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Polymer Degradation and Stability 79 (2003) 385–397

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Degradation profile of polyethylene after artificial accelerated weathering


J.V. Gulminea, P.R. Janissekb, H.M. Heisec, L. Akcelrudd,*
a
Instituto de Tecnologia para o Desenvolvimento LACTEC, Caixa Postal 19067, CEP 81531-990 Curitiba/PR, Brazil
b
Curso de Farmácia e Bioquı´mica, Universidade Tuiuti do Paraná, Rua Marcelino, Champagnat 505, CEP 80710-250 Curitiba/PR, Brazil
c
Institute of Spectrochemistry and Applied Spectroscopy at the University of Dortmund, Bunsen-Kirchhoff-Str. 11, D-44139 Dortmund, Germany
d
Universidade Federal do Paraná UFPR, Departamento de Quı´mica, Centro Politécnico da UFPR, Caixa Postal 19081, CEP 81531-990, Curitiba/PR, Brazil

Received 30 April 2002; received in revised form 14 October 2002; accepted 21 October 2002

Abstract
Elucidation of the chemical changes that take place during the aging of polyethylene sheared electrical cables, and the correlation
of these changes with physical properties need experiments with accelerated aging assays. These were carried out using the most
representative polyethylene grades found in today’s market: low density (LDPE), linear low density (LLDPE) and high density
(HDPE). The samples were exposed to UV- and xenon arc radiation using a varying exposure time and different temperature cycles.
The changes in the material structure and properties were analyzed by differential scanning calorimetry (DSC), scanning electron
microscopy (SEM), FTIR-spectroscopy, density and hardness measurements. During degradation polar groups in the polyethylene
are generated, as well as chain scission and cross-linking. As net effects of these processes respective increases in crystallinity, den-
sity and hardness and surface cracking at late stages of degradation are observed. By varying the angle of incidence in attenuated
total reflection (ATR) experiments using FTIR-spectroscopy it was possible to detect variations in composition of distinct layers
from the surface down to a depth of 1.2 mm. Deeper layers were reached by microtoming the samples in layers down to 60 mm. The
main chemical modifications were carbonyl formation of various kinds which were identified in the FTIR–ATR spectra of degraded
polyethylene samples.
# 2002 Elsevier Science Ltd. All rights reserved.
Keywords: Polyethylene; Degradation; FTIR–ATR

1. Introduction addressed by Gugumus [38–43]. The failures observed


result from the chemical modifications that take place
Polyethylene has been widely employed as an insulat- within the material and lead synergetically to perfor-
ing material due to its dielectric properties combined mance changes. The study of the aging of polyethylene
with long durability, low cost, easy manufacture, and through weathering is of great importance for the
good chemical resistance [1,2]. Due to its chemical development of more resistant materials than available
inertness, a long term resistance to the most adverse in the past, and of additives that will extend the dur-
conditions could in principle be anticipated. Eventually, ability of such insulating polymers.
however, it became evident that, when submitted to Much work has been carried out aiming at the analy-
prolonged exposure to weathering conditions [3–7], sis of the chemical modifications generated by aging and
extruded polyethylene used in insulation of energy dis- its consequences on the dielectric properties. Frequently
tribution cables was susceptible to photo [8–20], thermal used methods rely on calorimetric, spectroscopic and
[21–37] and mechanical [38] degradation. The important microscopic techniques, mostly in combination with
kinetic aspects of polyethylene degradation have been each other [5,9,11,21,22,44–54]. Among recent investi-
gations aspects of enhanced degradability of poly-
ethylene using various additives have also been studied
* Corresponding author. Tel.: +55-41-336-7507; fax: +55-41-266- [9,44]. The most important modification is through
3582.
E-mail addresses: joseane@lactec.org.br (J.V. Gulmine), janissek@
polymer oxidation, and this effect has been recently
zaz.com.br (P.R. Janissek), heise@isas-dortmund.de (H.M. Heise), addressed by FTIR-spectroscopy to characterize and
akcel@onda.com.br (L. Akcelrud). quantify the oxidation products, using the attenuated
0141-3910/03/$ - see front matter # 2002 Elsevier Science Ltd. All rights reserved.
PII: S0141-3910(02)00338-5
386 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397

total reflection (ATR) technique for surface character- for LDPE, LLDPE and HDPE respectively, at cycles
ization [9,21,44–49] or transmission spectroscopy for with no load for 5 min, with 1.62108 Pa for 5 min, and
specimens in the form of microtomed or pressed films with 3.25108 Pa for another 5 min. The sheets were
[26,55–61]. allowed to cool down to ambient temperature.
Of particular relevance is information regarding the Thin sample layers were cut with a microtome, model
qualitative and quantitative aspects of the degradation RM2165, from LEICA (Wetzlar, Germany). The
below the surface, i.e., the depth profile of degradation microtoming was performed at 20  C with the samples
products within a given sample, after having been sub- embedded in an inclusion gel with a metallic support
mitted to specific aging conditions. One way to deter- attached to the cryo-microtome.
mine the degradation profile is to microtome the sample
and, thus, to have access to different depths. However, 2.2. Sample aging
in order to get the profile of very fine layers, with
thickness less than 10 mm for example, the use of Two accelerated methods that simulate different
microtomy becomes complicated. It is very difficult to weathering conditions were employed. For the first
cut smooth slices of that order. A non-invasive and non- method, the Weather-Ometer (WOM) equipment from
destructive method to approach this problem is to make ATLAS (Chicago, USA), model CI65, was used fol-
use of the full potential of the FTIR–ATR technique, lowing the ASTM G26/95 method, (method A) [62].
using different crystal materials and different reflection This instrument works with a xenon lamp of 6500 W,
angles for the infrared beam at the sample–crystal inter- providing an irradiance of 0.35  0.03 W/m2 (at 340 nm)
face. Such a procedure allows the analysis of layers up to to simulate the sunlight of Florida at noon, with cycles
different depths below 2 mm. Furthermore, with the lasting 102 min with an incident radiation beam at 90
appropriate mathematical treatment it is also possible to and a temperature of 63  5  C, a relative humidity of
isolate distinct layers for analysis, disregarding the influ- 60  5% and additional 18 min with a spray using de-
ence of the preceding layers. A review on refined experi- ionized water, a temperature of 50 5  C and a relative
mental techniques will be given, further on. humidity of 80  5%. The individual tests lasted for 25,
In this paper, our contribution is dedicated to the 50, 100, 200, 400, 800 and 1600 h, respectively. The
development of a methodology for analyzing and eval- second accelerated aging method was performed using
uating several polyethylene based materials after acceler- the Weathering Tester (QUV) equipment, model QUV
ated aging. It will be useful in the future to characterize spray UV40, from QPanel Lab Products (Cleveland,
alterations and failures in aged materials based on the USA) following the ASTM G53-96 method, using a
diagnostic techniques chosen by us, with a particular fluorescent bulb UVB with 0.60 W/m2 irradiance (at 313
emphasis on the use of infrared ATR spectroscopy. nm), with cycles of UV irradiation—with an incident beam
Results that were obtained from microtomed samples at at 90 —and a temperature at 60  C lasting for 8 h and an
different depths and those obtained by FTIR–ATR spec- additional period with a spray of de-ionized water and a
troscopy are combined. The following, in today’s market temperature at 50  C lasting for 4 h. The samples were
most important commercial polymer grades were studied: submitted to the aging process for a duration of 12, 24, 50,
low density polyethylene (LDPE), linear low density 100, 200, 400 and 800 h, respectively [63].
(LLDPE) and high density polyethylene (HDPE).
2.3. Analytical methods

2. Experimental 2.3.1. Determination of apparent density


The density was measured following ASTM D792-91
2.1. Sample preparation [64] using a SARTORIUS analytical balance (Göttin-
gen, Germany), model BP210S, and the specific acces-
Three different grades of polyethylene samples were sory (model YDK01) for density measurements.
obtained as pellets from OPP Polietilenos S.A. (Cama- Isopropanol from NUCLEAR PA. (São Paulo, Brazil)
çari, Brazil): LDPE (code PB 681/59), LLDPE (code with a purity of 99.5% and a density of 0.78336 g/cm3
LFH 0726/20 AF), and HDPE (code HF 150), all sta- at 22  C was used as a liquid medium. Four measure-
bilized for processing with Inganox 1076 (octadecyl 1-3- ments were carried out for each sample of the new and
(3,5-di-tert.butyl-4-hydroxyphenyl)-propionate) from aged materials, and the results were averaged.
Ciba Geigy and Weston 399 (Tris(nonyl phenyl)pho-
sphite) from General Electric. Polymer sheets were 2.3.2. Hardness
made from pellets with dimensions of (11110.1 cm), The new and aged samples were tested in a MICRO-
using aluminum molds and polyester foils in a TEST equipment (São Paulo, Brazil), model 720b-SB,
SCHULZ press, model PHS 15 (Joinville, Brazil). The with a Shore D Durometer (providing a weight of 5 kg
thermo-pressing was carried out at 130, 140 and 150  C, during 30 s) and a CHRONOS cronometer following
J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397 387

ASTM procedure No. D2240-91 [65]. The results from


five measurements for each sample were averaged.

2.3.3. Differential scanning calorimetry (DSC)


The equipment from NETZSCH (Selb/Bavaria, Ger-
many), model STA 40S, was used to test the new and
aged polymer specimens with scans from 20 to 300  C at
a rate of 5  C/min, under a nitrogen atmosphere during
the first step and with the introduction of oxygen in a
second step (both at a flow rate of 55 ml/min).

2.3.4. Scanning electron microscopy (SEM)


The sample surfaces were coated with a layer of gold
with a thickness of 8–10 nm by sputtering using a Baltec
(Liechtenstein, Switzerland) SCD 005 equipment, and
then analysed in a Philips (Hillsboro, U.S.A.) XL 30
electron microscope using a voltage of 10 kV. Photo-
micrographs were taken with a 500-fold magnification.

2.3.5. FTIR-spectroscopy
The equipment used was a FTIR-spectrometer from
BOMEM (Quebec, Canada), model DA8. Spectra were
recorded with a resolution of 2 cm1 using Bartlet (tri-
angular) apodization; 128 interferogram scans were Fig. 1. Variation in density of different polyethylene grades versus
accelerated aging duration under WOM- (a) and QUV-weathering
averaged to give spectra from 400 to 5000 cm1 when
conditions (b), respectively.
recorded in transmission and from 650 to 5000 cm1
when using the ATR technique. For detection a thermal
DTGS-detector (deuterated triglycine sulfate doped results can be attributed to increases in crystallinity and
with alanine in CsI windows) was used. The ATR at the same time to cross-linking reactions, since in both
accessory was from Spectra-Tech (Shelton, CT, USA), cases the material becomes denser due to a tighter
model 300 allowing a variable angle of incidence for the packing, and also due to the incorporation of oxygen,
reflection measurements between 30 and 60 ; crystals of rendering the polymer heavier.
ZnSe (refractive index nZnSe=2.4 at 1000 cm1, useful The aging within the QUV-equipment had a more
range 20,000–700 cm1, mean refractive index 2.42) and pronounced effect on density than that within the
of Germanium (refractive index nGe=4.0 at 1000 cm1, WOM-unit, based on the same exposure time. This
useful range 5000–900 cm1, mean refractive index 4.0). result was expected, since the irradiance (radiant inci-
dent power per unit area upon a surface, usually
2.3.6. EDS—energy dispersive spectroscopy expressed in W/m2 or J/m2) in QUV is practically two-
Chemical analysis (microanalysis) in the scanning fold the corresponding to WOM. The magnitude of the
electron microscope (SEM) was performed by measur- irradiance takes into account the wavelength of the
ing the wavelength and intensity distribution of X-ray incident light. In QUV the wavelength is 313 nm, of
signal generated by a focused electron beam on the greater energy than the 340 nm wavelength in WOM,
specimen, with the attachment of the energy dispersive both located in the most deleterious radiation range for
spectrometer (EDS) to the electron microscope. The organic compounds: 295–385 nm [66,67]. The largest
sample preparation was the same used for SEM ana- variation in density was observed in polyethylene with
lyses. The voltage was 20 kV, and the magnification was low initial density and crystallinity (LDPE): from
200. The scanned area was 350470 mm. The compo- 0.9224 to 0.9427 g/cm3 for WOM and to 0.9551 g/cm3
sition was determined by using internal standards. for the QUV weathering tester, comparing non-aged
samples with those submitted to the longest exposure
times (800 h), in each chamber. It noteworthy that these
3. Results and discussion density values are comparable to those corresponding to
HDPE. In LDPE the amorphous content is higher than
3.1. Apparent density measurements LLDPE and HDPE, rendering the material more sus-
ceptible to oxidative degradation and cross-linking [9].
As illustrated by Fig. 1, the apparent density The two low density sample types studied showed a
increased with the time of weathering exposure. These similar behavior when working with the WOM-equipment,
388 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397

as can be seen from the coincidental closeness of intermolecular dipolar forces or hydrogen bonds, and
the experimental data points in Fig. 1a. For QUV- thus can undergo further crystallization processes as
weathering conditions, the LDPE-material behaved simi- well [4,9,44,68,69].
larly, but showing a considerable increase in density for Apart from crystallization, cross-linking reactions
the last stage of exposure (3.8% of its initial value, after also lead to increases in hardness. Altogether, these
800 h). This renders the sample to be an outlier, because processes result in a nearly linear increase with time,
through the severe cracks in the surface, as documented except for QUV aged LDPE during 800 h. The hardness
by SEM (see also Fig. 5c), degradation will take place was then significantly decreased, and this could be
even at larger depths. On the other hand, the maximum explained in terms of micro-fissures created simulta-
increase in density observed for HDPE was around 1% neously. They would lead to a brittle, mechanically
under both aging conditions, as depicted in Fig. 1. weaker material. The processes involved in cracking are
now under investigation using nanomechanical testing,
3.2. Hardness measurements and the results will be published soon [70].

In Fig. 2 the results from hardness measurements are 3.3. DSC measurements
shown. The aged samples had higher values of hardness
than found for the untreated material, and classification The original materials showed melting endothermic
is always unambiguous through the relation of peaks at 113, 126 and 132  C for LDPE, LLDPE and
measurement results: HDPE > LLDPE > LDPE. These HDPE, respectively. In Fig. 3 the calorimetric curves for
changes in hardness suggest that the aging process leads the melting region of LDPE are presented for new and
to a closer packing of the material in the macroscopic WOM-aged materials. New thermal energy absorption
scale, resulting in harder and denser products. In the peaks (shoulders) and a broadening of the endotherm
last stages of aging investigated here, this packing can graph were observed due to degradation. These results
be attributed to modifications in the amorphous regions can be attributed to changes in crystallite sizes, mole-
which are more labile to oxidation with subsequent cular weight differences, that are brought about by
chain scission. The result of this are shorter molecules chain breaking and secondary recrystallization . These
with an increased mobility so that secondary crystal- shoulders have been noticed before for aged poly-
lization processes can take place. The polar groups ethylenes, such as LDPE [4,9,24,44], MDPE (medium
introduced by oxidation can also interact through density polyethylene) [69] and HDPE [27,68].
Apart from differences in crystallinity, DSC results
allowed the evaluation of the degradation temperature
of the materials, when taken as the first derivative of the
heat flux curves in the region of temperatures higher than
160  C. The point of inflection in this region corresponds
to the temperature where degradation begins. It is
important to point out that these tests differ from the well
known OIT measurements, which is performed iso-
thermally. In our case the oxidation temperature was
determined through dynamic scans of temperature. Also
in this case each sample behaved differently: their thermal

Fig. 2. Variation in hardness of different polyethylene grades versus


accelerated aging duration under WOM- (a) and QUV-weathering Fig. 3. DSC thermograms for non-degraded and differently aged
conditions (b), respectively. LDPE material.
J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397 389

stability was found in the order: HDPE > In Fig. 5b the surface features of a LDPE sample
LLDPE > LDPE. Tertiary carbon radicals are more submitted to 1600 h WOM exposure are presented.
stable than secondary and primary ones, thus requiring Cracks are seen all over the surface, showing a pre-
less activation energy to be formed. It is expected then ferential propagation of micro-cracks with further
that a larger number or ramification sites would lead to ramifications in other directions. This effect can be
a larger number of radicals, resulting in less stable related to the specific aging conditions, but also to the
materials. The formation of tertiary radicals is stimu- processing conditions such as the thermo-pressing dur-
lated during the DSC heating scan at a larger rate in ing sample preparation. Sample cutting for micro-
LDPE, resulting in lower thermal resistance when com- scopy—under the application of mechanical stress—led
pared with LLDPE and HDPE. Fig. 4a and b show that to the formation of larger cracks, perpendicular to those
the oxidation temperature decreases rapidly at the first due to aging. The QUV exposure, when applied for a
stage of degradation (from 0 to 100 h under WOM- and period of 800 h, had a more dramatic effect as seen in
from 0 to 24 h under QUV-conditions). For longer Fig. 5c. The material is highly degraded, the cracks form
exposure times, the oxidation temperature remains
almost unchanged, and the three polyethylene grades
show the same behavior in practice. After the initial
stages, the samples suffered from aging effects such as
chain scissions and cross-linking, with similar results as
observed in the DSC scans. As a consequence of this, it
can be stated that the oxidation temperature as deter-
mined in DSC analysis is not a good parameter to
characterize the long-term aging in polyethylene sam-
ples, and other methods ought to be explored [24,27,69].

3.4. Results from SEM

The photomicrograph of Fig. 5a shows that the sur-


face of new and non-degraded material is smooth,
without cracks, holes and free of any kind of defects.

Fig. 5. SEM micrograph of a non-degraded LDPE sample surface (a),


Fig. 4. Variation of the temperature of oxidation under WOM condi- for a LDPE sample surface aged under WOM conditions for 1600 h
tions (a) and under QUV conditions (b) (data were taken from the first (b), and for a LDPE sample surface aged under QUV conditions for
derivative of the DSC curves from above 160  C). 800 h (c).
390 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397

a kind of mosaic pattern with no preferential propaga- profile by linear equations of absorbance, linear least-
tion tendency. The importance of the wavelength of the squares fitting of absorbance and non-linear fitting of
irradiation is again evident. reflectance. The first method (multiple angle approach)
utilizes an extinction coefficent profile as a fitting para-
3.5. FTIR-spectroscopy meter [80], whereas the second (multiple frequency
approach) utilizes the volume-fraction profile as a fitting
3.5.1. Attenuated total reflectance (ATR) spectroscopy parameter [81].
ATR-spectroscopy is a useful technique to study of In this context, a recent paper was published on the
samples showing large absorptivities in the mid-infrared accurate estimation of the mean square electric field in
spectral range. Due to the low penetration depth of the infrared ATR-spectroscopy also under strongly absorb-
radiation experienced with this technique mainly surface ing conditions, which is a necessary requisite for quan-
degradation can be studied. Another and more unique titative analysis without the a priori knowledge of the
application of ATR-spectroscopy is optical depth pro- optical constants of the material studied [82]. All these
filing by which a component concentration or gradient approaches need rather sophisticated mathematics, so
in structural changes can be probed near the bulk that the simple strategy as outlined by Sack et al. [21]
material surface. Only a few spectroscopic techniques was applied in this investigation.
allow the molecular structure to be probed as a function
of thickness on the order of micrometers. There have 3.5.2. Evolution of degradation with time
been several approaches to obtain information on the In Fig. 6 the main differences observed between the
depth profile. A review on several approaches used in spectra of the original and aged LDPE materials are
the past has been given by Urban [71]. shown for samples treated under WOM and QUV con-
The first investigations on surface depth profiling ditions. The differences among the infrared spectra of
were performed using the well-established reflection the various commercial polyethylene grades was
theory for weakly absorbing homogeneous samples. recently published by us allowing the distinction of each
Penetration depth is varied by changing the reflection type of polymer [83]. In the ATR spectrum of the non-
angle of incidence, polarization of the infrared radiation degraded LDPE sample (Fig. 6a), were observed bands
and/or the refractive index by employing a different in the interval between 3400 and 3200 cm1 and above
crystal material. For this, the effective thickness 1600 cm1, which were attributed to the absorption of
approach had been proposed, making use of the ATR- the stabilizers: the bands at 3400 and 3200 cm1 corre-
spectra as if they were recorded in transmittance. How- sponded to the phenolic OH group of Irganox and the
ever, for non-homogeneous materials the quantitative band near 1600 cm1 to the C¼C to the aromatic ring
relations must be modified. of both additives (Irganox and Weston 399).With aging
By taking the inhomogeneity of the sample composi- the bands in the 3400–3200 cm1 region become broader
tion into account, more refined approaches were pub- and coalesce, and the band at 1600 cm1 gradually dis-
lished. One example is the analysis of reflectance spectra appears. One reason for the increased concentration of
recorded from polypropylene surfaces oxidized by O2 antioxidant at the surface is its migration during the
corona discharge, reported by Carlson and Wiles [72], thermo-pressing sample preparation. Transmission
who used the effective thickness equation for thin films spectra of thin PE foils prepared from the same pellet
[73]. Hirschfeld proposed that the depth profile could be material cannot provide these spectral features, because
obtained by applying a Laplace transformation to the the technique is not surface-sensitive enough. Traces of
absorptance spectrum [74]. Several scientists advanced the stabilizer compound are still observable in the spectra
the latter algorithm [75–77]. However, as Fina pointed of the other two samples aged under different conditions
out, the latter approaches were valid only for vibra- (Fig. 6b and c). After extended weathering exposure
tional bands with small absorptivities [78]. Huang and these absorptions are no longer noticeable.
Marek [71,79] used exact optical theory in combination Another aspect that deserves to be commented on is
with an iterative calculation. However, for all cases a related to the bands in the region of 1100–1300 cm1,
guessed profile is necessary for starting the evaluation. that are more pronounced for the samples aged in the
Recently, two strategies were presented by Ishida and WOM chamber. They result from deposition of salts on
coworkers. One method needs various ATR-spectra the samples surface, originating from the sprayed water
recorded at different reflection angles [80], whereas in simulating rain inside of the chamber. This assumption
the other the intensities at various frequencies in a given was confirmed by EDS analyses, discussed below.
spectrum recorded with one single angle are taken to The absorption band around 1714 cm1, which can be
calculate the depth profile in three calculation steps [81]. assigned to the C¼O stretching vibration of a ketone
The sample is considered to be a anisotropic medium group, grows in intensity with extended aging, and at
consisting of isotropic stratified layers, and the calcu- the same time new bands begin to appear. These
lating steps include estimation of the volume-fraction absorption bands indicate that more than one oxidation
J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397 391

Fig. 6. FTIR–ATR spectrum of non-degraded LDPE material (a), of aged LDPE material under QUV conditions for 200 h (b), and under WOM
conditions for 400 h (c) (measurement conditions: ZnSe crystal, reflection angle of incidence: 45 ; the latter two spectra were offset for clarity).

product is formed, as detailed in Fig. 7. These new cm1) [9,23,44,68].The latter are seen after 200 h expo-
bands show up after 100 h of exposure in the WOM- sure in both aging regimes.
equipment and after 24 h under QUV-weathering con- The carbonyl index, defined as the ratio between the
ditions. The irradiance differences of the two chambers integrated band absorbance of the carbonyl around
are reflected in faster aging in QUV conditions, with 1714 cm1 and that of the PE-polymer bands (1470
carbonyl splitting beginning with only 24 h exposition. cm1), characterizes the degree of oxidation for each
The carbonyl bands were assigned to C¼O stretching polyethylene sample. The results for the samples after
vibrations in aldehydes and/or esters (1733 cm1) car- different weathering exposure are shown in Fig. 8. These
boxylic acid groups (1700 cm1) and g-lactones (1780 curves were calculated from ATR spectra, using a ZnSe

Fig. 7. FTIR–ATR spectrum of LDPE aged during 400 h under WOM conditions showing the formation of various bands that can be assigned to
stretching vibrations of various carbonyl groups formed by the polymer oxidation processes.
392 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397

that have already been mentioned, other relevant ones


are: the wavelength of the radiation, the efficiency of the
contact between sample and crystal, and the sample
area in contact with the crystal (the sample can either
fully or only partially cover the crystal) [84]. These
parameters are correlated through Eqs. (1) to (4):
l
dp ¼ 1=2 ð1Þ
2n1 sin2 eff  n221

where dp penetration depth, in mm


l wavelength, in mm
n1 refractive index of the ATR crystal
n21=n2/n1 ratio of the refractive indexes of the
sample (n2) and of the crystal (n1)
eff effective angle of reflection incidence,
in degrees

The effective angle of incidence is calculated by using


Eq. (2):
 
1 sinðIRA  IRE Þ
Fig. 8. Oxidation rates for the three polyethylene grades investigated eff ¼ IRA  sin ð2Þ
n1
and characterized by the variation of the carbonyl index (for its defi-
nition, see text) versus accelerated aging duration under WOM condi-
tions (a) and under QUV conditions (b); ATR-measurement where IRA angle measured in the accessory’s scale,
conditions: ZnSe crystal, reflection angle of 45 .
in degrees
IRE angle of the crystal’s face, in degrees

crystal with a reflection angle of 45 to provide the same


depth probing. The three polymers behaved differently: The effective path length of the beam (EPL) is influ-
the LDPE material was most sensitive to oxidative enced by the refractive indexes of the sample and of the
aging compared to the other two polymer grades. The ATR crystal, the wavelength and the number of reflec-
stability against oxidation was in the following order: tions (N) inside the crystal. The relationships among
HDPE > LLDPE > LDPE. The oxidation rates at short these variables are:
exposure to aging conditions within the WOM-equip- N ¼ ðl=tÞcoteff ð3Þ
ment are generally larger compared to the effects
observed for half exposure times under QUV-condi- and
tions. It is noteworthy that the low density polyethylene EPL ¼ Ndp ð4Þ
grade (LLDPE) and the HDPE-samples submitted to
WOM exposure did not show such an accentuated where l and t are the length and thickness of the ATR
increase in the carbonyl index at the last stages of aging, crystal, respectively. The crystal length in particular is
specially when compared to those observed for samples defined as the distance between the centers of the
under QUV weathering conditions. This result could be entrance and exit apertures.
related to the competition between oxidation and cross- Using Eqs. (1)–(4), the parameters listed in Table 1
linking processes, and it seems to indicate that under were calculated. The values of the penetration depth
WOM exposure cross-linking is favored over oxidation. (dp) and of the effective angle (eff) were needed to ana-
These considerations are merely speculative, since no lyze the spectra of the aged polyethylene samples for
crosslinking density measurements were carried out. different depths. By using the carbonyl index (i.e., nor-
malized absorbance values) instead of the absorbance
3.5.3. ATR-measurements for the analysis of the band area, the influence of the number of internal
degradation depth profile reflections, changes in the contact between sample and
By changing the angle of incidence and the ATR crystal, and the magnitude of the electrical field of the
crystal, the depth of the infrared radiation reaching into infrared radiation at the interface sample/ATR plate
the sample can be varied. Apart from the parameters can be eliminated.
J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397 393

Table 1 (the mean depths within each individual layer, as accessed


Parameters used for the calculation of the degradation profiles in aged by difference ATR spectroscopy, were taken into account
polyethylene (data are given for the wavenumber of carbonyl stretch-
for calculating the abscissa values). The difference in the
ing vibrational band at 1714 cm1.
oxidation rate, obtained by the two weathering methods,
Crystal ~ l IRA eff n1 n2 dp N EPL becomes evident from the two diagrams that show the
material (cm1) (cm) (mm) (mm) evolution of the degradation from the surface to the
Ge 1714 5.83 35 37.5 4.0 1.5 0.48 21.7 10.5 bulk of the materials with time. At the beginning, the
45 45.0 0.39 16.7 6.5 carbonyl content at layers close to the surface is evi-
55 52.5 0.33 12.8 4.25 dently higher, but with time the carbonyl content in
ZnSe 45 45.0 2.4 1.5 1.17 16.7 19.5 deeper layers increases steadily, diminishing also the
50 47.9 0.97 15.0 14.6 difference in oxidation with depth. In samples that were
55 50.85 0.84 13.6 11.4 severely deteriorated, like the ones submitted to 1600 h
60 53.8 0.76 12.2 9.2 under WOM conditions and to 800 h under QUV
IRA is the angle measured in the ATR accessory, eff the effective weathering (not shown in Fig. 10, because out of scale)
angle of incidence, n1 and n2 are the refractive indices of crystal and a difference in the oxidation product concentrations is
sample, respectively; dp is the penetration depth of the evanescent field no longer noticeable. A plateau is reached within the
of the electromagnetic infrared radiation; N is the number of reflec- possibilities of the ATR technique as applied in this
tions inside the ATR crystal under the given experimental conditions
and EPL is the effective pathlength of the beam inside the sample
investigation, that is for a depth down to 1.2 mm.
medium) To avoid this limitation and to get access to deeper
layers, microtomy was used. Films were cut con-
secutively at a depth up to 10 mm to analyze the degra-
dation at deeper layers of a sample that was submitted
By varying the angle of incidence, the depth reached by to WOM conditions for 400 h. The microfilms were
the radiation is also varied, as already pointed out. But analyzed by transmission measurements, and the results
when a larger depth is reached in an appropriate ATR were compared to those obtained by the ATR tech-
experiment, all the contributions from the preceding nique. The results are shown in Fig. 11. A satisfactory
layers are summed up, and to separate the contribution agreement was found between the two methods, since
of a chosen single layer, it is necessary to take into an exponential fitting of the points obtained by ATR
account the absorptions from the layers above. By using and microtomy could be done. This demonstrates that
a relatively simple mathematical treatment, Sack et al. FTIR–ATR spectroscopy is a specially suitable tool for
[21] developed an equation that made it possible to depth profile surface analysis, with the additional
normalize the carbonyl absorption through the use of advantage of not requiring any previous treatment of
the carbonyl index, and also to obtain the concentration the sample, and that it can be used in conjunction with
related to only one particular layer. The schematics of microtomy to reach a broad range of depths. The
this process is illustrated in Fig. 9. Several assumptions exponential behavior of the oxidation can be explained
were made that the refractive index n2 of the sample is by the dependence of oxygen diffusion inside the mat-
constant for all samples investigated and the PE con- erial [85–88].
centration can also be approximated to be constant, Another technique with the mapping of depth profiles
that is independent of sample depth and state of oxi- of oxidation products within degraded PE samples along
dation. Furthermore, an exponential function is used a cross-section cut using simple ATR-microscopic tech-
for the description of the concentration profile of the niques, based on silverhalide fiber probes, will be repor-
oxidation products. ted elsewhere [89]. Such a technique is also applicable for
The average carbonyl group concentration relative to surface micro-domain analysis of uneven samples.
each layer can be obtained from Eq. (5):
      3.5.4. EDS—energy dispersive spectroscopy
 Aic dpi Aði1Þc dpði1Þ
Ai ¼  ð5Þ The EDS surface mapping of one representative sam-
Aip dpi  dpði1Þ Aði1Þp dpi  dpði1Þ
ple (WOM, 1600 h) is presented in Fig. 12. The presence
of sodium chloride (NaCl), silicon oxide (SiO2) and
for i=2,3,... and where Aic and Aip stands for the aluminum oxide (AlO3) was detected. Silicon and alu-
absorbance of the carbonyl groups and the polymer minum oxides absorptions are seen in FTIR–ATR
vibrational bands at depth di, respectively. The index spectra in the region of 1100–1300 cm1. This is due to
(i1) refers to the preceding adjacent layer. For i=1, the incomplete purification of the sprayed water by the
the formula breaks down to A 1 =A1c/A1p. ion exchange resin of the equipment, leaving a certain
The calculations as described resulted in the data amount of salts in the water. The peak seen around 2.1
which are plotted in Fig. 10, showing the degradation keV is originated by the gold utilized to cover the sur-
profile of the samples within the first micrometer layer face of the sample.
394 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397

Fig. 9. Schematic representation of the different depths reached by the IR-radiation using different ATR measurement conditions by changing, e.g.,
the reflection angle: dp1, dp2 and dp3 are the calculated depths defining the thickness of the layers 1, 2, and 3 from the surface. The values of A1, A2
and A3 are the absorbance values corresponding to each penetration depth. The values of A 1 , A 2 and A 3 are the average carbonyl indexes for the
respective layers, as obtained by subtracting the contribution of the preceding layers.

Fig. 10. Depth profiles obtained for the oxidation products within
LDPE under WOM conditions (a) and QUV weathering (b), which Fig. 11. Depth profile obtained for the oxidation products within
were based on the spectral evaluation of the normalized band area LDPE under WOM conditions for 400 h, as analyzed by ATR spec-
around 1714 cm1 using different angles of reflection and the ATR troscopy and microtomy based on the evaluation of the normalized
crystal material of ZnSe and Ge (see also Table 1). band area around 1714 cm1.
J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397 395

Fig. 12. EDS surface spectrum of aged LDPE (WOM, 1600 h). Magnification of 200. The peak seen around 2.1 keV is originated by the gold
utilized to cover the surface of the sample.

4. Conclusions The observed morphological changes, induced by the


different accelerated aging methods, were synergetically
The accelerated aging within the three most impor- related to the chemical modifications observed by the
tant, commercially available polyethylene grades was FTIR–ATR technique. The vibrations from mainly
systematically studied using artificial weathering condi- occurring carbonyl groups were assigned in the spectra.
tions as made possible with WOM and QUV equip- The variation of the ATR reflection angle allowed the
ment. QUV conditions were more severe than those of characterization of isolated layers from the surface
the WOM unit, since the irradiance in the latter is two- down to 1.2 mm, and the results agreed well with those
fold more intense than in the first mentioned. The sta- obtained by the spectroscopic analysis of microtomed
bility against aging observed for the different samples, as observed in the exponential fitting of the
polyethylene materials was found the following order: combined results of both techniques.
HDPE > LLDPE > LDPE.
Increases in density and hardness with aging indicated
an increase in the polymers’ crystallinity and/or the Acknowledgements
occurrence of cross-linking reactions. DSC scans
showed a broadening of the melting endotherm peak We wish to thank COPEL (Companhia Paranaense de
and the appearance of new peaks for PE-samples Energia ) for financial support, Dr. Gabriel Pinto de
degraded by accelerated aging, which were attributed to Souza and M.Sc. Marilda Munaro for the DSC-measure-
changes in crystallite sizes, molecular weight differences, ments, Dr. Maurı́cio Pereira Cantão for the SEM- and
that are brought about by chain breaking, and second- Dr. Carlos Mario Garcia for the XRD-measurements.
ary recrystallization. JVG thanks LACTEC for a doctoral scholarship and
At late stages of aging the polymer material LA thanks CNPq for a research grant. HMH acknow-
became brittle and fragile. The surface examination ledges the support given by a CNPq travel grant. The
by SEM revealed that for samples under WOM author from ISAS (HMH) also acknowledges gratefully
exposure the cracks seemed to have a preferential the financial support given by the Ministerium für
propagation, whereas for QUV the damage was Schule, Wissenschaft und Forschung des Landes
much more severe with cracks propagating in all Nordrhein-Westfalen and by the Bundesministerium für
directions. Bildung und Forschung, Germany.
396 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397

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