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25/03/2009
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GEN-001 -R3
-R0
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ESSAR ENGINEERING SERVICES
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GEN-013-R1
INDEX
SR.
DESCRIPTION PAGE NO.
NO.
APPENDIX - 1
WIND LOAD CALULATION USING GUST FACTOR
APPENDIX - 2
DESIGN DATA SHEET
APPENDIX 3
FOUNDATION DRAWING
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GEN-001- R0
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1.0 GENERAL NOTES
1.1 SCOPE
The scope of this calculation is the load evaluation, stability check and reinforcement design of the Foundation
for HP STRIPPER COLUMN in ( SWS ) REVAMP UNIT - VADINAR BASE REFINERY MODIFICATION JOB
FOR ESSAR OIL LIMIITED
1. Vertical loading of equipment are considered as per mechanical data sheet, for conservative design, the vertical
loads shown in data sheet have been increased by 10% for connections of valve, pipes etc. for operating and test
condition.
2. Stability of foundation against sliding and overturning is checked as per EECS-62-105-022, Cl 6.10.
Under seismic condition,the stability of foundation against overturning for Category 2 structure is additionally
as per Clause 4.2 of EECS-62-105-025
3. The Plant is located at Vadinar, GUJARAT, which lies in Seismic Zone IV as per EECS-62-105-025,
Clause 3.0. Earthquake / Seismic analysis on the equipment has been performed as per IS:1893 Part IV
and also as per Specification EECS - 62-105-025.
4. The foundation has been designed as earthquake resistant using site specific acceleration response spectra
Vadinar site mentioned in Earthquake Engineering Studies Report EQ-95-20.
(Refer Attachment 3 of EECS-62-105-025)
5. Since the foundation is resting on rock or rock like material as per clause 6.0 of EECS-62-105-025 the Soil
Structure interaction is not considered and as per clause 9.1.1 of IS: 1893 - Part 4
6) Wind load on foundation has been calculated as per IS:875 (Part 3) - 1987 & EECS-62-105-022.
D =5.3 m
Mx
X
Mz
HPP = 100.000
h =1.7 m
H =2 m
h5 = 0.45 m
BOF = 98.000
Pedestal Dimensions
GEN-001- R0
LIMITED SHEET 5 OF 17
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Moment are increased by 20% to account for wind load on piping, nozzle, platform,
handrailing etc
Horizontal Force due to wind, F = 42.0 kN
Moment at Pedestal top due to wind, M = 213 kN-m
CALCULATION NUMBER 0
ESSAR ENGINEERING SERVICES
LIMITED SHEET 7 OF 17
GEN-001- R0
Vessel
CALCULATION NUMBER
ESSAR ENGINEERING SERVICES 0
LIMITED SHEET 8 OF 17
GEN-001- R0
Overturning
Over-
Sliding Resisting Restoring
turning
Load Combination Force in Force in Fs moment Fo Remarks
moment in
kN kN kN m in kN m
Shut down condition
0.9(DL+EEL)+WL 102.32 344.76 3.37 873.1 2284 2.62 Safe
Operating condition
DL+EOL+WL 0.00 457.02 N.A 0.0 3028 N.A Safe
DL+EOL+SLx+0.3Ely 132.54 467.62 3.53 1279.8 3098 2.42 Safe
DL+EOL+SLx-0.3Ely 132.54 446.41 3.37 1279.8 2957 2.31 Safe
Test Condition
EL+ETL+0.5WL 51.16 471.18 9.21 436.6 3122 7.15 Safe
Calculation of Pmax & Loss of Contact ( Load Comb DL +EOL +SLx + 0.3SLy )
Loss of contact distance and contact area calculated based on Handbook by Mark Fintel
eccentricity e = ( Mz / p ) e = 0.9205 m
Modification Factor = 1.027 m
Diameter of equiv. Circle 1.027 x d d f = 5.44 m equivalent area of Octagon
Area of equiv. circle ( 3.14 x df2/4 ) Af = 23.269
e / df = 0.1691
For e / df Value C1 and C2 ( From Fig. 5.14 © of the Handbook by Mark Fintel )
C1 = 0.85
C2 = 2.42
Pressure Diagram
C 1 x df = 4.6217 m
Loc area
Pressure Redistribution
Along X direction
Factored Moment due to Soil overburden & raft weight = 36.68 kNm
Effective depth = 357 mm
Ast required ( 1 - sqrt(1-(4.6Mu/fckbd2)))*(fck/2fy)*bd = 289 mm2
Required = Y 12 mm dia @ 392 mm c/c
Provided = Y 12 mm dia @ 200 mm c/c
Area of Reinforcement Provided at Top = 565 mm2
Pt provided 0.16 %
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CALCULATION NUMBER 0
ESSAR ENGINEERING SERVICES
LIMITED SHEET 12 OF 17
GEN-001- R0
Mod Press at d
Factored
Load Combination
Pressure, from face
Shear τv = Vu/bd Remarks
Pmod Pdist d
Force Vu kN (N/mm ) 2
kN/m2 kN/m 2
Press at d Perm
Load Combination
from face Punching τv = Vu/bd shear
Remarks
Pdist d/2 shear kN (N/mm2) stress τc
kN/m2 N/mm2
CALCULATION NUMBER
ESSAR ENGINEERING SERVICES 0
LIMITED SHEET 14 OF 17
GEN-001- R0
Factored Load @
Moment Min Moment Slender bottom of pedestal
Load Combinations Mx/Mz due to ecc moments
kNm kNm kNm Moment Mu
Pu "kN"
"kNm"
Assumed Pedestal Size ( Required to resist the Vertical Load alone ) Considering 0.8% of Steel
Assumed Xd = 600 mm
Assumed Zd = 600 mm
Pu = 958 kN
As (0.8% of Ac) = 2880 mm2
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Check for moment Carrying Capacity of member by considering actual concrete area with 0.8 %
Steel of the assumed Pedestal size
From Chart 43 of SP 16
Muz1/fckbD2 = 0.01
Muz1 = 6750 kN m > 1830
Longitudinal Reinforment
Pt Provided = 0.28 %
Transverse Reinforment