Symphony Plus

S+ Turbine Control: LPS01

LVDT Position Module
User Manual

Symphony Plus
Symphony Plus

S+ Turbine Control: LPS01

LVDT Position Module
User Manual
NOTICE
This document contains information about one or more ABB products and may include a description of or a
reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.

ABB may have one or more patents or pending patent applications protecting the intellectual property in the
ABB products described in this document.

The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.

This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.

The software or hardware described in this document is furnished under a license and may be used, copied,
or disclosed only in accordance with the terms of such license. This product meets the requirements specified
in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC.

TRADEMARKS
Symphony is a registered or pending trademark of ABB S.p.A.

All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.

Copyright © 2012 ABB.

All rights reserved.

Release: November 2012

Document number: 2VAA002489
Preface

The LVDT Position Module (LPS01) provides an interface through which a Symphony Plus Bridge Controller (BRC) can
read the position of two linear variable differential transformers (LVDTs) or rotary variable differential transformers (RVDTs).
For simplicity, this user manual refers only to LVDTs, as the procedures are the same for RVDTs.

This user manual explains the LPS01 module specifications and operation. It details the procedures necessary to complete
setup, installation, configuration, calibration, troubleshooting, and maintenance of the module.

NOTE: The LPS01 module is also fully compatible with existing INFI 90® OPEN Strategic Enterprise Management
System in functionality, communications, and packaging.
Support Services

ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.

ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.

Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:

INFI 90® Registered trademark of ABB.

Symphony™ Plus Trademark of ABB S.p.A.
 TABLE OF CONTENTS

TABLE OF CONTENTS

Safety Summary.......................................................................................................1

About This Book ......................................................................................................3

Document Conventions .......................................................................................3
Information and Tip Icons....................................................................................3

1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Intended User ......................................................................................................1-1
1.3 User Manual Content ..........................................................................................1-1
1.4 How to Use this Manual ......................................................................................1-2
1.5 Document Conventions ......................................................................................1-2
1.6 Reference Documents.........................................................................................1-2
1.7 Glossary of Terms and Abbreviations...............................................................1-2
1.8 Specifications ......................................................................................................1-3

2. Functional Description.................................................................................. 2-1

2.1 Operation .............................................................................................................2-1
2.2 Block Diagram .....................................................................................................2-1
2.3 Front Panel Display.............................................................................................2-4

3. Installation ...................................................................................................... 3-1

3.1 Introduction .........................................................................................................3-1
3.2 Special Handling. ................................................................................................3-1
3.3 Unpacking and Inspection..................................................................................3-1
3.4 Dipswitch Settings ..............................................................................................3-1
3.5 Jumper Settings ..................................................................................................3-3
3.6 Termination Unit to Module Cabling ..................................................................3-3
3.7 Termination Unit Wiring ......................................................................................3-4
3.8 Module Insertion in MMU....................................................................................3-4
3.9 Module Removal from MMU ...............................................................................3-5

4. Configuration ................................................................................................. 4-1

4.1 Termination Unit Configuration..........................................................................4-1
4.2 Symphony Plus Configuration...........................................................................4-1

5. Calibration ...................................................................................................... 5-1

5.1 Manual Calibration ..............................................................................................5-1
5.1.1 Procedure ........................................................................................................5-1
5.2 Automatic Calibration .........................................................................................5-3

2VAA002489 i
TABLE OF CONTENTS

5.2.1 Procedure ........................................................................................................5-3

6. Troubleshooting............................................................................................. 6-1
6.1 Error Indications and Corrective Actions .........................................................6-1

7. Maintenance ................................................................................................... 7-1

7.1 Maintenance Schedule........................................................................................7-1

8. Repair/Replacement and Ordering Procedures .......................................... 8-1

9. Edge Connectors Pin Assignments ............................................................. 9-1

9.1 Edge Connector P1, P2, P3 details ....................................................................9-1

ii 2VAA002489
 LIST OF TABLES

LIST OF TABLES

Table 1-1: Reference Documents .............................................................................. 1-2

Table 1-2: Glossary of Terms and Abbreviations ....................................................... 1-2
Table 1-3: Specifications ............................................................................................ 1-3
Table 3-1: Dipswitch S1 - Mode Selection ................................................................. 3-2
Table 3-2: Dipswitch S1 - Module Addressing ........................................................... 3-3
Table 3-3: Primary Output Voltage Selection ............................................................. 3-3
Table 6-1: Troubleshooting Recommendations ......................................................... 6-1
Table 7-1: Maintenance Schedule .............................................................................. 7-1
Table 9-1: Edge Connector P1 (Module Power) ........................................................ 9-1
Table 9-2: Edge Connector P2 (Expander Bus) ......................................................... 9-1
Table 9-3: Edge Connector P3 (Process Interface) ................................................... 9-1

2VAA002489 iii
LIST OF TABLES

iv 2VAA002489
 LIST OF FIGURES

LIST OF FIGURES

Figure 1-1: LPS01 Application Example...................................................................... 1-1

Figure 2-1: LPS01 Block Diagram............................................................................... 2-1
Figure 2-2: LPS01 Timing ........................................................................................... 2-3
Figure 2-3: Module Front Panel Display ...................................................................... 2-4
Figure 3-1: Dipswitch S1 location................................................................................ 3-2
Figure 3-2: Dipswitch S1 Switch Assignments ............................................................ 3-2
Figure 3-3: Jumper Locations...................................................................................... 3-3
Figure 3-4: Termination Unit Field Wiring.................................................................... 3-4
Figure 4-1: Termination Unit Configuration ................................................................. 4-1
Figure 4-2: Function Block for FC 114 (BCDIN).......................................................... 4-1
Figure 4-3: Typical Symphony Plus Logic Configuration............................................. 4-2
Figure 5-1: LPS01 Test Point Locations...................................................................... 5-2

2VAA002489 v
LIST OF FIGURES

vi 2VAA002489
Safety Summary

The following table categorizes the various safety precautions to be followed when using the LPS01 module:

Safety Precaution Description

Electrostatic Sensitive Device
This module contains Electrostatic Sensitive Devices
(ESD). Always obey anti-static precautions and use anti-
static protection when servicing.

Devices labeled with this symbol require special handling

precautions as described in section 3- Installation of this
user manual.
GENERAL WARNINGS Equipment Environment:
All components, whether in transportation, operation or
storage, must be in a non-corrosive environment.

Electrical Shock Hazard During Maintenance:

Disconnect power or take precautions to ensure that
contact with energized parts is avoided when servicing
SPECIFIC WARNINGS Only qualified personnel should configure, calibrate, or
service this device. System engineers and technicians
must read this user manual before installing and operating
the LPS01 module. The module should not be put into
operation until this user manual is read and understood.

The control system application must be carefully

evaluated whenever configuring or performing
maintenance on the module to prevent personnel injury
and/or property damage in the case of module failure or
improper operation.

2VAA002489 1
2 2VAA002489
About This Book

About This Book

Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.

Information and Tip Icons

This publication includes Information and Notes where appropriate to point out important information or useful hints to the
reader. The corresponding sections should be interpreted as follows:
Information alerts the reader to pertinent facts and conditions

Warning indicates the presence of a hazard which could result in a plant shutdown.:

Caution indicates the presence of a hazard which could result in personal or hardware
module damage.

NOTE Note indicates advice on, for example, how to design your project or how to use a certain function

2VAA002489 3
 About This Book

4 2VAA002489
Introduction Overview

1. Introduction
1.1 Overview
The LVDT Position Module (LPS01) provides an interface through which a Bridge Controller (BRC) can read the position of
two linear variable differential transformers (LVDTs) or rotary variable differential transformers (RVDTs). For simplicity, this
document refers only to LVDTs as the procedures are the same for RVDTs.

The module consists of a main circuit board, a Front Panel Display circuit board, and a plastic faceplate. The Front Panel
Display contains a four digit display, LED lamps, and push buttons. The module occupies a single slot in the Modular
Mounting Unit (MMU).

The following figure (Figure 1-1) shows an example of a LPS01 application:

Figure 1-1: LPS01 Application Example

When calibrating the LPS01, a digital input is used to inform the BRC that the calibration is taking place; so that the logic
dependent on the LVDT position does not misinterpret the position information.

1.2 Intended User

Personnel installing, operating, or maintaining the LPS01 module should read this user manual before performing any
installation, configuration, operation, or maintenance procedures. Personnel working with the LPS01 module must have
experience working on it and know the precautions to take around AC/DC power. Knowledge of the Symphony system and
electronic principles is also required.

1.3 User Manual Content

This user manual consists of nine sections:
• Introduction:
This section provides an overview of the module and specification details.

• Functional Description:
This section explains the module functionality through block diagram. It also describes the various operating
modes of the module.

2VAA002489 1-1
How to Use this Manual Introduction

• Installation:
This section explains how to install the module.

• Configuration:
This section explains how to configure the module.

• Calibration:
This section explains the Manual and Automatic calibration procedures.

• Troubleshooting:
This section provides details the corrective actions to be taken for various error indicators.

• Maintenance:
This section details the scheduled maintenance tasks.

• Repair/Replacement and Ordering Procedures:

This section provides details on repair/replacement and ordering procedures.

• Edge Connectors Pin Assignments

This section provides details on edge connector pin assignments.

1.4 How to Use this Manual

Make sure to read this user manual in sequence. It is important to be familiar with the entire contents of the user manual
before using the module. This user manual is organized to enable quick information retrieval.

1.5 Document Conventions

The ‘?’ symbol in the nomenclature or in a part number indicates a variable for that position (e.g., IMMFP1?).

1.6 Reference Documents

The following table (Table 1-1) lists ABB Automation instructions for equipment that is referenced in this user manual:

Table 1-1: Reference Documents

Number Document

2VAA000844 Symphony Plus Function Code Application Manual

1.7 Glossary of Terms and Abbreviations

The following table (Table 1-2) contains the terms and abbreviations that are unique to ABB Automation or have a definition
that is different from standard industry usage.

Table 1-2: Glossary of Terms and Abbreviations

Term Definition

Cnet Symphony system advanced data communication highway.

Controlway High speed, redundant, peer-to-peer communication link. Used to transfer

information between intelligent modules within a Harmony control unit.

Function code An algorithm which manipulates specific functions. These functions are linked
(FC) together to form the control strategy.

I/O expander bus Parallel communication bus between the Harmony rack controllers and rack
I/O modules.

1-2 2VAA002489
Introduction Specifications

Table 1-2: Glossary of Terms and Abbreviations (Continued)

Term Definition

Module mounting A card cage that provides electrical and communication support for Harmony
unit (MMU) rack modules.

Termination unit Provides input/output connection between plant equipment and the Harmony
(TU) rack modules.

1.8 Specifications
The following table (Table 1-3) lists the LPS01 module specifications:.

Table 1-3: Specifications

Property Characteristic/Value

General:

Microprocessors INTEL 87C51

System Communications 8 bit parallel

Mounting one slot in a standard Module Mounting Unit (MMU)

I/O Termination NTDI01 Digital Input Termination Unit

Operating:

LVDT Primary Supply 1.85 KHz, 10, 20, or 23 Vp-p.

Minimum LVDT primary impedance 500 ohms.

LVDT Secondary Position 30 volts peak-to-peak, -12 to +15 common mode

Inputs
20 K ohms (differential input) impedance

LVDT Primary Output Current limiting resistor allows output to be shorted to ground without
Protection damage

Electrical:

Operating +5 VDC  5% @ 175 mA

+15 VDC  5% @ 75 mA
-15 VDC  5 % @ 75 mA

Consumption 0.875 W @ +5 VDC

1.125 W @ +15 VDC
1.125 W @ -15 VDC

Environmental:

Electromagnetic/Radio Values not available at this time. Keep cabinet doors closed.
Frequency Interference
NOTE: Do not use communications equipment any closer than two
meters from the cabinet.

Ambient Temperature 0°C to 70°C (32°F to 158°F)

Humidity 5 to 90% RH (  5%) up to 55°C (non-condensing)

5 to 40% RH (  5%) up to 70°C (non-condensing)

Atmospheric Pressure Sea level to 3 km (1.86 miles)

Air Quality Non-corrosive

2VAA002489 1-3
Specifications Introduction

Table 1-3: Specifications (Continued)

Property Characteristic/Value

Installation Category Category II per ANSI/ISA-S82.01-1994

Mean Time Between Failure 17.33 Years

Certifications:

Certified by CSA for use in process control equipment in an ordinary (non-hazardous) location.

SUBJECT TO CHANGE WITHOUT NOTICE

1-4 2VAA002489
Functional Description Operation

2. Functional Description
2.1 Operation
The LPS01 module has three operating modes:
• Normal: Reads LVDT position and sends it to the Bridge Controller (BRC). Calibration values are locked in this
mode and cannot be altered.
• Manual Calibration: A technician uses an oscilloscope to adjust the module using the Front Panel Display push
buttons.
• Automatic Calibration: The valve is moved by the operator to opposite extremes. The microprocessor
automatically adjusts the summer amplifier gain and phase shift to the optimum values

2.2 Block Diagram

The following figure (Figure 2-1) shows the module block diagram:

Figure 2-1:LPS01 Block Diagram

The Expander Bus Interface block enables communication between the BRC and the LPS01. This communication channel
is an eight bit parallel data bus with two control lines. An integrated circuit performs the communications protocol for
interfacing the data and status information to the BRC. It performs address compare, R/W strobe generation, and contains
bus drivers and receivers. The user selects the module expander bus address by setting a dipswitch on the LPS01. The
address byte precedes every data transfer. The module expander bus integrated circuit does an address comparison before
allowing data to transfer on the module expander bus. If the addresses match, then BRC can strobe data to or from the
module expander bus. The position and status buffers hold status information and process data traveling between the BRC
and the module expander bus I/O. This allows the two asynchronous busses to operate together and exchange information
using handshake signals.

The Microprocessor block initializes the entire module on power up. It computes the LVDT positions and sequences the
Multiplexer in coordination with the Expander Bus Interface buffers. The Microprocessor also is used to compute the
optimum gain and phase shift during automatic calibration.

The Waveform Generator uses a 1.85 KHz oscillator to generate a square wave for the microprocessor and a sine wave for
the LVDT primary excitation voltage. Each primary excitation voltage circuit has an individual amplifier whose gain is
adjustable using one of the three jumpers.

The primary winding of the LVDT induces a voltage in each of two secondary windings:

2VAA002489 2-1
Block Diagram Functional Description

• Secondary #1 which is in phase with the primary.

• Secondary #2 which is 180 out of phase with the primary.
The magnitude of the voltages induced in the secondaries depends on the position of the core which is attached to the
valve by a connecting rod. The Summing Amplifier block sums the two secondary waveforms to obtain a summed waveform
which varies in phase and amplitude based on the relative magnitude of the two secondary inputs. The summed waveform
is amplified and sent to the Multiplexer. The gain of the summer can be adjusted from the Front Panel Display as part of the
manual or automatic calibration procedures. The amplified summed waveforms for each channel can be monitored at TP2
and TP3 for Channels A and B respectively.

When the LVDT core is in the ‘null’ position, the two secondary outputs are equal in amplitude because the two signals are
180* out of phase and the amplitude of the summed waveform is zero. With the valve at the 100% position, the amplitude of
Secondary #1 is maximum while the amplitude of Secondary #2 is minimum. Thus, the summed waveform is at a maximum
value and is in phase with the primary. With the valve at the 0% position, the amplitude of Secondary #1 is at a minimum
value while the amplitude of Secondary #2 is maximum. Thus, the summed waveform is again at a maximum value but now
is 180 out of phase with the primary. If the null position of the LVDT core is at the mid-point of the valve travel, then the
amplitudes of the 100% and 0% summed waveforms are the same but is180 out of phase. If the null position is other than
the exact mid-point position of the valve, then the amplitude of the summed waveform at one end of the valve travel is
greater than at the other end (but is still 180 out of phase).
NOTE: LVDT linearity is best near the null position. Using a range which is equally above and below the null position
maximizes the use of the linear range of the LVDT. In some applications where linearity is not critical, the null position is
set with the valve at the 0% or 100% position rather than at the mid-point position. In this situation, the summed wave-
form is always the same phase relative to the primary signal. The magnitude of the waveform is a direct indication of the
position of the valve. The disadvantage of this application is that only 1/2 of the travel of the LVDT is used. This requires
a longer LVDT and typically is less accurate due to nonlinearities in the LVDT.

When the square wave from the Waveform Generator goes from low to high (a ‘positive edge’ on the waveform), the phase
shift timer is triggered. The phase shift timer is set to approximately one-quarter the period of the primary excitation
frequency, so that when the phase shift timer expires the summed waveform is at a peak value.

The microprocessor generates an oscilloscope trigger source for use during manual calibration that toggles with each
expiration of the phase shift timer. Channel A is sampled on the negative edge of the oscilloscope trigger and Channel B is
sampled on the positive edge of the oscilloscope trigger.

The following figure (Figure 2-2) shows the relationship between the various waveforms in the LPS01. The magnitude and
phase relationship of the secondary waveforms varies based on the position of the valve relative to the LVDT null.

2-2 2VAA002489
Functional Description Front Panel Display

Figure 2-2: LPS01 Timing

When the phase shift timer expires, the ‘sample and hold’ circuit captures the instantaneous analog value of the summed
waveform. This value is either positive or negative based on whether the waveform is in or out of phase with the primary.
The analog to digital converter transforms the analog value to a digital one, which is used to compute the position of the
LVDT based on the calibration data. The results are stored in the Expander Bus Interface position buffer. The Multiplexer
(MUX) is then switched to the other channel and the process is repeated.

2.3 Front Panel Display

The following figure (Figure 2-3) shows the module front panel display:

2VAA002489 2-3
Front Panel Display Functional Description

Figure 2-3: Module Front Panel Display

The green Health LED is lit when the module detects the module expander bus clock signal. The red CAL LED is lit when
the module is in either of the calibration modes.

The four digit display indicates the position of the selected channel in the Normal mode or calibration information in either of
the calibration modes. The red A and B LED's indicate which channel is displayed or calibrated.

When the module is in the Normal mode, the A/0 and B/100 push buttons select which channel to display on the four digit
display. When the module is in the Calibration mode, the push buttons are used to select the channel to be calibrated. The
Manual Calibration mode uses the push buttons to modify the gain and phase shift timer parameters.

2-4 2VAA002489
Installation Introduction

3. Installation
3.1 Introduction
Read and understand the entire contents of this section properly before you proceed to the next sections in this user
manual. Make sure you perform all the required installation steps in the same order as it is mentioned in this section.

3.2 Special Handling.

The module and contains static sensitive components; improper handling can damage the
module

Make sure to follow the given precautionary steps to avoid damage to the module:
1. Keep the module unit in its special anti-static bag until it is installed.

NOTE: Save the bag for future use

2. Verify that all devices connected to the module are properly grounded before using them.
3. Ground the anti-static bag before opening it to remove the module.
4. Always wear the wrist ground strap when handling the module.

NOTE: Always use ABB’s Field Static Kit (Kit P/N 1948385A2 - consisting of a wrist strap, grounding cord
assembly, and alligator clip) when working with the module. The kit is designed to connect a technician and
the static dissipative work surface to the same ground point to prevent damage to the module by electrostatic
discharge.

5. Disconnect power or take steps to avoid accidental contact with energized components while servicing the
module to avoid electrical shock.

NOTE: Only qualified personnel should configure, calibrate, or service the module

3.3 Unpacking and Inspection

Follow the given steps to unpack and inspect the module”
1. Examine the hardware immediately to verify that it has not been damaged in transit.
2. Notify the ABB-Turbine Automation Customer Service Department of any damage using a Problem Report.
3. File a claim for any damage with the transportation company that handled the shipment.
4. Use the original packing material and container to store the hardware.
5. Store the hardware in an environment of good air quality, free from temperature and moisture extremes.

3.4 Dipswitch Settings

A single 8 pole dipswitch is used to configure the module address and operating mode.
The following figure (Figure 3-1) shows the relative location of dipswitch S1 on the module looking at the component side of
the board:

2VAA002489 3-1
Dipswitch Settings Installation

Figure 3-1: Dipswitch S1 location

Dipswitch S1 has eight individual switches assigned per Figure 3-2. Once set, the dipswitch settings must be recorded. For
systems provided by ABB, the settings are recorded on the module drawing. The settings shown in Figure 3-2 are for
illustrative purposes only.

Figure 3-2: Dipswitch S1 Switch Assignments

The module operating mode is selected using dipswitch S1 switches 1 and 2 per Table 3-1. Changing the switch settings to
either calibration mode is only a permissive that allows one of the calibration modes to be selected using the CAL push
button. The Normal mode disables the Front Panel Display push buttons.

The following table (Table 3-1) shows how to set the module operating mode using dipswitch S1 switches 1 and 2:.

Table 3-1: Dipswitch S1 - Mode Selection

SW1 SW2 Operating Mode

0 0 Do Not Use

0 1 Normal

1 0 Manual Calibration

1 1 Auto Calibration

NOTE: ‘1’ corresponds to the switch position

labeled ‘OFF’ or ‘OPEN’.

3-2 2VAA002489
Installation Jumper Settings

Two consecutive addresses are used by the LPS01 module. The following table (Table 3-2) shows how to set the even
address (Channel A) using switches 3 - 8 of dipswitch S1:

NOTE: Channel B is always the next higher odd address (S1 +1). The module recognizes only even dipswitch settings.

Table 3-2: Dipswitch S1 - Module Addressing

Switch Module Switch Module Switch Module Switch Module

345678 Address 345678 Address 345678 Address 345678 Address

000000 0 010000 16 100000 32 110000 48

000010 2 010010 18 100010 34 110010 50

000100 4 010100 20 100100 36 110100 52

000110 6 010110 22 100110 38 110110 54

001000 8 011000 24 101000 40 111000 56

001010 10 011010 26 101010 42 111010 58

001100 12 011100 28 101100 44 111100 60

001110 14 011110 30 101110 46 111110 62

NOTE: ‘1’ corresponds to the switch position labeled ‘OFF’ or ‘OPEN’.

3.5 Jumper Settings

The module uses two 2-pin jumpers to select the LVDT primary output voltages per Table 3-3. Refer to Figure 3-3 for the
locations of these jumpers. Only one jumper at a time is installed per channel. Jumpers JP2 and JP3 are NEVER to be
installed.

The following figure (Figure 3-3) shows the jumper locations:

Figure 3-3: Jumper Locations

The following table (Table 3-3) details the primary output voltage selection:

Table 3-3: Primary Output Voltage Selection

Channel A Channel B Output

JP4 JP5 JP6 JP7 JP8 JP9 Voltage

X X 10 Vp-p

X X 20 Vp-p

X X 23 Vp-p

2VAA002489 3-3
Termination Unit to Module Cabling Installation

3.6 Termination Unit to Module Cabling

A standard NKTU01 cable is used between the module and the NTDI01 termination unit. Connect the hooded end of the
termination cable to the MMU backplane slot assigned to the LPS01. The latches should snap securely into place. Connect
the other end of the termination cable into the connector on the termination unit. Verify that the proper dipshunt is in the
Expander Bus socket on the MMU backplane.

3.7 Termination Unit Wiring

The following figure (Figure 3-4) shows the connections from the LVDT to the termination unit:

NOTE: Ensure primary and secondary winding polarities are strictly observed.

Figure 3-4: Termination Unit Field Wiring

3.8 Module Insertion in MMU

NOTE: The module can be inserted with chassis power on.

Follow the given steps to insert the module in the MMU:

1. Verify the slot assignment of the module.
2. Align the module with the guide rails in the MMU.
3. Slide the module in gently until the faceplate is flush with the top and bottom of the MMU frame.

3-4 2VAA002489
Installation Module Removal from MMU

4. Push and turn the two captive retaining screws on the faceplate one-half turn to the latched position.

NOTE: When the module is latched in place, the slots on the retaining screws are vertical and the open ends
of the screw slots each face towards the center of the module.

The green status LED appears when the expander bus clock from the BRC is detected. This indicates that the
module is ready for operation.

3.9 Module Removal from MMU

Although the module can be removed from the MMU while it is energized; the impact of
such an action on plant operations must be carefully considered prior to removing the
module.
NOTE: The module can be removed from the MMU when power is on. All calibration information is stored in non-volatile
memory. Calibration is not required, if the module is powered down or removed.

Follow the given steps to remove the module from the MMU:
1. Push and turn the two captive retaining screws on the module faceplate one-half turn to the unlatched position.

NOTE: When the module is unlatched, the slots on the retaining screws are vertical and the open ends of the
screw slots each face away from the center of the module.

2. Slide the module gently out of the MMU.

2VAA002489 3-5
Module Removal from MMU Installation

3-6 2VAA002489
Configuration Termination Unit Configuration

4. Configuration
4.1 Termination Unit Configuration
The LPS01 module uses a standard NTDI01 Digital I/O Termination Unit for field I/O connections. Configure dipshunts XU1
through XU3 and XU13 through XU15 on the NTDI01 according to Figure 4-1. The solid lines between corresponding pins
represent shorted connections. Cut or punch all of the other pin straps on the dipshunt such that they form an open
connection. Sockets not labeled do not have a dipshunt installed.

Figure 4-1: Termination Unit Configuration

4.2 Symphony Plus Configuration

The module communicates with a BRC using Symphony Plus Function Code 114 (BCDIN) to retrieve the position of the
required channel (Figure 4-2). A separate function code is required for each channel. The module address established by
dipswitch S1 is used for Channel A. The module address used for Channel B is dipswitch S1 +1. Refer to the
Symphony Plus Function Code Application Manual for detailed instructions on the configuration and use of function codes

2VAA002489 4-1
Symphony Plus Configuration Configuration

Figure 4-2: Function Block for FC 114 (BCDIN)

The following figure (Figure 4-3) shows a typical logic configuration for a system using an LPS01 for LVDT position
indication:

Figure 4-3: Typical Symphony Plus Logic Configuration

4-2 2VAA002489
Calibration Manual Calibration

5. Calibration
There are two ways to calibrate the LPS01 module:
• Manual Calibration
• Automatic Calibration

5.1 Manual Calibration

Manual Calibration adjusts the summer amplifier gain and the phase shift timer setting using the Front Panel Display.
Manual Calibration is required for the first time when the module is powered up after manufacture (‘virgin’ power-up). A dual
channel oscilloscope is used to monitor both the output of the summing amplifier for the channel being calibrated and the
oscilloscope trigger generated by the Microprocessor.

After the initial calibration, Automatic Calibration is the normal method used for calibration. ABB tests 100% of all LPS01
modules prior to shipment which includes a Manual Calibration. Manual Calibration is not normally required nor
recommended to be performed by the customer.

For certain situations, when it is necessary for manual calibration to be performed in the field, refer to section
5.1.1- Procedure of this user manual for details on how to perform a Manual Calibration.

5.1.1 Procedure
NOTE: Throughout this step-by-step procedure the required valve position is referred to as either 0% or 100%. Whether
these positions correspond to fully OPEN or fully CLOSED depends on the application and must be determined by the
user.
For Example: If full OPEN is considered to be the 100% position, then move the valve to the full OPEN position
whenever the procedure calls for the 100% position.

Follow the given steps to manually calibrate the module:

1. Remove the module from the MMU.
2. Set dipswitch S1 switches 1 and 2 to enable the Manual Calibration mode as follows:

Switch 1..... 1/OFF/OPEN

Switch 2......0/ON/CLOSED
3. Check the jumper settings on the module (refer to Table 3-3).
4. Install jumpers J5 and J8, if the parameters required for the LVDT are unknown.

Once you install jumpers J5 and J8, it provides 20 Vp-p primary excitation voltage which works with many LVDT
models in the market.
5. Insert the module back into the MMU.

NOTE: Mount the module on a module extender card to access the test points with the oscilloscope probes
without accidentally shorting the probe to other modules or the MMU.

6. Connect one channel of the oscilloscope to the test point for the channel being calibrated (TP2 - Channel A,
TP3 - Channel B).
7. Trigger the oscilloscope using the signal at TP1.

2VAA002489 5-1
Procedure Calibration

8. Display the oscilloscope trigger signal using the second oscilloscope channel. (Refer to Figure 5-1 for the
locations of TP1, TP2 and TP3)

Figure 5-1: LPS01 Test Point Locations

9. Move the valve to the 100% position.

10. Press the Front Panel Display CAL push button to enter into the Manual Calibration mode.

Once you press the Front Panel Display CAL push button, the CAL LED illuminates, indicating that the module is
in calibration mode and both the channel indicator LEDs are extinguished.
11. Press the A/0 push button or the B/100 push button for Channel A or B, whichever is applicable; to select the
appropriate channel to calibrate.

Once you press either the A/0 push button or the B/100 push button, the appropriate A or B LED illuminates to
indicate which channel is being calibrated and the display shows the current summer amplifier gain.
12. Press the A/0 button to lower it or the B/100 button to raise it to adjust the gain.

NOTE: The ideal waveform is 20 Vp-p. Ensure the waveform does not exceed 10 Vpeak in either the positive or
negative portion of the waveform. If a proper waveform cannot be obtained, then it is necessary to change the
jumper settings for the primary excitation voltage or adjust the LVDT null.

13. Move the valve to the 0% position.

NOTE: If the waveform does not exceed 10 Vpeak in either the positive or negative portion of the waveform
and is at least 10 Vp-p, then further adjustment is not required

14. Perform either of the following, as applicable, if the 0% waveform is not within the required range:
a. Reduce the gain until the waveform is less than 10 Vpeak in both the positive or negative portion of the
waveform, if the 0% waveform exceeds 10 Vpeak in either the positive or negative portion of the waveform.
b. Move the valve back to the 100% position and check the waveform.

NOTE: If the 100% waveform is still at least 10 Vp-p, then further adjustment is not required.

OR

c. Increase the gain until the waveform is at least 10 Vp-p, if the 0% waveform is less than 10 Vp-p.
d. Move the valve back to the 100% position and check the waveform.

NOTE: If the 100% waveform does not exceed 10 Vpeak in either the positive or negative portion of the
waveform, then further adjustment is not required.

Based on the null adjustment, the magnitude of one of the positions (0% or 100%) can be greater than the
other. The largest waveform must not exceed 10 Vpeak in either the positive or negative portion of the
waveform. The smaller waveform must be at least 10 Vp-p. If it is not possible to obtain these values, then it
is necessary to change the jumper settings for the primary excitation voltage or the null must be adjusted
per the LVDT manufacturer's instructions.
15. Press the CAL push button when the gain is properly set.

Once you press the CAL push button, the display indicates the current phase shift timer value in microseconds.

5-2 2VAA002489
Calibration Automatic Calibration

16. Adjust the phase shift timer value until the summer amplifier peak output is aligned with the phase shift timer
expiration with the valve in its 100% position.

Figure 2-2 shows the ideal phase alignment. The A/0 push button decreases the phase shift timer value and the
B/100 push button increases the phase shift timer value.
17. Press the CAL push button when the phase shift timer value is correct.
18. Press the B/100 push button when the valve is still at the 100% position.
19. Move the valve to the 0% position and press the A/0 push button.

Once you press the B/100 push button, the CAL LED gets extinguished, which indicates that the manual
calibration procedure is now complete.
20. Remove the module from the MMU.
21. Set the module to the Normal mode by setting dipswitch S1 switches 1 and 2 as follows:

Switch 1..........0/ON CLOSED

Switch 2..........1/OFF OPEN
22. Re-insert the module in the MMU.

5.2 Automatic Calibration

Automatic calibration allows the microprocessor to automatically determine the optimum summer amplifier gain and phase
shift timer setting. It is the normal and recommended method used to calibrate the module.

During the Automatic Calibration the operator calibrates channel A or B of the LPS01 by using the Front Panel Display push
buttons and moving the valve to the 100% position and to the 0% position. The actual position of the valve in these
positions (full OPEN or full CLOSED) is dependent on the application.

Refer to section 5.2.1- Procedure of this user manual for details on how to perform an Automatic Calibration.

5.2.1 Procedure
NOTE: Throughout this step-by-step procedure the required valve position is referred to as either 0% or 100%. Whether
these positions correspond to fully OPEN or fully CLOSED depends on the application and must be determined by the
user.

For Example: If full OPEN is considered to be the 100% position, then move the valve to the full OPEN position whenever
the procedure calls for the 100% position.

Follow the given steps to automatically calibrate the module:

1. Remove the module from the MMU.
2. Set dipswitch S1 switches 1 and 2 to enable the Automatic Calibration mode, as follows:

Switch 1............1/OFF/OPEN
Switch 2............1/OFF/OPEN
3. Check the jumper settings on the module.
4. Install jumpers J5 and J8, if the parameters required for the LVDT are unknown.

Once you install jumpers J5 and J8, it provides 20 Vp-p primary excitation voltage which works with the majority
of LVDTs in the market.
5. Insert the module back into the MMU.
6. Move the valve to the 0% position.
7. Press the Front Panel Display CAL push button to enter the module in the calibration mode.

Once you press the Front Panel Display CAL push button, the CAL LED illuminates, indicating that the module is
in calibration mode and both the channel LEDs are extinguished.
8. Press the A/0 push button or the B/100 push button for Channel A or B, whichever is applicable; to select the
appropriate channel to calibrate.

Once you press either the A/0 push button or the B/100 push button, the appropriate A or B LED illuminates to
indicate which channel is being calibrated.

2VAA002489 5-3
Procedure Calibration

9. Press the A/0 push button.

Once you press the A/0 push button, the Front Panel Display appears blank and then indicates ‘0000’ when this
phase of the calibration is completed.
10. Move the valve to the 100% position.
11. Press the B/100 push button.

Once you press the B/100 push button, the Front Panel Display changes to ‘0100’ when this phase of the
calibration is completed.
12. Press the B/100 push button again.

Once you press the B/100 push button, the LPS01 module completes the valve calibration for the 100% position.
13. Position the valve to the 0% position and press the A/0 push button.

Once you press the A/0 push button, the LPS01 module completes the valve calibration for the 0% position.

Calibration of the channel is now complete. The LPS01 module extinguishes the CAL LED and the four digit
display shows the current position of the channel that is just calibrated.
14. Repeat Step 6 to Step 13 for the other channel, if required.
15. Remove the module from the MMU.
16. Set the module to the Normal mode by setting dipswitch S1 switches 1 and 2 as follows:

Switch 1..........0/ON CLOSED

Switch 2..........1/OFF OPEN
17. Re-insert the module in the MMU.

5-4 2VAA002489
Troubleshooting Error Indications and Corrective Actions

6. Troubleshooting
6.1 Error Indications and Corrective Actions
The following table (Table 6-1) details the error indications and corrective actions to be taken:

Table 6-1: Troubleshooting Recommendations

Symptom Possible Causes Corrective Action

No LVDT primary excitation Bad LVDT, bad cable Check the LVDT primary.
voltage Steps:

1. Connect an oscilloscope to TB1-1.

2. Ground the oscilloscope on the system

common.

3. Verify there is approximately 1.85 KHz

excitation voltage on the primary side of the
LVDT.

4. Connect the oscilloscope to TB1-2.

5. Ground the oscilloscope on the system

common.

6. Verify there is approximately 1.85 KHz return

signal on the primary side of the LVDT.

7. Check the continuity of the connecting cable, if

there is no LVDT excitation voltage

8. Replace the cables, if the connecting cables are

open or show an unusually high impedance,
9. Check the LVDT and replace, if defective when
the cable continuity is good.

No LVDT secondary response Bad connection to LVDT, bad Check the LVDT secondary:
transformer Steps:

1. Connect an oscilloscope differentially across

TB1-3 and TB1-4 and do steps 2 thru 5.

2. Connect the oscilloscope differentially across

TB1-5 and TB1-6 and repeat steps 2 thru 5.

3. Move the valve to a different position.

4. Verify there is an approximately 1.85 KHz

differential voltage on each LVDT secondary.

NOTE: The magnitude of the voltage varies

as the valve position changes.

5. Check the continuity of the connecting cable, if

there is no differential voltage on the LVDT
secondaries.

6. Check the LVDT and replace, if defective when

the cable continuity is good and there is no
differential voltage on the LVDT secondaries

BCDIN block has bad quality, Internal issue with module Reset the module by unplugging and plugging it
Health LED Green back in. Replace the module if the error persists.

BCDIN block has bad quality, Module is not communicating with Reset the module by unplugging and plugging it
Health LED OFF the BRC, module failure, loss of back in. Check the dipswitch configuration. Verify the
power module has power. Replace the module, if the error
persists.

2VAA002489 6-1
Error Indications and Corrective Actions Troubleshooting

Table 6-1: Troubleshooting Recommendations (Continued)

Symptom Possible Causes Corrective Action

BRC shows wrong values Module is out of calibration Calibrate the module.

Hardware issue with either the Reset the module by unplugging and plugging it
module or the BRC back in. Check the dipswitch configuration. Replace
the module, if the error persists

6-2 2VAA002489
Maintenance Maintenance Schedule

7. Maintenance
7.1 Maintenance Schedule
The LPS01 module requires minimal maintenance. The maintenance schedule given in Table 7-1 ensures trouble-free
service. Perform these tasks at the specified intervals.

NOTE: Only a qualified personnel should perform maintenance.

The following table (Table 7-1) details the maintenance schedule tasks:

Table 7-1: Maintenance Schedule

Task Interval

Automatic Calibration Every plant shutdown or sooner, if needed.

Use a static safe vacuum cleaner to Every 6 months or during a plant shutdown, whichever comes first.
remove dust from the module and the
MMU

2VAA002489 7-1
Maintenance Schedule Maintenance

7-2 2VAA002489
Repair/Replacement and Ordering Procedures

8. Repair/Replacement and Ordering Procedures

The LPS01 module is designed for long, trouble-free service. There are no parts on the module that the user can service. If
it is determined that the module is faulty, then replace it with a new one. Do not try to repair the module, as replacing
components can adversely affect the module’s performance and void the warranty.

If it is necessary to replace the module, then contact the ABB Customer Service department and have the following details
in hand:
• Part Description (LVDT Position Module)
• ABB Part number (LPS01)
• Serial number (found on module nameplate)
• Symptoms of the issue.

NOTE: Never return any material to ABB without first obtaining a Return Material Authorization (RMA) number. Make
sure to show this number prominently on the outside of the shipping container and on the shipping label and packing list.

2VAA002489 8-1
 Repair/Replacement and Ordering Procedures

8-2 2VAA002489
Edge Connectors Pin Assignments Edge Connector P1, P2, P3 details

9. Edge Connectors Pin Assignments

9.1 Edge Connector P1, P2, P3 details
The following table (Table 9-1) details the Edge Connector P1 (Module Power) details:

Table 9-1: Edge Connector P1 (Module Power)

Pin Signal Pin Signal

1 +5 VDC 2 +5 VDC

3 unused 4 unused

5 common 6 common

7 +15 VDC 8 -15 VDC

9 unused 10 unused

11 unused 12 unused

The following table (Table 9-2) details the Edge Connector P2 (Expander Bus) details:

Table 9-2: Edge Connector P2 (Expander Bus)

Pin Signal Pin Signal

1 Data Bit 1 2 Data Bit 0

3 Data Bit 3 4 Data Bit 2

5 Data Bit 5 6 Data Bit 4

7 Data Bit 7 8 Data Bit 6

9 Bus Clock 10 Bus Sync

11 unused 12 unused

The following table (Table 9-3) details the Edge Connector P3 (Process Interface) details:

Table 9-3: Edge Connector P3 (Process Interface)

Pin Signal Pin Signal

1 Channel A Primary Drive - A Channel A Primary Drive +

2 Channel A Secondary 1- B Channel A Secondary 1+

3 Channel A Secondary 2- C Channel A Secondary 2+

4 Unused D Unused

5 Unused E Unused

6 Unused F Unused

7 Unused H Unused

8 Unused J Unused

9 Channel B Primary Drive - K Channel B Primary Drive +

10 Channel B Secondary 1-- Channel B Secondary 1+

11 Channel B Secondary 2- Channel B Secondary 2+

12 Unused N Unused

13 Unused P Unused

2VAA002489 9-1
Edge Connector P1, P2, P3 details Edge Connectors Pin Assignments

Table 9-3: Edge Connector P3 (Process Interface) (Continued)

Pin Signal Pin Signal

14 Unused R Unused

15 Unused S Unused

9-2 2VAA002489
 INDEX

INDEX

A N
Normal 1
Automatic Calibration 1, 3
Normal Mode Error Indications 1

B O
Block Diagram 1
Operation 1, 4
Ordering Procedures 1
C Overview 1
Calibration 1
Cnet 2
R
Configuration 1
Reference Documents 2
Controlway 2
Repair/Replacement 1
Conventions, document 2
Repair/Replacement and Ordering Procedures 1
Corrective Actions 1
Return Material Authorization 1
RMA number 1
D
Dipswitch Settings 1
S
Special Handling 1
E Specifications 3
Edge Connector P1, P2, P3 details 1 Synchronizing Relays 1
Error Indications 1
T
F Technical Information 1
FC 2 Termination Unit 4
Front Panel Display 4 Termination unit 3
Function code 2 Termination Unit Configuration 1
Functional Description 1 Termination Unit to Module Cabling 3
Termination Unit Wiring 4
G Troubleshooting 1
Glossary of terms and abbreviations 2 TU 3

I U
I/O expander bus 2 Unpacking and Inspection 1
INFI90 Configuration 1
Installation 1 W
Intended User 1 Waveform Generator 1

J
Jumper Settings 3

L
LPS01 1
LVDT Position Module 1

M
Maintenance Schedule 1
Manual Calibration 1
MFP 1
MMU 3, 4
Module Cabling 3
Module Edge Connectors Pin Assignments 1
Module Function 1
Module Function Description 1
Module Insertion 4
Module mounting unit 3
Module Removal 5
Module Switch Settings 5
Multi-Function Processor 1

2VAA002489 1
INDEX

2 2VAA002489
ABB Ltd.
Business Unit Power Generation
P.O. BOX 8131
8050 Zürich
SWITZERLAND
Phone: +41 (0) 43 317-5380
Fax: +41 (0) 43 317-5382
www.abb.com/powergeneration
Notice
Document Number: 2VAA002489
The information in this document is subject to change
without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility
for any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect,
special, incidental or consequential damages of any
nature or kind arising from the use of this document, nor
shall ABB be liable for incidental or consequential
damages arising from use of any software or hardware
described in this document.
This document and parts thereof must not be
reproduced or copied without written permission from
ABB, and the contents thereof must not be imparted to
a third party nor used for any unauthorized purpose.
The software or hardware described in this document is
furnished under a license and may be used, copied, or
disclosed only in accordance with the terms of such
license.
This product meets the requirements specified in EMC
Directive 2004/108/EC and in Low Voltage Directive
2006/95/EC.
Copyright © 2012 by ABB.
All rights reserved.
Release: November 2012