Changing Final Drive (WS)

PT.
Leighton Contractors Indonesia
RISK ASSESSMENT REPORT
Risk Assessment Team

Business Unit / Project : BU3/ID205/Wahana Coal Mine Project
Names Dept - Position Sign Off
Date : 2-Aug-12
Team Leader : Richard Douglas HSE General Supt Team Members :

Reference Number :
Facilitator : :
Process/Activity : Team Members :

Changing Final Drive
Approved By :
(PM/Delegated)
Note: Attach meeting attandance if more.
Hirarchy Control
Hirarchy Control
Risk Identified
People /
Process / Activity / Task Environment at Hazard / Cause of Incident / Adverse L1 C1 RFN ** Current Mitigating Controls L2 C2 RRN * Additional Controls Requ
Risk Adverse Effect / Effect / Environmental
Environmental Aspect Impact
Parking of equipment Operator, Interaction with people / Fatality, Permanent 3 4 12 ADM 1. Use spotter 2 4 8 Take-5
Mechanic, equipment disability, Long term ADM
Supervisor. absence due to treatment
EL/SUB 2. Park on level safe area
EL/SUB 3. Ensure sufficient space around

equipment to move
Lock out of equipment Operator, Moving equipment Fatality, Permanent 2 4 8 ADM 1. Lock out & tag out 1 2 2 JSEA
Mechanic, sudden movement disability, Long term ADM
Supervisor. running away equipment absence due to treatment
EL/SUB 2. Use three contact point when
climbing equipment steps
ADM 3. Lock out at correct place
EL/SUB 4. Use multiple lock if needed
Lifting equipment Mechanic, Faulty lanyard Permanent disability, Long 2 3 6 ADM 1. Inspect lanyard lift prior to use 1 3 3
Supervisor. term absence due to
treatment
ADM 2. Test lanyard lift
EL/SUB 3. Place in correct position to lift
Uncontrolled Document When Printed 1 of 18 LCI-HSE-FM-001A(02)
Feb 2010
PT. Leighton Contractors Indonesia

Date : 2-Aug-12

Reference Number :
Facilitator : :

Approved By :
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified
People /
Support equipment at the back Mechanic, Slippery equipment and Permanent disability, Long 2 3 6 ADM 1. Use correct stands 2 3 6 1. Inspect stand prior to use
Supervisor. Falling equipment term absence due to ADM
treatment
ADM 2. Check SWL in OEM 2. Monthly inspection
ADM
EL/SUB 3. Place stand in correct position to ADM 3. Test certificate

support equipment
Remove wheels Mechanic, Interaction with people & Permanent disability, Long 3 2 6 ADM 1. Inspect impact / tools 1 3 3 SIMPER
Supervisor. equipment term absence due to ADM
treatment
ENG/SEG 2. Use correct tools to remove nuts
EL/SUB 3. Good house keeping
PPE 4. Use PPE
ADM 5. Spotter when using tyre handle
EL/SUB 6. Suffecient space to maneuver
ADM 7. Use roster to work
Feb 2010

Date : 2-Aug-12

Reference Number :
Facilitator : :

Approved By :
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified
People /
Remove cover and side shaft Mechanic, Cover and ride fall & slip Fatality, Permanent 2 2 4 ADM 1. Ask help to remove cover & shaft 1 2 2
Supervisor. disability, Long term
absence due to treatment
ADM 2. Ensure firm grip to remove safely
EL/SUB 3. Use nylon sling to corny sling
EL/SUB 4. Clean oil off to avoid slipping
Remove final drive Mechanic, supervisor Falling final drive Permanent disability, Long 2 3 6 ADM 1. Drain oil in dril tray 2 3 6 ADM SWL a chain & monthly regis
term absence due to
treatment
ADM 2. Secure chain to final drive and at
correct position
EL/SUB 3. Clear all workers in area
Using crane to remove final drive Mechanic, Interaction between Permanent disability, Long 3 3 9 ADM 1. Crane operator SIMPER 1 3 3 Monthly inspect & monthly re
Superintendent, people & moving term absence due to ADM
Crane Operator. equipment treatment
ADM 2. Crane checklist
EL/SUB 3. Sufficient space to moving with

crane
Feb 2010

Date : 2-Aug-12

Reference Number :
Facilitator : :

Approved By :
9 3
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified
People /
ADM 4. Good communication between

worker & crane operator
ADM 5. Use spotter to warn when moving

crane
ADM 6. Use spotter with required
ADM 7. Don't make any worker moves

with crane
Crane move & carry final drive Crane operator, Final drive slip & fall, Permanent disability, Long 3 3 9 EL/SUB 1. Drive slow with crane 2 3 6
Mechanic, interaction with people term absence due to
Superintendent. treatment
ADM 2. Don't drive over object
EL/SUB 3. Clear the area prior to moving
EL/SUB 4. Place & secure final drive flat an

floor / stored
Lifting new final drive Crane operator, Final drive not secure & Fatality, Permanent 3 3 9 ADM 1. Hook chain an correct position an 2 3 6 SWL of chain monthly reg
Mechanic, slip disability, Long term final drive ADM inspection
Supervisor. absence due to treatment
EL/SUB 2. All stand clear when lifting with
crane
Feb 2010

Date : 2-Aug-12

Reference Number :
Facilitator : :

Approved By :
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified 9 6
People /
EL/SUB 3. Drive slow toward the dump truck
ADM 4. No worker between crane &

dump truck
Fit new final drive Crane operator, Pinch and pinched hand Fatality, Permanent 2 2 4 ADM 1. Good communication 1 3 3
Mechanic, or worker disability, Long term
Supervisor absence due to treatment
ENG/SEG 2. Don't use finger to line final drive
ENG/SEG 3. Stay out of the line of fire
EL/SUB 4. Clear of moving crane operator
ADM 5. Be visible to crew operator to

communicate
Secure final drive to lift Mechanic, Falling final drive Permanent disability, Long 2 3 6 EL/SUB 1. Come that bolts are tighter before 1 3 3
Supervisor term absence due to removing chain
treatment
ADM 2. Tighter all bolts as per EOM
Fit drive shaft Meqchanic, Slip & fall Permanent disability, Long 1 2 2 ADM 1. Ask for assisting if shaft to heavy 1 2 2
Supervisor term absence due to
treatment
Feb 2010

Date : 2-Aug-12

Reference Number :
Facilitator : :

Approved By :
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified
People /
Risk Adverse Effect / Effect / Environmental 2 2
ENG/SEG 2. Use nylon sling to carry shaft
ENG/SEG 3. Hand must be free of oil / gloves

to avoid slippery
Fit cover onto final drive Mechanic, Slip onto feet Permanent disability, Long 1 2 2 ADM 1. Ask for assisting if come to heavy 1 2 2
Supervisor. term absence due to
treatment
ENG/SEG 2. Use pinch far to guide cover into
place
ENG/SEG 3. Don't place finger between cover

& final drive
ADM 4. Secure all bolts firmly as OEM
ADM 5. Fill up with oil and inspect for

leaks
Fit wheels (nuts) Mechanic, Interaction between Permanent disability, Long 1 3 3 BHV 1. All work stand clear 1 3 3 Manitou / tyre handle checklis
Supervisor, works / equipment term absence due to ADM
Tyreman treatment
EL/SUB 2. Use rooter to warn SIMPER
ADM
BHV 3. Good communication
Feb 2010

Date : 2-Aug-12

Reference Number :
Facilitator : :

Approved By :
3 3
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified
People /
PPE 4. Wear PPE (reflective)
Feb 2010

Date : 2-Aug-12

Reference Number :
Facilitator : :

Approved By :
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified
People /
Lifting equipment and remove stands Mechanic, Hard / head injury Permanent disability, Long 2 3 6 ADM 1. SWL of jack 1 3 3
Supervisor, term absence due to
Tyreman treatment
EL/SUB 2. Lift slow & steady
EL/SUB 3. Lift equipment at correct position

an equipment
EL/SUB 4. Pull stand out of under

equipment and remove to safe
location
EL/SUB 5. Lower equipment to floor and
remove jack
Remove log out & tags Mechanic, Slip & fall Permanent disability, Long 2 3 6 EL/SUB 1. Ensure all workers are safe 1 3 3
Supervisor, term absence due to position
Tyreman treatment
EL/SUB 2. Ensure all parts are secured and
safe for wear
BHV 3. Walk around equipment to

ensure all is safe
ADM 4. Inspect for oil leakes
BHV 5. All guard in place
Feb 2010

Date : 2-Aug-12

Reference Number : 6 3
Facilitator : :

Approved By :
(PM/Delegated)
Hirarchy Control
Hirarchy Control
Risk Identified
People /
ADM 6. All hyd / oil / coolent levels in

checked
Stand of equipment & remove from workshop Mechanic, Run over by Fatality, Permanent 3 4 12 ADM 1. Use spotter 2 4 8
area Supervisor. disability, Long term
absence due to treatment
BHV 2. Be visible to operator
EL/SUB 3. Use rooter to warn
BHV 4. Good communication between

workers
BHV 5. Clear are around equipment
BHV 6. All tools clear
Feb 2010
am
Names Dept. - Position Sign Off
ols Required By whom By When Status Legal and Other Requirements Reference
Feb 2010
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Feb 2010
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thly register
onthly register
Feb 2010
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Feb 2010
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Feb 2010
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Feb 2010
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Feb 2010
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Feb 2010
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Feb 2010

Changing Final Drive (WS)

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Changing Final Drive (WS)

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PT.

Leighton Contractors Indonesia

RISK ASSESSMENT REPORT

Risk Assessment Team

Team Leader : Richard Douglas HSE General Supt Team Members :

Process/Activity : Team Members :

EL/SUB 3. Ensure sufficient space around

ADM 3. Lock out at correct place

EL/SUB 4. Use multiple lock if needed

EL/SUB 3. Place in correct position to lift

Uncontrolled Document When Printed 1 of 18 LCI-HSE-FM-001A(02)

RISK ASSESSMENT REPORT

Risk Assessment Team

Team Leader : Richard Douglas HSE General Supt Team Members :

Process/Activity : Team Members :

EL/SUB 3. Place stand in correct position to ADM 3. Test certificate

EL/SUB 3. Good house keeping

PPE 4. Use PPE

ADM 5. Spotter when using tyre handle

EL/SUB 6. Suffecient space to maneuver

ADM 7. Use roster to work

Uncontrolled Document When Printed 2 of 18 LCI-HSE-FM-001A(02)

RISK ASSESSMENT REPORT

Risk Assessment Team

Team Leader : Richard Douglas HSE General Supt Team Members :

Process/Activity : Team Members :

EL/SUB 3. Use nylon sling to corny sling

EL/SUB 4. Clean oil off to avoid slipping

EL/SUB 3. Clear all workers in area

EL/SUB 3. Sufficient space to moving with

Uncontrolled Document When Printed 3 of 18 LCI-HSE-FM-001A(02)

RISK ASSESSMENT REPORT

Risk Assessment Team

Team Leader : Richard Douglas HSE General Supt Team Members :

Process/Activity : Team Members :

ADM 4. Good communication between

ADM 5. Use spotter to warn when moving

ADM 6. Use spotter with required

ADM 7. Don't make any worker moves

EL/SUB 3. Clear the area prior to moving

EL/SUB 4. Place & secure final drive flat an

Uncontrolled Document When Printed 4 of 18 LCI-HSE-FM-001A(02)

RISK ASSESSMENT REPORT

Risk Assessment Team

Team Leader : Richard Douglas HSE General Supt Team Members :

Process/Activity : Team Members :

EL/SUB 3. Drive slow toward the dump truck

ADM 4. No worker between crane &

ENG/SEG 3. Stay out of the line of fire

EL/SUB 4. Clear of moving crane operator

ADM 5. Be visible to crew operator to

Uncontrolled Document When Printed 5 of 18 LCI-HSE-FM-001A(02)

RISK ASSESSMENT REPORT

Risk Assessment Team

Team Leader : Richard Douglas HSE General Supt Team Members :

Process/Activity : Team Members :

ENG/SEG 2. Use nylon sling to carry shaft

ENG/SEG 3. Hand must be free of oil / gloves

ENG/SEG 3. Don't place finger between cover

ADM 4. Secure all bolts firmly as OEM

ADM 5. Fill up with oil and inspect for

BHV 3. Good communication

Uncontrolled Document When Printed 6 of 18 LCI-HSE-FM-001A(02)