Professional Documents
Culture Documents
S+ Control: NTDO02
Digital Output Termination Unit
User Manual
Symphony Plus
NOTICE
This document contains information about one or more ABB products and may include a description of or a
reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the
ABB products described in this document.
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be used, copied,
or disclosed only in accordance with the terms of such license. This product has been designed to meet the
requirements specified in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC. See the Spec-
ifications section in this manual for status of agency certifications
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2012 ABB.
All rights reserved.
This user manual explains the NTDO02 termination unit specifications and operation. It details the procedures necessary to
complete setup, installation, maintenance, repair, and replacement of the termination unit.
NOTE: The NTDO02 termination unit is fully compatible with existing INFI 90 OPEN and Symphony Control systems.
Support Services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.
Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:
TABLE OF CONTENTS
Safety Summary.......................................................................................................1
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Description...........................................................................................................1-1
1.3 Mounting Hardware.............................................................................................1-2
1.4 Intended User ......................................................................................................1-2
1.5 User Manual Content ..........................................................................................1-2
1.6 How to Use this Manual ......................................................................................1-2
1.7 Document Conventions ......................................................................................1-3
1.8 Reference Documents.........................................................................................1-3
1.9 Related Nomenclature ........................................................................................1-3
1.10 Specifications ......................................................................................................1-3
2VAA001694 i
TABLE OF CONTENTS
ii 2VAA001694
LIST OF TABLES
LIST OF TABLES
2VAA001694 iii
LIST OF TABLES
iv 2VAA001694
LIST OF FIGURES
LIST OF FIGURES
2VAA001694 v
LIST OF FIGURES
vi 2VAA001694
Safety Summary
The following table categorizes the various safety precautions to be followed when using the NTDO02 digital output
termination unit:
2VAA001694 1
Safety Precaution Description
SPECIFIC CAUTIONS Use only the CSA certified fuses and relays specified in
this user manual. Use the correct fuse for the selected
relay. Failure to use the correct relay and fuse could cause
damage to equipment. (Refer to sub-sections
2.4.2- Fuse Installation and 4.2- Fuse Replacement of
this user manual, where this specific caution statement is
applicable).
2 2VAA001694
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.
Warning indicates the presence of a hazard which could result in a plant shutdown.:
Caution indicates the presence of a hazard which could result in personal or hardware
module damage.
NOTE Note indicates advice on, for example, how to design your project or how to use a certain function
2VAA001694 3
About This Book
4 2VAA001694
1. Introduction Overview
1. Introduction
1.1 Overview
The NTDO02 Digital Output Termination Unit is a Harmony rack I/O device that is part of the Symphony Plus Control
System. It provides up to eight solid state relay outputs. The controller configuration determines the output state of the
NTDO02 termination unit relays.
The NTDO02 termination unit interfaces with an SPDSO14 Digital Output (DSO) Module through a cable connection. Each
DSO module can have up to 16 output signals for relay control. Each of the 16 output signals can control up to nine relays
via the NTDO02 termination unit. The DSO module can control up to 18 NTDO02 termination units. If more than one
termination unit is used, the additional termination units are interconnected.
The following figure (Figure 1-1) shows the Harmony rack I/O architecture. A Harmony area controller and the Harmony
rack controllers can use the rack I/O module and termination units for I/O interface.
1.2 Description
The NTDO02 termination unit is a seven-by-seven inch square printed circuit board. The board contains:
• 10 dipshunt sockets.
• Two terminal strips.
• Eight fuse holders (for relays).
• Eight relay sockets.
• Two cable sockets.
• 24 VDC faston connector.
• DC common faston connector.
• One fuse (24 VDC power).
2VAA001694 1-1
Mounting Hardware 1. Introduction
There are three types of relays available, each with different output capabilities. The relay type used depends on the current
and voltage rating of the controlled device. Relays are not provided with the termination unit.
Each relay output is fused. The fuse (F1 through F8) value required for each relay depends on the current capability of the
relay type used. Fuses F1 through F8 are not provided with the termination unit. Power (24 VDC) to switch the solid state
relays is also fused (provided with termination unit).
• Installation:
This section explains the physical installation, wiring and cable requirements, dipshunt settings and handling of
the termination unit.
• Maintenance:
This section describes the maintenance schedule.
1-2 2VAA001694
1. Introduction Document Conventions
Number Document
Nomenclature Description
1.10 Specifications
The following table (Table 1-3) details the NTDO02 termination unit specifications:
Property Characteristic/Value
Cable insulation
PVC (UL rating PLTC) 80°C (176°F) at 300 V
Non-PVC (UL rating PLTC) 90°C (194°F) at 300 V
2VAA001694 1-3
Specifications 1. Introduction
Property Characteristic/Value
Environmental
Ambient temperature 0° to 70°C (32° to 158°F)
Relative humidity 5% to 95% up to 55°C (131°F) (non-condensing)
5% to 45% at 70°C (158°F) (non-condensing)
Pollution degree: I
Altitude Sea level to 3 km (1.86 mi)
Air quality Noncorrosive
Cooling requirements No cooling is required when used in ABB cabinets and operated
within environmental limits
Certifications
Canadian Standards Certified for use as process control equipment in an ordinary
Association (CSA) (non-hazardous) location.
Factory Mutual (FM) Approved as nonincendive equipment for use in Class I;
Division 2; Groups A,B,C,D; hazardous locations.
CE Mark CE Mark EMC Directive 2004/108/EC & Low Voltage Directive
2006/95/EC
The following table (Table 1-4) details the relay and fuse specifications:
Property Characteristic/Value
1-4 2VAA001694
1. Introduction Specifications
Property Characteristic/Value
Certification All relays are CSA approved. All DC relays pass IEEE-472-1989
test for surge and withstand capability.
NOTE:
1. Use this relay for AC applications requiring IEEE-472-1989 surge withstand capability.
2VAA001694 1-5
Specifications 1. Introduction
1-6 2VAA001694
2. Installation Introduction
2. Installation
2.1 Introduction
This section explains NTDO02 termination unit installation. Do not proceed with operation until the steps are read,
understand, and performed in the order in which they appear.
2VAA001694 2-1
Dipshunt Configuration 2. Installation
silver dot to the end of the socket having an identification mark and push the dipshunt into the socket. Be careful not to bend
any pins during insertion.
The following table (Table 2-1) shows the settings for dipshunts XU01 and XU02 for normal operation:
NOTE: To control the termination unit using I/O module group A (one through eight) outputs, install dipshunt XU01. To
control the termination unit using I/O module group B (nine through 16) outputs, install dipshunt XU02. Do not install both
dipshunts (XU01 and XU02) on the same termination unit.
2-2 2VAA001694
2. Installation Dipshunt Configuration
The following figure (Figure 2-2) shows the internal circuitry of dipshunt sockets XU01 and XU02:
There are two ways to configure the NTDO02 termination unit. Use either dipshunts or insert an adapter plug (part number
1947690?16) into the dipshunt socket. Figure 2-3 and Figure 2-4 show two configuration examples.
The following figure (Figure 2-3) shows an I/O module with each output controlling a relay:
The following figure (Figure 2-4) shows an example of an I/O module controlling 27 relays through four termination units
using adapter plugs:
• I/O module output one (group A) controls nine relays.
• I/O module output two (group A) controls three relays.
• I/O module output 10 (group B) controls eight relays.
2VAA001694 2-3
Dipshunt Configuration 2. Installation
When using the adapter plugs, jumper the I/O module outputs to the appropriate relays by soldering wire (22 to 30 AWG) on
the adapter plug and then insert the adapter plug into the dipshunt socket (XU01 or XU02).
The following table (Table 2-2) shows the settings for dipshunts XU03 through XU10:
NOTE: To use any output on interconnected termination units, the corresponding dipshunt must be configured and
installed on all preceding interconnected termination units.
For Example: If there are three interconnected termination units, then XU09 on all three termination units must have a
configured dipshunt installed to use output seven on the last interconnected termination unit. Install a configured dipshunt in
XU09 and XU10 to use output eight on any NTDO02 termination unit. Configuring XU09 connects 24 VDC to XU10.
SPDSO14 module
2-4 2VAA001694
2. Installation Fuse Installation
The following table (Table 2-3) shows the corresponding fuses and relays:
NOTE: The fuse rating may be higher than the relays current capabilities. The fuse is rated to protect the output device
from damage due to a short circuit. These fuse ratings allow short duration surge currents to pass while providing
protection for normal current operation.
Relay Fuse
Fuse F9 (part number 194776_15000) is an input fuse for 24 VDC to the termination unit. Fuse F9 is used by the I/O
module output switch and the solid state relay input voltage circuit. Fuse F9 is rated at 500 milliamperes. Verify that fuse F9
is installed in the termination unit. If there are interconnected termination units, only the first termination unit (the one cabled
directly to the I/O module) requires a fuse.
2.5.1 Mounting
Follow the given steps to mount the NTDO02 termination unit to the field termination panel:
1. Remove the safety shield.
2VAA001694 2-5
Cable Connection 2. Installation
2. Insert the tabs of the circuit board into the proper slots of the termination panel standoff as shown in Figure 2-5
and slide the circuit board into position.
3. Secure the termination unit circuit board to the field termination panel with two No. 10 thread-forming screws
(Figure 2-5).
The following table (Table 2-4) lists the cables, their applications, connector assignments and maximum length restrictions:
2-6 2VAA001694
2. Installation Power Wiring
The following figure (Figure 2-6) shows a diagram of cable connections to the I/O module and termination unitt
1. Install the J2 connector of the NKTU01 or NKTU11 termination unit cable in the module mounting unit backplane
slot assigned to the I/O module.
2. Insert the J1 connector of the NKTU01 or NKTU11 termination unit cable into P1 of the termination unit.
NOTE: When using interconnected termination units use an NKDO01 or NKDO11 interconnection cable.
NOTE: The first interconnected termination unit is connected to the I/O module.
2. Connect the 36-pin connector of the interconnection cable to P1 of the second interconnected termination unit.
3. Repeat for all interconnected termination units (up to 18).
NOTE: All interconnected NTDO02 termination units derive 24 VDC power for their outputs from the E1
connector on the first termination unit. Therefore, when connecting 24 VDC power and I/O common to
interconnected termination units, connect 24 VDC power and I/O common to the first termination unit only.
2VAA001694 2-7
Terminal Block Wiring 2. Installation
2-8 2VAA001694
3. Maintenance Introduction
3. Maintenance
3.1 Introduction
The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB
recommends that all equipment receive preventive maintenance which will keep the equipment operating at an optimum
level.
This section presents procedures that the customer should be able to perform on site. These preventive maintenance
procedures should be used as a guideline to assist in establishing good preventive maintenance practices.
NOTE: The preventive maintenance schedule is for general purposes only. Application may require special attention.
Task Frequency
Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months
more frequently in excessively dirty environments.
Check cabinet and termination unit for dust. Clean as necessary using an antistatic
vacuum.
Check all termination unit signal, power and ground connections within the cabinet.
Verify that they are secure. Refer to procedure.
Check termination unit circuit board, giving special attention to power contacts and 12 months
edge connectors. Clean as necessary. Refer to procedure.
2VAA001694 3-1
Printed Circuit Board Cleaning 3. Maintenance
Wear eye protection whenever working with cleaning solvents. When removing solvents
from printed circuit boards using compressed air, injury to the eyes could result from
splashing solvent as it is removed from the printed circuit board.
There are several circuit board cleaning procedures in this section. These procedures cover circuit board cleaning and
washing, cleaning edge connectors and circuit board laminate between edge connectors. Use the procedures that meet the
needs of each circuit board. Remove all dust, dirt, oil, corrosion or any other contaminant from the circuit board.
Perform all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps
under sub-section 2.2- Special Handling of this user manual when handling printed circuit boards.
Follow the given steps to clean tarnished or deeply stained edge connector contacts:
1. Use a nonabrasive eraser or equivalent to remove tarnish or stains.
2. Minimize electrostatic discharge by using the 80/20 isopropyl alcohol/water solution during burnishing.
NOTE: Do not use excessive force while burnishing but use only enough force to shine the contact surface.
3. Inspect the edge connector after cleaning, to assure no loss of contact surface.
4. Wipe clean with a lint-free cloth.
If input or output circuits are a shock hazard after disconnecting system power at the
power entry panel, then the door of the cabinet containing these externally powered
circuits must be marked with a warning stating that multiple power sources exist.
Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking
connections, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it is
tightened. If the connection is tight, the tightening action verifies that it is secure. There must not be any motion done to
loosen the connection.
3-2 2VAA001694
3. Maintenance Checking Connections
2VAA001694 3-3
Checking Connections 3. Maintenance
3-4 2VAA001694
4. Repair and Replacement Introduction
1947691?16 Plug adapter cover NTLAC19000 0.19 in. (no. 10) external
tooth lock washer
2VAA001694 4-1
Termination Unit Replacement 4. Repair and Replacement
NOTE: Turn off power to the field devices before removing the cables from the termination unit.
Remove a module from its assigned slot before installing or removing a cable assigned to
that slot. Failure to do so could result in damage to the module.
NOTE: The I/O modules must be seated in the termination unit cable at the rear of the module mounting unit
when fully inserted.
22. Install the safety shield and return power to the field devices, after all cables and wiring are replaced.
23. Return power to the cabinet.
4-2 2VAA001694
INDEX
C T
Checking connections 2 Termination unit
Cleaning Cables 6
Edge connectors 2 Description 1
Printed circuit boards 2 Dipshunt configuration 1
Conventions, documents 3 Installation 5
Mounting 5
D Replacement 2
Dipshunt
Adapter plugs 3 U
Advanced applications 3 Unpacking and inspection 1
Normal operation 2 User qualifications 2
F
Field static kit 1
Fuse
Installation 5
Replacement 1
H
How to use this instruction 2
I
I/O terminal assignments 8
I/O wiring 8
Installation
Cables 6
Fuse 5
I/O wiring 8
Power wiring 7
Relay 5
Termination unit 5
M
Maintenance 1
Schedule 1
Tools required 1
Mounting hardware 2
P
Parts list 1
PCB cleaning 2
Power wiring 7
Preventive maintenance
Checking connections 2
Schedule 1
Tools and equipment 1
R
Relay
Installation 5
Replacement 1
Replacement
Fuse 1
Relay 1
Termination unit 2
S
Setup/physical installation 1
Special handling 1
2VAA001694 1
INDEX
2 2VAA001694
ABB Ltd. Notice