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PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
Index
6. DPC-140 PCB_________________________________________________________ 15
6.1. Configuration and Diagram _______________________________________________ 15
8. DCL-243 PCB_________________________________________________________ 22
8.1. Function _______________________________________________________________ 22
10.2. Feature_________________________________________________________________ 29
1. PCB application
1.1. PCB classification
a. Classification by name
A B C D E F
PCB Segment
1 : 60 ~ 105m/min
When the PCBs of the
same function has
When the PCB is used various forms and are not
commonly regardless of l ifi d i A B C d
speed, use the type name
developed and applied first.
H : Hall I : Indicator
D : Door F : Flickering
Distributed control M : Dot Matrices
S : Monitoring panel
E : E&I Panel
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
2. DOC-140 PCB
2.1. Layout of DOC-140 PCB
※ Caution
Green LED will flicker and red remains OFF in normal conditions.
And, TD1, 2, 3 LED blinking cycle is shorter than other green LED
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
b. Function table of switches, jumpers and dip switch (located in DOC PCB)
No. Name Switches Function Usually
1 SW2 Slide switch WE : EEPROM writing + 5V position
2 RESET Tact Run CPU Reset
3 SPEC2 DIP SW(8P) Spec. setting 2
4 SPEC1 DIP SW(4P) Spec. setting 1
5 TMR1 HEX SW Light timer of car
Detects door zone in
6 NOR/ABNOR Jumper 6P Normal
emergency
DIR Selects rotary encoder
7 Jumper Pin
direction
8 SH Jumper Pin Terminal R setting 1 G/A
9 SM Jumper Pin Terminal R setting 2 G/A
10 SL Jumper Pin Terminal R setting 3 G/A
11 JP1 Jumper Pin Terminal R setting 4 G/A
12 SW3 Slide switch ANN(DOA-100) Power switch
13 MAINT Jumper Pin Not used in DOC-140
SW2: WE position → EEPROM writing enable: when Spec. is changed into DOA PCB at
the side
+5V position → EEPROM writing unable: normal
Slide Switch
WE +5V
※ After Spec. Modification, JP1 should be positioned on +5 to prevent the spec. data from
deletion.
a) Reset: Reset Run CPU, Speed CPU and LON CPU
7 Unused Unused
※ If the jumper pin is set to ‘abnormal’ during manual rescue operation, the buzzer will
beep in case the lift is out of open zone. And when the lift has reach to open zone, the
buzzer beeping will stop to inform rescue person.
Note : 1. For the rescue operation, the main circuit breaker should be off.
2. Check the buzzer function under installation and ordinary maintenance.
3. After buzzer test, return the jumper pin to ‘Normal’.
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
DOC-140 PCB
U51 Operates LON CPU LON CPU O/S and LON program communication is invalid
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
3. DOX-100 PCB
3.1. DOX PCB function
a. As an I/O expansion PCB of DOC PCB, it is consist of input port and output port.
b. The hidden LED of DOC PCB is located on the DOX PCB to check elevator condition.
c. DOX PCB is mounted in the DOC PCB
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
4. DOA-100 PCB
4.1. Description of DOA -100 PCB
a. DOA -100 PCB is composed of LCD and Key pad and connected by DOC PCB and
16P twist flat cable.
b. LCD displays the currents condition about E&I panel and can be inputted various
commands, address, data, etc. through keypad.
c. As DOA-100 PCB has a timer, the back light turns OFF automatically without any keypad
input for about 7 minutes. Press any one of "E", "A", "6" and "2" key on the keypad to
turn ON the back-light again.
5. DOJ-130 PCB
5.1. General
a. As a power source PCB, it supplies power DC24V (Car LON PCB, Hall Button, External I/O
signal), DCC110V (C1ST, C1BR contactor) to E&I PANEL and AC110V (safety Chain)
b. It has fuse and LED that indicates power condition.
5.2. Outlook of DOJ-130 PCB
DOJ-130 PCB
b. Fuse
Name Capacity Function
FS1 7A Safety & Emergency
FS2 7A operation, Car LON
FS3 10A
FS4 10A Hall Net
FS5 10A Hall Lantern
FS6 10A
FS7 3A SMPS1
FS8 1A SMPS2
FS9 5A Door
c. Relays
RRRD Governor Reset relay
RRTD Governor Trip Relay
R7LF Car light control
R1ML Micro Leveling
R7FN Car Fan control
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
6. DPC-140 PCB
6.1. Configuration and Diagram
a. Configuration drawing of DPC-140
Ram
EEPROM
(KM68257*A)
(AM29F010)
ALP Comm.
ASIC
Hall AD
C1CD Drive.
CT
PWM.
Stack Error.
Main CPU
DPRAM Comm.
Motor
& I/O
Thermal.
Brake S/W.
Data &
Address Bus Encoder Encoder.
Interface
DOC-140 PCB
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
DPC-130
VA
VRE
Seg. Function Remark
VA Power(+5,±5, GND)
VRE Rotary Encoder signal 12Vdc :
+5 Vdc (VRE-08 is used) VRE-05 VAD
VB Hall CT
VB
VC Drives C1VD
VD Drives ALP
VE I/O Interface(DOC-110)
VG Connected to DPP-131 VG
VTH VH Serial PC Booting
VDA Connected D/A card Signal test
VTH Motor Thermal
VPW Slack Rope S/W input
VBS Brake S/W input
VPW Power(+24,+28Vdc)
VAD Encoder Signal VH
VBS LED condition
○ Off
⊙ Flickering LED1
● On ALM Red
LED Display Condition Function Remark LED2
VC ALM ○ Normal H/W error CPU Green
● Error is detected Detection
CPU ⊙ Normal CPU Normal:
1 2
○ CPU error Error Flickers
● CPU error Detection 2~3/sec D/A
1 2
VD CARD
Pin No. Function(J5H)
J5H A
1 and 2 Spare
3 and 4 Gen2 Motor 26
25
3 4
VD
Pin No. Function(J1J)
VE
1 and 2 S/W booting
3 and 4 EEPROM write
1 2 J1J
5 and 6 SPEC set
3 4
5 6
Pin No. Function(J1G)
1 and 2 ROM booting
1 2 J1G
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
No. 1 ~ 2 Spare
No. 3 ~ 4 150A 4.1kW~10.3kW.
Setting of J1J
Jumper No. Function Remark
e. Check WDT
a) Verify that CPU LED (Green) flickers at 0.5 second interval with power ON.
b) The LED flickers at 0.25 second interval in motor operation.
Caution: WDT (WATCH DOG TIMER) monitors that the program calculation of speed control
CPU operates properly. If WDT does not flicker at 0.5 second interval during adjustment or it
remains ON or OFF the speed control CPU may seriously fail. Thus every error shall be
inspected thoroughly.
c) In such case, check 5V, ±15V power, ROM or ROM socket error, or connector connection
error.
f. Check ALM LED
a) Verify that LD1 ALM LED (Red) turn ON, and then, OFF after about 2 seconds. ALM
LED is for inverter H/W safety check and turns ON when the followings are detected.
(a) Over current is detected in inverter. (J5H Jumper is not inserted)
(b) WDT of speed control CPU has failed.
(c) U phase arm -short circuit of IPM or GATE SMPS power has failed.
(d) IGBT U-phase ARM is short-circuited and GATE PCB power has failed.
(e) IGBT V-phase ARM is short-circuited and GATE PCB power has failed.
(f) IGBT W-phase ARM is short-circuited and GATE PCB power has failed.
(g) Over current is detected on DC Link end.
(h) Regenerative IGBT and GATE transformer power have failed.
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
Caution: If ALM LED turns ON in inputting power and does not turn OFF, operation is
impossible. Perform an inspection according to the above ‘a ~ h’. as shown below.
i) Verify that J5H Jumper is properly inserted.(If not inserted, ALM LED turns ON)
j) Verify that WDT LED is flickering normally.
k) In case of above c) ~ h), check the connectors of DPC-140 PCB and verify that
GATE SMPS, GATE TRANS input is applied by AC 110V+10%,-15%.
l) Check IGBT stack or IPM connection conditions (disconnection and loose bolts)
Caution: If DC Link voltage does not reach 330V even after 8 sec. (Low- voltage error), turn
OFF C1VD contactor and then ON. Then, check the voltage after 8 seconds. If the
voltage is still low, turn OFF the contact and generate charging circuit failure error.
b) In this case, main power circuit connection, GATE SMPS (Trans) input or connection,
charging circuit OFF, IPM, IGBT or regenerative IGBT ON may have failed. Thus, check
these conditions.
7. DPP- PCB
7.1. Diagram of DPP-140, 150 PCB
(DPP-140: L-IPM 100A, 150A, DPP-150:L-IPM 50A, 75A)
DPP-140
Detects short just like arm short-circuit, IPM & IGBT short within
Detecting short-circuit
5~6㎲ by output short, and outputs an error signal.
Detecting the power voltage Breakdown of power circuit and 15V power is drop to 12±0.5V during power
error failure. It displays error.
IPM class is lower than 100A, it will controlled by DPP-130,131
Driving circuit
(IPM150A : DPP-120,121 / IGBT 200A: DPP-101 )
Detecting error of IPM inner Maintains breakdown condition about 2ms when IPM error occurs
side at its inner side
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
b. Check the connection condition of each connector. Verify that all connectors are
connected to their proper positions.
7.5. Checking of the control power when inputting power
Caution: As DC link voltage (500~700V) is input to DPP-1XX PCB after inputting power,
special attention should be paid to safety.
a. Usually control voltage needs no checking. If any error is found in circuit operation, verify
that GATE SMPS or GATE TRANS input is within AC110±10% and check the connectors.
7.6. Charging (discharging) LED function
a. LED (Red) on PCB lights ON if DC Link voltage is 50V or more and it and dims lights OFF
if the voltage is less than 50V. LED lights ON again when the DC link begins to be
charged with FFB is inputted
Caution: As it takes about 15 seconds for DC Link voltage to be discharged completely
after power OFF, never touch DPP PCB and stack while LED light is ON.
b. When LED does not light ON though main power is inputted, IPM & IGBT short, or
regenerative IGBT OFF error, wrong wiring of recharge resistance (RCR), Recharging
circuit ON error, or luminescent diode may damaged.
Inspection should be carried out after DC link voltage discharged.
Because the DC Link voltage is fulfilled with power of capacitor, surely check the voltage
for safety.
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
8. DCL-243 PCB
8.1. Function
※ DCL-243 PCB is car operation PCB(CLON) mounted with MC143150BIFU
neuron chip and is applied to 60∼240m/min.
a. Installed in OPB in single elevator and forms a serial communication network with
CNL LON of E&I PANEL
b. Detects call button in car, open, close and ex_open (elongates door close time for 3
minutes and closes the door regardless of door time with a close button registration)
buttons, control board switch, on car connection box switch input, and car load, and it
transmits them into DOC PCB through network.
c. Controls car call B/T, open, close and ex_open response lamp and Up/Down direction
lamp, full lamp, CPI, and car-chime (gong) with display commands through the network
of DOC PCB.
d. The additional command signals from E&I PANEL that are related with door are
transmitted to DCD PCB. And it receives some error signals of door through parallel
communication for easy installation & maintenance
e. It transmits voice synthesis guide data to the voice synthesis board in OPB through
LCD connector.
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
f. Functional Classification
No. Classification Item Specification
1 Connection Signal
2 Memory ROM One 27C256 32K Byte
1) Non voltage switch input by comparator: 39EA.
Car call button input:32 floors(MAX. 64 floors)
Open, close, ex-open button: 1 respectively
Up, down, start, bypass button on OPB: 1 respectively.
Voltage +24V±5%
4 DC power
Current TYPE 3 A
5 PCB spec. Size 239×133.3mm
6 Switch SW1 Car operation board ID setting
7 Environment Oper.tem. 0 ℃ ~ 70 ℃
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
LCD : Voice
IND : CPI synthesis guide
connection device(DCV-100)
SW1:ID setting,
terminal resistandce
U1:NEURON
setting
CHIP
U2:DCL
ROM
DFTR : Differen.
trans. input
LAMP:UP,DOWN,
FULL LAMP
CIN:IN-CAR
(OPB)input OP:OPEN
B/T & LAMP
EOP:EX OPEN
B/T & LAMP
ONC:ON-
CAR INPUT CL:CLOSE
B/T & LAMP
BZ1:CALL
B/T BBZZER
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
b. Configuration
Neuron Chip
Serial Network
MAC Comm Port Pulse Trans
ROM 32K
process
CPI driving
RAM 32K Net work
I/O port
process
OPB Input Cage Input
WD Input process
RAM
Power
2K DC24V
Supply DDC
512B Control
Switch
Potensionmeter Input
DOC PCB
Set the terminal resistance
DCL PCB
SC-01,02
CCN-1-01,02 SC-01,03
1 OFF CPU run error, COMM. error No P24V power, PCB(H/W) error, etc.
c. The main OPB ID check by CPI when main power turned on.
a) Check if DCM-11X or 12X is connected to DCL-243 PCB
b) The ID of main OPB "01" will be displayed on DCM-11X or 12X when main power turned
on.
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
9. TDCV-100 PCB
9.1. TDCV-100 PCB (Auto voice synthesizer device)
a. Function
TDCV-100 PCB is set in OPB as a voice synthesizer. It is composed of CPU (PIC16C63,
PIC16C73), RS232C communication, DA conversion, amplification, and power detection &
battery section.
b. System configuration
※ TDCV-100 PCB configuration
a) Communication method: Parallel Comm,
b) CPU: AT90S2313
c) MEMORY: ROM(27C040) → Voice data stored
d) D-A converter: Converts digital voice data to analog data
e) Amplifier: Amplify analogized data and outputs through speaker
(Max.output: 2Watt, 8Ω )
c. Spec. setting
a) Spec. setting method: Spec. can be modified by DIP SW(SW1).
* Bit allocation chart
Seg
Bit 1~4 Bit 5 Bit 6 Bit 7 Bit 8
.
Refer the below " ON :Chime is
ON : ON :
Func EX)" for operated ON : Announces
Announcement Announcement
tion. underground floor before "Thank you"
for 4F is omitted for 13F is omitted
setting Announcement
1 2 3 4 5 6 7 8
Ex.) In case
underground On
floor is B4
Off
* In case the lowest floor is 1st floor, please turn off DIP SW No. of 1~4
Underground Underground
Dip SW Dip SW
(=lowest) floor (=lowest) floor
※ Once the underground floor is set, other floors are set automatically.
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
d. LD1 LED
LED1 : Indicates status of power. Lights ON with power ON
e. Connector Connection
CN1: Detecting of power failure and power source of PCB
CN2: Speaker
CN3: Serial communication connector
CN4: Parallel communication connector
f. Volume adjustment
a) VR1 : For the daytime volume adjuster. Turning the volume (VR1) to clockwise will
decrease volume sound (opposite direction will increase volume)
b) VR2 : For the night time volume adjuster. Turning the volume (VR1) to clockwise will
decrease volume sound (opposite direction will increase volume)
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
HI2
10.2. Feature
This DHG-161 PCB has ASIC chip GVC14605 for serial communication and CPU 89C51.
a. HUC, HDC, HF2, HC2, HI2 are used for upper floor.
b. It composes serial communication network with DOC-120 PCB at hall under single
elevator system.
c. It transmits hall button and switch inputs to DOC PCB through network.
d. It drives hall button lamps, indicators, hall lanterns and hall chimes with receiving
output signal form DOC PCB.
e. It has a watch dog timer (LED2) that checking CPU down.
f. LED1 checks the communication condition.
g. Power
Voltage Use Power source
Drives Chime & Hall Lantern Rectified power from control
DC24V
SSR Supplies power to IND PCB transformer power in E&I PANEL
Downward graded transformer power
DC5V Circuit logic power
form DC24 of PCB.
AC100V Drives Hall Lantern lamp Output power of control transformer
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
ON
OFF
1 2 3 4 5 6 7 8
SW1 SW2
ON ON
5th
1 2 3 4 5 6 7 8 1 2 3 4 Floor
ON ON
4th
Floor
1 2 3 4 5 6 7 8 1 2 3 4
2nd
ON ON
Floor
1 2 3 4 5 6 7 8 1 2 3 4
- Verify the state of dip switches, which is OFF (state when delivery) before operating.
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
Example2) 7 floor 7 stop, duplex, lift #1 normal hall button, lift #2 disabled button.
[Lift #1 setting] - Set 'A' type hall button as normal call (08E0H ⇒ 83H)
SW1 SW2
Floor DHG-161 installed floor Connection of button
1234 5678 1234
7th floor Installed (For 7th floor) 1110 0000 0000 Connect to 'HD'
6th floor Connect to 'HUC' & 'HDC'
Installed (For 5th, 6th floor) 1010 0000 1000
5th floor Connect to 'HU' & 'HD'
4th floor Connect to 'HUC' & 'HDC'
Installed (For 3rd, 4th floor) 1100 0000 1000
3rd floor Connect to 'HU' & 'HD'
2nd floor Connect to 'HUC' & 'HDC'
Installed (For 1st, 2nd floor) 1000 0000 1000
1st floor Connect to 'HU' & 'HD'
SPEC PCB installed floor 7th 6th 5th 4th 3rd 2nd 1st Data
Data Set Address '0900'H 1 0 1 0 1 0 1 '55'H
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
[Lift #2 setting] - Set 'B' type hall button as normal call (08E4H ⇒ 42H)
SW1 SW2
Floor DHG-161 installed floor Connection of button
1234 5678 1234
7th floor Installed (For 7th floor) 1110 0010 0000 Connect to 'HD'
6th floor Connect to 'HUC' & 'HDC'
Installed (For 5th, 6th floor) 1010 0010 1000
5th floor Connect to 'HU' & 'HD'
4th floor Connect to 'HUC' & 'HDC'
Installed (For 3rd, 4th floor) 1100 0010 1000
3rd floor Connect to 'HU' & 'HD'
2nd floor Connect to 'HUC' & 'HDC'
Installed (For 1st, 2nd floor) 1000 0010 1000
1st floor Connect to 'HU' & 'HD'
SPEC PCB installed floor 7th 6th 5th 4th 3rd 2nd 1st Data
Data Set Address '0908'H 1 0 1 0 1 0 1 '55'H
Power &
Communication
DOT IND
G/A
E/L #1: hall lantern & chime E/L #2: hall lantern & chime
Com m unication
Line
G/A
DHG-PCB
To next floor
#32 IND
Terminal resistance
(SH of HJP)
(It should be jumped #31 IND
Hall #31
#02 IND
#01 IND
DHG-161
It is in distribution box
Hall #1
Terminal resistance
at lowest floor
1/4W 120Ω
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
d) Network diagram in case of one line hall button for duplex system (Non-Standard)
SL SL
SH SH
DHG-161
Hall #32
DHG-161
Hall #31
DHG-161
Hall #2
DHG-161
TerminalResistor Hall #1
Additional Lamp3
DOT of 1st digit(1 place)
displaying Additional Lamp1
g. Connectors
a) DCM-10X b) DCM-11X, 12X
Name Pin No. Signal Name Pin No. Signal
1 DC24V 1 DC24V
2 GND 2 GND
3 DATA 3 GND
HI HI
4 CLK 4 DATA
5 ENABLE 5 CLK
6 ENABLE
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
P3:1
P4:3
Brake
b. Outward appearance
P4 : -BRB2 SW input
-BAT input
-Brake output
P1 : LDC input
P6 : Annunciator input
P9 : Hand PC connection
(E&I PANEL, DES PCB)
a) MIC
P1 LDC Input P6 Annunciator input
P3 PCB power P7 Car LON Comm. input
BRB2 switch input
Hand PCB connection (E&I
P4 Brake power output P9
PANEL to DES
Battery power input
Hand PCB connection (DES
P5 R.E(rescue) input P10
to Hand)
b) LED
Display condition
No. LED
● Lighting ⊙ Blinking ○ Lights -out
Slower than
1 CON-Speed Normal speed error
Normal speed
2 BAT-Charging Charging OK Battery check No charging
3 BAT- Full Full Charging No Full charging
4 BAT-Fault Battery Fault Battery OK
5 DES-OK CPU error CPU normal CPU error
Operated by battery Operated by E&I
6 BAT-Mode
power PANEL power
Communication Normal Communication
7 LON-OK
error Communication error
GRP operation is
8 GRP GRP operation OK
invalid
Out of ACD27
9 NOR In case of ACD27
mode
Out of inspection
10 INS Inspection operation
operation
Safety line
11 R5SC Safety line normal
abnormal
12 R2LD R2LD On R2LD Off
13 CDS CDS On CDS Off
14 OLS OLS On OLS off
Door open Door open
15 R2OP
command On command Off
Out of door open
16 DZ Door open zone
zone
Part. PCB
Solon LD Ctrl. No. Solon_LD-SR-02-0
c) Button
Button name Full name
CCTL CHCS TEST
CCTL Car Call to top Floor