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These caculations are raised prior to new MEP requirements and new pipe arrangement
These calculations shoulde be readed in conjuction with SCR 0605-revision 0.
Prior to site work, the connection between steel supports and concrete wall is adopted as
welded connection to embeded steel plate.
Prior to tunnel section and elevation maximum distance between two supports is 7.557 m,
therefore adopted support distance is 7.6 m.
Steel supports will be checked thru two typical cases and are:
1) Steel supports are located in tunnel portion with horizontal tunnel base.
2) Steel supports are located in tunnel portion with sloped tunnel base of 6%.
Since the tunnel base is already casted connection between steel supports and tunnel base is
adopted as connection with base plate and HILTI anchor bolts.
Eleveation and location of CW water supply/return pipes are adopted in order to avoid any
clashes and to satisfy the erection/maintenance purpose.
Anchor supports are adopted as concrete anchor walls and are not part of these calculations.
Please note that site work in the utility tunnel is in progres and approve these calculations for
our future action.
Aleksandar Jankovic
senior structural engineer
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 1
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
1. INPUT DATA
1.1 Distance between two supports (pipe load)…………………….Ld= 7.6 meter
1.2 The density of fluid………………………………………………...γf= 10 kN/m3
1.3 Steel grade as per ASTM A36……………………………….…Py= 245 N/mm2
1.4 The electreode classification number (strength)……... Feex=Py= 245 N/mm2
1.5 The strength of fillet weld as per AISC is 60% of Feex…….Pyw= 147 N/mm2
1.6. The compressive strength of concrete after 28 days……….... fc'= 35 N/mm2
1.7 The desnity of the steel...………………………………………...γs= 7860 kg/m3
1.8 The density of the stainless steel……………………………...γss= 7860 kg/m3
1.9 The density of the teflon…………………………………………..γt= 2200 kg/m3
1.10 The density of the PU insulation as per MAR-M0005……….. γi= 71 kg/m3
1.11 The density of the HDPE jacket as per MAR-M0005………...γj= 960 kg/m3
2. CONCEPT
The concept is based prior to esier process of erection of steel brackets and easier process of
loading/maintenance of insulated steel pipes.
Arrangement of the steel CW pipes and their elevations are shown on following pages in respect
to mechanical requests shown on drawing issued for construction.
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 2
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
3. LOADS ANALYSES
3.1 DEAD LOAD
3.1.1 The self weight of the steel pipe and water including operating load is calculated in
softwear CEASAR II version 5.00.7 and maximum vertical load is Fy=…….. 163 kN
3.1.2 The self weight of the PU insulation and HDPE jacket is as follows:
nominal diameter d=.………….... 1168 mm=………….. 1.168 m
outside pipe diamet d1=…..….... 1188 mm=………….. 1.188 m
insulation diameter d2=……...…. 1338 mm=………….. 1.338 m
HDPE jacket diameter d3=…….. 1350 mm=………….. 1.35 m
weight of insulation:
Ginsulation=((d2^2-d1^2)*3.14)/4*Ld*γinsulation
Ginsulation= 160.49674 kg………………………………………. 1.605 kN
3.1.4 self weight of bolts, nuts, welds and washer plates………………. 0.1 kN
Will be calculated in softwear STAAD pro and input/output file is shown on following pages.
Design criteria for model: AISC ASD
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 5
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
4.1 MODEL STRESS ANALYSES FOR SUPPORT LOCATED IN TUNNEL PORTION WITH
HORIZONTAL TUNNEL BASE
Stress analyses are calculated in softwear STAAD PRO and input / output files are shown on
following pages.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
4.2 MODEL STRESS ANALYSES FOR SUPPORT LOCATED IN TUNNEL PORTION WITH
SLOPPED TUNNEL BASE OF 6 DEGREES
This tunnel portion will cause that the dead load will not act perpendiculary to the steel member,
it will be superimposed thru two forces: parallel with tunnel base and perpendicular to the tunnel
base.
Stress analyses are calculated in softwear STAAD PRO and input / output files are shown on
following pages.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Adopted embeded steel plates will be welded to anchor stud bolts, due to easier process of
erection. Embeded plate with welded studs will be fixed on inside face of shutering and after 28 days
casting concrete, the steel barcket will be site welded to embeded plate.
Design and check are calculated in softwear KOECO (Germany) and input / output files are
shown on follownig pages.
Design criteria for model: EUROPEAN NORM-ETAG
Steel grade fo embeded plate as per ASTM A36 (grade 40 similar), with Pymin=245N/mm2
Adopted type on anchor stud is shear connector with steel grade ASTM A 168,including welding
compatibility with carbon steel (embeded plate). Technical and mechanical properties are given in
attachment.
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 4 9
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
The input/output files from HILTI software are shown on following pages.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
For supports 5 and 6 adopted base plate 360x360x23 with 4 HILTI anchor bolts HVA-E(5.8)M20
For support 7 adopted base plate 460x480x43 with 18 HILTI anchor bolts HVA-E(5.8)M20
7.0 THE CHECKS OF WELDED CONNECTIONS
Are shown on following pages, including AISC ASD design criteria.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 9 mm
Bf
afw=0.7x t= 9.8 mm
y4
afw= 9.8 mm
MECHANICAL PROPERTIES:
elcetrode Fexx= 245 N/mm2
b1
x x
Tf
Ymax= 164.8 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 230 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 320
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 3515.4 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 11336.64 mm2
total area:
Aa= 14852.04 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 0 7
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 1646876 mm3
FORCES ARE
Fx= -29.881 kN Mx= -38.916 kNm
Fy= 31.454 kN My= -24.574 kNm
Fz= 87.057 kN Mz= 0.063 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 833243.04 N
Pscapflan= 833.24304 kN > Fx= -29.9 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 43.3846549 kN
Pscap=0.9*Aa*Pyw= 982462.45 N
Pscap= 982.46245 kN > Rs= 43.38 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 121045389 Nmm
Mtcap= 121.04539 kNm > Mz= 0.063 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 1228.078 kN > Fz= 87.06 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.788212 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.788779 < 1 ………….…...safe R2 < 1
Fy
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 9 mm
Bf
afw=0.7x t= 9.8 mm
y4
afw= 9.8 mm
MECHANICAL PROPERTIES:
elcetrode Fexx= 245 N/mm2
b1
x x
Tf
Ymax= 169.8 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 233 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 320
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 3641.4 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 11336.64 mm2
total area:
Aa= 14978.04 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 1 0
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 1707775 mm3
FORCES ARE
Fx= -29.881 kN Mx= -38.704 kNm
Fy= 31.319 kN My= -24.574 kNm
Fz= 87.057 kN Mz= 0.063 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 833243.04 N
Pscapflan= 833.24304 kN > Fx= -29.9 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 43.2868793 kN
Pscap=0.9*Aa*Pyw= 990797.35 N
Pscap= 990.79735 kN > Rs= 43.29 kN………......safe
bending capacity at axis x-x
Mxxcap=Wxx*Pyw= 130106254 Nmm
Mxxcap=Wxx*Pyw= 130.10625 kNm > Mx= -38.7 kNm………...safe
torsional capacity:
Mtcap=Wo*Pyw= 125521469 Nmm
Mtcap= 125.52147 kNm > Mz= 0.063 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 1238.497 kN > Fz= 87.06 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.775081 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.775649 < 1 ………….…...safe R2 < 1
Fy
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 5 mm
Bf
afw=0.7x t= 3.5 mm
y4
afw= 3.5 mm
MECHANICAL PROPERTIES:
elcetrode Fexx= 245 N/mm2
b1
x x
Tf
Ymax= 70 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 101.5 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 140
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 812 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 1872.5 mm2
total area:
Aa= 2684.5 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 1 3
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 117842 mm3
FORCES ARE
Fx= -60.2 kN Mx= -0.548 kNm
Fy= 0.543 kN My= 0 kNm
Fz= -121.484 kN Mz= 0.272 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 137628.75 N
Pscapflan= 137.62875 kN > Fx= -60.2 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 60.2024489 kN
Pscap=0.9*Aa*Pyw= 177579.68 N
Pscap= 177.57968 kN > Rs= 60.2 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 8661385 Nmm
Mtcap= 8.661385 kNm > Mz= 0.272 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 221.9746 kN > Fz= -121 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.60876 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.68206 < 1 ………….…...safe R2 < 1
Fy
Fx Mt
x x
z
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 5 mm
Bf
afw=0.7x t= 3.5 mm
y4
afw= 3.5 mm
MECHANICAL PROPERTIES:
elcetrode Fexx= 245 N/mm2
b1
x x
Tf
Ymax= 70 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 101.5 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 140
a1= 3.5 mm web thk.= 5.5 mm Tw= 5.5 mm
a2= 140 mm flange thk.= 8.5 mm Tf= 8.5 mm
a3= 3.5 mm height= 133 mm H= 133 mm
a4= 63.75 mm width= 140 mm B= 140 mm
b1= 116 mm
b2= 3.5 mm
b3= 3.5 mm
b4= 3.5 mm
x1= 4.5 mm
x2= 0 mm
x3= 71.75 mm
x4= 38.125 mm
y1= 0 mm
y2= 68.25 mm
y3= 62.25 mm
y4= 56.25 mm
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 812 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 1872.5 mm2
total area:
Aa= 2684.5 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 1 6
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 117842 mm3
FORCES ARE
Fx= -60.2 kN Mx= -0.548 kNm
Fy= 0.543 kN My= 0 kNm
Fz= -121.484 kN Mz= 0.272 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 137628.75 N
Pscapflan= 137.62875 kN > Fx= -60.2 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 60.2024489 kN
Pscap=0.9*Aa*Pyw= 177579.68 N
Pscap= 177.57968 kN > Rs= 60.2 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 8661385 Nmm
Mtcap= 8.661385 kNm > Mz= 0.272 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 221.9746 kN > Fz= -121 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.60876 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.68206 < 1 ………….…...safe R2 < 1
Fy
Fx Mt
x x
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 5 mm
Bf
afw=0.7x t= 3.5 mm
y4
afw= 3.5 mm
MECHANICAL PROPERTIES:
elcetrode Fexx= 245 N/mm2
b1
x x
Tf
Ymax= 138.5 mm
b2
a2 a3
b3
Tf
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 199 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 280
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 1708 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 3815 mm2
total area:
Aa= 5523 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 1 9
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 498482.3 mm3
FORCES ARE
Fx= 2.263 kN Mx= -0.85 kNm
Fy= 3.124 kN My= 1.453 kNm
Fz= 50.815 kN Mz= -0.008 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 280402.5 N
Pscapflan= 280.4025 kN > Fx= 2.263 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 3.85753095 kN
Pscap=0.9*Aa*Pyw= 365346.45 N
Pscap= 365.34645 kN > Rs= 3.858 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 36638449 Nmm
Mtcap= 36.638449 kNm > Mz= -0.01 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 456.6831 kN > Fz= 50.82 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.195885 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.195976 < 1 ………….…...safe R2 < 1
y
Fy
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 5 mm
Bf
afw=0.7x t= 3.5 mm
y4
afw= 3.5 mm
MECHANICAL PROPERTIES:
b1
x x
b1
x x elcetrode Fexx= 245 N/mm2
weld strength= 147 N/mm2 Ω=2,0 as per ASD Pyw=
Tw a1 a4
design strength=weld strength/Ω 73.5 N/mm2
design strength= 73.5 N/mm2 as per ASD
b4
Xmax= 143.5 mm
b3
Tf
Ymax= 138.5 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 199 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 280
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 1708 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 3815 mm2
total area:
Aa= 5523 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 2 2
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
FORCES ARE
Fx= 2.293 kN Mx= -0.85 kNm
Fy= 3.124 kN My= 1.487 kNm
Fz= 50.576 kN Mz= -0.008 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 280402.5 N
Pscapflan= 280.4025 kN > Fx= 2.293 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 3.87520645 kN
Pscap=0.9*Aa*Pyw= 365346.45 N
Pscap= 365.34645 kN > Rs= 3.875 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 36638449 Nmm
Mtcap= 36.638449 kNm > Mz= -0.01 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 456.6831 kN > Fz= 50.58 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.19785 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.197943 < 1 ………….…...safe R2 < 1
Fy
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
f
Xmax x3
x4
x1
web weld t= 7 mm
Bf
aww=0.7x t= 4.9 mm aww= 7 mm
Ymax
flange weld t= 10 mm
y2
y3
afw=0.7x t= 7 mm
y4
afw= 7 mm
MECHANICAL PROPERTIES:
b1
x x elcetrode Fexx= 245 N/mm2
weld strength= 147 N/mm2 Ω=2,0 as per ASD Pyw=
Tw a1 a4
design strength=weld strength/Ω 73.5 N/mm2
design strength= 73.5 N/mm2 as per ASD
b4
Xmax= 117 mm
b3
Tf
Ymax= 112 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 162 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 220
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 1842.4 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 5924.8 mm2
total area:
Aa= 7767.2 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 2 5
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 582742.6 mm3
FORCES ARE
Fx= 0.417 kN Mx= 4.64 kNm
Fy= 3.696 kN My= 0.421 kNm
Fz= 190.091 kN Mz= -0.009 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 435472.8 N
Pscapflan= 435.4728 kN > Fx= 0.417 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 3.71944956 kN
Pscap=0.9*Aa*Pyw= 513800.28 N
Pscap= 513.80028 kN > Rs= 3.719 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 42831580 Nmm
Mtcap= 42.83158 kNm > Mz= -0.01 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 642.2504 kN > Fz= 190 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
total stress ratio:
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.426073 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.426074 < 1 ………….…...safe R2 < 1
Fy
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
7.8 THE CHECK OF WELDED CONNECTION for joint 6 case 4.2
y
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 7 mm
Bf
aww=0.7x t= 4.9 mm aww= 7 mm
flange weld t= 10 mm
Ymax
y2
y3
afw=0.7x t= 7 mm
y4
afw= 7 mm
MECHANICAL PROPERTIES:
b1
x x elcetrode Fexx= 245 N/mm2
weld strength= 147 N/mm2 Ω=2,0 as per ASD Pyw=
Tw a1 a4
design strength=weld strength/Ω 73.5 N/mm2
design strength= 73.5 N/mm2 as per ASD
b4
Xmax= 117 mm
b3
Tf
Ymax= 112 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 162 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 220
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 1842.4 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 5924.8 mm2
total area:
Aa= 7767.2 mm2
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 2 8
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 582742.6 mm3
FORCES ARE
Fx= 0.417 kN Mx= 4.649 kNm
Fy= 3.696 kN My= 0.421 kNm
Fz= 189.277 kN Mz= -0.009 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 435472.8 N
Pscapflan= 435.4728 kN > Fx= 0.417 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 3.71944956 kN
Pscap=0.9*Aa*Pyw= 513800.28 N
Pscap= 513.80028 kN > Rs= 3.719 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 42831580 Nmm
Mtcap= 42.83158 kNm > Mz= -0.01 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 642.2504 kN > Fz= 189 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.425011 < 1 ………….…...safe R1 < 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.425011 < 1 ………….…...safe R2 < 1
Fy
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 3 0
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Xmax x3
x4
x1 ADOPTED SIZES OF WELDS:
web weld t= 8 mm
Bf
aww=0.7x t= 5.6 mm aww= 8 mm
flange weld t= 10 mm
Ymax
y2
y3
afw=0.7x t= 7 mm
y4
afw= 7 mm
MECHANICAL PROPERTIES:
b1
Xmax= 147 mm
b3
Tf
Ymax= 142 mm
b2
a2 a3
typical cross section r =(Xmax+Ymax)^1/2
r = 204 mm
SECTION PROPERTIES OF ADOPTED WELDS:
adopted section: HEA 280
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 2732.8 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 7571.2 mm2
total area:
Aa= 10304 mm2
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
torsional constant:
Wo=Io / r
Wo= 972067.1 mm3
FORCES ARE
Fx= -6.56 kN Mx= 12.584 kNm
Fy= -17.919 kN My= -4.021 kNm
Fz= 71.728 kN Mz= -0.006 kNm
shear capacity-flange:
Pscapflan=Af*Pyw= 556483.2 N
Pscapflan= 556.4832 kN > Fx= -6.56 kN………......safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 19.0820377 kN
Pscap=0.9*Aa*Pyw= 681609.6 N
Pscap= 681.6096 kN > Rs= 19.08 kN………......safe
torsional capacity:
Mtcap=Wo*Pyw= 71446933 Nmm
Mtcap= 71.446933 kNm > Mz= -0.01 kNm…….......safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 852.012 kN > Fz= 71.73 kN…………...safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.111783 < 1 ………….…...safe R1 > 1
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.112204 < 1 ………….…...safe R2 > 1
Fy
Fx Mt
x x
>SINCE ALL CHECKS ARE SAFE THIS TYPE OF WELDED CONNECTION CAN BE USED<
STRUCTURAL NOTES:
Electrode classification number Fexx (strength) should be the same as welding components.
Strength of fillet weld for this type of stress is 60% of Fexx, Pyw=0.6 x Fexx, as per AISC.
Steel grade is grade 40 ,as per ASTM A36, with yield strength Py min=245 N/mm2.
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 3 7
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Note: The tension force from case 4.2 will be taken in to consideration.The force is not factored.
8.2 CONCEPT
The concept is based due to tension force only, therefore connection detail is adopted as bolted
connection, that carry tension force from HEA 140 (member 7) to HEA 320 (members 2 and 3) thru
welded gusset plate.
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 3 8
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
8.6 THE STRESS CHECK IN SECTION 1-1 (TENSION STRESS IN MEMBER 7-HEA 140)
Total section area…….………………………………………………….Atot= 3140 mm2
Deducted area with cuting the flanges 2*Tf*0.5*W……………….. Aded= 1190 mm2
Total area stressed to tension……..……………………………………At= 1950 mm2
Tension capacity:
Ftcap=At*Py=……… 477.75 kN ……….> 273.5218 kN………………………..…….safe
8.7 THE STRESS CHECK IN SECTION 2-2 (TENSION STRESS IN MEMBER 7-HEA 140)
Total section area…….………………………………………………….Atot= 3140 mm2
Deducted area with cuting the flanges 2*Tf*0.5*W……………….. Aded= 1190 mm2
Deducted area with drilling the holes 2*(d+2)*Tw…………………. Aded= 286 mm2
Total area stressed to tension……………………………………………At= 1664 mm2
Tension capacity:
Ftcap=At*Py=……… 407.68 kN ……….> 273.5218 kN……………………..…..…….safe
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Notes:
Adopted fillet weld 8 mm all around from both side of gusset plate.
Adopted continuity stiffener plate 8 mm thk, from other side of web HEA 320, with connection
fillet weld of 4 mm.
>SINCE ALL CHECKS ARE SAFE IN 8.0, THIS CONNECTION CAN BE USED<
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 4 0
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 3 8
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 3 9
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 4 0
Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
ATTACHMENTS
Engineering Office PIPE SUPPORT Sheet No:
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 2 6