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Received 30 April 2002; received in revised form 14 October 2002; accepted 21 October 2002
Abstract
Elucidation of the chemical changes that take place during the aging of polyethylene sheared electrical cables, and the correlation
of these changes with physical properties need experiments with accelerated aging assays. These were carried out using the most
representative polyethylene grades found in today’s market: low density (LDPE), linear low density (LLDPE) and high density
(HDPE). The samples were exposed to UV- and xenon arc radiation using a varying exposure time and different temperature cycles.
The changes in the material structure and properties were analyzed by differential scanning calorimetry (DSC), scanning electron
microscopy (SEM), FTIR-spectroscopy, density and hardness measurements. During degradation polar groups in the polyethylene
are generated, as well as chain scission and cross-linking. As net effects of these processes respective increases in crystallinity, den-
sity and hardness and surface cracking at late stages of degradation are observed. By varying the angle of incidence in attenuated
total reflection (ATR) experiments using FTIR-spectroscopy it was possible to detect variations in composition of distinct layers
from the surface down to a depth of 1.2 mm. Deeper layers were reached by microtoming the samples in layers down to 60 mm. The
main chemical modifications were carbonyl formation of various kinds which were identified in the FTIR–ATR spectra of degraded
polyethylene samples.
# 2002 Elsevier Science Ltd. All rights reserved.
Keywords: Polyethylene; Degradation; FTIR–ATR
total reflection (ATR) technique for surface character- for LDPE, LLDPE and HDPE respectively, at cycles
ization [9,21,44–49] or transmission spectroscopy for with no load for 5 min, with 1.62108 Pa for 5 min, and
specimens in the form of microtomed or pressed films with 3.25108 Pa for another 5 min. The sheets were
[26,55–61]. allowed to cool down to ambient temperature.
Of particular relevance is information regarding the Thin sample layers were cut with a microtome, model
qualitative and quantitative aspects of the degradation RM2165, from LEICA (Wetzlar, Germany). The
below the surface, i.e., the depth profile of degradation microtoming was performed at 20 C with the samples
products within a given sample, after having been sub- embedded in an inclusion gel with a metallic support
mitted to specific aging conditions. One way to deter- attached to the cryo-microtome.
mine the degradation profile is to microtome the sample
and, thus, to have access to different depths. However, 2.2. Sample aging
in order to get the profile of very fine layers, with
thickness less than 10 mm for example, the use of Two accelerated methods that simulate different
microtomy becomes complicated. It is very difficult to weathering conditions were employed. For the first
cut smooth slices of that order. A non-invasive and non- method, the Weather-Ometer (WOM) equipment from
destructive method to approach this problem is to make ATLAS (Chicago, USA), model CI65, was used fol-
use of the full potential of the FTIR–ATR technique, lowing the ASTM G26/95 method, (method A) [62].
using different crystal materials and different reflection This instrument works with a xenon lamp of 6500 W,
angles for the infrared beam at the sample–crystal inter- providing an irradiance of 0.35 0.03 W/m2 (at 340 nm)
face. Such a procedure allows the analysis of layers up to to simulate the sunlight of Florida at noon, with cycles
different depths below 2 mm. Furthermore, with the lasting 102 min with an incident radiation beam at 90
appropriate mathematical treatment it is also possible to and a temperature of 63 5 C, a relative humidity of
isolate distinct layers for analysis, disregarding the influ- 60 5% and additional 18 min with a spray using de-
ence of the preceding layers. A review on refined experi- ionized water, a temperature of 50 5 C and a relative
mental techniques will be given, further on. humidity of 80 5%. The individual tests lasted for 25,
In this paper, our contribution is dedicated to the 50, 100, 200, 400, 800 and 1600 h, respectively. The
development of a methodology for analyzing and eval- second accelerated aging method was performed using
uating several polyethylene based materials after acceler- the Weathering Tester (QUV) equipment, model QUV
ated aging. It will be useful in the future to characterize spray UV40, from QPanel Lab Products (Cleveland,
alterations and failures in aged materials based on the USA) following the ASTM G53-96 method, using a
diagnostic techniques chosen by us, with a particular fluorescent bulb UVB with 0.60 W/m2 irradiance (at 313
emphasis on the use of infrared ATR spectroscopy. nm), with cycles of UV irradiation—with an incident beam
Results that were obtained from microtomed samples at at 90 —and a temperature at 60 C lasting for 8 h and an
different depths and those obtained by FTIR–ATR spec- additional period with a spray of de-ionized water and a
troscopy are combined. The following, in today’s market temperature at 50 C lasting for 4 h. The samples were
most important commercial polymer grades were studied: submitted to the aging process for a duration of 12, 24, 50,
low density polyethylene (LDPE), linear low density 100, 200, 400 and 800 h, respectively [63].
(LLDPE) and high density polyethylene (HDPE).
2.3. Analytical methods
2.3.5. FTIR-spectroscopy
The equipment used was a FTIR-spectrometer from
BOMEM (Quebec, Canada), model DA8. Spectra were
recorded with a resolution of 2 cm1 using Bartlet (tri-
angular) apodization; 128 interferogram scans were Fig. 1. Variation in density of different polyethylene grades versus
accelerated aging duration under WOM- (a) and QUV-weathering
averaged to give spectra from 400 to 5000 cm1 when
conditions (b), respectively.
recorded in transmission and from 650 to 5000 cm1
when using the ATR technique. For detection a thermal
DTGS-detector (deuterated triglycine sulfate doped results can be attributed to increases in crystallinity and
with alanine in CsI windows) was used. The ATR at the same time to cross-linking reactions, since in both
accessory was from Spectra-Tech (Shelton, CT, USA), cases the material becomes denser due to a tighter
model 300 allowing a variable angle of incidence for the packing, and also due to the incorporation of oxygen,
reflection measurements between 30 and 60 ; crystals of rendering the polymer heavier.
ZnSe (refractive index nZnSe=2.4 at 1000 cm1, useful The aging within the QUV-equipment had a more
range 20,000–700 cm1, mean refractive index 2.42) and pronounced effect on density than that within the
of Germanium (refractive index nGe=4.0 at 1000 cm1, WOM-unit, based on the same exposure time. This
useful range 5000–900 cm1, mean refractive index 4.0). result was expected, since the irradiance (radiant inci-
dent power per unit area upon a surface, usually
2.3.6. EDS—energy dispersive spectroscopy expressed in W/m2 or J/m2) in QUV is practically two-
Chemical analysis (microanalysis) in the scanning fold the corresponding to WOM. The magnitude of the
electron microscope (SEM) was performed by measur- irradiance takes into account the wavelength of the
ing the wavelength and intensity distribution of X-ray incident light. In QUV the wavelength is 313 nm, of
signal generated by a focused electron beam on the greater energy than the 340 nm wavelength in WOM,
specimen, with the attachment of the energy dispersive both located in the most deleterious radiation range for
spectrometer (EDS) to the electron microscope. The organic compounds: 295–385 nm [66,67]. The largest
sample preparation was the same used for SEM ana- variation in density was observed in polyethylene with
lyses. The voltage was 20 kV, and the magnification was low initial density and crystallinity (LDPE): from
200. The scanned area was 350470 mm. The compo- 0.9224 to 0.9427 g/cm3 for WOM and to 0.9551 g/cm3
sition was determined by using internal standards. for the QUV weathering tester, comparing non-aged
samples with those submitted to the longest exposure
times (800 h), in each chamber. It noteworthy that these
3. Results and discussion density values are comparable to those corresponding to
HDPE. In LDPE the amorphous content is higher than
3.1. Apparent density measurements LLDPE and HDPE, rendering the material more sus-
ceptible to oxidative degradation and cross-linking [9].
As illustrated by Fig. 1, the apparent density The two low density sample types studied showed a
increased with the time of weathering exposure. These similar behavior when working with the WOM-equipment,
388 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397
as can be seen from the coincidental closeness of intermolecular dipolar forces or hydrogen bonds, and
the experimental data points in Fig. 1a. For QUV- thus can undergo further crystallization processes as
weathering conditions, the LDPE-material behaved simi- well [4,9,44,68,69].
larly, but showing a considerable increase in density for Apart from crystallization, cross-linking reactions
the last stage of exposure (3.8% of its initial value, after also lead to increases in hardness. Altogether, these
800 h). This renders the sample to be an outlier, because processes result in a nearly linear increase with time,
through the severe cracks in the surface, as documented except for QUV aged LDPE during 800 h. The hardness
by SEM (see also Fig. 5c), degradation will take place was then significantly decreased, and this could be
even at larger depths. On the other hand, the maximum explained in terms of micro-fissures created simulta-
increase in density observed for HDPE was around 1% neously. They would lead to a brittle, mechanically
under both aging conditions, as depicted in Fig. 1. weaker material. The processes involved in cracking are
now under investigation using nanomechanical testing,
3.2. Hardness measurements and the results will be published soon [70].
In Fig. 2 the results from hardness measurements are 3.3. DSC measurements
shown. The aged samples had higher values of hardness
than found for the untreated material, and classification The original materials showed melting endothermic
is always unambiguous through the relation of peaks at 113, 126 and 132 C for LDPE, LLDPE and
measurement results: HDPE > LLDPE > LDPE. These HDPE, respectively. In Fig. 3 the calorimetric curves for
changes in hardness suggest that the aging process leads the melting region of LDPE are presented for new and
to a closer packing of the material in the macroscopic WOM-aged materials. New thermal energy absorption
scale, resulting in harder and denser products. In the peaks (shoulders) and a broadening of the endotherm
last stages of aging investigated here, this packing can graph were observed due to degradation. These results
be attributed to modifications in the amorphous regions can be attributed to changes in crystallite sizes, mole-
which are more labile to oxidation with subsequent cular weight differences, that are brought about by
chain scission. The result of this are shorter molecules chain breaking and secondary recrystallization . These
with an increased mobility so that secondary crystal- shoulders have been noticed before for aged poly-
lization processes can take place. The polar groups ethylenes, such as LDPE [4,9,24,44], MDPE (medium
introduced by oxidation can also interact through density polyethylene) [69] and HDPE [27,68].
Apart from differences in crystallinity, DSC results
allowed the evaluation of the degradation temperature
of the materials, when taken as the first derivative of the
heat flux curves in the region of temperatures higher than
160 C. The point of inflection in this region corresponds
to the temperature where degradation begins. It is
important to point out that these tests differ from the well
known OIT measurements, which is performed iso-
thermally. In our case the oxidation temperature was
determined through dynamic scans of temperature. Also
in this case each sample behaved differently: their thermal
stability was found in the order: HDPE > In Fig. 5b the surface features of a LDPE sample
LLDPE > LDPE. Tertiary carbon radicals are more submitted to 1600 h WOM exposure are presented.
stable than secondary and primary ones, thus requiring Cracks are seen all over the surface, showing a pre-
less activation energy to be formed. It is expected then ferential propagation of micro-cracks with further
that a larger number or ramification sites would lead to ramifications in other directions. This effect can be
a larger number of radicals, resulting in less stable related to the specific aging conditions, but also to the
materials. The formation of tertiary radicals is stimu- processing conditions such as the thermo-pressing dur-
lated during the DSC heating scan at a larger rate in ing sample preparation. Sample cutting for micro-
LDPE, resulting in lower thermal resistance when com- scopy—under the application of mechanical stress—led
pared with LLDPE and HDPE. Fig. 4a and b show that to the formation of larger cracks, perpendicular to those
the oxidation temperature decreases rapidly at the first due to aging. The QUV exposure, when applied for a
stage of degradation (from 0 to 100 h under WOM- and period of 800 h, had a more dramatic effect as seen in
from 0 to 24 h under QUV-conditions). For longer Fig. 5c. The material is highly degraded, the cracks form
exposure times, the oxidation temperature remains
almost unchanged, and the three polyethylene grades
show the same behavior in practice. After the initial
stages, the samples suffered from aging effects such as
chain scissions and cross-linking, with similar results as
observed in the DSC scans. As a consequence of this, it
can be stated that the oxidation temperature as deter-
mined in DSC analysis is not a good parameter to
characterize the long-term aging in polyethylene sam-
ples, and other methods ought to be explored [24,27,69].
a kind of mosaic pattern with no preferential propaga- profile by linear equations of absorbance, linear least-
tion tendency. The importance of the wavelength of the squares fitting of absorbance and non-linear fitting of
irradiation is again evident. reflectance. The first method (multiple angle approach)
utilizes an extinction coefficent profile as a fitting para-
3.5. FTIR-spectroscopy meter [80], whereas the second (multiple frequency
approach) utilizes the volume-fraction profile as a fitting
3.5.1. Attenuated total reflectance (ATR) spectroscopy parameter [81].
ATR-spectroscopy is a useful technique to study of In this context, a recent paper was published on the
samples showing large absorptivities in the mid-infrared accurate estimation of the mean square electric field in
spectral range. Due to the low penetration depth of the infrared ATR-spectroscopy also under strongly absorb-
radiation experienced with this technique mainly surface ing conditions, which is a necessary requisite for quan-
degradation can be studied. Another and more unique titative analysis without the a priori knowledge of the
application of ATR-spectroscopy is optical depth pro- optical constants of the material studied [82]. All these
filing by which a component concentration or gradient approaches need rather sophisticated mathematics, so
in structural changes can be probed near the bulk that the simple strategy as outlined by Sack et al. [21]
material surface. Only a few spectroscopic techniques was applied in this investigation.
allow the molecular structure to be probed as a function
of thickness on the order of micrometers. There have 3.5.2. Evolution of degradation with time
been several approaches to obtain information on the In Fig. 6 the main differences observed between the
depth profile. A review on several approaches used in spectra of the original and aged LDPE materials are
the past has been given by Urban [71]. shown for samples treated under WOM and QUV con-
The first investigations on surface depth profiling ditions. The differences among the infrared spectra of
were performed using the well-established reflection the various commercial polyethylene grades was
theory for weakly absorbing homogeneous samples. recently published by us allowing the distinction of each
Penetration depth is varied by changing the reflection type of polymer [83]. In the ATR spectrum of the non-
angle of incidence, polarization of the infrared radiation degraded LDPE sample (Fig. 6a), were observed bands
and/or the refractive index by employing a different in the interval between 3400 and 3200 cm1 and above
crystal material. For this, the effective thickness 1600 cm1, which were attributed to the absorption of
approach had been proposed, making use of the ATR- the stabilizers: the bands at 3400 and 3200 cm1 corre-
spectra as if they were recorded in transmittance. How- sponded to the phenolic OH group of Irganox and the
ever, for non-homogeneous materials the quantitative band near 1600 cm1 to the C¼C to the aromatic ring
relations must be modified. of both additives (Irganox and Weston 399).With aging
By taking the inhomogeneity of the sample composi- the bands in the 3400–3200 cm1 region become broader
tion into account, more refined approaches were pub- and coalesce, and the band at 1600 cm1 gradually dis-
lished. One example is the analysis of reflectance spectra appears. One reason for the increased concentration of
recorded from polypropylene surfaces oxidized by O2 antioxidant at the surface is its migration during the
corona discharge, reported by Carlson and Wiles [72], thermo-pressing sample preparation. Transmission
who used the effective thickness equation for thin films spectra of thin PE foils prepared from the same pellet
[73]. Hirschfeld proposed that the depth profile could be material cannot provide these spectral features, because
obtained by applying a Laplace transformation to the the technique is not surface-sensitive enough. Traces of
absorptance spectrum [74]. Several scientists advanced the stabilizer compound are still observable in the spectra
the latter algorithm [75–77]. However, as Fina pointed of the other two samples aged under different conditions
out, the latter approaches were valid only for vibra- (Fig. 6b and c). After extended weathering exposure
tional bands with small absorptivities [78]. Huang and these absorptions are no longer noticeable.
Marek [71,79] used exact optical theory in combination Another aspect that deserves to be commented on is
with an iterative calculation. However, for all cases a related to the bands in the region of 1100–1300 cm1,
guessed profile is necessary for starting the evaluation. that are more pronounced for the samples aged in the
Recently, two strategies were presented by Ishida and WOM chamber. They result from deposition of salts on
coworkers. One method needs various ATR-spectra the samples surface, originating from the sprayed water
recorded at different reflection angles [80], whereas in simulating rain inside of the chamber. This assumption
the other the intensities at various frequencies in a given was confirmed by EDS analyses, discussed below.
spectrum recorded with one single angle are taken to The absorption band around 1714 cm1, which can be
calculate the depth profile in three calculation steps [81]. assigned to the C¼O stretching vibration of a ketone
The sample is considered to be a anisotropic medium group, grows in intensity with extended aging, and at
consisting of isotropic stratified layers, and the calcu- the same time new bands begin to appear. These
lating steps include estimation of the volume-fraction absorption bands indicate that more than one oxidation
J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397 391
Fig. 6. FTIR–ATR spectrum of non-degraded LDPE material (a), of aged LDPE material under QUV conditions for 200 h (b), and under WOM
conditions for 400 h (c) (measurement conditions: ZnSe crystal, reflection angle of incidence: 45 ; the latter two spectra were offset for clarity).
product is formed, as detailed in Fig. 7. These new cm1) [9,23,44,68].The latter are seen after 200 h expo-
bands show up after 100 h of exposure in the WOM- sure in both aging regimes.
equipment and after 24 h under QUV-weathering con- The carbonyl index, defined as the ratio between the
ditions. The irradiance differences of the two chambers integrated band absorbance of the carbonyl around
are reflected in faster aging in QUV conditions, with 1714 cm1 and that of the PE-polymer bands (1470
carbonyl splitting beginning with only 24 h exposition. cm1), characterizes the degree of oxidation for each
The carbonyl bands were assigned to C¼O stretching polyethylene sample. The results for the samples after
vibrations in aldehydes and/or esters (1733 cm1) car- different weathering exposure are shown in Fig. 8. These
boxylic acid groups (1700 cm1) and g-lactones (1780 curves were calculated from ATR spectra, using a ZnSe
Fig. 7. FTIR–ATR spectrum of LDPE aged during 400 h under WOM conditions showing the formation of various bands that can be assigned to
stretching vibrations of various carbonyl groups formed by the polymer oxidation processes.
392 J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397
Fig. 9. Schematic representation of the different depths reached by the IR-radiation using different ATR measurement conditions by changing, e.g.,
the reflection angle: dp1, dp2 and dp3 are the calculated depths defining the thickness of the layers 1, 2, and 3 from the surface. The values of A1, A2
and A3 are the absorbance values corresponding to each penetration depth. The values of A 1 , A 2 and A 3 are the average carbonyl indexes for the
respective layers, as obtained by subtracting the contribution of the preceding layers.
Fig. 10. Depth profiles obtained for the oxidation products within
LDPE under WOM conditions (a) and QUV weathering (b), which Fig. 11. Depth profile obtained for the oxidation products within
were based on the spectral evaluation of the normalized band area LDPE under WOM conditions for 400 h, as analyzed by ATR spec-
around 1714 cm1 using different angles of reflection and the ATR troscopy and microtomy based on the evaluation of the normalized
crystal material of ZnSe and Ge (see also Table 1). band area around 1714 cm1.
J.V. Gulmine et al. / Polymer Degradation and Stability 79 (2003) 385–397 395
Fig. 12. EDS surface spectrum of aged LDPE (WOM, 1600 h). Magnification of 200. The peak seen around 2.1 keV is originated by the gold
utilized to cover the surface of the sample.
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