Professional Documents
Culture Documents
Appendix 5
Copyright TWI Ltd 2013
Training
Macroscopic
A5-3
www.twitraining.com
Rev 2 April 2013
Appendix 5
Copyright TWI Ltd 2013
Training Macro 1
1
10 2
8 4
5
7
6
A5-4
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
1 What is the indication at position 1 and would you accept or reject the indication
to the given acceptance levels?
a Slag inclusions.
b Porosity.
c Excessive grain size.
d Tungsten inclusions.
e Accept.
f Reject.
a Fusion zone.
b Fusion boundary.
c Toe of the weld.
d Undercut.
a Fusion boundary.
b Acid marks.
c Polished area.
d Heat affected zone.
4 What is the indication at position 4 and would you accept or reject the indication
to the given acceptance levels?
5 What is the indication at position 5 and would you accept or reject the indication
to the given acceptance levels?
a Gas cavity.
b Lack of sidewall fusion.
c Slag trapped at the toes of the weld.
d Lack of inter-run fusion and slag.
e Accept.
f Reject.
A5-5
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
6 What is the indication at position 6 and would you accept or reject the indication
to the given acceptance levels?
a Slag inclusion.
b Lack of root fusion.
c Lack of root penetration.
d Burn-through.
e Accept.
f Reject.
7 What is the indication at position 7 and would you accept or reject the indication
to the given acceptance levels?
8 What is the indication at position 8 and would you accept or reject the indication
to the given acceptance levels?
a Lamellar tearing.
b Hydrogen cracks.
c Laminations.
d Stress cracks.
e Accept.
f Reject.
9 What is the indication at position 9 and would you accept or reject the indication
to the given acceptance levels?
a Overlap.
b Toe of the weld with good transition.
c Toe of the weld with poor transition.
d Undercut at the toe of the weld.
e Accept.
f Reject.
A5-6
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
Training Macro 2
2
10
8 4
6
7
A5-7
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
1 What is the indication at position 1 and would you accept or reject the indication
to the given acceptance levels?
2 What is the indication at position 2 and would you accept or reject the indication
to the given acceptance levels?
a Undercut.
b Poor toe blend.
c Underfill.
d Lack of sidewall fusion.
e Accept.
f Reject.
3 What is the indication at position 3 and would you accept or reject the indication
to the given acceptance levels?
a Lamellar tearing.
b Corrosion crack.
c Hydrogen crack.
d Lamination.
e Accept.
f Reject.
4 What is the indication at position 4 and would you accept or reject the indication
to the given acceptance levels?
A5-8
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
5 What is the indication at position 5 and would you accept or reject the indication
to the given acceptance levels?
a Toe crack.
b Hydrogen crack.
c Overlap.
d Lamellar tear.
e Accept.
f Reject.
6 What is the indication at position 6 and would you accept or reject the indication
to the given acceptance levels?
a Spatter.
b Lap.
c Overlap.
d Hydrogen crack.
e Accept.
f Reject.
7 What is the indication at position 7 and would you accept or reject the indication
to the given acceptance levels?
a Gas cavity.
b Silicon inclusion.
c Slag inclusion.
d Copper inclusion.
e Accept.
f Reject.
A5-9
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
10 What is the indication at position 10 and would you accept or reject the indication
to the given acceptance levels?
a Slag line.
b Overlap.
c Lamination.
d Lamellar tear.
e Accept.
f Reject.
A5-10
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
Training Macro 3
10
9
2
8
7 4
6 5
A5-11
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
1 What is the indication at position 1 and would you accept or reject the indication
to the given acceptance levels?
a Linear crack.
b Overspill.
c Overlap.
d Lamination.
e Accept.
f Reject .
2 What is the indication at position 2 and would you accept or reject the indication
to the given acceptance levels?
a Saw marks.
b Lamellar tear.
c Segregation bands.
d Laminations.
e Accept.
f Reject.
3 What is the indication at position 3 and would you accept or reject the indication
to the given acceptance levels?
a Mechanical damage.
b Lap.
c Arc strike.
d Lamellar tear.
e Accept.
f Reject.
4 What is the indication at position 4 and would you accept or reject the indication
to the given acceptance levels?
A5-12
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
5 What is the indication at position 5 and would you accept or reject the indication
to the given acceptance levels?
a Slag.
b Silicon.
c Spatter.
d Copper.
e Accept.
f Reject.
6 What is the indication at position 6 and would you accept or reject the indication
to the given acceptance levels?
a Overlap.
b Crack.
c Incomplete root penetration.
d Incomplete root fusion.
e Accept.
f Reject.
7 What is the indication at position 7 and would you accept or reject the indication
to the given acceptance levels?
a Transverse crack.
b Transverse hydrogen crack.
c Lack of inter-run fusion.
d Shrinkage crack.
e Accept.
f Reject.
8 What is the indication at position 8 and would you accept or reject the indication
to the given acceptance levels?
9 What is the indication at position 9 and would you accept or reject the indication
to the given acceptance levels?
a Slag inclusion.
b Silicon inclusion.
c Gas cavity.
d Shrinkage defect.
e Accept.
f Reject.
A5-13
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
10 What is the indication at position 10 and would you accept or reject the indication
to the given acceptance levels?
a Porosity.
b Slag inclusion in weld metal.
c Silicon inclusions in weld metal.
d Tungsten inclusions in weld metal.
e Accept.
f Reject.
A5-14
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
Training Macro 4
1
2
10
9 7 6
8
A5-15
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
2 What is the indication at position 2 and would you accept or reject the indication
to the given acceptance levels?
a Overlap.
b Toe of the weld with good transition.
c Toe of the weld with poor transition.
d Undercut at the toe of the weld.
e Accept.
f Reject.
3 What is the indication at position 3 and would you accept or reject the indication
to the given acceptance levels?
a Undercut.
b Poor toe blend.
c Underfill.
d Lack of sidewall fusion.
e Accept.
f Reject.
4 What is the indication at position 4 and would you accept or reject the indication
to the given acceptance levels?
5 What is the indication at position 5 and would you accept or reject the indication
to the given acceptance levels?
a Silicon inclusion.
b Slag inclusion, lack of sidewall fusion and lack of inter-run fusion.
c Gas cavity.
d Gas cavity and lack of sidewall penetration.
e Accept.
f Reject.
A5-16
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
a Shrinkage.
b Linear distortion.
c Short transverse distortion.
d Angular distortion.
e Accept.
f Reject.
7 What is the indication at position 7 and would you accept or reject the indication
to the given acceptance levels?
a Silicon inclusion.
b Slag inclusion.
c Slag inclusion, lack of inter-run fusion and lack of sidewall fusion.
d Elongated gas pore.
e Accept.
f Reject.
8 What is the indication at position 8 and would you accept or reject the indication
to the given acceptance levels?
a Crack.
b Lack of inter-run fusion.
c Lack of sidewall fusion.
d Fusion boundary line.
e Accept.
f Reject.
10 What is the indication at position 10 and would you accept or reject the indication
to the given acceptance levels?
a Lamellar tearing.
b Hydrogen cracks.
c Laminations.
d Stress cracks.
e Accept.
f Reject.
A5-17
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
Training Macro 5
2
3
1
4
10
6
9
7
8
A5-18
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
1 What is the indication at position 1 and would you accept or reject the indication
to the given acceptance levels?
a Mechanical damage.
b Lap.
c Arc strike.
d Lamellar tear.
e Accept.
f Reject.
2 What is the indication at position 2 and would you accept or reject the indication
to the given acceptance levels?
a Lamellar tearing.
b Hydrogen cracks.
c Laminations.
d Stress cracks.
e Accept.
f Reject.
3 What is the indication at position 3 and would you accept or reject the indication
to the given acceptance levels?
a Undercut.
b Poor toe blend.
c Underfill.
d Lack of sidewall fusion.
e Accept.
f Reject.
4 What is the indication at position 4 and would you accept or reject the indication
to the given acceptance levels?
a Undercut.
b Poor toe blend.
c Underfill.
d Lack of sidewall fusion.
e Accept.
f Reject.
A5-19
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
5 What is the indication at position 5 and would you accept or reject the indication
to the given acceptance levels?
6 What is the indication at position 6 and would you accept or reject the indication
to the given acceptance levels?
a Shrinkage.
b Linear misalignment.
c Short transverse distortion.
d Transition weld set-up.
e Accept.
f Reject.
a Fusion boundary.
b Acid marks.
c Polished area.
d Heat affected zone.
A5-20
www.twitraining.com
Rev 2 April 2013
Appendix 5 Macro and Micro Visual Inspection
Copyright TWI Ltd 2012
Macro 1 Macro 2
1 1a 1b 1c 1d 1e 1f 1 1a 1b 1c 1d 1e 1f
2 2a 2b 2c 2d 2e 2f 2 2a 2b 2c 2d 2e 2f
3 3a 3b 3c 3d 3e 3f 3 3a 3b 3c 3d 3e 3f
4 4a 4b 4c 4d 4e 4f 4 4a 4b 4c 4d 4e 4f
5 5a 5b 5c 5d 5e 5f 5 5a 5b 5c 5d 5e 5f
6 6a 6b 6c 6d 6e 6f 6 6a 6b 6c 6d 6e 6f
7 7a 7b 7c 7d 7e 7f 7 7a 7b 7c 7d 7e 7f
8 8a 8b 8c 8d 8e 8f 8 8a 8b 8c 8d 8e 8f
9 9a 9b 9c 9d 9e 9f 9 9a 9b 9c 9d 9e 9f
10 10a 10b 10c 10d 10e 10f 10 10a 10b 10c 10d 10e 10f
Macro 3 Macro 4
1a 1b 1c 1d 1e 1f 1 1a 1b 1c 1d 1e 1f
1
2a 2b 2c 2d 2e 2f 2 2a 2b 2c 2d 2e 2f
2
3a 3b 3c 3d 3e 3f 3 3a 3b 3c 3d 3e 3f
3
4a 4b 4c 4d 4e 4f 4 4a 4b 4c 4d 4e 4f
4
5a 5b 5c 5d 5e 5f 5 5a 5b 5c 5d 5e 5f
5
6a 6b 6c 6d 6e 6f 6 6a 6b 6c 6d 6e 6f
6
7a 7b 7c 7d 7e 7f 7 7a 7b 7c 7d 7e 7f
7
8a 8b 8c 8d 8e 8f 8 8a 8b 8c 8d 8e 8f
8
9a 9b 9c 9d 9e 9f 9 9a 9b 9c 9d 9e 9f
9
10a 10b 10c 10d 10e 10f 10 10a 10b 10c 10d 10e 10f
10
Macro 5
1 1a 1b 1c 1d 1e 1f
2 2a 2b 2c 2d 2e 2f
3 3a 3b 3c 3d 3e 3f
4 4a 4b 4c 4d 4e 4f
5 5a 5b 5c 5d 5e 5f
6 6a 6b 6c 6d 6e 6f
7 7a 7b 7c 7d 7e 7f
8 8a 8b 8c 8d 8e 8f
9 9a 9b 9c 9d 9e 9f
A5-21
www.twitraining.com