KAHROMIKA WELDING PROCEDURE SPECIFICATION ( WPS ) WPS : S/18

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(P1-A-C-Lh ) Date / : 29/12/003

Company Name: Misr Co.For Mechanical & Electrical Projects ( KAHROMIKA ) Prepared by : Eng. Samir Yakout
Supporting PQR No.( s) : 001
WPS.Rev.No.: P1-A-C-Lh ( S/18 ) Rev.0
QW 410.25 :
Date : 29/12/003
Type: Manual
Welding Process (es) : SMAW ( E-6010 -- E-7018 )

Joints ( QW-402) QW - ( 402.1 - 402.10 )

o
Joint Design : V– 75 Joint Detail 37.5ْ
Backing Material : NO
Root spacing : 2 – 3 mm
Retainers : NO
Root face : 1- 3 mm

Base Metals ( QW –403)

P-No.: 1 Group No. : Any to P-NO. 1 Group No. : Any
Specification type and grade : SA 106 GR B. t0 Specification type and grade : SA 106 - GR. B
T/t limits <8" : N /A
N0 pass > ½"
P.No 5 / 9 /10 : N/A

Thickness Range ( mm)

Base Metal Thick. : Groove 1/6" (2.0 mm) up to 3/8" ( 10.0 mm )
T Qualified : 1/6" ( 2.0mm) ------- 2 T ( 16.36 mm)
Deposited Weld Metal Thick . : 2.0 mm- (E-6010) - 6.0 mm (E-7018) ---- Max. Thk’s Qualified : 4.0mm (E-6010) --12.36mm( E-7018)
Pipe Dia . range : over 2 7/8" ( OD . 12 3/4 --" sch .120) --- Range Qualified : ALL

Filler Metals (QW –4 04)

AWS / SFA : 5.1 ( E-6010 ) 5.1 (E-7018)
Class : E-6010 , E- 7018
F-No : 3 4
A-No. : 1 1
Size of Filler metals : 3.25 mm 2.5 , 3.25 ,4 mm
Name of Flux : N/A N/A
Production Form : ---------- --------------
Consumable insert : NO NO
Trade Name : N/A N/A
 KAHROMIKA WPS Back WPS: S/18

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Date / 29/12/003

Positions (QW-405) Post weld heat treatment (QW-407)

Heating Rate: N/A Cْ / h
Position (s) of Groove: Any
Temperature Range: N/A Cْ / h
Welding Progression: Up: X Down: X Holding Time: N/A h
Position (s) of Fillet: Any Cooling Rate: N/A Cْ / h
Postweld Heat Treat. ( Fْ ) : NO

Preheat (QW-406) Gas ( QW-408)

Shielding Gas(es) : NO
Preheat Temp. Min. : 10 Cْ (50 Fْ ( Percent Composition ( mixt.) : NO
Interposes Temp.Max : None Flow Rate: NO
Preheat Maintenance : NO Gas Backing : NO
Trailing Shielding Gas Comp.: NO
Temperature Control : NO
Other : NO

Electrical Characteristics ( QW-409)

Current AC or DC : DC ( E-6010 ) , DC ( E-7018 )
Polarity : DCRP ( electrode + ) E-6010 -------- DCRP (electrode + ) E-7018
Amps (Range) : ( 40 –120 ) E-6010 --- (70-200) , ( 140-200) E-7018
Tungsten Electrode Size and Type : NO
ode of Metal Transfer for GMAW : NO
Pulsing of current : NO

Technique ( QW-410)
String or Weave Bead : Both
Orifice or Gas cup Size : NO
Initial and Interpass Cleaning : Brushing & Grinding
Method of backing Gouging : NO
Contact Tube to work Distance : N/A
Multiple or single Pass ( per side ) : Multiple
Multiple or single Electrodes : Single
Travel Speed ( Range) : NO
Penning : NO

Table Welding Parameters :

Welding – Number of Process (es) Pos. Filler metal Current Voltage Travel
sequence Beads Range Speed
Range
Weld Class Dia Current Current (Volt)
-Layer AWS mm Type Range
Polarity (Amp.)
1 1 SMAW ALL E-6010 3.25 DCRP 40-120 18-28
2(note 1) 1 SMAW ALL E-6010 3.25 DCRP 40-120 18-28
3 1 SMAW ALL E 7018 3.25 DCRP 70-200 19-24
4 1 SMAW ALL E 7018 3.25 DCRP 140-200 20-24
n 1 SMAW ALL E 7018 4 DCRP 140-200 20-24

Note :
( 1 ) The second pass with E- 6010 is optional
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Date Signed