3500 25 Keyphasor Module Operations and Maintenance Manual 1

Part No.
129770-01
Revision H, November 1999
3500/25
®
KEYPHASOR MODULE
OPERATION AND
MAINTENANCE MANUAL
© Bently Nevada Corporation 1999
Data subject to change without notice

All Rights Reserved
No part of this publication may be reproduced, transmitted, stored in a retrieval system or translated
into any human or computer language, in any form or by any means, electronic, mechanical, magnetic,
optical, chemical, manual, or otherwise, without the prior written permission of the copyright owner,
Bently Nevada Corporation

1617 Water Street
Minden, Nevada 89423 USA
Telephone (800) 227-5514 or (775) 782-3611
Fax (775) 782-9259
Copyright infringement is a serious matter under

the United States of America and foreign copyright laws.
Keyphasor® and Proximitor® are registered trademarks of Bently Nevada Corporation.

3500/25 Operation and Maintenance
Additional Information
NOTICE:
This manual does not contain all the information required to operate and
maintain the Keyphasor Module. Refer to the following manuals for
other required information.
3500 Monitoring System Rack Installation and Maintenance Manual (129766-01)

• general description of a standard system
• general description of a Triple Modular redundant (TMR) system
• instructions for installing and removing the module from a 3500 rack
• drawings for all cables used in the 3500 Monitoring System
3500 Monitoring System Rack Configuration and Utilities Guide (129777-01)

• guidelines for using the 3500 Rack Configuration software for setting the operating
parameters of the module
• guidelines for using the 3500 test utilities to verify that the input and output terminals on
the module are operating properly
3500 Monitoring System Computer Hardware and Software Manual (128158-01)

• instructions for connecting the rack to 3500 host computer
• procedures for verifying communication
• procedures for installing software
• guidelines for using Data Acquisition / DDE Server and Operator Display Software
• procedures and diagrams for setting up network and remote communications
3500 Field Wiring Diagram Package (130432-01)

• diagrams that show how to hook up a particular transducer
• lists of recommended wiring
iii
3500/25 Operation and Maintenance
Contents
1 Receiving and Handling Instructions .........................................1
1.1 Receiving Inspection ..................................................................................................1
1.2 Handling and Storing Considerations .........................................................................1
1.3 Disposal Statement ....................................................................................................1
2 General Information.....................................................................2
2.1 Triple Modular Redundant (TMR) Description ............................................................2
2.2 Available Data ............................................................................................................3
2.2.1 Statuses ..............................................................................................................3
2.3 LED Descriptions........................................................................................................5
3 Configuration Information...........................................................6
3.1 Hardware Considerations ...........................................................................................6
3.2 Software Configuration Options..................................................................................7
3.2.1 Keyphasor Module Configuration Considerations ................................................7
3.2.2 Keyphasor Module Configuration Options ...........................................................8
3.3 Software Switches ....................................................................................................12
4 I/O Module Description..............................................................14

4.1 Keyphasor I/O Module (Internal Termination) ...........................................................15
4.2 Keyphasor Internal Barrier I/O Module (Internal Termination)..................................16
4.2.1 Wiring Euro Style Connectors ...........................................................................17
4.3 Keyphasor I/O Module (External Termination)..........................................................18
4.3.1 External Termination Blocks..............................................................................19
4.3.2 Cable Pin Outs ..................................................................................................21
5 Maintenance ...............................................................................22
®
5.1 Verifying a 3500 Rack - Keyphasor Module ............................................................22
5.1.1 Choosing a Maintenance Interval ......................................................................22
5.1.2 Required Test Equipment..................................................................................23
5.1.3 Typical Verification test setup............................................................................23
5.1.4 Using the Rack Configuration Software.............................................................24
5.1.5 Verifying Keyphasor Channels ..........................................................................26
5.1.6 If a Channel Fails a Verification Test .................................................................29
5.2 Performing Firmware Upgrades................................................................................30
5.2.1 Installation Procedure........................................................................................30
6 Troubleshooting.........................................................................34
6.1 Self-test ....................................................................................................................34
6.2 LED Fault Conditions................................................................................................35
6.3 System Event List Messages....................................................................................35
6.4 Alarm Event List Messages ......................................................................................43
7 Ordering Information .................................................................44
8 Specifications ............................................................................46
iv
3500/25 Operation and Maintenance 1 Receiving and Handling Instructions
1 Receiving and Handling Instructions
1.1 Receiving Inspection

Visually inspect the module for obvious shipping damage. If shipping damage is
apparent, file a claim with the carrier and submit a copy to Bently Nevada
Corporation.
1.2 Handling and Storing Considerations

Circuit boards contain devices that are susceptible to damage when exposed to
electrostatic charges. Damage caused by obvious mishandling of the board will
void the warranty. To avoid damage, observe the following precautions in the
order given.
Application Alert
Machinery protection
may be lost when this
module is removed
from the rack.
• Do not discharge static electricity onto the circuit board. Avoid tools or
procedures that would subject the circuit board to static damage. Some
possible causes include ungrounded soldering irons, nonconductive plastics,
and similar materials.
• Personnel must be grounded with a suitable grounding strap (such as 3M
Velostat No. 2060) before handling or maintaining a printed circuit board.
• Transport and store circuit boards in electrically conductive bags or foil.
• Use extra caution during dry weather. Relative humidity less than 30% tends
to multiply the accumulation of static charges on any surface.
• When performed properly, this module may be installed into or removed from
the rack while power is applied to the rack. Refer to the Rack Installation and
Maintenance Manual (part number 129766-01) for the proper procedure.
1.3 Disposal Statement

Customers and third parties that are in control of product at the end of its life or
at the end of its use are solely responsible for proper disposal of product. No
person, firm, corporation, association or agency that is in control of product shall
dispose of it in a manner that is in violation of United States state laws, United
States federal laws, or any applicable international law. Bently Nevada
Corporation is not responsible for disposal of product at the end of its life or at
the end of its use.
1
2 General Information 3500/25 Operation and Maintenance
2 General Information
The 3500/25 Keyphasor® Module is a half-height, 2-channel module used to
provide Keyphasor signals to the monitor modules in a 3500 rack. The module
receives input signals from proximity probes or magnetic pickups and converts
the signals to digital Keyphasor signals that indicate when the Keyphasor mark
on the shaft is under the Keyphasor Probe. The 3500 Monitoring System can
accept four Keyphasor signals. A Keyphasor signal is a digital timing signal that
is used by monitor modules and external diagnostic equipment to measure
vector parameters like 1X amplitude and phase.
Front View Rear View
1) Buffered Transducer Outputs

Provides an unfiltered output for each of the four transducers. All are short
circuit protected
2) I/O Module, Internal Termination
Refer to Section 4.1
3) Barrier I/O Module, Internal Termination
4) I/O Module External Termination
2.1 Triple Modular Redundant (TMR) Description

When a system Keyphasor input is required for TMR application, the 3500
should be equipped with two Keyphasor modules. In this application, the
modules work in parallel to provide both a primary and secondary Keyphasor
signal to the other modules in the rack.
2
3500/25 Operation and Maintenance 2 General Information
When used in a TMR application, Keyphasor transducers may be connected to

the 3500 rack in two ways:
Redundant Keyphasor Transducers

Two independent Keyphasor transducers at each measurement location. This
configuration provides for both primary and secondary inputs and is the most
fault tolerant and reliable configuration. In this configuration, the primary and
secondary inputs will be connected to independent Keyphasor modules.
Single Keyphasor Transducers

This configuration requires only a single Keyphasor transducer. The signal from
this transducer is wired to provide input to both Keyphasor Modules.
When used in a TMR application, only two speed measurement locations can be
supported.
2.2 Available Data

The Keyphasor Module returns the rpm measured from each Keyphasor
transducer. The rpm is the primary value and is used by the Communication
Gateway Module and the Rack Interface Module. The Keyphasor Module also
returns both module and channel statuses.
2.2.1 Statuses
This section describes the available statuses and where they can be found.
Module Status
OK
This indicates if the Keyphasor Module is functioning correctly. A not OK
status is returned under any of the following conditions:
• Node Voltage Failure
• Hardware Failure in the module
• Configuration Failure
• Slot ID Failure
If the Module OK status goes not OK, then the system OK Relay on the Rack
Interface I/O Module will be driven not OK.
Configuration Fault
This indicates if the Keyphasor Module configuration is invalid.
3
2 General Information 3500/25 Operation and Maintenance
Bypass
This indicates if the Keyphasor Module has been bypassed. Any of the
following conditions can cause the Keyphasor Module to be bypassed:
• Keyphasor Module has never been configured
• Keyphasor Module is in configuration mode
• Fatal error was found during self-test
• A channel has an invalid configuration
• Any active channel is bypassed
Channel Status
OK
This indicates whether or not a fault has been detected on the channel. The
following will cause a channel not OK status AND a module not OK status:
• Node Voltage Failure
• Hardware Failure in the module
• Bypass is active on the channel
• Configuration Failure
• Slot ID Failure
The following will cause only a channel not OK status and will NOT cause the
system OK relay on the Rack Interface Module to be driven.
• Keyphasor signal less than 1 rpm
• Keyphasor signal greater than 99,999 rpm
• Keyphasor signal has a 50% or greater change in period
• Keyphasor Transducer Failure
• Keyphasor signal greater than 20 kHz
Bypass
This indicates if the associated Keyphasor Module channel has been
bypassed. Any of the following conditions can cause a channel to be
bypassed:
• Keyphasor Module has never been configured
• Keyphasor Module is in configuration mode
• Fatal error was found during self-test
• A channel has an invalid configuration
• Any active channel is bypassed
Off
This indicates whether the channel has been turned off. The Keyphasor
channels may be turned off (inactivated) by using the Rack Configuration
Software.
4
3500/25 Operation and Maintenance 2 General Information
The following table shows where the statuses can be found.
Statuses Communication Rack Operator

Gateway Configuration Display
Module Software Software
Module OK X X
Module Configuration X
Fault
Module Bypass X
Channel OK X X X
Channel Bypass X X X
Channel Off X X
2.3 LED Descriptions

The LED’s on the front panel of the Keyphasor Module indicate the operating
status of the module as shown in the following figure. Refer to Section 6.2 for all
of the available LED conditions.
1) OK
Indicates that the Keyphasor Module
and the Keyphasor I/O Module are
operating correctly.
2) TX/RX
Flashes at the rate that messages
between the Keyphasor Module and
the Rack Interface Module are sent
and received.
5
3 Configuration Information 3500/25 Operation and Maintenance
3 Configuration Information
To configure a Keyphasor Module, use this section to gather configuration
information and then use the Rack Configuration Software to set the options and
download the settings to the rack. The Rack Configuration and Utilities Guide
(part number 129777-01) explains how to connect a computer to a rack and run
the Rack Configuration Software.
3.1 Hardware Considerations

The slots in the rack are numbered from 0 to 15, counting from left to right. The
power supplies go into slot 0 and the Rack Interface module goes into slot 1.
Slots 2 through 15 are called “monitoring positions”. The 3500/25 Keyphasor
module can be installed into any of the monitoring positions. However, if the
3500/20 Rack Interface Module and Data Manager I/O are to be used to
interface to DDIX, TDIX or TDXnet, refer to the manual on the 3500/20 for slot
restrictions this may place on your configuration.
6
3500/25 Operation and Maintenance 3 Configuration Information
3.2 Software Configuration Options

Set the Keyphasor configuration options by using the following screen.
3.2.1 Keyphasor Module Configuration Considerations

Keyphasor Orientation and Events Per Revolution configuration information are
directly linked to monitors in the 3500 rack. When these parameters are
changed, the configuration of the monitors which are associated with the
changed Keyphasor must be downloaded to the 3500 rack.
7
3.2.2 Keyphasor Module Configuration Options
Reference Information
These fields contain information that indicates which module you are configuring.
ConfigID
A unique six character identifier which is entered when a configuration is
downloaded to the 3500 rack.
Slot
The location of the Keyphasor Module in the 3500 rack.
I/O Module
The type of terminals used to connect the transducers to the module. Select
Internal if the transducers are connected to a Keyphasor I/O Module (Internal
Termination), and External if the transducers are connected to an External
Termination Block. Select Internal Barriers if the transducers are connected
to a Keyphasor Internal Barrier I/O Module (Internal Termination). Note that
by selecting the Internal Barrier I/O option, this will disable the Magnetic
Pickup transducer type option.
Keyphasor Position
Identifies whether the Keyphasor Module is physically in the upper or lower
slot.
Channel 1
Channel 2
Active
Enable or disable a Keyphasor channel. If no Keyphasor transducer is
connected to this channel, then this box should be cleared.
Signal Polarity
Notch
An output pulse is produced, for use by the monitors, that is triggered by the
leading edge of a negative-going pulse in the input signal. This type of pulse
is produced by a Keyphasor transducer looking at a notch in the shaft. If a
magnetic pickup is used, the Notch/Projection setting should be set to Notch
since in most cases the positive side of the signal will be clipped.
Projection
An output pulse is produced, for use by the monitors, that is triggered by the
leading edge of a positive-going pulse in the input signal. This type of pulse
is produced by a Keyphasor transducer looking at a projection on the shaft.
8
Type
The type of Keyphasor transducer. Available choices include Proximitor and
Magnetic pickup. Magnetic pickups require a shaft rotative speed of at least 200
rpm (3.3 Hz).
Hysteresis
The difference between the level in the input signal where the Keyphasor pulse
turns on and the level where it turns off. The larger the hysteresis, the greater
the immunity to noise on the input signal.
1) Input Signal
2) Keyphasor Pulse
3) Threshold
4) Hysteresis
Threshold
The point where the Keyphasor pulse would turn on and off if the Hysteresis was
zero.
Auto
The trigger threshold is automatically set to a value that is midway between
the most positive peak and the most negative peak of the input signal. This
value tracks any changes in the input signal. Auto threshold requires a
minimum signal amplitude of 2 V pp and a minimum frequency of 120 cpm (2
Hz).
9
Manual
The trigger threshold is set by the operator to any value in the range of
-20.0 to 0.0 volts.
Adjust
Available when Manual Threshold is selected. Used to display a dialog
box which will aid in the setting of the Manual Threshold value.
Events Per Rev

The number of pulses in a Keyphasor transducer signal for each shaft
rotation. If the Keyphasor transducer is observing a multi-tooth gear, set
the Events Per Revolution to the number of teeth on the gear. The
available range is 1 to 255. The following graph shows the maximum
settings for Events Per Revolution.
1) RPM
2) Events Per Revolution
3) Upper RPM Limit is 99,999
4) Upper Frequency Limit is 20kHz
10
Note
Signals from a Keyphasor transducer that is observing a multi-tooth gear can
be used for speed measurements only and not for phase measurements.
Events Per Rev typically set to Events Per Rev set to

1 event per revolution 24 events per revolution
Probe A Probe A
Probe B Probe B
Shaft with notch 24 tooth gear
Orientation
Degrees
The location of the transducer on the machine. The range for orientation
angle is 0 to 180 degrees left or right as observed from the driver to the
driven end of the machine train. Refer to the following figure:
1) Shaft
2) Driven end
3) Driver end
4) 0 degrees
5) 90 degrees right
6) 180 degrees
7) 90 degrees left
This drawing is for horizontal shafts.
11
Upper RPM Limit

Allows a full-scale RPM to be set for a Keyphasor channel. RPM data
provided by this channel will be scaled to this upper RPM limit.
RPM Clamp Value

The value of the RPM readings, provided by the Communication Gateway,
when the channel is not OK.
3.3 Software Switches

The Keyphasor Module supports one module software switch and one channel
software switch. These switches let you temporarily bypass or inhibit monitor
and channel functions. Set these switches on the Software Switches screen
under the Utilities option on the main screen of the Rack Configuration
Software.
No changes will take effect until the Set button is pressed.
12
Module Switch
Configuration Mode

A switch that allows the Keyphasor Module to be configured. To configure a
Keyphasor Module, enable ( ) this switch and set the key switch on the
front of the Rack Interface Module in the PROGRAM position. When
downloading a configuration from the Rack Configuration Software, this
switch will automatically be enabled and disabled by the Rack Configuration
Software. If the connection to the rack is lost during the configuration
process, use this switch to remove the module from Configuration Mode.
Manual Keyphasor Threshold Adjust

Used when adjusting the manual threshold. This switch will automatically be
enabled and disabled when the Adjust button on the Keyphasor options
screen is pressed. When in this mode the Keyphasor Module will operate
with a temporary Manual Threshold supplied by the Rack Configuration
Software. Monitor values such as 1X amplitude and phase that use
Keyphasor signals may go invalid while the Manual Threshold is being
adjusted.
The module switch number is used in the Communication Gateway or Display

Interface Module.
Module Switch Number Switch Name
1 Configuration Mode
4 Manual Keyphasor Threshold Adjust
Channel Switch
Bypass
When enabled, the RPM value for the channel will be clamped and all the
signal conditioning of the channel will be bypassed.
The channel switch number is used in the Communication Gateway or Display

Interface Module.
Channel Switch Number Switch Name
4 Bypass
13
4 I/O Module Description 3500/25 Operation and Maintenance
4 I/O Module Description

The Keyphasor® I/O Module receives signals from the Keyphasor transducers
and routes the signals to the Keyphasor Module. The I/O module also transmits
power to the Keyphasor transducers. A Keyphasor Module must have one
Keyphasor I/O Module installed behind the Keyphasor Module (in a Rack Mount
or a Panel Mount rack) or above the Keyphasor Module (in a Bulkhead rack).
The 3500/25 Keyphasor Module can operate with the following types of I/O
modules:
Internal Termination External Termination External Termination

Block
Keyphasor I/O module Keyphasor I/O module Terminal strip
Keyphasor Internal connectors
Barrier I/O module Euro Style connectors
This section describes how to use the connectors on the I/O modules, lists what
cables to use, and shows the pin outs of the cables. The 3500 Monitoring
System Rack Installation and Maintenance Manual (part number 129766-01)
shows how to mount External Termination Blocks. The 3500 Field Wiring
Diagram Package (part number 130432-01) shows how to connect Keyphasor
transducers to the I/O module or the External Termination Block.
14
3500/25 Operation and Maintenance 4 I/O Module Description
4.1 Keyphasor I/O Module (Internal Termination)

Internal Termination I/O modules require you to wire each Keyphasor transducer
to the I/O module individually. This section shows what this Internal Termination
I/O module looks like and shows how to connect the wires to the Euro Style
connector.
1) Connect the wires from the

Keyphasor transducer associated
with Channel 1 Top to the
Keyphasor I/O Module.
2) Connect the Channel 1 and 2 Top
Buffered Keyphasor Signals to
external equipment, such as
TDIX/TDXnet.
with channel 2 Bottom to the
4) Connect the Channel 1 and 2
Bottom Buffered Keyphasor
Signals to external equipment,
such as TDIX/TDXnet.
with Channel 1 Bottom to the
with channel 2 Top to the
15
4.2 Keyphasor Internal Barrier I/O Module

(Internal Termination)
The Internal Barrier I/O module requires that each Keyphasor transducer be
connected to the Barrier I/O module individually. This module provides four
channels of intrinsically safe signal conditioning for Keyphasor transducers – and
has two internally mounted zener barrier modules, one for each pair of
transducer channels. A 3500 Earthing Module is required for systems that use
Internal Barrier I/O Modules to provide an intrinsically safe earth connection for
intrinsically safe applications. Refer to the Rack Installation and Maintenance
Manual for system requirements when using Internal Barrier I/O Modules.

Keyphasor transducer
associated with Channels 1
and 2 Bottom to the
Keyphasor Barrier I/O
Module.
Bottom Buffered Keyphasor
Signals to external
equipment, such as
TDIX/TDXnet.
Keyphasor transducer
associated with Channels 1
and 2 Top to the Keyphasor
Barrier I/O Module.
Top Buffered Keyphasor
Signals to external
equipment, such as
TDIX/TDXnet.
16
4.2.1 Wiring Euro Style Connectors

To remove a terminal block from its base, loosen the screws attaching the
terminal block to the base, grip the block firmly and pull. Do not pull the block
out by its wires because this could loosen or damage the wires or connector.
Typical I/O Module
Refer to the 3500 Field Wiring Diagram Package for the recommended wiring.
Remove no more than 6 mm (0.25 inches) of insulation from the wires.
17
4.3 Keyphasor I/O Module (External Termination)

External Termination I/O modules let you simplify the wiring to the I/O modules
in a 3500 rack by using a 9-pin cable to route the signals from two Keyphasor
transducers to the I/O module. This section describes the External Termination
I/O Module and the External Termination Block. It also includes the pin outs of
the cables that go between the External Termination I/O Module and the
External Termination Block.
1) Connect Channel 1 and Channel 2 Top

of the Keyphasor I/O Module to the
Keyphasor External Termination Block
using cable 129530-XXXX-XX
2) Connect Channel 1 and Channel 2
Bottom of the Keyphasor I/O Module to the
Keyphasor External Termination Block
using cable 129530-XXXX-XX
3) Connect the Channel 1 and 2 Bottom
Buffered Keyphasor Signals to external
equipment, such as TDIX/TDXnet.
4) Connect the Channel 1 and 2 Top
Buffered Keyphasor Signals to external
equipment, such as TDIX/TDXnet.
18
4.3.1 External Termination Blocks

Two types of External Termination Blocks are used with a Keyphasor I/O
Module. They are the Keyphasor External Termination Block with Terminal Strip
connectors and the Keyphasor External Termination Block with Euro Style
connectors.
4.3.1.1 Keyphasor External Termination Block (Terminal Strip connectors)
1) Connect the wire from the Keyphasor transducers to the Keyphasor

19
2) Connect the Top and Bottom connectors on the Keyphasor I/O

Module to the Keyphasor External Termination Blocks using cable
129530-XXXX-XX.
3) Channel 1 Bottom and Channel 2 Bottom
4) Channel 1 Top and Channel 2 Top
4.3.1.2 Keyphasor External Termination Block (Euro Style connectors)
1) Connect the wire from the Keyphasor transducers to the Keyphasor

2) Connect the Top and Bottom connectors on the Keyphasor I/O
Module to the Keyphasor External Termination Blocks using cable
129530-XXXX-XX.
20
3) Channel 1 Bottom and Channel 2 Bottom

4) Channel 1 Top and Channel 2 Top
4.3.2 Cable Pin Outs
Cable Number 129530-XXXX-XX

3500 KPH Signal to External Termination Block Cable
21
5 Maintenance 3500/25 Operation and Maintenance
5 Maintenance
The boards and components inside of 3500 modules cannot be repaired in the
field. Maintaining a 3500 rack consists of testing module channels to verify that
they are operating correctly. Modules that are not operating correctly should be
replaced with a spare.
When performed properly, this module may be installed into or removed from the
rack while power is applied to the rack. Refer to the Rack Installation and
Maintenance Manual (part number 129766-01) for the proper procedure.
This section shows how to verify the operation of a 3500/25 Keyphasor® Module.
5.1 Verifying a 3500 Rack - Keyphasor® Module

The 3500 Monitoring System is a high precision instrument that requires no
calibration. The functions of Keyphasor Module channels, however, must be
verified at regular intervals. At each maintenance interval, we recommend that
you use the procedures in this section to verify the operation of all active channels
in the Keyphasor Module.
Section Topic Page

Number Number
5.1.1 Choosing a Maintenance Interval 22

5.1.2 Required Test Equipment 23
5.1.3 Typical Verification test setup 23
5.1.4 Using the Rack Configuration Software 24
5.1.5 Verifying Keyphasor Channels 26
5.1.1 Choosing a Maintenance Interval

Use the following approach to choose a maintenance interval:
• Start with an interval of one year and then shorten the interval if any of the
following conditions apply:
- the monitored machine is classified as critical.
- the 3500 rack is operating in a harsh environment such as in extreme
temperature, high humidity, or in a corrosive atmosphere.
• At each interval, use the results of the previous verifications and ISO
Procedure 10012-1 1992(E) to adjust the interval.
22
3500/25 Operation and Maintenance 5 Maintenance
5.1.2 Required Test Equipment

The test equipment needed to simulate the input for the Keyphasor channels is
listed below:
Keyphasor Channels
• Function Generator (Sync Output)
• Multimeter
• Power Supply (Single)
5.1.3 Typical Verification test setup

The following figure shows the typical test setup for verifying a Keyphasor®
Module. The test equipment is used to simulate the transducer signal and the
laptop computer is used to observe the output from the rack.
General Layout for Maintenance
1) 3500 Rack
2) Test Equipment
3) RS-232 Communications
4) Laptop Computer
23
Transducers can be connected to a 3500 rack in a variety of ways. Depending on

the wiring option for the I/O module of your Keyphasor Module, connect the test
equipment to the Keyphasor Module using one of the following methods:
1) Connect test equipment here.

2) Keyphasor Internal Barrier I/O Module (Internal Termination)
3) Keyphasor I/O Module (Internal Termination)
4) External Termination Block (Euro Style Connectors)
5) External Termination Block (Terminal Strip Connectors)
5.1.4 Using the Rack Configuration Software

The laptop computer that is part of the test setup uses the Rack Configuration
Software to display output from the rack and to reset certain operating
parameters in the rack. To perform the test procedures in this section you must
be familiar with the following features of the Rack Configuration Software.
• upload and save configuration files
• display the Verification screen
24
The Rack Configuration and Test Utilities Guide (part number 129777-01)
explains how to perform these operations.
Note
It is important to save the original rack configuration before doing any
Maintenance or Troubleshooting Procedures.
The following figures show how the Verification screen displays Keyphasor
channel output from a 3500 rack:
The Keyphasor Information section of this screen shows the

information used for the Verification procedures.
25
5.1.5 Verifying Keyphasor Channels

This section shows how to verify Threshold, RPM values, and Keyphasor OK
status for channels of the Keyphasor Module. These values are verified by
varying the input Keyphasor signal frequency and DC voltage and then observing
that the correct results are reported in the Verification screen on the test
computer.
Keyphasor Test Setup
1) Keyphasor Internal Barrier I/O Module OR Keyphasor I/O Module

2) Multimeter
3) Power Supply
4) Function Generator
The Test Equipment outputs should be floating relative to earth ground. For
external termination I/O modules, the test setup is identical except that the test
equipment outputs connect to the external termination block.
26
The following table directs you to the starting page of each maintenance section
associated with the Keyphasor Channels.
Section Topic Page

Number Number
5.1.5.2 Verify Keyphasor Threshold 27

5.1.5.3 Verify Keyphasor RPM Values 28
5.1.5.4 Verify Keyphasor OK 29
5.1.5.1 Test Equipment and Software Setup

The following test equipment and software setup can be used to verify Keyphasor
channels.
Test Equipment Setup

Simulate the Keyphasor transducer signal by connecting the sync out of the
function generator and the power supply to the Keyphasor I/O Module as shown
in the figure on page 26 (Keyphasor Test Setup). Set the function generator to
an initial frequency of 100 Hz and the power Supply to -7.00 Vdc.
Verification Screen Setup

Run the Rack Configuration Software on the test computer. Choose Verification
from the Utilities menu and choose the proper Slot number and Channel number
then click on the Verify button.
5.1.5.2 Verify Keyphasor Threshold

The Keyphasor Threshold value is the voltage level where the Keyphasor signal
will turn on. This value can be set automatically or manually. Use the following
procedure to verify that the Keyphasor Threshold is working correctly.
1. Disconnect PWR, COM, and KPH wiring from the channel 1 terminals on the
2. Connect test equipment and run software as described in Section 5.1.5.1

(Test Equipment and Software Setup).
3. Observe the Keyphasor Verification screen:
If the channel is configured for Auto Threshold:

• Verify that the Channel OK State Line reads OK
• Verify that the Keyphasor RPM box display has an RPM value
27
If the channel is configured for Manual Threshold:

• Adjust the Power Supply voltage to 2.50 Vdc more than the Threshold
value voltage level. For example
Displayed manual Threshold value = -10.00 Vdc
+ -2.5 Vdc
---------------------
Adjust the Power Supply voltage to: -12.50 Vdc
• Verify that the Channel OK State Line reads OK
• Verify that the Keyphasor RPM box display has an RPM value
4. If the Keyphasor channel will not produce a RPM reading, double check the
input signal to ensure it is correct. If the module still does not meet specifications
or fails any other part of this test, go to Section 5.1.6 (If a Channel Fails a
Verification Test).
5.1.5.3 Verify Keyphasor RPM Values

The general approach for testing this parameter is to simulate the Keyphasor
signal with a function generator and power supply and verify that the correct RPM
is produced. The RPM values are verified by varying the frequency of the
function generator and observing that the correct results are reported in the
Verification screen on the test computer.
Note
Before this procedure can be used, check that the Threshold is set correctly
and the channel is OK.
1. Disconnect PWR, COM, and KPH wiring from the channel terminals on the
2. Connect test equipment and run software as described in Section 5.1.5.1

(Test Equipment and Software Setup).
3. Adjust the function generator frequency to 100 Hz. Observe the Keyphasor
Verification screen to find the number of Events Per Revolution. Use the
following equation to determine what the displayed RPM value should be:
Displayed Keyphasor RPM = (Frequency x 60) / Events Per Revolution
Example:
Frequency = 100 Hz
Events Per Revolution = 10
Displayed Keyphasor RPM = (100 x 60) / Events Per Revolution

= 6000 / 10
= 600
28
4. Verify that the displayed Keyphasor RPM is within the specified tolerance.
Input Frequency (Hz) RPM Error
0.0167 to 100 ±1 RPM

101 to 500 ±8 RPM
501 to 20,000 ±1% of the RPM value
5. If the reading does not meet specifications, check that the input signal is
correct. If the Keyphasor Module still does not meet specifications or fails any
other part of this test, go to Section 5.1.6 (If a Channel Fails a Verification
Test).
5.1.5.4 Verify Keyphasor OK

The general approach for testing this parameter is to cause a not OK condition
and observe that the correct results are reported in the Verification screen on the
test computer.
1. Disconnect the wire from the test equipment to the KPH input of the
Keyphasor I/O module. The OK LED on the Keyphasor Module should go off.
2. Observe the Keyphasor Verification screen:

• Verify that the Channel OK State Line reads not OK
• Verify that the Keyphasor RPM box display reads Invalid
3. If the above results do not occur, double check that there is no input signal to
the Keyphasor Module. If the monitor still does not meet specifications or fails
any other part of this test, go to Section 5.1.6 (If a Channel Fails a Verification
Test).
4. Disconnect the test equipment and reconnect the PWR, COM, and KPH
wiring to the channel 1 terminals on the Keyphasor I/O Module.
5. Repeat all these procedures for channel 2 of the Keyphasor Module.
5.1.6 If a Channel Fails a Verification Test

When handling or replacing circuit boards always be sure to adequately protect
against damage from Electrostatic Discharge (ESD). Always wear a proper wrist
strap and work on a grounded conductive work surface.
1. Save the configuration for the module using the Rack Configuration Software.
2. Replace the module with a spare. Refer to the installation section in the 3500
Monitoring System Rack Installation and Maintenance Manual (part number
129766-01).
3. Return the faulty module to Bently Nevada Corporation for repair.

29
4. Download the configuration for the spare module using the Rack
Configuration Software.
5. Verify the operation of the spare.
5.2 Performing Firmware Upgrades

Occasionally it may be necessary to replace the original firmware that is shipped
with the 3500/25 Keyphasor Module. The following instructions describe how to
remove the existing firmware and replace it with an upgrade firmware. The
module will need to be reconfigured using the 3500 Rack Configuration software
after having its firmware upgraded.
The following items will be required to perform a firmware upgrade to the module:
Phillips Screwdriver.
Grounding Wrist Strap.*
Small Flathead Screwdriver
Upgrade Firmware IC.*
*Refer to Section 7 (Ordering Information) for part numbers. Users may use their
own grounding wrist strap.
5.2.1 Installation Procedure

The following steps will need to be followed to complete the firmware upgrade:
Ensure that the module’s configuration is saved using the 3500 Rack
Configuration software.
Refer to Section 1.2 (Handling and Storing Considerations) before handling
the module or the upgrade firmware IC.
Remove the module from the 3500 rack.
Remove the shield from the module.
Remove the original firmware IC from the module PWA.
Install the upgrade firmware IC into the socket on the module PWA.
Replace the module shield.
Replace the module into the 3500 system.
Reconfigure the module using the 3500 Rack Configuration software.
Detailed instructions for some of the steps listed above are provided on the
following pages. Please review completely before proceeding.
30
Shield Removal
Step 1. Remove the 4 screws (item 1) that hold the shield and PWA together
using a Phillips screwdriver.
Step 2. Remove the 2 nuts (item 2) from the BNC connectors on the front of the
Keyphasor Module.
Step 3. Remove the shield (item 3) from PWA.
31
Original Firmware IC Removal
Step 1. Insert the small flathead screwdriver under the lip of either end of the IC.
The diagram shows the approximate location of the chip to be removed, but not
necessarily its orientation.
Step 2. Slightly lift the one end of the chip by gently prying with the screwdriver.
Move to the other end of the chip and repeat. Continue this process until the chip
comes loose from the socket.
32
Upgrade Firmware IC Installation
Install the upgrade firmware IC into the PWA. Be sure that the notched end of
the IC is matched to the notched end of the socket. Ensure that the IC is firmly
seated in the socket.
Shield Replacement
Replace the shield. Replace nuts for the BNC connectors on the front of
Keyphasor Module. Align the holes in the shield with the standoffs and replace
the 4 Phillips-head screws to fasten the shield to the PWA.
33
6 Troubleshooting 3500/25 Operation and Maintenance
6 Troubleshooting
This section describes how to use the self-test, the LED’s, the System Event List,
and the Alarm Event List to troubleshoot a problem with the Keyphasor Module or
the Keyphasor I/O Module.
6.1 Self-test
To perform the Keyphasor Module self-test:
1. Connect a computer running the Rack Configuration Software to the 3500
rack (if needed).
2. Select Utilities from the main screen of the Rack Configuration Software.
3. Select System Events/Module Self-test from the Utilities menu.
4. Press the Module Self-test button on the System Events screen.
Application Alert
Machinery protection
may be lost while the
self-test is being
performed.
5. Select the upper or lower slot that contains the Keyphasor Module and press
the OK button. The Keyphasor Module will perform a full self-test and the
System Events screen will be displayed. This list will not contain the results of
the self-test.
6. Wait 30 seconds for the module to run a full self-test.
7. Press the Latest Events button. The System Events screen will be updated
to include the results of the Keyphasor Module self-test.
8. See if the Keyphasor Module passed self-test. If the module does not pass,
refer to Section 6.3 since there is a problem with the Keyphasor Module.
34
3500/25 Operation and Maintenance 6 Troubleshooting
6.2 LED Fault Conditions

The following table shows how to use the LED’s to diagnose and correct
problems.
OK Led TX/RX Condition Solution
1 Hz 1 Hz Keyphasor Module is not configured. Reconfigure the

Keyphasor Module.
5 Hz Keyphasor Module had detected an Check the System Event

internal fault and is not OK. List.
ON Flashing Keyphasor Module is operating No action is required.

correctly.
OFF Keyphasor Module is not operating Check the System Event

correctly or the Keyphasor List and the Alarm Event
transducer has faulted or has List.
stopped providing a valid signal.
Not Keyphasor Module is not Check the System Event

flashing communicating correctly. List.
= behavior of the LED is not related to the condition
6.3 System Event List Messages

This section describes the System Event List Messages that are entered by the
Keyphasor Module and gives an example of one.
Example of a System Event List Message:
Sequence Event Event Class Event Event Event Slot

Number Information Number Date Time Specific
DDMMYY
0000000123 Device Not 32 1 02/01/90 12:24:31:99 5L

Communicating
Sequence Number: The number of the event in the System Event List (for
example 123).
Event Information: The name of the event (for example Device Not
Communicating).
Event Number: Identifies a specific event.
35
Class: The severity of the event. The following classes are available:
Class Value Classification
0 Severe/Fatal Event
1 Potential Problem Event
2 Typical logged Event
3 Reserved
Event Date: The date the event occurred.
Event Time: The time the event occurred.
Event Specific: Additional information for the events that use this field.
Slot: The module that the event is associated with. If a half-height

module is installed in the upper slot or a full-height module is
installed, the field will be 0 to 15. If a half-height module is
installed in the lower slot then the field will be 0L to 15L. For
example, the module is installed in the lower position of slot 5
(5L).
The following System Event List Messages may be placed in the list by the
Keyphasor Module and are listed in numerical order. If an event marked with a
star (*) occurs, the Keyphasor signal will stop being provided and the RPM value
will be invalid. If you are unable to solve any problems contact your nearest
Bently Nevada Corporation office.
EEPROM Memory Failure

Event Number: 13
Event Classification: Potential Problem
Action: Replace the Keyphasor Module as soon as possible.
Device Not Communicating

Event Number: 32
Action: Check to see if one of the following components is faulty:
• the Keyphasor Module
• the rack backplane
36
Device Is Communicating
Event Number: 33
Action: Check to see if one of the following components is faulty:
• the Keyphasor Module installed in the slot
Fail Main Board +5V-A (Fail Main Board +5V - upper Power Supply)
Event Number: 100
Action: Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, check to see if one of the
following components is faulty:
• the Power Supply installed in the upper slot
Pass Main Board +5V-A (Pass Main Board +5V - upper Power Supply)
Event Number: 101
Fail Main Board +5V-B (Fail Main Board +5V - lower Power Supply)
Event Number: 102
• the Power Supply installed in the lower slot
Pass Main Board +5V-B (Pass Main Board +5V - lower Power Supply)
Event Number: 103
37
* Fail Main Board +5V-AB (Fail Main Board +5V - upper and lower Power
Supplies)
Event Number: 104
Event Classification: Severe / Fatal Event
Pass Main Board +5V-AB (Pass Main Board +5V - upper and lower Power
Supplies)
Event Number: 105
Fail Main Board -24V-A (Fail Main Board -24V - upper Power Supply)
Event Number: 112
Pass Main Board -24V-A (Pass Main Board -24V - upper Power Supply)
Event Number: 113
38
Fail Main Board -24V-B (Fail Main Board -24V - lower Power Supply)
Event Number: 114
Pass Main Board -24V-B (Pass Main Board -24V - lower Power Supply)
Event Number: 115
* Fail Main Board -24V-AB (Fail Main Board -24V - upper and lower Power
Supplies)
Event Number: 116
Pass Main Board -24V-AB (Pass Main Board -24V - upper and lower Power
Supplies)
Event Number: 117
Device Configured
Event Number: 300
Event Classification: Typical Logged Event
Action: No action required.
39
Configuration Failure
Event Number: 301
Event Classification: Severe/Fatal Event
Action: Replace the Keyphasor Module immediately.
Configuration Failure
Event Number: 301
Action: Download a new configuration to the Keyphasor Module. If the
problem still exists replace the Keyphasor Module as soon as
possible.
Module Entered Cfg Mode (Module Entered Configuration Mode)

Event Number: 302
Software Switches Reset

Event Number: 305
Action: Download the software switches to the Keyphasor Module. If the
software switches are not correct replace the Keyphasor Module
as soon as possible.
Module Reboot
Event Number: 320
Module Removed from Rack

Event Number: 325
Module Inserted in Rack

Event Number: 326
Device Events Lost

Event Number: 355
40
Module Alarms Lost

Event Number: 356
Module Entered Calibr. (Module Entered Calibration Mode)

Event Number: 365
Module Exited Calibr. (Module Exited Calibration Mode)

Event Number: 366
Pass Module Self-test

Event Number: 410
Enabled Ch Bypass (Enabled Channel Bypass)

Event Number: 416
Event Classification: Typical logged event
Event Specific: Ch x
Disabled Ch Bypass (Disabled Channel Bypass)

Event Number: 417
Enabled Threshold Adj (Enabled Threshold Adjustment)

Event Number: 418
Disabled Threshold Adj (Disabled Threshold Adjustment)

Event Number: 419
41
Fail Slot Id Test

Event Number: 461
Action: Verify that the Keyphasor Module is fully inserted in the rack. If the
Keyphasor Module is installed correctly, check to see if one of the
Pass Slot Id Test

Event Number: 462
Action: Verify that the Keyphasor Module is fully inserted in the rack. If the
Keyphasor Module is installed correctly, check to see if one of the
Fail DAC Test (Fail Digital to Analog converter Test)

Event Number: 471
Pass DAC Test (Pass Digital to Analog converter Test)

Event Number: 472
Enabled Test Signal

Event Number: 481
Disabled Test Signal

Event Number: 482
42
6.4 Alarm Event List Messages

The following Alarm Event List Messages are returned by the Keyphasor
Module.
Alarm Event List Message When the message will occur
Entered not OK Module went not OK
Left not OK Module returned to the OK state
43
7 Ordering Information 3500/25 Operation and Maintenance
7 Ordering Information
A B C
Part number 3500/25- - -
A Number of Channels
01 Single Half Height 2 Channel Keyphasor Card (Order for 2
channels)
02 Two Half Height 2 Channel Keyphasor Cards (Order for 4 channels)
B Type of I/O Module

01 I/O Module with Internal Terminations
02 I/O Module with External Terminations*
03 I/O Module with Internal Barriers
C Agency Approval Option

00 No Approvals Required
01 CSA-NRTL/C
* When ordering I/O modules with external terminations the external termination
blocks and cables must be ordered separately for each I/O module.
Note
If the 3500/25 Keyphasor Module is to be used with the Internal Barrier I/O
option, then the following (or later) firmware and software versions are
required:
3500/25 Keyphasor Module Firmware – Revision D
3500 Rack Configuration Software – Version 2.30
Spares
Keyphasor Module 125792-01
Keyphasor I/O Module (Internal Terminations) 125800-01
Keyphasor Internal Termination Module
Internal Termination Headers 00580438
Keyphasor I/O Module (External Terminations) 126648-01
Keyphasor Internal Barrier I/O Module (Internal Terminations) 135473-01
Internal Termination Headers Blue 00502133
Internal Termination Headers 00580438
Keyphasor External Termination Module
(Euro Style Connectors) 128718-01
Keyphasor External Termination Module
(Terminal Strip Connectors) 128726-01
Keyphasor Module Manual 129770-01
Grounding Wrist Strap (single use only) 04425545
Firmware IC 128754-01
44
3500/25 Operation and Maintenance 7 Ordering Information
3500 Keyphasor (KPH) Signal to External Termination (ET) Block Cable
A B
Part number 129530 - -
A Cable Length

0005 5 feet (1.5 metres)
0010 10 feet (3 metres)
0050 50 feet (15 metres)
0100 100 feet (30.5 metres)
B Assembly Instructions
01 Not Assembled
02 Assembled
45
8 Specifications 3500/25 Operation and Maintenance
8 Specifications
INPUTS
Power Consumption: 3.2 watts typical.
Signal: Each Keyphasor® module accepts up to two

transducer signals from proximity probe
transducers or magnetic pickups (note: if a
Keyphasor Internal Barrier I/O Module is used,
then the Magnetic Pickup transducer type option
is disabled). The input signal range is +0.8 V to -
21.0 V. Signals exceeding this range are limited
internally by the module. Magnetic pickups
require a shaft rotative speed greater than 200
rpm (3.3 Hz).
Input Impedance: 21.8 kΩ minimum (Keyphasor I/O Module).

10.11 kΩ minimum (Keyphasor Internal Barrier
I/O Module).
SIGNAL CONDITIONING
Speed/Frequency Range: RPM range of 1 to 99,999 rpm. Supports
multiple events per revolution to a maximum of
20 kHz.
RPM Accuracy (Specified at +25° C (77° F)):

Input Frequency (Hz) RPM Error
0.0167 to 100 ±1 rpm

101 to 500 ±8 rpm
501 to 20000 ±1 % of rpm Value
TRANSDUCER CONDITIONING
Auto Threshold: Minimum signal amplitude for triggering is 2 volts
peak to peak and minimum frequency is 120 cpm
(2 Hz).
Manual Threshold: Use for any input above 0.0167 Hz (1 rpm for 1
event/revolution). User-selectable from 0 to -20
volts DC. Minimum signal amplitude for
triggering is 500 millivolts peak to peak.
Hysteresis: User-selectable from 0.2 to 2.5 volts.
46
3500/25 Operation and Maintenance 8 Specifications
OUTPUTS
Buffered Keyphasor: Two buffered Keyphasor outputs are available at
the front of the rack via coaxial connectors. Two
buffered Keyphasor outputs are also available at
the back of the rack via Euro Style Connectors.
The following specifications assume a load
impedance of 100 Kohms +/- 1%. If a load is
connected to both the coaxial connector and the
I/O module for the same channel, those loads are
in parallel with each other.
Output Impedance: 504 Ω maximum.
DC Offset: 25 mV maximum.
DC or AC gain: 0.99 to 1.00.

Keyphasor Transducer
Power Supply: The output signal range is –22.33 Vdc to –24.18
Vdc, 40 mA maximum per channel.
Front Panel LED’s:
OK LED: Indicates when a fault has been detected in the
Keyphasor Module.
TX/RX LED: Indicates when the Keyphasor Module is
communicating with the Rack Interface Module
(RIM).
ENVIRONMENTAL LIMITS
Keyphasor Module:
Temperature: -30° C to 65° C (-22° F to 150° F) operating,
when used with Internal/External Termination
0° C to 65° C (32° F to 150° F) operating, when

used with Keyphasor Internal Barrier I/O Module
(Internal Termination).
-40° C to 85° C (-40° F to 185° F) storage.
Humidity: 95% non-condensing.
47
CE MARK DIRECTIVES:
EMC Directives:
EN50081-2:
Radiated Emissions: EN 55011, Class A
Conducted Emissions: EN 55011, Class A
EN50082-2:
Electrostatic Discharge: EN 61000-4-2, Criteria B
Radiated Susceptibility: ENV 50140, Criteria A
Conducted Susceptibility: ENV 50141, Criteria A
Electrical Fast Transient: EN 61000-4-4, Criteria B

Surge Capability: EN 61000-4-5, Criteria B
Magnetic Field: EN 61000-4-8, Criteria A
Power Supply Dip: EN 61000-4-11, Criteria B

Radio Telephone: ENV 50204, Criteria B
Low Voltage Directives:
Safety Requirements: EN 61010-01
HAZARDOUS AREA APPROVALS

CSA-NRTL/C:
When used with Class I, Division 2, Groups A through D
Internal/External Termination
I/O Module
When used with Internal Class I, Division 1, Groups A through D

Barrier I/O Module (Internal Class I, Division 2, Groups A through D
Termination) [Ex ia] IIC, Class I, Zone 0
CENELEC:
When used with Internal [EEx ia] IIC
Barrier I/O Module (Internal
Termination)
48
3500/25 Operation and Maintenance 8 Specifications
BARRIER PARAMETERS
The following parameters apply for both CSA-NRTL/C and CENELEC approvals.
Circuit Parameters:
Vmax (PWR) = 26.8 V
(KPH) = 14.05 V
Imax (PWR) = 112.8 mA
(KPH) = 2.82 mA
Rmin (PWR) = 237.6 Ω
(KPH) = 4985 Ω
Channel Parameters (Entity):

Vmax = 28.0 V
Imax = 115.62 mA
Rmin (PWR) = 237.6 Ω
(KPH) = 4985 Ω
PHYSICAL
Keyphasor Main Module:
Dimensions (Height x Width x Depth):
119.9 mm x 24.4 mm x 256.5 mm
(4.72 in x 0.96 in x 10.10 in)
Weight: 0.34 kg (0.76 lbs)
Internal/External Termination Keyphasor I/O Module:

241.3 mm x 24.4 mm x 103.1 mm
(9.50 in x 0.96 in x 4.06 in)
Keyphasor Internal Barrier I/O Module (Internal Termination):

241.3 mm x 24.4 mm x 163.1 mm
(9.50 in x 0.96 in x 6.42 in)
RACK SPACE REQUIREMENTS

Keyphasor Main Module: 1 half-height front slot. A special mounting
adapter is required to allow the half-height
modules to be mounted in the full-height slots.
The Keyphasor Modules can be placed in any
one of the 14 available slots. There may be no
more than two Keyphasor Modules in a rack, one
in a top half-slot and one in a bottom half-slot.
I/O Modules: 1 full-height rear slot
49
50

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3500 Monitoring System Rack Installation and Maintenance Manual (129766-01)

3500 Monitoring System Rack Configuration and Utilities Guide (129777-01)

3500 Monitoring System Computer Hardware and Software Manual (128158-01)

3500 Field Wiring Diagram Package (130432-01)

4 I/O Module Description..............................................................14

7 Ordering Information .................................................................44

1 Receiving and Handling Instructions

1.1 Receiving Inspection

1.2 Handling and Storing Considerations

1.3 Disposal Statement

Front View Rear View

1) Buffered Transducer Outputs

2.1 Triple Modular Redundant (TMR) Description

When used in a TMR application, Keyphasor transducers may be connected to

Redundant Keyphasor Transducers

Single Keyphasor Transducers

2.2 Available Data

The following table shows where the statuses can be found.

Statuses Communication Rack Operator

2.3 LED Descriptions

3.1 Hardware Considerations

3.2 Software Configuration Options

3.2.1 Keyphasor Module Configuration Considerations

3.2.2 Keyphasor Module Configuration Options

Events Per Rev

Events Per Rev typically set to Events Per Rev set to

This drawing is for horizontal shafts.

Upper RPM Limit

RPM Clamp Value

3.3 Software Switches

No changes will take effect until the Set button is pressed.

Manual Keyphasor Threshold Adjust

The module switch number is used in the Communication Gateway or Display

Module Switch Number Switch Name

The channel switch number is used in the Communication Gateway or Display

Channel Switch Number Switch Name

4 I/O Module Description

Internal Termination External Termination External Termination

4.1 Keyphasor I/O Module (Internal Termination)

1) Connect the wires from the

4.2 Keyphasor Internal Barrier I/O Module

1) Connect the wires from the

4.2.1 Wiring Euro Style Connectors

Typical I/O Module

4.3 Keyphasor I/O Module (External Termination)

1) Connect Channel 1 and Channel 2 Top

4.3.1 External Termination Blocks

4.3.1.1 Keyphasor External Termination Block (Terminal Strip connectors)

1) Connect the wire from the Keyphasor transducers to the Keyphasor

2) Connect the Top and Bottom connectors on the Keyphasor I/O

4.3.1.2 Keyphasor External Termination Block (Euro Style connectors)

1) Connect the wire from the Keyphasor transducers to the Keyphasor

3) Channel 1 Bottom and Channel 2 Bottom

4.3.2 Cable Pin Outs

Cable Number 129530-XXXX-XX

5.1 Verifying a 3500 Rack - Keyphasor® Module

Section Topic Page

5.1.1 Choosing a Maintenance Interval 22

5.1.1 Choosing a Maintenance Interval