Dy Cc Dynemecf VIBRATION TECHNOLOGY & SION MACHINERY Me SUE MODERN PREC MOUNTI NO FOUNDATION IS REQUIRED FOR SMALL AND MEDIUM WEIGHT MACHINES IDEAL FOR MACHINE TOOL INSTALLATION AS PER AND GUIDELINES NO GROUTING REQUIRED FAST AND EASY MACHINERY INSTALLATION SOLUTIONS THAT PROVIDE PRECISION LEVELING, ALIGNMENT AND VIBRATION REDUCTION_Dyneme Ch INDEX VIBRATION TECHNOLOGY & INSULATION P! Die Cushion Pads Pape No. 23, Page No. 4 WEDGE Mout WEDGE MOUNTS WEDGE MOUNTS. INSULATING DISCS Series DF/DFP Series 05/08? GMa Series Or/OTP e PaneNo. 5 age No.6 Se ogee. 7 Se WEDGE MOUNTS WEDGE MOUNTS] WEDGE MOUNTS SANDWICH MOUNTS Series DFH/OFPH Series DBH/OBPH Series OTH/OT Series OMS PageNo. & Page No. 8 PageNo. 9 Page No. 9 WEDGE MOUNTS oof | WEDGE MOUNTS, COMPAC MACHINERY | WEDGE MOUNTS, Series TO Series DTSP MOUNTS Series DBSP Series DH ragetie 10 paves YS poet 11 — rato. OF SHOCK MOUNTS SCREW SUPPORT MOLINTS | SCREW SUPPORT MOUNTS | SCREW SUPPORT MOUNTS Series 0x0 Series Lc Series OL Series DLM/OUMS PageNo. 12 Page No. 13 Page No. 13 S Page No. 14 ‘SCREW SUPPORT MOUNTS | SCREW SUPPORT Mi ‘SCREW SUPPORT MOUNTS | MACHINE BASE MOUNTS Series OLF Series DLK Series OU Series SL = PageNo. 16 Page No. 15 Page No. 15 age io. 16 JACKUP MOUNTS TEXL FOOT MOUN; RUBBER AIR SPRINGS | RUBBER AIR SPRINGS Series DM Series DTA Serles DRAS, Series DUPM MACHINERY RAISER] | MACHINERYRAISER | STUD MOUNTS MAC LEVEL MoU! DAMPING BLOCKS DAMPING BLOCKS wi | Series 05 @ Series DML Series DRC Se | Series De Page No. 19 Page No. 18 Page No. 20 age No. 21 FLEXIFOOT MOU MEMBRANE Al ‘MEMBRANE, (G_| PRECISION LEVELLING Series DGF Series DMAS Series DMAS, MOUNTS sHysL BHpaL. Series VHS PogeNo. 21 Page No. 22 Preto. z2 ey | rete. 23 ANTI VIBRATION TABLE | ANTIVIBRATION TABLE | ANTI VIBRATION TABLE | ANTI VIBRATION TABLE Series oIr Serles IFAS Series OAL — saena.6 | TTY | raer. 2s roa io. 26 FOUNDATIONTISOWA TiO.) eas = ‘SPRING ISOLATORS Page No. 2829 Page No. 30-31—————0weq*S 9 s>s———N—yyvF“ Dynemec. ‘VIBRATION TECHNOLOGY. Industrial growth forms the backbone of all economies around the globe. Increased speed, feed and cutting rates in precision machine tools and higher impact Force and speeds in metal forming machines are necessary to meet the manufacturing challenge. And concurrently, vibrations that are present in every industrial applications involving machine, threatenthe efficiency of workersand production machinery. ‘Thus, most of the manufacturing applications, have to contend with increased vibration environment and associated dynamic Forces and responses. These dynamic forces and vibrations, if not contained by proper alignment, levelli and vibration damping mounting systems can create undesirable responses, discomfort, adulterate the working environment to reduce overall equipment efficiency, inadequate component quality, increased accidents, and greater downtime. Furthermore, global competition (cost and time efficiency), quality challenge, need for continuous manufacturing improvement processes, maintaining overall equipment efficiency, capacity expansion and various other issues have necessitatedthe need for anchor freeflexible installation of machines. ADVANTAGES Dyhemecf Vibration Damping and Machinery Installation Solutions provide : Fast , Easy and Inexpensive installation even on working machines with minimal down time. Flexible Shop Floor Plan due to ease in machine relocation Permanent mobility of machines. Enhanced Component Finish, Accuracy and Part Tolerance. Extended Tool And Machinery Life ; Undesirable vibrations cause Failures to machines and toolings due to fatigue, wear and tear of various machine parts like gears, bearings etc. and along with the excessive noise these can gradually impair normal production processes. Vibration control necessary to avoid Forced deterioration of machinery, expensive downtime and maintenance. oooso be Improved Health Protection of Workers reduce machine operator fatigue & provide more congenial working environment ; OSHA guidelines on Ergonomics Program and European Directive 2002/44/EC cover vibration exposure owing to their effects on the health and safety of workers, in particular muscular/ bone structure, neurological and vascular disorders, implying employer obligation w.ct. vibration control. Better Structural Safety. Undesirable Vibration and Noise Reduction. Installation of Sensitive Equipments and Heavy Machinery possible in the same workshop through Vibration Isolated Founé Installation of Machines at Recommended Height of 100 150mm for Easy Cleaning and Repairing {recommended by IMTMA). Optimal space utilization and substantial reduction in Foundation costs For new installations with no or inimal Floor damage. High precision levelling and accurate alignment possible. ‘Mounts are made with high strength materials and high quality production processes; zero or minimal ‘maintenance required; lifelong service. Wide range of solutions for both anchored and free standing machines and of varied weight carrying capacities; suits almost all applications. Composite nitrile rubber insulation plates resistant to moisture, almost all kinds of fuels, lubricating oils, acids etc. used in the shop floor. Unique cell design and high coefficient of friction facilitates good adherence to the ground. 6 6 6 66 6 G6 666 1Sa —— Dynemec VIBRATION TECHNOLOGY. DYNEMECH INSULATION PLATES Dynemech insulation plates are made from the compound of Nitrile Rubber, Cork, Synthetic Fibre which at varying compositions gives different natural Frequencies for providing vibration damping solution to almost every machine tool. TyPE | LOAD | THKS. APPLICATIONS ‘Tool Room Machines, Plastic Injection Moulding Machines, Pressure Die Casting Machines, Printing and Textile Machines (For Machines having high axial forces.) Coefficient of friction 0.9, Natural Frequency range 35 Hz 18 Hz. Du 3-9 15 Lathe Machines, Milling Machines, Grinding Machines, Machining Centres, Turning Centres etc. Coefficient of friction 0.7, Natural Frequency range 50 Hz 30 Hz. Dm | 5-10 15 For machines with high vertical dynamic Forces such as Power Presses, Punching Machines, Stamping Machines, Shearing Machines etc, Coefficient of friction 0.8, "Natural Frequency range 25 Hz 7 Hz. Di | 5-14 25 Tuned to low natural frequency, suitable For passive vibration control of Measuring & Testing Machines, Grinders etc. Coefficient of friction 0.8, Natural Frequency range 20 Hz 7 Hz. Suitable For passive vibration control of measuring & testing machines maintains machines stability along with vibration reduction. Coefficient of friction 0.8, Natural Frequency range 30 Hz 12 Hz. Tuned to low natural frequency, suitable For both active & passive vibration isolation of metrology and production machines. Coefficient of friction 0.8, Natural Frequency range 15 Hz 7 Hz. Light Weight Presses, Tool Room Machines, Compressors etc. on Ground Floor as well as upper Floors. Coefficient of friction 0.8, Natural Frequency range 35 Hz 15 Hz. Dst | 2-5 20 High Vibration Insulation for both active and passive range, Medium Presses, Stamping Machines, also well suited for high speed rotating machines on upper floors. Coefficient of friction 0.8, Natural Frequency range 35 Hz 8 Hz. Ds2 | 2-8 25 9 3, RQ ao y 8 2———————— —.M/ —<“ Wy Dynemec. ‘VIBRATION TECHNOLOGY. DYNEMECH INSULATION PLATES Dynemech insulation plates are made from the compound of Nitrile Rubber, Cork, Synthetic Fibre which at varying compositions gives different natural frequencies for providing vibration damping solution to almost every machine tool. TyPE | LOAD | THKS. APPLICATIONS Forging Hammers, Heavy Gen Sets, Heavy Industrial Machines, Test Rigs, Heavy Presses etc. Coefficient of friction 0.8, Natural Frequency range 12Hz 6Hz. Dhs1 ] 5-20 65 Forging Hammers, Heavy Gen Sets, Heavy Industrial Machines, Test Rigs, Heavy Presses, Crushers etc. Coefficient of Friction 0.8, Natural Frequency range 8Hz 442. Dhs2 | 2-8 65 Forging Hammers, Heavy Gen Sets, Heavy Industrial Machines, Test Rigs, Heavy Presses etc. Coefficient of friction 0.8, Natural Frequency range 1SHz_ THz. Dhs3 ] 4-28 50 Forging Hammers, Heavy Gen Sets, Heavy Industrial Machines, Test Rigs, Heavy Presses, Crushers etc. Coefficient of Friction 0.8, Natural Frequency range 8Hz SHz. Dhs4 | 3-12 50 Forging Hammers, Heavy Gen Sets, Heavy industrial Machines, Test Rigs, Heavy Presses etc. Coefficient of Friction 0.8, Natural Frequency range 12Hz Hz. DhsS | 4-28 80 Very Heavy and Long Bed Machines, Long Machining centres, Planners etc, Coefficient of Friction 0.6, Natural Frequency range 70Hz 4SHz, Dh | 10-35 15 Dat | 2-18 2 | Anti Skid Plate Daz | 2-10 8 | Anti skid Plate ddddqdedDynemec VIBRATION TECHNOLOGY. DYNEMECH INSULATION PLATES Insulation Plates can be placed directly under the machine iF the floor is perfectly leveled as shown below Single/Multilayers of insulation plates & anti skid plate is. placed under the machine Feet. ANCHORING INSTALLATION In some cases it is required to anchor the machine Foot with concrete floor. Single layer or stacks of insulation plates and anti skid plates can be placed under the machine foot for vibration damping. Insulating disc is placed under the bolt head to prevent vibration being transmitted through the bolt to the floor. | =— Machine Base (mares —— Ane suc Pate OL SEIS —— versa rae PITT? S11 STACKED INSULATION PLATES Insulation plates can be stacked under the machine Foot to obtain lower natural frequency and higher vibration damping. The addition of each layer reduces the natural Frequency by 1/y2 DYNEMECH DIE CUSHION PADS 4 DYNEMECH offers die cushion pads for handling Plastic Injection Moulding, Pressure Die Casting and Power Press Dies. This high strength padis avaliable as per customer requirement, the maximum size being 500x 500 x 25mm. usage of these pads prevent damage to the die or the floor. These sheets can be anchored tothe ground alsowiththe help of heavy duty anchornuts.Dynemec. ‘VIBRATION TECHNOLOGY. WEDGE MOUNTS, Series DF and Series DFP Rois = Series DF 4 Dynemech Wedge Mounts, Series DF are designed for industrial machine tools that require precision levelling, This Series DFP three piece wedge mount has an adjustable bolt which moves the centre wedge between top & bottom wedges. Ant skid plate is provided on the top wedge therefore, machines are installed as free standing, Large supporting surface ensures solidityand rigidity. Vibration reduction is possible through assembling respective Dynemech insulation plates. Series DFP have a height of 100/150 mm at mean position tohelp proper cleaning and repairing underthe machine. All otherspecifications are similar to Series DF, as givenbelow. Height (H)} Adjustment ‘atmean | range APPLICATIONS position | ‘engy (am) co + & | 19 _ | Topantiskd pate 042. botominslation pate Du B | 12 | appications:Toot Room Mochines, Plastic ection 32] 18 | Moulding Machines, Pressure Die Casting Machines, 38 | 20. | Shaper, Printing and Textile Machines etc. 103 | 20 3 3 5 | 39 | Topanciskid plate Dat & botominsltion pate Om & | 12 | appucatons Lathe Machines, Machining Centres, 52 | 18 | Miling Machines, Precision Grinding Machines, 92 | 20. | Driling Machines, Turning Centres, Transfer Lines et. 37 | 20 6 3 8 | 19. | Topantiski pate Dat & bottom insulation pate Ds 3 32 | Applications : Medium Presses, Punching Presses, 135 | 18 | Centretess Grinding Machines, Gear shapers, 102 | 20. | HishSpeed Machines on upper floors. io | 29 Z| 39 | Topantiski pate 022 & bottom insulation pate Di 33 12 | Applications : Power Presses, Stamping Machines, 188 | 13 | Shearing Machines, Punching Machines. toe | 20. | Formachines with high vertical impact. 3 | 20 38 3 & | 10 _| Topantiskid plate Dat & bottom insulation plate Dp2. 8 | 10 ea 12 | Applications : Measuring & Testing Machines, Surface 3 | 18 | Plates, Hardness Testers, Microscopes, 20 | EDM Machines, Profite Projectors etc.Dynemec VIBRATION TECHNOLOGY. WEDGE MOUNTS, Series DB (BOLT ON) and Se: Series DBP Dynemech Wedge Mounts Series DB is designed for machines which require precision levelling along with vibration reduction and are desired to be firmly mounted with the isolator or machines with high axial thrust and do not require anyanchoringin the floor. Series DBP have a height of 100mm /150 mm (asper TPM requirement) at mean position to. help proper cleaning and repairing under the machine as per TPM guidelines for machine installation by IMTMA. All other specifications are similar to Series DB, asgivenbelow. [Height (H)) Bolt | Adjustment Load |Length| Width |'stmean e | size | range APPLICATIONS Kg/pc | (L) mm (en) | Gemm) | (mm) | Mie | & | Applications Tool Room 33 | MS | 16 | Machines, Plastic injection 27 | w20 | 12 | Moulding Machines, Pressure ria ‘M20, 18 Die Casting Machines, Shaper, 55 | M24 | 18 | printing and Textile 30 | Mae | 20 | aachines ete 3a | Mie | 8 | Applications :Lathe Machines, 33 | Mis | 10. | Machining Centres, milling 27 | mz0 | 12 | Machines, Precision Grinding 27 | M20 | 18 | Machines, oriling Machines, ints BRE |B | Renmecites ‘pB7-m_| 20000 | 400 | 500 95 | 160 7o_| _m24_| 20 | Transfer Lines etc. en . B14 1800 | 115 115, 68 50 24 Mi6. & Applications : Power Presses, ‘B24 2900 | 150 150 1s 60 23 Migs. 10 ‘Stamping Machines, Shearing Ber) de | ae | 8 | | | tee | 12 | Macines hncng Mocincs Basi | 18000 | 580 | Ss | aco | sz | 3 | Mat | fe | Formachineswth ‘B64 15000 300 400, 100 148, 50 M24 20 ve Bor | 330s | ace | ae | age | age |e | hee | a a DB1-s2 950 115 115, 69 50 24 M16, 8 = = Medigm Pr DB2s2 | 1600] 150 | 150 5 60 23 | mis | 10 | PunchingPresses, Basse | $683 | ase ao | He | | a [tae | 12 | Contreras Berss | 3300] Se | 23 | 32 | 3 | He | MSE | 1B | Gearshoper Basse | 2200 | 350 | 339 | sop | 38 | se | Mae | Je | Gearshaers Bares | 3353) 360 | 23 | $83 | | s | MES | $5 | Hansoeec 7-52 _| 14000 | 400 500 105. 160 70. M24 20 ‘onupper! Bees 8 A 8 een Bist 600 | 115 5 64 50 24 Mie 8) Applications: Tool Room: DB2s1 1000 | 150 150 70, 60 23 Mis. 10 ‘Machines on suspended Floors, Baset | sees | ree ag | aR a ae Lee | ae eieweigne recess Seer! | am | ao | So) | 38 | | Mee | te | Coline toe he Machines,Dynemec. VIBRATION TECHNOLOGY. WEDGE MOUNTS, Series DT (BOLT Thru) and Series DTP Series DT Series DTP Dynemech Wedge Mounts, Series DT is designed for machines which are top heavy or have eccentric motion or machines which must be anchored to the ground. Boring Machine, Drilling and Milling machines, Machining centres, Special purpose machines, Long lathes, Long planers, Power Presses etc. Series DTP havea height of 100/150 mmat mean position to help proper cleaning and repairing underthe machine. All ther specifications are similar to SeriesDT, as given below. *Bolt is optional in DT Series Wedge Mounts. DYNEMECH INSULATING DISCS BOLT THICKNESS FOR ANCHORING APPLICATIONS Size | OD@ | De (mm) mie | 40 | 7 2 me os M20 | 52 21 25 war! M30. 75 3 25 7Dynemec VIBRATION TECHNOLOGY. WEDGE MOUNTS, Se: ies DFH and Se ies DFPH Dynemech’s DFH/DFPH Seriesmounts are sturdy. in construction and installed as free standing. They are designed for very heavy and tong bedded machines. High levelling adjustment avoids the need of extra shims For installations on steep slope surfaces. DFPH has a height of 150mm to meet TPM requirments. Respective insulation plates are assembled to meet various ications. " Height (H) Pa ae position (mm) DFHIu 2250 200: 125, 96 ae SS O_o DFH2 m 3000 200 150 122 ‘DFH1i 3500 200: 125 106 ——————— DFH3 i. 6664 280. 170 168 ‘DFHTh 7500 200: 125, 90, ‘DFH2 hl 9000 200 150 122 Dynemech’s DBH/DPH Series mounts are sturdy in construction. Wedge Mounts are bolted with the machine base. High levelling adjustment avoids the need of extra shims For installationson steep slope surfaces. DBPH hasa height of 150mm to meet TPM requirments. Respective insulation plates are assembled to Series DBH jek Series DBPH —_-meetvariousapplications. modet | toad | Lenath | width |Stinean’| od e pottsize| Adu Kafoc | (mm | (6) mm | postion | mm | mm | mm | ‘anes DENT u | 2250] 200 | 425] 88 | 75] 25] | 6 oBH2u | 2700 | 200 | 150 | 120 | 75 | 25 | mzo | 20 |opH3u | 4200 | 250 | 170 | 150 | 145 | 30 | mao | 25 DBHim | 2500 | 200 | 125 |g | 7s] 25 | M20 | 16 peH2m | 3000 | 200 | 150 | 120 | 75 | 25 | mzo | 20 DBH3m | 4600 | 260 | 170 | 150 | 145 | 30 | mz0 | 25 DBHIi | 3500] 200 | 125] 98 | 75] 25} mzo | 16 peH2i | 4200 | 200 | 150 | 130 | 75 | 2s | zo | 20 peH3i_| 6400 | 220 | 170 | 160 | 145 | 30 | mz0 | 25 DBHIh | 7500] 200 | 125 | 88 | 7s | 25} mz0_| 16 oBH2h | 9000 | 200 | 150 | 120 | 75 | 25 | mzo | 20 peHsh | 14000 | 22 | 170 | 150 | 14s | 30 | m0 | 25 o —