Total Resistance:
Phase A
Phase B
Phase C
b. When Main -1 and Branch breakers are closed

Cubicle
No.
Phase A
Phase B
Phase C
Neutral

Cubicle
No.
Phase A
Phase B
Phase C
Neutral
Name:
Signature:
Date:
Page 229
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
c. When Main -2 and Branch breakers are closed

Cubicle
No.
Phase A
Phase B
Phase C
Neutral

Cubicle
No.
Phase A
Phase B
Phase C
Neutral

4.4
BUS A

G-ohms
Test Voltage
Name:
Signature:
Date:
Page 230
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Contractor : BEMCO

No Confirm Remarks
BUS B

G-ohms
Test Voltage

Bus A
15 Sec
30 Sec
45 Sec
60 Sec
Bus B
15 Sec
30 Sec
45 Sec
60 Sec
Name:
Signature:
Date:
Page 231
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Contractor : BEMCO

No Confirm Remarks

Bus A
Duration Leakage Current in m A (all breaker are opened)
15 Sec
30 Sec
45 Sec
60 Sec
Bus B
Duration Leakage Current in m A (all are opened)
15 Sec
30 Sec
45 Sec
60 Sec

After Hipot Test.
BUS A
G-ohms
Test Voltage
Name:
Signature:
Date:
Page 232
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Contractor : BEMCO

No Confirm Remarks
BUS A
G-ohms
Test Voltage
4.7 Protective Earthing

1. Check that earthing bus bar is grounded at minimum two points
2. earthing bar is passing all the cubicles
Name:
Signature:
Date:
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R ower plantt # 10
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Date:13
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c. No.: PP1
UP MANUA
AL F
Feb,09 0

TEST
TING PROC
P EDUR
RE FOR
R
MEDIUM
M VOL
LTAGE
E SWIT
TCHGEEAR
BREAAKER F
FEEDE
ER

Page 234
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Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-MB01,
MV Switch gear(Feeders) Page 1 of 12

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status--------------------------------------------------------------------------------------------------------2
b. Documentation----------------------------------------------------------------------------------------------------2
c. Personnel-----------------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation-------------------------------------------------------------------------------------2
2. Preconditions------------------------------------------------------------------------------------------------------------2
3. Precautions---------------------------------------------------------------------------------------------------------------2
4. Scope-----------------------------------------------------------------------------------------------------------------------3
5. Execution------------------------------------------------------------------------------------------------------------------3
a. Visual Inspection-----------------------------------------------------------------------------------------------------3
b. Testing of MV CB and Feeder-----------------------------------------------------------------------------------3
1. Operation and alignment Checks of breaker liftingTrolley----------------------------------------4
2. Tests on the CB
a. Breaker Manual closing/opening, and manual spring charging-----------------------------4
b. Contact gap Measurement for main contact of the VCB--------------------------------------5
c. Contact Resistance test-------------------------------------------------------------------------------5
d. Insulation resistance test before hipot-------------------------------------------------------------6
e. Vacuum Integrity test on VCB
f. High Voltage test.---------------------------------------------------------------------------------------6
g. Insulation resistance test after hipot.---------------------------------------------------------------7
h. Minimum operating voltage for close and trip coil.----------------------------------------------8
i. Breaker operating time. (Only Main Breaker which has Synch. Facilities)---------------8
j. Spring charging motor current and time measurement.---------------------------------------8
k. Stored energy and spring charge mechanism checks.----------------------------------------9
3. Breaker operation
a. CB Racking IN and OUT Checks-------------------------------------------------------------------9
b. CB operation in service position mechanical and electrical----------------------------------9
c. CB operation in test position electrical------------------------------------------------------------9
d. Anti pumping functional check----------------------------------------------------------------------9
e. Functional test of local controls, alarm and Indication---------------------------------------10
f. Functional Test of Remote control, alarm, and indication-----------------------------------10
4. Checks for operation of Auxiliary switches ,limit switches for test, service ----------------10
5. Functional check of interlock and limit switches.---------------------------------------------------10
6. Operation of Earth Switch--------------------------------------------------------------------------------11
7. Electrical control and protection/Measuring Devices----------------------------------------------11
8. Protective Earthing check--------------------------------------------------------------------------------11
9. Check for interchangeable of CB of same rating for Interference interlock-----------------11
10. Commissioning of Heater Circuit-----------------------------------------------------------------------12
11. Checks before and After initial Energization --------------------------------------------------------12
6. Documents--------------------------------------------------------------------------------------------------------------12
7. Reference----------------------------------------------------------------------------------------------------------------12
8. Attachment--------------------------------------------------------------------------------------------------------------12
distributed to any form or by any means with out prior permission of Prepared by : AH Page 235
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The purpose of this procedure is to test, commission and document feeder and MV circuit
breaker feeder in metal enclosed switchgear assemblies of 4.16kV and 13.8 kV levels.
2.0 Preconditions
2.1 Work Status

been carried out.
2.2 Documentation
• The schematic and single line diagram of the medium voltage switchgear are
available
• Commissioning checklists TS-MB01
2.3 Personnel

• Secondary Injection
• Fluke-2 Nos
3.0 Precautions

board.
• Breaker should be withdrawn from the cubicle during breaker testing.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• Testing of CB
• Testing of Anti pumping facility
• Operation of CB inside the feeder
• Operation of Earting switch
• Checking CB mounting.
5.0 Execution
5.1 Visual Checks

• Check nameplate information for correctness.
• Inspect enclosures for proper alignment, foundation fixing and grounding.
• Inspect covers, panel section and door for paint work and proper fit.
• Check for smooth and proper movement of racking mechanisms for alignment,
shutters, rollers, rails and guides.
• Check for proper alignment of the breaker primary and secondary contacts.
• Check operation of all mechanical interlocks.
• Check tightness of all bolted connections (torque wrench method).
• Check bus and supports for defects such as cracked welds, chipped porcelain,
cracked insulation, etc., and free of dust accumulation.
• Verify that all front panel mounted devices (meters, push buttons, switches, indicator
lamps, mimic buses, etc.) are installed as per drawings
• Perform mechanical check and visual inspection on the circuit breaker.
• Perform mechanical check and visual inspection on disconnect and grounding
switches.
• Check for correct breaker position indication.
• Check for correct spring status indication (spring charged/discharged).
• Perform all specific checks on the breaker and spring operating mechanism.
• Check that all control wiring is correct according to the approved drawing and
terminal connections are secure.
WIRING AND FERRULING CHECK
• Ensure the numbers on the ferules are from left to right beginning at the terminal
block i.e. at the end of the wire and from bottom to top.
• The wire nos. should be checked against the wiring table and the schematic drawing.
5.2 Testing of CB and Feeder
Enter the rating plate data in check list TS-MB01 and compare the CB data with the
data contained in the circuit documentation. The following test shall be carried out
1. Operation and alignment Checks of breaker liftingTrolley

2. Tests on the CB
a. Breaker Manual closing/opening, and manual spring charging
b. Contact gap Measurement for main contact of the VCB
c. Contact Resitance test
d. Insulation resistance test before hipot
e. Vacuum Integrity test on VCB
f. High Voltage test.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
g. Insulation resistance test after hipot.
h. Minimum operating voltage for close and trip coil.
i. Breaker operating time.
j. Spring charging motor current and time measurement.
k. Stored energy and spring charge mechanism checks
l. Functional check of C.B Operation counter
m. CB Racking IN and OUT Checks
n. CB operation in service position mechanical and electrical
o. CB operation in test position electrical
p. Anti pumping functional check
q. Functional test of local controls, alarm and Indication
r. Functional Test of Remote control, alarm, and indication
4. Checks for operation of Auxiliary switches ,limit switches for test, service
and
5. Operation of Earth Switch
6. Functional check of interlock and limit switches.
7. Electrical control and protection/Measuring Devices
s. Testing of protection devices
t. Testing of CT and VT
u. Testing of Transducers
v. Testing of Alarm Devices
9. Check for interchangeable of CB of same rating for Interference interlock
w. Visual Checks
x. Measurement of insulation resistance of heater and lamp circuit
y. Functional checks of thermostat , Heaters,
z. Measurement of Current and voltage
11. Checks before and After initial energization
5.2.1 Operation and Alignment Checks of Breaker Lifting Trolley.

Lifting trolley shall be checked for alignment, correct loading and unloading of
the breaker as under
• Aligned the trolley to the breaker roller guides in the cubicle
• Engage the trolley with roller guides
• Check for correct locking and unlocking of trolley with roller guides
• Check for smooth rolling of the breaker in to the trolley
• Check locking of trolley when breaker is boarded on the trolley
• Disconnect the trolley from roller guides
5.2.2 Tests on Circuit Breaker

Breaker can be withdrawn from the feeder cubicle and test out side the
feeder as this will ease the testing as under
5.2.2.1 Breaker Manual Closing/Opening and Manual Spring Charging

Mechanical operation of the breaker is checked as under
• Charge the spring manually with help of lever.
• Observe the spring charging indicator position, it should be
showing spring charged.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
• Push the mechanical push button for close. Breaker should be
closed.
• Observe the breaker close indicator it should be red or “I”.
• Once the breaker is close spring will get discharged and indicator
shows spring discharged.
• Push the mechanical push button for open. Breaker should be.
opened.
• Observe the breaker opened indicator it should be Blue or “O”.
• Operation shall be done several times.
5.2.2.2 Contact Gap Measurement for Main Contact VCB
Contact gap measurement is done with the help of dialed caliper as

described in Vendor Manual
Curtsey: Cutler and hammer
5.2.2.3 Contact Resistance Test

Breaker Contact resistance can be measured using micro ohm
meter on each pole of the breaker when breaker is closed
• Connect the current and voltage leads of the micro ohmmeter

across the pole of the breaker
• Apply a current of 100 amps and note down the reading
• Repeat the test for other two pole also
• For judgment, the resistance values from one pole to another
pole should not vary with big difference and the value should
also be cross checked with manufacturer recommendation.
CB MAIN CONTACTS
MICRO OHM
METER R Y B
CB CONTACT RESISTANCE TESTING ARRANGEMENT
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.2.4 Insulation Resitance Test Before High Voltage Test
Before performing high voltage test, perform the Insulation
resistance test with 5000Vdc insulation tester.
• Close the breaker.
• Open the breaker,
breakers.
5.2.2.5 Vacuum Integrity Test

Vacuum integrity test is done when breaker is opened. In this test a
dc high voltage is applied across the interrupter for around 5-10
cycles and observed healthiness of the vacuum interrupter as
under
• Breaker shall be kept open
• Tester shall be connected across the vacuum bottle of one of the
phase , other two phase to be grounded both at top and bottom
• Test Voltage is applied on the object to be tested for 5 cycles
and condition of the vacuum bottle is observed
• Test shall be repeated for other two phases too
• Test voltage value to be noted from the vendor manual.
• Test can be done by using Programma Vacuum integrity tester
Note: the vacuum integrity tester usually are of half wave rectified
DC out put which can generate X ray when it is applied across the
vacuum bottle, hence maximum distance to be maintained from
the test object
5.2.2.6 High Voltage Test

Note: high voltage test shall be done only in case breaker is
not tested for high voltage along with the bus
AC high- pot test shall be carried out in accordance with IEC
standard at site. The test shall be carried out on MV CB in both
close and open position. Test is performed as under
¾ When the CB is Closed( shown in figure below)
• The test voltage to carry out the test is as per below table.
gradually between phase R and ground. Record the leakage
current
gradually between phase Y and ground. Record the leakage
current
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
gradually between phase B and ground. Record the leakage
current
CB MAIN CONTACTS
HIGH POT
TESTER R Y B
AC WITHSTAND VOLTAGE TESTING ARRANGEMENT
¾ When the CB is Open(as shown in figure below)

• Connect the phases R, Y, B Cable side of the breakers to the
ground.
• Connect the phases R, Y, B Bus side of the breaker to the test
set.
• Apply the test voltage gradually between ground and cable side
terminal of the breaker and ground
CB MAIN CONTACTS
HIGH POT
TESTER R Y B
Table-1
AC Testing
kV Test Pulse Test
kV pC kV
4.16 14(19) 1 3.5(3.5) 100(100) 2 N/A N/A
Switchgear
13.8 27(36) 1 10.5(10.5) 100(100) 2 N/A N/A
5.2.2.7 Insulation Resitance Test after High Voltage Test

test with 5000Vdc insulation tester as describe in 5.2.2
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.2.8 Minimum Operating Voltage for Close and Trip Coil

5.2.2.8.1 Close Coil
Minimum voltage required to close the breaker is measured by
applying variable DC voltage to the closing coil of the breaker
• Connect the DC source to the closing coil of the breaker in
series with dc ammeter
• Increase the voltage slowly till the breaker get closed , note
down voltage and current readings
5.2.2.8.2 Trip Coil
Minimum voltage required to Trip the breaker is measured by
applying variable DC voltage to the Trip coil of the breaker
• Connect the DC source to the Trip coil of the breaker in
• Increase the voltage slowly till the breaker get opened , note
• Test should be repeated for both trip coils
5.2.2.9 Breaker Operating Time

Breaker closing and tripping time can be measured either by a
timer or a breaker analyzer
Timing Test Using an Electronic Oscillograph.

• Connect the test set to the CB.
• Perform the following operations at the rated DC
• Close ( C ) , Open ( O ) , Close - Open ( C – O ) & Open –
Close – Open ( O – C – O )
• Record the corresponding readings.
CB MAIN CONTACTS
CH. 1
R Y B
CH. 2
CH. 3
CLOSING
CB CLOSING TERMINALS
ORDER
TRIPPING
CB TRIPPING TERMINALS
ORDER
DC SUPPLY +
CB TIMING TEST ARRANGEMENT
5.2.2.10 Spring Charging Time and Motor Current Measurement

Spring charging motor current is measured by ammeter or DC
clamp meter as under.
• Switch off the CB of motor circuit
• Connect the clamp meter in spring charging motor circuit
• Discharge the spring if it is charged
• Switch on the CB for motor circuit
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
• Note down the current
5.2.2.11 Stored Energy and Spring Charge Mechanism Checks
Stored energy and spring charging is checked by performing
several operations.
5.2.2.12 Functional Check of C.B Operation Counter
Check the operation of the counter each time breaker is operated.
Reading for the counter shall be recorded as reference
5.2.3 Breaker operation

5.2.3.1 CB Racking IN and OUT Checks
CB Racking IN and OUT must be checked for a smooth
movement. This should be checked several times
5.2.3.2 CB Operation in Service Position Mechanical and Electrical

• Put the breaker in service position
• Perform several Close and Open operation of the breaker
manually by operating mechanical buttons
• Performer several Close and Open operation of the breaker
electrically both local and remote
5.2.3.3 CB Operation in Test Position

• Put the breaker in Test position.
manually by operating mechanical buttons.
electrically from local.
5.2.3.4 Anti Pumping Functional Check

Anti pump Relay function should be checked as per table below
Trip signal Breaker Breaker
Step Operation
applied Operation status
Breaker control
Breaker
switch switched to Breaker
1 NO remains
“CLOSE” and held CLOSED
CLOSED
in CLOSE position
Breaker Trips
Breaker control Breaker
YES and does not
2 switch held in remains
Electrically attempt to
“CLOSE” position OPENS
RECLOSE
Breaker control Breaker
3 switch returned to NO None remains
NORMAL OPEN
Breaker control
Breaker
4 NO remains
“CLOSE” and held CLOSED
CLOSED
in CLOSE position
Breaker Trips
Breaker control
YES and does not Breaker
5 switch held in
Mechanically attempt to OPEN
“CLOSE” position
RECLOSE
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
From the above table it is noted that
o When the breaker is closed and the control switch is held in
CLOSE position. The breaker was still closed.
o when the breaker was tripped either Manually or Electrically,
the breaker does not attempt to re close if a permanent closing
signal is applied
5.2.3.5 Functional Test of Local Controls, Alarm and Indication.

• Alarm and Indication for spring charging once the spring is
charged shall be checked.
• Alarm and indication for mal function of the drive should be
checked by interrupting the dc power to charging motor while
charging.
• Alarm and indication for DC supervision relay shall be
checked.
• Alarm and indication for trip coil supervision shall be checked.
• Indication for closing, opening, rack in and rack out of the
breaker shall be checked.
5.2.3.6 Functional test of Remote Controls, Alarm and Indication.

charged shall be checked on remote or DCS
charging shall be checked on DCS or remote
• Alarm and indication for DC supervision relay shall be checked
on DCS or remote
• Alarm and indication for trip coil supervision shall be checked
on DCS or remote
breaker shall be checked on DCS or Remote.
5.2.4 Checks for Operation of Auxiliary Switches, Limit Switches for Test/
Service.
Contacts of auxiliary switches for breaker position, MOC, earth switch etc
shall be checked for its correct operation, and contacts resistance is
measured for each and every contacts output.
5.2.5 Operation of Earth Switch
Operation of earth switch for closing and opening to be checked, also
indication to be checked
5.2.6 Functional Checks of Interlocks and Limits Switches

Following Interlock should be checked as per manufacturer instruction
manual
Positive interlock
Negative interlock
Spring discharge interlock
Interference interlock
Closing spring gag interlock
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Limits switches should be checked for its proper operation and function an
adjustment is made if required.
5.2.7 Electrical control and protection/Measuring Devices

5.2.7.1 Insulation Resitance Measurement for Control Wiring and
cabling with 500 V DC
• Insulation resitance measurement shall be done for control
circuit, motor circuit , tripping and closing circuit with help of
500 v dc Insulation resistance tester
• All the external control and protection cables shall be checked
for loop check and insulation resistance measurement.
5.2.7.2 Control Power and Current Measurement

• Current on MCB of each circuit to be measured when all the
devices are in service
• Mixing of voltage between the two circuits should be checked
by keeping off MCB of one circuit and checking the voltage on
other circuit MCB towards load side +V and –V terminals with
respect to ground
• Above test should be done for closing, tripping, charging and
power to the devices circuits.
5.2.7.3 Testing of Protection Devices

All the protection and monitoring relays to be tested, please refer
related test procedure.
5.2.7.4 Testing of CT and VT

All the CT’s and VT’s shall be tested, please refer related test
procedure
5.2.7.5 Testing of Transducer

All the current, voltage, frequency and power transducer shall be
tested, please refer related test procedure
5.2.7.6 Testing of Alarm Devices
5.2.8 Protective Earthing Check
protection to human beings. Minimum two point’s preferable extreme end of
ground bus shall be connected to the ground mesh
• Check all protective relays have been grounded
• Check the doors have been grounded
5.2.9 Checks for interchangeable of CB of same rating for interference

interlock
CB should be checked for interference interlock
• Remove the breaker from the cubicle
• Put the breaker of same rating in to the cubicle, breaker should move
freely inside.
• Remove the breaker again from the cubicle
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
• But the breaker of different rating , breaker should not move inside the
cubicle, do not put more force in order not to damage the beaker and
interface plate




5.2.11 Checks After Initial Energization

After energization service load checks to be performed as under
• Current should be measured on all the secondary terminal of the current
transformer.
• Phase to phase and phase to ground Voltage measurement should be
done on all the phase and core of the voltage transformer.
• Phase sequence checks to be done on Voltage transformer.
• All the measuring devices including protective relay to be checked for
their metering function.
6.0 Documents
Test Sheet TS-MB01 shall be completed.
7.0 References
8.0 Attachment
8.1 Test Sheet for MV CB Feeder TS-MB01
the originator
ent
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COA Riyadh Po
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Date:13
D Revision
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Doc
c. No.: PP1
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AL F
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TES
ST SHEETS

Page 247
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Contractor : BEMCO
Testing of Form No: TS-MB01,
Medium Voltage Circuit Breaker and Page 1 of 11
Feeder Date: 13/02/09 ,Revision: 0
Cubicle No.: Feeder Name. Feeder No:

No Confirm Remarks
1. Technical data
Circuit breaker (name plate details)
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
1. Check nameplate information for correctness.
2. Inspect covers, panel section and door for paint work and proper fit.
3. Check for smooth and proper movement of racking mechanisms, shutters rollers, rails
and guides.
4. Check for proper alignment of the breaker primary and secondary contacts.
5. Check operation of all mechanical interlocks.
6. Check tightness of all bolted connections (torque wrench method).
7. Check bus and supports for defects such as cracked welds, chipped porcelain, cracked
insulation, etc., and free of dust accumulation.
8. Verify that all front panel mounted devices (meters, push buttons, switches, indicator
9. Perform mechanical check and visual inspection on the circuit breaker.
10. Perform mechanical check and visual inspection on disconnect and grounding switches.
11. Check for correct breaker position indication.
12. Check for correct spring status indication (spring charged/discharged).
13. Perform all specific checks on the breaker and spring operating mechanism.
14. Check that all control wiring is correct according to the approved drawing and terminal
connections are secure.
15. Inspect enclosure for proper alignment foundation fixing and grounding.
16. Check thermostat/space heaters for right position.
17. Check the alignment and smooth operation of lifting trolley
Name:
Signature:
Date:
Page 248
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Contractor : BEMCO

No Confirm Remarks
3. Tests on Circuit breaker
3.1
Breaker Mechanical Checks
1. check Manual spring charging
2. check manual spring discharging
3. manual closing
4. manual opening
5. indicator for spring charging/discharging, close and open
3.2 Contact Gap Measurment: Factory Value For The Contact Gap:---------------mm
Phase Red Yellow Blue

Gap In mm
3.3
Contact Resistance test: Injected current: 100 Amps Dc
Phase(breaker Closed) Red Yellow Blue

Resistance in Micro ohms
Insulation Test Before High Pot: Minimum Value--------- GΩ
Condition When breaker is closed When breaker is

3.4
opened
1 1 1
Phase R-G Y-G B-G R-Y Y-B B-R R-R Y-Y B-B
G-ohms
Test
Voltage
Name:
Signature:
Date:
Page 249
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Contractor : BEMCO

No Confirm Remarks
3.5
Vacuum Integrity Test , Test Voltage:___________ Volts AC DC For 5 Cycles
Only for Vacuum Circuit Breaker

Results
Remarks
3.6 High Voltage(Hi-pot) Test , Test Voltage:___________ Volts AC DC

Leakage current in Micro
Amps after One Minute
Remarks
Note: above test is not required if this is done with bus bar
3.7 Insulation Test After High Pot: Minimum Value--------- GΩ

opened
1 1 1
G-ohms
Test
Voltage
3.8 Minimum operating voltage test for trip and close coil
Minimum Operating Voltage in volts

Closing coil
Trip coil-1
Trip Coil-2
Name:
Signature:
Date:
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No Confirm Remarks
3.9 Breaker Operating Time/Coil current Mesurment :

a) Time Measurment
Operating Time in m Sec
Closing
Opening Coil TC-1
Opening Coil TC-2
b) Current Measurment
Voltage Current in Amps

in Volts
Closing Coil
Opening Coil TC-1
Opening Coil TC-2
Print out from Breaker Analyser to be attached:
3.10 Spring Charging time and current measurment:
Charging Time in Sec Voltage in Volts Motor Current in Amps
- spring charge time monitoring timer - set:..................sec
3.11 Stored energy and spring charge mechanism checks :

- motor charge
- manual charge
3.11 Functional check of C.B operation counter
Name:
Signature:
Date:
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No Confirm Remarks
4.1
Breaker Rack in/out Checks
CB Rack in
CB Rack out
Spring Discharge during Rack out
Breaker Trip during rack out
4.2 CB Operation in service position:

- manual close operation (Mechanical)
- manual open operation (Mechanical)
- local close operation ( Electrical)
- local open operation( Electrical)
- remote close operation
- remote open operation
4.4 CB Operation in Test Position

-manual close operation (Mechanical)
Name:
Signature:
Date:
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No Confirm Remarks
4.5 Anti Pumping Functional Test:

Test as per below table
Trip signal Breaker
Step Operation Breaker status
applied Operation
Breaker control
1 NO
“CLOSE” and held in CLOSED
CLOSE position
Breaker Trips
Breaker control
YES and does not
2 switch held in
Electrically attempt to
RECLOSE
Breaker control
3 switch returned to NO None
NORMAL
Breaker control
4 NO
“CLOSE” and held in CLOSED
CLOSE position
Breaker Trips
Breaker control
YES and does not
5 switch held in
Mechanically attempt to
RECLOSE
4.6 Functional test of local control, alarm and Indication:
SL Indication Alarm on
Alarm/indication Description
NO. on Panel Relays
1 Panel Heater ON indication
2 Circuit breaker Close indication
3 Circuit breaker Open indication
4 Earthing switch close
5 Arc Protection healthy
6 Trip coil supervision(Breaker close)
7 Trip coil supervision(Breaker open)
8 CB in service position
9 CB in test position
Name:
Signature:
Date:
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Contractor : BEMCO

No Confirm Remarks
4.6
NO. on Panel Relays
10 ES CLOSE
11 ES OPEN
12 Prot. Relay healthy
13 Lockout F86 trip
14 Prot. Relay trip
15 Trip circuit supervision Healthy
4.7 Functional test of Remote control, Alarm and indication:
1) Breaker operation checks Remote DCS
DEVICE
Item
Aux relay Breaker
No
OPERATIONS / CHECK
1 CLOSE Signal from DCS
2 OPEN Signal from DCS

2) Alarms on DCS:
SL
Alarm/indication Description ON DCS
NO.
1 CB CLOSE
2 CB OPEN
5 ES CLOSE
6 ES OPEN
8 Lockout F86 trip
Name:
Signature:
Date:
Page 254
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Contractor : BEMCO

No Confirm Remarks
SL
NO.
9 Prot. Relay trip
10 DC supervision Healthy
12 DC MCB trip
13 Lose of voltage
15 Local /remote signal( Remote position
3) Analog signals on DCS:
Analog signal for voltage and current can be checked by either by simulation with
the help of function calibrator or it can also be checked online/live live when board is
energized.
4.8 Checks for operation of Auxiliary switches ,Position Switch and MOC
Contacts
Function Function Results
Contact No Terminal No
Auxiliary switch
MOC
Position Switch
Name:
Signature:
Date:
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No Confirm Remarks
5 Earthing switch operation
- check close operation
- check open operation
- check, that blades and mating contacts are closed
- check electromechanical interlock, where applicable
6.0 Interlocking test

Following Interlock should be checked as per manufacturer instruction manual
Positive interlock
Negative interlock
Limits switches adjusted and function normal
7 Electrical control and protection/Measuring Devices

7.1 Rating and settings of control MCBs Checks
MCBs
MCB Description Setting Check correct function:
-............ motor drive ............A
-............ Closing Circuit, ............A
-............ Trip circuit ...........A
-............ VT ............A
-............ VT ............A
7.2 Insulation Resitance measurment for control wiring and cabling with 500 V DC
Function MCB No +V to Ground -V to Ground
Closing and Motor Ckt
Trip Coil-1 Ckt
Trip Coil Ckt
Relay and indication Ckt
For meggering of external cable please refer to multicore cable test sheet
Name:
Signature:
Date:
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Contractor : BEMCO

No Confirm Remarks
7.3 Control power and current measurment
Voltage(V DC) Current(A DC) Power(Watts)
7.3 Testing of protection devices

Please refer specific test sheet of related divces
7.4 Testing of CT and VT

Please refer separate test sheet of related divces
7.5 Testing of Transducer

7.6 Testing of Alarm Devices

8 Checks for interchangeable of CB of same rating for interference interlock
Action Expected observation Actual observation

Same rating breaker inserted Breaker fix freely
Different rating breaker inserted Breaker doesn’t fix freely
9 Commissioning of Heater Circuit

9.1 Visual Checks
Rating of the heater match with the supply voltage.
KW rating of the heater match with drawing.
Breaker for the heater circuit rated correct
Name:
Signature:
Date:
Page 257
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Contractor : BEMCO

No Confirm Remarks
9.2 Measurment of insulation resistance of heater and lamp circuit

Function MCB No Phase to Ground Neutral to Ground
Heater and lamp CKT
9.4 Measurment of Current and voltage

Voltage(V AC) Current(A AC) Power(VA)
9.5 Functional checks of thermostat

Thermostat Measured Thermostat Thermostat Final Setting of
setting Range Ambient Temp Cut-in Temp cut-out temp Thermostat
Inside the
cubicle
10 Initial Energization
10.1 checks before energization:
check earthing
check cable connection tight
check cable connection compartment and C.B. is clean and free from particles
10.2 checks after initial energization:

check indications of CT and VT, local and remote
check CT current flow in protection relay
Check Voltmeter readings
For Load Service Checks please refer separate test sheet
Name:
Signature:
Date:
Page 258
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Contractor : BEMCO
Testing of Form No: TS-MC01
Medium Voltage Contactor and Feeder Page 1 of 7

No Confirm Remarks
1. Technical data
Contactor (name plate details)
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
and guides.
3. Tests on Contactor
Contact Gap Measurment: Factory Value For The Contact Gap:---------------mm
3.1
Gap In mm
Name:
Signature:
Date:
Page 259
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Contractor : BEMCO

No Confirm Remarks
3.2
Phase(Contactor Closed) Red Yellow Blue

3.3
Condition When Contactor is closed When Contactor is

opened
1 1 1
G-ohms
Test
Voltage
3.4 Vacuum Integrity Test , Test Voltage:___________ Volts AC DC For 5 Cycles

Only for Vacuum Circuit Breaker

Results
Remarks
3.5
High Voltage(Hi-pot) Test , Test Voltage:___________ Volts AC DC

Remarks
Name:
Signature:
Date:
Page 260
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No Confirm Remarks
Condition When Contactor is closed When Contactor is
opened
Phase R-G Y-G B-G R-Y Y-B B-R R-R1 Y-Y1 B-B1
G-ohms
Test
Voltage
Operating Value
Pickup Drop Out
volts amps volts amps
Closing/Opening coil
3.8 Breaker Operating Time/Coil current Measurement :

a) Time Measurment
Phase R Y B
Closing
Opening
b) Current Measurement @ rated voltage

Voltage Current in Amps(A)
in Volts
Closing/opening coil
4. Contactor operation
CB Operation in service position:
4.1
Name:
Signature:
Date:
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No Confirm Remarks
CB Operation in Test Position

4.2 - local close operation ( Electrical)
NO. on Panel Relays
2 Contactor Close indication
3 Contactor Open indication
7 Lockout F86 trip
8 Prot. Relay trip
DEVICE
Item
Aux relay Breaker
No
OPERATIONS / CHECK

2) Alarms on DCS:
SL
NO.
1 Contactor CLOSE
2 Contactor OPEN
3 Contactor in service position
4 Contactor in test position
8 Lockout F86 trip

Analog signal for voltage and current can be checked by either by simulation
with the help of function calibrator or it can also be checked online/live live
when board is energized
Name:
Signature:
Date:
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No Confirm Remarks
Contacts
Auxiliary switch

Inter lock with D S

MCBs
-............ VT ............A
Closing/Opening Ckt
For meggering of external cable please refer to multi core cable test sheet

Name:
Signature:
Date:
Page 263
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Contractor : BEMCO

No Confirm Remarks




9.1 Visual Checks

Heater and lamp CKT


Inside the
cubicle
Name:
Signature:
Date:
Page 264
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Contractor : BEMCO

No Confirm Remarks
check earthing

Name:
Signature:
Date:
Page 265
ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
n:
Doc
c. No.: PP1
UP MANUA
AL F
Feb,09 0

TEST
TING PROC
P EDUR
RE FOR
R
MEDIUMM VOL
LTAGE
E SWIT
TCHGEEAR
D
DISCO
ONNECCT SW
WITCH FEEDER

Page 266
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-MD01,
MV Disconnect and Ground Switches Page 1 of 8

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status--------------------------------------------------------------------------------------------------------2
b. Documentation----------------------------------------------------------------------------------------------------2
c. Personnel-----------------------------------------------------------------------------------------------------------2
2. Preconditions------------------------------------------------------------------------------------------------------------2
3. Precautions---------------------------------------------------------------------------------------------------------------2
4. Scope-----------------------------------------------------------------------------------------------------------------------3
5. Execution------------------------------------------------------------------------------------------------------------------3
b. Testing of MV DS and Feeder-----------------------------------------------------------------------------------3
1. Test on Disconnect switch
a. Contact Resistance test.------------------------------------------------------------------------------4
b. Insulation resistance test before hipot.------------------------------------------------------------4
c. High Voltage test.---------------------------------------------------------------------------------------5
d. Insulation resistance test after hipot---------------------------------------------------------------5
e. Switch operating time /motor current measurement-------------------------------------------5
f. Minimum voltage operation (open/close) at 90V dc.-------------------------------------------6
2. Disconnect switch operation
a. Disconect Switch operation at rated Voltage.----------------------------------------------------6
b. Functional test of local controls, alarm and indication.----------------------------------------6
c. Functional test of Remote controls, alarm and indication.------------------------------------7
d. Correct settings of motor limit switches.-----------------------------------------------------------7
e. Check correct operation of auxiliary switches.---------------------------------------------------7
f. Automatic disconnection of supply to the motor on insertion of handle-------------------7
3. Operation of Earth Switch.----------------------------------------------------------------------------------7
4. Correct Functioning of Interlocks--------------------------------------------------------------------------7
5. Electrical control and protection/Measuring Devices ------------------------------------------------7
a. Insulation resistance measurement for control circuit-----------------------------------------7
b. Control power and current measurement.--------------------------------------------------------7
6. Commissioning of Heater Circuit--------------------------------------------------------------------------7
7. Protective earthing check.-----------------------------------------------------------------------------------8
6. Documents---------------------------------------------------------------------------------------------------------------8
7. Reference----------------------------------------------------------------------------------------------------------------8
8. Attachment--------------------------------------------------------------------------------------------------------------8
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The purpose of this procedure is to test, commission and document feeder and MV Disconnect
and Ground switch in metal enclosed switchgear assemblies of 4.16kV and 13.8 kV levels.
2.0 Preconditions
2.1 Work status

been carried out.
2.2 Documentation
available
• Commissioning checklists TS-MD01
2.3 Personnel
commissioning of all types of the electrical equipments.

3.0 Precautions

board.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• Testing of Disconnect switch
• Testing Ground Switch
• Operation of Disconnect switch
• Checking Disconnect switch mounting.
5.0 Execution
5.1 Visual Checks

• Check for smooth and proper movement of closing and opening mechanisms for
alignment,.
lamps, mimic buses, etc.) are installed as per drawings.
• Perform mechanical check and visual inspection on the Disconnect switch.
• Check simultaneous closing of all the three poles.
• Check that end of travels stops are correctly adjusted, set and locked in position.
• Check open gap and minimum clearance between phases and ground.
• Check that the switch can be pad locked in both closed and open position.
• Check that switch operating handle is grounded properly.
5.2 Testing of Disconnect and Feeder

Enter the rating plate data in check list TS-DM01 and compare the DS data with the
8. Test on Disconnect switch

c. Contact Resitance test.
d. Insulation resistance test before hipot.
e. High Voltage test.
f. Insulation resistance test after hipot
g. Switch operating time /motor current measurement
h. Minimum voltage operation (open/close) at 90V dc.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
i. Disconect Switch operation at rated Voltage.
j. Functional test of local controls, alarm and indication.
k. Functional test of Remote controls, alarm and indication.
l. Correct settings of motor limit switches.
m. Check correct operation of auxiliary switches.
n. Automatic disconnection of supply to the motor on insertion of
handle
10. Operation of Earth Switch.
11. Correct Functioning of Interlocks
o. Insulation resistance measurement for control circuit
p. Control power and current measurement.
q. Visual Checks
r. Measurement of insulation resistance of heater and lamp circuit
s. Functional checks of thermostat , Heaters,
t. Measurement of Current and voltage
14. Protective earthing check.
5.2.1 Contact Resitance Test.

Disconnect switch Contact resistance can be measured using micro ohm
meter on each pole of the Disconnect switch when it is closed
• Connect the current and voltage leads of the micro ohmmeter across
the pole of the disconnect switch.
• For judgment, the resistance values from one pole to another pole
should not vary with big difference and the value should also be cross
checked with manufacturer recommendation.
CB MAIN CONTACTS
MICRO OHM
METER R Y B
5.2.2 Insulation Resistance Test before Hipot.

Before performing high voltage test, perform the Insulation resistance test
with 5000Vdc insulation tester.
• Close the disconnect switch.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :

Note: high voltage test is to be done only in case disconnect switch is not
tested for high voltage along with the bus.
The test shall be carried out on MV Disconnect switch in close position. Test
is performed as under
¾ When the Disconnect Switch is Closed( shown in figure below)
gradually between phase R and ground. Record the leakage current
gradually between phase Y and ground. Record the leakage current
gradually between phase B and ground. Record the leakage current
CB MAIN CONTACTS
HIGH POT
TESTER R Y B
Table-1
AC Testing
kV Test Pulse Test
kV pC kV
4.16 14(19) 1 3.5(3.5) 100(100) 2 N/A N/A
Switchgear
13.8 27(36) 1 10.5(10.5) 100(100) 2 N/A N/A
5.2.4 Insulation Resistance test after hipot

5000Vdc insulation tester as describe in 5.2.2
5.2.5 Switch Operating Time/Motor Current Measurement

DS closing and tripping time can be measured either by a timer or a breaker
analyzer
Timing Test Using An Electronic Oscillo graph.

• Connect the test set to the DS.
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Equipment :
• Close ( C ) , Open ( O )
• From the graph check the simultaneous touch of the contact of all the
phases
CB MAIN CONTACTS
CH. 1
R Y B
CH. 2
CH. 3
CLOSING
ORDER
TRIPPING
ORDER
DC SUPPLY +
5.2.6 Minimum Voltage Operation (Open/Close) at 90V dc.

5.2.6.1.1 Closing
Minimum voltage operation is checked at 90 volts
• Connect the DC source to the closing circuit of the
disconnect switch in series with dc ammeter
• Maintained voltage at 90 volts and check the operation of
the disconnect switch , note down the current
5.2.6.1.2 Opening
Minimum voltage operation is checked at 90 volts
• Connect the DC source to the opening circuit of the
disconnect switch in series with dc ammeter
• Maintained voltage at 90 volts and check the operation of
the disconnect switch , note down the current
5.2.7 Disconnect Switch Operation Tests.

5.2.7.1 Switch Operation at Rated Voltage
o Perform several Close and Open operation of the Disconnect
switch manually by operating mechanical Levers
o Performer several Close and Open operation of the
disconnect switch electrically both local and remote
5.2.7.2 Functional Test of Local Controls, alarm and indication.

checked..
• Indication for closing, opening, of the disconnect switch shall
be checked.
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Equipment :
5.2.7.3 Functional test of Remote Controls, alarm and Indication.

on DCS or remote
• Indication for closing, opening, of the disconnect switch shall
be checked on DCS or Remote.
5.2.7.4 Correct Settings of Motor Limit Switches.

Limits switches should be checked for its proper operation and
function an adjustment is made if required.
5.2.7.5 Check Correct Operation of auxiliary Switches.

Contacts of auxiliary switches for switch operation, earth switch
etc shall be checked for its correct operation, and contacts
resistance is measured for each and every contacts output.
5.2.7.6 Automatic Disconnection of Supply to the Motor on Insertion

of Hand
While Operating Handle is inserted in to the notch, operation of
the disconnect switch checked electrically, no operation should
occur.
5.2.8 Operation of Earth Switch.

5.2.9 Correct Functioning of Interlocks
Interlock should be checked as per manufacturer instruction manual
5.2.10 Electrical control and protection/Measuring Devices

5.2.10.1 Insulation Resitance measurement for control wiring and
Insulation resistance test for control wiring and auxiliary circuit
should be done with 500V dc Insulation tester.
5.2.10.2 Control Power and Current Measurement.

respect ground

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Equipment :



5.2.12 Protective Earthing Check

protection to human beings.
6.0 Documents
Test Sheet TS-MD01 shall be completed.
7.0 References
8.0 Attachment
8.1 Test Sheet for Disconnect Switch TS-MD01
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TES
ST SHEETS

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Testing of Form No: TS-MB01
Medium Voltage Disconnect and Earth Page 1 of 6
Switch Date:13/02/09,Revision: 0

No Confirm Remarks
1. Technical data
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
• Check for smooth and proper movement of closing and opening mechanisms
for alignment,.
• Verify that all front panel mounted devices (meters, push buttons, switches,
indicator lamps, mimic buses, etc.) are installed as per drawings.
• Perform mechanical check and visual inspection on the Disconnect switch.
• Check simultaneous closing of all the three poles.
• Check that end of travels stops are correctly adjusted, set and locked in
position.
• Check open gap and minimum clearance between phases and ground.
• Check that the switch can be pad locked in both closed and open position.
3. Tests on Disconnect switch
3.1

Name:
Signature:
Date:
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No Confirm Remarks
3.2 Contact Resistance test: Injected current: 100 Amps Dc


3.3
Condition When DS is closed When DS is opened
1 1 1
G-ohms
Test
Voltage
High Voltage(Hi-pot) Test , Test Voltage:___________ Volts AC DC

3.4
Remarks

opened
1 1 1
G-ohms
Test
Voltage
Name:
Signature:
Date:
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No Confirm Remarks
3.9 Breaker Operating Time/Coil current Mesurment :

a) Time Measurment
Closing
Opening Coil TC-1
Opening Coil TC-2
b) Motor Current Measurment

in Volts
Closing
Opening
3.10 Minimum voltage operation (open/close) at 90V dc.
Function Voltage in Volts Motor Current in Amps
Closing
opening

4.1 DS Operation in service position:
Name:
Signature:
Date:
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No Confirm Remarks

NO. on Panel Relays
2 DS Close indication
3 DS Open indication
5 Earthing Switch Open
DEVICE
Item
Aux relay Breaker
No
OPERATIONS / CHECK
Alarms on DCS:
SL
NO.
1 CB CLOSE
2 CB OPEN
5 ES CLOSE
6 ES OPEN
Name:
Signature:
Date:
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No Confirm Remarks
Contacts
Auxiliary switch
MOC

6.0
Interlocking test

MCBs
-............ motor drive ............A
Name:
Signature:
Date:
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No Confirm Remarks

9.1 Visual Checks

Heater and lamp CKT


Inside the
cubicle
Name:
Signature:
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TEST
TING PROC
P EDUR
RE FOR
R
LOW VOLTA
V AGE S
SWITC
CHGEAAR
BREAAKER F
FEEDE
ER

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Subject : Testing procedure Doc. No: TP-LB01,
LV Switch gear(Feeders) Page 1 of 11

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status--------------------------------------------------------------------------------------------------------2
b. Documentation----------------------------------------------------------------------------------------------------2
c. Personnel-----------------------------------------------------------------------------------------------------------2
2. Preconditions------------------------------------------------------------------------------------------------------------2
3. Precautions---------------------------------------------------------------------------------------------------------------2
4. Scope-----------------------------------------------------------------------------------------------------------------------3
5. Execution------------------------------------------------------------------------------------------------------------------3
b. Testing of LV CB and Feeder------------------------------------------------------------------------------------3
1. Operation and alignment Checks of breaker liftingTrolley----------------------------------------4
2. Tests on the CB
a. Breaker Manual closing/opening, and manual spring charging-----------------------------4
b. Contact Resistance test-------------------------------------------------------------------------------5
c. Insulation resistance test before hipot-------------------------------------------------------------5
d. High Voltage test.---------------------------------------------------------------------------------------6
e. Insulation resistance test after hipot.---------------------------------------------------------------7
f. Minimum operating voltage for close and trip coil.----------------------------------------------7
g. Breaker operating time. (Only Main Breaker which has Synch. Facilities)---------------7
h. Spring charging motor current and time measurement.---------------------------------------7
i. Stored energy and spring charge mechanism checks.----------------------------------------8
a. CB Racking IN and OUT Checks-------------------------------------------------------------------8
b. CB operation in service position mechanical and electrical----------------------------------8
c. CB operation in test position electrical------------------------------------------------------------8
d. Functional test of local controls, alarm and Indication----------------------------------------8
e. Functional Test of Remote control, alarm, and indication------------------------------------8
4. Checks for operation of Auxiliary switches ,limit switches for test, service ------------------9
5. Functional check of interlock and limit switches.-----------------------------------------------------9
6. Electrical control and protection/Measuring Devices-----------------------------------------------9
7. Protective Earthing check--------------------------------------------------------------------------------10
9. Checks before and After initial Energization --------------------------------------------------------11
6. Documents--------------------------------------------------------------------------------------------------------------11
7. Reference----------------------------------------------------------------------------------------------------------------11
8. Attachment--------------------------------------------------------------------------------------------------------------11
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Equipment :
1.0 Task
The purpose of this procedure is to test, commission and document LV circuit breaker feeder
in metal enclosed switchgear assemblies of 220/380/480V levels.
2.0 Preconditions
2.1 Work Status

been carried out.
2.2 Documentation
available
• Commissioning checklists TS-MB02
2.3 Personnel
2.4 Measuring instruments and tools

• High voltage tester AC (up to 2 KV)
• Secondary Injection
• Fluke-2 Nos
3.0 Precautions

board.
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Equipment :
4.0 Scope
• Testing of CB
• Testing of Anti pumping facility
• Operation of CB inside the feeder
5.0 Execution
5.1 Visual Checks

• Check for smooth and proper movement of racking mechanisms for alignment,
shutters, rollers, rails and guides.
• Check for proper alignment of the breaker primary and secondary contacts.
• Perform mechanical check and visual inspection on disconnect and grounding
switches.
• Check for correct spring status indication (spring charged/discharged).
• Perform all specific checks on the breaker and spring operating mechanism.
5.2 Testing of CB and Feeder

Enter the rating plate data in check list TS-MB01 and compare the CB data with the
1. Operation and alignment Checks of breaker liftingTrolley

2. Tests on the CB
a. Breaker Manual closing/opening, and manual spring charging
b. Contact Resistance test
c. Insulation resistance test before hipot
d. High Voltage test.
e. Insulation resistance test after hipot.
f. Minimum operating voltage for close and trip coil.
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Equipment :
g. Breaker operating time. (Only Main Breaker which has Synch.
Facilities)
h. Spring charging motor current and time measurement.
i. Stored energy and spring charge mechanism checks.
j. CB Racking IN and OUT Checks
k. CB operation in service position mechanical and electrical
l. CB operation in test position electrical
m. Functional test of local controls, alarm and Indication
n. Functional Test of Remote control, alarm, and indication
4. Checks for operation of Auxiliary switches ,limit switches for test, service
and
5. Functional check of interlock and limit switches.
o. Testing of protection devices
p. Testing of CT and VT
q. Testing of Transducers
r. Testing of Alarm Devices
s. Visual Checks
t. Measurement of insulation resistance of heater and lamp circuit
u. Functional checks of thermostat , Heaters,
v. Measurement of Current and voltage
5.2.1 Operation and Alignment Checks of Breaker Lifting Trolley.

Lifting trolley shall be checked for alignment, correct loading and unloading of
the breaker as under
• Aligned the trolley to the breaker roller guides in the cubicle
• Engage the trolley with roller guides
• Check for correct locking and unlocking of trolley with roller guides
• Check for smooth rolling of the breaker in to the trolley
• Check locking of trolley when breaker is boarded on the trolley
• Disconnect the trolley from roller guides
5.2.2 Tests on Circuit Breaker

Breaker can be withdrawn from the feeder cubicle and test out side the
feeder as this will ease the testing as under
5.2.2.1 Breaker Manual Closing/Opening and Manual Spring Charging

Mechanical operation of the breaker is checked as under
• Charge the spring manually with help of lever.
• Observe the spring charging indicator position, it should be
showing spring charged.
• Push the mechanical push button for close. Breaker should be
closed.
• Observe the breaker close indicator it should be red or “I”.
• Once the breaker is close spring will get discharged and indicator
shows spring discharged.
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Equipment :
• Push the mechanical push button for open. Breaker should be.
opened.
• Observe the breaker opened indicator it should be Blue or “O”.
• Operation shall be done several times.

Breaker Contact resistance can be measured using micro ohm
meter on each pole of the breaker when breaker is closed
• Connect the current and voltage leads of the micro ohmmeter

across the pole of the breaker
• For judgment, the resistance values from one pole to another
pole should not vary with big difference and the value should
also be cross checked with manufacturer recommendation.
CB MAIN CONTACTS
MICRO OHM
METER R Y B
5.2.2.3 Insulation Resitance Test Before High Voltage Test

Before performing high voltage test, perform the Insulation
resistance test with 1000Vdc insulation tester.
• Close the breaker.
• Open the breaker,
breakers.
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Equipment :
5.2.2.4 High Voltage Test

Note: high voltage test shall be done only in case breaker is
not tested for high voltage along with the bus
AC high- pot test shall be carried out in accordance with IEC
standard at site. The test shall be carried out on LV CB in both
close and open position. Test is performed as under
¾ When the CB is Closed( shown in figure below)
gradually between phase R and ground. Record the leakage
current
gradually between phase Y and ground. Record the leakage
current
gradually between phase B and ground. Record the leakage
current
CB MAIN CONTACTS
HIGH POT
TESTER R Y B
¾ When the CB is Open(as shown in figure below)

• Connect the phases R, Y, B Cable side of the breakers to the
ground.
• Connect the phases R, Y, B Bus side of the breaker to the test
set.
• Apply the test voltage gradually between ground and cable side
terminal of the breaker and ground
CB MAIN CONTACTS
HIGH POT
TESTER R Y B
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Equipment :
5.2.2.5 Insulation Resistance Test after High Voltage Test

test with 1000Vdc insulation tester as describe in 5.2.2
5.2.2.6 Minimum Operating Voltage for Close and Trip Coil
5.2.2.6.1 Close Coil

Minimum voltage required to close the breaker is measured by
applying variable DC voltage to the closing coil of the breaker
• Connect the DC source to the closing coil of the breaker in
• Increase the voltage slowly till the breaker get closed , note
5.2.2.6.2 Trip Coil

Minimum voltage required to Trip the breaker is measured by
applying variable DC voltage to the Trip coil of the breaker
• Connect the DC source to the Trip coil of the breaker in
• Increase the voltage slowly till the breaker get opened , note
• Test should be repeated for both trip coils
5.2.2.7 Breaker Operating Time(Only Main Breakers which has Synch

Facility)
Breaker closing and tripping time can be measured either by a
timer or a breaker analyzer
Timing Test Using An Electronic Oscillograph.

• Connect the test set to the CB.
• Close ( C ) , Open ( O ) , Close - Open ( C – O ) & Open –
Close – Open ( O – C – O )
CB MAIN CONTACTS
CH. 1
R Y B
CH. 2
CH. 3
CLOSING
ORDER
TRIPPING
ORDER
DC SUPPLY +
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Equipment :
5.2.2.8 Spring Charging Time and Motor Current Measurement
Spring charging motor current is measured by ammeter or DC
clamp meter as under.
• Switch off the CB of motor circuit
• Connect the clamp meter in spring charging motor circuit
• Discharge the spring if it is charged
• Switch on the CB for motor circuit
• Note down the current
5.2.2.9 Stored Energy and Spring Charge Mechanism Checks

Stored energy and spring charging is checked by performing
several operations.
5.2.3 Breaker operation

5.2.3.1 CB Racking IN and OUT Checks
CB Racking IN and OUT must be checked for a smooth
movement. This should be checked several times
5.2.3.2 CB Operation in Service Position Mechanical and Electrical

• Put the breaker in service position
manually by operating mechanical buttons
electrically both local and remote
5.2.3.3 CB Operation in Test Position

• Put the breaker in Test position.
manually by operating mechanical buttons.
electrically from local.
5.2.3.4 Functional Test of Local Controls, Alarm and Indication.

charged shall be checked.
charging.
checked.
• Alarm and indication for trip coil supervision shall be checked.
breaker shall be checked.
5.2.3.5 Functional Test of Remote Controls, Alarm and Indication.

charged shall be checked on remote or DCS
charging shall be checked on DCS or remote
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Equipment :
on DCS or remote
• Alarm and indication for trip coil supervision shall be checked
on DCS or remote
breaker shall be checked on DCS or Remote.
5.2.4 Checks for Operation of Auxiliary switches, Limit Switches for Test/
Service.
Contacts of auxiliary switches for breaker position, MOC, earth switch etc
shall be checked for its correct operation, and contacts resistance is
measured for each and every contacts output.
5.2.5 Operation of Earth Switch
5.2.6 Functional Checks of Interlocks and Limits Switches

Following Interlock should be checked as per manufacturer instruction
manual
Positive interlock
Negative interlock
Limits switches should be checked for its proper operation and function an
adjustment is made if required.
5.2.7 Electrical Control and Protection/Measuring Devices

5.2.7.1 Insulation Resitance Measurement for Control Wiring and
• Insulation resitance measurement shall be done for control
circuit, motor circuit , tripping and closing circuit with help of
500 v dc Insulation resistance tester
• All the external control and protection cables shall be checked
for loop check and insulation resistance measurement.
5.2.7.2 Control Power and Current Measurement

respect to ground
• Above test should be done for closing, tripping, charging and
power to the devices circuits.
5.2.7.3 Testing of Protection Devices

All the protection and monitoring relays to be tested, please refer
related test procedure.
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Equipment :
5.2.7.4 Testing of CT and VT

procedure

5.2.8 Protective earthing check

5.2.9 Checks for interchangeable of CB of same rating for interference

interlock
CB should be checked for interference interlock
• Remove the breaker from the cubicle
• Put the breaker of same rating in to the cubicle, breaker should move
freely inside.
• Remove the breaker again from the cubicle
• But the breaker of different rating , breaker should not move inside the
cubicle, do not put more force in order not to damage the beaker and
interface plate
5.2.10 Commissioning of heaters




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Equipment :
transformer.
6.0 Documents
Test Sheet TS-LB01 shall be completed.
7.0 References
8.0 Attachment
8.1 Test Sheet for LV CB Feeder TS-LB01
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TES
ST SHEETS

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Testing of Form No: TS-LB01
Feeder Date: 13/02/09,Revision: 0

No Confirm Remarks
1. Technical data
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
and guides.
Name:
Signature:
Date:
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No Confirm Remarks
3. Tests on Circuit breaker
3.1
Breaker Mechanical Checks
1. check Manual spring charging
2. check manual spring discharging
3. manual closing
4. manual opening
5. indicator for spring charging/discharging, close and open
3.2 Contact Resistance test: Injected current: 100 Amps Dc

3.3 Insulation Test Before High Pot: Minimum Value--------- GΩ

opened
1 1 1
G-ohms
Test
Voltage
3.4 High Voltage(Hi-pot) Test , Test Voltage:___________ Volts AC DC

Remarks
Name:
Signature:
Date:
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No Confirm Remarks

opened
1 1 1
G-ohms
Test
Voltage
Minimum Operating Voltage in volts

Closing coil
Trip coil-1
Trip Coil-2
3.7 Breaker Operating Time/Coil current Mesurment : Only Main and Tie Breaker which has
Synch Facility
a) Time Measurement
Closing
Opening Coil TC
b) Current Measurement

in Volts
Closing Coil
Opening Coil TC
Name:
Signature:
Date:
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No Confirm Remarks
3.8 Spring Charging time and current measurment:
Charging Time in Sec Voltage in Volts Motor Current in Amps
- spring charge time monitoring timer - set:..................sec
3.9 Stored energy and spring charge mechanism checks :

- motor charge
- manual charge
4.1
Breaker Rack in/out Checks
CB Rack in
CB Rack out
Spring Discharge during Rack out
Breaker Trip during rack out
4.2 CB Operation in service position:


Name:
Signature:
Date:
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No Confirm Remarks
NO. on Panel Relays
6 Trip coil supervision(Breaker close)
7 Trip coil supervision(Breaker open)
DEVICE
Item
Aux relay Breaker
No
OPERATIONS / CHECK

2) Alarms on DCS:
SL
NO.
1 CB CLOSE
2 CB OPEN
5 ES CLOSE
6 ES OPEN
8 Lockout F86 trip
Name:
Signature:
Date:
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No Confirm Remarks
SL
NO.
9 Prot. Relay trip
10 DC supervision Healthy
12 DC MCB trip
13 Lose of voltage
15 Local /remote signal( Remote position
Analog signal for voltage and current can be checked by either by simulation with
the help of function calibrator or it can also be checked online/live live when board is
energized.
Contacts
Auxiliary switch
MOC
Position Switch
Name:
Signature:
Date:
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No Confirm Remarks

Positive interlock
Negative interlock

MCBs
-............ motor drive ............A
-............ Trip circuit ...........A
-............ VT ............A
-............ VT ............A
7.2 Insulation Resistance measurement for control wiring and cabling with 500 V DC
Trip Coil-1 Ckt
Trip Coil Ckt
Name:
Signature:
Date:
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No Confirm Remarks





9.1 Visual Checks
9.2 Measurement of insulation resistance of heater and lamp circuit

Heater and lamp CKT


Inside the
cubicle
Name:
Signature:
Date:
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No Confirm Remarks
check earthing

Name:
Signature:
Date:
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TEST
TING PROC
P EDUR
RE FOR
R
OVVER CU
URRE
ENT RE
ELAY

Page 304
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Subject : Testing Procedure Doc. No: TP-AR01,
Phase and Ground Over Current Relay Page 1 of 8

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
b. Testing of Over Current Relay

1. Functional check of Test Plug---------------------------------------------------------- 3
2. Shorting of links on relay case when relay is withdrawn-------------------------3
1. Relay Power measurement--------------------------------------------------------------3
2. Configuration of the relay----------------------------------------------------------------4
3. Testing of LEDs----------------------------------------------------------------------------4
4. Testing of out put relays------------------------------------------------------------------4
5. Testing of input Devices------------------------------------------------------------------4
6. Metering function---------------------------------------------------------------------------4
7. Over current Pickup/Dropout test-------------------------------------------------------5
8. Time current characteristics-------------------------------------------------------------5
9. Testing of Instantaneous element -----------------------------------------------------5
10. Reduced voltage (at 90 Volts ) trip test for all output relays---------------------6
11. Testing at final setting --------------------------------------------------------------------7
12. Checking the protective Earthing ------------------------------------------------------8
6. Documents-------------------------------------------------------------------------------------------------------8
7. Reference---------------------------------------------------------------------------------------------------------8
8. Attachment-------------------------------------------------------------------------------------------------------8
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Equipment :
1.0 Task
All the over current shall be tested to check their functions
2.0 Preconditions
2.1 Work Status
2.2 Documentation
• Commissioning checklists TS-AR01
• Approved relay settings should be available
2.3 Personnel
• 1 Commissioning engineer: Engineer or technician with experience in commissioning of
all types of the electrical equipments.

• Three phase Secondary Injection test set
• Fluke
3.0 Precautions
• Observe the rules for handling electronic components sensitive to electrostatic discharge (ESD
measures).
• Special safety arrangements shall be made for all areas which are not explicitly designated as”
electrical operating areas” when performing tests at voltages in excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

• Check the cables for damage and that they are connected correctly,
• Inspect physical connection as per approved drawings.
• Remove the relay from the case and check for tightness and that all shorting terminals
are making proper contact
• Check the tightness of the connection on the relay case
• Check the ferrules
• Check that all the test and setting switches operate properly and all are labelled.
Properly by device number and individual function.
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Equipment :
5.2 Testing of Phase and Ground over Current Relay.

Relay can be tested by using three or single phase secondary injection test set at the front
panel mounted test facilities. Final calibration test of all protective relays must be carried out on
approved settings,
Enter the rating plate data in check list TS-AR01 and compare the Relay data with the data
contained in the circuit documentation. The following test shall be carried out
1. Functional check of Test Plug
2. Shorting of links on relay case when relay is withdrawn
1. Relay Power measurement
2. Configuration of the relay
3. Testing of LEDs
4. Testing of out put relays
5. Testing of input Devices
6. Metering function
7. Over current Pickup/Dropout test
8. Time current characteristics
i. IEC-Normal inverse
ii. IEC-Very inverse
iii. IEC- Extremely Inverse
iv. Long time Inverse
v. Definite Time
9. Testing of Instantaneous element
10. Reduced voltage (at 90 Volts ) trip test for all output relays
11. Testing at final setting
12. Checking the protective Earthing
5.2.1.1 Functional check of Test Plug
Test Plug should be checked for its correct function, terminals should be
checked for its correct current, auxiliary power and tripping assignment as
per the circuit drawing.
5.2.1.2 Shorting of links on relay case when Relay is Withdrawn

In case of withdrawal type relay, shorting facility on the relay case should be
checked as under.
• Connect the fluke to check the continuity across the current terminal on
the relay case and it shows some resistance.
• Pull the relay out and check the fluke which shows now resistance less
then when relay was inside.
• Repeat the test for other two phases too.
Connection between the relay and secondary injection set is made as per figure
below.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.2.1 Relay Power Measurement

• Apply rated DC or AC auxiliary voltage to the power terminal of the relay
through suitable ammeter and voltmeter
• Measure the current and voltage. Product of two gives power consumption
of the relay.
5.2.2.2 Configuration of the Relay

Relay should be configured for inputs, outputs, and LED assignment as per
final setting either through front panel of the relay or through lap top
communicating with relay.
5.2.2.3 Testing of LEDs

• Check the operation of LEDs first by pressing reset button, all the LEDs
should light for 2 to 3 seconds
• Check the operation of LEDs for their function by injecting current or by
simulating the software.
5.2.2.4 Testing of out put Relays

• By simulation or by performing secondary injection, check the operation of
output relays as per the relay configuration.
• Measure the contact resistance of the each output relay with fluke
5.2.2.5 Testing of Digital Inputs

• Connect a variable auxiliary DC or AC voltage to each and every Digital
input
• Increase the voltage till the digital input picks up (a temporary LED may be
assigned to see the pickup) thus a minimum voltage required to operate
digital input is noted.
5.2.2.6 Metering Function

• Configure the relay for Phase CT and neutral CT ratio.
• Apply three phase 25%, 50%, 75% and 100% of nominal current on phase
over current relay and note down the corresponding readings on the relay.
• Apply Single phase 25%, 50%, 75% and 100% of nominal current on
Ground over current relay and note down the corresponding readings on the
relay.
5.2.2.7 Over Current Pickup/Dropout test

the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Apply the test relays setting for over current on the relay as follows.
• Definite Time Curve with minimum time delay.
• Disable all other protection elements.
• Connect the current test set on the relay current terminals one at a time as
follows.
o Red phase to Neutral.( for Phase over current relay)
o Yellow phase to Neutral. ( for Phase over current relay)
o Blue phase to neutral. ( for Phase over current relay)
o Single phase current on Ground element(ground over current relay)
o Connect the timer to the relay tripping contact
• Slowly increase the current until the relay picked-up.
• Record the operating current.
• Slowly decrease the current until relay reset
• Record the operating current
5.2.2.8 Time Current Characteristics

• Apply the test relay setting for over current on the relay as follows.
o Disable all other protection elements.
o DT curve with 500ms delay.
o IEC NI curve with 0.1 TMS.
o IEC VI curve with 0.1 TMS.
o IEC EI curve with 0.1 TMS.
o IEC LT curve with 0.1 TMS.
o IEC DT Curve with 1.0 TMS
• Select the time over current curve one at a time on the relay.
• Connect the current test set on the relay current terminals one at a time as
follows.
• Connect the timer to the relay tripping contact
• Inject testing current 2 times, 5 times and 10 times of the pickup settings and
note down the operating time of the relay.
• Record the operating time.
• Cross check the time as per figure below or calculate the time using below
formula.
• Test shall be done for all the characteristics and all the phase and ground
element
Note: Testing should be done at minimum, middle and maximum range

of the setting.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.2.9 Instantaneous Unit Verification

• Apply the test relays setting for phase and ground over current on the
relay as follows.
• Connect the current test set on the relay current terminals one at a time
as follows.
¾ Pickup/dropout test
• Slowly increase the current until the relay picks-up.
¾ Timing test
• Inject testing current 2 times the pickup settings and note down the
operating time of the relay.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
• Tripping time should be actual definite time multiply by TMS setting
• Test shall be done for all the phase and ground element
5.2.2.10 Checking the Protective Earthing

Check the earthing connection on the relay.
6.0 Documents
Test Sheet TS-AR01 shall be completed for each and every Phase and Ground over Current Relay.
7.0 References
8.0 Attachment
8.1 Test Sheet for Over Current Relays

8.1.1 MIFI-GE TS-AR01A
8.1.2 SEL 551 TS-AR01B
8.1.3 GE C-60 TS-AR01C
the originator
ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
n:
Doc
c. No.: PP1
UP MANUA
AL F
Feb,09 0

TES
ST SHEETS

Page 313
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Testing of Form No: TS-AR01A
Ground Over Current Relay (GE-MIFII) Page 1 of 5
Date: 13/02/09 ,Revision: 0
Switch Gear Location Switch gear Name: Switch Gear Tag No: Cubicle No.:
Device No.: CT Ratio: CT Class: CT Core No.:
1.0 Relay General Data

Function Serial No.
Make Model No.
Diagram no. Aux. Voltage
Frequency Firmware no.
Rated voltage Rated current:
No of logic Inputs: No of outputs:
2.0 Visual Inspection

Item Description Checked
1 S/L. No. on Module, Cover and Case are identical
2 Inspect for any physical damage or defects.
3 Verify connections as per approved drawings.
4 Check that serial no. of relay matching with serial no. of display.
5 Relay case connected to local earth bar
Tightness of contact of the relay and CT shorting terminal makes good
6
contact when relay is withdrawn
7 Connection on Relay terminals are good
8 Ferrules are according to the drawings
9 Test and settings switches operate properly
10 CT shorting function checked.
3.0 Electrical Functional Test.
• Test switch / Test Block CT shorting contacts proved
• Relay CT shorting contacts proved

4.0 Secondary Injection test.
4.1. Relay Power Measurment at Rated Voltage(Burden Test)

Current (mA) Burden (W) Nominal Burden (W)
Voltage
Terminal Output Output
(V) Quiescent Quiescent Quiescent Max
Operated Operated
< W < W
Name:
Signature:
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4.2. Testing Of LED’s

LED Number Assigned Function Results Remarks
LED-1 TRIP
LED-2 TIME
LED-3 INSTANTANOUS
LED-4 PICKUP
4.3. Testing Of Out Put Relays

Output Output Output Contact Actual Contact
Relay Contact relay Operation Assignment Resistance( Remarks
No. No. status check of Relays Ω)
Trip A5-B6
OUT-1 A7-B7
OUT-2 A7-B8
OUT-3 A7-B9
OUT-4 A7-B10
4.4. Testing Of Binary Inputs

(Energize only one OPTO INPUT at a time with relay rated OPTO input voltage – CAUTION!! -Check RATED OPTO
INPUT VOLTAGE before apply voltage to OPTO Input terminal)
V DC Applied Function
OPTO Status of
Minimum Pickup assigned for Remarks
Input No. Terminal No. OPTO INPUT
Voltage(V) OPTO INPUT
CC1 A10-A8(CC1)
CC1 A10-A9(CC2)
4.5. Metering Function

Injected Displayed
Phase Applied CT ratio % Error Remarks
current (A) current
Name:
Signature:
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4.6. Testing of Time over current element (IEC CURVE) For Neutral Current
4.6.1. Pickup and drop out testing:
Test Elem. Pickup setting Time Multiplier Pickup (A) Drop out( A)
4.6.2. Time Characteristic

Pickup Operating time at current setting
Time
Elem Relay (Sec)
Multiplier
. Curve Setting 2*IP = 0.4A 5*IP = 1A 10*IP = 1A
Tp
(A Act Cal Act Cal Act Cal
MI 0.2 1.0
VI 0.2 1.0
N
EI 0.2 1.0
DT 0.2 1.0
4.7. Testing of Instantaneous Element
4.7.1.1. Pickup/dropout
Stage Pickup Time Phase Pickup Drop out Remarks
setting(A) dial Current (A) Current (A)
50G1 0 mS N
50G2 0 mS N
4.7.1.2. Timing Test:

Stage Pickup Time Phase Injected Time @ > Remarks
setting(A) dial Current (A) pickup Value
50G1 0 mS N
50G2 0 mS N
4.8. Testing at reduced voltage (90V Auxiliary Supply)

Testing of Time over current(Ground )
Stage Pickup Curve TD Actual Output Realys/Tripping Time (Sec)
Elem setting(A) Time
. Trip Out-1 Out-2 Out-3 Out-4
51G1 N
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Signature:
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4.9. Testing at Final Settings.
4.10.1. Final Settings

FUNCTION SETTINGS UNITS REMARKS
4.10.1.1. Product setup
Relay Operation Enable
Frequency 60 Hz
Ground CT Ratio
4.10.1.2. 51 Function
51 Trip Enable
51 pickup X In
51 Curve
51 dial
51 Time Delay
4.10.1.3. 50 Function( high set)
50H Trip Enable
50H pickup X In
50H Time Delay
4.10.1.4. 50 Function( Low set)
50L Trip Enable
50L pickup X In
50L Time Delay
4.10.1.5. 49 Thermal Model )
Trip Enable Disable
pickup 49 X In
Alarm Level 49
Heat Time 49
Cool Time 49
4.10.1.6. Relay Configuration
4.10.1.6.1. INPUTS
Input 1 No Definition
4.10.1.6.2. INPUTS
Out put 1 General Trip
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Signature:
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4.10.1.6.3. LED’s
LED 1 51 Trip
LED 2 50 Trip
LED 3 49 Alarm
LED 4 Pickup
4.10.1.6.4. Advance General Setting
Identification Feeder Name
Setting Group 1
Trip Minimum Time 100 milliseconds
4.10.1.6.5. Oscillograghy mask

Oscillo by Communication No
Oscillo by Digital Input No
Oscillo by Tripping Yes
Oscillo by Pickup Yes
4.10.1.6.6. Event mask
All Function Yes
4.10.1.7. Current sensitivity test:

4.10.1.7.1. Time Characteristic
Pickup Operating time at current setting
Time
Elem Relay (Sec)
Multiplier
. Curve Setting 2*IP = 0.4A 5*IP = 1A 10*IP = 1A
Tp
(A Act Cal Act Cal Act Cal
N
4.10.1.7.2. Instantaneous Ground

Stage Pickup Time Phase Injected Time @ > Remarks
setting(A) dial Current (A) pickup Value
50G1 mS N
50G2 mS N
4.10.2. Fault Record:

Fault record verification done.
4.10.3. Waveform Record:
Waveform record verification
4.11. Relay Setting:
Final relay setting retrieved through ‘ MIPC ’ software and printout attached.
Name:
Signature:
Date:
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Testing of Form No: TS-AR01B
Over Current Relay (SEL-551) Page 1 of 14

Function Serial No.
Make Model No.

6


Voltage
Operated Operated
< W < W
Name:
Signature:
Date:
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LED-EN Power
LED-A Trip –Phase A
LED-B Trip-Phase B
LED-C Trip-Phase C
LED-N Trip On Neutral
LED-RS(79) CB Close
LED-LO(79) CB Open

OUT-1 203-204 NO trip TRIP
OUT-2 205-206 NO input Close on
CB close
OUT-3 209-210 NO trip SPARE
OUT-4 211-212 NO Trip DCS
ALARM 213-214 NC alarm NA

OPTO Status of
IN-1 201-202 52a
IN-2 207-208 External

Injected Displayed
Phase Applied CT ratio % Error Remarks
current (A) current
R
Y
B
N
Name:
Signature:
Date:
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4.6. Testing of Time over current element (IEC CURVE) For Phase current
Test Elem. Pickup setting Time Multiplier Pickup (A) Drop out( A)
R
Y
B
N
4.6.2. Phase over current - Time Characteristic

4.6.2.1. ( Low set 51P1)
51P1P- 1P1TDT- Operating time at current setting
Elem Relay time (Sec)
. Curve Setting Multiplier 2*IP = 0.4A 5*IP = 1A 10*IP = 1A
Ip* (A) Tp Act Cal Act Cal Act Cal
R
Y SI(C1) 0.2 1.0 5.015 2.14 1.485
B
R
Y VI(C2) 0.2 1.0 6.75 1.675 0.75
B
R
Y EI(C3) 0.2 1.0 13.33 1.66 .404
B
R
Y LTI(C4) 60 15 6.66
B
R
Y STI(C4) 0.2 1.0 0.889 0.376 0.259
B
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Signature:
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4.6.2.2. ( High set 51P2)

R
Y SI(C1) 0.2 1.0 5.015 2.14 1.485
B
R
Y VI(C2) 0.2 1.0 6.75 1.675 0.75
B
R
Y EI(C3) 0.2 1.0 13.33 1.66 .404
B
R
Y LTI(C4) 60 15 6.66
B
R
Y STI(C4) 0.2 1.0 0.889 0.376 0.259
B
4.7. Testing of Instantaneous element For Phase current

setting(A) dail- Current Current (A)
SV5&SV6 (A)
R
50P1P
2 Y
Inst B
R
3 Y
50P2P B
Name:
Signature:
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4.7.2. Timing test:

Stage Pickup Time Phase Injected Time(S) Remarks
setting(A) dail- Current >
SV5&SV6 pickup Value
R
50P1P
2 Y
B
R
3 Y
50P2P B
4.7.3. Neutral over Current-Time Characteristic

4.7.3.1. (low set-51N1)
51N1P- 51N1TDT- Operating time at current setting

SI(C1) 0.2 0.5
VI(C2) 0.2 0.5
N EI(C3) 0.2 0.5
LI(C4) 0.2 0.5
SI(C5) 0.2 0.5
4.7.3.2. (High set-51N2)

SI(C1) 0.2 0.5
VI(C2) 0.2 0.5
N EI(C3) 0.2 0.5
LI(C4) 0.2 0.5
SI(C5) 0.2 0.5
Name:
Signature:
Date:
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4.8. Testing of Instantaneous element For Neutral current

setting(A) dail- Current Current (A)
SV5&SV6 (A)
50N1 2 Inst N
50N2 3 N
4.8.2. Timing test:

50N1 2 Inst N
50N2 3 N

4.9.1. Testing of Time over current(Phase )

R
Y
B
4.9.2. Testing of Instantaneous element For Phase current

R
50P1P
2 Y
B
Name:
Signature:
Date:
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4.9.2.1. Neutral over Current-Time Characteristic

N SI(C1) 0.2 0.5
4.9.2.2. Instantaneous element For Neutral current

Inst N
50N1 2

FUNCTIONS SETTINGS UNITS REMARKS
4.10.2. Group 1
Identifier Labels
Rid Relay Identifier (12
chars)
TID Terminal Identifier
(12 chars)
Current Transformer Ratios
CTR Phase (IA,IB
IC)CT Ratio
CTRN Neutral (IN)CT
Ratio
Minimum Trip Duration Timer
TDURD Min. Trip
Duration Time
Phase Instantaneous Over current Elements 50P1-50P6
50P1P Phase Inst.Pickup
Single-Phase Instantaneous Over current Elements 50A,50B,50C
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Signature:
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50ABCP Single Phase

Inst.Pickup
Phase Time –Over current Elements 51P1T
51P1P Phase Time –
Overcurrent Pick up
51P1C Phase Time –
Overcurrent Curve
51P1TD Phase Time-
Overcurrent Time-Dial
51P1RS Phase Time –
Overcurrent EM Reset
Phase Time –Over current Elements 51P2T
51P2P Phase Time-
Overcurrent Pick up
51P2C Phase Time-
Overcurrent Curve
51P2TD Phase Time-
51P2RS Phase Time-
Neutral Ground Instantaneous Over current Elements 50N1,50N2
50N1P Neutral Gnd.
Inst. Pick up
50N2P Neutral Gnd.
Inst. Pick up
Neutral Ground Time-Over current Elements 51N1T
51N1P Neutral Gnd
Time-Overcurrent
Pickup
51N1C Neutral Gnd.
Time-Overcurrent Curve
51N1TD Neutral Gnd.
Time-Overcurrent Time-
Dial
51N1RS Neutral
Gnd.Time-Overcurrent
EM Reset
Residual Ground Instantaneous Over current Elements 50G1,50G2
50G1P Residual
Gnd.Inst,Pick up
50G2P Residual
Gnd.Inst,Pick up
Residual Ground Time-Over current Elements 51G1T
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Signature:
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51G1P Residual
Gnd.Time-
Overcurrent,Pick up
51G1C Residual
Curve
51G1TD Residual
Time-Dial
51G1RS Residual Time-
Negative Sequence Instantaneous Over current Elements 50Q1,50Q2
50Q1P Neg.Seq,Inst
Pick up
50Q2P Neg.Seq,Inst
Pick up
Negative-Sequence Time-Over current elements 51Q1T
51Q1P Neg.Seq. Time-
Overcurrent Pickup
51Q1C Neg.Seq Time-
Overcurrent Curve
51Q1TD Neg.Seq Time-
51Q2RS Neg.Seq.Time-
Negative-Sequence Time-Over current Elements 51Q2T
51Q2P Neg-.Seq. Time-
Overcurrent Pick up
51Q2C Neg,-Seq Time-
Overcurrent Curve
51Q2TD Neg.-Seq
Time-Overcurrent Time-
Dial
51Q2RS Neg. -Seq.
Time-Overcurrent EM
Reset
Re closing Relay Open Interval Timer
790I1 Open Interval 1
Timer
Timer
Timer
Name:
Signature:
Date:
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Timer
Re closing Relay Reset Timer
79RSD Reset Time from
Re close Cycle
79RLD Reset Time
From Lockout
Close Failure Timer
CFD Close Failure Time
Demand Ammeter Settings
DMTC Time Constant
PDEMP Demand Phase
Pickup
NDEMP Demand
Neutral Ground Pickup
GDEMP Demand
Residual Group Pickup
QDEMP Demand
Negative-Sequence
Pickup
SELogic Variable Timers
SV5PU SV_Timer
Pickup
SV5DO SV_Timer
Dropout
SV6PU SV_Timer
Pickup
SV6DO SV_Timer
Dropout
SV7PU SV_Timer
Pickup
SV7DO SV_Timer
Dropout
SV8PU SV_Timer
Pickup
SV8DO SV_Timer
Dropout
SV9PU SV_Timer
Pickup
SV9DO SV_Timer
Pickup
SV10PU SV_Timer
Pickup
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Signature:
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SV10DO SV_Timer
Dropout
SV11PU SV_Timer
Pickup
SV11DO SV_Timer
Dropout
SV12PU SV_Timer
Pickup
SV12DO SV_Timer
Dropout
SV13PU SV_Timer
Pickup
SV13DO SV_Timer
Dropout
SV14PU SV_Timer
Pickup
SV14DO SV_Timer
Dropout
Other System Parameters
NFREQ Nominal
Frequency
PHROT Phase Rotation
DATE_F Date Format
4.10.3. Logic
Trip Logic
TR
ULTR
Torque Control For Time-Over current Elements
51P1TC
51P2TC
51N1TC
51G1TC
51Q1TC
51Q2TC
Close Logic
52A
CL
ULCL
Re closing Relay
79RI
79RI5
79DTL
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79DLS
79SKP
79STL
79BRS
79SEQ
Event Report Trigger Conditions
ER1
ER2
SELogic Variables
SV1
SV2
SV3
SV4
SELogic Variable Timer Inputs
SV5
SV6
SV7
SV8
SV9
SV10
SV11
SV12
SV13
SV14
Output Contacts
OUT1
OUT2
OUT3
OUT4
Display Points
DP1
DP2
DP3
DP4
DP5
DP6
DP7
DP8
4.10.4. Report
SER1 24 Elements
max,(enter NA to null)
SER2 24 Elements
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SER3 24 Elements
4.10.5. Rear Port
Rear Port
PROTOCOL Port
Protocol
Communications Settings
PREFIX LMD Prefix
ADDRESS LMD
Address
SETTLE_TIME LMD
Setting Time
SPEED Baud Rate
DATA_BITS Number
Data Bits
PARITY Parity
STOP Stop Bills
SLAVEID Modbus
Slave ID
Other Rear Port Settings
TIMEOUT Timeout
AUTO Send Auto
Messages to Port
RTS_CTS Enable
Hardware Handshaking
FAST_OP Fast Operate
Enable

4.10.5.1.1. Testing of Time over current(Phase )

R
Y
B
4.10.5.1.2. Testing of Instantaneous element For Phase current
Name:
Signature:
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R
50P1P
2 Y
B
4.10.5.1.3. Neutral over Current-Time Characteristic

N SI(C1) 0.2 0.5
4.10.5.1.4. Instantaneous element For Neutral current

Inst N
50N1 2



Final relay setting retrieved through ‘MIPC’ software and printout attached.
Name:
Signature:
Date:
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Testing of Form No: TS-AR01C,
Breaker Management Relay – Page 1 of 45
C60(Make: GE) Date:13/02/09, Revision: 0
Panel Location Panel Name: Tag No: Cubicle No.:


Function Serial No.
Make Model No.

6

4.1. Relay Power Measurement at Rated Voltage(Burden Test)

Voltage
Operated Operated
B5b-B6a < W < W
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Signature:
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First Column( Status) Second Column (Setting in use)

LED No. Assigned Function Results LED No. Assigned Function Results
LED-1 IN SERVICE LED-1 Group-1
LED-2 TROUBLE LED-2 Group-2
LED-3 TEST MODE LED-3 Group-3
LED-4 TRIP LED-4 Group-4
LED-5 ALARM LED-5 Group-5
LED-6 PICKUP LED-6 Group-6
LED-7 VOLTAGE LED-7 Group-7
LED-8 CURRENT LED-8 Group-8
LED-9 FREQUENCY LED-9 Spare
LED-10 OTHER LED-10 Spare
LED-11 PHASE A LED-11 Spare
LED-12 PHASE B LED-12 Spare
LED-13 PHASE C
LED-14 NUETRAL GROOUND
Third Column(Breaker Function) Fourth Column(Synchronous function)

LED-1 BREAKER-1 CLOSE LED-1 NO-1 SYSNCH
LED-2 BREAKER-1 TRBLE LED-2 NO-2 SYSNCH
LED-3 BREAKER-1 OPEN LED-3
LED-4 LED-4
LED-5 LED-5 RCL ENABLE
LED-6 BREAKER-1 CLOSE LED-6 RCL DISABLE
LED-7 BREAKER-1 TRBLE LED-7 RCL IN PROGRESS
LED-8 BREAKER-1 OPEN LED-8 RCL LOACKOUT
LED-9 LED-9
LED-10 LED-10
LED-11 LED-11
LED-12 LED-12
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Output Output Contact Actual Contact

Output Contact Rem
Relay relay Operation Assignment Resistan
No. arks
No. status check of Relays ce(Ω)
Critical B1b-B1a (N.O) /
B2b-B1a(NC)
H1 H1c-H1b(NO)
H2 H2c-H2b(NO)
H3 H3c-H3b(NO)
H4 H4c-H4b(NO)
H5 H5c-H5b(NO)
H6 H6c-H6b(NO)
P1 P1c-P1b(NO)
P2 P2c-P2b(NO)
P3 P3c-P3b(NO)
P4 P4c-P4b(NO)
P5 P5c-P5b(NO)
P6 P6c-P6b(NO)
U1 U1c-U1b(NO)
U2 U2c-U2b(NO)
U3 U3c-U3b(NO)
U4 U4c-U4b(NO)
U5 U5c-U5b(NO)
U6 U6c-U6b(NO)
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OPTO Status of
H7 H7a(+)-H7b(-)
H7 H7c(+)-H7b(-)
H8 H8a(+)-H7b(-)
H8 H8c(+)-H7b(-)
P7 P7a(+)-P7b(-)
P7 P7c(+)-P7b(-)
P8 P8a(+)-P7b(-)
P8 P8c(+)-P7b(-)
U7 U7a(+)-U7b(-)
U7 U7c(+)-U7b(-)
U8 U8a(+)-U7b(-)
U8 U8c(+)-U7b(-)
4.5. Metering Function(Meter Accuracy Test)
4.5.1. Phase Current Accuracy Test
Relay Setting
CT F1 (SRC 1) Neutral side
Phase CT primary: 6000A
Phase CT secondary: 1A
Test Result
Injected Current Expected Current Measured Current (A)
(A) (A) Phase A Phase B Phase C

0.2 1200
0.25 1500
0.3 1800
0.5 3000
0.75 4500
1 6000
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Relay Setting
CT M1 (SRC 2)
Test Result

0.2 20
0.25 25
0.3 30
0.5 50
0.75 75
1 100
4.5.3. Phase Voltage Accuracy Test
Relay Setting
VT F5 (SRC1)
Phase VT Connection Star
Phase VT Secondary 69.3 V
Phase VT Ratio 120: 1
Test Results
Test Values Applied Voltage Expected Voltage Measured Voltage (kV)
(V) (V) (KV) Vab Vbc Vca
66.4 – 15% 56.4 11.723
66.4 – 10% 59.76 12.421
66.4 66.4 13.8
66.4 + 10% 73 15.17
66.4 + 15% 76.4 15.88
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4.5.4. Auxiliary Voltage Accuracy Test

Relay Setting
VT M5 (SRC2)
Phase VT Secondary 120 V
Phase VT Ratio 120: 1 (14400/120)
Secondary Expected
Test Values
Voltage Measured Voltage
30 3603
40 4800
60 7200

Relay Setting
VT M5 (SRC2)
Test Results
66.4 – 15% 56.4 11.723
66.4 – 10% 59.76 12.421
66.4 66.4 13.8
66.4 + 10% 73 15.17
66.4 + 15% 76.4 15.88
4.6. Testing of Group Elements
4.6.1. Circuit Breaker ( Neutral Side CT)

Setting (Pickup and Time)
Setting / Grouped Elements / Group 1 / Breaker Failure
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PARAMETER Breaker Failure

Function Enable
Signal Source SRC 1 (SRC 1)
Timer-1 Delay 0
Timer-2 Delay 1S
Timer-3 Delay 2S
Phase Sup. P/U 0.5
Neutral Sup. P/U 0.2
TEST REULTS
Phase Pickup Drop out Trip time (S)
Current (A) Current (A) Timer -1 Timer-2 Timer-3
R
Y
B
N
4.6.2. Circuit Breaker ( Line Side CT)

Setting / Grouped Elements / Group 1 / Breaker Failure
PARAMETER Breaker Failure

Function Enable
Timer-1 Delay 0
Timer-2 Delay 1S
Timer-3 Delay 2S
Phase Sup. P/U 0.5
Neutral Sup. P/U 0.2
Phase Pickup Drop out Trip time (S)

Current (A) Current (A) Timer -1 Timer-2 Timer-3
R
Y
B
4.6.3. Phase Current ( Neutral Side CT’S)

Setting / Inputs Outputs / Contact Outputs
PARAMETER H1
Contact Output 1 Name Con Op 1
Operate PHASE TOC1 OP (Timing test)
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4.6.3.1. Phase Time Over Current Test TOC 1

4.6.3.1.1. Pick up drop out test
Setting / Grouped Elements / Group 1 / Phase Current / Phase TOC
PARAMETER PHASE TOC 1
Function Enable
Pickup 1pu
Test Results
Current (A)
Phase % Error
Pick- up value Drop out value Calculated pick-up
R 1 %
Y 1 %
B 1 %
4.6.3.1.2. Time Characteristic test – IEC Curve A

Setting / Grouped Elements / Group 1 / Phase Current / Phase TOC `
Function Enable
Pickup 1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A

Phase
Expected Measured Expected Measured Expected Measured
Time(s) Time(s) Time(s) Time(s) Time(s) Time(s)
R 6.878 4.012 2.521
Y 6.878 4.012 2.521
B 6.878 4.012 2.521
4.6.3.1.3. Time Characteristic test – IEC Curve B

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Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=1.5A 2 In=2 A 3 In=1 A
Phase Expected Measured Expected Measured Expected Measured
R 10.8 5.4 2.7
Y 10.8 5.4 2.7
B 10.8 5.4 2.7
4.6.3.1.4. Characteristic test – IEC Curve C

Function Enable
Pickup 1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
PHASE Expected Measured Expected Measured Expected Measured
R 25.6 10.667 4
Y 25.6 10.667 4
B 25.6 10.667 4
4.6.3.1.5. Time Characteristic test – IEC short time

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Function Enable
Pickup 1pu
Curve IEC short time
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 1.223 0.711 0.445
Y 1.223 0.711 0.445
B 1.223 0.711 0.445
4.6.3.2. Phase Instantaneous Over Current Test IOC 1

Setting / Grouped Elements / Group 1 / Phase Current / Phase IOC
PARAMETER PHASE IOC 1
Function Enable
Pickup 5 pu
Delay 0.0sec
Results
Phase Pick-up Current (A) Time setting Measured time(ms)
R Inst.
Y Inst.
B Inst.
4.6.4. Phase Current ( Line Side CT’s-SRC-2)


Function Enable
Signal Source SRC2 (SRC 2)
Pickup 1pu
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Results
Current (A)
Phase % Error
R 1 %
Y 1 %
B 1 %

Function Enable
Pickup 1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
Phase
R 6.878 4.04 2.521
Y 6.878 4.05 2.521
B 6.878 4.04 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
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Results
1.5 In=1.5A 2 In=2 A 3 In=1 A
R 10.8 5.4 2.7
Y 10.8 5.4 2.7
B 10.8 5.4 2.7
4.6.4.1.4. Time Characteristic test – IEC Curve C

Function Enable
Pickup 1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 25.6 10.667 4
Y 25.6 10.667 4
B 25.6 10.667 4

Function Enable
Pickup 1pu
TD Multiplier 0.40
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Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 1.223 0.711 0.445
Y 1.223 0.711 0.445
B 1.223 0.711 0.445
Setting / Grouped Elements / Group 1 / Phase Current / Phase IOC 1
Function Enable
Pickup 5 pu
Delay 0.0sec
Results
R Inst.
Y Inst.
B Inst.
4.6.5. Neutral Current

PARAMETER H1
Operate Neutral TOC1 OP (Timing test)
4.6.5.1. Neutral Time Over Current Test TOC 1—SRC-1(Neutral Side CT’s)
Setting / Grouped Elements / Group 1 / Neutral Current / Neutral TOC1
PARAMETER NEUTRAL TOC 1
Function Enable
Pickup 0.1pu
Current (A)
Phase % Error
B-N %
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`PARAMETER NEUTRAL TOC 1
Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
B-N 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
B-N 10.8 5.4 2.7

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Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-N 25.6 10.667 1 4

Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 1.223 0.711 0.445
4.6.5.2. Neutral Instantaneous Over Current Test IOC 1

PARAMETER NEUTRAL IOC 1
Function Enable
Pickup 0.5 pu
Delay 0.0sec
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Results
B-Neutral Inst.
4.6.5.3. Neutral Time Over Current Test TOC 1—SRC-2(Line Side CT’s)

Function Enable
Pickup 0.1pu
Results
Current (A)
Phase Pick- up value Drop out value Calculated pick-up % Error
B-
0.1 %
Neutral

Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
B-
6.878 4.012 2.521
Neutral

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Function Enable
Pickup 0.1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
B-
10.8 5.4 2.7
Neutral


Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 25.6 10.667 4

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Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

PHASE
B-Neutral 1.223 0.711 0.445


Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
B-Neutral Inst.
4.6.6. Ground Current

PARAMETER H1
Operate Ground TOC1 OP (Timing test)
4.6.6.1. Ground Time Over Current Test TOC 1—SRC-1(Neutral Side CT’S)
Setting / Grouped Elements / Group 1 / Ground Current / Ground TOC1
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PARAMETER Ground TOC 1

Function Enable
Pickup 0.1pu
Current (A)
Phase % Error
G 0.1 %

PARAMETER GROUND TOC 1
Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
G 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
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Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
G 10.8 5.4 2.7

Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 25.6 10.667 4

Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 1.223 0.711 0.445
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4.6.6.2. Ground Instantaneous Over Current Test IOC 1

Setting / Grouped Elements / Group 1 / Ground Current / Ground IOC1
PARAMETER GROUND IOC 1
Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
G Inst.
4.6.6.3. Ground Time Over Current Test TOC 1—SRC-2(Line Side CT’S)
Function Enable
Pickup 0.1pu
Current (A)
Phase % Error
G 0.1 %

Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
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Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
G 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
G 10.8 5.4 2.7

Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 25.6 10.667 4
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Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 1.223 0.711 0.445

Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
G Inst.
4.6.7. Voltage elements

4.6.7.1. Phase Under Voltage Test UV1
Setting (Pickup, Dropout and Time)
Setting / Grouped Elements / Group 1 / Voltage Elements / Phase UV
PARAMETER PHASE UV 1
Function Enable
Mode Phase to Ground
Pickup 0.8 pu
Curve Definite Time
Delay 1.00 s
Minimum Voltage 0.1 pu
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Test Results
Pick Up (V) Drop Off (V) Measured Time(s)
PHASE
Calculated Measured Measured At 55 V
R 55.44
Y 55.44
B 55.44

Function Enable
Pickup 0.85 pu
Curve Definite Time
Delay 1.00 s
Test Results
Pick Up (V) Drop Off (V)
Measured Time(s)
PHASE
R 58.9
Y 58.9
B 58.9
4.6.7.3. Phase Over Voltage Test OV1

Setting / Grouped Elements / Group 1 / Voltage Elements / Phase OV
PARAMETER PHASE OV 1
Function Enable
Pickup 0.9 pu
Curve Definite Time
Delay 1.00 s
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Test Results
Pick Up Drop Off Measured Time
PHASE
Calculated Measured Measured At 63*√3 V
R-Y 108
Y-B 108
B-R 108
4.6.7.4. Negative Sequence Over Voltage

Setting / Grouped Elements / Group 1 / Voltage Elements / Neg Seq.OV
PARAMETER Neg Seq OV
Function Enable
Pickup 0.2 pu
Delay 1.00 s
Test Results

PHASE
Calculated Measured Measured
3 Ph.(-) sq 13.86
4.6.7.5. Neutral Over Voltage Test OV1

Setting / Grouped Elements / Group 1 / Voltage Elements / Neutral OV1
PARAMETER Neutral OV 1
Function Enable
Pickup 0.3 pu
Curve Definite Time
Delay 1.00 s
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Test Results
PHASE
R 20.7
Y 20.7
B 20.7
4.6.7.6. Auxiliary Under Voltage Test UV 1

Setting / Grouped Elements / Group 1 / Voltage Elements / Auxiliary UV1
PARAMETER AUX UV 1
Function Enable
Pickup 0.6 pu
Curve Definite Time
Delay 1.00 s
Test Results

PHASE
Neutral
144
4.6.7.7. Auxiliary Over Voltage Test OV1
PARAMETER AUX OV 1
Function Enable
Pickup 0.3 pu
Curve Definite Time
Delay 1.00 s
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Test Results
Pick Up Drop Off

Measured Time
PHASE
Neutral 72
4.6.7.8. Volts per Hertz

4.6.7.8.1. Inverse Curve A:
Ref equation page # 5-167
Setting / Grouped Elements / Group 1 / Voltage element / Volts per Hertz
PARAMETER Volts per Hertz
Function Enable
Signal Source SRC 2(SRC 2)
Pickup 0.8pu
Curve Inverse Curve A
TD Multiplier 1
Results
1.5 Vp=83.16 2 Vp= 110.88

PHASE Expected Measured Expected Measured
Time(s) Time(s) Time(s) Time(s)
R-N 0.8 0.333
Y-N 0.8 0.333
B-N 0.8 0.333
4.6.7.8.2. Inverse Curve B:

Function Enable
Signal Source SRC 2 (SRC2)
Pickup 0.8pu
Curve Inverse Curve B
TD Multiplier 1
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Test Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 2 1
Y-N 2 1
B-N 2 1
4.6.7.8.3. Inverse Curve C:

Function Enable
Pickup 0.8pu
Curve Inverse Curve C
TD Multiplier 1
Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 4.45 2.414
Y-N 4.45 2.414
B-N 4.45 2.414
4.6.7.8.4. Definite Time:

Function Enable
Pickup 0.8pu
Curve Definite time
TD Multiplier 1
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Results:
1.5 Vp=83.16 2 Vp= 110.88
R-N 1 1
Y-N 1 1
B-N 1 1
4.6.8. Loss of Excitation

Setting / Grouped Elements / Group 1 / Loss of Excitation
PARAMETER Loss of Exc
Function Enable
C1(STAGE 1) 10 Ω
R1(STAGE1) 8Ω
C2(STAGE 2) 12 Ω
R2(STAGE2) 10 Ω
Results
4.6.8.1. Stage-1
3-Phase Injection Z (Ohms)
Applied Voltage(V) Pick up Current @ -90 0
2
4.6.8.2. Stage-2
2
4.6.9. Accidental Energization

Setting / Grouped Elements / Group 1 / Accidental Energization
PARAMETER Acc Enr
Function Enable
Alarming Mode UV OR offline
OC Pick up 0.3 Pu
UV Pick up 0.5 Pu
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Results
Phase Injected Pickup Dropout Operating
Voltage(V) Current(A) Current(A) time(ms)
R 20
Y 20
B 20
4.6.10. Sensitive directional Power

Setting
Setting / Grouped Elements / Group 1/ sensitive Directional Power
PARAMETER SENS DIR POWER 1
Function Enable
SENS DIR POWER RCA 0O – 90 – 180 - 270
SENS DIR POWER CALIBRATI 0.00O
STAGE 1 SMIN 0.100 pu
STAGE 1 DELAY 3.0 s
STAGE 2 DELAY 5.00s
4.6.10.1. Stage 1 (S MIN > 0)
3-Phase Injected Values Measured Values
RCA Current Operating Time

Volts V P (w) Q (var) S (va)
Angle A Angle sec
0 66.4 0.11 343.3-15.7
90 66.4 0.11 252.7-87.2
180 66.4 0.11 163.3-195.8
270 66.4 0.11 74.4 – 104.9
4.6.10.2. Stage 2 (S MIN > 0)
Current Operating Time

Angle Volts V P (w) Q (var) S (va)
A Angle sec
0 66.4 0.11 343.4 – 15.9
90 66.4 0.11 252.4 -286.8
180 66.4 0.11 163.5 – 195.8
270 66.4 0.11 74.4 – 104.9
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4.7. Testing of Controlled Element

4.7.1. Synchronous Check
Setting
Setting / Grouped Elements / Group / Synch check/synch1
PARAMETER Synch check1
Function Enable
Synch 1 Block NO
Synch 1 V1 Source SRC-1
Synch 1 V2 Source SRC-2
Synch 1 Max Volt diff. 1380V
Synch 1 Max Angle diff. 50
Synch 1 Max Freq diff. 0.19 HZ
Synch 1 Dead Source LV1 and DV2
Synch 1 Dead V1 Max Volt 0.3 Pu
Synch 1 Dead V2 Max Volt 0.3 Pu
Synch 1 Live V1 Min Volt 0.7 Pu
Synch 1 Live V2 Min Volt 0.7 Pu
Test Results
4.7.1.1. Difference in Voltage test
Line Bus Voltage- Line Bus Line Angle Bus Angle Difference
Voltage- V2(V) Frequency Frequency in Voltage
V1(V)
115 103.5 60 60 0 0 11.5
103.5 115 60 60 0 0 11.5
4.7.1.2. Difference in Angle test
Voltage- V2(V) Frequency Frequency in Angle
V1(V)
115 115 60 60
115 115 60 60
4.7.1.3. Difference in Frequency test
Voltage- V2(V) Frequency Frequency in
V1(V) Frequency
Hz
115 115 60 60.19
115 115 60.1960.19 60
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4.7.1.4. Dead Bus test
Line Bus Voltage- Line Bus Line Angle Bus Angle Permissive
Voltage- V2(V) Frequency Frequency to close the
V1(V) breaker
115 0 60 0
0 115 0 60
4.7.2. Final Setting test:

4.7.2.1. Final Setting
4.7.2.1.1. OSCILLOGRAPHY
Description Settings Units Remarks
Number Of Records 6
Trigger Mode Automatic Overwrite
Trigger Position 25%
Trigger Source ANY TRIP On (VO4)
AC Input waveforms 64 Samples/cycle
Digital Channel 1 Gen OFFLINE ON (H7a)
Digital Channel 2 IBF On (H7a)
Digital Channel 3 50/62BF ION (H1)
Digital Channel 4 BKR FAIL 1 T1 OP
Digital Channel 5 BKR FAIL 1 TRIP OP
Digital Channel 6 50BF TC1 ION (H2)
Digital Channel 7 50BF TC2 ION (H3)
Digital Channel 8 BKR FAIL RETRIP
Digital Channel 9 INAD ENERG ION (H4)
Digital Channel 10 IE ARMED On (VO1)
Digital Channel 11 IE (DE1) OP
Digital Channel 12 PHASE IOC1 OP A
Digital Channel 13 PHASE IOC1 OP B
Digital Channel 14 PHASE IOC1 OP C
Digital Channel 15 BUS GND Ion (H5)
Digital Channel 16 NEUTRAL OV1 PKP
Digital Channel 17 NEUTRAL OV1 OP
Digital Channel 18 50/51(AT4)Ion(H6)
Digital Channel 28 C60 TRIP Ion (P1)
Digital Channel 29 ANY TRIP ON (VO4)
Digital Channel 30 BKR FAIL IOn(P2)
Digital Channel 31 BUS VTFF IOn (P3)
Digital Channel 32 BUS VTFF (DE2) OP
Digital Channel 34 DB CL TCP IOn(P4)
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Digital Channel 35 DB CL GPP IOn (P5)

Digital Channel 36 SYN CHK 52G IOn (P6)
Digital Channel 37 27 DB(DE4) OP
Digital Channel 39 SYN CHK 52G IOn (U1)
Digital Channel 40 SYNC 1 SYNC OP
Digital Channel 41 SYN CHK 52S IOn (U2)
Digital Channel 42 SYNC 2 SYNC OP
Digital Channel 44 TRIG T60 IOn (U3)
Digital Channel 45 TRIG G60A IOn (U4)
Digital Channel 46 TRIG G60A IOn (U5)
Analog Channel 1 SRC1 la Mag
Analog Channel 2 SRC1 LB Mag
Analog Channel 3 SRC1 lc Mag
Analog Channel 4 SRC1 Vab Mag
Analog Channel 5 SRC1 Vbc Mag
Analog Channel 6 SRC1 Vca Mag
Analog Channel 7 SCR1 V_O Mag
Analog Channel 8 SRC2 V_O Mag
Analog Channel 9 SRC1 V_2 Mag
Analog Channel 10 SRC2 V_2 Mag
Analog Channel 11 SRC1 P
Analog Channel 12 SRC1 Q
Analog Channel 13 SRC1 FREQ
4.7.2.1.2. DEMAND
Current Method Thermal Exponential
Power Method Thermal Exponential
Interval 15 MIN
Trigger OFF
4.7.2.1.3. USER PROGRAMMBLE LEDS:LED TEST

Function Disabled
Control OFF
4.7.2.1.4. TRIP AND ALARMS LEDS

Trip LED Input ANY TRIP On(VO4)
Alarm LED Input ANY SELF TESTS
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4.7.2.1.5. USER PROGRAMMABLE LEDS

LED 1:OPERAND IE ARMED On(VO4)
LED 1:TYPE Self-Reset
LED 3:OPERAND Gen OFFLINE Off(H7a)
LED 3:TYPE Self-Reset
LED 4:OPERAND IBF On (H7c)
LED 4:TYPE Self Reset
LED 5:OPERAND 50/62BF IOn(H1)
LED 5:TYPE Latched
LED 6:OPERAND BKR FAIL 1 T1 OP
LED 6:TYPE Latched
LED 7:OPERAND 50BFTC1 IOn(H2)
LED 7:TYPE Latched
LED 8:OPERAND 50BF TC2 IOn (H3)
LED 8:TYPE Latched
LED 9;OPERAND BKR FAIL 1 RETRIP
LED 9:TYPE Latched
LED 10:OPERAND INAD ENERG IOn (H4)
LED 10:TYPE Latched
LED 11:OPERAND IE(DE1)op
LED11:TYPE Latched
LED 12:OPERAND BUS GND IOn (H5)
LED 12:TYPE Latched
LED 13:OPERAND NEUTRAL OV1 OP
LED 13:TYPE Latched
LED 14:OPERAND 50/51(AT4) On(H6)
LED 14:TYPE Latched
LED 15:OPERAND PHASE IOC2 OP
LED 15:TYPE Latched
LED 16:OPERAND PHASE TOC1 OP
LED 16:TYPE Latched
LED 17:OPERAND C60 TRIP IOn (P1)
LED17:TYPE Self-Reset
LED 18:OPERAND BKR FAIL IOn (P2)
LED 19:OPERAND BUS VTFF IOn (P3)
LED 20:OPERAND DB CL TCP ION (P4)
LED 21:OPERAND DB CL GPP ION (P5)
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LED 22:OPERAND SYN CHK 52G IOn (P6)
LED 23:OPERAND SYN CHK 52G IOn (U1)
LED 24:OPERAND SYN CHK 52S IOn (U2)
LED 25:OPERAND TRIG T60A IOn (U3)
LED 26:OPERAND TRIG G60A IOn (U4)
LED 27:OPERAND TRIG G60B IOn (U5)
4.7.2.1.6. USER-PROGRAMMABLE SELF TESTS

Remote Device Off Function CUSTOMER
Pri-ethernet fail Function CUSTOMER
Battery Fail Function CUSTOMER
SNTP Fail Function CUSTOMER
IRIG B Fail Function CUSTOMER
4.7.2.1.7. INSTALLATION
Relay Settings Not Programmed
Relay Name CUSTOMER_C60
4.7.2.1.8. SYSTEM SET UP AC INPUTS: CURRENT

CT F1:Phase CT Primary 6000 A
CT F1: Phase CT Secondary 1A
CT F1:Ground CT Primary 1A
CT F1:Ground Secondary 1A
CT M1:Phase CT Primary CUSTOMER
CT M1:Phase CT Secondary 1A
CT M1:Ground CT Primary 1A
CT M1:Ground CT Secondary 1A
4.7.2.1.9. VOLTAGE
VT F5:Phase VT Connection WYE
VT F5:Phase VT Secondary 66.4 V
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VT F5:Phase VT Ratio 120.1

VT F5:Auxiliary VT connection None
VT F5:Auxiliary VT Secondary None
VT F5:Auxilairy VT Ratio None
VT M5:Phase VT Connection WYE
VT M5: Phase VT Secondary 66.4 V
VT M5: Phase VT Ratio 120.1
VT M5:AuxilairyVT connection CUSTOMER
VT M5:AuxilairyVT Secondary CUSTOMER
VT M5:Auxilairy VT Ratio CUSTOMER
4.7.2.1.10. POWER SYSTEM

Nominal Frequency 60 Hz
Phase Rotation ABC
Frequency and phase Reference SRC 1
Frequency Tracking Function Enabled
4.7.2.1.11. SIGNAL SOURCES

SOURCE 1:Name BRKR
SOURCE 1:Phase CT None
SOURCE 1:Ground CT None
SOURCE 1:Phase VT F5
SOURCE 1:Auxilairy VT None
SOURCE 2:Name BUS
SOURCE 2:Phase CT F1
SOURCE 2:Phase VT M5
SOURCE 2:Auxilairy VT None
SOURCE 3:Name AUX
SOURCE 3:Phase CT M1
SOURCE 3:Phase VT None
SOURCE 3:Auxilairy VT M5
4.7.2.1.12. LEXLOGIC: FLEXLOGIC EQUATION EDITOR

FlexLogic Entry 1 PHASE UV1 OP A
FlexLogic Entry 2 PHASE UV1 OP B
FlexLogic Entry 3 PHASE UV1 OP C
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FlexLogic Entry 4 AND (3)

FlexLogic Entry 5 Gen OFFLINE Off (H7a)
FlexLogic Entry 6 AND (2)
FlexLogic Entry 7 TIMER 1
FlexLogic Entry 8 = IE ARMED (VO1)
FlexLogic Entry 9 PHASE IOC1 OP
FlexLogic Entry 10 IE ARMED On (VO1)
FlexLogic Entry 11 AND (VO2)
FlexLogic Entry 12 =50/27(VO2)
FlexLogic Entry 14 PHASE TOC1 OP
FlexLogic Entry 15 OR (2)
FlexLogic Entry 16 =51/52(AT4) (VO3)
FlexLogic Entry 17 BKR FAIL 1 RETRIP
FlexLogic Entry 18 BKR FAIL 1 T1 OP
FlexLogic Entry 19 50/27 On (VO2)
FlexLogic Entry 20 NEUTRAL OV1 OP
FlexLogic Entry 21 50/51(AT4) On (VO3)
FlexLogic Entry 23 =ANY TRIP (VO4)
FlexLogic Entry 24 END
4.7.2.1.13. FLEXLOGIC TIMERS

TIMER 1:Type Millisecond
TIMER 1:Pick up Delay 5000
TIMER 1:Dropout Delay 250
4.7.2.1.14. PHASE CURRENT: PHASE TOC [GROUP1]

PHASE TOC1:Function Enabled
PHASE TOC1:Signal Source SRC3
PHASE TOC1:Input CUSTOMER
PHASE TOC1:Pick up CUSTOMER
PHASE TOC1:Curve CUSTOMER
PHASE TOC1:TD Multiplier CUSTOMER
PHASE TOC1:Reset CUSTOMER
PHASE TOC1:Voltage Restraint CUSTOMER
PHASE TOC1:Block A OFF
PHASE TOC1:Block B OFF
PHASE TOC1:Block C OFF
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PHASE TOC1:Target Latched

PHASE TOC1:Events Enabled
4.7.2.1.15. PHASE CIRRENT: PHASE IOC [GROUP 1]

PHASE IOC1:Function Enabled
PHASE IOC1:Source SRC2
PHASE IOC1:pick up CUSTOMER
PHASE IOC1:Delay CUSTOMER
PHASE IOC1:Reset Delay CUSTOMER
PHASE IOC1:Block A OFF
PHASE IOC1:Block B OFF
PHASE IOC1:Block C OFF
PHASE IOC1:Target Self Reset
PHASE IOC1:Events Enabled
PHASE IOC2:Function Enabled
PHASE IOC2:Source SRC3
PHASE IOC2:Pick up CUSTOMER
PHASE IOC2:Delay CUSTOMER
PHASE IOC2:Rest Delay CUSTOMER
PHASE IOC2:Block A OFF
PHASE IOC2:Block B OFF
PHASE IOC2:Block C OFF
PHASE IOC2:Target Latched
PHASE IOC2:Events Enabled
4.7.2.1.16. BREAKER FAILURE [GROUP 1]

BF1:Function Enabled
BF1:Mode 3-Pole
BF1:Source SRC 2
BF1:Current Supervision No
BF1:Use Seal In No
BF1:Three pole Intiate IBF On(H7c)
BF1:Block OFF
BF1:Phase Current Supervision Pick CUSTOMER
up
BF1:Neutral Current Supervision CUSTOMER
Pick up
BF1:Use Timer 1 Yes
BF1:Timer1Pick up Delay CUSTOMER
BF1:Use Time 2 No
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BF1:Timer 2 Pick up Delay 0.0000 s

BF1:Use Timer 3 No
BF1:Timer 3 Pick up Delay 0.0000 s
BF1:Breaker Pos1 Phase A/3P Gen OFFLINE On (H7a)
BF1:Breaker Pos 2 Phase A/3P OFF
BF1:Breaker Test On OFF
BF1:Phase Current Hiset Pickup CUSTOMER
BF1:Neutral Current HiSet Pickup CUSTOMER
BF1:Phase Current LoSet Pickup CUSTOMER
BF1:Neutral Current LoSet pick up CUSTOMER
BF1:LoSet time Delay CUSTOMER
BF1:Trip Dropout Delay CUSTOMER
BF1:Target Latched
BF1:Events Enabled
BF1:Phase A Initiate OFF
BF1:Phase B Initiate OFF
BF1:Phase C Initiate OFF
BF1:Breaker Pos1 Phase B OFF
BF1:Breaker Pos1 Phase C OFF
BF1:Breaker pos2 Phase B OFF
BF1:Breaker Pos2 Phase C OFF
4.7.2.1.17. VOLTAGE ELEMENTS PHASE UV [GROUP 1]

PHASE UV1:Function Enabled
PHASE UV1:Signal Source SRC 1
PHASE UV1:Mode Phase to Phase
PHASE UV1:Pick up CUSTOMER
PHASE UV1:Curve Definite Time
PHASE UV1:Delay CUSTOMER
PHASE UV1:Minimum Voltage CUSTOMER
PHASE UV1:Block OFF
PHASE UV1:Target Self Reset
PHASE UV1:Events Enabled
4.7.2.1.18. NEUTRAL OV [GROUP 1]
NEUTRAL OV 1:Function Enabled
NEUTRAL OV 1:Source SRC 2
NEUTRAL OV 1:Pick up CUSTOMER
NEUTRAL OV 1:Pick up Delay CUSTOMER
NEUTRAL OV 1:Reset Delay CUSTOMER
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NEUTRAL OV 1:Block OFF

NEUTRAL OV 1:Target Latched
NEUTRAL OV 1:Events Enabled
4.7.2.1.19. CONTROL ELEMENTS SYNCHROCHECK
SYCHROCHECK 1:Function Enabled
SYCHROCHECK 1:Block Gen OFFLINE on (H7a)
SYCHROCHECK 1:V1 Source BRKR (SRC 1)
SYCHROCHECK 1:V2 Source BBUS (SRC 2)
SYCHROCHECK 1:Max Volt Diff 690 V
SYCHROCHECK 1:max Angle Diff 10
SYCHROCHECK 1:Max Freq Diff 0.32 Hz
SYCHROCHECK 1:Freq Hysteresis 0.00 Hz
SYCHROCHECK 1:Dead Source None
Select
SYCHROCHECK 1:Dead V1 Max DEFAULT
Volt
Volt
SYCHROCHECK 1:Live V1 Min DEFAULT
Volt

Volt
SYCHROCHECK 1:Target Self reset
SYCHROCHECK 1:Events Enabled
SYCHROCHECK 2:Function Enabled
SYCHROCHECK 2:Block OFF
SYCHROCHECK 2:V1 Source BRKR (SRC 1)
SYCHROCHECK 2:V2 Source AUX (SRC 3)
SYCHROCHECK 2:Max Volt Diff 690 V
SYCHROCHECK 2:Max Angle Diff 10
SYCHROCHECK 2:Max Freq Diff 0.32 Hz
SYCHROCHECK 2:Freq Hysteresis 0.00 Hz
SYCHROCHECK 2:Dead Source None
Select
Volt
Volt
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Volt
Volt
SYCHROCHECK 2:Target Self reset
SYCHROCHECK 2:Events Enabled
4.7.2.1.20. DIGITAL ELEMENTS

DIGITAL ELEMENTS 1:Function Enabled
DIGITAL ELEMENTS 1:Name IE
DIGITAL ELEMENTS 1:Input 50/27 On (VO2)
DIGITAL ELEMENTS 1:Pik up 0.0000 s
Delay
DIGITAL ELEMENTS 1:Reset 0.0000 s
Delay
DIGITAL ELEMENTS 1:Pick up Disable
Led
DIGITAL ELEMENTS 1:Block OFF
DIGITAL ELEMENTS 1: Target Latched
DIGITAL ELEMENTS 1:Events Enabled
DIGITAL ELEMENTS 2:Name BUS VTFF
DIGITAL ELEMENTS 2:Input SRC 2 VT FUSE FAIL OP
DIGITAL ELEMENTS 2:pick up 0.0000 s
Delay
DIGITAL ELEMENTS 2:reset Delay 0.0000 s
DIGITAL ELEMENTS 2:Target Self reset
DIGITAL ELEMENTS 2:events Enabled
DIGITAL ELEMENTS 4:Name 27DB
DIGITAL ELEMENTS 4:Input SRC2 VT FUSE FAIL VOLT
LOSS
DIGITAL ELEMENTS 4:Pick up 0.0000 s
Delay
DIGITAL ELEMENTS 4:reset Delay 0.0000 s
DIGITAL ELEMENTS 4:Target Self Reset
DIGITAL ELEMENTS 4:Events Enabled
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4.7.2.1.21. VT FUSE FAILURE

VT FUSE FAILURE 1:Function Enabled
4.7.2.1.22. INOUTS/OUTPUTS: CONTACT INPUTS

H7A:ID Gen OFFLINE
H7A :Debounce time 2.0 ms
H7A:Events Enabled
H7C: ID IBF
H7C: DebounceTime 2.0 ms
H7C:Events Enabled
H8A: ID Cont lp 3
H8A: Debounce time 2.0 ms
H8A: Events Disabled
H8C:ID Cont lp 4
H8C:Debounce Time 2.0 ms
H8C:Events Disabled
P7A:ID Cont lp 5
P7A:Debounce time 2.0 ms
P7A:Events Disabled
P7C:ID Cont lp 6
P7C:Debounce time 2.00 ms
P7C:Events Disabled
P8A:ID Cont lp 7
P8A:Debounce time 2.0 ms
P8A:Events Disabled
P8C:ID Cont lp 8
P8C:Debounce Time 2.0 ms
P8C:Events Disabled
U7A:ID Cont lp 9
U7A:Debounce Time 2.0 ms
U7A:Events Disabled
U7C:ID Cont lp 10
U7C:Debounce 2.0 ms
U7C:Events Disabled
U8A:ID Cont lp 11
U8A:Events Disabled
U8C:ID Cont lp 12
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U8C:Debounce Time 2.0 ms

U8C:Events Disabled
4.7.2.1.23. CONTACT INPUT THRESHOLDS

Gen OFFLINE:IBF:Cont lp 3 : Cont 84 Vdc
lp 4(H7a:H7c:H8a:H8c)
Cont lp 5 :Cont lp 6 : Cont lp 7 : 84 Vdc
Cony lp 8(P7a:P7c:P8a : P8c)
Cont lp 9: Cont lp 10 :Cont lp 11 84 Vdc
:Cont lp 12(U7a :U7c :U8a :U8c)
4.7.2.1.24. CONTACT OUTPUTS

H1 :ID 50/62BF
H1 :Operate BKR FAIL 1 T1 OP
H1 : Seal In OFF
H1 :Events Enabled
H2 :ID 50BF TC1
H2 : Operate BKR FAIL RETRIP
H2 :Seal In OFF
H2 :Events Enabled
H3 :ID 50BF TC2
H3 :Operate BKR FAIL 1 RETRIP
H3 :Seal in OFF
H3 :Events Enabled
H4 :ID INAD ENERG
H4 :Operate IE (DE1)OP
H4 :Seal In OFF
H4 :events Enabled
H5 :ID BUS GND
H5 :Operate NEUTRAL OV1 OP
H5 :Seal In OFF
H5 :Events Enabled
H6 :ID 50/51(AT4)
H6 :Operate 50/51 (AT4) On (VO4)
H6 ;Seal In OFF
H6 Events Enabled
P1 :ID C60 TRIP
P1 :Operate ANT Y TRIP On (VO4)
P1 :Seal in OFF
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P1 :events Enabled
P2 :ID BKR FAIL
P2 :Operate BKR FAIL 1 RETRIP
P2 :Seal in OFF
P2 :Events Enabled
P3 :ID BUS VTFF
P3 Operate BUS VTFF (DE2) OP
P3 :Seal in OFF
P3 :Events Enabled
P4 :ID DB CL TCP
P4 :Operate 27DB (DE4) OP

P4 :Seal In OFF
P4 :Events Enabled
P5 :ID DB CL GPP
P5 :Operate 27DB (DE4) OP
P5 :Seal in OFF
P5 :Events Enabled
P6 :ID SYN CHK 52G
P6 :Operate SYNC1 SYNC OP
P6 :Seal in OFF
P6 :Events Enabled
U1 :ID SYN CHK 52G
U1 :Operate SYNC1 SYNC OP
U1 :Seal in OFF
U1 :Events Enabled
U2 :ID SYN CHK 52S
U2 :Operate SYNC2 SYNC OP
U2 :Seal in OFF
U2 :Events Enabled
U3 :ID TRIG T60
U3 Operate ANY TRIP ON (VO4)
U3 :Seal in OFF
U3 :Events Enabled
U4 ;ID TRIG G60A
U4 :Operate ANY TRIP On (VO4)
U4 :Seal In OFF
U4 :Events Enabled
U5 :ID TRIG G60B
U5 ;Operate ANY TRIP On (VO4)
U5 :Seal in OFF
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U5 :Events Enabled
4.7.2.1.25. VIRTUAL OUTPUTS

VIRTUAL OUTPUT 1:ID IE ARMED
VIRTUAL OUTPUT 1:Events Enabled
VIRTUAL OUTPUT 2:ID 50/27
VIRTUAL OUTPUT 3:ID 50/51(AT4)
VIRTUAL OUTPUT 4:ID ANY TRIP
4.7.2.1.26. REMOTE DEVICES

Remote Device! ID Remote Device

.
4.7.2.3. Voltage sensitivity test:


4.8. Relay Setting:

Final relay setting retrieved through ‘UR’ software and printout attached.
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TESTTING PROC
P EDUR
RE FOR
R
TR
RIP CIR
RUIT SUPER
S RVISIO
ON RE
ELAY

Page 378
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Subject : Testing Procedure Doc. No: TP-CR01,
Trip Coil Supervision Relay Page 1 of 4

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
b. Testing of Trip Circuit Supervision Relay
a. Functional check of Test Plug----------------------------------------------------------3
b. Shorting of links on relay case when relay is withdrawn-------------------------3
a. Voltage Pick-Up Verification--------------------------------------------------------------3
b. Voltage Drop-Out Verification------------------------------------------------------------3
c. Function Check------------------------------------------------------------------------------3
6. Documents-------------------------------------------------------------------------------------------------------4
7. Reference---------------------------------------------------------------------------------------------------------4
8. Attachment-------------------------------------------------------------------------------------------------------4
the originator
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Equipment :
1.0 Task
All the Trip circuit supervision relays shall be tested for Breaker trip circuit supervision in
for both breaker open and close position
2.0 Preconditions
2.1 Work Status

2.2 Documentation
• Commissioning checklists TS-CR01
2.3 Personnel
• Three or single phase Secondary Injection test set

• Fluke
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

5.2 Testing of Trip Circuit Supervision Relay.

Relay can be tested by using single phase secondary injection test set at the
front panel mounted test facilities.
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Equipment :
Enter the rating plate data in check list TS-CR01 and compare the Relay data
carried out

a. Functional check of Test Plug
a. Voltage Pick-Up Verification
b. Voltage Drop-Out Verification
c. Function Check
i. The CB Is In Open Position
ii. The CB In Close Position

Test Plug should be checked for its correct function.
Terminals should be checked for its correct, auxiliary power
and tripping assignment as per the circuit drawing

Connection between the relay and secondary injection set is made as
per figure below.
RELAY TEST SET TEST PLUG TCS RELAY
DC VOLTAGE
TERMINALS
TERMINALS
+
+
COIL
-
-
CONTACT
TIMER
RELAY
TRIP CIRCUIT SUPERVISION RELAY TESTING ARRANGEMENT
5.2.2.1 Voltage Pick-Up Verification

♦ Slowly increase the voltage until the relay pick-up
♦ Record the pick-up voltage.
5.2.2.2 Voltage Drop-Out Verification

♦ While relay is still picking-up, slowly reduce the voltage
until the relay dropout.
♦ Record the dropout voltage.
5.2.2.3 Function Check

All the internal and external wiring should be completed
5.2.2.3.1 When CB Is In Open Position

♦ At the CB control panel / box open tripping coil
circuit.
♦ The trip circuit supervision relay should operate.
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Equipment :
5.2.2.3.2 When CB in Close Position.

♦ At the CB control panel / box open tripping coil
circuit.
♦ The trip circuit supervision relay should operate.
6.0 Documents
Test sheet TS-CR01 shall be completed for each and every trip circuit supervision Relay.
7.0 References
8.0 Attachment
8.1 Test Sheet for Supervision Relay ABB. TS-CR01
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TES
ST SHEETS

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Testing of Form No: TS-CR01
Trip supervision Relay (ABB) Page 1 of 2
Device No.:

Function Serial No.
Make Model No.

3.0 Electrical Test:

4.1. Function Test
1 Indications checked.
2 All contacts checked.
4.2. Measurement of Aux, supply voltage and current

TERMINALS VOLTAGE MEASURED CURRENT MEASURED
18(+) & 28(-)
The limit of supply voltage should be 40 – 265V DC (Table 3 of Buyer’s Guide 1MRS 750 428-MBG).
The drain current should be 7mA (Table 3 of Buyer’s Guide 1MRS 750 428-MBG).
* While testing the drain current, Keep the supply at 11(+) & 21(-) 125V DC.
4.3. Pickup and Dropout Test :
PICK-UP DROP-OFF
TERMINALS
VOLT. MEAS. CURR. MEAS. VOLT. MEAS. CURR. MEAS.
11(+) & 21(-)
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Testing of Form No: TS-CR01
Trip supervision Relay (ABB) Page 2 of 2
Device No.:
Drop-off voltage should be < 40V DC (Table 1 of Buyer’s Guide 1MRS 750 428-MBG).
TERMINALS VOLTAGE APPLIED CURRENT MEASURED
11(+) & 21(-)

Current through the circuit 11(+) & 21(-) at 125V DC should be 1.5mA
(Table 1 of Buyer’s Guide 1MRS 750 428-MBG).
Note:
For testing purpose, the Aux. Supply for the terminal 11, 21 and the Aux. supply for
The terminal 18, 28 must be different.
The Pick-up & Drop off test should be done at the relay terminal 11(+), 21(-).
During the pick-up & drop off test do not disturb the Aux. Supply at terminal 18(+), 28(-).
During drop-off test the voltage should be reduced gradually in steps.
For each step wait 3 Sec to find correct drop off value.
4.4. Operate and Reset Time Test :
OPERATE TIME (Sec) RESET TIME (Sec)
Typical operate time 3 Sec (Table 2 of Buyer’s Guide 1MRS 750 428-MBG).
Typical reset time 1 Sec (Table 2 of Buyer’s Guide 1MRS 750 428-MBG).
Note:
The timing test should be done at the relay terminal 11(+), 21(-).
During the timing test do not disturb the Aux. Supply at terminal 18(+), 28(-).
For the operating time, the voltage at the terminal should be reduced from 125V DC to 0V DC.
For the resetting time, the voltage at the terminal should be increased from 0V DC to 125V DC.
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Feb,09 0

TEST
TING PROC
P EDUR
RE FOR
R
DIFFER
RENTIA
AL RELAY

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Subject : Testing Procedure Doc No: TP-DR01,
Differential Current Relay Page 1 of 9

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
b. Testing of Differential Relay
1. Functional check of Test Plug----------------------------------------------------------3
2. Shorting of links on relay case when relay is withdrawn------------------------3
i. Relay Power measurement-----------------------------------------------------------4
ii. Testing of LEDs--------------------------------------------------------------------------4
iii. Testing of out put relays----------------------------------------------------------------4
iv. Testing of input Devices----------------------------------------------------------------4
v. Metering function-------------------------------------------------------------------------5
vi. Differential Function---------------------------------------------------------------------5
1. Differential current Function----------------------------------------------------5
2. Differential restraint characteristic --------------------------------------------5
3. Harmonic Function----------------------------------------------------------------5
4. Instantaneous Differential current function----------------------------------5
5. Timing Test-------------------------------------------------------------------------6
vii. Backup over current --------------------------------------------------------------------6
1. current Pickup/Dropout test-----------------------------------------------------6
2. Time current characteristics--------------------------------------------------- -6
a. IEC-Very inverse-----------------------------------------------------------6
b. IEC- Extremely Inverse---------------------------------------------------6
c. Long time Inverse----------------------------------------------------------6
d. Definite Time----------------------------------------------------------------6
3. Testing of Instantaneous element---------------------------------------------6
6. Documents------------------------------------------------------------------------------------------------------9
7. Reference--------------------------------------------------------------------------------------------------------9
8. Attachment------------------------------------------------------------------------------------------------------9
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
All the Differential current Relays shall be tested to check their functions
2.0 Preconditions
2.1 Work Status
2.2 Documentation
• Commissioning checklists TS-DR01
2.3 Personnel
commissioning protection Relays.

• Three phase Secondary Injection test set
• Fluke
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks
5.2 Testing of Differential Current Relay.

Relay can be tested by using three or single phase secondary injection test set at
the front panel mounted test facilities. Final calibration test of all protective relays
must be carried out on approved settings,
Enter the rating plate data in check list TS-DR01 and compare the Relay data
carried out
the originator
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Equipment :

i. Functional check of Test Plug
ii. Shorting of links on relay case when relay is withdrawn
i. Relay Power measurement
ii. Testing of LEDs
iii. Testing of out put relays
iv. Testing of input Devices
v. Metering function
vi. Differential Function
1. Differential current Function
2. Differential restraint characteristic
3. Harmonic Function
4. Instantaneous Differential current function
5. Timing Test
vii. Backup over current
1. current Pickup/Dropout test
2. Time current characteristics
a. IEC-Very inverse
b. IEC- Extremely Inverse
c. Long time Inverse
d. Definite Time
3. Testing of Instantaneous element

5.2.1.1 Functional Check of Test Plug
Test Plug should be checked for its correct function, terminals
should be checked for its correct current, auxiliary power and
tripping assignment as per the circuit drawing
5.2.1.2 Shorting of links on Relay Case when relay is Withdrawn

In case of withdrawal type relay, shorting facility on the relay
case should be checked as under.
• Connect the fluke to check the continuity across the current
terminal at low side on the relay case which shows some
resistance.
• Pull the relay out and check the fluke which shows now
resistance less then when relay was inside.
• Repeat the test for other two phases at low side too.
• Repeat the test for all three phases at high side current of the
relay
Note: Above test can also be checked with secondary current

injection. Relay can be pulled out while injecting the current
and reading on the relay must show zero.
per figure below.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
RELAY TEST SET TEST PLUG OC & EF RELAY
R R
TERMINALS
CURRANT
TERMINALS
CURRANT
Y Y
B B
N N
CONTACT
TIMER
TRIP
OVER CURRENT AND EARTH FAULT RELAY TESTING ARRANGEMENT

Apply rated DC or AC auxiliary voltage to the power terminal
of the relay through suitable ammeter and voltmeter
Measure the current and voltage. Product of two gives power

consumption of the relay.

Relay should be configured for inputs, outputs, and LED
assignment as per final setting either through front panel of
the relay or through lap top communicating with relay.

Check the operation of LEDs first by pressing reset button, all
the LEDs should light for 2 to 3 seconds
Check the operation of LEDs for their function by injecting

current or by simulating the software.

By simulation or by performing secondary injection, check the
operation of output relays as per the relay configuration.
Measure the contact resistance of the each output relay with

fluke

Connect a variable auxiliary DC or AC voltage to each and
every Digital input
Increase the voltage till the digital input picks up (a temporary

LED may be assigned to see the pickup) thus a minimum
voltage required to operate digital input is noted.

Configure the relay for Phase CT Ratio at low and high side.
Apply three phase 25%, 50%, 75% and 100% of nominal

current on high and low side CT connection of the relay and
note down the corresponding readings on the relay.
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Equipment :
5.2.2.7 Differential Function

5.2.2.7.1 Differential Current Function
• Disable the harmonic restraints, and enable the
differential function
• Apply the testing relays setting.
• Apply current to High side and low side windings .so
that the relay will have a differential current of 0.00.
• Increase the current in the High side, and check that it
trips when the differential occur.
• Check that it trips with an error margin of less than 5%
for different through currents, and different sensitivity
and percentage restraint settings.
5.2.2.7.2 Differential Restraint Characteristic.

• Disable the harmonic restraints, and enable the
differential function
• Apply current to High side and low side windings.
• Increase the current in High side, and check slope1 is
achieved according to the relay specification.
• Repeat the test to check slope2 is achieved.
5.2.2.7.3 Harmonic Function

• Enable the harmonic restraints, and the differential
function.
• Apply current to High side and low, so that the relay
will have a differential current of 0.00.
• Apply a second harmonic current at high side, besides
the current it already had.
• Increase the current in the High side, and check that it
trips when the differential occur.
and percentage restraint settings
5.2.2.7.4 Differential Instantaneous Function

• Disable the harmonic restraints, and the differential
function, and enable the instantaneous function.
• Set the instantaneous function to 4 times the tap.
• Apply current to High side, and check that it trips
when the differential current reaches the set value.
for different differential currents, and different
instantaneous function settings.
5.2.2.7.5 Timing Test
and percentage restraint settings
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Equipment :
5.2.2.8 Backup Over Current Function

While checking Backup over current function differential
function has to be disabled
5.2.2.8.1 Over current Pickup/Dropout test

Apply the testing relays setting for over current on
the relay as follows.
• Definite Time Curve with minimum time delay.
• Connect the current test set on the relay current
terminals one at a time as follows.
• Red phase to Neutral.( for Phase over current relay)
• Yellow phase to Neutral(for Phase over current Relay)
• Blue phase to neutral. ( for Phase over current relay)
• Slowly increase the current until the relay picked-up.
5.2.2.8.2 Time current characteristics

Apply the testing relays setting for over current on
the relay as follows.
• DT curve with 500ms delay.
• IEC NI curve with 0.1 TMS.
• IEC VI curve with 0.1 TMS.
• IEC EI curve with 0.1 TMS.
• IEC LT curve with 0.1 TMS.
• IEC DT Curve with 1.0 TMS
• Select the time over current curve one at a time on the
relay.
• Red phase to Neutral.( for Phase over current relay)
• Yellow phase to Neutral. ( for Phase over current relay)
• Blue phase to neutral. ( for Phase over current relay)
• Single phase current on Ground element(ground over
current relay)
• Inject testing current 2 times, 5 times and 10 times of
the pickup settings and note down the operating time of
the relay.
• Record the operating time.
• Cross check the time as per figure below or calculate
the time using below formula.
• Test shall be done for all the characteristics and all the
three phases and ground element.
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Equipment :
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Equipment :
5.2.2.8.2.1 Instantaneous Unit Verification
•Apply the testing relays setting for phase and

ground over current on the relay as follows.
o Red phase to Neutral.( for Phase over
current relay)
o Yellow phase to Neutral. ( for Phase over
current relay)
o Blue phase to neutral. ( for Phase over
current relay)
o Single phase current on Ground
element(ground over current relay)
• Slowly increase the current until the relay
picked-up.
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Equipment :
• Inject testing current 2 times the pickup settings
and note down the operating time of the relay.
• Tripping time should be actual definite time
multiply by TMS setting
• Test shall be done for all the phase and ground
element
6.0 Documents
Test sheet TS-AR01 shall be completed for each and every differential Relay.
7.0 References:
8.0 Attachment
8.1 Test Sheets for Differential Relays

8.1.1 GE-G60 TS-DR01
8.1.2 GE-T60 TS-DR02
8.1.3 AREVA-MFAC TS-DR03
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ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
21166/00”
Date:13
D Revision
n:
Doc
c. No.: PP1
UP MANUA
AL F
Feb,09 0

TES
ST SHEETS

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Testing of Form No: TS-DR02,
Generator Differential Relay – Page 1 of 52
G60(MAKE: GE) Date:13/02/09, Revision: 0

Function Serial No.
Make Model No.

6


Voltage
Operated Operated
B5b-B6a < W < W
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LED-13 PHASE C

LED-4 LED-4
LED-9 LED-9
LED-10 LED-10
LED-11 LED-11
LED-12 LED-12
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Output Contact
Relay relay Operation Assignment Resistance Remarks
No.
No. status check of Relays (Ω)
B2b-B1a(NC)
H1 H1c-H1b(NO)
H2 H2c-H2b(NO)
H3 H3c-H3b(NO)
H4 H4c-H4b(NO)
H5 H5c-H5b(NO)
H6 H6c-H6b(NO)
P1 P1c-P1b(NO)
P2 P2c-P2b(NO)
P3 P3c-P3b(NO)
P4 P4c-P4b(NO)
P5 P5c-P5b(NO)
P6 P6c-P6b(NO)
U1 U1c-U1b(NO)
U2 U2c-U2b(NO)
U3 U3c-U3b(NO)
U4 U4c-U4b(NO)
U5 U5c-U5b(NO)
U6 U6c-U6b(NO)
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(Energize only one OPTO INPUT at a time with relay rated OPTO input voltage – CAUTION!! -Check RATED OPTO INPUT
VOLTAGE before apply voltage to OPTO Input terminal)
OPTO Status of
H7 H7a(+)-H7b(-)
H7 H7c(+)-H7b(-)
H8 H8a(+)-H7b(-)
H8 H8c(+)-H7b(-)
P7 P7a(+)-P7b(-)
P7 P7c(+)-P7b(-)
P8 P8a(+)-P7b(-)
P8 P8c(+)-P7b(-)
U7 U7a(+)-U7b(-)
U7 U7c(+)-U7b(-)
U8 U8a(+)-U7b(-)
U8 U8c(+)-U7b(-)

Relay Setting
Test Result

0.2 1200
0.25 1500
0.3 1800
0.5 3000
0.75 4500
1 6000
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Relay Setting
CT M1 (SRC 2) w
Test Result

0.2 1200
0.25 1500
0.3 1800
0.5 3000
0.75 4500
1 6000

Relay Setting
VT F5 (SRC 2)
Test Results
66.4 – 15% 56.4 11.723
66.4 – 10% 59.76 12.421
66.4 66.4 13.8
66.4 + 10% 73 15.17
66.4 + 15% 76.4 15.88
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4.5.4. Auxiliary Voltage Accuracy Test

Relay Setting
VT F5 (SRC1)
Phase VT Secondary 240 V
Phase VT Ratio 50: 1 (12000/240)
Secondary Expected
Test Values
Voltage Measured Voltage
60 3000
100 5000
120 6000
150 7500
4.6. Distance protection Check
4.6.1. Phase Distance Z1 Forward

Settings
Setting / Grouped Elements / Group 1 / Distance
Parameter Phase Distance Z1
Function Enable
Signal Source SRC 2(SRC2)
Direction Forward
Shape MHO
Reach 2Ω
RCA 85 Deg
Reveres Reach 2 Ω
Rev. Rch RCA 85 Deg
DIR RCA 85 Deg
Supervision 0.05 pu
Delay 0.0 sec
Results
3-Phase Injection Operating time in
Z (Ohms)
Applied Voltage Pick up current @ 265 0 m sec
2
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4.6.2. Phase Distance Z1 Reverse

Settings
Function Enable
Direction Reverse
Shape MHO
Reach 2Ω
RCA 85 Deg
Reveres Reach 2 Ω
Rev. Rch RCA 85 Deg
DIR RCA 85 Deg
Supervision 0.05 pu
Delay 0.0 sec
Results
3-Phase Injection Operating time in m
Z (Ohms)
Applied Voltage Pick up current @ 85 0 sec
2

Settings
Function Enable
Direction Forward
Shape MHO
Reach 6Ω
RCA 85 Deg
Reveres Reach 6 Ω
Rev. Rch RCA 85 Deg
DIR RCA 85 Deg
Supervision 0.05 pu
Delay 0.45 sec
Results
Z (Ohms)
Applied Voltage Pick up current @ 265 0 msec
6
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Settings
Function Enable
Direction Reverse
Shape MHO
Reach 6Ω
RCA 85 Deg
Reveres Reach 6 Ω
Rev. Rch RCA 85 Deg
DIR RCA 85 Deg
Supervision 0.05 pu
Delay 0.45 sec
Results
Z (Ohms)
6

Settings
Function Enable
Direction Forward
Shape MHO
Reach 12 Ω
RCA 85 Deg
Reveres Reach 6 Ω
Rev. Rch RCA 85 Deg
DIR RCA 85 Deg
Supervision 0.05 pu
Delay 0.7 sec
Results
Z (Ohms)
12

Settings
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Function Enable
Direction Reverse
Shape MHO
Reach 6Ω
RCA 85 Deg
Reveres Reach 6Ω
Rev. Rch RCA 85 Deg
DIR RCA 85 Deg
Supervision 0.05 pu
Delay 0.7 sec
Results
3-Phase Injection Operating time in m
Z (Ohms)
Applied Voltage Pick up current @ 85 0 sec
6
4.6.7. Power swing detect

4.6.7.1. Power wing detect- Mho
Settings
Setting / Grouped Elements / Group 1 /Power Swing Detect
Parameter Power Swing Detect
Function Enable
Shape MhO
Forward Reach 40 Ω
Reveres Reach 40Ω
Results
3- Phase Injection
Z (ohm)
Applied Pick up Current @ 90 0 (A)
Voltage(V) Outer Middle Inner Outer Middle Inner
40V
4.6.7.2. Power wing detect- QUAD

Settings
Setting / Grouped Elements / Group 1 /Power Swing Detect
Parameter Power Swing Detect
Function Enable
Shape QUAD
Forward Reach 40 Ω
Reveres Reach 40Ω
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Results
3- Phase Injection
Z (ohm)
Applied Pick up Current @ 90 0 (A)
Voltage(V) Outer Middle Inner Outer Middle Inner
40V
4.6.8. Stator Differential
Settings
Setting / Grouped Elements / Group 1 /Stator Differential
Parameter Stator Differential
Function Enable
Neutral End Source SRC 1(SRC1)
Line End Source SRC 2(SRC2)
Pick up 0.2
Slope-1 30%
Break-1 1.5 Pu
Slope-2 80%
Break-2 2 Pu
4.6.8.1. Line and Neutral Source Pick up Test

Pickup Current (A) Operating Time(mS)
Phase
SRC-1 SRC-2 SRC-1 SRC-2
R
Y
B
4.6.8.2. Stability Test by secondary injection

Injected Current (A) Expected Actual
Phase
SRC-1 SRC-2 operation operation
R 0.5 0.5
Y 0.5 0.5 No operation
B 0.5 0.5
4.6.8.3. Slope Test

4.6.8.3.1. Slope-0 Operation

Phase
R 0.2 0.2 No operation
R 0.2 0.4 Operate
Y 0.2 0.4 Operate
B 0.2 0.2 No operation
B 0.2 0.4 Operate
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Phase
R 1.38 0.95 Operate
Y 1.38 0.95 Operate
B 1.38 0.95 Operate

Phase
R 4.2 0.83 Operate
Y 4.2 0.83 Operate
B 4.2 0.83 Operate
4.6.9. Phase Current ( Neutral Side CT’S)

PARAMETER H1

Function Enable
Pickup 1pu
Test Results
Current (A)
Phase % Error
R 1 %
Y 1 %
B 1 %
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Function Enable
Pickup 1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A

Phase
R 6.878 4.012 2.521
Y 6.878 4.012 2.521
B 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=1.5A 2 In=2 A 3 In=1 A
R 10.8 5.4 2.7
Y 10.8 5.4 2.7
B 10.8 5.4 2.7

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Function Enable
Pickup 1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 25.6 10.667 4
Y 25.6 10.667 4
B 25.6 10.667 4

Function Enable
Pickup 1pu
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 1.223 0.711 0.445
Y 1.223 0.711 0.445
B 1.223 0.711 0.445

Function Enable
Pickup 5 pu
Delay 0.0sec
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Results
R Inst.
Y Inst.
B Inst.
4.6.10. Phase Current ( Line Side CT’s-SRC-2)

Function Enable
Pickup 1pu
Results
Current (A)
Phase % Error
R 1 %
Y 1 %
B 1 %
Function Enable
Pickup 1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
Phase
R 6.878 4.04 2.521
Y 6.878 4.05 2.521
B 6.878 4.04 2.521
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Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=1.5A 2 In=2 A 3 In=1 A
R 10.8 5.4 2.7
Y 10.8 5.4 2.7
B 10.8 5.4 2.7

Function Enable
Pickup 1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 25.6 10.667 4
Y 25.6 10.667 4
B 25.6 10.667 4
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Function Enable
Pickup 1pu
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 1.223 0.711 0.445
Y 1.223 0.711 0.445
B 1.223 0.711 0.445
Function Enable
Pickup 5 pu
Delay 0.0sec
Results
R Inst.
Y Inst.
B Inst.
4.6.11. Phase Directional Over Current Test

Setting / Grouped Elements / Group 1 / Phase Current / Phase Directional1
PARAMETER PHASE Directional

Function Enable
ECA 30 °
Pol V Thld 0.3 Pu
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4.6.11.1. Pickup Test

Phase Injected Injected 3P Operate Angle Target
current(A) voltage(V)
R-N 66.4 30-209.8 H1 op
Y-N 66.4 269,8-90 H1 op
B-N 66.4 149.7-329.7 H1 op
4.6.11.2. Timing Test

Phase Injected Injected Operate Angle Time(ms)
current(A) voltage(V)
R-N 1.00 66.4 40
Y-N 1.00 66.4 280
B-N 1.00 66.4 160

PARAMETER H1
4.6.12.1. Neutral Time Over Current Test TOC 1—SRC-1(Neutral Side CT’s)
Function Enable
Pickup 0.1pu
Current (A)
Phase % Error
B-N %

Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
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Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
B-N 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
B-N 10.8 5.4 2.7

Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-N 25.6 10.667 1 4
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Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 1.223 0.711 0.445

Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
B-Neutral Inst.
4.6.12.3. Neutral Time Over Current Test TOC 1—SRC-2(Line Side CT’s)

Function Enable
Pickup 0.1pu
Results
Current (A)
B-
0.1 %
Neutral
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Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
B-
6.878 4.012 2.521
Neutral

Function Enable
Pickup 0.1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
B-
10.8 5.4 2.7
Neutral
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Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 25.6 10.667 4

Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 1.223 0.711 0.445

Function Enable
Pickup 0.5 pu
Delay 0.0sec
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Results
B-Neutral Inst.

PARAMETER H1
4.6.13.1. Ground Time Over Current Test TOC 1—SRC-1(Neutral Side CT’S)
Function Enable
Pickup 0.1pu
Current (A)
Phase % Error
G 0.1 %

Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
G 6.878 4.012 2.521
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Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
G 10.8 5.4 2.7

Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 25.6 10.667 4
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Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 1.223 0.711 0.445

Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
G Inst.
4.6.13.3. Ground Time Over Current Test TOC 1—SRC-2(Line Side CT’S)
Function Enable
Pickup 0.1pu
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Current (A)
Phase % Error
G 0.1 %

Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
G 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
G 10.8 5.4 2.7
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Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 25.6 10.667 4

PARAMETER GROUND TOC
1
Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 1.223 0.711 0.445

Function Enable
Pickup 0.5 pu
Delay 0.0sec
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Results
G Inst.
4.6.14. Negative Sequence Directional over Current- line Side CT.

4.6.14.1. Stage -1
Setting (Pickup and Time Stage 1)
Setting / Grouped Elements / Group 1 / Negative Sequence current/NEG SEQ
PARAMETER NEG SEQ DIR OC
Function Enable
Fwd ECA 75 0
Fwd LA 90 0
Rev LA 90 0
Fwd Pickup 0.05 Pu
Rev Pick up 0.05 Pu
4.6.14.1.1. Pickup test

Phase Injected Injected Fwd Op Angle Rev Op Angle
Current(A) Voltage (V)
R-N 0.3<0 66.4<270 284.8- 104.6 104.8-284.7
4.6.14.1.2. Timing Test

Phase Injected Injected Fwd Op Rev Op Operating Operating
current(A) Voltage(V) Angle Angle Time Fwd Time Rev
R-N 0.3 66.4 350 180
4.6.14.2. Stage-2
Setting / Grouped Elements / Group 1 / Negative Sequence current/NEG SEQ
PARAMETER NEG SEQ DIR OC
Function Enable
Fwd ECA 90 0
Fwd LA 80 0
Rev LA 80 0
Fwd Pickup 0.05 Pu
Rev Pick up 0.05 Pu
4.6.14.2.1. Pickup test

Phase Injected Injected Fwd Op Angle Rev Op Angle
Current(A) Voltage (V)
R-N 0.3<0 66.4<270 279.8-79.5 100- 259.8
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4.6.14.2.2. Timing Test

Phase Injected Injected Fwd Op Rev Op Operating Operating
current(A) Voltage(V) Angle Angle Time Fwd Time Rev
R-N 0.3 66.4 350 180
4.6.15. Generator unbalance

4.6.15.1. Stage-1
Setting / Grouped Elements / Group 1 / Generator Unbalance
Parameter GEN UNBAL
Function Enable
Inom 1.00 pu
Stage 1 Pickup 10 %
Stage 1 K-Value 1
Gen Unbal Stage1 Tmin 0.25 s
Gen Unbal Stage1 Tmax 15 s
Results Ref. Curve page 5-153
Injected Current (1Pu =1 Amps)

Injected Measured Injected Measured
Current(A) Time(s) Current(A) Time(s)
Pick Up Drop Off
Phase
R-N 0.8 A 2A
Y-N 0.8 A 2A
B-N 0.8 A 2A
4.6.15.2. Stage-2
Setting (Pickup and Time Stage 2 )
Setting / Grouped Elements / Group 1 / Generator Unbalance
PARAMETER GEN UNBAL
Function Enable
Inom 1.00 pu
Stage 2 Pickup 10 %
Sage 2 Pickup Delay 6s
Block Off
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Test Results Ref. Curve page 5-153
Injected Current (1 pu =1 Amps)

Injected Measured
Current Time(s)
Pick Up Drop Off
PHASE
R-N 0.31A
Y-N 0.31A
B-N 0.31A
4.6.16. Split Phase Protection

Setting (Pickup and Time Stage 2 )
Setting / Grouped Elements / Group 1 / Split Phase
PARAMETER SPLIT PHASE
Function Enable
Phase-A P/U 0.3 Pu
Phase-B P/U 0.3 Pu
Phase-C P/U 0.3 Pu
Offset 0.0 Pu
Slop 0%
Test Results
Phase Pickup Drop out Operating Time(ms)
R
Y
B
PARAMETER PHASE
UV 1
Function Enable
Pickup 0.8 pu
Curve Definite Time
Delay 1.00 s
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Test Results
PHASE
R 55.44
Y 55.44
B 55.44

Function Enable
Pickup 0.85 pu
Curve Definite Time
Delay 1.00 s
Test Results
Measured Time(s)
PHASE
R 58.9
Y 58.9
B 58.9

Function Enable
Pickup 0.9 pu
Curve Definite Time
Delay 1.00 s
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Test Results
PHASE
R-Y 108
Y-B 108
B-R 108
4.6.17.4. Negative Sequence Over Voltage

Setting / Grouped Elements / Group 1 / Voltage Elements / Neg Seq.OV
PARAMETER Neg Seq OV
Function Enable
Pickup 0.2 pu
Delay 1.00 s
Test Results
PHASE
Calculated Measured Measured
3 Ph.(-) sq 13.86

Function Enable
Pickup 0.3 pu
Curve Definite Time
Delay 1.00 s
Test Results
PHASE
R 20.7
Y 20.7
B 20.7
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4.6.17.6. Auxiliary Under Voltage Test UV 1

PARAMETER AUX UV 1
Function Enable
Pickup 0.6 pu
Curve Definite Time
Delay 1.00 s
Test Results
PHASE
Neutral
144
4.6.17.7. Auxiliary Over Voltage Test OV1
PARAMETER AUX OV 1
Function Enable
Pickup 0.3 pu
Curve Definite Time
Delay 1.00 s
Test Results
Pick Up Drop Off
Measured Time
PHASE
Neutral 72
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Function Enable
Pickup 0.8pu
TD Multiplier 1
Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 0.8 0.333
Y-N 0.8 0.333
B-N 0.8 0.333

Function Enable
Pickup 0.8pu
TD Multiplier 1
Test Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 2 1
Y-N 2 1
B-N 2 1
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Function Enable
Pickup 0.8pu
TD Multiplier 1
Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 4.45 2.414
Y-N 4.45 2.414
B-N 4.45 2.414

Function Enable
Pickup 0.8pu
Curve Definite time
TD Multiplier 1
Results:
1.5 Vp=83.16 2 Vp= 110.88
R-N 1 1
Y-N 1 1
B-N 1 1
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4.6.18. Loss of Excitation

Setting / Grouped Elements / Group 1 / Loss of Excitation
PARAMETER Loss of Exc
Function Enable
C1(STAGE 1) 10 Ω
R1(STAGE1) 8Ω
C2(STAGE 2) 12 Ω
R2(STAGE2) 10 Ω
Results
Stage-1
2
Stage-2
2
4.6.19. Accidental Energization
Setting / Grouped Elements / Group 1 / Accidental Energization
PARAMETER Acc Enr
Function Enable
Alarming Mode UV OR offline
OC Pick up 0.3 Pu
UV Pick up 0.5 Pu
Results
Phase Injected Pickup Dropout Operating
Voltage(V) Current(A) Current(A) time(ms)
R 20
Y 20
B 20
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4.6.20. Sensitive directional Power

Setting
Setting / Grouped Elements / Group 1/ sensitive Directional Power
PARAMETER SENS DIR POWER 1
Function Enable
SENS DIR POWER RCA 0O – 90 – 180 - 270
SENS DIR POWER CALIBRATI 0.00O
STAGE 1 DELAY 3.0 s
STAGE 2 DELAY 5.00s
Stage 1 (S MIN > 0)
RCA Current Operating Time

Volts V P (w) Q (var) S (va)
Angle A Angle sec
0 66.4 0.11 343.3-15.7
90 66.4 0.11 252.7-87.2
180 66.4 0.11 163.3-195.8
270 66.4 0.11 74.4 – 104.9
Stage 2 (S MIN > 0)
Current Operating Time

Angle Volts V P (w) Q (var) S (va)
A Angle sec
0 66.4 0.11 343.4 – 15.9
90 66.4 0.11 252.4 -286.8
180 66.4 0.11 163.5 – 195.8
270 66.4 0.11 74.4 – 104.9
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4.7.1. Under Frequency
Setting / Control elements / under frequency
PARAMETER Under Frequency 1
Function Enable
Pickup 59 Hz
Pickup Delay 0.00 s
Minimum Voltage/Amp 0.10 pu
Test Results
Setting F Pick Up F Drop Off
59 Hz
Timing Test:
F Setting F Applied Measured Time
59 Hz 55 Hz
4.7.2. Over Frequency

Setting / Control elements /Over frequency
PARAMETER Over Frequency 1
Function Enable
Pickup 61 Hz
Pickup Delay 0.00 s
Test Results
61 Hz
Timing Test:
61 Hz 63 Hz s
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4.7.3.1.1. PRODUCT SET UP
FUNCTION SETTINGS UNIT REMARKS
DISPLAY PROPERTIES DEFAULT
CLEAR RELAY RECORDS DEFAULT
COMMUNICATIONS CUSTOMER
MODBUS CUSTOMER
4.7.3.1.2. REAL TIME CLOCK
IRIG-B Signal Type NONE
USER-PROGRAMMABLE DEFAULT
FAULT REPORT
Number of Records 3
Trigger Mode Automatic overwrite
Trigger Source TRIG OSC ON (VO6)
AC Input Waveforms 64 samples/cycle
Digital Channel 1 52G ON (H7a)
Digital Channel 2 86G1 0n(VO1)
Digital Channel 3 STATOR DIFF OPA
Digital Channel 4 STATOR DIFF OPB
Digital Channel 5 STATOR DIFF OPC
Digital Channel 6 3RD HARM NRTL UV PKP
Digital Channel 7 3RD HARM NRTL UV OP
Digital Channel 8 59GN(DE1)PKP
Digital Channel 9 59GN(DE1)OP
Digital Channel 10 82G2 On (V02)
Digital Channel 12 LOSS EXCIT STG1 PKP
Digital Channel 13 LOSS EXCIT STG1 OP
Digital Channel 14 LOSS EXCIT STG2 PKP
Digital Channel 15 LOSS EXCIT STG2 OP
Digital Channel 16 VOLTS PER HERTZ 1 PKP
Digital Channel 17 VOLTS PER HERTZ 1 OP
Digital Channel 18 VOLTS PER HERTZ 2 PKP
Digital Channel 19 VOLTS PER HERTZ 2 OP
Digital Channel 20 GEN UNBAL STG1 PKP
Digital Channel 21 GEN UNBAL STG1 OP
Digital Channel 22 BRKR TRP On (VO3)
Digital Channel 23 PH DIST Z1 PKP
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Digital Channel 26 PH DIST Z1 OP AB

Digital Channel 29 PH DIST Z1 OP BC
Digital Channel 32 PH DIST Z1 OP CA
Digital Channel 35 DIR POWER 1 STG1 PKP
Digital Channel 36 DIR POWER 1 STG1 OP
Digital Channel 37 DIR POWER 1 STG1 PKP
Digital Channel 38 DIR POWER 1 STG1 OP
Digital Channel 39 ACCDNT ENRG ARMED
Digital Channel 40 ACCDNT ENRG OP
Digital Channel 41 PHASE TOC1 PKP
Digital Channel 42 PHASE TOC1 OP
Digital Channel 43 POWER SWING TRIP
Digital Channel 44 UNDERFREQ 1 OP
Digital Channel 44 ANY TRIP On (VO4)
Digital Channel 46 24A (FE1) OP
Digital Channel 47 GEN UNBAL STG2 PKP
Digital Channel 48 GEN UNBAL STG2 OP
Digital Channel 49 OVERFRQ 1 OP
Digital Channel 50 VT2 VTFF (DE2)OP
Digital Channel 51 PHASE UV1 OP A
Digital Channel 52 PHASE UV1 OP B
Digital Channel 53 PHASE UV1 OP C
Digital Channel 54 PHASE OV1 OP A
Digital Channel 56 PHASE OV1 OP B
Digital Channel 57 TRIG OSC On (VO6)
Digital Channel 58 EXT TRIG On (U7a)
Digital Channel 59 TRIG G60 On (U5)
Digital Channel 60 TRIG T60 On (U6)
Analog Channel 1 Stator Diff lad
Analog Channel 2 Stator Diff lar
Analog Channel 3 Stator Diff lbd
Analog Channel 4 Stator Rest lbr
Analog Channel 5 Stator Diff lcd
Analog Channel 6 Stator Rest lcr
Analog Channel 7 Stator Gnd Vn 3rd
Analog Channel 8 Stator Gnd Vn+VO 3rd
Analog Channel 9 Sns Dir Power 1
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Analog Channel 11 SRCI la Mag

Analog Channel 12 SRC2 P
Analog Channel 13 SCR1 lb Mag
Analog Channel 14 SCR2 Q
Analog Channel 16 Scr2 Freq
4.7.3.1.4. DATA LOGGER
Rate 5 min
Channel 1 Stator Gnd Vn 3rd
Channel 2 Stator Gnd Vn+VO 3rd
Channel 3 SRC2 P
Channel 4 SRC2 Q
Channel 5 SRC2 PF
4.7.3.1.5. USER- PROGRAMMBLE LEDS TRIP AND ALARMS LED
Trip LED Input ANY TRIP On (VO4)
Alarm LED Input ANY SELF TESTS
4.7.3.1.6. USER PROGRAMMBLE LEDS
LED 1:OPERAND 3RD HARM NTRL UV OP
LED 1: TYPE Latched
LED 2:OPERAND 59GN (DE1) OP
LED 2: TYPE Latched
LED 3:OPERAND STATOR DIFF OP A
LED 3: TYPE Latched
LED 4: OPERAND STATOR DIFF OP B
LED 4: TYPE Latched
LED 5:OPERAND STATOR DIFF OP C
LED 5: TYPE Latched
LED 8:OPERAND VOLTS PER HERTZ 1 OP
LED 8: TYPE Latched
LED 9: OPERAND VOLTS PER HERTZ 1 OP
LED 9: TYPE Latched
LED 10:OPERAND LOSS EXCIT STG1 OP
LED 10: TYPE Latched
LED 11:OPERAND LOSS EXCIT STG2 OP
LED 12: OPERAND LOSS EXCIT STG1 PKP
LED 13:OPERAND LOSS EXCIT STG2 PKP
LED 13:TYPE Latched
LED 14:OPERAND GEN UNBAL STG1 OP
LED 14 : TYPE Latched
LED 15 : OPERAND GEN UNBAL STG1 PKP
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LED 15 : TYPE Latched

LED 16: OPERAND PH DIST Z1 OP
LED 19:OPERAND DIR POWER STG1 OP
LED 20: OPERAND DIR POWER STG2 OP
LED 21: OPERAND ACCDNT ENRG OP
LED 22: OPERAND ACCDNT ENRG ARMED
LED 23:OPERAND PHASE TOC1 OP
LED 24: OPERAND POWER SWING TRIP
LED 25: OPERAND UNDERFREQ 1 OP
LED 25:TYPE Latched
LED 26: OPERAND 24A (FE1) OP
LED 26: TYPE Self- Reset
LED 27: OPERAND GEN UNBAL STG2 OP
LED 27: TYPE Self-Reset
LED 28: OPERAND GEN UNBAL STG2 PKP
LED 29: OPERAND OVERFREQ 1 OP
LED 30:OPERAND VT2 VTFF (DE2) OP
LED 31: OPERAND PHASE UV1 OP
LED 32:OPERAND PHASE OV1 OP
4.7.3.1.7. USER PROGRAMMBLE SELF TESTS

Remote Device Off Function Disable
Pre-ethernet fail Function Disable
Battery Fail Function Enabled
SNTP Fail Function Disable
IRIG B Fail Function Disable
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Relay Settings Not Programmable
Relay Name G60
4.7.3.1.9. SYSTEM SETUP: AC INPUTS:CURRENT
CT F1:Phase CT Primary 6000A
CT F:Phase CT Secondary 1A
CT F1:Ground CT Primary 1A
CT F1:Ground CT Secondary 1A
CT M1: Phase CT Primary 6000 A
CT M1: Phase CT Secondary 1A
CT M!:Ground CT Primary 1A
CT M1:Ground Secondary 1A
4.7.3.1.10. VOLTAGE
VT F5:Phase VT Connection Wye
VT F5: Phase VT Secondary 66.4 V
VT F5: Phase VT Ratio 120.1
VT F5:Auxiliary VT Connection Vn
VT F5:Auxiliary VT Secondary 240. V
VT F5: Auxiliary VT Ratio 50.1
4.7.3.1.11. POWER SYSTEM
Nominal Frequency 60 Hz
Phase Rotation ABC
Frequency And Phase Reference LINE (SRC 2)
Frequency Tracking Function Enabled
SOURCE 1: Name NEUTRAL
SOURCE 1: Phase CT F1
SOURCE 1: Ground CT None
SOURCE 1:Phase VT None
SOURCE 1Auxiliary VT None
SOURCE 2:Name LINE
SOURCE 2:Phase CT M1
SOURCE 2: Phase VT F5
SOURCE 2:Auxiliary F5
4.7.3.1.13. FLEXLOGIC: FLEXLOGIC EQUATION EDITOR
FlexLogic Entry 1 3RD HARM NTRL UV OP
FlexLogic Entry 2 59GN (DE1) OP
FlexLogic Entry 3 STATOR DIFF OP
FlexLogic Entry 4 OR(3)
FlexLogic Entry 5 +86G1 (VO1)
FlexLogic Entry 6 VOLTS PER HERTZ 1 OP
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FlexLogic Entry 8 LOSS EXCIT STG1 OP
FlexLogic Entry 9 LOSS STG2 OP
FlexLogic Entry 10 GEN UNBAL STG1 OP
FlexLogic Entry 12 =86G2 (VO2)
FlexLogic Entry 13 PH DIST Z1 OP
FlexLogic Entry 14 DIR POWER 1 STG1 OP
FlexLogic Entry 15 DIR POWER 1 STG2 OP
FlexLogic Entry 17 POWER SWING TRIP
FlexLogic Entry 18 UNDERFREQ 1 OP
FlexLogic Entry 19 ACCDNT ENRG OP
FlexLogic Entry 21 =BRKR TRP (VO3)
FlexLogic Entry 22 86G1 On (VO1)
FlexLogic Entry 23 86G2 On (VO2)
FlexLogic Entry 24 BRKR TRP On (VO3)
FlexLogic Entry 26 =ANY TRP (VO4)
FlexLogic Entry 27 VT2 VTFF (DE2) OP
FlexLogic Entry 28 52G On (H7a)
FlexLogic Entry 30 =TRIG OSC(VO6)
TIMER 1 :Type Millisend
TIMER 1: Pickup Delay 1
TIMER 1: Dropout Delay 0
4.7.3.1.15. FLEXELEMENTS
Function Enabled
Name 24A
Input Plus Volts Per Hertz 1
InputMinus OFF
Input Mode ABSOLUTE
Compare Mode LEVEL
Direction type OVER
Pick up 1.060 pu
Hysteresis 3.00%
Delat T Units Milliseconds
Delta T 20
Pick up Delay 10.000s
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Reset Delay 60.000s

Block OFF
Target Self-Reset
Events Enabled
GROUPED ELEMENTS: GROUP 1:

4.7.3.1.15.1. DISTANCE [GROUP 1}
Source SRC 2
Memory Duration 10 cycles
PHASE DISTANCE [GROUP 1]
PHASE DISTANCE Enabled
Z1:Function
PHASE DISTANCE CUSTOMER
Z1:Direction
PHASE DISTANCE Z1:Shape CUSTOMER
PHASE DISTANCE Z1:Xfmr CUSTOMER
Vol
Connection
PHASE DISTANCE Z1:Xfmr CUSTOMER
Curr
Connection
PHASE DISTANCE Z1:Reach CUSTOMER
PHASE DISTANCE Z1:RCA CUSTOMER
PHASE DISTANCE Z1:Comp CUSTOMER
Limit
PHASE DISTANCE Z1:DIR CUSTOMER
RCA
PHASE DISTANCE Z1:DIR CUSTOMER
Comp Limit
PHASE DISTANCE Z1:QUAD CUSTOMER
Right Blinder
PHASE DISTANCE Z1:QUAD CUSTOMER
Right Blinder RCA
PHASE DISTANCE Z:1QUAD CUSTOMER
Left Blinder
PHASE DISTANCE Z1:quad CUSTOMER
Left Blinder RCA
PHASE DISTANCE CUSTOMER
Z1:Supervision
PHASE DISTANCE Z1:Volt CUSTOMER
Level
PHASE DISTANCE Z1:Delay CUSTOMER
PHASE DISTANCE Z1:Block BLK On (VO5)
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PHASE DISTANCE Z1:Target Latched

PHASE DISTANCE Z1:Events Enabled
4.7.3.1.15.2. POWER SWING DETECT [GROUP 1]

Function Enabled
Source CUSTOMER
Mode CUSTOMER
Supv CUSTOMER
Fwd Reach CUSTOMER
Fwd Rca CUSTOMER
Rev Reach CUSTOMER
Rev Rca CUSTOMER
Outer Limit Angle CUSTOMER
Middle Limit Angle CUSTOMER
Inner Limet Angle CUSTOMER
Delay 1 Pick up CUSTOMER
Delay 1 Reset CUSTOMER
Seal-In Delay CUSTOMER
Trip mode CUSTOMER
Block BLK ON (VO5)
Targets Latched
Events Enabled
4.7.3.1.15.3. STATOR DIFFERENTAL [GROUP 1]
Function Enabled
Line End Source SCR 2
Neutral End Source SCR 1
Pick up 0.090 pu
Slope 1 12%
Break 1 1.50 pu
Slope 2 50%
Break 2 3.11 pu
Block OFF
Targets Latched
Evens Enabled
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4.7.3.1.15.4. PHASE CURRENT .PHASE TOC[GROUP 1]

PHASE TOC 1:Funtion Enabled
PHASE TOC 1:Signal Source SRC 2
PHASE TOC 1:Input CUSTOMER
PHASE TOC 1:Pick up CUSTOMER
PHASE TOC 1:Curve CUSTOMER
PHASE TOC 1:TD Multiplier CUSTOMER
PHASE TOC 1:Reset CUSTOMER
PHASE TOC 1:Voltage ENABLED
Restraint
PHASE TOC 1:Block A CUSTOMER
PHASE TOC 1:Block B CUSTOMER
PHASE TOC 1:Block C CUSTOMER
PHASE TOC 1:Targets Latched
PHASE TOC 1:Events Enabled
4.7.3.1.15.5. GENERATOR UNBALANCE [GROUP 1]
Function Enabled
Source SRC 2
Inom 0.725 pu
Stage Pick up 8%
Stage 1 K-Value 10
Stage 1 Tmin 0.0000 s
Stage 1 Tmax 1000.0 s
Stage 1 K-Reset 600.0 s
Stage Pick up 5.60%
Stage Pick Delay 2.0 s
Block OFF
Targets Latched
Events Enabled
4.7.3.1.15.6. VOLTAGE ELEMENTS:PHASE UV [GROUP 1]
PHASE UV1:Function Enabled
PHASE UV1:Signal Source SRC 2
PHASE UV1:Mode Phase to Phase
PHASE UV1:Pick up 0.900 pu
PHASE UV1:Curve Definite Time
PHASE UV1:Delay 1.00 s
PHASE UV1Minimum Voltage 0.100 pu
PHASE UV1:Block BLK On (VO5)
PHASE UV1:Targets Latched
PHASE UV1:Events Enabled
4.7.3.1.15.7. PHASE OV [GROUP 1]
AUXILIARY OV 1:Function Enabled
AUXILIARY OV 1:Source SRC 2
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AUXILIARY OV 1:Pick up 0.021 pu

AUXILIARY OV 1:Pick up 5.00 s
Delay
AUXILIARY OV 1:Reset Delay 0.00 s
AUXILIARY OV 1:Block OFF
AUXILIARY OV 1:Targets Self Reset
AUXILIARY OV 1:Events Disabled
4.7.3.1.15.8. VOLTS PER HERTS [GROUP 1]
VOLTS PER HERTZ Enabled
1:Function
VOLTS PER HERTZ 1:Source SRC 2
VOLTS PER HERTZ 1:Pick up 1.11 pu
VOLTS PER HERTZ 1:Curves Inverse A
VOLTS PER HERTZ 1:TD 6
Multiplier
VOLTS PER HERTZ 1:T Reset 600
VOLTS PER HERTZ 1:Block OFF
VOLTS PER HERTZ 1:Targets Latched
VOLTS PER HERTZ 1:Events Enabled
2:Function
VOLTS PER HERTZ 2:Source SRC 2
VOLTS PER HERTZ 2:Pick up 1.18 pu
VOLTS PER HERTZ 2:Curves Definite time
VOLTS PER HERTZ 2:TD 2
Multiplier
VOLTS PER HERTZ 2:T Reset 600
VOLTS PER HERTZ 1:Block OFF
VOLTS PER HERTZ 1:Targets Latched
VOLTS PER HERTZ 1:Events Enabled
4.7.3.1.15.9. LOSS OF EXCITATION [GROUP 1]
Function Enabled
Source SRC 2
Center 1 56.77 Ohm
Radius 1 45.78 Ohm
UV Supervision Enable 1 Disabled
Pick up Delay 1 0.060 s
Center 2 106.21 Ohm
Radius 2 95.22 Ohm
UV Supervision Enable 2 Disabled
Pick up Delay 2 0.500 s
UV Supervision 0.000 pu
Block VT2VTFF (DE2) OP
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Targets Latched
Events Enabled
4.7.3.1.15.10. SENSITIVE DIRECTIONAL POWER:SENSITIVE
DIRECTIONAL POWER [GROUP 1]
SENS DIR POWER 1:Function Enabled
SENS DIR POWER 1:Signal SRC 2
Source
SENS DIR POWER 1:Sensitive 180
Directional Power RCA
SENS DIR POWER 1:Sensitive 0.00
Directional Power Calibration
SENS DIR POWER 1:Stage 1 0.04 PU
SMIN
SENS DIR POWER 1:Stage 1 10.00 s
Delay
SENS DIR POWER 1:Stage 2 0.04 pu
SMIN
SENS DIR POWER 1:Stage 2 10.00 s
Delay
SENS DIR POWER 1:Block 52g On (H7a)
SENS DIR POWER 1:Target Latched
SENS DIR POWER 1:Events Enabled
4.7.3.1.15.11. 3RD HARMONIC NTRL UV [GROUP 1]
Stator Ground Source SRC 1
Function Disabled(See Note 1)
Pick up FIELD DATE REQ’D
Delay FIELD DATE REQ’D
Max power FIELD DATE REQ’D
Min Power FIELD DATE REQ’D
Volt Supervision FIELD DATE REQ’D
Block 52G On(H7a)
Target Latched
Events Enabled
4.7.3.1.15.12. UNDERFREQUENCY
UNDERFREQUENCY Enabled
1:Function
UNDERFREQUENCY 1:Block 52G On(hH7a)
UNDERFREQUENCY SRC 2
1:Source
UNDERFREQUENCY 1:Min 0.10 pu
Volt/Amp
UNDERFREQUENCY 1:Pick 57 Hz
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up
UNDERFREQUENCY 1:Pick 0.100 s
up
UNDERFREQUENCY 1:Reset 0.0000 s
Delay
UNDERFREQUENCY 1:Target Latched
UNDERFREQUENCY Enabled
1:Events
4.7.3.1.15.13. OVERFREQUENCY
OVERFREQUENCY Enabled
1:Function
OVERFREQUENCY 1:Block 52G On (H7a)
OVERFREQUENCY 1:Source SRC 2
OVERFREQUENCY 1:Pick up CUSTOMER
OVERFREQUENCY 1:Pick up CUSTOMER
Delay
OVERFREQUENCY 1:Reset CUSTOMER
Delay
OVERFREQUENCY 1:Target Latched
OVERFREQUENCY 1:Events Enabled
4.7.3.1.15.14. MONITORING ELEMENTS:VT FUSE FAILURE
Function Enabled
4.7.3.1.15.15. INPUTS/OUTPUTS: CONTACTS INPUTS
H7A:ID 52G
H7A:Debounce Time 2.0 ms
H7A: Events Enabled
H7C: ID Cont lp 2
H7C: Events Disabled
H8A : ID Cont lp 3
H8A:Debounce Time 2.0 ms
H8A:Events Disabled
H8C:ID Cont lp 4
H8C:Events Disabled
P7A:ID Contl lp 5
P7A:Debounce 2.0 ms
P7A:Events Disabled
P7C:ID Cont lp 6
P7C:Events Disabled
P8A:ID Cont lp 7
P8A:Debounce Time 2.0 ms
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Consultant : “10621166/00”
Contractor : BEMCO
P8A:Evens Disabled
P8C:ID Cont lp 8
P8C:Events Disabled
U7A:ID EXT TRIG
U7A:Events Enabled
U7C:ID Cont lp 10
U7C:Events Disabled
U8A:ID Cont lp 11
U8A:Events Disabled
U8C:CID Cont lp 12
4.7.3.1.15.16. CONTACT INPUT THRESHOLDS
52G:Cont lp 2:Cont lp 3:Cont lp 84 Vdc
4(H7a:H7c:H8a:H8c)
Cont lp 5:Cont lp 6:Cont lp 54 Vdc
7:cCont lp 8(P7a:P7c:P8a:P8c)
EXT TRIG: Contl lp 11.Cont lp 84 Vdc
12(U7a U7c U8a:U8c)
4.7.3.1.15.17. CONTACT OUTPUTS
H1:ID UNIT TRIP
H1:Operate 86G1 On(VO1)
H1:Seal in OFF
H1:Events Enabled
H2:ID GEN TRIP
H2: Operate 86G2 On (VO2)
H2:Seal in OFF
H2:Events Enabled
H3:ID BRKR TRP TC1
H3:Operate BRKR TRP On(VO3)
H3:Seal in OFF
H3:Events Enabled
H4:ID BRKR TRP TC2
H4:Operate BRKR TRP On(VO3)
H4:Seal in OFF
H4:Events Enabled
P1:ID G60 trip
P1:Operate Any trip On (VO4)
P1:Seal in OFF
P1:Events Enabled
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Contractor : BEMCO
P2:ID 24A
P2:Operate 24A (FE1)OP
P2:Seal in OFF
P2:Events Enabled
P3:ID 46A
P3:Operate GEN UNBAL STG2 OP
P3:Seal in OFF
P3:Events Enabled
P4:ID 810
P4:Operate OVERFREQ 1OP
P4:Seal in OFF
P4:Events Enabled
P5:ID VT2 VTFF
P5:Operate VT2 VTFF(DE1) OP
P5:Seal in OFF
P5;Events Enabled
U1:ID 27A
U1:Operate PHASE UV1 OP
U1:Seal in OFF
U1:events Enabled
U2:ID 59A
U2:Operate PHASE OV1 OP
U2:Seal in OFF
U2:Events Enabled
U3:ID IBF
U3:Operate BRKR TRP On (Vo3)
U3:Seal in OFF
U3:Events Enabled
U5:ID TRIG OSC G60/B
U5:Oprate ANY TRIP On (VO4)
U5:Seal in OFF
U5:Events Enabled
U6:ID TRIG OSC T60
U6:Operate ANY TRIP On (VO4)
U6:Seal in OFF
U6:Events Enabled
4.7.3.1.15.18. VIRTUAL OUTPUTS
VIRTUAL OUTPUT 1:ID 86G1
VIRTUAL OUTPUT 2:ID 86G2
VIRTUAL OUTPUT 3:ID BRKR TRP
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Consultant : “10621166/00”
Contractor : BEMCO
VIRTUAL OUTPUT 4:ID ANY TRIP

VIRTUAL OUTPUT 5:ID BLK
VIRTUAL OUTPUT 6:ID TRIG OSC
4.7.3.1.15.19. REMOTE DEVICES
Remote Device 1 ID Remote Device 1

.


4.8. Relay Setting:

Final relay setting retrieved through ‘UR ’ software and printout attached.
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Contractor : BEMCO “10621166/00”

Transformer Differential Relay – Page 1 of 44
T60(MAKE: GE) Date: 13/02/09,Revision: 0

Function Serial No.
Make Model No.

6


Voltage
Operated Operated
B5b-B6a < W < W
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Date:


LED-13 PHASE C

LED-4 LED-4
LED-9 LED-9
LED-10 LED-10
LED-11 LED-11
LED-12 LED-12
Name:
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Page 450
Date:


Output Contact Rem
Relay relay Operation Assignment Resistan
No. arks
No. status check of Relays ce(Ω)
B2b-B1a(NC)
H1 H1c-H1b(NO)
H2 H2c-H2b(NO)
H3 H3c-H3b(NO)
H4 H4c-H4b(NO)
H5 H5c-H5b(NO)
H6 H6c-H6b(NO)
P1 P1c-P1b(NO)
P2 P2c-P2b(NO)
P3 P3c-P3b(NO)
P4 P4c-P4b(NO)
P5 P5c-P5b(NO)
P6 P6c-P6b(NO)

OPTO Status of
U1 U1a(+)-U1b(-)
U1 U1c(+)-U1b(-)
U2 U2a(+)-U1b(-)
U2 U2c(+)-U1b(-)
U3 U3a(+)-U3b(-)
U3 U3a(+)-U1b(-)
U4 U4a(+)-U3b(-)
U4 U4c(+)-U3b(-)
U5 U5a(+)-U5b(-)
U5 U5c(+)-U5b(-)
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OPTO Status of
U6 U6a(+)-U5b(-)
U6 U6a(+)-U5b(-)
U7 U7a(+)-U7b(-)
U7 U7c(+)-U7b(-)
U8 U8a(+)-U7b(-)
U8 U8c(+)-U7b(-)
H7 H7a(+)-H7b(-)
H7 H7c(+)-H7b(-)
H8 H8a(+)-H7b(-)
H8 H8c(+)-H7b(-)

Relay Setting
Test Result

0.2 1200
0.25 1500
0.3 1800
0.5 3000
0.75 4500
1 6000
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Relay Setting
CT M1 (SRC 2) w
Test Result

0.2 1200
0.25 1500
0.3 1800
0.5 3000
0.75 4500
1 6000

Relay Setting
CT M5 (SRC 1)
Test Result

0.2 120
0.25 150
0.3 180
0.5 300
0.75 450
1 600
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4.5.4. Ground Current Accuracy Test

Relay Setting
CT M5 (SRC 1)
Test Result
Injected Current Expected Current Measured Current
(A) (A) (A)

0.2 120
0.25 150
0.3 180
0.5 300
0.75 450
1 600

Relay Setting
VT F5 (SRC 1)
Test Results
66.4 – 15% 56.4 11.723
66.4 – 10% 59.76 12.421
66.4 66.4 13.8
66.4 + 10% 73 15.17
66.4 + 15% 76.4 15.88
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4.6. Testing of Grouped Element
4.6.1. Transformer Differential

Setting / Grouped Elements / Group 1 / Transformer/percent differential
TRANSFORMER DATA:
110 MVA, 380/13.8 kV, CT (HV) = 600:1, CT (LV) = 6000:1, Yn/d1d1
OPERATING CRITERIA:
The differential element operates if the differential current (Id) exceeds the characteristic defined by the relay
settings for restraint current magnitude (Ir) The differential current Id is the vector sum of the compensated
currents, and Ir is the largest compensated current. Compensation refers to vector and magnitude corrections
applied to the currents from the HV and LV transformer sides.
The tests verify the operation and no-operation response for points from all regions of the percentage
differential characteristic. These tests are:
• Test for zero differential current

• Minimum Pickup
• Slope 1
• The region between Slope 1 and Slope 2
• Slope 2
RELAY CONFIGURATION:
NOTE: WARNING: APPLICATION OF EXCESSIVE CURRENT (> 3 x In) FOR EXTENTED PERIODS WILL
CAUSE DAMAGE TO THE RELAY!
CT CT SOURCE
AC INPUTS SETTING CT F1 SOURCE 1 SOURCE 2 SOURCE3
M5 M1 SETTING
Phase CT Primary 600 6000 6000 Name SRC1 SRC2 SRC3
Phase CT Secondary 1 1 1 Phase CT M5 M1 F1
Ground CT Primary 600 Ground CT M5 X X

X X
Ground CT Secondary 1 Phase VT F5 X X
X X
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WINDING I SETTINGS VALUE WINDING 2 SETTINGSVALUE WINDING 3 SETTINGS VALUE
Source SRC 1 Source SRC2 Source SRC3
Rated MVA 110MVA Rated MVA 110MVA Rated MVA 110MVA
Nom Ph-Ph Voltage 380 kV Nom Ph-Ph Voltage 13.8 kV Nom Ph-Ph Voltage 13.8 kV
Connection Wye Connection Delta Connection Delta
Grounding within zone Grounding Not Within zone Grounding Not Within zone
Angle WRT -30° Angle WRT 0° Angle WRT 0°
Resistance 3Ph 10.000 ohms Resistance 3Ph 10.000 ohms Resistance 3Ph 10.000 ohms
Test setting
PERCENT DIFF VALUE
Minimum PKP 0.2 pu
Slope 1 25%
Breakpoint 1 2 pu
Breakpoint 2 6 pu
Slope 2 80%
DIFFERENTIAL CHARACTERISTIC TEST BETWEEN W1, W2 AND W1, W3
4.6.1.1. Test For Zero Differential Current (Balanced Condition )

Injected Current (A) Displayed Current (A)
Phase
I(w1) I(w2) Id Ir
A 0.126 <180° 0.2 <0°
B 0 <0° 0 <0°
C 0 <0° 0.2 <180°
Name:
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Phase
I(w1) I(w2) Id Ir
A 0.943 <180° 1.5 <0°
B 0 <0° 0 <0°
C 0 <0° 1.5 <180°

Phase
I(w1) I(w2) Id Ir
A 4.402 <180° 7 <0°
B 0 <0° 0 <0°
C 0 <0° 7 <180°

Phase
I(w1) I(w3) Id Ir
A 0 <0° 0.2 <60°
B 0.126 <60° 0.2 <240°
C 0 <0° 0 <0°

Phase
I(w1) I(w3) Id Ir
A 0 <0° 1.5 <60°
B 0.943 <60° 1.5 <240°
C 0 <0° 0 <0°

Phase
I(w1) I(w3) Id Ir
A 0 <0° 7 <60°
B 4.402 <60° 7 <240°
C 0 <0° 0 <0°
4.6.1.2. Minimum Pickup Test

Stable
Phase
I(w1) I(w2) Id Ir
A 0.252<180° 0.2 <0°
B 0 <0° 0 <0°
C 0 <0° 0.2 <180°
Name:
Signature:
Page 457
Date:

Operate
Phase
I(w1) I(w2) Id Ir
A 0.252 <180° 0.2 <0°
B 0 <0° 0 <0°
C 0 <0° 0.2 <180°
Stable
Phase
I(w1) I(w3) Id Ir
A 0 <0° 0.2 <60°
B 0.250 <60° 0.2 <240°
C 0 <0° 0 <0°
Operate
Phase
I(w1) I(w3) Id Ir
A 0 <0° 0.2 <60°
B 0.252 <60° 0.2 <240°
C 0 <0° 0 <0°
4.6.1.3. Slop 1 Test

Stable
Phase
I(w1) I(w2) Id Ir
A 0.710 <180° 1.5 <0°
B 0 <0° 0 <0°
C 0 <0° 1.5 <180°
Operate
Phase
I(w1) I(w2) Id Ir
A 0.709 <180° 1.5 <0°
B 0 <0° 0 <0°
C 0 <0° 1.5 <180°
Stable
Phase
I(w1) I(w3) Id Ir
A 0 <0° 1.5 <60°
B 0.711 <60° 1.5 <240°
C 0 <0° 0 <0°
Name:
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Date:

Operate
Phase
I(w1) I(w3) Id Ir
A 0 <0° 1.5 <60°
B 0.709 <60° 1.5 <240°
C 0 <0° 0 <0°
4.6.1.4. Slop 2 Test

Stable
Phase
I(w1) I(w2) Id Ir
A 0.885 <180° 7 <0°
B 0 <0° 0 <0°
C 0 <0° 7 <180°
Operate
Phase
I(w1) I(w2) Id Ir
A 0.883 <0° 7 <0°
B 0 <0° 0 <0°
C 0 <0° 7 <180°
Stable
Phase
I(w1) I(w3) Id Ir
A 0 <0° 7 <60°
B 0.885 <60° 7 <240°
C 0 <0° 0 <0°
Operate
Phase
I(w1) I(w3) Id Ir
A 0 <0° 7 <60°
B 0.884 <60° 7 <240°
C 0 <0° 0 <0°
4.6.1.5. Instantaneous Differential

Setting: Pickup 3.5 pu
Ti
Phase me
I(w1) I(w2) Id Ir
A 2.521 <180° 0.5 <0°
25 ms
B 0 <0° 0<0°
C 0 <0° 0.5 <180°
Name:
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Date:

Ti
Phase me
I(w1) I(w3) Id Ir
A 0 <0° 0.5 <60° 25.9
B 2.521< 60° 0.5<240° ms
C 0 <0° 0 <0°
4.6.1.6. Harmonic Testing

4.6.1.6.1. 2nd Harmonic Setting = 20%
Injection
Phase
W1 Current W1 Harm.% W2 Current W3 Current Block/ Op.
1 18 0 0 Operate
A
1 20 0 0 Block
1 18 0 0 Operate
B
1 20 0 0 Block
1 18 0 0 Operate
C
1 20 0 0 Block
4.6.1.6.2. 5th Harmonic Testing

5th Harmonic Setting = 10%
1. Connect the relay test set to inject current into the Winding 1 Phase A CT input.
2. Inject currents into the relay as shown in the table below until the biased differential element picks up.
3. Confirm that only the percent differential element has operated.
4. Increase the harmonic content until the element drops out. Record this value as the Inrush
Inhibit Level Pickup.
5. Gradually decrease the harmonic content level until the element picks up. Record this value as the
Inrush Inhibit Level Dropout.
6. Switch off the current.
7. Repeat steps 1 through 6 for phases B and C.
8. Repeat steps 1 through 7 for Winding 2 and Windings 3.
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Date:

Injection
phase
W1 Current W1 Harm.% W2 Current W3 Current Block/ Op.
1 9.6 0 0 Operate
A
1 10 0 0 Block
1 9.6 0 0 Operate
B
1 10 0 0 Block
1 9.6 0 0 Operate
C
1 10 0 0 Block
4.6.2. Phase Current ( Winding -1 SRC-1)

PARAMETER H1
Function Enable
Pickup 1pu
Current (A)
Phase % Error
R 1 %
Y 1 %
B 1 %
Function Enable
Pickup 1pu
Curve IEC Curve A
TD Multiplier 0.40
Name:
Signature:
Page 461
Date:

Results
1.5 In=1.5A 2 In=2 A 3 In=3 A

Phase
R 6.878 4.012 2.521
Y 6.878 4.012 2.521
B 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=1.5A 2 In=2 A 3 In=1 A
R 10.8 5.4 2.7
Y 10.8 5.4 2.7
B 10.8 5.4 2.7

Function Enable
Pickup 1pu
Curve IEC Curve C
TD Multiplier 0.40
Name:
Signature:
Page 462
Date:

Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 25.6 10.667 4
Y 25.6 10.667 4
B 25.6 10.667 4

Function Enable
Pickup 1pu
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 1.223 0.711 0.445
Y 1.223 0.711 0.445
B 1.223 0.711 0.445

Function Enable
Pickup 5 pu
Delay 0.0sec
Results
R Inst.
Y Inst.
B Inst.
Name:
Signature:
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Date:

4.6.3. Phase Current ( SRC-2)

Function Enable
Pickup 1pu
Results
Current (A)
Phase % Error
R 1 %
Y 1 %
B 1 %
Function Enable
Pickup 1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
Phase
R 6.878 4.04 2.521
Y 6.878 4.05 2.521
B 6.878 4.04 2.521
Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Name:
Signature:
Page 464
Date:

Results
1.5 In=1.5A 2 In=2 A 3 In=1 A
R 10.8 5.4 2.7
Y 10.8 5.4 2.7
B 10.8 5.4 2.7

Function Enable
Pickup 1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 25.6 10.667 4
Y 25.6 10.667 4
B 25.6 10.667 4
Function Enable
Pickup 1pu
TD Multiplier 0.40
Name:
Signature:
Page 465
Date:

Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 1.223 0.711 0.445
Y 1.223 0.711 0.445
B 1.223 0.711 0.445
Function Enable
Pickup 5 pu
Delay 0.0sec
Results
R Inst.
Y Inst.
B Inst.
4.6.4. Phase Current ( SRC-3)

Function Enable
Pickup 1pu
Results
Current (A)
R 1 %
Y 1 %
B 1 %
Name:
Signature:
Page 466
Date:


Function Enable
Pickup 1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
Phase
R 6.878 4.012 2.521
Y 6.878 4.012 2.521
B 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=1.5A 2 In=2 A 3 In=1 A
R 10.8 5.4 2.7
Y 10.8 5.4 2.7
B 10.8 5.4 2.7
Name:
Signature:
Page 467
Date:


Function Enable
Pickup 1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 25.6 10.667 4
Y 25.6 10.667 4
B 25.6 10.667 4

Function Enable
Pickup 1pu
TD Multiplier 0.40
Results
1.5 In=1.5A 2 In=2 A 3 In=3 A
R 1.223 0.711 0.445
Y 1.223 0.711 0.445
B 1.223 0.711 0.445
Name:
Signature:
Page 468
Date:


Function Enable
Pickup 5 pu
Delay 0.0sec
Results
R
Y
B

PARAMETER H1
4.6.6. Neutral Time Over Current Test TOC 1—SRC-1
4.6.6.1. Pick up drop out test

Function Enable
Pickup 0.1pu
Current (A)
Phase % Error
B-N %

Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Name:
Signature:
Page 469
Date:

Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
B-N 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
B-N 10.8 5.4 2.7
Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-N 25.6 10.667 1 4
Name:
Signature:
Page 470
Date:


Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 1.223 0.711 0.445
Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
B-Neutral Inst.
4.6.6.3. Neutral Time Over Current Test TOC 1—SRC-2

Function Enable
Pickup 0.1pu
Results
Current (A)
B-
0.1 %
Neutral
Name:
Signature:
Page 471
Date:


Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
B-
6.878 4.012 2.521
Neutral

Function Enable
Pickup 0.1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
B-
10.8 5.4 2.7
Neutral
Name:
Signature:
Page 472
Date:


Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 25.6 10.667 4
Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-Neutral 1.223 0.711 0.445
4.6.6.3.6. Neutral Instantaneous Over Current Test IOC 1

Function Enable
Pickup 0.5 pu
Delay 0.0sec
Name:
Signature:
Page 473
Date:

Results
B-Neutral Inst.
4.6.6.4. Neutral Time Over Current Test TOC 1—SRC-3

Function Enable
Pickup 0.1pu
Results
Current (A)
Phase % Error
B-N 0.1 %
Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
B-N 6.878 4.012 2.521

Function Enable
Pickup 0.1pu
Curve IEC Curve B
TD Multiplier 0.4
Name:
Signature:
Page 474
Date:

Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
B-
10.8 5.4 2.7
Neutral

Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-N 25.6 10.667 4

Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
B-N 1.223 0.711 0.445
Name:
Signature:
Page 475
Date:

4.6.6.4.6. Neutral Instantaneous Over Current Test IOC 1

Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
B-Neutral Inst.
PARAMETER H1
4.6.7.1. Ground Time Over Current Test TOC 1—SRC-1

Function Enable
Pickup 0.1pu
Current (A)
Phase % Error
G 0.1 %

Function Enable
Pickup 0.1pu
Curve IEC Curve A
TD Multiplier 0.40
Name:
Signature:
Page 476
Date:

Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A

Phase
G 6.878 4.012 2.521

Function Enable
Pickup 1pu
Curve IEC Curve B
TD Multiplier 0.4
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
Phase
G 10.8 5.4 2.7

Function Enable
Pickup 0.1pu
Curve IEC Curve C
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 25.6 10.667 4
Name:
Signature:
Page 477
Date:


Function Enable
Pickup 0.1pu
TD Multiplier 0.40
Results
1.5 In=0.15A 2 In=0.2 A 3 In=0.3 A
PHASE
G 1.223 0.711 0.445
4.6.7.1.6. Ground Instantaneous Over Current Test IOC 1

Function Enable
Pickup 0.5 pu
Delay 0.0sec
Results
G Inst.

Function Enable
Pickup 0.8 pu
Curve Definite Time
Delay 1.00 s
Name:
Signature:
Page 478
Date:

Test Results
PHASE
R 55.44
Y 55.44
B 55.44

Function Enable
Pickup 0.85 pu
Curve Definite Time
Delay 1.00 s
Test Results
Measured Time(s)
PHASE
R 58.9
Y 58.9
B 58.9

Function Enable
Pickup 0.9 pu
Curve Definite Time
Delay 1.00 s
Name:
Signature:
Page 479
Date:

Test Results
PHASE
R-Y 108
Y-B 108
B-R 108
Function Enable
Pickup 0.3 pu
Curve Definite Time
Delay 1.00 s
Test Results
PHASE
R 20.7
Y 20.7
B 20.7

Function Enable
Pickup 0.8pu
TD Multiplier 1
Name:
Signature:
Page 480
Date:

Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 0.8 0.333
Y-N 0.8 0.333
B-N 0.8 0.333

Function Enable
Pickup 0.8pu
TD Multiplier 1
Test Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 2 1
Y-N 2 1
B-N 2 1

Function Enable
Pickup 0.8pu
TD Multiplier 1
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Date:

Results
1.5 Vp=83.16 2 Vp= 110.88
R-N 4.45 2.414
Y-N 4.45 2.414
B-N 4.45 2.414

Function Enable
Pickup 0.8pu
Curve Definite time
TD Multiplier 1
Results :
1.5 Vp=83.16 2 Vp= 110.88
R-N 1 1
Y-N 1 1
B-N 1 1

4.7.1. Under Frequency
Setting / Control elements / under frequency
PARAMETER Under Frequency 1
Function Enable
Pickup 59 Hz
Pickup Delay 0.00 s
Minimum Voltage/Amp 0.10 pu
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Test Results
59 Hz
Timing Test:
59 Hz 55 Hz
4.7.2. Over Frequency

Setting / Control elements /Over frequency
PARAMETER Over Frequency 1
Function Enable
Pickup 61 Hz
Pickup Delay 0.00 s
Test Results
61 Hz 61 Hz Hz
Timing Test:
61 Hz 63 Hz

Number Of records 6
Trigger Mode Automatic Overwrite
Trigger Source TRIG OSC On (VO5)
AC Input Waveforms 64 samples/cycle
Digital Channel 2 EXT TRIG On(P7a)
Digital Channel 4 GSU PRESS On (H7a)
Digital Channel 5 TRIP 86U IOn (H1)
Digital Channel 6 XFMR INST DIFF OP A
Digital Channel 7 XFMR INST DIFF OP B
Digital Channel 8 XFMR INST DIFF OP C
Digital Channel 9 XFMR PCNT DIFF OP A
Digital Channel 10 XFMR PCNT DIFF OP B
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Digital Channel 11 XFMR PCNT DIFF OP C

Digital Channel 12 XFMR PCNT DIFF PKP A
Digital Channel 13 XFMR PCNT DIFF PKP B
Digital Channel 14 XFMR PCNT DIFF PKP C
Digital Channel 15 RESTD GND FT1 OP
Digital Channel 16 REST GND FT1 PKP
Digital Channel 17 PHASE IOC1 OP A
Digital Channel 18 PHASE IOC1 OP B
Digital Channel 19 PHASE IOC1 OP C
Digital Channel 20 PHASE TOC1 OP A
Digital Channel 21 PHASE TOC1 OP B
Digital Channel 22 PHASE TOC1 OP C
Digital Channel 23 PHASE TOC1 PKP A
Digital Channel 24 PHASE TOC1 PKP B
Digital Channel 25 PHASE TOC1 PKP C
Digital Channel 26 VOLT PER HERTZ 1 OP
Digital Channel 27 VOLT PER HERTZ 1 PKP
Digital Channel 28 VOLT PER HERTZ 2 OP
Digital Channel 29 VOLT PER HERTZ 2 PKP
Digital Channel 30 GSU GND OC 1 IOn (H2)
Digital Channel 31 GSU GND OC 2 IOn (H3)
Digital Channel 32 GSU GND OC IOn (H4)
Digital Channel 33 GROUND TOC1 OP
Digital Channel 34 GROUND TOC 1 PKP
Digital Channel 36 T60 TRIP IOn (P1)
Digital Channel 37 TRIG G60A IOn (P5)
Digital Channel 38 TRIG G60 IOn (P6)
Digital Channel 39 ANY TRIP On (VO4)
Analog Channel 1 SRC1 La Mag
Analog Channel 4 SRC1 lb Mag
Analog Channel 10 Xfmr lad Mag
Analog Channel 11 Xfmr lad Angle
Analog Channel 12 Xfmr lar Mag
Analog Channel 13 Xfmr lar Angle
Analog Channel 14 Volts Per Hertz 1
Analog Channel 15 SRC2 LG Mag
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4.7.3.1.2. DEMAND
Current Method CUSTOMER
Power Method CUSTOMER
Interval CUSTOMER
Trigger CUSTOMER
4.7.3.1.3. USER-PROGRAMMBLE LEDS:LED TEST
Function Disabled
Control OFF
4.7.3.1.4. TRIP AND ALARMS LEDS
Trip LED Input ANY TRIP On (VO4)
Alarms LED Input ANY SELF TESTS
4.7.3.1.5. USER PROGRAMMABLE LEDS
LED 4: OPERAND GSU PRESS On (H7a)
LED 4: TYPE Self Reset
LED 6: OPERAND EXT TRIP On (P7a)
LED 7: OPERAND TRIP 86U IOn (H1)
LED 7: TYPE Latched
LED 8: OPERAND XFMR INST DIFF OP A
LED 8: TYPE Latched
LED 9: OPERAND XFMR INST DIFF OP B
LED 9: TYPE Latched
LED 10: OPERAND XFMR PCNT DIFF OP C
LED 10:TYPE Latched
LED 11: OPERAND XFMR PCNT DIFF OP A
LED 12: OPERAND XFMR PCNT DIFF OP B
LED 13: OPERAND XFMR PCNT DIFF OP C
LED 14: OPERAND RESTD GND FT1 OP
LED 15: OPERAND PHASE IOC1 OP
LED 16: OPERAND PHASE TOC1 OP
LED 19: OPERAND GSU GND OC 1 IOn (H2)
LED 19: TYPE Lathed
LED 20: OPERAND GSU GND OC 2 IOn (H3)
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LED 21: OPERAND GSU GND OC IOn (H4)
LED 22: OPERAND GROUND TOC1 OP
LED 23: OPERAND T60 TRIP IOn (P1)
LED 23: TYPE Self reset
LED 24: OPERAND TRGI G60 IOn (P5)
LED 25: OPERAND TRIG G60B IOn (P6)
4.7.3.1.6. USER-PROGRAMMABLE SELF TESTS
Remote Device Off Function CUSTOMER
Pri-ethernet Fail Function CUSTOMER
Battery Fail Function CUSTOMER
SNTP Fail Function CUSTOMER
IRIG B Fail Function CUSTOMER
Relay Settings Not Programmable
Relay Name CUSTOMER
4.7.3.1.8. SYSTEM SETUP: AC INPUTS: CURRENT
CT F1:Phase CT Primary 6000 A
CT F1:Phase CT Secondary 1A
CT F1 :Ground CT Primary 1A
CT F1 : Ground CT Secondary 1A
CT M1:Phase CT Primary 6000 A
CT M1:Phase CT Secondary 1A
CT M1 :Ground CT Primary 1A
CT M1: Ground CT Secondary 1A
CT M5 :Phase CT Primary CUSTOMER
CT M5 :Phase CT Secondary CUSTOMER
CT M5 :Ground CT Primary CUSTOMER
CT M5 : Ground CT Secondary CUSTOMER
4.7.3.1.9. VOLTAGE
VT F5: Phase VT Connection Wye
VT F5 : Phase VT Secondary 66.4 V
VT F5 :Phase VT Ratio 120:1
VT F5 : Auxiliary VT None
Connection
VT F5 : Auxiliary VT None
Secondary
VT F5 :Auxiliary VT Ratio None
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SOURCE 1:Name GEN

SOURCE 1: Phase CT F1
SOURCE 1: Phase VT F5
SOURCE 1: Auxiliary VT None
SOURCE 2: Name AUX
SOURCE 2: Phase CT M1
SOURCE 2: Phase VT None
SOURCE 3: Name GSU
SOURCE 3: Phase CT M5
SOURCE 3: Ground CT M5
SOURCE 3: Phase VT None
4.7.3.1.11. TRANSFORMER: GENERAL
Number Of Windings CUSTOMER
Phase Compensation Internal (software)
Load Loss At rated load CUSTOMER
Rated Windings Temperature CUSTOMER
Rise
No Load Loss CUSTOMER
Type Of Cooling CUSTOMER
Top-Oil Rise Over Ambient CUSTOMER
Thermal Capacity CUSTOMER
Winding Thermal Time CUSTOMER
Constant
4.7.3.1.12. WINDINGS
WINDING 1: Source CUSTOMER
WINDING 1: Rated MVA CUSTOMER
WINDING 1: Nominal Phs-phs CUSTOMER
Voltage
WINDING 1: Connection CUSTOMER
WINDING 1: Grounding CUSTOMER
WINDING 1: Angle Wrt CUSTOMER
Winding
WINDING 1: Resistance CUSTOMER
Voltage
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Winding
WINDING 2: Resistance CUSTOMER
Voltage
Winding
WINDING 3 : Resistance CUSTOMER
4.7.3.1.13. FLEXLOGIC: FLEXLOGIC EQUATION EDITOR
FlexLogic Entry 1 XFMR INST DIFF OP
FlexLogic Entry 2 XFMR PCNT DIFF OP
FlexLogic Entry 3 REST GND FT1 OP
FlexLogic Entry 9 =TRIP 86U (VO1)
FlexLogic Entry 10 TRIP 86U On (VO1)
FlexLogic Entry 11 GROUND TOC1 OP
FlexLogic Entry 13 =ANY TRIP (VO4)
FlexLogic Entry 14 EXT TRIG On (P7a)
FlexLogic Entry 15 TMER 1
FlexLogic Entry 16 ANY TRIP On (VO4)
FlexLogic Entry 18 =TRIG OSC (V05)
TIMER 1 Type Millisecond
TIMER 1 Pick up Delay 1
TIMER 1 Dropout Delay 0
4.7.3.1.15. GROUP ELEMENTS GROUP 1: TRANSFORMER: PERCENT DIFFERENTIAL [GROUP 1]
Function Enabled
Pickup CUSTOMER
Slope1 CUSTOMER
Break 1 CUSTOMER
Break 2 CUSTOMER
Slope 2 CUSTOMER
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Inrush Inhibit Function CUSTOMER

Inrush Inhibit Mode CUSTOMER
Inrush Inhibit Level CUSTOMER
Overexcitation Inhibit Function CUSTOMER
Overexcitition Inhibit Level CUSTOMER
Block OFF
Target Latched
Events Enabled
4.7.3.1.16. INSTANTENEOUS DIFFENTIAL [GOURP 1]
Function Enabled
Pick up CUSTOMER
Block OFF
Target Latched
Events Enabled
4.7.3.1.17. GROUP CURRENT: Restricted Ground Fault [GROUP 1]
Function Enabled
Source Customer
Pickup Customer
Slope Customer
Pick up Delay Customer
Reset Delay Customer
Block OFF
Target Latched
Events Enabled
4.7.3.1.18. PHASE CURRENT: PHASE IOC [GROUP 1]
PHASE TOC1: Function Enabled
PHASE TOC1: Signal Source SCR3
PHASE TOC1: Input CUSTOMER
PHASE TOC1: Pick up CUSTOMER
PHASE TOC1: Curve CUSTOMER
PHASE TOC1: TD Multiplier CUSTOMER
PHASE TOC1: Reset CUSTOMER
PHASE TOC1: Voltage CUSTOMER
Restraint
PHASE TOC1: Block A OFF
PHASE TOC1: Block B OFF
PHASE TOC1: Block C OFF
PHASE TOC1: Target Latched
PHASE TOC1: Events Enabled
4.7.3.1.19. PHASE CURRENT: PHASE IOC [GROUP 1]
PHASE IOC 1: Function Enabled
PHASE IOC 1: Source SRC3
PHASE IOC 1: Pickup CUSTOMER
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PHASE IOC 1:Delay CUSTOMER

PHASE IOC 1: Reset Delay CUSTOMER
PHASE IOC 1:Block A OFF
PHASE IOC 1:Block B OFF
PHASE IOC 1: Block C OFF
PHASE IOC 1:Target Self Reset
PHASE IOC 1: Events Enabled
4.7.3.1.20. VOLTS PER HERTZ [GROUP 1]
1:Function
VOLTS PER HERTZ 1: Source SRC 1
VOLTS PER HERTZ 1: Pickup CUSTOMER
VOLTS PER HERTZ 1: Curves CUSTOMER
VOLTS PER HERTZ 1:TD CUSTOMER
Multiplier
VOLTS PER HERTZ 1: T Reset CUSTOMER
VOLTS PER HERTZ 1: Block OFF
VOLTS PER HERTZ 1: Target Latched
VOLTS PER HERTZ 2: Events Enabled
VOLTS PER HERTZ 2: Enabled
Function
VOLTS PER HERTZ 2: Source SRC 1
VOLTS PER HERTZ 2: Pickup CUSTOMER
VOLTS PER HERTZ 2: Curves CUSTOMER
VOLTS PER HERTZ 2: TD CUSTOMER
Multiplier
VOLTS PER HERTZ 2: T reset CUSTOMER
VOLTS PER HERTZ 2: Block OFF
VOLTS PER HERTZ 2: Target Latched
VOLTS PER HERTZ 2: Events Enabled
4.7.3.1.21. GROUND CURRENT: GROUND TOC [GROUP 1]
GROUND TOC1: Function Enabled
GROUND TOC1: Source SRC 3
GROUND TOC1: Input CUSTOMER
GROUND TOC1: Pickup CUSTOMER
GROUND TOC1: Curve CUSTOMER
GROUND TOC1: TD CUSTOMER
Multiplier
GROUND TOC1: Reset CUSTOMER
GROUND TOC1: Block OFF
GROUND TOC1: Target Latched
GROUND TOC1: Events Enabled
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4.7.3.1.22. INPUTS/OUPUTS:
4.7.3.1.22.1. CONTACT INPUTS
H7A : ID Cont lp 1
H7A :Debounce Time 2.0 ms
H7A :Events Enabled
H7C: ID Cont lp 2
H7C :Debounce Time 2.0 ms
H7C :Events Disabled
H8A : : ID Cont lp 3
H8A :Debounce Time 2.0 ms
H8A :Events Disabled
H8C : ID Cont lp 4
H8C :Debounce Time 2.0 ms
H8C :Events Disabled
P7A : ID EXT TRIG
P7A :Debounce Time 2.0 ms
P7A :Events Enabled
P7C : ID Cont lp 6
P7C : Debounce Time 2.0 ms
P7C :Events Disabled
P8 A : ID Cont lp 7
P8A :Debounce Time 2.0 ms
P8A :Events Disabled
P8C : : ID Cont lp 8
P8C :Debounce Time 2.0 ms
P8C :Events Disabled
Cont lp 1: Cont lp 2: Cont lp 3: 84 Vdc
Cont lp 4:(H7a:H7c:H8a:H8c)
EXT TRIG :Cont lp 6:Cont lp 7 84 Vdc
: Cont lp 8(P7a:P7c:P8a:P8c)
H1: ID TRIP 86U1
H1 :Operate TRIP 86U1 On (VO1)
H1 :Seal in OFF
H1 :Events Enabled
H2: ID TRIP 86U2
H2 :Operate TRIP 86U2 On (VO1)
H2 :Seal in OFF
H2 :Events Enabled
H3: ID GSU GND OC
H3 :Operate GROUND TOC1 OP
H3 :Seal in OFF
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H3 :Events Enabled
P1: ID T60 TRIP
P1 :Operate ANY TRIP On(VO4)
P1 :Seal in OFF
P1 :Events Enabled
P5: ID TRIG OSC G60A
P5 :Operate ANY TRIP On(VO4)
P5 :Seal in OFF
P5 :Events Enabled
P6: ID TRIG OSC G60B
P6 :Operate ANY TRIP On (VO4)
P6 :Seal in OFF
P6 :Events Enabled
4.7.3.1.22.4. VIRTUAL OUTPUTS

VIRTUAL OUTPUTS 1: ID TRIP 86U
VIRTUAL OUTPUTS 1:Events Enabled
VIRTUAL OUTPUTS 4: ID ANY TRIP
VIRTUAL OUTPUTS 5:ID TRIG OSC
4.7.3.1.23. REMOTE DEVICES
Remote Device 1 ID Remote Device 1

.


4.8. Relay Setting:

Final relay setting retrieved through ‘UR ’ software and printout attached.
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Testing of Form No: TS-DR03
High Impedance Relay-MFAC(AREVA) Page 1 of 3

Function Serial No.
Make Model No.

6

Relay Output Contact No. relay Operation Assignment Resistance( Remarks
No. status check of Relays Ω)
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4.2. Testing Of Voltage Taps

Tap Selections:
Voltage (Vs): as shown
SET TOTA L limits PICK-UP LIMITS DROP-OFF V OL. ERROR RELA Y limits f or relay METROSIL
Vs CURRENT w ith V OLTA GE (V ) V OLTA GE = CURRENT only CURRENT
SE
A
MEA S. metros il MEA S. MEA S. DROP-OFF MEA S. ( mA ) (mA )

PH
(mA ) (mA ) (V ) (V ) PICK-UP % (mA )
25 18-20 22-27 19
75 18-20 67-82 19
125 18-23 112-137 19
175 18-23 157-192 19

A
225 19-28 202-247 19
275 20-39 247-302 19
350 24-60 315-385 19

Plug
24-60 315-385 19
out
25 18-20 22-27 19
75 18-20 67-82 19
125 18-23 112-137 19
175 18-23 157-192 19

B
225 19-28 202-247 19
275 20-39 247-302 19
350 24-60 315-385 19

Plug
24-60 315-385 19
out
25 18-20 22-27 19
75 18-20 67-82 19
125 18-23 112-137 19
175 18-23 157-192 19

C
225 19-28 202-247 19
275 20-39 247-302 19
350 24-60 315-385 19

Plug
24-60 315-385 19
out
Limits:
Total current limit is as per MFAC14 Technical Manual page 7
The Ratio of Drop-off/ Pick-up should be >50% (as per Service Manual page 7)
Pick-up voltage limit = ± 10% (as per Service Manual page 7)
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4.3. Operating Time Testing

Switch Selections: Voltage (Vs): V
SETTING INJECTED OPERATING TIME (ms) AT 2xVs
PHASE
TIME VOLTAGE MEASURED
A FIXED
B FIXED
C FIXED
Limit: Operating Time AT 2 x Vs should be between 14ms – 28 ms (Refer sh.4 of the manual)
4.4. Final Settings

i) FINAL TAP SETTING:
Voltage (Vs):
4.4.1. Secondary Injection at Final Settings
SET TOTAL limits PICK-UP LIMITS DROP-OFF VOL. ERROR RELAY limits for METROSIL
Vs CURRENT with VOLTAGE (V) VOLTAGE = CURRENT relay only CURRENT
MEAS. metrosil MEAS. MEAS. MEAS. (mA) (mA)
SE
DROP-OFF
A
(mA) (mA) (V) (V) PICK-UP % (mA)

PH
Note: The Ratio of Drop-off / Pick-up should be > 50%

4.4.2. Operating Time Testing
SETTING INJECTED OPERATING TIME (ms) AT 2xVs

PHASE
TIME VOLTAGE MEASURED
FIXED
Note: Operating Time AT 2 x Vs should be between 14ms – 28 ms (Refer sh.4 of the manual)
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TEST
TING PROC
P EDUR
RE FOR
R
TIMING RELAY
R Y

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Subject : Testing Procedure Doc. No: TP-HR01,
Timing Relay Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
b. Testing of Timing Relay
1. Minimum Voltage Pick-Up Verification------------------------------------------------3
2. Operating time Measurment-------------------------------------------------------------3
6. Documents-------------------------------------------------------------------------------------------------------3
7. Reference---------------------------------------------------------------------------------------------------------3
8. Attachment-------------------------------------------------------------------------------------------------------3
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
All the Timing or Timer Relays shall be tested for correct operation
2.0 Preconditions
2.1 Work status

2.2 Documentation
• Commissioning checklists TS-LR01
2.3 Personnel
commissioning of Protection Relays.

• Fluke
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks


Enter the rating plate data in check list TS-LR01 and compare the Relay data
carried out
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1. Minimum Voltage Pick-Up Verification
2. Operating time Measurment

per figure below.
TRIPPING
RELAY TEST SET TEST PLUG
RELAY
DC VOLTAGE
TERMINALS
TERMINALS
+
+
COIL
-
-
CONTACT
TIMER
TRIPPING RELAY TESTING ARRANGEMENT TRIP

♦ Connect the voltage test set on the relay voltage
terminals
♦ Set Timing dial to minimum or zero
♦ Connect the timer to the relay output contact
♦ Record the pick-up voltage
5.2.1.2 Delay Time Verification

terminals
♦ Connect the timer to the relay tripping contact
♦ Set the time on time dial
♦ Apply the Rated voltage and monitor the operating time
of the relay
♦ Record the operating time.
♦ Repeat the test for different time dial.
6.0 Documents
Test sheet TS-LR01 shall be completed for each and every lockout or tipping Relay.
7.0 References
8.0 Attachment
8.1 Test Sheet for timing Relays

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TES
ST SHEETS

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Testing of Form No: TS-HR01
Device No.:

Function Serial No.
Make Model No.


4.1. Function Test
ITEM DESCRIPTION CHECKED

1 Flag Operation checked.
2 ALL contacts checked.
3 Output contacts checked.
4 All output contacts resistance measured
4.2. Pickup and dropout test

PICK UP Value for operate PICK UP Value for Reset
Volts(V) Current(mA) Volts(V) Current(mA)
Operating range:
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Signature:
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Testing of Form No: TS-HR01
Device No.:
4.3. Operating Time Test (at 100 % of rated voltage).
T im e fo r o p e r a te ( m s e c ) C o n ta c ts T im e fo r r e s t ( m s e c ) C o n ta c ts
4.4. Relay Burden During Operation
Coil Voltage(V) Current(mA) Watts(W)
Operate
Rest
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TEST
TING PROC
P EDUR
RE FOR
R
TRIPPING RELAY
Y

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Subject : Testing Procedure Doc. No: TP-LR1,
Tripping/lockout Relay Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
b. Testing of Tripping Relay
a. Electrical Function test
i. Manual operation checks---------------------------------------------------------------3
b. Secondary Injection
i. Minimum Voltage Pick-Up Verification----------------------------------------------3
ii. Operating time Measurment-----------------------------------------------------------3
6. Documents-------------------------------------------------------------------------------------------------------3
7. Reference---------------------------------------------------------------------------------------------------------3
8. Attachment-------------------------------------------------------------------------------------------------------3
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
All the tripping or lockout relays shall be tested for correct operation
2.0 Preconditions
2.1 Work Status
2.2 Documentation
• Commissioning checklists TS-LR01
2.3 Personnel
commissioning of Protection Relays

• Fluke
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks
Enter the rating plate data in check list TS-LR01 and compare the Relay data
carried out
1. Manual operation checks
1. Minimum Voltage Pick-Up Verification
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
2. Operating time Measurment
3. Measurment of coil Resistance
5.2.1.1 Manual operation checks
Lockout or tripping relay should be checked for manual
operation by operating plunger or the lever

per figure below.
TRIPPING
RELAY
DC VOLTAGE
TERMINALS
TERMINALS
+
+
COIL
-
-
CONTACT
TIMER
TRIP
TRIPPING RELAY TESTING ARRANGEMENT

terminals
♦
Connect the timer to the relay tripping contact
♦
Slowly increase the voltage until the relay pick-up
♦
Record the pick-up voltage
Delay Time Verification
terminals
♦ Apply the testing voltage and monitor the operating time
of the relay
5.2.2.2 Coil Resistance Measurment.

♦ Connect the fluke across the terminal of the coil and
measure the Resistance
6.0 Documents
Test sheet TS-LR01 shall be completed for each and every lockout or tipping Relay.
7.0 References
8.0 Attachment
8.1 Test Sheet for Tripping Relays TS-LR01
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Testing of Form No: TS-LR01
Tripping Relay-MVAJ (AREVA) Page 1 of 2
Device No.:

Function Serial No.
Make Model No.


4.1. Function Test
ITEM DESCRIPTION CHECKED

1 Flag Operation checked.
2 ALL contacts checked.
3 Trip contacts checked.
4 All output contacts resistance measured
4.2. Measurement of Aux, supply voltage and current

PICK UP Value for operate PICK UP Value for Reset
Volts(V) Current(mA) Volts(V) Current(mA)
Operating range:
Minimum Operating Voltage 35 % of lower Rated Voltage
(Technical data page 8)
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Testing of Form No: TS-LR01
Tripping Relay-MVAJ (AREVA) Page 2 of 2
Device No.:
4.3. Operating Time Test (at 100 % of rated voltage).
T im e fo r o p e r a te ( m s e c ) C o n ta c ts T im e fo r r e s t ( m s e c ) C o n ta c ts
Limits:
Time limits for operate Coil: < 10 m sec
Time limits for Reset Coil: <20 m sec
(AS per Technical Data Page 8)
4.4. Relay Burden During Operation
Coil Voltage(V) Current(mA) Watts(W)
Operate
Rest
Limits:
Relay Burden for Operate Coil < 150 W
Relay Burden for Reset Coil < 40 W
(AS per Technical Data Page 8)
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TEST
TING PROC
P EDUR
RE FOR
R
SY
YNCH CHECCK RELAY

Page 510
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Subject : Testing Procedure Doc. No: TP-SR01,
Synchronous Check Relay Page 1 of 8

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
a. Visual Checks ------------------------------------------------------------------------------------------2

1. Functional check of Test Plug------------------------------------------------------------3
1. Relay Power measurement---------------------------------------------------------------3
2. Testing of LEDs------------------------------------------------------------------------------3
3. Testing of out put relays-------------------------------------------------------------------4
4. Testing of input Devices-------------------------------------------------------------------4
5. Metering function----------------------------------------------------------------------------4
6. Live line- Live bus (synchronous ) test-------------------------------------------------4
i. Difference in voltage test-------------------------------------------------------------5
ii. Difference in frequency --------------------------------------------------------------5
iii. Difference in phase angle------------------------------------------------------------5
iv. Under voltage blocking test----------------------------------------------------------6
7. Dead line –Dead bus test-----------------------------------------------------------------6
8. Dead Bus-Live line test--------------------------------------------------------------------6
9. Dead Line – Dead bus---------------------------------------------------------------------7
10. MCB for bus and line under voltage trip blocking-----------------------------------7
6. Documents-------------------------------------------------------------------------------------------------------8
7. Reference---------------------------------------------------------------------------------------------------------8
8. Attachment-------------------------------------------------------------------------------------------------------8
the originator
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Contractor : BEMCO

Equipment :
1.0 Task:
All the Synchronous check relays shall be tested for their correct function.
2.0 Preconditions:
2.1 Work status

2.2 Documentation
• Commissioning checklists TS-SR01
2.3 Personnel

• Phase Shifter
• Fluke
3.0 Precautions
designated as” electrical operating areas” when performing tests at voltages in excess
of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

5.2 Testing of Synchronous Check Relay.

Relay can be tested by using three or single phase secondary injection test set at the
front panel mounted test facilities. Final calibration test of all protective relays must be
carried out on approved settings,
the originator
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Equipment :
Enter the rating plate data in check list TS-SR01 and compare the Relay data with the
1. Relay Power measurment
2. Testing of LEDs
6. Live line- Live bus (synchronous ) test
i. Difference in voltage test
ii. Difference in frequency
iii. Difference in phase angle
iv. Under voltage blocking test
7. Dead line –Dead bus test
8. Dead Bus-Live line test
9. Dead Line – Dead Bus
10. MCB for bus and line under voltage trip blocking


Connection between the relay and secondary injection set is made as per
figure below.
SYNCH. CHECK
RELAY
R
BUS
TERMINALS
VOLTAGE
VOLTAGE
B
LINE
VOLTAGE
N
CONTACT
TIMER
RELAY
SYNCHRO-CHECK RELAY TESTING ARRANGEMENT

Apply rated DC or AC auxiliary voltage to the power terminal of the
relay through suitable ammeter and voltmeter

the originator
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Equipment :

assignment as per final setting either through front panel of the
relay or through lap top, communicating with relay.

Check the operation of LEDs first by pressing reset button, all the
LEDs should light for 2 to 3 seconds
Check the operation of LEDs for their function by injecting Voltage

or by simulating the software.
5.2.2.4 Testing of out Put Relays

Measure the contact resistance of the each output relay with fluke

Connect a variable auxiliary DC or AC voltage to each and every
Digital input
Increase the voltage till the digital input picks up (a temporary LED
may be assigned to see the pickup) thus a minimum voltage
required to operate digital input is noted.

Configure the relay for VT ratio
Apply three phase 25%, 50%, 75% and 100% of nominal Voltage
on Voltage relay and note down the corresponding readings on the
relay.
5.2.2.7 Live line- Live bus (synchronous ) test
5.2.2.7.1 Difference in Voltage test
♦ Apply the testing relay setting on the relay noting
that.
Only live line- live bus function is enabled.
terminals
♦ Connect test set stop input to the relay output
contact
♦ Apply the line and bus voltage with
o Zero differential voltage.
o Zero differential frequency.
o Zero differential phase angle.
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Equipment :
♦ The relay should operate now giving CB close
permissive signal.
♦ Slowly increase the bus voltage in order to increase
the voltage difference until out put relay for CB
close permissive drops out.
♦ Record the differential voltage
♦ Slowly decrease the bus voltage in order to reduce
voltage difference until the out put relay for CB
close permissive picks up.
♦ Slowly increase the line voltage in order to increase
the voltage difference until out put relay for CB
close permissive drops out.
♦ Record the differential voltage
5.2.2.7.2 Difference in Frequency

that.
o Only live line live bus function is enabled.
terminals
contact
o Zero differential phase angle.
permissive signal.
♦ Slowly increase the Frequency of bus voltage in
order to increase the Frequency difference until out
put relay for CB close permissive drops out.
♦ Record the differential Frequency
♦ Slowly decrease the Frequency of bus voltage in
order to decrease the Frequency difference until
out put relay for CB close permissive picks out.
♦ Slowly increase the Frequency of line voltage in
order to increase the Frequency difference until out
♦ Record the differential Frequency
5.2.2.7.3 Difference in Phase Angle

that.
terminals
contact
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Equipment :
o Zero differential phase angle
permissive signal.
♦ Slowly increase the phase angle difference until out
♦ Record the differential phase angle
5.2.2.7.4 Under Voltage blocking Test
that.
terminals
contact
♦ Apply rated voltage to the line and bus voltage with
o Zero differential voltage
o Zero differential frequency
permissive signal.
♦ Slowly reduce both of line and bus voltage
simultaneously till the under voltage blocking output
relay operate
♦ Record the under voltage blocking voltage
5.2.2.8 Dead line –Live Bus Test

♦ Apply the testing relay setting on the relay noting that.
o Enable live line live bus function
o Enable Dead line live bus function
♦ Connect the voltage test set on the relay voltage terminals
♦ Connect test set stop input to the relay output contact
♦ The relay should operate now giving CB close permissive
signal.
♦ Slowly reduce line voltage until the out put relay for CB close
permissive drops out.
♦ Continue reducing line voltage until the out put relay for CB
close permissive picks up
♦ Record the dead line voltage
5.2.2.9 Dead Bus-Live line Test

o Enable Dead bus live line function
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Equipment :
signal.
♦ Slowly reduce bus voltage until the out put relay for CB close
permissive drops out.
♦ Continue reducing bus voltage until the out put relay for CB
close permissive picks up
5.2.2.10 Dead Line – Dead Bus

o Enable Dead line Dead bus function
signal.
♦ Slowly reduce line and bus voltage simultaneously until the out
♦ Continue reducing line and bus voltage simultaneously until
the out put relay for CB close permissive picks up.
5.2.2.11 MCB for Bus and line Voltage trip blocking

o Enable live line-live bus function
o Enable Dead Bus –live line function
o Enable Dead Line –live bus function
o Enable Dead line Dead bus function
signal.
♦ Simulate MCB Trip input to the relay and Reduce Bus voltage
♦ Check there should not be any permissive from the relay for
CB close
♦ Repeat the test for Line voltage MCB trip
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Equipment :
6.0 Documents
Test sheet TS-SR01 shall be completed for each and every Voltage Relay.
7.0 References
8.0 Attachment
8.1 Test Sheet for Synchronous Relay TS-SR01
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ST SHEETS

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Testing of Form No: TS-SR01A
Synch Check Relay-SPUA140C (ABB) Page 1 of 3
Device No.:

Function Serial No.
Make Model No.


4.1. Function Test
Item Description
1 Test switch/plug checked for correct function. Yes N/A
2 Case earthing checked. Yes N/A
3 Indications checked. Yes N/A
4 Output contacts checked. Yes N/A
5 Hot line Dead bus condition checked. Yes N/A
6 Dead line Hot bus condition checked. Yes N/A
7 Pulse/Continuous output checked Yes N/A
Name:
Signature:
Date:
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Device No.:
4.2. Secondary Injection Test

3.2.1. Synch-Check Unit , Voltage Check
set Umax=
Set value Applied Measured voltage Measured voltage u3 stage-2 Limits
Δu /un Voltage u3 Stage-1
PICK-UP DROP-OFF PICK-UP DROP-OFF
0.1XUn 110
0.2XUn 110 ± 3 % of set value
0.3XUn 110
3.2.2. Synch-check Unit, Frequency Check

Set frequency Δf Hz Pick-up Limits
Stage-1 Hz Stage-2 hz
0.05
0.10 ± 0.02 Hz
0.15
3.2.3. Synch-check Unit , Phase Angle Check
Set Value Angle difference
∆Ф Pick-up Stage-1 Pick-up Stage-2 Limits
5°
10° ± 2°
15°
3.2.4. Voltage-check Unit:, Voltage Check
Set Umax= Direction U1→U2 and U2→U3 Umin=
Set Measured voltage min
Value min stage-1 stage-2
Pick-up Drop-off Pick-up Drop-off Limits
(%)
0.2 Un ± 3 % of set
value
Name:
Signature:
Date:
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Device No.:
3.2.5. Voltage-check Unit:, Timing Test
Set value Operating time Limits (s)

Stage 1 Stage 2
1s ± 2% or 25ms
5s
20 s
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TEST
TING PROC
P EDUR
RE FOR
R
VOLTTAGE RELAY
Y

Page 523
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Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-VR01,
Over Voltage and Under Relay Page 1 of 7

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
a. Visual Checks ------------------------------------------------------------------------------------------2
1. Electrical Function test----------------------------------------------------------------------------3
1. Relay Power measurement------------------------------------------------------------3
2. Testing of LEDs--------------------------------------------------------------------------4
3. Testing of out put relays----------------------------------------------------------------4
4. Testing of input Devices----------------------------------------------------------------4
5. Metering function-------------------------------------------------------------------------4
6. Under Voltage Function----------------------------------------------------------------4
7. Over voltage test-------------------------------------------------------------------------5
6. Documents-------------------------------------------------------------------------------------------------------7
7. Reference---------------------------------------------------------------------------------------------------------7
8. Attachment-------------------------------------------------------------------------------------------------------7
the originator
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Contractor : BEMCO

Equipment :
1.0 Task
All the voltage relays shall be tested for under and over voltage function
2.0 Preconditions
2.1 Work Status

2.2 Documentation
• Commissioning checklists TS-VR01
2.3 Personnel

• Fluke
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

5.2 Testing of Over and under Voltage Relay.

Relay can be tested by using three or single phase secondary injection test set
at the front panel mounted test facilities. Final calibration test of all protective
relays must be carried out on approved settings,
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Enter the rating plate data in check list TS-VR01 and compare the Relay data
carried out

1. Relay Power measurment
2. Testing of LEDs
6. Under Voltage Function
i. Pickup/dropout test
ii. Timing test
7. Over voltage test
i. Pickup/dropout
ii. Timing test


per figure below.
RES. VOLTAGE
E/F RELAY
TERMINALS
VOLTAGE
R
TERMINALS
VOLTAGE
N
CONTACT
TIMER
TRIP
RESIDUAL VOLTAGE E/F RELAY TESTING ARRANGEMENT
5.2.2.1 Relay Power Measurment

Apply rated DC or AC auxiliary voltage to the power terminal
of the relay through suitable ammeter and voltmeter


assignment as per final setting either through front panel of
the relay or through lap top, communicating with relay.
the originator
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Equipment :
Check the operation of LEDs first by pressing reset button, all
the LEDs should light for 2 to 3 seconds
Check the operation of LEDs for their function by injecting

Voltage or by simulating the software.

Measure the contact resistance of the each output relay with

fluke

Connect a variable auxiliary DC or AC voltage to each and
every Digital input.
Increase the voltage till the digital input picks up (a temporary
LED may be assigned to see the pickup) thus a minimum
voltage required to operate digital input is noted.
5.2.2.6 Metering function

Configure the relay for VT ratio.
Apply three phase 25%, 50%, 75% and 100% of nominal
Voltage on Voltage relay and note down the corresponding
readings on the relay.
5.2.2.7 Under Voltage Function
♦ Apply the testing relays setting with instantaneous
tripping time on the relay
terminals
♦ Slowly Increase the applied voltage until the relay
Drop out
♦ Record the Drop out voltage
♦ Slowly Decrease the applied voltage until the relay
pick-up
♦ Record the pick-up voltage
ii. Timing test

♦ Select the operating time on the relay
terminals
♦ Apply the testing voltage(fault Voltage) and monitor
the operating time of the relay
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Equipment :
5.2.2.8 Over Voltage Test
♦ Apply the testing relays setting with instantaneous
tripping time on the relay
terminals
♦ Slowly Increase the applied voltage until the relay
Picks up.
♦ Record the Pick-up voltage
♦ Slowly Decrease the applied voltage until the relay
Drops out
♦ Record the Drop-out voltage
ii. Timing test

♦ Select the operating time on the relay
terminals
♦ Apply the testing voltage(fault voltage) and monitor
the operating time of the relay
5.2.2.9 Voltage Relay Testing by SVERKER-750
To test the voltage relay by SVERKER-750 fallow the below

procedure
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Equipment :
the originator
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Equipment :
6.0 Documents
Test sheet TS-VR01 shall be completed for each and every Voltage Relay.
7.0 References
8.0 Attachment
8.1 Test Sheet for Voltage Relay : TS-VR01
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Testing of Form No: TS-VR01
Voltage Relay(GE-MVII) Page 1 of 6

Function Serial No.
Make Model No.

6


Voltage
Operated Operated
< W < W
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Signature:
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LED-1
LED-2
LED-3
LED-4

Trip A5-B6
OUT-1 A7-B7
OUT-2 A7-B8
OUT-3 A7-B9
OUT-4 A7-B10

(Energize only one OPTO INPUT at a time with relay rated OPTO input voltage – CAUTION!! -Check RATED OPTO INPUT
VOLTAGE before apply voltage to OPTO Input terminal)
OPTO Status of
CC1 A10-A8(CC1)
CC1 A10-A9(CC2)

Injected Displayed
Phase Applied VT ratio % Error Remarks
Voltage(A) Voltage
R-N
Y-N
B-N
R-Y
Y-B
B-R
Name:
Signature:
Date:
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4.6. Testing of Time Voltage element (IEC CURVE).t
4.6.1. Under voltage function(<27)
4.6.2. Pickup/dropout test
Test
Pickup P/U(V) D/O(V)
Function Phase. Remarks
Setting
27P1 R,Y, B
27P2 R,Y,B
4.6.3. Timing Test
Time Measured time at 0 volts

Pickup
Function Phase. Settings Remarks
Setting
Actual time Cal Time
27P1 R,Y, B
27P2 R,Y,B
4.7. Over Voltage function(>27)
Test
Setting
27P3 R,Y,B
27P4 R,Y,B
4.7.2. Timing Test

Pickup
Setting
27P3 R,Y,B
27P4 R,Y,B
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Date:
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4.7.3. Over Voltage (59P)

Test
Setting
59P1 R,Y, B
59P2 R,Y,B
4.7.5. Timing Test

Pickup
Setting
59P1 R,Y, B
59P2 R,Y,B
4.8. Over Voltage (59N) Neutral over voltage

Test
Setting
59N1 R,Y,B
59N2 R,Y,B
4.8.2. Timing Test

Pickup
Setting
59N1 R,Y,B
59N2 R,Y,B

Testing of Time over current(Ground )
Stage Pickup TD Actual Output Relays/Tripping Time (Sec)
Elem setting(V) Time
. Trip Out-1 Out-2 Out-3 Out-4
27P RYB
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Signature:
Date:
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4.10.1.1. Product setup
Relay Operation Enable
Frequency 60 Hz
Application 3P+N WYE
4.10.1.2. 27P1 Function
27P1 Trip Enable
27P1 pickup X In
27P1 Time Delay
27P1 52 Supervision No
4.10.1.3. 27P2 Function
27P2 Trip Disable
27P2 pickup X In
27P2 Time Delay
27P2 52 Supervision No
4.10.1.4. 59P1Function
59P1 Trip Disable
59P1 pickup X In
59P1 Time Delay
4.10.1.5. 59P2Function
59P2 Trip Disable
59P2 pickup X In
59P2 Time Delay
4.10.1.6. 59N1Function
59N1 Trip Disable
59N1 pickup X In
59N1 Time Delay
4.10.1.7. 59N2Function
59N2 Trip Disable
59N2 pickup X In
59N2 Time Delay
4.10.1.8. Relay Configuration
4.10.1.8.1. INPUTS
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Date:
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4.10.1.8.2. INPUTS
4.10.1.8.3. LED’s
LED 1 Under Voltage
LED 2 Over Voltage
LED 3 No Definition
LED 4 No Definition
4.10.1.8.4. Advance General Setting
Identification Feeder Name
Setting Group 1
Trip Minimum Time 100 milliseconds
4.10.1.8.5. Oscillograghy mask
Oscillo by Communication No
Oscillo by Digital Input No
Oscillo by Tripping Yes
Oscillo by Pickup Yes
4.10.1.8.6. Event mask
All Function Yes
4.10.1.9. Voltage Sensitivity test:

4.10.1.9.1. Time Characteristic
Pickup
Setting
27P1 R,Y, B
27P2 R,Y,B


Final relay setting retrieved through ‘ MIPC ’ software and printout attached.
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TEST
TING PROC
P EDUR
RE FOR
R
CURRENT TRAANSDU
UCER

Page 538
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Subject : Testing procedure Doc. No: TP-AX01,
Current Transducer Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Current Transducer
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
Consult : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
All the Current transducers shall be calibrated to check the accuracy for their output.
2.0 Preconditions
2.1 Work Status

2.2 Documentation
• The circuit diagrams of the electrical equipment are available
• Commissioning checklists TS-AX01
2.3 Personnel

• DC milli ammeter
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual Checks

5.2 Testing of Current Transducer

Transducer calibration shall be done via front panel mounted test facilities.
• Enter the rating plate data in check list TS-AX01 and compare the
transducer data with the data contained in the circuit documentation.
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Equipment :


• Connect the current test set on the Current Transducer terminals.
• Inject 25, 50, 75 & 100 % of the full-scale current of the Current
Transducer.
• Record the corresponding Current Transducer out put.
• Inject 100 % of the rated current.
• Record corresponding Current Transducer out put.
CURRENT
RELAY TEST SET
TRANSDUCER
TERMINALS
TERMINALS
CURRENT
N INPUT
TERMINALS
OUTPUT
CURRENT TRANSDUCER TESTING ARRANGEMENT
6.0 Documents
Test Sheet TS-AX01 shall be completed for each and every transducer.
7.0 References
8.0 Attachment
8.1 Test Sheet For Current Transducers TP-AX01
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Testing of Form No: TS-AX01

No Confirm Remarks
1. Technical data
Device : _________ Type : _________
Input : _________ Class : ___________
Output :__________
CT’S Data:
Ratio : _________ Accuracy Class : ___________

4. check ferrules
Electrical Test
3
3.1 Functional test

Name:
Signature:
Date:
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Testing of Form No: TS-AX01

No Confirm Remarks
3.2 Secondary Injection
Phase Injected % of Measured Actual XDCR % Error

current A Injection XDCR O/P O/P
0
25
R 50
75
100
0
25
Y 50
75
100
0
25
B 50
75
100
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TEST
TING PROC
P EDUR
RE FOR
R
VOLTAGE TRA
ANSDUUCER

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Subject : Testing procedure Doc. No: TP-VX01,
Voltage Transducer Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Voltage Transducer
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
the originator
Consult : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
All the Voltage transducers shall be calibrated to check the accuracy for their
output.
2.0 Preconditions
2.1 Work status

2.2 Documentation
• Commissioning checklists TS-VX01
2.3 Personnel

• DC Milli ammeter
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual checks

5.2 Testing of Voltage Transducer

• Enter the rating plate data in check list TS-AX01 and compare the

the originator
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Equipment :


• Connect the Voltage test set on the Voltage Transducer terminals.
• Inject 25, 50, 75 & 100 % of the full-scale Voltage of the Voltage
Transducer.
• Record the corresponding Voltage Transducer out put.
• Inject 100 % of the rated Voltage.
• Record corresponding Voltage Transducer out put.
VOLTAGE
RELAY TEST SET
TRANSDUCER
TERMINALS
TERMINALS
VOLTAGE
INPUT
N
TERMINALS
OUTPUT
VOLTAGE TRANSDUCER TESTING ARRANGEMENT
6.0 Documents
Test Sheets TS-VX01 shall be completed for each and every transducer.
7.0 References
8.0 Attachment
8.1 Test Sheet for Voltage Transducer TS-VX01
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Testing of Form No: TS-VX01, Revision: 0
Date: 13/02/09, Revision: 0
Cubicle No.: Device No.: VT Ratio.

No Confirm Remarks
1. Technical data
Device : _________ Type : _________
Input : _________ Class : ___________
Output :__________
VT’S Data:
Ratio : _________ Accuracy Class : __________

4. check ferrules
Electrical Test
3
3.1 Functional test

Name:
Signature:
Date:
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Testing of Form No: TS-VX01, Revision: 0
Date: 13/02/09, Revision: 0

No Confirm Remarks
Secondary Injection
3.2
Phase Injected % of Measured Actual XDCR % Error
Voltage (V) Injection XDCR O/P O/P
0
25
R 50
75
100
0
25
Y 50
75
100
0
25
B 50
75
100
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TEST
TING PROC
P EDUR
RE FOR
R
PO
OWERR TRAN
NSDUCCER

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Subject : Testing Procedure Doc. No: TP-PX01,
Power Transducer Page 1 of 3

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Power Transducer
6. Documents---------------------------------------------------------------------------------------------------------------3
7. Reference-----------------------------------------------------------------------------------------------------------------3
8. Attachment---------------------------------------------------------------------------------------------------------------3
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Equipment :
1.0 Task
All the Power transducers shall be calibrated to check the accuracy for their output.
2.0 Preconditions
2.1 Work status

2.2 Documentation
• Commissioning checklists TS-PX01
2.3 Personnel
commissioning of Protection Relays.

• DC Milli ammeter
3.0 Precautions
excess of 50V.
4.0 Scope
5.0 Execution
5.1 Visual checks

5.2 Testing of Power Transducer

• Enter the rating plate data in check list TS-PX01 and compare the
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Equipment :

• Connect the current test set terminals to the Power Transducer

current terminals.
• Connect the voltage test set terminals to the Power Transducer
voltage terminals.
• Apply 0, 25, 50, 75,100% of rated load with rated voltage and
current at angles of 0, 45,180, 225, 270 and 315 degrees.
• Record the corresponding Power Transducer O/P readings.
6.0 Documents
Test Sheet TS-PX01 shall be completed for each and every transducer.
7.0 References
8.0 Attachment
8.1 Test Sheet for Power Transducer TP-PX01
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TES
ST SHEETS

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Testing of Form No: TS-PX01

No Confirm Remarks
1. Technical data
Device : _________ Type : _________
Input : _________ Class : ___________
Output :__________
VT’S Data:
CT’S Data:

4. check ferrules
Electrical Test
3
3.1 Functional test

Name:
Signature:
Date:
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Testing of Form No: TS-PX01

No Confirm Remarks
Secondary Injection
3.2
a. MW Transducer
Item Applie Applie Phase Expect Actual %
No d d Angle ed Readin Error
Voltag Curren Readin g
e t g
1 115V 1A 4
2 115V 1A 8
3 115V 1A 12
4 115V 1A 16
6 115V 1A 20
b. MVAR Transducer
Item Applie Applie Phase Expect Actual %
No d d Angle ed Readin Error
Voltag Curren Readin g
e t g
1 115V 1A 4
2 115V 1A 8
3 115V 1A 12
4 115V 1A 16
5 115V 1A 20
Name:
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TEST
TING PROC
P EDUR
RE FOR
R
VOL
LTAGE
E TRAN
NSFORRMERR

Page 559
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Subject : Testing procedure Doc. No: TP-VT01,
Voltage Transformer Page 1 of 9

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------3
b. Testing of Voltage Transformer
1. Winding insulation Resistance test----------------------------------------------------------------------3
2. Voltage Ratio test by primary injection-----------------------------------------------------------------4
3. Phase Angle Error-------------------------------------------------------------------------------------------5
4. Winding Resistance Measurement----------------------------------------------------------------------5
5. Polarity Test---------------------------------------------------------------------------------------------------6
6. Loop Resistance Measurement--------------------------------------------------------------------------6
7. Burden test----------------------------------------------------------------------------------------------------7
8. Phase Sequence test---------------------------------------------------------------------------------------8
9. Fuse Failure checks-----------------------------------------------------------------------------------------8
10. Protective earthing-------------------------------------------------------------------------------------------8
11. Back Energization Test at rated Voltage for 15 minutes-------------------------------------------8
6. Documents---------------------------------------------------------------------------------------------------------------9
7. Reference-----------------------------------------------------------------------------------------------------------------9
8. Attachment---------------------------------------------------------------------------------------------------------------9
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Equipment :
1.0 Task
The measuring circuits for protection, synchronisation, closed-loop control and
operational instrumentation are to be tested.
2.0 Preconditions
2.1 Work status

2.2 Documentation
• The Schematic diagrams of Switch gears are available
• Commissioning checklists TS-VT01
2.3 Personnel

• Single-phase variable-voltage transformer (approx. 0 -1200 V secondary
voltage),
• 1 Voltmeter (AC), or Fluk
• Multimeter (A, V, Ohms) or Wheatstone bridge
• Instead of above all CPC100
3.0 Precautions
• The work will only proceed when a Permit to Work (PTW) in work permit area
has been obtained. The PTW will be kept on site for consultation during the
testing works.
excess of 50V.
considered in work permit area).
4.0 Scope
• Testing of the cable connections,
• Checking of the phase and core assignment,
• Checking of the function.
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Equipment :
5.0 Execution
5.1 Visual checks

• Check the cables for damage and that they are connected correctly,
• Check the mounting position of the Voltage transformers (polarity),
• Check the labelling of the individual cores, check the phase/core
• Inspect for cleanliness of voltage transformers, high voltage connections
and associated cable connections
• Inspection of isolators, support structures and earthing connections
• Check tightness of all bolted connection by torque wrench method
• Check Rack in/Rack out of V.T’s along with its primary side fuse.
5.2 Testing the Voltage transformers

Enter the rating plate data in check list TS-VT01 and compare the voltage
transformer data with the data contained in the circuit documentation.
Disconnect the primary-side connections at a suitable location and also remove
the secondary fuse
1. Winding insulation Resistance test

2. Voltage Ratio test by primary injection
3. Phase Angle Error
4. Winding Resitance Measurment
5. Polarity Test
6. Loop Resistance Measurment
7. Burden test
8. Phase Sequence test
9. Fuse Failure checks
10. Protective earthing
11. Back Energization Test at rated Voltage for 15 minutes
5.2.1 Winding insulation test

Insulation resistance for the Primary and secondary Winding is done
by using 5000V dc insulation resistance tester as per following
schematic
• Insulation resistance measurement is done between secondary
winding and ground with primary being grounded with the help of
500V dc insulation resistance tester.
• Insulation resistance measurment is done between primary and
ground with secondary being grounded with the help of 5000V dc
Tester for 13.8 KV VT and 2500V dc tester for 41.6kv VT
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Equipment :
Insulation test by CPC100
5.2.2 Voltage ratio test

Voltage ratio can be done by applying voltage on primary circuit and
measuring the voltage at secondary by variable single phase
transfomer as per following schematic diagram
• Apply the maximum available voltage not exceeding the rated
primary Voltage to the primary winding.
• Measured the voltage at the secondary, thus primary voltage
divided by secondary voltage gives VT ratio
• The test is to be carried out independently on each core and
phase.
• Test has to be carried out by using precision voltmeter at both
primary and secondary voltage measurment.
A
a1 STEP UP
TRANSFORMER VARIAC
V
SUPPLY
n1
AC
a2
V
N
n2
VT RATIO TESTING ARRANGEMENT
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Equipment :
Ratio test can also be done by using CPC100 as below
5.2.3 Phase Angle Error

o Phase angle can be measured by using CPC100 as shown in
above figure , phase angle is the angle measured between
Voltage across the primary winding and voltage across the
secondary winding with the relay in its circuit
o This test can also be performed by Applying voltage across the
primary of the VT and angle is measured between Primary and
secondary voltages with relay or meters connected
5.2.4 Winding Resistance test

Winding resistance can be measured either by FLUK or Wheatstone
• Connect the test lead on to the primary winding of the VT and
measure the resistance.
• Connect the test lead on to the Secondary winding of the VT and
measure the resistance.
• Repeat the test for second core if available.
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Equipment :
5.2.5 Polarities Test.

VT polarities can be checked by 9 volts DC battery and
Galvanometer as per the following Schematic Drawing
A
a1
+
SWITCH A
- n1
+
BATTERY a2
-
N
n2
VT POLARITY TESTING ARRANGEMENT
On pressing the switch momentarily in above circuit, the needle on

center zero galvanometer or sensitive ammeter reads positive
deflection thus polarity of the transformer is subtractive. Subtractive
polarity exists when current going into the primary polarity terminal
causes to go out of the secondary polarity at the same instant in time
By CPC 100(OMICRON)
5.2.6 Loop Resistance test

Loop Resistance can be measured either by FLUK or Wheatstone
• Loop resitance shall be done for every used core
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Equipment :
5.2.7 VT Burden test

VT Burden test can be done by a variable voltage source with
• The burden in each core of each phase is determined by applying
secondary rated voltage in the direction of the load and measure
the current flowing in to the circuit. The product of current and
voltage gives burden of the circuit. The measured burden should
be compared with the rated data of the voltage transformer.
Burden measurement by CPC100
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Equipment :
5.2.8 Phasing test

Phasing test can be done by applying three different voltages across
the primary side bus bar or line terminals of all three phase and
measuring voltage at secondary of all the three VTs
• Apply three different voltage across the bus bar or line terminals
of the switch gear say A-B= 100 volts B-C = 120 volts, and C-A
150 Volts
• Measure the voltage at the secondary of VT of all the three phase,.
• Small voltage at the corresponding secondary should read in
sequence as above
5.2.9 Fuse Failure Checks

5.2.9.1 Primary Fuse
• Micro switch for fuse failure shall be checked for correct
operation
• If required correct alignment to be carried out
• Fuse position shall be checked for correct striker
operation
5.2.9.2 Secondary fuse Failure Relay

• Relay shall be calibrated for pickup and dropout value
• Relay alarm contacts to be checked
• Alarm to remote (DCS) to be checked

Voltage transformers must be earthed on the secondary side in order
to afford protection to human beings (In case of physical separation of
the phases the three earthing points shall be regarded as being one
earthing point.)
5.2.11 Back Energization Test

Back energization of the VT can be done by energizing the secondary
circuit to its rated voltage as shown in below diagram.
• In this test, load shall be disconnected and Primary fuses are

removed so that no voltage can exists on bus bar or line terminal
of the switch gear
• Voltage shall be applied gradually across the secondary of the VT
not more then the rated voltage of the secondary winding
• When rated voltage is applied across the secondary winding,
primary winding will have full rated induced voltage across it.
• Voltage is applied for 15 minutes and observe for any
abnormalities
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Equipment :
6.0 Documents
Test Sheet TS-VT01 shall be completed for each set of instrumentation transformers.
7.0 References
8.0 Attachment
8.1 Test Sheet for Voltage transformer TS-VT01
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TES
ST SHEETS

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Testing of Form No:TS-VT01

No Confirm Remarks
1. Technical data
Manufacturer: ...........................................................
Type: ...........................................................
.
Phase Ratio of First Ratio of Class of Class of Serial VA
Winding Second First Second No Rating
Winding winding winding
R
Y
B
Fuse primary: .............................A

Fuse secondary: ..............................A
2. Visual check
ITEM DESCRIPTION
3 Check tightness of all bolted connections by torque wrench
4 Check all grounding connections are securely
5 Check Rack-in and Rack-out of VT’s along with Primary side fuse
Name:
Signature:
Date:
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No Confirm Remarks
3. Cable connection tests

Disconnect high voltage connection.
Disconnect all power cables from core terminals.
Check all MCB in OFF-position.
Check all cable connections to measurement and protection cubicles.
Check insulation resistance of the cable by 500v dc megger
4 Electrical Tests
4.1 Winding Insulation Resitance tests of voltage transformer
Rated Voltage of Test Object -----------------
DC Test voltage: .................
Primary & Crite

Primary Secondary Criteri
PHA Secondary ria
with a
SE
GND
with with Moh Core1 with Core2 with Core1 with
Mohm
Core 1 Core 2 m GND GND Core 2
R More
More
Y than than
1000 2
B
4.2 Voltage Ratio of voltage transformer

.
PHAS Primary Voltage Secondary Voltage (V)
E (V) Core 1 Error% Core 2 Error%
R
Y
B
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No Confirm Remarks
4.3 Phase Angle Error Test
PHAS Primary Secondary Voltage (V)

E Voltage (V) Core 1 Phase Angle Core 2 Phase Angle
R
Y
B
4.4 Winding Resistance Measurment:

By Fluke or Wheatstone bridge
Primary Winding Secondary Winding (Ohm)

PHASE
(Ohm) Core 1(1-n) Core 2(1-n)
R
Y
B
4.5 Polarity checks of voltage transformer:

By Battery and Galvanometer
Primary Secondary Core 1 Secondary Core 2

P1 +
P2 -
5 Normalize and reconnect cables to terminals.

Check terminal screws are tightened correctly.
Reconnect high voltage side.
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No Confirm Remarks
6 Lop Resistance Check
Measurment of Resistance in Ω
Phase Core 1(1-n) Core 2(1-n)
Terminal No Resistance Terminal No Resistance
R
Y
B
7. VT Burden Test/ Ground Connection checks

Rated Phase U I U*I Ground
burden [V] [A] [VA] connection
[VA]
Core-1 R 1-n
Core-1 Y 1-n
Core-1 B 1-n
Core-2 R 1-n
Core-2 Y 1-n
Core-2 B 1-n
Remark: If open delta (1-n) winding exists, check value of burden resistance
RB =..............Ω.
Name:
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No Confirm Remarks
8 Phase Sequence Test
Primary Winding Secondary Winding Voltage

PHASE
Voltage Core 1(1-n) Core 2(1-n)
R-N 100V
Y-N 130V
B-N 150V
9 Fuse Failure Checks
1. Operation of Micro switch for primary fuse is checked

2. Alarm to remote DCS is checked
3. Secondary fuse failure Relay is calibrated
4. Alarm for secondary fuse failure to DCS is checked
10. Remarks:
.......................................................................................................................................................................................... 1
....................................................................................................................................................................................... …2
Name:
Signature:
Date:
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TEST
TING PROC
P EDUR
RE FOR
R
BATTERY AND
A DISCHA
ARGINNG

Page 575
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Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-BT01,
Batteries Page 1 of 5
Equipment :
TABLE OF CONTENT
1. Task
a. Work Status-------------------------------------------------------------------------2
b. Documentation---------------------------------------------------------------------2
c. Personnel----------------------------------------------------------------------------2
2. Preconditions-------------------------------------------------------------------------------2
3. Precautions----------------------------------------------------------------------------------2
4. Scope------------------------------------------------------------------------------------------3
5. Execution-------------------------------------------------------------------------------------3
a. Visual Checks----------------------------------------------------------------------3
b. Testing of Batteries
1. Torque for the battery inter-cell connection-----------------------3
2. Battery Internal Resistance Measurement------------------------3
3. Battery Initial Charging-------------------------------------------------3
4. Battery Discharge Test-------------------------------------------------4
5. Protective Earthing------------------------------------------------------5
6. Documents-----------------------------------------------------------------------------------5
7. Reference-------------------------------------------------------------------------------------5
8. Attachment-----------------------------------------------------------------------------------5
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Equipment :
1. Task
This instruction comprises a complete description of the testing of Batteries
2. Preconditions
2.1. Work Satus
been carried out.
2.2. Documentation
• The single line diagram for the battery system, charger schematic drawings
• Test Sheet TS-BT01 is available
• Product manual of the Batteries
2.3. Personnel
Battery and Chargers usually

• Clamp Meter DC(calibrated)—1
• Hydro Meter to Check Specific Gravity
• Battery Tester
• Load Bank up to 300 Amps
3. Precautions
excess of 50V.
• Nickel Cadmium Batteries contain a corrosive alkali causing chemical burns if it
comes into contact with skin or eyes. Eye wash and safety facilities must be in place
prior to any work on the batteries. Also operators working on batteries must wear
protective clothing like rubber, gloves, face mask, etc. and eye protection and use
insulated tools and correct working techniques, which forbids lone working.
• As part of the charging cycle the cells will give off hydrogen gas. Hydrogen/ Air
mixture is an incendiary mixture that can be ignited by electrical sparking/ arcing /
naked flame. For this reason correct ventilation of cells and the battery room is
essential to prevent the build up and ignition of hydrogen / air mixtures.
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Equipment :
4. Scope
• Testing of Batteries
• Checking that the mounting,
• Testing of Cables
5. Execution
• Battery Rack is in good condition
• Vent Plugs are Installed correct
• Inter-cell Connections are checked and torque
• Electrolyte Level in all cells is correct
• Battery and Bus are free of grounds
• Battery Room has Proper Ventilation and in service
5.2. Testing of Batteries

1. Torque for the battery inter-cell connection
2. Battery Internal Resistance Measurement
3. Battery Initial Charging
4. Battery Discharge Test
5. Protective Earthing
5.2.1. Torque for the Battery Inter-Cell Connection

Tightness of the bolt on inter cell connection shall be checked and torque to
the value recommended by the manufacturer.
5.2.2. Battery Internal Resistance Measurement

Battery internal resistance can be measured by the battery tester
5.2.3. Battery Initial Charging

For those batteries which were delivered pre-filled perform a new or initial
commissioning charge with a constant Voltage at 1.63V/Cell for duration of 20
hours with a current limit to 0.2itA and electrolyte temp within 20 degC with
Specific Gravity of 1.19-1.22.
If the charger has a limit to deliver the charging current, then duration for
charging to meet 100% battery capacity can be calculated by Battery 2*Ah *
1.63/Charging current
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Equipment :
Cell voltage gradually rises with progress of the charging, so that it is

necessary to raise the rectifier’s output voltage accordingly by means
of its manual output voltage regulator in order to maintain the charging
current constant at the specified rate
When the charging is to be carried out online where charger is

supplying power to the load as well and the voltage can not be
controlled. The charging shall be done on a part of the bank at a time,
say half the bank (48 cells) per charge.
Also, if the discharge test fails the first time, then a second test shall
be done after another commissioning charge.
After Constant charging the batteries shall be kept on float charging at

the rate 1.43/cell for at least 1 hour.
5.2.4. Battery Discharge Test
Ensure that all the preliminary tests listed above are completed. Also ensure
that the battery has been fully charged to 100% Capacity before the
discharge test start. The discharge test shall be made on each individual
battery bank.
The duration of the test is five hours and the discharge current shall be the
battery AHr capacity divided by 5. The voltage per cell at the end of discharge
shall be at least 1.0 Volt(or as per Manufacturer’s data). This is true for cells
which are 5 hour rated. For cells which are 8 hour rated, the discharge time
may be less than 5 hours and this has to be taken into consideration while
interpreting the results.
The step by step procedure is as follows:
• Open battery disconnect switch or disconnect battery supply cable

from 125 volts terminals of the charger.
• Connect battery discharge resistance bank, but leave open circuit.

• Measure and record individual cell voltage and ensure each cell is
within tolerance as stated in 5.2.3,
• Record Individual cell specific gravity, and temperature of electrolyte
• Put on load which is equal to 0.2C; Take the readings of cell voltage,
specific gravity for 1st, 2nd, 3rd, 4th and every 15 minutes after 4th
hour till 5th hour.
• At the end of the test, total battery voltage is recorded
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Equipment :
5.2.5. Protective Earthing

All the battery Racks must be earthed in order to afford protection to human
beings
6. Documents
Test sheet TS-BT01 shall be completed.
7. References:
IEC60623
Operating Guide for Nickel Cadmium Alkaline batteries by HONDA
8. Attachment
8.1. Test Sheet for Battery Testing TS-BT01
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Testing of Form No:TS-BT01
Battery Testing Page 1 of 10
Battery Name Battery Tag No Location:


No Confirm Remarks
1. Technical data
Manufacturer:...........................................................
Type:...........................................................
Serial No............................................................
Ah Rating: Total No. OF Cell -------------
2. Visual check
ITEM DESCRIPTION
3 Check tightness of all bolted connections.
Check all grounding connections are securely
4
connected
3 Electrical Tests
3.1 Battery Impedance Measurement:
Cell Imp(Ω) Cell Imp(Ω) Cell Imp(Ω)

No No No
1 11 21
2 12 22
3 13 23
4 14 24
5 15 25
6 16 26
7 17 27
8 18 28
9 19 29
10 20 30
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No Confirm Remarks
3.2 Cell Imp(Ω) Cell Imp(Ω) Cell Imp(Ω)
No No No
31 54 77
32 55 78
33 56 79
34 57 80
35 58 81
36 59 82
37 60 83
38 61 84
39 62 85
40 63 86
41 64 87
42 65 88
43 66 89
44 67 90
45 68 91
46 69 92
47 70 93
48 71 94
49 72 95
50 73 96
51 74
52 75
53 76
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No ACTIVITIES/CHECKS (All activities are part of field commissioning) Remarks
3.3 Discharge Test
Specification:
Discharge test for _____ hours @ ____ amps ____ oC temperature with constant current.
Each cell should be greater than or equal to __________V after the test.
1st 2nd 3rd 4th 4.15 4.30 4.75 5th Sp

Cell No. Pretest Temp
Hour Hour Hour Hour Hour Hour Hour Hour Gr.
10
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1st 2nd 3rd 4th 4.15 4.30 4.75 5th Sp

11
12
13
14
15
16
17
18
19
20
21
22
23
24
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25
26
27
28
29
30
31
32
33
34
35
36
37
38
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40
41
42
43
44
45
46
47
48
49
50
51
52
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54
55
56
57
58
59
60
61
62
63
64
65
66
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68
69
70
71
72
73
74
75
76
77
78
79
80
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85
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88
90
91
92
93
94
95
96
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3.4 Insulation Resistance Measurement for the cable.

Minimum Value:
Phase R-G BK-G R-BK
IR in G-
ohms
Test
Voltage
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TEST
TING PROC
P EDUR
RE FOR
R
B
BATTE
ERY CH
HARGER

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TEST
TING PROC
P EDUR
RE FOR
R
UP
PS (LAT
TER)

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TES
STING
G PROC
CEDU
URE FO
OR MO
OTOR

Page 594
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-AT01,
Motors Page 1 of 5
Equipment :
TABLE OF CONTENT
1. Task
a. Work Status----------------------------------------------------------------------------------------------------------2
b. Documentation------------------------------------------------------------------------------------------------------2
c. Personnel-------------------------------------------------------------------------------------------------------------2
2. Preconditions-----------------------------------------------------------------------------------------------------------2
3. Precautions--------------------------------------------------------------------------------------------------------------2
4. Scope----------------------------------------------------------------------------------------------------------------------2
5. Execution-----------------------------------------------------------------------------------------------------------------2
b. Testing of Motor
1. Resistance measurements through bolted connections---------------------------------------------4
2. Insulation-resistance tests----------------------------------------------------------------------------------4
3. Stator resistance test phase-to-phase.-------------------------------------------------------------------4
4. Insulation-resistance test on bearing pedestal---------------------------------------------------------4
5. Resistance tests on RTDs.----------------------------------------------------------------------------------4
6. Commissioning of Heater Circuit.--------------------------------------------------------------------------4
7. Rotation test to insure correct shaft direction.----------------------------------------------------------5
8. Measurement of current and voltages-------------------------------------------------------------------5
9. Vibration baseline test---------------------------------------------------------------------------------------5
6. Documents---------------------------------------------------------------------------------------------------------------5
7. Reference-----------------------------------------------------------------------------------------------------------------5
8. Attachment---------------------------------------------------------------------------------------------------------------5
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Motors Page 2 of 5
Equipment :
1. Task
This instruction comprises a complete description of the testing of the MV and LV
Motors.
2. Preconditions
2.1. Work Status
been carried out.
2.2. Documentation
• The circuit diagrams of Motor is available
• Test Sheet TS-MT01 is available
• Product manual of the Motor
2.3. Personnel
Motors and its control.
2.4. Measuring Instrument

• Wheat stone bridge to measure the winding resistance
• Vibration Meter
3. Precautions
excess of 50V.
4. Scope
• Testing of Motors
• Checking RTD’s and Thermocouple
• Checking of the mounting pad,
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Motors Page 3 of 5
Equipment :
5. Execution
1. Compare equipment nameplate data with drawings and specifications.
2. Inspect physical and mechanical condition.
3. Inspect anchorage, alignment, and grounding.
4. Inspect air baffles, filter media, cooling fans, slip rings, brushes, and brush
rigging.
5. Verify the unit is clean.
6. Inspect bolted electrical connections for high resistance using one of the following
methods:
1. Use of low-resistance ohmmeter.
2. Verify tightness of accessible bolted electrical connections by calibrated
torque-wrench
7. Verify correct application of appropriate lubrication and lubrication systems.
8. Verify the absence of unusual mechanical or electrical noise or signs of
overheating during initial test run.
9. Verify that resistance temperature detector (RTD) circuits conform to drawings.
10. Verify that metering or relaying devices utilizing RTDs have the correct rating.
5.2. Testing of Motors

10. Resistance measurements through bolted connections with a low-resistance

ohmmeter, if applicable
11. Insulation-resistance tests
a. Motors larger than 200 horsepower: Test duration shall be for ten
minutes. Calculate polarization index.
b. Motors 200 horsepower and less: Test duration shall be for one minute.
Calculate the dielectric-absorption ratio.
12. Stator resistance test phase-to-phase.
13. Insulation-resistance test on bearing pedestal in accordance with
manufacturer’s published data, if applicable.
14. Resistance tests on RTDs.
15. Commissioning of Heater Circuit. If applicable
a. Visual Checks
b. Measurement of insulation resistance of heater.
c. Measurement of Current and voltage
16. Rotation test to insure correct shaft direction.
17. Measurement of current and voltages
18. Vibration baseline test
the originator
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Contractor : BEMCO
Motors Page 4 of 5
Equipment :
5.2.1. Resistance Measurements through bolted connections with a low-

Resistance Ohmmeter.
Bolted connection shall be torque and contact resistance measurement shall
be done with the help of low resistance meter
5.2.2. Insulation-Resistance Tests

The test voltage for LV Motors is 1000 V dc and For MV motors 5000V dc
Apply the test voltage between Phase to ground and then phase to phase.
Checking of the insulation resistance shall be carried out as under
5.2.2.1. Motors larger than 200 horsepower: Test duration shall be for ten
minutes. Polarization index.
The insulation resistance measurement is done from 15 seconds to 1
minute with 15 seconds interval and then for every one minute up to
ten minutes. Value obtained at 10 minute divided by value at 1 minute
gives polarization index
5.2.2.2. Motors 200 horsepower and less: Test duration shall be for one
minute. Dielectric-absorption ratio.
ten minutes. Value obtained at 60 seconds divided by value at 15
seconds gives Dielectric absorption ratio
5.2.3. Perform Stator Resistance Test Phase-to-Phase.

Winding Resistance Test shall be done with wheat stone bridge or fluke
In this test the resistance measurement is done on each phase winding
5.2.4. Insulation-Resistance Test on Bearing Pedestal in accordance with

This test is done by measuring the insulation resistance between the rotor
shaft and ground in accordance with manufacturer’s manual. The test voltage
in this case is 500v dc
5.2.5. Resistance Tests on RTDs.

Resistance measurement shall be carried out for all the RTD’s and compare
with corresponding temperature. For this test a multi loop calibrator can be
used
5.2.6. Commissioning of Heaters. If Applicable

Space heater shall be commissioned as under
5.2.6.1. Visual Checks of Heaters
• Check the rating of the heater on name plate match with the supply
voltage.
• Check the breaker which supplying power to heater circuit for correct
rating with respect to total load of the heaters.
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Motors Page 5 of 5
Equipment :
5.2.6.2. Measurement of Insulation Resistance

Perform insulation resistance measurement on space heater circuit
with 500 VDC megger
5.2.6.3. Measurement of Current and Voltage
Switch on the breaker and measured the total current and individual
heater load with mini clamp meter
5.2.7. Rotation or Bump Test to Insure Correct shaft Direction.

Direction of rotation shall be checked by running the motor momentarily on
uncoupled motor. Direction of rotation should match with mark on the motor
enclosure
5.2.8. Measurement Current and Voltages
5.2.8.1. No load Measurement
Voltage, running Current. Inrush current and vibration shall be
checked by running the motor uncoupled
5.2.8.2. No load Measurement

Voltage, Running Current. Inrush current and vibration shall be
checked by running the motor coupled to the load
5.2.9. Vibration Baseline Test.

Vibration measurement is done when motor is running on full load; the
following table gives the approximate acceptable values.

Motor protective earthing bond must be earthed in order to afford protection to
human beings. Protective earthing bond should be checked for it continuity
between motor and the grid,
6. Documents
Test sheet TS-MT01 shall be completed for each and every motor
7. Reference
8. Attachment
8.1. Test Sheet for Motor TS-MT01
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TES
ST SHEETS

Page 600
Consultant : “10621166/00”
Contractor : BEMCO
Testing of Form No: TS-MT01,
Electrical Consumers (Motor/Cable Page 1 of 6
Feeders) Date:13/02/09 Revision: 0
Motor Name Motor Tag No Location:

Feeder Name SWBD Tag SWBD Name
No ACTIVITIES/CHECKS (All activities are part of field commissioning) Confirms Remarks

Item not applicable for motors or feeders to be marked N/A
1. Information
1.1 Motor Name Plate Details…………………………………………………..
Power:……………….kW (HP) Voltage……………V
Current………………A Speed……………..Rev..min-1
Serial No……………… Type of Motor……………………..
Make…………………………….. No of RTDS……………………….
Type of RTDs Space heater …………………KW/Volts
1.2 Feeder Information
Cable No:……………………………………Cable Size……………………….
CB Rating :………………………………. Overload rating………………………
cable test sheet available
Motor heater
Cable No:………………………………………….
Cable test sheet available
Motor heater checked
2. Visual Checks
1. Equipment nameplate data is matching with drawings and specifications.
2. Physical and mechanical condition is good.
3. Anchorage, alignment, and grounding is good
4 air baffles, filter media, cooling fans, slip rings, brushes, and brush rigging are ok.
5. Overall unit is clean.
6. Bolted electrical connections was verified by
1. Using low-resistance ohmmeter.
2. checking the tightness by calibrated torque-wrench
7. Application of lubrication and lubrication systems verified.
8. Unusual mechanical or electrical noise or signs of overheating during initial test
run is verified .
9. Resistance temperature detector (RTD) circuits are matching with the drawings
drawings.
10. Metering or relaying devices utilizing RTDs were checked for it is correct rating.
Tested by Arabian BEMCO SEC-COA
Name:
Signature:
Date:
Page 601
Consultant : “10621166/00”
Contractor : BEMCO

3 Electrical Testing
3.1 Motor Insulation Resistance Test:
Test Voltage:………………..Volts DC Minimum Accepted Value:……………MΩ
Time Insulation Resistance In MΩ
U-V+W+G V-U+W+G W-U+V+G
15 sec
30 sec
60 sec
2 Min
3 Min
4 Min
5 Min
6 Min
7 Min
8 Min
9 Min
10 Min
3.1
1 Dielectric Absorption Factor for Motors Less then 200HP
DAF = R60/R15
3.1 Polarization Index for Motors 200HP and above

2 PI = R10/R1
Name:
Signature:
Date:
Page 602
Consultant : “10621166/00”
Contractor : BEMCO

No ACTIVITIES/CHECKS (All activities are part of field commissioning) Confirm Remarks
3.2 Stator Resistance

Resistance in Ω
U-U1 V-V1 W-W1
3.3 Insulation Resistance Test For Bearing Pedal

Rotor Shaft to Motor Body
3.4 RTD Testing

RTD1 RTD2 RTD3
Resist Measu Actual Resist Measu Actual Resist Measu Actual
ance red Temp ance red Temp ance red Temp
Temp Temp Temp
Temperature protection (winding./bearing)

Alarm and trip settings for winding and bearing temperature protection adjusted
according to manufacturer’s instruction of multlin 369
4. Electrical Function Tests for the feeder:
- DC control tested:
- Fault signal from plug-in unit tested:
- On/Off switching manually/from local control tested:
5 Electrical Protection Devices:

Type of MCB:…………………………..
High current setting I>>:……………….A
Over current I>:
Range:………………A Setting…………..
Name:
Signature:
Date:
Page 603
Consultant : “10621166/00”
Contractor : BEMCO

6. Phase Rotation / Direction test according to Mechanical requirement

Motors
-carried with driven machine
-without drive machine
-connection of cable L1L2L3 – UVW
L1L2L3 – VUW
-direction (view from driven machine to motor)
clockwise
counterclockwise
Cable Feeders
-connection of cable L1L2L3 – UVW
-phase rotation clockwise
7 Motor Space Heater

Rating:
Voltage:_________ Volts, Power :_________ Watts
Cable Insulation resistance test
R-G: ___________ M Ohms N-G:___________ M Ohms
Power supply
Voltage_________ Volts
Current_________ Amps
8 Measurement (de coupled)
8.1 a) Motor in rush Current: . L1………A, L2………..A, L3…………….A
8.2 b) RPM ………………….Rev min-1
8.3 c) Vibration:
Velocity ……………..…
Acceleration …………
Displacement………….
Name:
Signature:
Date:
Page 604
Consultant : “10621166/00”
Contractor : BEMCO

8.4 Heat Run Test(De Coupled)
Running Voltage (V) Temperature in C

Current(A)
L1 L2 L3 L1-L1 L2-L3 L3-L1 Drive Non RTD RTD RTD
end drive 1 2 3
15
min
30
min
45
min
60
min
9 Measurement (coupled with Load)

9.1 a) Motor in rush Current: . L1………A, L2………..A, L3…………….A
9.2 b) RPM ………………….Rev min-1
9.3 c) Vibration:
Velocity ……………..…
Acceleration …………
Displacement………….
Name:
Signature:
Date:
Page 605
Consultant : “10621166/00”
Contractor : BEMCO

9.4 Heat Run Test(Coupled- with Load)
Running Voltage (V) Temperature in C

Current(A)
L1 L2 L3 L1-L1 L2-L3 L3-L1 Drive Non RTD RTD RTD
end drive 1 2 3
15
min
30
min
45
min
60
min
Name:
Signature:
Date:
Page 606
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T
TESTING PR
ROCEDURE
E FOR GENE
ERATO
OR

Page 607
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-GT01,
Generator Page 1 of 5
Equipment :
TABLE OF CONTENT
1. Task
a. Work Status-------------------------------------------------------------------------2
b. Documentation---------------------------------------------------------------------2
c. Personnel----------------------------------------------------------------------------2
2. Preconditions-------------------------------------------------------------------------------2
3. Precautions----------------------------------------------------------------------------------2
4. Scope------------------------------------------------------------------------------------------3
5. Execution-------------------------------------------------------------------------------------3
a. Visual Checks----------------------------------------------------------------------3
b. Testing of Generators
1. Resistance measurements through bolted----------------------------3
2. Insulation-resistance tests-------------------------------------------------4
3. Stator resistance test phase-to-phase----------------------------------4.
4. Insulation-resistance test on bearing pedestal-----------------------4
5. Resistance tests on Reds. If Applicable-------------------------------4
6. Commissioning of Heater Circuit. If applicable-----------------------5
7. Insulation-resistance tests on the main rotating field winding,
the exciter-field winding and the exciter-armature winding------- 5
6. Documents-----------------------------------------------------------------------------------5
7. Reference-------------------------------------------------------------------------------------5
8. Attachment-----------------------------------------------------------------------------------5
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Equipment :
1. Task
This instruction comprises a complete description of the testing of the MV and LV
Generators.
2. Preconditions
2.1. Work Status
been carried out.
2.2. Documentation
• The circuit diagrams of Motor is available
• Test Sheet TS-GT01 is available
• Product manual of the Motor
2.3. Personnel
Motors and its control.

• Wheat stone bridge to measure the winding resistance
• Vibration Meter
3. Precautions
excess of 50V.
4. Scope
• Testing of Generator
• Checking RTD’s and Thermocouple
• Checking of the mounting pad,
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Equipment :
5. Execution
1. Compare equipment nameplate data with drawings and specifications.
2. Inspect physical and mechanical condition.
3. Inspect anchorage, alignment, and grounding.
4. Inspect air baffles, filter media, cooling fans, slip rings, brushes, and brush
rigging.
5. Verify the unit is clean.
6. Inspect bolted electrical connections for high resistance using one of the following
methods:
1. Use of low-resistance ohmmeter.
2. Verify tightness of accessible bolted electrical connections by calibrated
torque-wrench
7. Verify correct application of appropriate lubrication and lubrication systems.
8. Verify the absence of unusual mechanical or electrical noise or signs of
overheating during initial test run.
9. Verify that resistance temperature detector (RTD) circuits conform to drawings.
10. Verify that metering or relaying devices utilizing RTDs have the correct rating.
5.2. Testing of Generator

1. Resistance measurements through bolted connections with a low-resistance
ohmmeter, if applicable
2. Insulation-resistance tests
a. Generators larger than 15O KVA: Test duration shall be for ten
minutes. Calculate polarization index.
b. Generators 150 KVA horsepower and less: Test duration shall be for
one minute. Calculate the dielectric-absorption ratio.
3. Stator resistance test phase-to-phase.
4. Insulation-resistance test on bearing pedestal in accordance with
5. Resistance tests on RTDs. If Applicable
6. Commissioning of Heater Circuit. If applicable
a. Visual Checks
b. Measurement of insulation resistance of heater.
c. Measurement of Current and voltage
7. Insulation-resistance tests on the main rotating field winding, the exciter-field

winding, and the exciter-armature winding
5.2.1. Resistance Measurements through Bolted Connections with a Low-

Resistance Ohmmeter.
Bolted connection shall be torque and contact resistance measurement shall
be done with the help of low resistance meter
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Equipment :
5.2.2. Insulation-Resistance Tests

The test voltage for LV Generators is 1000 V dc and For MV Generators is
5000V dc
Apply the test voltage between Phase to ground and then phase to phase.
Checking of the insulation resistance shall be carried out as under
5.2.2.1. Generator Larger than 150 KVA: Test duration shall be for ten
minutes. Polarization index.
ten minutes. Value obtained at 10 minute divided by value at 1 minute
gives polarization index
5.2.2.2. Generators 150 KVA and less: Test duration shall be for one
minute. Dielectric-absorption ratio.
ten minutes. Value obtained at 60 seconds divided by value at 15
seconds gives Dielectric absorption ratio
5.2.3. Stator Resistance Test Phase-to-Phase.

Winding Resistance Test shall be done with wheat stone bridge or fluke.
In this test the resistance measurement is done on each phase winding
5.2.4. Insulation-Resistance Test on Bearing Pedestal in accordance with

This test is done by measuring the insulation resistance between the rotor
shaft and ground in accordance with manufacturer’s manual. The test voltage
in this case is 500V dc
5.2.5. Resistance Tests on RTDs. If Applicable

Resistance measurement shall be carried out for all the RTD’s and compare
with corresponding temperature. For this test a multi loop calibrator can be
used
5.2.6. Commissioning of Heaters. If Applicable

Space heater shall be commissioned as under
5.2.6.1. Visual Checks of Heaters
• Check the rating of the heater on name plate match with the supply
voltage.
• Check the breaker which supplying power to heater circuit for correct
rating with respect to total load of the heaters.
5.2.6.2. Measurement of Insulation Resistance

Perform insulation resistance measurement on space heater circuit with
500 VDC megger
the originator
Consultant : “10621166/00”
Contractor : BEMCO
Equipment :
5.2.6.3. Measurement of Current and Voltage

Switch on the breaker and measured the total current and individual
heater load with mini clamp meter
5.2.7. Insulation-Resistance Tests on the Main Rotating Field Winding, the

Exciter-Field Winding, and the Exciter-Armature Winding
Insulation resistance measurement shall be done with 500v dc megger
between Rotor winding and Rotor Shaft, Exciter –field winding and ground,
and Exciter Armature winding and ground

Motor protective earthing bond must be earthed in order to afford protection to
human beings. Protective earthing bond should be checked for it continuity
between motor and the grid,
6. Documents
Test sheet TS-GT01 shall be completed for Generator
7. Reference
8. Attachment
8.1. Test Sheet for Generator TS-GT01
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TES
ST SHEETS

Page 613
Consultant : “10621166/00”
Contractor : BEMCO
Generator Name Generator Tag No

Unit No Location

Item not applicable for motors or feeders to be marked N/A
1. Information
1.1 Motor Name Plate Details…………………………………………………..
Power:……………….kW (HP) Voltage……………V
Current………………A Speed……………..Rev..min-1
Serial No……………… Type of Motor……………………..
Make…………………………….. No of RTDS……………………….
Type of RTDs Space heater …………………KW/Volts
Visual Checks
1. Equipment nameplate data is matching with drawings and specifications.
2. Physical and mechanical condition is good.
3. Anchorage, alignment, and grounding is good
4 air baffles, filter media, cooling fans, slip rings, brushes, and brush rigging are ok.
5. Overall unit is clean.
6. Bolted electrical connections was verified by
1. Using low-resistance ohmmeter.
2. checking the tightness by calibrated torque-wrench
7. Application of lubrication and lubrication systems verified.
8. Unusual mechanical or electrical noise or signs of overheating during initial test
run is verified.
9. Resistance temperature detector (RTD) circuits are matching with the drawings
drawings.
10. Metering or relaying devices utilizing RTDs were checked for it is correct rating
Name:
Signature:
Date:
Page 614
Consultant : “10621166/00”
Contractor : BEMCO

Unit No Location
3 Electrical Testing
3.1 Insulation Resistance Test:
Time Insulation Resistance In MΩ
L1-L2+L3+G L1-L2+L3+G L2+L3+G
15 sec
30 sec
60 sec
2 Min
3 Min
4 Min
5 Min
6 Min
7 Min
8 Min
9 Min
10 Min
3.1
1 Dielectric Absorption Factor for Generators Less then 150KVA
DAF = R60/R15
3.1 Polarization Index for Generators 150KVA and above

2 PI = R10/R1
Name:
Signature:
Date:
Page 615
Consultant : “10621166/00”
Contractor : BEMCO

Unit No Location
No ACTIVITIES/CHECKS (All activities are part of field commissioning) Confirm Remarks
3.2 Stator Resistance

Resistance in Ω
Red Phase Yellow phase Blue phase
3.3 Insulation Resistance Test For Bearing Pedal

Rotor Shaft to Generator Body
3.4 Insulation Resistance test for Rotor

Insulation Resistance in M Ω
Rotor – Ground
Insulation Resistance test for Exciter Armature
Insulation Resistance in M Ω
Armature – Ground
Name:
Signature:
Date:
Page 616
Consultant : “10621166/00”
Contractor : BEMCO

Unit No Location
3.5 Motor Space Heater

Rating:
Voltage:_________ Volts, Power :_________ Watts
Cable Insulation resistance test
R-G: ___________ M Ohms N-G:___________ M Ohms
Power supply
Voltage_________ Volts
Heater -1(23HG-1) Heater -2(23HG-3) Heater -3(23HG-5)
IR @ 250v dc
Measurement L1-L2 L2-L3 L3-L1 L1-L2 L2-L3 L3-L1 L1-L2 L2-L3 L3-L1
of Voltage in
volts
Measurement L1 L2 L3 L1 L2 L3 L1 L2 L3
of current in
amps
Total current_________ Amps
Name:
Signature:
Date:
Page 617
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TEST
TING PROCE
P EDUR
RE FOR
R LV M
MOTOR
R
C
CONT
TROL C
CENTE
ER

Page 618
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-MM01,
LV Motor Control Center Page 1 of 8

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status--------------------------------------------------------------------------------------------------------2
b. Documentation----------------------------------------------------------------------------------------------------2
c. Personnel-----------------------------------------------------------------------------------------------------------2
2. Preconditions------------------------------------------------------------------------------------------------------------2
3. Precautions---------------------------------------------------------------------------------------------------------------2
4. Scope-----------------------------------------------------------------------------------------------------------------------3
5. Execution------------------------------------------------------------------------------------------------------------------3
b. Testing of MCC(Motor Control Center)------------------------------------------------------------------------3
1. Testing of Bus Bar-----------------------------------------------------------------------------------------4
2. Testing of Circuit breakers(MCCB)-------------------------------------------------------------------6
3. ATS functional check--------------------------------------------------------------------------------------6
4. Functional Test of Local Controls, Alarm and Indication-----------------------------------------6
5. Functional Test of Remote Controls, Alarm and Indication.-------------------------------------6
6. Control Power ,Current and Voltage Measurement of the MCC------------------------------7
7. Electrical control and protection/Measuring Devices ---------------------------------------------7
8. Protective earthing check -------------------------------------------------------------------------------8
10. Checks before and After initial energization --------------------------------------------------------8
6. Documents--------------------------------------------------------------------------------------------------------------9
7. Reference----------------------------------------------------------------------------------------------------------------9
8. Attachment--------------------------------------------------------------------------------------------------------------9
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The purpose of this procedure is to test, commission and document the motor control center of
220/380/480V levels.
2.0 Preconditions
2.1 Work Status

been carried out.
2.2 Documentation
• The schematic and single line diagram of the low voltage motor control centre
are available
• Commissioning checklists TS-MM01
2.3 Personnel

• Primary injection test set
• Fluke-2 Nos
3.0 Precautions

board.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• Testing of Bus Bar
• Testing of MCCB
• Operation of MCCB inside the feeder
• Testing Of ATS
5.0 Execution
5.1 Visual Checks

5.2 Testing MCC(Motor Control Centre)

Enter the rating plate data in check list TS-MM01 and compare the data with the data
contained in the circuit documentation. The following test shall be carried out on whole
MCC
1. Testing of Bus Bar
a. Bus Continuity and phasing test
b. Torque Test
c. Contact Resistance test
d. Main Circuit Resistance Test
e. Insulation Resiatnce Measurment
2. Testing of Circuit breakers(MCCB)
a. Breaker Manual closing/opening
b. Tripping by trip test button
c. Primary Injection and Trip time measurement
3. ATS functional check
4. Functional Test of Local Controls, Alarm and Indication.
5. Functional Test of Remote Controls, Alarm and Indication.
6. Control Power ,Current and Voltage Measurement of the MCC
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
d. Testing of protection devices
e. Testing of CT and VT
f. Testing of Transducers
g. Testing of Alarm Devices
h. Visual Checks
i. Measurement of insulation resistance of heater and lamp circuit
j. Functional checks of thermostat , Heaters,
k. Measurement of Current and voltage
5.2.1 Testing of Bus Bar

5.2.1.1 Bus Continuity and Phasing Test
read infinity except the grounded phase, thus the phase is identified and
5.2.1.2 Torque Test

Torque shall be applied to all joints which are made at site. The bolts shall be
tightened according to the manufacturer instructions after the bus bar
erection is completed. Spot check shall be carried out using a calibrated
torque wrench.
Following is reference in case data from the manufacturer is not available,

Bolt shall be tighten to maximum value,
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Tolerance: ± 20 %
The contact resistance test shall be carried out after torque check is done on
all the bus bar joints. The test requires to measure very small fluctuations in
resistance while simulating actual operating conditions. A DC power source
will inject the test current up to 100 A and digital voltmeter will measure the
voltage drop across the joints under test, thus V/I gives Resistance
in figure below.
of 100 Amps.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
• Check the over all resistance of the bus bar for each phase and a
ground by using micro-ohm meter of 100 Amps.
M IC R O O H M
M ETER
5.2.2 Main Circuit Resistance Test.

cable spouts with all circuit breakers racked in (service) and close
position.
the same.
5.2.3 Insulation Resistance Test

Perform Insulation resistance test with 1000Vdc for LV MCC bus and
Breakers as below
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
breakers.
5.2.4 Testing of Circuit breakers(MCCB)

5.2.4.1 Breaker Manual closing/opening
All the MCCB's (Moulded Circuit breaker) shall be checked for its
operation by closing and opening the breakers several times
5.2.4.2 Tripping by trip test button
All the MCCB's (Moulded Circuit breaker) shall be checked for
tripping by pressing the test button and at the same time resetting
of the breaker shall be checked.
5.2.4.3 Primary Injection and Trip time measurement(for the breaker
100 amps and high)
tripping by injecting the primary current equivalent to 2 or 3 times
of breaker rated current
In this the test current is injected through the phases of the

breaker and tripping time is noted. Trip time shall be verified with
the manufactures thermal curve.
Test shall be done for all the three phases

Note: Only breaker 100 Amps and above will be tested for time
test
5.2.5 ATS functional check
If ATS (Automatic Transfer System) is provided on the MCC needs to be
checked as per the circuit diagrams
5.2.6 Functional Test of Local Controls, Alarm and Indication.
• Alarm and indication for DC supervision relay shall be checked.
• Indication for closing, opening, of the breaker shall be checked.
5.2.7 Functional Test of Remote Controls, Alarm and Indication.

• Alarm and indication for DC supervision relay shall be checked on DCS or
remote
• Alarm and indication for trip coil supervision shall be checked on DCS or
remote
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
• Indication for closing, opening of the breaker shall be checked on DCS or
Remote.
5.2.8 Control Power ,Current and Voltage Measurement of the MCC
• Current on MCB of each circuit to be measured when all the devices are
in service
• Mixing of voltage between the two circuits should be checked by keeping
off MCB of one circuit and checking the voltage on other circuit MCB
towards load side +V and –V terminals with respect to ground
5.2.9 Testing of Protection Devices

All the protection and monitoring relays shall be tested for their functionality
and integrity, please refer related test procedure.
5.2.9.1 Testing of CT's and VT's
procedure
Alarms for DC supervision, trip coil supervision, spring charging
etc shall be checked up to the DCS
5.2.10 Protective Earthing check
Switch gear protective Earthing bond must be earthed in order to afford
transformer.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
6.0 Documents
Test Sheet TS-MM01 shall be completed.
7.0 References
8.0 Attachment
8.1 Test Sheet for MCC TS-MM01
the originator
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Date:13
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Feb,09 0

TES
ST SHEETS

Page 627
Consultant : “10621166/00”
Contractor : BEMCO
Testing of Form No: TS-MM01
Low Voltage Control Center Page 1 of 7

No Confirm Remarks
1. Technical data
MCC (name plate details)
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
and guides.
13. Bus Bar
vii. Check insulation damage, cleanliness, connections
Name:
Signature:
Date:
Page 628
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
1.0 Bus Bar Testing
1.1
Mechanical check
Torque Check
Perform and Check torque for all the interconnection joints of the bus bar which are made at site.
Torque should be checked as per following values if manufacturer recommended values are not
available.
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
1.2 Electrical test on Bus Bar
Bus Bar Continuity and phasing test:
Phase A
Phase B
Phase C
Neutral
Ground
1.3 Contact Resistance Test: Test results for Bus bar Joints shall be attached
Phase R
Phase Y
Phase B
Neutral
Ground
Name:
Signature:
Date:
Page 629
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
1.4 Main Circuit Contact Resistance test.
Note: Resistance to be measured from line terminal of the main breaker to all the out going
breaker terminals when breakers are closed
Total Resistance:
Bus A
Phase A
Phase B
Phase C
Neutral
Ground
Bus B
Phase A
Phase B
Phase C
Neutral
Ground
1.5 Insulation Test Before Minimum Value--------- GΩ
Condition When breaker are closed When breaker are

opened
1 1 1
G-ohms
Test
Voltage
Name:
Signature:
Date:
Page 630
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
2.0 Testing of MCCB (Moulded cases Circuit Breaker)
Breaker Manual Closing and Opening and Trip push button test
2.1
Sl No Cubicle No Tag Name Operational Check Trip Test
Closing
1
2
3
4
5
6
7
8
9
10
11
12
2.2 Primary Injection and timing test

Sl Cubic Tag Breaker Measured Time (s) Actual Remarks
No le No Name Rating Injected Phase a Phase b Phase c Time
current(A) (Sec)
1
2
3
4
5
6
7
8
9
10
11
12
Name:
Signature:
Date:
Page 631
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
2.3 Functional Check of ATS
Auto operation between Main and Tie Breakers Checked

Hot Transfer Between Main and Tie Breakers Checked
Manual Operation of all the breakers checked
Remote operation of all the breakers checked
NO. on Panel Relays
1) Breaker operation checks Remote DCS ( all Breakers)
DEVICE
Item
Aux relay Breaker
No
OPERATIONS / CHECK

2) Alarms on DCS:
SL
NO.
1 CB CLOSE
2 CB OPEN
6 ES OPEN
Name:
Signature:
Date:
Page 632
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks

MCBs
-............ motor drive ............A
-............ Trip circuit ...........A
-............ VT ............A
-............ VT ............A
3.2 Insulation Resistance measurement for control wiring and cabling with 500 V DC
Trip Coil-1 Ckt





Name:
Signature:
Date:
Page 633
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
4.1 Visual Checks

Heater and lamp CKT
4.4 Measurement of Current and voltage


Inside the
cubicle
check earthing

Name:
Signature:
Date:
Page 634
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Date:13
D Revision
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Feb,09 0

TEST
TING PROC
P EDUR
RE FOR
R
D SW
D.C WITCH
HBOARRD

Page 635
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing procedure Doc. No: TP-DB01,
DC Switch Board Page 1 of 7

Equipment :
TABLE OF CONTENT
1. Task
a. Work Status--------------------------------------------------------------------------------------------------------2
b. Documentation----------------------------------------------------------------------------------------------------2
c. Personnel-----------------------------------------------------------------------------------------------------------2
2. Preconditions------------------------------------------------------------------------------------------------------------2
3. Precautions---------------------------------------------------------------------------------------------------------------2
4. Scope-----------------------------------------------------------------------------------------------------------------------3
5. Execution------------------------------------------------------------------------------------------------------------------3
b. Testing of DC Switch Board---------------------------------------------------------------------------------------3
1. Testing of Bus Bar-----------------------------------------------------------------------------------------4
2. Testing of Circuit breakers(MCCB)-------------------------------------------------------------------6
3. Functional Test of Local Controls, Alarm and Indication-----------------------------------------6
4. Functional Test of Remote Controls, Alarm and Indication.-------------------------------------6
5. Control Power ,Current and Voltage Measurement of the MCC------------------------------6
6. Electrical control and protection/Measuring Devices ---------------------------------------------6
7. Protective earthing check -------------------------------------------------------------------------------7
9. Checks before and After initial energization --------------------------------------------------------7
6. Documents--------------------------------------------------------------------------------------------------------------7
7. Reference----------------------------------------------------------------------------------------------------------------7
8. Attachment--------------------------------------------------------------------------------------------------------------7
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
1.0 Task
The purpose of this procedure is to test, commission and document the 125V DC Switch board
2.0 Preconditions
2.1 Work Status

been carried out.
2.2 Documentation
• The schematic and single line diagram of the low voltage motor control centre
are available
• Commissioning checklists TS-DB01
2.3 Personnel

• Primary injection test set
• Fluke-2 Nos
3.0 Precautions

board.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
4.0 Scope
• Testing of Bus Bar
• Testing of MCCB
• Operation of MCCB inside the feeder
5.0 Execution
5.1 Visual Checks


5.2 Testing MCC(Motor Control Centre)

Enter the rating plate data in check list TS-MM01 and compare the data with the data
contained in the circuit documentation. The following test shall be carried out on whole
DC Switch board
1. Testing of Bus Bar
a. Bus Continuity and phasing test
b. Torque Test
c. Contact Resistance test
d. Main Circuit Resistance Test
e. Insulation Resiatnce Measurment
2. Testing of Circuit breakers(MCCB)
a. Breaker Manual closing/opening
b. Tripping by trip test button
c. Primary Injection and Trip time measurement
3. Functional Test of Local Controls, Alarm and Indication.
4. Functional Test of Remote Controls, Alarm and Indication.
5. Control Power ,Current and Voltage Measurement of the MCC
d. Testing of protection devices
e. Testing of Transducers
f. Testing of Alarm Devices
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
Date:13 Feb,09Revision: 0
g. Visual Checks
h. Measurement of insulation resistance of heater and lamp circuit
i. Functional checks of thermostat , Heaters,
j. Measurement of Current and voltage
5.2.1 Testing of Bus Bar

5.2.1.1 Bus Continuity and Phasing Test
read infinity except the grounded phase, thus the phase is identified and
5.2.1.2 Torque Test

Torque shall be applied to all joints which are made at site. The bolts shall be
tightened according to the manufacturer instructions after the bus bar
erection is completed. Spot check shall be carried out using a calibrated
torque wrench.
Following is reference in case data from the manufacturer is not available,

Bolt shall be tighten to maximum value,
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
Tolerance: ± 20 %
The contact resistance test shall be carried out after torque check is done on
all the bus bar joints. The test requires to measure very small fluctuations in
resistance while simulating actual operating conditions. A DC power source
will inject the test current up to 100 A and digital voltmeter will measure the
voltage drop across the joints under test, thus V/I gives Resistance
in figure below.
of 100 Amps.
• Check the over all resistance of the bus bar for each phase and a
ground by using micro-ohm meter of 100 Amps.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
M IC R O O H M
M ETER
5.2.2 Main Circuit Resistance Test.

cable spouts with all circuit breakers racked in (service) and close
position.
the same.
5.2.3 Insulation Resistance Test

Perform Insulation resistance test with 1000Vdc for LV MCC bus and
Breakers as below
breakers.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.4 Testing of Circuit breakers(MCCB)

5.2.4.1 Breaker Manual closing/opening
All the MCCB's (Moulded Circuit breaker) shall be checked for its
operation by closing and opening the breakers several times
5.2.4.2 Tripping by trip test button
tripping by pressing the test button and at the same time resetting
of the breaker shall be checked.
5.2.4.3 Primary Injection and Trip time measurement(for the breaker
100 amps and high)
tripping by injecting the primary current equivalent to 2 or 3 times
of breaker rated current
In this the test current is injected through the phases of the

breaker and tripping time is noted. Trip time shall be verified with
the manufactures thermal curve.
Test shall be done for all the three phases

Note: Only breaker 100 Amps and above will be tested for time
test
5.2.5 Functional Test of Local Controls, Alarm and Indication.
• Alarm and indication for DC supervision relay shall be checked.
• Indication for closing, opening, of the breaker shall be checked.
5.2.6 Functional Test of Remote Controls, Alarm and Indication.
• Alarm and indication for DC supervision relay shall be checked on DCS or
remote
• Alarm and indication for trip coil supervision shall be checked on DCS or
remote
• Indication for closing, opening of the breaker shall be checked on DCS or
Remote.
5.2.7 Control Power ,Current and Voltage Measurement of the DC Switch
board
• Current on MCB of each circuit to be measured when all the devices are
in service
• Mixing of voltage between the two circuits should be checked by keeping
off MCB of one circuit and checking the voltage on other circuit MCB
towards load side +V and –V terminals with respect to ground
5.2.8 Testing of Protection Devices
All the protection and monitoring relays shall be tested for their functionality
and integrity, please refer related test procedure.
the originator
Consultant : “10621166/00”
Contractor : BEMCO

Equipment :
5.2.8.1 Testing of Over/Under Voltage, and Ground relays
All the voltage and ground relays shall be tested, please refer
related test procedure
All the current and voltage transducer shall be tested, please refer
related test procedure
All alarms from the voltage and ground detection relays shall be
checked, please refer related test procedure
5.2.9 Protective Earthing check
Switch gear protective Earthing bond must be earthed in order to afford
• +V to –V and phase to ground Voltage measurement shall be done.
6.0 Documents
Test Sheet TS-BD01 shall be completed.
7.0 References
8.0 Attachment
8.1 Test Sheet for MCC TS-DB01
the originator
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Date:13
D Revision
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UP MANUA
AL F
Feb,09 0

TES
ST SHEETS

Page 643
Consultant : “10621166/00”
Contractor : BEMCO
Testing of Form No: TS-DB01
DC Switch Board or MCC Page 1 of 7

No Confirm Remarks
1. Technical data
MCC (name plate details)
Manufacturer:...............................................................................................
Rated voltage:..............................................................................................
2. Visual check
and guides.
13. Bus Bar
vii. Check insulation damage, cleanliness, connections
Name:
Signature:
Date:
Page 644
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
1.0 Bus Bar Testing
1.1
Mechanical check
Torque Check
Perform and Check torque for all the interconnection joints of the bus bar which are made at site.
Torque should be checked as per following values if manufacturer recommended values are not
available.
Bolt Maximum
Size value
M6 8 Nm
M8 20 Nm
M 10 40 Nm
M 12 70 Nm
M 16 140 Nm
1.2 Electrical test on Bus Bar
Bus Bar Continuity and phasing test:
Phase A
Phase B
Ground
1.3 Contact Resistance Test: Test results for Bus bar Joints shall be attached
Phase R
Phase Y
Ground
Name:
Signature:
Date:
Page 645
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
1.4 Main Circuit Contact Resistance test.
Note: Resistance to be measured from line terminal of the main breaker to all the out going
breaker terminals when breakers are closed
Total Resistance:
Bus A
Phase A
Phase B
Ground
Bus B
Phase A
Phase B
Ground
1.5 Insulation Test Before Minimum Value--------- GΩ

When Breakers are Closed
Phase +V-G -V-G (+V)-(-V)
G-ohms
Test Voltage
When Breakers are Opened

Condition When breaker are opened
Phase +V-G -V-G (+V)-(-V)
G-ohms
Test Voltage
Name:
Signature:
Date:
Page 646
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
2.0 Testing of MCCB (Moulded cases Circuit Breaker)
Breaker Manual Closing and Opening and Trip push button test
2.1
Sl No Cubicle No Tag Name Operational Check Trip Test
Closing
1
2
3
4
5
6
7
8
9
10
11
12
2.2 Primary Injection and timing test

Sl Cubic Tag Breaker Measured Time (s) Actual Remarks
No le No Name Rating Injected Phase a Phase b Phase c Time
current(A) (Sec)
1
2
3
4
5
6
7
8
9
10
11
12
Name:
Signature:
Date:
Page 647
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
NO. on Panel Relays
1) Breaker operation checks Remote DCS ( all Breakers)
DEVICE
Item
Aux relay Breaker
No
OPERATIONS / CHECK

2) Alarms on DCS:
SL
NO.
1 CB CLOSE
2 CB OPEN
6 ES OPEN

MCBs
-............ motor drive ............A
-............ Trip circuit ...........A
-............ VT ............A
-............ VT ............A
Name:
Signature:
Date:
Page 648
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
3.2
Insulation Resistance measurement for control wiring and cabling with 500 V DC
Trip Coil-1 Ckt




4.1 Visual Checks

Heater and lamp CKT
4.3 Measurement of Current and voltage

Name:
Signature:
Date:
Page 649
Consultant : “10621166/00”
Contractor : BEMCO

No Confirm Remarks
Inside the
cubicle
check earthing

Name:
Signature:
Date:
Page 650
Consultant : “10621166/00”
Contractor : BEMCO
Date:13 Revision: Page 1 of
Doc. No.: PP10-BS-SU-001 STARTUP MANUAL Feb,09 0 1
1. Attachment for Section–12Testing and commissioning-Instrumentation (Later)

1.1. CI-01 Calibration of Pressure Switches
1.2. CI-02 Calibration of Temperature gauges
1.3. CI-03 Calibration of Pressure gauges
1.4. CI-04 Exhaust over temperature alarm & trip
1.5. CI-05 Exhaust duct over pressure protection
1.6. CI-06 Compressor bleed Valves
1.7. CI 07 Emergency oil pump test & low lube oil pressure trip
1.8. CI-08 Exhaust frame blower (lead / lag test)
1.9. CI-09 Firing checks
1.10. CI-10 Flame detection test and loss of flame trip
1.11. CI-11 Cooling water lead lag test & cooling water fans vibration alarm trip
1.12. CI-12 Hydraulic oil System
1.13. CI-13 Compartment cooling Fans
1.14. CI-14 Hydraulic ratchet System
1.15. CI-15 Trip oil system checks
1.16. CI-16 Vibration protection system
1.17. CI-17 Vanadium inhibitor pip trip, lead lag and change
over distillate
1.18. CI-18 Manual emergency shutdown
1.19. CI-19 High lube oil header temperature alarm & trip
1.20. CI-20 Low and high lube oil alarm
1.21. CI-21 IGV position calibration
1.22. CI-22 Mark VI processor hard
1.23. CI-23 Inlet air-filter
1.24. Instrumentation Test Sheets
1.24.1. Test Sheet - Orifice Plate Verification Report
1.24.2. Test sheet – Thermo well Verification.
1.24.3. Test sheet -Instrument Calibration Report For Temperature
Element Transmitters
1.24.4. Test sheet -Instrument Calibration Report(Transmitters)
1.24.5. Test sheet- Switch Calibration Report (PS/TS/LS-DPS)
1.24.6. Test sheet-Local Instrument Calibration Report (PG/TG/LG)
1.24.7. Test sheets - Instrument Loop Test Sheet-
Pressure/Level/Flow/Temperature Transmitter/Other Transmitters
1.24.8. Test sheets - Instrument Loop Test Sheet-RTD
1.24.9. Test sheets - Instrument Loop Test Sheet-DCS Digital Input
Signal(Switches)
1.24.10. Test sheets - Instrument Loop Test Sheet- Motor Operated Valve
1.24.11. Test sheets - Instrument Loop Test Sheet- Pneumatic Valves
1.24.12. Test sheets - Instrument Loop Test -Solenoid valve
1.24.13. Test sheet-Switch Calibration Report (PS/TS/LS-DPS)
1.24.14. Test sheet - Instrument Control Cable -Megger/Continuity
Page 651
Author: Asif Page 1 2/18/2009

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TES
ST SHEETS

Page 652
Client : SEC-EOA Riyadh Power Plant # 10 "
Contractor: BEMCO 10721026/00'
Sub Cont:
Orifice Plate Verification Report Form No: TS-I4002
Dtae: 13/02/09 Rev: 0
Tag No. : Type :
Make : P&ID No :
Line Size : Plate Dia(D) :
Plate Thickness : Bore Dia(d) :
Plate Material : Service :
Location : Date of Calibration :
Verification as per Data sheet :

Yes No
Tag no is correct :
Plate Thickness is correct :
Plate material is correct :
Bore dia is correct :
Plate dia is correct :
Vent / Drain holes are correct :
Test Equipment Used

Equip.Make
Equip.Model No
Equip.Sl.No
Equip.Calibration Certification No
Equip.Calibration Validity
Remarks
Company SUB CONTRACTOR ARABIAN BEMCO SEC
Signature
Name
Date Page 653

Client : SEC-EOA
Riyadh Power Plant # 10 " 10721026/00'
Contractor: BEMCO
Sub Cont:
Verification of Thermowell Form No: TS-I4003
Dtae: 13/02/09 Rev: 0
Tag No. : Name/ Appln :

Flange rating : Type :
End connection : Make :
Insertion Length : Service
Verification as per Data sheet :

Yes No
Tag no is correct :
Thermowell length is correct :
Process connection is correct :
Material is correct :
Thermoelement length is
correct
:
Test Equipment Used

Equip.Make
Equip.Model No
Equip.Sl.No
Equip.Calibration Certification No
Equip.Calibration Validity
Remarks
Company SUB CONTRACTOR ARABIAN BEMCO SEC
Signature
Name
Page 654
Date
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
INSTRUMENT CALIBRATION REPORT FOR
Form No: TS-I4004
TEMPERATURE ELEMENT
Dtae: 13/02/09 Rev: 0
NAME/APPLN :
TAG NO. : AREA/LOCATION :
TYPE : MAKE :
MODEL NO : RANGE :
P & ID NO. : SERVICE :
DATA SHEET REF : DATE OF CALIBRATION :
INST. SERIAL NO :
PRE-CALIBRATION INSPECTION :
TAG NUMBER CORRECT : YES / NO COMPLIANCE WITH SPECS. : YES / NO
GENERAL CONDITION SATISFACTORY : YES / NO INPUT RANGE :
BODY MATERIAL CORRECT : YES / NO OUTPUT RANGE :
AMBIENT CONDITION: FIELD/LAB ______________
TEST EQUIPMENT USED :

EQUIPMENT TYPE : RANGE :
EQUIPMENT SERIAL NO. : ACCURACY :
MAKE / MODEL : CALIBRATION DATE :
CERTIFICATE NO. : RE-CALIBRATION DUE :
INPUT OUTPUT IN Ohm/Mv % ERROR REMARKS
% Deg C OBSERVED EXPECTED
REMARKS :
SUB CONTRACTOR ARABIAN BEMCO SEC
SIGN
NAME
DATE Page 655

Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
INSTRUMENT CALIBRATION REPORT
(TRANSMITTERS) Form No: TS-I4005
Dtae: 13/02/09 Rev: 0

TAG NO. : INSTRUMENT DESCRIPTION :__________________________
TYPE : AREA/LOCATION :__________________________
MAKE/MODEL : CALIBRATION RANGE: :__________________________
P & ID NO. : SPECIFIED ACCURACY: :__________________________
DATA SHEET REF. : SERVICE DESCRIPTION: :__________________________
INST. SERIAL NO : DATE OF CALIBRATION: :_______________________
PRE-CALIBRATION INSPECTION :
TAG NUMBER CORRECT SAFETY PROTECTION :
GENERAL CONDITION SATISFACTION INPUT CALIBRATION RANGE :
COMPLIANCE WITH SPECIFICATION OUTPUT CALIBRATION RANGE :
ZERO ELEVATION /SUPRESSION (IN ENGG. UNIT) :
AMBIENT CONDITION : FIELD / LAB. TEMP. : HUMIDITY :
TRANSMITTER DETAILS :
COMMUNICATION
TYPE OUTPUT FORM FAIL SAFE DIRECTION
MODE
SMART ANALOG LINEAR BURNOUT UPSCALE FAIL TO UPSCALE
ANALOG DIGITAL SQRT BURNOUT DOWNSCALE FAIL TO DOWNSCALE
HART SPECIAL BURNOUT LAST GOOD VALUE UNDEFINED

EQUIPMENT TYPE : RANGE :
EQUIP. SERIAL NO. : ACCURACY :
MAKE : : CALIBRATED DATE :
CERTIFICATE NO. : CALIBRATION DUE DATE :
RESULT :
% OF CALIBRATED EXPECTED OUTPUT %

ACTUAL INPUT ACTUAL OUTPUT % ERROR REMARKS
SPAN OR mA
0%
25%
50%
75%
100%
75%
50%
25%
0%
REMARKS :
SIGN
NAME
DATE Page 656

Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
SWITCH CALIBRATION REPORT ( PS/TS/LS-DPS ) Form No: TS-I4006
Date: 13/02/09 Rev: 0
TAG NO : _______________________ INSTRUMENT DESCRIPTION: __________________________
TYPE : _______________________ AREA/LOCATION : _________________________
MAKE / MODEL : _______________________ CALIBRATION RANGE : __________________________
P & ID NO : _______________________ SPECIFIED ACCURACY : __________________________
DATA SHEET NO & PAGE :____________________ SERVICE DESCRIPTION : _________________________
INSTRUMENT SERIAL NO :____________________ DATE OF CALIBRATION : __________________________
PRE- CALIBRATION INSPECTION :

VALVE FUNCTION CORRECTLY Y/N OPENING TIME : ______________ Sec
VALVE ACCUMULATOR FITTED Y/N CLOSING TIME : ______________ Sec
OPERATION OF ACCUMULATOR CHECKED Y/N ACCUMULATOR PRE CHARGE TO : _______ BAR
VALVE ACTION ON AIR / POWER FAILURE : FAIL OPEN / FAIL CLOSE
ZERO ELEVATION / SUPRESSION ( IN ENGG UNITS ) : __________________
AMBIENT CONDITION : FIELD / LAB TEMP : ________ HUMIDITY :___________
VALVE DETAILS :
COMMUNICATION
TYPE MODE OUTPUT FORM
SMART ANALOG LINEAR
ANALOG DIGITAL SQRT
HART SPECIAL
TEST EQUIPMENT :
TYPE OF EQPT MAKE MODEL # SERIAL # CERT NO CAL DATE EXP DATE
RESULTS :
INPUT % ACTUAL INPUT ACTUAL OUTPUT EXPECTED OUTPUT % ERROR REMARKS
0
25
50
75
100
75
50
25
0
REMARKS :
SUBCONTRACTOR BEMCO SEC
SIGN
NAME
DATE
Page 657
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
LOCAL INSTRUMENT CALIBRATION REPORT (
PG/TG/LG ) Form No: TS-4007
Date: 13/02/09 Rev: 0
TAG NO : _______________________ INSTRUMENT DESCRIPTION: ___________________________
TYPE : _______________________ AREA/LOCATION : _________________________
MAKE / MODEL : _______________________ CALIBRATION RANGE : __________________________
P & ID NO : _______________________ SPECIFIED ACCURACY : __________________________
DATA SHEET NO & PAGE :____________________ SERVICE DESCRIPTION : _________________________
INSTRUMENT SERIAL NO :____________________ DATE OF CALIBRATION : __________________________
PRE- CALIBRATION INSPECTION

TAG NUMBER CORRECT Y/N COMPLIANCE WITH SPECIFICATION: _____________
GENERAL CONDITION SATISFACTORY Y/N INPUT CALIBRATION RANGE : ______________
BODY MATERIAL CORRECT Y/N OUTPUT CALIBRATION RANGE : ______________
NAME PLATE AVAILABLE Y/N ACCURACY : ______________
INITIAL / FINAL TIMER SETTING Y/N
ZERO ELEVATION / SUPRESSION ( IN ENGG UNITS ) : __________________
TEST RESULTS :
INPUT % APPLIED INPUT BAR INSTRUMENT READING % ERROR REMARKS
deg c
deg C
0
25
50
75
100
75
50
25
0
REMARKS :
SUBCONTRACTOR BEMCO SEC / SAUD CONSULT
SIGN
NAME
DATE
Page 658
Client : SEC-EOA
Contractor: BEMCO
Sub Cont: INSTRUMENT LOOP TEST SHEET - PRESSURE /
LEVEL / FLOW / TEMPERATURE TRANSMITTER / Form No: TS-I4008
OTHER TRANSMITTERS Dtae: 13/02/09 Rev: 0
INSTRUMENT KKS NO : ___________________________________
INSTRUMENT DESCRIPTION : ___________________________________
SERVICE : ___________________________________
REFERENCE P&I DIAGRAM : ___________________________________
REFERENCE LOOP DIAGRAM : ___________________________________
MANUFACTURER : ___________________________________
TYPE : ___________________________________
MODEL : ___________________________________
RANGE : ___________________________________
INPUT SIGNAL : ___________________________________
CABLE CONTINUITY TEST/ IR TEST OK NA
DOUBLE/TRIPLE MEASUREMENT OK NA
DISCREPANCY OK NA
TREND OK NA
TOTALIZER OK NA
MEASURE TRANSMITTER DCS MEASURE TRANSMITTER DCS

INPUT OUTPUT INDICATION INPUT OUTPUT INDICATION
0% 75%
25% 50%
50% 25%
75% 0%
100%
OVER RANGE
UNDER RANGE
STATIC HEAD CORRECTION (PRESSURE TRANSMITTERS) ……………………..mm of liquid column
THRESHOLDS
SET ERROR SWITCHING VALUE
THRESHOL LOGIC
% During During DEAD BAND ALARM
DS Value FUNCTION
Meas. Percentage Increase Decrease
INVALID SIGNAL
MAX 2
MAX 1
MIN 1
MIN 2
REMARKS:
SUBCONTRACTOR ARABIAN BEMCO SEC / SAUD CONSULT

SIGNATURE
NAME
DATE
Page 659
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
INSTRUMENT LOOP TEST SHEET - RTD Form No: TS-I4009
Dtae: 13/02/09 Rev:
SERVICE : ___________________________________
K.K.S.NUMBER : ___________________________________
MANUFACTURER : ___________________________________
TYPE : ___________________________________
MODEL : ___________________________________
RANGE ___________________________________
INPUT SIGNAL : RTD PT-100(Ω)
CABLE CONTINUITY TEST / IR TEST OK NA
DOUBLE/TRIPLE MEASUREMENT OK NA
DISCREPANCY OK NA
TREND OK NA
TOTALIZER OK NA
RESISTANCE VALUE Ω 0
DCS INDICATION C
0
100Ω = 0 C
THRESHOLDS
LOGIC
THRESHOLDS % Meas. During During DEAD BAND ALARM
Value FUNCTION
Range Percentag Increase Decrease
INVALID SIGNAL
MAX 2
MAX 1
MIN 1
MIN 2
REMARKS:

SIGNATURE
NAME
DATE
Page 660
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
INSTRUMENT LOOP TEST SHEET - DCS DIGITAL
Form No: TS-I4010
INPUT SIGNALS ( SWITCHES )
Dtae: 13/02/09 Rev: 0
SERVICE : ___________________________________
K.K.S.NUMBER : ___________________________________
MANUFACTURER : ___________________________________
TYPE : ___________________________________
MODEL : ___________________________________
RANGE : ___________________________________
ALARM SET POINT : ___________________________________
CABLE CONTINUITY TEST / IR TEST OK NA
DOUBLE /TRIPLE MEASUREMENT OK NA
DISCREPANCY OK NA
THRESHOLDS
DEAD LOGIC
THRESHOLDS % Meas. During During ALARM
Value BAND FUNCTION
Range Percentage Increase Decrease
INVALID SIGNAL
MAX 2
MAX 1
SEE RELEVANT CALIBRATION CERTIFICATE FROM I&C LABORATORY
MIN 1
MIN 2
SHORT CIRCUIT
WIRE BREAK
REMARKS:
SIGNATURE
NAME
DATE
Page 661
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
INSTRUMENT LOOP TEST SHEET- MOTOR
Form No: TS-I4011
OPERATED VALVE
Dtae: 13/02/09 Rev: 0
SERVICE : ___________________________________
K.K.S.NUMBER : ___________________________________
MANUFACTURER : ___________________________________
TYPE : ___________________________________
SERIAL NUMBER : ___________________________________
FULL STROKE TIME OPEN / CLOSE : ________/________ Sec.
RUNNING TIME MONITORING : _________________ Sec.
OPEN : _________________ Nm
CLOSED : _________________ Nm
OK N/A
CABLE CONTINUITY TEST / IR TEST
OPEN POSITION CLOSE POSITION
VALVE LIMIT SWITCH
LIMIT
CLOSING ON TORQUE
LIMIT
OPENING ON TORQUE
TRIP INTERLOCK
RELEASE INTERLOCK
OPERATION FROM LOCAL PANEL OPEN CLOSE
OPERATION FROM LOCAL OPEN CLOSE

RUN
ALARMS ELECTRICAL FAILURE LIMIT SWITCH DISCREPANCY TIME
STATUS INDICATION ON DCS NA OPEN CLOSE FAULT
REMARKS:
SUBCONTRACTOR ARABIAN BEMCO SEC
SIGNATURE
NAME
DATE
Page 662
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
INSTRUMENT LOOP TEST SHEET - PNEUMATIC
Form No: TS-I4012
VALVES
Dtae: 13/02/09 Rev: 0
SERVICE : ___________________________________
K.K.S.NUMBER : ___________________________________
LOCAL PANEL NAME : ___________________________________
MANUFACTURER : ___________________________________
TYPE : ___________________________________
SOLENOID TYPE : ___________________________________
POWER SUPPLY : ___________________________________
FULL STROKE TIME OPEN / CLOSE : ________/________ Sec.
CABLE CONTINUITY TEST / IR TEST OK N/A
POWER FAIL POSITION OPEN CLOSE
AIR FAIL POSITION OPEN CLOSE
VALVE OPERATION FROM LOCAL CONTROL PANEL OPEN CLOSE
REMARKS:
SIGNATURE
NAME
DATE
Page 663
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
Instrument Loop Test - Solenoid Valve Form No: TS-I4013
Dtae: 13/02/09 Rev: 0
SERVICE : ___________________________________
K.K.S.NUMBER : ___________________________________
LOCAL PANEL NAME : ___________________________________
MANUFACTURER : ___________________________________
TYPE : ___________________________________
SOLENOID TYPE : ___________________________________
POWER SUPPLY : ___________________________________
CABLE CONTINUITY TEST / IR TEST OK N/A
OPERATION FROM LOCAL PANEL OPEN CLOSE
POWER FAIL POSITION OPEN CLOSE
REMARKS:
SIGNATURE
NAME
DATE
Page 664
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
SWITCH CALIBRATION REPORT ( PS/TS/LS-DPS ) Form No: TS-I4014
Date: 13/02/09 Rev: 0
TAG NO : _______________________ INSTRUMENT DESCRIPTION :______________________
TYPE : _______________________ AREA/LOCATION : ___________________
MAKE / MODEL : _______________________ OVERRANGE : __________________________
P & ID NO : _______________________ PROOF RANGE :_________________________
INSTRUMENT SERIAL NO :____________________ DIFFERENTIAL ADJUSTABLE :_________________________
SET VALUE :________________ DIFFERENTIAL VALUE :__________________________
SERVICE :________________ DATE OF CALIBRATION :___________________________
DATA SHEET NO & PAGE :____________________
PRE- CALIBRATION INSPECTION :

TAG NUMBER CORRECT Y/N SAFETY PROTECTION : ______________
GENERAL CONDITION SATISFACTORY Y/N INPUT CALIBRATION RANGE : ______________
COMPLIANCE WITH SPECIFICATION Y/N
OPEN ON RISING H SWITCH SET ___________ RESET ____________

CLOSE ON FALLING
OPEN ON RISING H H SWITCH SET ___________ RESET ____________
CLOSE ON FALLING
RESULTS :
NO CONTACT NC CONTACT DEAD BAND CABLE CORE
REMARKS :
SIGN
NAME
DATE
Page 665
Client : SEC-EOA
Contractor: BEMCO
Sub Cont:
TRUMENT & CONTROL CABLE MEGGER / CONTINUITY TEST REPOForm No: TS-I4001
Dtae: 13/02/09 Rev: 0
PANEL / JB No .: AREA/LOCATION .: REPORT No.:
DRWG. REF. NO .: APPLIED VOLTAGE .: DATE.:
CABLE SCREEN/
ITEM CONDUCTOR TO CONDUCTOR TO CONDUCTOR SHIELD TO CONTINUITY
CABLE NO. CABLE TYPE/SIZE FROM TO LENGTH - SHIELD TO REMARKS
NO. CONDUCTOR SHIELD TO ARMOUR SHIELD TEST
Mtrs ARMOUR
N/A
N/A
N/A
N/A
N/A
N/A
N/A
TYPE OF INSTRUMENT : Remarks:
INSTRUMENT NO/SR. NO. :

INSTRUMENT MAKE/MODEL :
CALIBRATION CERTIFICATE NO. :
INSTRUMENT CALIBRATION DATE/DUE :
Name
Signature
Date Page 666

Consultant : “10621166/00”
Contractor : BEMCO
1. Section –13 Testing and commissioning-Mechanical (Later)

1.1. CM-01 Commissioning of Fuel Oil System
1.2. CM-02 Commissioning of Fuel Treatment Plant (Vendor)
1.3. CM-01 Commissioning of Fuel Oil System
1.4. CM-04 Commissioning of Oily Water Drainage System
1.5. CM-05 Commissioning of GT Wash Water Supply System
1.6. CM-06 Commissioning of GT Wash Water Drain System
1.7. CM-07 Commissioning of Raw Water Transfer Pumps
1.8. CM-08 Commissioning of Water Treatment Plant (Vendor)
1.9. CM-09 Commissioning of Dimin Water Plant (Vendor)
1.10. CM-10 Commissioning of Dimin Water Supply Pumps
1.11. CM-11 Commissioning of Service Water Distribution Pumps

1.12. CM-12 Commissioning of Drinking Water Distribution Pumps
1.13. CM-13 Commissioning of Instrument Air Compressors and Air Dryers
1.14. CM-14 Commissioning of Service Air Compressors
1.15. CM-15 Commissioning of Fire Water System Pumps
1.16. CM-16 Commissioning of Foam System Equipments
1.17. CM-17 Commissioning of Fire Water and Fire Foam Deluge System
1.18. CM-18 Commissioning of HVAC Equipments
1.19. CM-19 Commissioning of Sewage Treatment Plant (Vendor)
1.20. CM-20 Commissioning of Irrigation System Pumps and Equipments
1.21. CM-21 Commissioning and Load Testing of Overhead Cranes and Hoists
1.22. CM-22 Commissioning of Black Start Diesel Generator (Vendor)
1.23. Gas Turbine and Associated Auxiliaries (By GE)
Page 667

Consultant : “10621166/00”
Contractor : BEMCO
1. Attachment for Section –14 Velocity Flushing

1.1. Lube Oil Flushing
Page 668

Saudy Testing

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ent

MV Cable Up to 33kv Page 1 of 7

MV Cable Up to 33kv Page 2 of 7

2.1 Work Status

2.4 Measuring Instruments and Tools

MV Cable Up to 33kv Page 3 of 7

5.1 Visual Checks

5.2 Testing of Cable

1. Cable Sheath Testing

5.2.1 Cable Sheath Testing

Test voltage 3kv is applied between PVC sheath and ground

5.2.2 Conductor Continuity and Phasing Test

Conductor continuity test

MV Cable Up to 33kv Page 4 of 7

5.2.3 Insulation Resistance test Before High Voltage Test

MV Cable Up to 33kv Page 5 of 7

5.2.4.1 AC High Voltage Testing

The maximum phase to phase voltage of the system shall be

A. C. test volts = .75(2 X equipment maximum voltage + 1kV) for

AC High voltage Test

C= Cable capacitance in μf/km

MV Cable Up to 33kv Page 6 of 7

A DC high potential test (controlled over voltage test) is one in

The maximum test voltage shall be maintained for 15 minutes,

Maximum allowable leakage current for new cables shall be

Where IL= Leakage current in Amps

5.2.4.3 VLF High Voltage Testing

Test voltage equal to 3U0 is applied through the test set as

Test voltage is applied at the rate 1KV/second till the maximum

MV Cable Up to 33kv Page 7 of 7

Recommended Field Test Levels

1. Factory tests are shown in brackets.

5.2.6 Checking the protective Earthing

8.1 Test Sheet of Cable TS-CM01

Cable Tag No : Type of cable: Location :

ACTIVITIES/CHECKS (All activities are part of field commissioning)

4. Electrical test on Cable

4.2 Cable Sheath Test. Test Voltage--------------- KV DC

4.3 Insulation Resistance Measurment. Before Hipot Test.

Subcontract/Tested by Arabian BEMCO SEC-COA

Cable Tag No : Type of cable: Location :

No ACTIVITIES/CHECKS (All activities are part of field commissioning)

AC High Pot test

Subcontract/Tested by Arabian BEMCO SEC-COA

Cable Tag No : Type of cable: Location :

No ACTIVITIES/CHECKS (All activities are part of field commissioning)

Insulation Resistance Measurment.

Subcontract/Tested by Arabian BEMCO SEC-COA

LV Cable Up to 1kv Page 1 of 4

LV Cable Up to 1kv Page 2 of 4

2.1 Work Status

2.4 Measuring Instruments and Tools

LV Cable Up to 1kv Page 3 of 4

5.1 Visual Checks

5.2 Testing of Cable

1. Conductor continuity and phasing test.

5.2.1 Conductor Continuity and Phasing Test

Conductor continuity test

LV Cable Up to 1kv Page 4 of 4

5.2.2 Insulation Resistance test

5.2.3 Checking the protective Earthing

8.1 Test Sheet of Cable TS-CM02

Cable Tag No : Type of cable: Location :

ACTIVITIES/CHECKS (All activities are part of field commissioning)

End of the procedure