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DENTAL UNIT

INSTALLATION INSTRUCTIONS

IMPORTANT

This manual provides installation instructions for the CLESTA-II.


The instructions contained in this booklet should be thoroughly read and
understood before installing the chair and unit.
After the installation has been completed, keep this manual in a safe place and
refer to it for future maintenance.
TABLE OF CONTENTS

Page
1. VIEW AND MAJOR COMPONENTS
1-1. CHAIR SECTION VIEW AND MAJOR COMPONENTS------------------------------------ 1
1-2. UNIT SECTION VIEW AND MAJOR COMPONENTS-------------------------------------- 2

2. DIMENSIONS AND SPECIFICATIONS


2-1. CHAIR SECTION DIMENSIONS---------------------------------------------------------------- 3
2-2. CHAIR SECTION SPECIFICATIONS----------------------------------------------------------- 3
2-3. UNIT SECTION DIMENSIONS------------------------------------------------------------------ 4
2-4. UNIT SECTION SPECIFICATIONS------------------------------------------------------------- 4

3. REQUIREMENTS FOR INSTALLATIONS---------------------------------------------------------- 5

4. CHAIR SECTION PREPARATION FOR INSTALLATIONS


4-1. CHAIR SECTION UNPACKING----------------------------------------------------------------- 9
4-2. CHAIR SECTION PREPARATION FOR INSTALLATIONS-------------------------------- 9

5. UNIT SECTION PREPARATION FOR INSTALLATIONS


5-1. UNIT SECTION UNPACKING--------------------------------------------------------------------11
5-2. UNIT SECTION PREPARATION FOR INSTALLATIONS-----------------------------------12

6. INSTALLATIONS INSTRUCTIONS
6-1. MOUNTING CUSPIDOR UNIT ON TO THE CHAIR----------------------------------------13
6-2. FIXING UNIT HOSES TO THE CHAIR---------------------------------------------------------14
6-3. INSTALLATION OF UTILITY SECTION------------------------------------------------------14
6-4. INSTALLATION OF DENTAL LIGHT----------------------------------------------------------18
6-5. CHAIR ASSEMBLY--------------------------------------------------------------------------------19
6-6. UNIT ASSEMBLY-----------------------------------------------------------------------------------21

7. ADJUSTMENT
7-1. UNIT SECTION ADJUSTMENT-----------------------------------------------------------------22
7-2. HANDPIECE ADJUSTMENT---------------------------------------------------------------------22
7-3. HANDPIECE HOLDER ADJUSTMENT------------------------------------------------------- 23
7-4. CHAIR SECTION ADJUSTMENT-------------------------------------------------------------- 23

8. CHAIR HYDRAULIC DIAGRAM--------------------------------------------------------------------24



9. CHAIR ELECTRICAL DIAGRAM--------------------------------------------------------------------25

10. UNIT FLOW DIAGRAM-------------------------------------------------------------------------------26

11. UNIT ELECTRICAL DIAGRAM---------------------------------------------------------------------27


1. OVERVIEW AND MAJOR COMPONENTS
1-1. CHAIR SECTION OVERVIEW AND MAJOR COMPONENTS

4 11

3 12
5
6
13
7
14

15
8 16
16
9
10

Fig.1-1 Chair Section Overview

Chair Section Major Components

(1) Headrest (11) Headrest Rear Cover


(2) Backrest (12) Backrest Rear Cover
(3) Back Support (13) Back Support Cover
(4) Armrest (Left) (14) Upper Flange Cover
(5) Seat (15) Main Switch Panel
(6) Flange (16) Foot Control
(7) Lower Flange Cover
(8) Flange Hose Cover
(9) Base
(10) Pump Cover

-1-
1-2. UNIT OVERVIEW AND MAJOR COMPONENTS

14
26
15
1
2
3 12
4 5
13 16
7 6
8
A
W

9
24
10
17
11
LP
0
1
2

25
F

A
23
W

20 19
22 18
21

27

Fig.1-2 Unit Section Overview

Unit Section Major Components

(1) Cupfiller Nozzle (14) Light Pole (Light Pole and L-Light Pole)
(2) Cupfiller Base (15) First Arm (Horizontal Arm)
(3) Bowl Flush Nozzle (16) Balance Arm
(4) Spittoon Bowl (17) Instrument Tray
(5) Solid Collector (18) Main Control Panel
(6) Cuspidor Unit Control Panel (19) Dr. Table Indicator (for E spec.)
(7) Assistant Holder (20) Tray Handle (With Arm Air Brake Button)
(With Membrane Switch) (21) Dr. Side Handpiece Holder
(8) Vacuum Handpiece (22) Dr. Side Syringe
(9) Assistant Side Syringe (23) Waste Receptacle
(10) Saliva Ejector Handpiece (24) Film Viewer
(11) Assistant Holder Arm (25) Foot Controller
(12) Cuspidor Top (26) Dental Light
(13) Cuspidor Body (27) Chair foot Control

-2-
2. DIMENSIONS AND SPECIFICATIONS
2-1. CHAIR SECTION DIMENSIONS
-mm-

60
170

255
630
600

510

˚
50 225

178
˚
1105

80

11˚

410

565 1188 60 610


1813

Fig.2-1 Chair Dimensions

2-2. CHAIR SECTION SPECIFICATIONS

Seat Initial Height-------------------------------- 410mm

Seat Lifting Stroke------------------------------- 380mm

Backrest Movement----------------------------- 0˚ ~ 80˚ above Horizontal

Tilting Mechanism------------------------------- Backrest Synchronized Tilting


(5˚ ~ 11˚ above Horizontal)

Auto Movements--------------------------------- 2-Preset, Last Position Memory


and Auto Return

Control Voltage----------------------------------- DC12V

Power Consumption----------------------------- 115V, 50/60Hz, 500/490W


220/230V, 50/60Hz, 510/530W
240V, 50/60Hz, 650/680W

Net Weight---------------------------------------- 115 kg

-3-
2-3. UNIT SECTION DIMENSIONS
-mm-
187 750

340˚
274
651 290˚

700
˚
13

90
90˚

489

87
˚ 57˚

592
90

30˚ 30˚
˚

718
297

600

ø50.8 (ø42.7)
60.5

21˚
1182

28˚°
890

298
737

30˚
517

55
441

˚
184
60

569

Fig.2-2 Unit Section Dimensions

2-4. UNIT SECTION SPECIFICATIONS

Doctor Side Instrument----------------------------2 x High Speed Turbine Tubings


1 x Low Speed Air Motor Tubing
1 x 3 Way Syringe
Assistant Side Instrument-------------------------Saliva Ejector (Central Vacuum Type)
Vacuum (Central Vacuum Type)
1 x 3 Way Syringe
Bowl Flush------------------------------------------Timer Mode and Continuous Mode
Cupfiller---------------------------------------------Timer
Net Weight------------------------------------------94.7 kg (Without Dental Light)

-4-
3. REQUIREMENTS FOR INSTALLATIONS
A. General Requirements
(1) The contractor is to supply the necessary service and materials to complete the installation
to the satisfaction of the dentists and the installation engineer.
(2) This includes the supply and installation of the electric power supply cables with main
isolating switch and fuses, air supply piping, water supply piping, suction piping including
vacuum pump and its control wires and drain piping as noted on the installation diagrams.
B. Setting Requirements
(1) The CLESTA II dental unit comprises of a Chair section, Cuspidor section, Doctor table section
and Light section.
(2) The CLESTA II should be mounted taking the opening end of drain pipe into due consideration.
Refer to Page 7, Fig.3-1.
(3) The area on which the CLESTA II (250 kg) is to be installed must have endurance force of
250kg/cm .
2

(4) The installation position of the CLESTA II chair is shown in Fig.3-1 as a recommended example.
C. Piping and Plumbing Requirements
(1) All piping and conduit for cables are to be laid under the floor and to come out from
the floor in the positions shown Fig 3-1
(2) The installation position and height from the floor of each pipe and cable conduit are shown
in Fig.3-1.
(3) The recommended sizes, materials and end piece are shown in Table 1.
(4) Regarding installation of the vacuum pump and its connection to the main suction line, follow
the specifications of central vacuum pump system manufacture's recommendation.
(5) All Piping should be arranged avoiding bends as much as possible.

Table 1 The Recommended Sizes, Materials and End Piece of Pipes

Item Material Size End


Piece

Compressed Air Supply Pipe Shock Resistance Out. Dia.18mm PT1/2


P.V.C. Pipe HI-13 In. Dia. 13mm

Water Supply Pipe Shock Resistance Out. Dia. 18mm PT1/2


P.V.C. Pipe HI-13 In. Dia. 13mm

Suction Pipe P.V.C. Pipe VP-20 Out Dia. 26mm


IN. Dia. 20mm

Drain Pipe P.V.C. Pipe VP-50 Out. Dia. 58mm


In. Dia. 50mm

Power Supply Cable Conduit P.V.C. VE-16 In. Dia. 16mm

Vacuum Control Wire Conduit P.V.C. VE-16 In. Dia. 16mm

Note : The suction pipe and drain pipe should be laid under the floor with an inclination of 1/200 - 1/400.
Air vacuum type does not require suction pipe, vacuum control wire and its conduit.

-5-
D. Air Supply Requirements
(1) Compressed air to be supplied should be filtered.
Dirt and moisture in the air may cause trouble in unit air system.
(2) Air Pressure
Regulate the outlet air pressure of the compressor to the utility section at 0.55-0.6Mpa
(5.5 - 6.0kg/ cm ) and the air pressure should be kept higher than 0.5Mpa (5.0kg/ cm)2
2

at any time.
(3) Compressed Air Supply Capacity
Compressed air supply capacity is at least 55 l/min. (Central Vacuum type)
Compressed air supply capacity is at least 88 l/min. (Air vacuum type)
E. Water Supply Requirements
(1) The supply water should be clean.
Dirty water may cause trouble in unit water line.
(2) Water Pressure
More than 0.1Mpa(1.0kg/ cm2 ) water pressure in utility section is required for operating
unit efficiently at any time.
F. Electric Supply Requirements
(1) The connection of the power supply cable is to be carried out in accordance with the local electrical
regulation.
(2) Rating of supply voltage and power consumption :

100/110/115V Type Single Phase 50/60 Hz : 15 A

220/230/240V Type Single Phase 50/60 Hz : 10 A

(3) Power supply line should be provided with fuses or circuit breaker in accordance with power
consumption.
(4) The earth wire (ground wire) should be proved in the utility section.
(5) All cables should have at least 500mm surplus from the floor so that they are long enough to
be connected to the terminals in the utility section.

-6-
Standard Type

Max. 1450
180
Chair Base

Drain Pipe

Min. 600
40
Min. 1000 Min. 800

Air Supply

Chair Base Plate


120
180
70
70

Vacuum Pipe
Drain Pipe
15 40
Power Source 70 Water Supply
135
Vacuum Operating
PT1/2
Note : Air vacuum type does not need
40

30
20

vacuum pipe, vacuum operating


40

Floor Line
wires and conduit.
30

Fig.3-1 Installation Position and Plumbing Layout


(Central Vacuum Type)

-7-
Belmont Type

Max. 1450
180
Chair Base

Drain Pipe

Min. 600
40
Min. 1000 Min. 800

Water Supply

Chair Base Plate


120
180
70
70

Vacuum Operating
Vacuum Pipe
Drain Pipe
70 40
Air Supply 140 Power Source

PT1/2 Note : Air vacuum type does not need


vacuum pipe, vacuum operating
20

wires and conduit.


40

40

30

Floor Line

Fig.3-2 Installation Position and Plumbing Layout


(Central Vacuum Type)

-8-
4. CHAIR SECTION PREPARATION FOR INSTALLATIONS
4-1. CHAIR SECTION UNPACKING
The chair is delivered in 2 cartons (base section and top section cartons).
Open the upper section carton and check the contents with following check list.

CAUTION
Do not use a sharp instrument, it may damage upholstery.

Check List for Upper Section Carton


1. Headrest Assembly---------------------------------------------------------------------------------------------- 1 set
2. Backrest Assembly----------------------------------------------------------------------------------------------- 1 set
(Backrest Cushion with Backrest Support Plate, Backrest Cover)
3. Seat Assembly---------------------------------------------------------------------------------------------------- 1 set
4. Armrest (Standard Type; Left Side only Right arm optional)--------------------------------------------- 1 set
5. Screw Kit
(1) M6 Wood Screw for Fixing Base (2 x L40, 2 x L55)---------------------------------------------------- 4 pcs.
(2) M12 x 20 Set Screw for Base Level Adjustment--------------------------------------------------------- 4 pcs.
(3) M10 x 30 Set Screw for Level Adjustment Adapter ---------------------------------------------------- 4 pcs.
(4) M6 Screw, Flat washer and Armrest Collar for Armrest------------------------------------------------ 1 set
(5) M6 x 20 Screw for Fixing Backrest Cushion and Seat---------------------------------------------- 6 pcs.
(6) M6 Flat Washer for Fixing Seat---------------------------------------------------------------------------- 2 pcs.
(7) M8 x 20 Cap Bolt with Spring Washer for Back Support Plate---------------------------------------- 4 pcs.
(8) M5 x 12 Screw (White) for Flange Hose Cover and Pump Cover------------------------------------- 5 pcs.
(9) Hole Plug for Carriage Bar Hole--------------------------------------------------------------------------- 2pcs.
(10) Nylon Clamp with M5 Screw for Fixing Drain Hose--------------------------------------------------- 1 set
(11) M5 x 15 Screw , Set Cap Washer and Set Cap Cover for Pump Cover------------------------------- 1 set

4-2. CHAIR SECTION PREPARATIONS FOR INSTALLATIONS

CAUTION

Do not connect the power supply line before


removing Red tagged bolt.

Staples

(1) Remove all the staples fixing the carton to the pallet, Fig.4-1 Chair Base Section Carton
or cut the carton just above the stapled line, and
remove the carton. (Fig.4-1)

Pump Cover
(2) Place the base section with pallet behind the
planned location for chair. Wood
Screw

(3) Remove the pump cover. Rear Side Wood


Carriage Bar Screw
Remove wood screws from the base.
Remove the base section from the pallet by Mats

holding the carriage bars (Front side and


Mats

Pallet
Rear side) and place it at the planned location. Front Side
Carriage Bar
(Fig.4-2) Wood
Screw

Fig.4-2 Removing Base Section from Pallet

-9-
CAUTION

Do not lift the chair by upper structure after


removing the carriage bolt (Red tagged bolt). Mats

Carriage Bolt
(Red Tagged Bolt)
Rear Side Support Plate
Carriage Bar
(4) Remove the rear side carriage bar from Mats
Oil Plug

the base. (Fig.4-3)


Mats

Note : The front side carriage bars can not remove.


They are covered by the pump cover.
Oil
Mats

Reservoir

(5) Remove the carriage bolt (Red tagged bolt).


from the support plate. (Fig.4-3) Fig.4-3 Removing Red Tagged Bolt

(6) Remove the red tagged oil plug from the oil reservoir. (Fig.4-3)

(7) After removing the carriage bolt, plug the power supply cable into suitable power supply outlet.
Lift up the upper structure by the foot switch to the highest position.
Raise the backrest support by the foot switch to the upright position. (Fig.4-4)

Note : Refer to the operating manual for chair operation.

(8) Remove 2x M5 screw from either side of the main link cover and remove the main link cover. (Fig.4-4)
(9) Remove the set cap covers from either side of the lower flange cover.
Remove 4 x M5 screws and remove the lower flange cover. (Fig.4-4)

(10) Lift up the seat frame to the back support side. (Fig.4-4)

Note : Do not remove the support plate until the cuspidor unit has been mounted onto the chair.

CAUTION

After raising the chair base, disconnect the power supply to the chair.

Seat Frame
Set Cap
Cover
Mats
Mats

Mats

Mats

Mats

Mats

Mats

Lower Flange
Cover
Support Plate Main Link Cover

Fig.4-4 Chair Preparations for Installations

-10-
5. UNIT SECTION PREPARATIONS FOR INSTALLATIONS
5-1.UNIT SECTION UNPACKING
Checking Contents
The standard type Clesta-2 unit is delivered in 1 carton.
Installation parts and accessory parts are packing in the small carton boxes.
Open the parts boxes and check the contents of each packing with following the check list.

CAUTION

Do not use a sharp instrument to open the packing, it may damage the parts.

Check List
1. Cuspidor Unit with Doctor Table and Utility section-------------------------------- 1 set

2. L-Light Pole and Light Pole (2xM6 Cap Bolt with S/Washer)--------------------- 1 set

3. Dr. Table Tray (4xM5 Screw)----------------------------------------------------------- 1set

4. Parts Boxes
(1) Drain Cap and Basket Strainer----------------------------------------------------- 1 piece
(2) Cuspidor Bowl------------------------------------------------------------------------ 1 piece
(3) Vacuum Tip (Straight and Bent)--------------------------------------------------- 1 set
(4) Vacuum Silicon Tip------------------------------------------------------------------ 10 pieces
(5) Vacuum Elbow ----------------------------------------------------------------------- 1 piece
(6) Drain Elbow-------------------------------------------------------------------------- 1 piece
(7) Stop Valve with Seal (Water & Air)----------------------------------------------- 2 set
(8) Stainless Flexible Pipe with 2-Seals----------------------------------------------- 2 set
(9) Waste Receptacle--------------------------------------------------------------------- 1 set
(10) Cotton Container with Base------------------------------------------------------- 1 set
(11) Vials (5 Colour Vials) with Base------------------------------------------------- 1 set
(12) Vacuum Hose with Handpiece---------------------------------------------------- 1 set
(13) Saliva Ejector Hose with Handpiece--------------------------------------------- 1 set
(14) Foot Controller---------------------------------------------------------------------- 1 set
(15) Cap Bolt for Fixing Cuspidor Unit----------------------------------------------- 4 sets
(M10 Cap bolt (L=40 & L=60) with Spring Washer)
(16) Dental Size Film Viewer----------------------------------------------------------- 1 set

Note : The check list is for the standard type.

-11-
5-2.UNIT SECTION PREPARATIONS FOR INSTALLATIONS

(1) Remove all wood screws fixing the carton to the


pallet and lift up to remove the carton.
(Fig.5-1)

aM
st
(2) Place the unit with pallet behind the planned Wood Screw

aM

Mats
st
location.
Fig.5-1 Unit Section Carton

(3) Remove a unit fixing bolt (M10 - 25) and hold


M8-35
the unit..

Fixing Bracket
(4) Remove four bolts (M8-35) and two fixing
brackets.(Fig.5-2)

Unit fixing bolt


Note : Do not remove the unit from the pallet M10-25

until the chair is ready and in the correct


position.
Refer to 4-2. Fig.5-2 Removing Unit from Pallet

-12-
6. INSTALLATIONS INSTRUCTIONS
6-1.MOUNTING THE CUSPIDOR UNIT ON TO THE
CHAIR
(1) The Cuspidor Unit Mounting Position onto the Chair
The cuspidor unit mounting position on the
chair is shown in Fig.6-1.

(2) Mounting The Cuspidor Unit


A. Hold the cuspidor unit while on the pallet Fig.6-1 Unit Mounting Position on the Chair
and remove 3 x M10 bolts from under
the mounting adapter. (Fig.5-2)

CAUTION

Carry the unit by holding the cuspidor at the bottom


and mounting adapter.
Do not carry by holding the arm, cupfiller
nozzle or cuspidor bowl. M10 CapBolt

When mounting the cuspidor unit onto the chair, Mats


Mats

keep the assistant arm to the out side of the chair.


Mats

Mats

B. Lift up the unit from the pallet and position


the assistant arm to the out side of the chair and Assistant
Arm
remove the pallet from this area. Adaptor
Support Plate
Put the mounting adapter on to the support plate. Flange
Adjust the adaptor position to line up the adapter
plate screw holes to the flange screw holes and Fig.6-2 Mounting the Cuspidor Unit onto the Chair
fit it with 4xM10 cap bolts. (Fig. 6-2)

Note : M10 cap bolts are packed in the M10 Set


Screw
unit parts box.

Mats

C. After mounting the unit onto the chair fit the


Mats

Adapter
4 x M10 set screws (Level adjuster screws)
Mats

into the flange. Flange


Mats

Use these set screws (M10) to adjust the


level of the unit. (Fig. 6-3) Fig.6-3 Setting Level Adjuster Screws

D. Remove 3 x M8 cap bolts and remove the


black support plate from under the flange. Support Plate

(Fig.6-4)
Mats

M8 Cap Bolt
Mats

Mats

Fig.6-4 Removing Support Plate

-13-
6-2. FIXING THE UNIT HOSES TO CHAIR
(1) Fixing The Unit Hoses to Chair (Fig.6-5)
A. Pass through the vacuum hose and drain hose
between the lower flange and fix them in the Utility Section

hose guides.
B. Pass the unit tubing and wires around
the right side lower flange and fix
Lower Flange
them in the hose guides. Drain Hose
Vacuum Hose Tubings & Wires
C. Fit the vacuum hose, drain hose, tubings
& wires to the outer side of the oil reservoir.
Position for Hose Lower Flange

Hose Guide Lower Flange


Drain Oil Reservoir

Vacuum Tubings & Wires

Oil Reservoir Tubings & Wires


Tubings &
Vacuum Hose Wires
Drain Hose
Drain Hose
Vacuum Hose Hose Guide Vacuum Hose
Tubings & Wires Mats
Mats

Drain Hose
(under the oil reservoir)

Drain Drain Hose


Elbow
Note : After positioning the unit hoses, check the
hoses are not kinked.
Drain Pipe

Fig.6-5 Fixing Unit Hoses to Chair

Standard Type Belmont Type


6-3.INSTALLATIONS OF UTILITY SECTION
(1) Stop Valves Installations
Chair Base Chair Base

A. Place the chair in the planned location. Confirm that the


Air Stop Valve
180mm

180mm
45˚

piping and wirings are laid out in accordance with Fig.3-1.


Water Stop Valve

Drain Pipe Drain Pipe

B. Install the water stop valve and the air stop valve to each
Water Stop Valve Air Stop Valve

supply pipe. Fig.6-6 Direction of Water and Air Stop Valves


The positioning of the stop valves are shown in Fig.6-6.
M5 Screw
C. After installation of the stop valves, fully open the valves
and flush out dust and chips from the piping. Chair Base

Utility Section
Note :During installation, close the stop valves. Frame

DRAIN

(2) Utility Section Frame Installations AIR WATER

Pressure Gauge
A. Remove 4 x M4 screws and remove the pressure gauge M4 Screw Bracket

bracket from the utility section frame to make installation


space. (Fig.6-7)
B. Position the utility section frame onto the chair base plate.
C. Fix the utility section frame to the chair base with 2 x M5 M5 Screw
Clamp
screws. (Fig.6-7)
D. Fix the foot controller hose to the chair base with clamp.
Recommended length of foot controller hose is 800mm
Foot controller
from the clamp. Hose

Fig.6-7 Utility Section Frame Installation

-14-
(3) Drain Hose and Vacuum Hose Connection
A Run the drain hose and vacuum hose through and Standard Type Belmont Type

under utility section frame. (Fig.6-8) Utility Section


Frame
Utility Section
Frame

B.Cut the drain hose and vacuum hoses at Chair Base Chair Base

suitable length and connect them to


each elbow with plastic glue.(Pipe solvent)
C.Insert the drain hose elbow and vacuum hose
elbow into each pipe. (Fig.6-8) Vacuum Drain Hose Vacuum Elbow
Elbow Vacuum Hose Drain Hose
Vacuum Hose Drain Elbow
Drain Elbow

Note : The Drain pipe should be sealed with Drain Vacuum Vacuum
Drain Elbow Hose
Elbow Hose

silicone sealant or taping.

Drain Pipe Vacuum Pipe

Fig.6-8 Drain Hose and Vacuum Hose Connection


(4) Water and Air Supply Line Connection
A. Bend each stainless flexible pipe to a suitable
angle for connection.
Standard Type Belmont Type
B. Connect the water supply line to the water Air Stop Water Stop Valve
Valve
stop valve with the stainless flexible pipe and Chair Base
Chair Base
the seals. (Fig.6-9) Seal Water
Supply
Line
Seal Connector
Water
Note : Pass through and connect the water Supply
Line
Connector
Seal

stainless flexible pipe to the water stop Seal

valve under the vacuum elbow


Water
Stop Valve
Air Supply Line Air Supply Line
Connector Stainless Flexible Seal Connector Air Stop
Pipe Seal Stainless Flexible
Valve Pipe

C. Connect the air supply line to the air stop Fig.6-9 Water and Air Supply Line Connection
valve with the stainless flexible pipe and the
seals. (Fig.6-9)

(5) Electrical Connections in The Utility Section


A.Chair Control Connector (4P) (Fig.6-10A)
Connect the unit side connectors (4P Female) to the chair side connectors (4P Male) in the utility section.
B. Chair Power Supply (Fig.6-10A / Fig.6-10B)
Connect the chair power supply cable to terminal No.5 and No.6.
Connect the earth wire in the power supply cable onto the utility section frame with M4 screw.

4P Connector(for Dental Light)


Chair Power Earth Chair Power Earth
Connection Supply Plug Connection
Chair Control Line Supply Plug Chair Control Line
Connector (4P) Connector (4P)

6 655 6 655

4P Connector(for E.Spec.) Hose for Cart

Over the patiant Type Cart Type


Fig.6-10A Wires Connection-A

-15-
C. Vacuum Operating Wires (Central Vacuum) Small Thin Screw Driver

Connect the central vacuum operating wires Terminal Block

to terminal No.1 and No. 2. (Yellow wires


Wire
are connecting.) (Fig.6-10B)
Chair Power
Supply Cable
Note : How to connect terminal block

Yellow

Yellow
(Fig.6-10B)
2 1

Earth

While pressing the slot of the terminal 6 5 Terminal Block


with a small thin screw driver, insert the Vacuum Operating

White
Black
Wires
wire to the terminal and release the screw
driver.
Confirm that the wire is connected
securely.

Fig.6-10B Wires Connection-B

D. Unit Power Supply Line


Fix the plug on the end of the unit power
supply cable. Plug the unit power supply
Unit Power
plug into the suitable power supply line in Supply Cable
the utility section. (Fig.6-10C)
Plug

Power Supply
Outlet

Fig.6-10C Wire Connection-C

E. Tubings connection for Cart Type Yellow(4×6)

Refer to Fig.6-10D Blue(6.5×10)

Connect the tubings from the cuspidor unit


to utility parts.
Brown(2×3.7)
Green(4×6)

Hose for Footcon

Hose for Cart

Fig.6-10D Tubing Connection for Cart


(6) Fixing the Pressure Gauge Bracket
Fix the pressure gauge bracket onto the utility Air Stop Valve

section frame with 4 x M4 screws.


Open the main water valve. (Fig.6-10E)
Open
Open

Note : After connecting the utility section, open Pressure


DRAIN

Open Close Gauge Bracket


the stop valves and turn on the main AIR WATER

switch to check the unit and chair.


Water Stop Valve
Fig.6-10E Fixing the Pressure Gauge Bracket

-16-
6-4. INSTALLATION OF THE DENTAL LIGHT M6 Screw

(CHAIR MOUNT TYPE) L-Light Pole


Light Spigot
(1) Installing The Dental Light
A Remove the 4 x side panel fixing screws from
the bottom of the cuspidor unit and remove the Light Balance

side cover. (Fig.6-12)


Arm

Fig.6-11 Fixing the Dental Light to L-Light Pole


B. Pass the light wires through the L-light pole
and insert the light spigot into the light pole
and fix it with 2 x M6 screws. (Fig.6-11) L-Light Pole

C. Remove the light pole cover from the cuspidor Washer


Side Cover
unit. Insert the light pole into the light pole Light Pole

cover. (Fig.6-12)

Light Pole
D. Pass the light wires through the light pole and Cover

insert the L-light pole into the light pole.


Insert the light pole with dental light and

M
sta

Mats
M6 Cap Bolt
L-light pole into top of the cuspidor unit.
Mats

Connector Mats

(Fig.6-12) Tape Side Cover


Fixing Screw
Pilot Wire
E. Fix the light pole in to the cuspidor unit and
tightening the 2x M6 cap bolts. Fig.6-12 Fixing Light Pole to Cuspidor Unit
Fix the light pole cover to the cuspidor unit.
(Fig.6-12)

F. Pass the light cable through the cuspidor frame


hole. Connect the connectors of the dental light
cable to the dental light PCB.
Dental Light PCB.
The dental light PCB is located at the rear side of
the cuspidor unit. (Fig.6-13)
Detail of connections, refer to fig.6-14 for Dental
Light Cable
Light PCB connections.

Frame Hole

Fig.6-13 Connecting the Dental Light Connectors


G. After installing the dental light, fix the side
panel back onto the cuspidor. (Fig.6-12)

-17-
(2) Dental Light PCB Connections

Dental light 720S Connected on site

Dental light 720M


Dental light cable

Orange
4:Blue 3:Brown

Purple
Yellow

Brown
Green

Black
2P connector

Blue
Red
4 3
2 1 3:Brown 4:Blue 4:Blue 3:Brown
6P connector 2:Red 1:Orange 3 4 4 3
1 2 2 1
1:Orange 2:Red 2:Red 1:Orange
1 2 3 4 5 6 2 1
Light Blue

Connector
White

for unit side


Dental light cable
1 2 1 2 4 3 Connector Connector
CN3

1 2 1 for dental light side for unit side


CN2

1 CN5 CN6
CN1

Connector 2 6
for unit side
720S
CN4

Dental Light PCB.


Connected for CN1 & CN6
at the factory

Dental light IO5000 IO5000


Dental Light PCB.
Connected for CN1 & CN3
CN1
at the factory
CN3 CN2

4P connector
Orange Orange
Red 1 1 Red 5P connector
2 2 1 2 3 4 5
Brown Brown
3 3
Blue 4 4 Blue
Red
White
Black
Yellow
Light Blue

(Unit side) (Dental light side)

Dental light cable

900 Dental Light (Type 920)


Light Blue
Orange

Purple

Connector
Yellow
Green

Gray
Blue
Red

for unit side


321 123 1 2 34 21
1 3

12
1
1

Black
CN6

1
3

CN1
CN9

2
CN4

3 White
CN10

CN5

CN2

CN3

Connector
for unit side CN13
Dental light cable
2

White
CN11

Light Blue 2
1
LED2
1

900 Dental Light


JP3

JP2
JP1

Connected for CN1,CN6 & CN11 SW1


Control PCB.
SW4

at the factory
SW2
CN7
CN8
CN12

SW3

4P connector
Brown/White Brown/White
Brown 4 4 Brown
Black/White 3 3 Black/White
2 2
Black 1 1 Black

(Unit side) (Dental light side)

Fig.6-14 Dental Light PCB connections

-18-
6-5. CHAIR SECTION ASSEMBLY
(1) Fixing the Covers

CAUTION
Seat Frame
Do not pinch the tubing with the cover.
Cap Cover

Mats
A. Return the seat frame to the original position.
(Fig.6-15)

Mats
Mats

Mats

Mats

B. Fix the main link cover. (Fig.6-15)


C. Fix the lower flange cover and fix the cap
Mats

Mats

Lower Flange
covers on the screw heads. (Fig.6-15) Cover
Main Link Cover

Fig.6-15 Fixing Main Link Cover and


Lower Flange Cover

Flange

D. Fix the flange hose cover with 3 x M5 truss


screws. (Fig.6-16)
Mats

Mats

Mats

Mounting
Flange Hose Adapter
Cover

Fig.6-16 Fixing Flange Hose Cover

Back Support
(2) Fixing the Backrest Plate
Mats

A. Fix the back support plate to the back support


Mats
Mats

M8x25 Cap Bolt


Mats

by 4 x M8 cap bolts and spring washers.


Mats

(Fig.6-17)
Mats
Mats

Mats

Back Support

Fig.6-17 Fixing Back Support Plate

Backrest
B. Fix the backrest cushion to the back support M5 x 25 Cushion
plate by 4 x M5 screws. (Fig.6-18 ) Screw
Mats

Mats
Mats

Mats

Back Support
Plate
Fig.6-18 Fixing Backrest Cushion

-19-
C.Attach the backrest cover to the backrest cushion.
Insert upper two hooks of backrest cover into Attach Headrest

the upper fixing holes of the backrest. Backrest Cover


Fixing Hole

Mats

Mats
Keep pressing the backrest against backrest,

Mats

Mats
slide down the backrest cover so that lower
two hooks catch the lower fixing holes.
(Fig.6-19)
Backrest Cover
Fixing Hook
Backrest Cover
D. Attach the headrest. (Fig.6-19)
Fig.6-19 Fixing Backrest Cover and Headrest

Seat Fixing Seat


Plate
E. Fix the seat to the base section.
Hook the seat hooks to the seat fixing
plate on the chair base and screw the seat
to the seat frame with 2 x M6 screws and
flat washers.
M6 Screw
(Fig.6-20)
Mats

Seat Fixing
Plate Seat

Fig.6-20 Fixing Seat

Armrest
F. Fix the armrest to the armrest bracket with
M6 screw, flat washer and collar.
(Fig.6-21)

Collar
Flat Washer
M6 Screw
Armrest
Bracket

Fig.6-21 Fixing Armrest

(2) Fixing the Base to the Floor


A. After checking the chair position, fix the
base on the floor with 4 x wood screws.
(Fig.6-22) Hole Plug

B. Fit 4 x M12 set screws (Level adjuster Mats

screws) in to the base plate. Wood


Screw
M12 Set
Screw
The chair level can be adjusted with the M12 Set
leveling screws. (Fig.6-22) Screw
Wood
Screw

C. Fix the hole plugs in the carriage bar holes Carriage Bar Hole

on the base. (Fig.6-22).


Fig.6-22 Fixing Base on Floor

-20-
6-6. UNIT SECTION ASSEMBLY
(1) Doctor’s Syringe and Handpiece Tubings. Hose Connector

Fit the syringe and the handpiece tubings into each handpiece
holder. Position the handpiece to each handpiece tubing.

(2) Vacuum Hose and Saliva Ejector Hose Saliva Ejector


Vacuum Hose Hose
Fix the vacuum hose and saliva ejector hose to the vacuum Fig.6-23
manifold by turning the hose connector 90˚ clockwise. Fixing Vacuum and Saliva Ejector Hose
(Fig.6-23)
Drain Cap
(3) Assistant’s Syringe, Vacuum and Saliva Ejector Handpiece Basket
Strainer
Fit the syringe, the vacuum handpiece and the saliva ejector
handpiece in the assistant holder.

(4) Cuspidor Bowl, Drain Cap and Basket Strainer (Fig.6-24)


Cuspidor
Insert the cuspidor bowl into the cuspidor unit. Bowl

Fit the drain cap and the basket strainer in the centre of cuspidor bowl. Fig.6-24 Cuspidor Bowl

(5) Film Viewer for Holder and Place Type Film Viewer
(Dental Size)
Fix the film viewer on the table bracket with 2 x M4 screws. Table Bracket
(Fig.6-25) Table Tray

(6) Table Tray for Holder and Place Type


Fix the table tray on the table with 4 x M5-10 screws LP

M4 Screw
and 1 x M5- 60 screw. (Fig.6-25)
0
1
2

M5-60 Screw
F

(7) Rod and Rest Cover for Rod Type (Fig.6-26)


M5-10 Screw
Lift the rod holder and insert the rod to the rod holder.
Fig.6-25 Fixing Film Viewer and Table Tray
Attach the rest cover to the table cover.

(8) Fixing Pump Cover Rod


Rest Cover

Before fixing the covers, check all unit and


Table Cover
chair functions are working correctly. Rod Holder

After fixing the covers, check again.

CAUTION

Do not pinch or damage the tubing and wire Fig.6-26 Rod and Rest Cover
with the covers.
Do not bend the tubing excessively with the
covers (prevent kinking tubings.) Mentenance Lid M5 Screw
Mats

Pump Cover
Mats

Pump Cover (Utility Section Cover )(Fig.6-27)


Fix the chair pump cover with 3 x M5 screws
and fit the maintenance lid.
The front side of the pump cover is fixed M5 screw
Set Cap Washer
Mats

with set cap washer and set cap cover. Set Cap Cover

Fig.6-27 Pump Cover and Maintenance Lid

-21-
7. ADJUSTMENT
7-1. UNIT SECTION ADJUSTMENT Air Stop
Valve
(1)Water and Air Stop Valves (Fig.7-1)
Chair Base
Open the water stop valve and the air stop
valve in the utility section.
Turn on the master switch and check that
water and air are not leaking.

(2) Main Air Pressure (Fig.7-1)


The main air pressure has been adjusted in the factory.
Confirm that the main air pressure is at 0.5-0.55Mpa Main Air
Regulator Water Stop Valve Main Water
(5.0 - 5.5 kg/ cm2 )by the main air pressure gauge. Regulator
The main air pressure can be regulated by the main Pull up Pull up
air regulator in the utility section.
Pull down Pull down
Increase Decrease Increase Decrease
(3) Main Water Pressure (Fig.7-1)
The main water pressure has been adjusted in
the factory.
Confirm the main water pressure is at 0.1-0.2Mpa
(1.0-2.0 kg/cm ) by the main water pressure gauge.
2

Main Air Regulator Main Water Regulator


The main water pressure can be regulated by the
main water regulator in the utility section.
Fig.7-1 Main Air and Main Water Pressure Adjustment

7-2. HANDPIECE ADJUSTMENT


(1) Removing Doctor Table Top (Fig.6-25)
Loosen and remove 4 x M5 screws from the
doctor table bottom and remove the doctor Handpiece Pressure
table top. Gauge

(2) Handpiece Drive Air Adjustment


Adjustment of each handpiece drive air can be Drive Air Screw
made by the screw on the auto select valve.
HP1 HP2 HP3 HP4

It is important to set the drive air pressure in


according with the handpiece manufacture’s
recommendation.
Drive air pressure is indicated on the handpiece
pressure gauge located on the rear side of table.
(Fig.7-2)
Coolant Air Screw
(3) Setting The Optimum Condition Handpiece Holder
Turn the appropriate drive air screw fully
clockwise, then depress the drive air pedal
Syringe HP1 HP2 HP3 HP4
on the foot control fully (maximum foot Holder (Option)

pressure) and turn the screw counterclockwise


slowly. Stop turning the screw immediately Fig.7-2 Auto Select Valve
when the handpiece pressure gauge shows
the desired drive air pressure. (Fig.7-2)

-22-
(4) Handpiece Coolant Air Adjustment
Handpiece coolant air adjustment screws are provided for individual adjustment of handpiece
coolant air. Turning a handpiece coolant air adjustment screw counterclockwise increases
flow volume and turning clockwise decreases. (Fig.7-2)

Note : Do not loosen the adjustment screw excessively, it will make air leaking.

7-3. HANDPIECE HOLDER ADJUSTMENT


(1) Angle and Height Adjustment FmjbcpQsnnmpr?pkAmtcp

A. Remove the holder support arm cover and loosen


the adjustment screw with a hex L wrench. ?bhscqrkclrQapcu
&Sn-Bmul'
(Remove the plug located on the undeside of the
holder supoort arm with a fingernail. The cover
Qapcu

can be detached by removing the screw.)


Njse

B. Set the holder at the client's favorite position and


fix by tightening the screw.
?bhsqrkclrQapcu
Be carefull not to tighten the screw too much. &Pmr_rgml'

7-4. CHAIR SECTION ADJUSTMENT (Fig.7-3 and Fig.7-4)


(1) Speed Adjustment
Seat lowering speed and backrest reclining speed can be adjusted by the speed control knob on
the solenoid valve block. The solenoid valve numbers and functions are shown in Fig.7-3.
A. Remove the pump cover.
The solenoid valve block is located on the left side at the front of the chair base.
Each speed control knob is located on the rear side of the solenoid valve block.
B. Loosen the lock nut for the speed control knob.
C. Turning the speed control knob clockwise to decrease the speed and turning counterclockwise
to increases the speed.
D. After adjustment, tighten the lock nut and reattach the pump cover.

CAUTION
The chair movement will be locked if the speed is reduced excessively.
Oil may leak from the speed control knob if the speed is increased excessively.

4 3 Solenoid Valve Functions Lock Nut

SV1 : Seat Lifting Backrest Reclining


Speed Control Knob
SV2 : Backrest Raising
2 1
SV3 : Seat Lowering Seat Lowering
Speed Control Knob

SV4 : Backrest Reclining

Fig.7-3 Solenoid Valve Numbers and Functions


Fig.7-4 Speed Control Knobs on
Solenoid Valve Block

-23-
8. CHAIR HYDRAULIC DIAGRAM

Backrest Seat Elevation


Cylinder Cylinder

Accumulater

Oil
Reservoir

SV4 SV2 SV3 SV1

Solenoid Valve Block


M
Motor Pump

: Filter

: Check Valve

: Flow Adjustable
Solenoid Valve

: Solenoid Valve

-24-
Wire harness for J-BOX

R
Y
O
G
V

BR
BU
GR
BL
m 9P

R CN4-2 BR
UP
MOTOR 5LP R JST R
Motor/ CN3 [100-120V] XH10P Down
W/BR W O
capacitor JST Forward
M Y Y VH4P Control PCB M2_PLATFORM T5 Y
Backward
G JAE
G/Y CAPACITOR CN4-1 AR BU IL10P
m3P P1
[220-240V] JST
XH10P P2 V
GR
9. CHAIR ELECTRICAL DIAGRAM

Control PCB M3_PLATFORM T5 LP(P3)


SV1 R NC
V UP SV COM BL
SV3 Y Foot SW
GR Down SV CN5
molex
SV2 BR NMF8P JP1
W Forward SV BR
SV4 L/B CN13 DC5V
JST input R 5KΩ Potentiometer for Backrest
BL Backward SV [Serial Communication] O
100V 110V 120V XH3P GND
220V 230V 240V (Assistant PCB) (Dental Light PCB)
CN18-1

-25-
JST
m9P Short-circuited CN11 CN10 XH4P
according to the JST JST BR
BR XH5P XA5P CN12 DC5V
JST R
Power CN2 power-supply voltage. input 5KΩ Potentiometer for Seat
JST XH3P O
(e.g 230V) GND

Reception
Transmission
Down Safe
BU Input VH3P

R
O
Y
R

BR
BR
COM N.O.

m2P

Main
Switch
Fuse Wire harness for J-BOX

Power
Fuse Supply
Plug m4P WIRE COLOR CODE
COLOR WIRE
The side with black dot CODE COLOR
Cap has male pins BR BROWN
R RED
O ORANGE
Y YELLOW
G GREEN
BU BLUE
V VIOLET
GR GRAY
W WHITE
BL BLACK
W/BR White/Brown
G/Y Green/Yellow
L/B Light/Blue
10. UNIT FLOW DIAGRAM
HP1 HP2 HP3
3 Way Syringe

Dr. Table Section EHX EHX EHX

Balance Arm Syringe Flow Spray Water


Brake Control Valve Control Valve

Micro Pilot
Valve N.C.

Master Switch
EHX

Air Brake
Solenoid
Valve

EHX

Air Manifold

T-Joint
Pull Back Valve

Auto Select Valve T-Joint


H/P Pressure
Gauge
Chair Safety
Switch
Inline Filter

Cupfiller
Nozzle
Handpiece

Micro Pilot
Saliva Ejector

Bowl Flush
Valve N.O.
Vacuum

Nozzle Cuspidor Section


Handpiece

Syringe
(3 Way)

Pinch Bowl Flush


Valve Solenoid Valve
Spittoon Bowl
Pinch
Valve Cupfiller
Solenoid Valve
EHX EHX
Syringe Flow
Control Valve

Air Manifold

Water
Solid Manifold
Shuttle
Collector Valve

EHX
Flow
Adjustable
Check Valve
Service Water
Control Knob
Vacuum
Line Valve
Water Service
Outlet
Main Water Main Air
Pressure Pressure Air Service
Gauge Gauge Outlet

Main Water Foot Controller


Air Stop
Main Air Valve Regulator
Regulator Air Filter

Main Water
Master Valve
Water Stop : Air Line
Valve
: Water Line
Supply Air
Main Water Valve : Suction Line

Main Air Master Valve Supply Water Filter Drai Valve : Drain
Main Electric Air Switch Vacuum Drain Water : Check Valve
Air Switch for Vacuum

-26-
Air brake Unit Main PCB
Solenoid Valve Y
O BR BL

4
Cupfiller & R R
R

CN9
Bowl Flush
O BL

1 ~ 4
BR
Y R
R
LP Switch

CN10
BL TXD

CN4

1 ~ 4
1

1
Cupfiller
P Solenoid Valve
Air brake BL

CN3
Solenoid Valve F/C

1 2
BL

2
Air brake Switch W
BL

1 2
1 2
Air brake Switch

CN2
Bowl Flush

CN11 CN8
BL

1
Solenoid Valve
BU
1
AC14V

CN1

V
Y
Y

R
R

G
O
G
O
2

W
BL
BU
BR
BU
BR

GR
V

2
U-BOX Dr.Membrane Switch Assistant Switch Water Heater
CN5 CN6 CN7 BL
PCB
W

10 1 6 1 1 ~ 10 1 ~ 6 1 ~ 8
Air Switch
for F/C
MAIN LP 0
R
BL
W
W
W

BU
BR
BR

LOCK
1 2

Y
V
Y
V

R
Y
R

O
G
R
O
G

O
G

W
BL

BR
BU
BR
BU

GR
BR
BU
GR
ON
OFF
BR
11-1. UNIT ELECTRICAL DIAGRAM (A Spec.)

R
Heater Switch
O
Y
G
BU R

R
Y
O
V
G
BL
BR

0
BU
LP
V
R
O
BU
BR

GR R
BR

1 2
BR

BL Water
To Chair 1 ~ 6 1234 Heater

-27-
1 R 21
BL
2 BL (24V)
3 L/B
4 W
1

1
2

Unit Power Supply


3
4

3 ~ 1
~

G/Y
BL
Vacuum Operating Wires

BL
6

R 24V

BL
BL

V 0V
BU

BL (BR)
W (BU)
Y (Y)
W 5 N.O. 3 5 6

GR (O)
4

W
W
BL
L/B To Dental Light
W 3 COM.
BL 4 COM.
W
2 1

BL 6 N.O. Dental Light

Y
Y
Main Switch WIRE COLOUR CODE

W
W
W
Y
R
BR
PCB

W
BU
Y 2 N.O.

BL

BU
2 4 6 1 COLOUR WIRE
1

BL
3 5

BL
2

BL

BL
Y 1 COM.

BL
CODE COLOUR
1

BL
2
4 ~ 1

BR BROWN
Vacuum Switch
W1 R RED
Chair
O ORANGE

G/Y
W3 Y YELLOW
Fuse BL 4

R
BL

BR
G GREEN

BU
BU
BL 2 O 1 O BU BLUE
1
2 R 2 R
BR 3 BR V VIOLET

0V
BL 1 3

0V

24V
20V
14V
4 BU 4 BU GR GREY
BL 2 W WHITE
Fuse W (BU) BU
0V 0V V 0V BL BLACK
Unit Transformer BL (BR) 100V BR
(220V) 8.5V P PINK
GR (O) R BU 14V
115V 10.6V
(230V)
Y (Y) 120V O L/B LIGHT BLUE
12.2V BL 0V
(240V)

0V
110V
(240V)

100V
(230V)
R 24V ( ) 220/230/240V Type
Utility Section

Y
W

BL
Earth To Dr.Table
Dental Light
Transformer
SE Type Footcon
Film Viewer for Panorama Size (Optional)
TXD (R,BR)
RXD (R,BL) G
AC.14V (BU,V) Y To Main Control P.C.B. CN7 for Unit
CN7 Film Viewer for Dental Size
AC.24V (R,BL)
O
Doctor Table Section

R
BR To Main Control P.C.B. CN3 for Unit
CN3

Solenoid Valve
for Air Brake

Solenoid Valve
for Pilot Air
Electromagnetic
BL BL BL BLBL Valve for Spray Water Electromagnetic
P P BLBL BL BR RRR Valve for Spray Air
RR
11-2. UNIT ELECTRICAL DIAGRAM (E Spec.)

RR and Flush out


BL
BL CN24 CN25 CN21 CN26 CN23 CN16 CN31 CN11 CN8
JP1
R REL PC
W WGR
V

CN20
CN5

CN28

-28-
BL BU G BU
BU OY
W V R
V W BR
BL

CN18 CN17
BR

LP1
SW1
BR

LP2
MODE BR

CN15
BR

LP3
CN13 BR
P BR
BL

LP4
BL CN29

CN14 CN30
CN27
BL
CN22 CN12 CN10 CN13 CN9 CN7 CN6 CN4 CN2 CN3 CN1
O Y G GR
BLBLBL BL
O Y G GR
R RRR BR O G V
RY BU

CN13
WIRE COLOUR CODE
For Place Holder
COLOUR WIRE
CODE COLOUR
W BL
BR BROWN
R RED
O ORANGE
Y YELLOW
G GREEN
RO G VW BU BLUE
EMC Filter BR Y BU GR V VIOLET
GR GREY
W WHITE
BL BLACK
P PINK
L/B LIGHT BLUE
( ) 220/230/240V Type
BR R
R BR Micro Switch
O for Bowl Rotation
Y
G
ƥƩ Ɛ BU
V BL BL R GR BU
BR G
Y O R BR BR R
Ƒ ƒ GR R R V
Ɣ Ƒ ƒƑ ƒƑ Ƙ Ƒ ƒƑ Ɠ Ƒ Ɠ Ƒ
Cupfiller for
Infrared
ƜƧƒ ƜƧƓ ƜƧƔ ƜƧƕ ƜƧƖ+? ƜƧƗ ƜƧƘ
RXD TXD TXD Assistant Switch ƒ Ƒ Cupfiller for Solenoid Valve for Cupfiller
TXD Capasity
ƒ
ƜƧƖ+@ Ƒ

㸸㹃㸦㸨
Chair
Cuspidor Section (with IO5000)

㹈㹌㸦 ƒ
Lock Ƒ
Solenoid Valve for Bowl Flush
㸽㸾㹏㹊㹂㸾 㹈㸺㹃㹈㹄㹇 Extra ƒ

ƜƧƑƒ ƜƧƑƑ ƜƧƑƐ


Switch Ƒ
ͤ㹈㹌㸦㸯͇㹈㸺㹃㹈㹄㹇͇㹈㹞㹙㹚

㸸㹃㸦㸭
Water Heater P.C.B.
ࠈࠈࠈࠈࠈ㸝㹇㹞㹜㹝㹩ࠈ㹈㹞㹙㹚㸞 Ɩ
ƜƧƑ Cupfiller and ƚƜƒƔƯĸƥƞƝ Ƭư ơƞƚƭƞƫƭƻ
Ɣ BL

ƜƧƙ
Bowl Flush R
BL

㸸㹃㸦㸫
㸸㹃㸦㸩
㸸㹃㸦㸪 㸸㹃㸦㸬̺㸶 㸸㹃㸦㸬̺㸷 ƑR
R BL BU WBRBRW W
AC.14V

To 720 Dental Light P.C.B. CN1(Optional) ƨƧ


W ƒ
L/B Ƒ ƨƟƟ
From J-Box Water Heater Switch
To Assistant P.C.B. CN12(Optional)
O ƒ
Y io5000 P.C.B.
Ƒ
R L/B
Ƒ ƒ ƕ ƕ

-29-
Y ƒ Ɣ Ɣ Y
Ɠ Ɣ R Y Ƒ BL
BL
Ɠ Ɠ Water
ƜƧƑ ƒ ƒ W
R Heater
ƜƧƒ Ƒ Ƒ
BL AC.24
ƑR
To Chair Control P.C.B. ƒBL W BU
ƓL/B BU ƜƧƓ ƒ
Ɣ W BU BU Ƒ
GR BU
Ƒ Y
To Extra Relay P.C.B.ƒ Y Y
O io5000 Relay
Ɠ
W Sensor Ɠ ƒ
ƨƧ Ƒ
BU ƨƟƟƒ Ɩ
ƐƯ V ƨƧ Ɠ
Ɨ Ƙ To io5000 Dental Light
ƑƔƯ BU GR
Manual
ƐƯ BL
ƒƔƯ R WIRE COLOUR CODE
Y/G COLOUR WIRE
Earth
O Ƒ Ƒ O CODE COLOUR
Ƒ Y Ƒ Ƒ Y
R ƒ ƒ R
ƒ Y ƒ ƒ Y BR Ɠ BR
Ɠ BR BROWN
BU Ɣ Ɣ BU
To Transformer for Dental Light R RED
Ƒ O
ƒ R O ORANGE
Ɠ BR
Y YELLOW
Ɣ BU
G GREEN
BU BLUE
V VIOLET
To CN21 of Main P.C.B.
R Ƒ GR GREY
BR W WHITE
R
BL Ɣ BL BLACK
CN21 P PINK
L/B LIGHT BLUE
( ) 220/230/240V Type
R
BR Micro Switch
BR
R for Bowl Rotation
O
Y
G R BR
Sensor Cupfiller
R GR BU Y R
BU BR BL R BL V G O BR R BU BL BR (Option)
V
GR

Solenoid Valve for Cupfiller Water Heater P.C.B.


CN2 CN3 CN4 CN5 CN6-A CN7 CN8
RXD TXD TXD Assistant Switch Cupfiller for
TXD Capasity
Solenoid Valve for Bowl Flush
BU BR W 2
CN6-B 0.75mm
Chair Lock
R BL W BR W

SW1

Extra
Switch
Three wires are rolled
Cupfiller and in the ferrite twice.

3
Bowl Flush
Water Heater Switch
BL

1
Cuspidor Section (with 900 Dental Light)

1 2 3
BL
R SENSOR

ON
3 BG
BG 3
AC.14V P 2 2 P
1

ON
LB 1 water
LB MANUAL Heater
O 2 Mode Selection SW AC24V
Y 1
Ferrite (two turns)
R
J-BOX *Extra SW connection (Option)
for IO5000 & 720M only. R
To assistant PCB CN12. BL
*920 light is not connected
BL OR YG BU V GR LB
1 2 21
3 4
321 123 1234 21

1
1

3
1

BL 12 2

-30-
To Chair Control P.C.B. L/B
1
1

5
1
W W
F1

CN6

3
4
BL
4

CN9
5
3 2 1

LB
CN4
3

CN5
Y W 920 Dental Light Cable
CN2
CN3

CN10
To Extra Relay P.C.B.
CN1

O 2

21
0.75mm CN13
1 2 3

*920 light is not connected


0V V CN11

1
14V BU
PC
JP3
JP1
JP2

0V BL SW1
PC
SW4
24V R
Y/G
ON_OFF CHECK

SW2
1

232
1

Earth 232 ON
CN7

CN8

CN12

1 2 3 4 5 6 7 8
2

WIRE COLOUR CODE


3
4

2 BG SW3
1 P COLOUR WIRE
CODE COLOUR
3 W
Connect to connector for 1 BL BR BROWN
900 Dental Light Power PCB. 1 CN21 R RED
BR/W BR/W R
BR BR O ORANGE
BL/W BR

1234
BL/W

1234
1 BL BL BL R Y YELLOW
2 BL/W BL G GREEN
3 BR 4
BR/W BU BLUE
4 4P CONNECTOR To CN21 of Dr Table PCB (E)

12 3 4
V VIOLET
GR GREY
W WHITE
BL BLACK
P PINK
L/B LIGHT BLUE
BG BRIGHT GREEN
( ) 220/230/240V Type
1BR 3O 3
2R 2R 2
1
To SE Type Footcon 3O 1BR To Doctor Table P.C.B. CN3
4Y 3G 3
5G 2
2Y 1 To Doctor Table P.C.B. CN7
9P Connector (BU)
2 BL 2
1R 1 To Assistant P.C.B. CN3
1 R BL
2
To Chair Control P.C.B. 3L/B 2W 2 To 720 Dental Light P.C.B. CN1(Optional)
4W 1 L/B 1
Utility Section

To 920 Dental Light Control P.C.B. CN11(Optional)


4P Connector (W)
2O 2
1Y 1 To Assistant P.C.B. CN12
1 1Y (Not connected for 920 dental light)

To Extra Relay P.C.B. 3 3O
(Not connected for 920 dental light) 0V V
14V BU To Cuspidor Unit
0V BL
Unit Power Supply 24V R
Vacuum Operating Wires 0V V
14V BU To Doctor Table
0V BL
W BL
24V R
V BU BL BL R
W BLW BLW BL BU
3 5 O BR Y V BU BL R IO5000 Dental Light
W5 4 6
N.O. 1.25mm2 To Cuspidor Unit
W3 COM.
BL4 COM. O 1 O 1
R 2 R 2
BL6 N.O. 1.25mm2 io5000 Transformer BR 3 BR 3
Main Switch W BLW BLW W BL BL Y Y Y BU BU BL BL BR R BU BU 4
4
Y2 N.O. 12 3 4 1 2 0V 14V 1 2
Y1 Power Supply for Bulb
COM. BU 0V 0V BU
19.6V BR 1 Y 1
BR 220V R 2 Y 2
21.9V
O 23.7V O
230V Power Supply for Sensor
Vacuum Switch 0V Y
Y 240V 13V Y
W1

W3
BL4

-31-
BU 1 BU
BR 2 BR To Cuspidor Unit
O 3 O
BL2 Y 4 Y
Fuse
BL1

BL2
920 Dental Light W 3 3 W
2 2
BL 1 1 BL
BL W

1 2

BU BU BL BR R

1 2
900 Light Power PCB. WIRE COLOUR CODE
1
1

1 BL 1 BL

3
L 2 BL / W 2 2 BL / W COLOUR WIRE
CN202
BL 3 3 BR 3 3 BR CODE COLOUR
CN201
4

2 4 BR / W 4 4

CN101
W 1 BR / W

1
N BR BROWN
R RED
VR Ferrite (two turns)
Unit Transformer O ORANGE
Y YELLOW
G
CN204 2
G GREEN
2 BG 2 BG
2 1 1 P 1 1 P BU BLUE
V VIOLET
Y/G To Doctor Table GR GREY
Y/G To Cuspidor Unit W WHITE
G Y/G Y/G Y/G Earth BL BLACK
BL W Y P PINK
L/B LIGHT BLUE
Earth BG BRIGHT GREEN
( ) 220/230/240V Type
NOTE

TAKARA BELMONT CORPORATION


2-1-1, Higashishinsaibashi,Chuo-ku,Osaka,Japan
TEL : (06) 6213-5945 FAX : (06) 6212-3680
BOOK NO. FEGA02G0
Printed in Japan 2011-09

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