Luxel f6000 User Manual PDF

Luxel F-6000 Recorder
Operator’s Manual
6800021001
IMPORTANT
FujifilmT products are so designed and constructed as to be safe and without risk to health when
properly used (in accordance with the supplied documentation) and when the safety precautions
contained in this document are fully observed.
This document was produced by the Technical Publications Department, FUJIFILM Electronic
Imaging Ltd.
 2001
FUJIFILM Electronic Imaging Ltd.
Fujifilm House
Boundary Way
Hemel Hempstead Tel: 01442 213440
Hertfordshire HP2 7RH Fax: 01442 343432
England Registered Number: 3244452
Preliminaries
This document must not be copied without prior written authorization, and although correct at the
time of writing is subject to change without notice. For further information contact the Product
Information Manager, FUJIFILM Electronic Imaging Ltd, at the address given on the front page of
this manual.
(ii) Luxel F-6000 Recorder

Preliminaries
WARNING
All precautions mentioned in this document must be
strictly observed at all times. Personnel MUST therefore
read the contents of the document BEFORE commencing
any work on the equipment described in the document.
Improper use of controls and switches, failure to comply
with warnings, and the performance of adjustments or
procedures not specified in this document or any related
Safety Manual may expose personnel to danger.
Operator’s Manual 6800021001 (iii)

Preliminaries
Note: This equipment has been tested and found to be compliant with
the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
(iv) Luxel F-6000 Recorder

Preliminaries
Electromagnetic Compatibility Information - Europe

This product has been found to satisfy the Class A limits for radio
interface of information technology equipment. Class A equipment is
intended for use in a light industrial or commercial environment for
which the 30 metre protection distance is used. Operation of this
equipment in a domestic or residential environment may result in
interference to other equipment, in which case the user will be required
to correct the interference at his own expense. In some countries this
equipment may be subject to restrictions on its use. Where applicable
the user should inform the relevant local authority that Class A
Information Technology Equipment has been taken into service.
This equipment may also be susceptible to strong electromagnetic

fields and should not be sited close to high power radio transmitters or
radio installations. If the intended site of operation is prone to
electromagnetic disturbances due to lightning strikes, additional
precautions should be taken to protect the equipment from the resulting
electromagnetic disturbance. Typical examples for the intended
environment of this equipment would include:
business premises, for example, offices, banks, etc.

retail outlets, for example, shops, supermarkets, etc.
light industrial locations, for example, workshops,
service centres, etc.
Locations which are characterised by being supplied directly at low
voltage from the public mains are considered to be residential,
commercial or light industrial.
This equipment conforms to the requirements of EC directives:
73/23/EEC - Low Voltage Directive

89/336/EEC - EMC Directive.
Operator’s Manual 6800021001 (v)

Preliminaries
About this Document

This manual describes how to operate a LuxelT F-6000 Recorder which belongs the the
Fujifilm family of multi-laser imagesetters. It is designed to be read in conjunction with
the RIP User’s Guide supplied with your RIP product.
• Chapter 1, Introducing Luxel F-6000: Provides a general description of the Luxel
F-6000 recorder and describes its major features.
• Chapter 2, Getting Started: Shows how to switch the imagesetter on/off, load and
install the cassette.
• Chapter 3, Running the Recorder: Provides operating instructions for navigating the
MMI (Man-Machine-Interface) and operating the recorder.
• Chapter 4, Troubleshooting: Briefly explains the recorder diagnostics and how to
recover from a media jam indicated by the MMI status display.
• Chapter 5, Maintaining the Recorder: Gives details about routine maintenance
procedures for the recorder and recommends how these procedures should be
performed.
• Chapter 6, Luxel F-6000 Product Data: Provides additional product data about the
recorder and the media required.
(vi) Luxel F-6000 Recorder

Preliminaries
Associated Documents
Luxel F-6000 Recorder Pre-Installation Manual . . . . . . . . . . . . . . . . . . . . . . 68000190
Luxel F-6000 Recorder Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68000220
Celebrant RIP User’s Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68000260
Celebrant RIP Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66060080
Celebrant Extreme Workflow Server Installation Manual . . . . . . . . . . . . . . 66060070
Celebrant Extreme Workflow Server User’s Guide . . . . . . . . . . . . . . . . . . . 68000250
AP-800A Processor User’s Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68000310
Trademarks and Copyright

Fuji and Fujifilm are trademarks of Fuji Photo Film Co., Ltd that may be registered in
certain jurisdictions.
Luxel is a trademark of FUJIFILM Electronic Imaging Ltd that may be registered in
certain jurisdictions.
AdobeR Accurate and PostScriptR are trademarks of Adobe Systems Inc. that may be
registered in certain jurisdictions.
Macintosh is trademark of Apple Computer Inc. that may be registered in certain
jurisdictions.
Windows and Windows NT is a trademark of Microsoft Corporation that may be
registered in certain jurisdictions.
All other company names, products or brand names are trademarks of their respective
holders.
Operator’s Manual 6800021001 (vii)

Preliminaries
Contents
Chapter 1 Introducing Luxel F-6000
1.1 Introducing F-6000 Features . . . . . . . . . . . . . . . . . . . . . 1-1

1.1.1 Introducing the F-6000 Workflow . . . . . . . . . . 1-3
1.1.2 Introducing the F-6000 Configuration . . . . . . . 1-4
1.1.3 Using the Luxel F-6000 System . . . . . . . . . . . . 1-6
Accessing the Recorder . . . . . . . . . . . . . . . . . . . 1-6
Using the Man Machine Interface . . . . . . . . . . . 1-8
Operating with the RIP Server . . . . . . . . . . . . . 1-10
Chapter 2 Getting Started
2.1 Switching On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.1 Starting the Imagesetter . . . . . . . . . . . . . . . . . . 2-1
2.1.2 Switching On the Recorder . . . . . . . . . . . . . . . . 2-2
Recorder Fails to Boot . . . . . . . . . . . . . . . . . . . 2-5
2.1.3 Switching Off the Recorder . . . . . . . . . . . . . . . . 2-6
Eject Media Left in the Drum . . . . . . . . . . . . . . 2-9
2.2 Handling and Loading Media . . . . . . . . . . . . . . . . . . . . . 2-10

2.2.2 Workflows and Loading Methods . . . . . . . . . . . 2-10
2.2.3 Loading and Installing the Supply Cassette . . . 2-11
Checking the Cassette ID Labels . . . . . . . . . . . 2-11
Opening the Supply Cassette Door . . . . . . . . . . 2-12
Removing the Supply Cassette . . . . . . . . . . . . . 2-14
Loading the Supply Cassette . . . . . . . . . . . . . . . 2-15
Installing the Supply Cassette . . . . . . . . . . . . . . 2-20
(viii) Luxel F-6000 Recorder

Preliminaries
Chapter 3 Running the Recorder
3.1 Starting to Run Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Navigating the MMI Menu . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2.1 Looking at Icons and Buttons . . . . . . . . . . . . . . 3-2
Recognizing Icons and Buttons . . . . . . . . . . . . . 3-3
Status Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Button Options . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.2 Switching Between Menu Modes . . . . . . . . . . . 3-7
3.2.3 While in RUN Mode . . . . . . . . . . . . . . . . . . . . . 3-9
3.2.4 While in PAUSE Mode . . . . . . . . . . . . . . . . . . . 3-13
3.2.5 While in TOOLS Mode . . . . . . . . . . . . . . . . . . . 3-16
3.3 How to Operate Your Recorder . . . . . . . . . . . . . . . . . . . 3-18

3.3.1 How to Operate with Your RIP . . . . . . . . . . . . . 3-18
When to use the RIP or MMI Interface . . . . . . . 3-19
3.3.2 How to Calibrate Your System . . . . . . . . . . . . . 3-20
3.3.3 How to Operate with Your On-line Processor . 3-20
3.4 How to Control Media Workflow . . . . . . . . . . . . . . . . . . 3-22

Pausing and Restarting the Scan . . . . . . . . . . . . 3-22
Changing the Supply Cassette . . . . . . . . . . . . . . 3-23
Editing the Media Database . . . . . . . . . . . . . . . 3-23
Controlling Media Output . . . . . . . . . . . . . . . . . 3-24
3.4.1 How to Detect an End of Roll . . . . . . . . . . . . . . 3-26
3.5 How to Change Cassettes and Edit the Media Database 3-28
3.5.1 Changing the Supply Cassette . . . . . . . . . . . . . . 3-28
3.5.2 How to Edit the Media Database . . . . . . . . . . . 3-34
3.6 How to Change Recorder Settings . . . . . . . . . . . . . . . . . 3-37

3.6.1 Set Preferences . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
3.6.2 Calibrate the Touchpanel Display . . . . . . . . . . . 3-38
3.6.3 Set the Fog Leader Length . . . . . . . . . . . . . . . . 3-39
Operator’s Manual 6800021001 (ix)

Preliminaries
Chapter 3 Continued
3.6.4 Enable and Disable the Output Settings . . . . . . 3-40
3.6.5 Set MMI Display Contrast . . . . . . . . . . . . . . . . 3-42
3.6.6 Set Units of Measurement . . . . . . . . . . . . . . . . . 3-43
3.7 How to Obtain Information . . . . . . . . . . . . . . . . . . . . . . 3-44

3.7.1 Media Information . . . . . . . . . . . . . . . . . . . . . . 3-44
3.7.2 Recorder Information . . . . . . . . . . . . . . . . . . . . 3-45
3.8 How to Troubleshoot the Recorder . . . . . . . . . . . . . . . . 3-48

3.8.1 Error Logging for Fatal Errors . . . . . . . . . . . . . 3-51
3.9 How to Maintain the Recorder . . . . . . . . . . . . . . . . . . . . 3-52

3.9.1 Check for Spinner Contamination . . . . . . . . . . . 3-53
Chapter 4 Troubleshooting
4.1 Introducing Error Handling . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.1 Understanding Error Closedown and Recovery 4-2
4.1.2 Understanding Non-Fatal Error Handling
Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.1.3 Understanding Fatal Error Handling Screens . . 4-4
4.2 How to Troubleshoot from Error Handling Screens . . . 4-8

4.2.1 Looking at Error Group Icons . . . . . . . . . . . . . . 4-8
Module Location . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Chad Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Spinner Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Processor Comms . . . . . . . . . . . . . . . . . . . . . . . 4-11
Processor Module . . . . . . . . . . . . . . . . . . . . . . . 4-11
Optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Over-Temperature . . . . . . . . . . . . . . . . . . . . . . . 4-12
Out–of–Media . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Cover Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
(x) Luxel F-6000 Recorder

Preliminaries
Chapter 4 Continued
System Control . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Input Data Path . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Output Data Path . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.2.2 Looking at Error Type Icons . . . . . . . . . . . . . . . 4-15
Clean Spinner Mirror . . . . . . . . . . . . . . . . . . . . 4-16
Check for Fatal Error . . . . . . . . . . . . . . . . . . . . 4-16
Clear Chad Waste . . . . . . . . . . . . . . . . . . . . . . . 4-16
Clear Film Jam . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.2.3 Looking at Error Codes . . . . . . . . . . . . . . . . . . . 4-17
4.3 How to Recover from Errors . . . . . . . . . . . . . . . . . . . . . 4-19

4.3.1 Optics Errors (100-to-199) . . . . . . . . . . . . . . . . 4-22
4.3.2 Traverse Errors (200-to-299) . . . . . . . . . . . . . . 4-23
4.3.3 Spinner Errors (300-to-399) . . . . . . . . . . . . . . . 4-24
4.3.4 Environment Errors (500-to-599) . . . . . . . . . . . 4-24
Over-Limit Temperature Errors . . . . . . . . . . . . 4-25
Recovering From Error 510 . . . . . . . . . . . . . . . 4-26
Fan Fail Error . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Chad Tray Error . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Door Open Errors . . . . . . . . . . . . . . . . . . . . . . . 4-26
4.3.5 Input Data Path Errors (600-to-699) . . . . . . . . . 4-27
4.3.6 Output Data Path Errors (700-to-799) . . . . . . . 4-27
4.3.7 Media Handling Errors (800-to-899) . . . . . . . . 4-28
4.3.8 Processor Errors (900-to-999) . . . . . . . . . . . . . . 4-29
Processor Communications . . . . . . . . . . . . . . . . 4-29
Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
4.3.9 System Errors (1000-to-1100) . . . . . . . . . . . . . . 4-31
Running Diagnostics . . . . . . . . . . . . . . . . . . . . . 4-32
4.4 How to Access the Recorder Interior . . . . . . . . . . . . . . . 4-33

4.4.1 From the Upper Door . . . . . . . . . . . . . . . . . . . . 4-34
4.4.2 From the Righthand User Door . . . . . . . . . . . . . 4-35
Operator’s Manual 6800021001 (xi)

Preliminaries
Chapter 4 Continued
Opening the Drum End Cap . . . . . . . . . . . . . . . 4-35
Accessing Vertical Output Media . . . . . . . . . . . 4-37
4.4.3 From the Lower Door . . . . . . . . . . . . . . . . . . . . 4-37
Accessing the Horizontal Output Tray . . . . . . . 4-37
4.5 How to Clear Media Handling Errors . . . . . . . . . . . . . . 4-41

4.5.1 Errors at the Supply Cassette and Cassette Input 4-41
4.5.2 Errors in the drum . . . . . . . . . . . . . . . . . . . . . . . 4-42
4.5.3 Errors in the Horizontal Output Tray . . . . . . . . 4-43
4.5.4 Errors at the Vertical Output . . . . . . . . . . . . . . . 4-45
Chapter 5 Maintaining the Recorder
5.1 Selecting MMI Maintenance Options . . . . . . . . . . . . . . 5-1
5.2 Running Job and Test Utilities . . . . . . . . . . . . . . . . . . . . 5-5

5.2.1 Running the Test Images . . . . . . . . . . . . . . . . . . 5-5
5.2.2 Managing the Job Queue . . . . . . . . . . . . . . . . . . 5-6
5.2.3 Running the System Self-Tests . . . . . . . . . . . . . 5-8
5.3 Starting MMI Maintenance Tasks . . . . . . . . . . . . . . . . . 5-11

5.3.1 Empty the Chad Tray . . . . . . . . . . . . . . . . . . . . 5-11
5.3.2 Clean the Spinner Mirror . . . . . . . . . . . . . . . . . 5-12
5.4 Scheduled Maintenance Jobs . . . . . . . . . . . . . . . . . . . . . 5-16

5.4.1 Clean the Recorder External Covers . . . . . . . . . 5-16
Clean the MMI Touchpanel . . . . . . . . . . . . . . . 5-16
5.4.2 Clean the Recorder Interior . . . . . . . . . . . . . . . . 5-17
Clean the Drum . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.4.3 Clean the Cassette . . . . . . . . . . . . . . . . . . . . . . . 5-18
(xii) Luxel F-6000 Recorder

Preliminaries
Chapter 6 Luxel F-6000 Product Data
6.1 Media Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1 Media Supported . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.1 Imaging Area . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2 Resolution and Spot Size . . . . . . . . . . . . . . . . . 6-4
6.2.3 Dot Types and Shapes . . . . . . . . . . . . . . . . . . . . 6-4
6.3 Environment Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.3.1 Media Hold Conditions . . . . . . . . . . . . . . . . . . . 6-4
6.3.2 Recorder Operating Conditions . . . . . . . . . . . . . 6-5
6.4 Recorder and Processor Data . . . . . . . . . . . . . . . . . . . . . 6-6

6.4.1 Laser Options . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.2 Punch Options . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.4.3 Supply Cassette Options . . . . . . . . . . . . . . . . . . 6-7
6.4.4 Media Processor Supported . . . . . . . . . . . . . . . . 6-7
6.4.5 Recorder Dimensions and Weight . . . . . . . . . . . 6-7
Figures
1.1 Typical F-6000 workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Typical F-6000 equipment configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Luxel F-6000 recorder - user access doors . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.4 Recorder MMI console and screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.5 Media database operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
2.1 Recorder power on/off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 Boot screen and control modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 RUN screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4 Door Open on Boot screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5 Processor Error Handling screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Operator’s Manual 6800021001 (xiii)

Preliminaries
2.6 Shutdown Wait screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.7 Switch Off screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.8 Locating the cassette ID label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.9 Open Upper Door screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.10 Locking and releasing the cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.11 Unpacking the media roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.12 Fitting a film roll to a mandrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.13 Opening the supply cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.14 Loading a mandrel into a cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.15 Cutting a leading edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.16 Close Upper Door screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.17 Confirm Media screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
3.1 Navigating between modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3.2 RUN mode screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.3 PAUSE mode screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.4 TOOLS mode screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.5 Media Control selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
3.6 Error Handling screen - Out-of-Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3.7 Change Cassette screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
3.8 Open/Close Supply Cassette Door screens . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3.9 Confirm Media screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.10 Change Length screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3.11 Change Media Type screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3.12 Change Cassette screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3.13 Confirm Media screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
3.14 Preferences screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
3.15 Display Calibration screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.16 Sequence of button selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
3.17 Fog leader screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.18 Output Settings screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.19 Display Contrast screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.20 Units of Measurement screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
3.21 Media Info screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3.22 Recorder Info screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
3.23 Error Handling screen - Optics error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
(xiv) Luxel F-6000 Recorder

Preliminaries
3.24 Maintenance screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52

3.25 RUN mode screen for a spinner contamination check . . . . . . . . . . . . . . . . 3-54
4.1 Non-Fatal Error - RUN screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2 Typical Error Handling screen - Processor Module . . . . . . . . . . . . . . . . . . . 4-4
4.3 Recorder modules and errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4 Over-temperature icons - limits 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.5 Error Handling screen - optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.6 Over-temperature icons - limits 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.7 Error Handling screen - input data path . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.8 Error Handling screen - output data path . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4.9 Error Handling screen - processor communications . . . . . . . . . . . . . . . . . . . 4-30
4.10 Error Handling screen - processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
4.11 Accessing recorder modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.12 Removing the drum end cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4.13 Opening the lower door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4.14 Pulling out the horizontal output tray (1) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4.15 Pulling out the horizontal output tray (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.16 Supply cassette - removing jammed film . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4.17 Horizontal output tray – removing jammed film . . . . . . . . . . . . . . . . . . . . 4-44
4.18 Vertical output - removing jammed film . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
5.1 Maintenance screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.2 Run Test Image screen - typical images . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.3 Manage Job Queue screen - image job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.4 Manage Job Queue screen - eject job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.5 Run Diagnostics screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.6 Diagnosing screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.7 Empty the chad tray - help screen 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.8 Removing the chad tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.9 Clean the spinner mirror - help screen 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.10 Cleaning the spinner mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.11 Cleaning the MMI touchpanel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
6.1 Film and imaging area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.2 Recorder dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Operator’s Manual 6800021001 (xv)

Preliminaries
Tables
2.1 Media hold times inside the recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
4.1 Identifying Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

4.2 Identifying Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
6.1 Media types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 Media widths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Recorder resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 Recorder hold conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.5 Recorder operating conditions - minimum . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.6 Recorder operating conditions – optimum . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.7 Laser upgrade options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
(xvi) Luxel F-6000 Recorder

Preliminaries
Issue Records
Chap Pages Issue Date Comments/Changes
Prelim 18 01 05/01 Second Issue
1 12 00 05/01 First Issue
2 22 00 05/01 Second Issue with small changes to the cassette load
Index 6 00 05/01 First Issue
Note: The ISSUE STATE of a document or chapter is indicated by the last two digits of its document number (e.g. the first
re-issue of document 6500123000 becomes 6500123001 , and the second re-issue becomes 6500123002 etc.). A
change of issue state indicates that substantial changes have been made to the document or chapter, although this
does not necessarily mean that the contents of each page have changed.
Operator’s Manual 6800021001 (xvii)

Preliminaries
(xviii) Luxel F-6000 Recorder

1 Introducing Luxel
F-6000
This section describes the main features of the Luxel F-6000
recorder and how it interfaces with a RIP server as part of an
imagesetter system.
1.1 Introducing F-6000 Features

The Luxel F-6000 recorder belongs to the Fujifilm family of
Luxel imagesetter systems. It houses a multi-laser expose system
that automatically scans to film the job images downloaded from
a RIP server.
A Luxel F-6000 uses an internal drum and a high-speed spinner
to scan film. It processes data for fast optical scanning,
continuously feeds film from a single supply cassette, controls the
handling of cut and punched film to the processor, and runs the
system software for managing all the main modules. Overall
control of the machine is by the operator using a touchpanel
man-machine interface displaying status and selectable button
icons on menu screens.
Image data is sent directly across a SCSI bus from the RIP server
to the recorder and stored in an image queue on a local hard disk.
While scanning, the recorder can continue to receive and store
images from the RIP. Film feed and output is automatic: once the
images start to download, the operator only needs to attend the
machine to reload cassettes. After exposure, film sheets for each
job are transferred directly to an on-line processor or an optional
take-up cassette
The Luxel F-6000 Recorder has the following features:
• A separate and upgradeable Raster Image Processor (RIP)
server and optional client workstation.
Operator’s Manual 6800021000 1-1

Introducing Luxel F-6000
• A SCSI bus link between the server and the recorder for
passing RIP data.
• A choice of RIP software applications with a graphics user
interface (GUI).
Laser Optics
• Multi-beam laser system with the option of 1, 2 or 3 beams
scanning simultaneously.
Film Loading, Handling and Processing
• Automated film reloading and exposure to an on-line film
processor.
• A range of punch options, including a custom punch.
• The option of an external alert (rotary light or sounder) to
warn the user if the recorder requires new media or recovery
from an error.
Media Available
• A number film widths available on a single supply cassette:
768, 720, 670, 559, 520 and 356 mm.
• Uses Fujifilm High Gamma film (matt and gloss) between
0.10 mm (4/1000 in) and 0.17 mm (7/1000 in) thickness.
MMI and Diagnostics
• A Man Machine Interface (MMI) console with a touchpanel
display.
• Comprehensive diagnostic and error handling screens
indicating the type of error and its possible location.
Supply Cassette
• A single supply cassette loading system for daylight
operation.
• Up to seven supply cassettes can be used, each with their own
machine IDs (1 to 7).
• A media database that allows the recorder to identify each
cassette and store details of the loaded media type.
1-2 Luxel F-6000 Recorder

• Direct output to an on-line media processor that

communicates with the recorder to ensure maximum
throughput.
Chapter 6 describes in more detail the recorder film and output
specifications of the Luxel F-6000.
1.1.1 Introducing the F-6000 Workflow

A typical image job path from a desktop publishing source to the
processor is illustrated in Figure 1.1. Control of the workflow is
from a RIP server running a RIP application. From the server the
operator is able to manage the job queue and the download of
images to the recorder. From the MMI the operator manages job
scanning after they are queued to the hard disk on the recorder.
RIP SERVER
DTP
NETWORK
JOB IMAGES
RIPPED
JOB
IMAGES
JOBS HELD IN A
QUEUE
ÁÁ EXPOSED / CUT / PUNCHED JOBS
ÁÁ
PROCESSED
JOBS
ÁÁ
RECORDER PROCESSOR
Figure 1.1 Typical F-6000 workflow

The recorder stores downloaded image jobs and scans them in the
order they are received from the RIP. Job exposures to the
processor are continuous once the operator has loaded a cassette
with media and installed them at the start of a scan session.
The recorder and RIP software work co-operatively using the
same built-in media types and widths defined on the RIP
application. As soon as the imagesetter system is switched on,
media data is automatically downloaded from the RIP to a media
database on the recorder.
Each supply cassette has an identity (ID) number from 1 to 7 that
is read by the recorder when the cassette is installed on the
machine. As the media database is editable from the MMI it
allows the operator to select any one of media types and widths
for an installed cassette. Normally, the the database is modified
when a new supply cassette is installed during a scan session.
1.1.2 Introducing the F-6000 Configuration

A typical F-6000 imagesetter configuration is shown in
Figure 1.2. The complete imagesetter includes a recorder,
processor, RIP server, RIP application software and optional
client stations to run extra RIP interfaces. The network to supply
DTP pages and images to the RIP depends very much on how
customers choose to receive or create jobs.
A typical site configuration would normally allow the RIP server
to operate in the local area of the recorder and accept image jobs
from a number of desktop sources networked to the server. There
is a differential SCSI connection for sending image data to the
recorder, and an RS232 connection for receiving recorder
diagnostic data for review by the service engineer.
As a customer option, it is possible to have an external alert fitted
to the recorder. The alert is normally an audible alarm or flashing
light located near to where the operator works, for instance, next
to the RIP server. When the recorder has run out of media or a
machine error has been detected, the alert gives an immediate
alarm to avoid any production delays.
A media processor is closely-coupled to the recorder to allow
imagesetting under normal daylight conditions. Both units share

the same communication protocol across an RS232 link. As cut

film sheets are sent to the processor, the processor unit passes
messages to the recorder indicating whether it is busy or in
working order. Communication is enabled or disabled by the
operator: usually during a production run the link is always set as
enabled to ensure maximum throughput.
RIP CLIENT STATION

(OPTIONAL) *
RIP SOFTWARE
ETHERNET
RIP SERVER *
IMAGE
DIAGNOSTIC DATA
IMAGES FROM
DATA
DESKTOP SYSTEMS
MEDIA
PROCESSOR
RECORDER NOTE: * SEE YOUR

RIP USERS GUIDE
Figure 1.2 Typical F-6000 equipment configuration

1.1.3 Using the Luxel F-6000 System

The Luxel F-6000 recorder consists of various doors and modules
that you may need to access occasionally during a typical
production run to recover from errors or complete a maintenance
task.
Accessing the Recorder

Figure 1.3 shows all the doors that the operator will need to open
before accessing the interior of the machine. Section 4.4 describes
how to access each of the main modules for a maintenance task or
for recovering from a film jam.
WARNING
Do not attempt to open any cover or
door on the recorder unless it is
required as part of a operating or
film recovery procedure.
Upper Door
You can install or remove a supply cassette after opening the
upper door at the front. This door is closed while the system is
scanning but is not locked. If a cassette needs to be replaced or
reloaded during a scan session then always use the MMI Change
Cassette options explained in Section 3.5. This ensures that any
remaining film rewinds back into the cassette before it is removed
from the machine.
Lower Door
Open this door to access and slide out the horizontal output tray
which diverts film from the drum to the vertical output. The lower
door is locked during production and is unlocked by the operator
using the method shown in the Section below (Accessing the
Horizontal Output Tray). Access is only required when there is a
film jam.

MMI CONSOLE TOP COVER
(DO NOT REMOVE) UPPER DOOR
RIGHT-HAND
USER DOOR
OUTPUT TO
PROCESSOR
USER SIDE
SERVICE SIDE
LEFT-HAND
SERVICE DOOR
(DO NOT OPEN) LOWER DOOR
Figure 1.3 Luxel F-6000 recorder - user access doors
User Side Door

Two side doors, left (service) and righthand (user), are shown in
Figure 1.3.
WARNING
The service door, which accesses the
power and electronic system, is
NEVER opened by the operator or
user.

Occasionally, you may have to open the user side door and access
the interior of the machine to complete one of the following tasks:
• remove and empty the chad tray
• clear film jams in the vertical output
• clean the spinner mirror.
This door is interlocked to ensure that power is switched off for
the lasers and all moving mechanisms. Closing the user side door
will reconnect power and cause the recorder to reboot.
Make sure you are familiar with the safety features of the
recorder by reading the Luxel F-6000 Recorder Safety Manual
supplied with the product.
Using the Man Machine Interface

Figure 1.4 shows the man machine interface (MMI) display
console and a typical screen that occurs during a scan session.
The MMI is your ‘window’ for operating the machine separately
from the RIP; it tells you, for instance, about:
• the number of jobs downloaded from the RIP server
• the current job being scanned
• the amount and type of film remaining in the supply cassette
• location and type of machine errors, including faults such as
film jams
Also, it allows you to directly control the machine for essential
operations like replacing the supply cassette or emptying the chad
tray.

ICON
BUTTON
MMI LCD AND

TOUCHPANEL
DISPLAY
Figure 1.4 Recorder MMI console and screen
You are able to control the operation of the recorder and check its
current status from the MMI. This interface reveals sets of menu
options and help screens for three separate machine modes:

• RUN: the recorder receives downloaded jobs from the RIP

into a buffer queue and scans each job in turn.
• PAUSE: the recorder has temporarily stopped scanning jobs,
for example, to change a cassette, but is still able to receive
jobs from the RIP server.
• TOOLS: the recorder is being calibrated, running a test page
or some self-test diagnostics, or is being serviced.
Any errors that prevent the system scanning are reported
immediately to the MMI. Errors are either fatal (causing the
machine stop scanning) or non-fatal (indicating a maintenance
procedure is due). Fatal errors generate an error handling screen
describing the problem in more detail.
You can obtain more information about error handling and error
recovery in Chapter 4.
Operating with the RIP Server

The RIP runs as a PostScript interpreter which appears to desktop
systems as an AppleTalk- or PC-compatible PostScript printer
attached to a local area network. Desktop packages, such as
PageMaker, are used to create jobs containing text, tints and
images. When the job page is complete it is downloaded to the
imagesetter RIP in the same way as printing to a PostScript
printer.
The server is a high performance, multi-tasking platform for
running the RIP, print spooling, and queue management. It
transfers ripped job files to a queue on the recorder and also
receives error logging from the recorder on fatal errors. Jobs are
always scanned in the order they are received from the server.
RIP data downloaded from the server (job images and media type
data) are held locally on a recorder hard disk drive shown in
Figure 1.5

ID TYPE LENGTH
ID3 #3 Fujifilm HSR 768 12
ACTIVE CASSETTE ID #4 Fujifilm HSR 670 40
IDENTIFIED ON #7 Fujifilm HSR 659 60
DATABASE
MMI
SELECT TYPE/QTY
DATABASE
FILM
IMAGING
MEDIA DATA
DOWNLOADED
FROM RIP
RECORDER
IMAGE
DATA
RIP
SERVER
RIP
INTERFACE
Figure 1.5 Media database operation
Depending on the RIP option and the site network configuration,

the RIP application provides a user graphics interface for
selecting screen rulings, dot angles, media output parameters and
system calibration functions.
RIP software for the Luxel F-6000 is installed as one of two
possible applications:
• Celebrant RIP
• Rampage
RIP software and updated applications for the recorder are
normally installed from the RIP server.

Your RIP User Guide, supplied separately for one of the two
applications above, describes how to manage the user interface.

2 Getting Started
This chapter provides all the information for preparing the
recorder and supply cassette before commencing to scan. It
explains how to:
• switch the recorder on and off
• handle and store media
• load media into the supply cassette
• install the cassette onto the recorder.
Before starting to use information in this chapter, briefly browse
through Section 3.2 to become more familiar with the main MMI
icons and buttons.
2.1 Switching On and Off

2.1.1 Starting the Imagesetter
The recorder, processor and RIP server are actively linked
together as the Luxel F-6000 imagesetter system. To ensure that
the equipment initialises correctly and is able to communicate
across a SCSI bus, switch on the imagesetter and launch the RIP
application in the following sequence:
1. Processor (see the User’s Guide supplied by the
manufacturer).
2. Recorder (see Section 2.1.2 below).
3. RIP Server and RIP application.
Note: The RIP server, client workstations and desktop
publishing network systems are started separately.

Getting Started
2.1.2 Switching On the Recorder

1. Locate the Power On/Off switch at the rear of the recorder
shown in Figure 2.1 and switch on.
ON
MAINS EXTERNAL ALERT

OFF INPUT OUTLET (OPTION)
Figure 2.1 Recorder power on/off switch
2. Once power is on, the MMI display illuminates to present a

Boot screen with the Luxel F-6000 logo and a set of icons

Getting Started
showing the recorder software control modules with their

installed revision levels.
START IN PAUSE
MODE
(HIDDEN BUTTON)
FILM HANDLING FILM HANDLING PROCESSOR

SYSTEM OPTICS TRAVERSE INPUT OUTPUT NOT READY
Figure 2.2 Boot screen and control modules
3. As each module (System, Optics, etc) completes initialisation

and self-test routines, its icon turns from grey to bold. If the
machine fails to boot up correctly, turn to the section
Recorder Fails to Boot below.
4. After all the control modules have successfully initialised, the
RUN screen appears showing the number of downloaded jobs
and the current job starting to scan:

Getting Started
Figure 2.3 RUN screen
This screen indicates that the system is in RUN mode and

continuously scanning downloaded jobs while media is
available.
5. The recorder immediately starts to scan the first job on the
queue if there is a loaded supply cassette on-line. The job
queue could include jobs already downloaded from the
previous session, or the most recent jobs set up on the RIP
interface.
Section 3.2.3 explains the options available while the recorder
is in RUN mode.
If you are starting the system for the first time, you may want
to modify some of the machine preferences for display
contrast, units of measurement or the output settings. In this
case, refer to Section 3.6.1.
If you need to install a cassette use the procedure in Section
2.2.3 before opening the cassette door.

Getting Started
Recorder Fails to Boot

If the software fails to boot it could be due to three possible
causes: an door open, a software module failure and the processor
not ready to receive film.
Door Open: One of the doors has been left open with a risk of
fogging film. A Door Open on Boot screen appears if one of the
doors (left, right or upper) is still open.
Figure 2.4 Door Open on Boot screen
Close the door highlighted on the icon and the system

automatically reboots.
Software Module Failure: One of the control modules fails to
initialise, its icon remains greyed-out, and the display shows an
Error Handling screen. See Sections 3.8 and NO TAG which
explains how to interpret these screens and what action to take.
Processor Error: A Processor Error Handling screen appears
showing the processor LCD panel flashing on/off:

Getting Started
FLASHING
LCD
Figure 2.5 Processor Error Handling screen
The processor is taking an abnormal amount of time to be in a

ready state for accepting media, possibly because of a problem
with chemicals. Check the processor LCD to determine the cause
and ensure the unit is ready before continuing.
Pressing the hidden button, Start in Pause Mode (shown in
Figure 2.2), prevents any queued jobs from exposing immediately
after the machine finishes to boot. While the System icon is active
during a reboot, you can press this button to move the machine
directly to PAUSE mode and not RUN mode. Once the next icon
for the optics module displays a black border, the button becomes
inactive.
2.1.3 Switching Off the Recorder

Before switching off the system, it is important that the recorder
completes a controlled shutdown so that the:
• spinner slows to an idle speed

Getting Started
• current downloading job is transferred to the recorder

• film in the drum rewinds into the cassette
• exposed film ejects to the processor
• traverse moves to the correct position for the next boot.
Always use the Shutdown procedure from the MMI before
switching off.
If, by accident, you switch power off without a controlled
shutdown the system automatically ejects any sheets left in the
output path and rewinds film back into the cassette the next time
you switch power on. The system is then ready to start loading
and scanning media as normal.
Try to keep the recorder powered up between shifts and job runs
as an aid to prolonging equipment life. Only switch off the
recorder in certain situations - for instance, prior to a service visit
or when the system is idle for a long period between scan
sessions. Use the procedure below:
1. If the recorder is scanning in RUN mode, press the following
buttons in turn on each menu to shutdown the system:
2. Images still being downloaded to the queue are shown on the

following display, along with the number of images already
stored:

Getting Started
ABORT START
DOWNLOAD SHUTDOWN
Figure 2.6 Shutdown Wait screen
If you switch off the recorder while the Images Downloading

icon is still spinning on the display, then you will lose the
image currently being transferred.
3. Press Start Shutdown and a Wait Timer icon appears as the
controlled shutdown proceeds. Or press Return to cancel the
shutdown and revert back to the TOOLS menu.
By selecting Abort Download you can stop the last images
from downloading if you wish to shut off the system
immediately. This is only recommended where you are
prepared to lose the current downloading job.
4. Once the last image has downloaded, a Switch Off screen
indicates that the system is ready for switching off at the rear
of the machine:

Getting Started
Figure 2.7 Switch Off screen
Note that at this stage you cannot cancel the Shutdown

routine and will need to power up the recorder again to
continue scanning.
Eject Media Left in the Drum

On the next power-up, the recorder checks whether film has been
left in the drum from the last working session, then automatically
ejects the film assuming that it has ‘fogged’ or exposed.

Getting Started
2.2 Handling and Loading Media

2.2.1 Media Holding and Loading Conditions
Ensure that film is allowed adequate time to stabilize within room
operating environment before removing the protective wrapping
and feeding into the recorder. Your Fujifilm supplier will provide
any information and guidelines on film climatisation. Note the
following points:
If film is fed through to the recorder drum and remains there
unexposed for extended periods, there is a risk that it may become
exposed (‘fogged’). Table 2.1 below lists the recommended
maximum hold times for leaving film inside the recorder.
Table 2.1 Media hold times inside the recorder
Location of Media Max Hold Time (High Gamma)

Inside locked cassette Nominal shelf life
Inside expose drum Up to 1 hour
Media rolls stored at around 5° C must be allowed to condition to

the imagesetter-room temperature for at least 4 hours and
preferably up to 8 hours.
To avoid exposure after media has been loaded into the cassette,
or while it is on the recorder, the maximum storage times in Table
2.1 should not be exceeded.
2.2.2 Workflows and Loading Methods

To ensure successful and productive scanning from the Luxel
F-6000, operators can easily pre-load more than one cassette
depending on the jobs workflow. Making optimal use of the
system will require some initial planning and scheduling so that
the correct type of media is loaded for the jobs to be scanned.
Media handling is a continuous job process where the operator
ensures there is always a loaded supply cassette on-line that
matches the RIP jobs downloading. As soon as media supply on

Getting Started
one cassette is exhausted, the operator is alerted and completes

the Change Cassette procedure described in Section 3.5.
Normally, operator control of the imagesetter workflow is from
the RIP interface on the server. This interface shows the status of
each job before it is scanned and also any recorder errors, film
jams, etc. An external alert (if fitted) will indicate when the
recorder is out of media or if there is an error.
The MMI is useful if you need to monitor, for instance, the
current job being scanned or the amount of film remaining. Also,
you can consult the MMI if there is an error which needs
immediate attention.
2.2.3 Loading and Installing the Supply Cassette
Checking the Cassette ID Labels

Your recorder can operate with up to seven separate supply
cassettes, each with an identity (ID) number printed on a label
that can be read by the system. ID labelling gives the option of
allocating cassettes for a wide range of jobs that need different
film types and widths. Using more than one pre-loaded cassette
means that the operator can arrange for a ready supply of media
during a continuous scan session of jobs.
Supply cassette ID labels are usually fitted during the imagesetter
installation. Extra cassettes purchased as options from FFEI (or a
local distributor) must have an ID label fitted before they are
usable. The location of the label is shown in Figure 2.8.
CAUTION
Make sure the cassette ID labels are
not damaged or removed. The
recorder will only operate after
identifying the cassette ID number.

Getting Started
3
Figure 2.8 Locating the cassette ID label
CAUTION
When loaded with a full roll of film,
the cassette can weigh up to 18 kg
(40 lb). Make sure it is located on a
flat surface before loading into the
recorder input bay.
Opening the Supply Cassette Door

The supply cassette door, shown in Figure 1.3, is always closed
during a production run and is only opened when the cassette
needs to be replaced. If the door is opened while jobs are
exposing there is a risk of unwanted light causing film fog.

Getting Started
Only open the cassette door after selecting the Change

Cassette options described in Section 3.5.
A brief outline of these options is shown below:
With the recorder switched on and scanning in RUN mode, open
the cassette door as follows.
1. From the RUN screen, select the following buttons in turn:
2. Wait for the MMI to display the Open Upper Door screen
after the current expose job has been cut and film rewound
back into the cassette:
Figure 2.9 Open Upper Door screen
3. Grip the door handle and gently squeeze the handle latch until
the door unlocks, then lift the door upwards.

Getting Started
Removing the Supply Cassette

1. Referring to Figure 2.10, push the cassette release lever
forward to unlock the cradle mechanism.
CASSETTE
RELEASE
LEVER
UNLOCK
LOCK
UNLOCK
LOCK
Figure 2.10 Locking and releasing the cassette

Getting Started
2. Grasp the cassette handle at each end and turn the unit
upwards to release it from the recorder. The cassette will rest
in an upright position ready to be lifted out of the input bay.
3. Grasp the cassette handle at each end and turn the unit
upwards to release it from the recorder.
Note: Remember, with a full roll of film the maximum weight
of the cassette is 18 kg (40 lb).
Loading the Supply Cassette

This procedure is suitable for daylight-loading film that includes
disposable packaging.
The recorder is used with up to six media widths set by moving
the mandrel drive wheel (see Figure 2.12) to one of the width
locating grooves for:
Media Width mm (in)

768 (30.2)
720 (28.3)
670 (26.4)
559 (22.0)
520 (20.5)
356 (14.0)
1. Lift out a new roll of film from its packaging, but do not
remove the black light-tight cover at this stage, as shown in
Figure 2.11.

Getting Started
BLACK LEADER
MATERIAL
PLASTIC
END CAP
SECURING
TAPE
Figure 2.11 Unpacking the media roll
WIDTH
LOCATING
GROOVE
ROLL
UNWINDS
FILM
ROLL
DRIVE
SHAFT
DRIVE
WHEEL
Figure 2.12 Fitting a film roll to a mandrel

Getting Started
2. Place the cassette on top of a suitable surface which allows

the cassette lid to be opened.
3. Pull up the two release catches on the cassette lifting handles
and open the handles to unlock the cassette lid, as shown
Figure 2.13.
4. Open the cassette lid and take out the mandrel shown in
Figure 2.12.
The mandrel consists of two drive wheel mechanisms that
slide along a shaft with the lefthand drive wheel locating into
the correct film width notch.
5. Press down the righthand drive wheel release button, slide out
the wheel and remove the empty film spool from the mandrel.
6. Press down the lefthand drive wheel release button and move
the mechanism to its correct film width locating notch on the
shaft. See Figure 2.12.
CASSETTE LID
CASSETTE BASE
MANDREL
CASSETTE LIFTING HANDLES
Figure 2.13 Opening the supply cassette

Getting Started
7. Insert the new film roll into the mandrel and ensure that it fits
fully into the lefthand wheel.
Note that all widths of film roll must be in the centre of the
mandrel.
Also note how the film unwinds from the top, as shown in
Figure 2.14. Do not remove the black light-tight cover at this
stage.
8. Push the righthand drive wheel into the film spool until it
locks.
TO UNWIND
REWIND MEDIA
WHEEL
Figure 2.14 Loading a mandrel into a cassette
9. Load the new film roll mandrel into the cassette. The white
drive gear on the mandrel should line up with the smaller
rewind wheel on the cassette.
10. Pull out a short strip of leader film to the front of the lid.

Getting Started
11. Shut the lid and lock the cassette by lifting up the two lifting
handles.
Make sure the two lock buttons are also lifted and lowered as
the handles are secured in the lock position.
12. Pull out and carefully peel off the film leader. Using the small
rewind wheel, roll any excess film back into the spool.
LOCK BUTTON
REWIND SPRING
ROLLERS
VIEW
LIGHT-TIGHT INSIDE THE
HOLD CASSETTE
POSITION
Figure 2.15 Cutting a leading edge
13. If necessary, cut a new leading edge with a knife, using a pair
of scissors. Make sure there is a small amount of film (about
2 cm) evenly spread along the length of the cassette.
Note: Damaged or incorrectly cut media leading edges are
the primary cause of loading jams.

Getting Started
14. With a water-based felt pen, write the film details of the
cassette onto the Film Information label.
15. If a loaded cassette is to be left out of the machine for any
length of time make sure that the film leader is wound in
beforehand to the light-tight hold position just inside the
spring rollers. See Figure 2.15. Before installing the cassette,
pull out the leading edge again with your fingers.
Installing the Supply Cassette

1. While the supply cassette door is open, carefully insert the
loaded cassette into its input bay location (see Figure 2.10).
2. Lower the cassette and roll the handle downwards into a
locked position. Check that the cassette release lever is fully
back and the cassette is locked so that the cassette handles
cannot move upwards.
3. While the Close Upper Door screen is displayed:
Figure 2.16 Close Upper Door screen

Getting Started
Grip the cassette door handle and pull the door downwards
until it shuts and locks. A Confirm Media screen appears:
Figure 2.17 Confirm Media screen
This screen shows the Cassette Available icon indicating a

supply cassette ID 2 loaded with a full length of film at 61
metres.It allows you to:
• confirm the media settings and revert back to RUN
screen, or
• edit the local media database before reverting back to
RUN screen.
4. If the Confirm Media details are correct, select the following
buttons in turn from each screen to restart scanning:
5. If the Confirm Media details are incorrect, use the options

described in Section 3.5 to update the media database before
restarting to scan.

Getting Started
Turn to Chapter 3 for more details on to operate the recorder

in RUN mode.

3 Running the
Recorder
This chapter explains how to navigate the MMI menu system and
introduces all the main options and functions for running efficient
workflows. It gives a brief summary of each of the main icons and
buttons and describes how they are used to control basic recorder
tasks during a production run.
MMI menus and icons on the first release of Luxel F-6000 show
the recorder fitted with a supply cassette and the option of an
additional take-up cassette. If the take-up cassette is not fitted,
icons indicating the device are greyed out.
3.1 Starting to Run Jobs

You can immediately start to scan after switching on the
imagesetter system and RIPping jobs. Once the recorder is setup
with media it is ready to receive images and push scanned film to
an online processor.
Default names for the Fujifilm media types capable of exposing
on a Luxel F-6000 are available to the recorder from the RIP
application. If they have been given new names on the RIP, these
names are displayed from the MMI.
After a cassette is loaded and installed, a media type is selected
from the MMI to correspond to the media installed in the bay
using a Change Cassette procedure. As soon as a cassette ID has
been associated with the media type, and the data is stored on the
recorder, there is no further need to re-enter cassette details until a
new media type is loaded.
If the wrong media type is loaded into a cassette, the recorder will
be unable to expose the queued images until the correct type is
installed.

Running the Recorder
3.2 Navigating the MMI Menu

Navigating the MMI menu system on a Luxel F-6000 is very
straightforward, easy to learn and operate. Once the recorder is
switched on, image data sent from the RIP is automatically
downloaded to a buffer queue on the recorder and scanned in a
queue sequence. Any images still held on disk from the previous
job session are the first to be scanned.
The imagesetter system is fully automatic but the user still has
complete control of the recorder and the workflow. After a queue
of jobs have been downloaded, film feed into the drum and job
scanning is entirely automatic. At any point the operator can still
pause, stop and restart the job queue to change cassettes or
complete a maintenance task. Job scanning progress can be
monitored from the MMI or the RIP interface.
At each stage of a production run, operators are presented with a
menu of function buttons and status icons showing the current
state of the machine and the options available. If, for instance, the
machine requires a maintenance procedure or a change of media,
a step-by-step display explains how the user can quickly recover
and resume production.
3.2.1 Looking at Icons and Buttons

Touchpanel screens on the MMI consist of status icons and
button icons that allow the operator to view current scanning
progress and select appropriate options.
Status Icons - these indicate the current status of the recorder
machine and media scanning. For instance, the length of film still
available in a cassette or whether the recorder requires
maintenance. Icons give the operator some feedback on the
Non-Fatal
current machine settings and operation. They can be transient
Error
(appearing momentarily while an operation is in progress) or
permanent.
In this manual an icon is shown in italic. An example of an icon,
called Non-Fatal Error, is displayed opposite.

Button Icons - these are pressed to control the machines

operation, reveal a new set of menu options or open a set of MMI
screens that assist in recovering from a fault or starting a
Return maintenance procedure.
In this manual a button option is highlighted in bold. An example
of a button, called Return, is shown opposite.
Recognizing Icons and Buttons

There are a number of status and button icons that re-occur on
more than one screen while the recorder is operating. As they
always function in the same way for each mode, it is always
useful to recognize them immediately.
Status Icons
These are examples of common icons indicating the current status
of the recorder. Some of these icon have an animated version that
appear during a delay while a machine operation is in progress..
Media Roll: shows the length of film inside the supply cassette in
either Metric metres or Imperial feet, depending on the units set
from the Preferences menu.
Cassettes Available: this icon represents the installed cassettes,

supply (upper) and take-up (lower), with information on their
current status.
The icon has various states depending on whether the cassette is

installed and loaded, and the length of film inside. Examples of
each state is shown below:
• Cassette not mounted: icon has a grey outline and a white fill:

• Cassette mounted but not loaded: icon has a black fill with the
current length of film:
• Cassette mounted and loaded: icon has a black fill with the
Note: The take-up cassette icon is shown as greyed out if the

cassette is not fitted as an option.
Press Media Info to reveal the Media Info screen described in
Section 3.7.1.
The supply cassette on the Cassettes Available icon changes to a
black fill when film starts to load into the drum.
Wait Timer: while the timer wheel is spinning, the recorder is
completing a previous operation before starting to execute the
latest operator request.
Advance Media: as scanned film is ejected from the drum,

Advance Media shows new film loading into the drum from the
cassette. If the output path to the processor is full, a Wait Timer
icon appears. The next stage indicates film being guillotined.

Cut and Eject Media: a film sheet is on the transport path to the
processor. If the output path to the processor is full, a Wait Timer
icon appears.
Rewind Media: film is currently rewinding film into the cassette

from the drum. This normally occurs when the Shutdown or
Change Cassette option is selected.
Non-Fatal Error: this appears during a scan to warn the operator

that a maintenance task is due or a fault has occurred momentarily
which may have caused the current scan job to fail. Warnings of
this type are explained in Section 3.8.
Fatal Error causes the imagesetter to halt its current task and
display an Error Handling screen. A beeper and external alert (if
fitted) sounds at the same time; they are are cancelled by pressing
any part of the MMI touchpanel.
Image Downloading: this icon appears while an image is

downloading from the RIP server. Note that when troubleshooting
some options will cause the current image transfer to fail.
Image Not Downloading: this icon appears when images are no

longer downloading. In this state you can safely select all the
troubleshooting options.
Time to End Current Scan: The time remaining before the current
scan stops, shown in minutes and seconds.
Low Media: there is only 5 metres of film remaining in the

cassette. The count decreases in 1 metre steps until the
Out-of-Media icon appears.
Out-of-Media: there is not enough media in the supply cassette to

run the next job. A beeper, which sounds at the same time, is
cancelled by pressing on any part of the MMI touchpanel. This

icon remains on the MMI until a cassette loaded with the correct
film is installed from the Change Cassette procedure explained in
Section 3.5.
If you have an external alert fitted to the recorder an
Out-of-Media state will cause the alert to flash or sound.
Button Options
Buttons start a required machine function immediately after
releasing your finger from the panel icon. A beeper indicates that
the button is correctly selected.
Buttons will be either active (in bold) or inactive (greyed-out),
depending on whether they are currently valid options.
Sometimes, as the machine performs a background task, you may
need to wait a short while until the button turns active. During
this period a Wait Timer icon will appear.
These are examples of common buttons that function in an
identical way for most screens.
Return: this has two functions allowing you to:
• return to the previous screen

• confirm that the settings entered on the current menu are
correct.
Reboot: select this option on an Error Handling screen to reboot

the system. The machine boots up and, if the system is fault-free,
enters RUN mode. If the there is still a fault, an Error Handling
screen re-appears.
Recorder Info: displays information about the current machine

settings, or a set of help screens on what action the operator can
take if there is an error.
Section 3.7.2 describes the Recorder Info screen.

Media Info: displays information about the currently active

cassettes, the media loaded on the recorder, its type and current
length.
The button icon varies in fill and outline colour, depending on

whether cassettes are installed and loaded. Section 3.7.1 describes
Media Info screens in more detail.
Display Contrast: opens a screen from where you can adjust the
touchpanel contrast.
Section 3.6.5 describes the Display Contrast screen.
3.2.2 Switching Between Menu Modes

The MMI menu system has three selectable modes of operation
that offer sub-menus of button options and icons:
1. RUN mode: this is an operating mode where the recorder is
scanning, or ready to scan, and is also receiving RIPped
images.
2. PAUSE mode: this is also an operating mode where the
recorder has stopped scanning (so that cassettes can be
changed, for instance), but can still receive images.
3. TOOLS mode: in this mode the recorder has stopped
scanning, allowing the operator to select various setups,
maintenance and service options. Image downloads are only
suspended if the Tools option selected (Shutdown or
Diagnostics, for instance) prevents the use of the SCSI bus.
Each mode display has a button that allows the operator to easily
switch between all three modes and quickly access their menu
options. By selecting the options shown in Figure 3.1 you can
navigate between menus during a job run session and take control
of the workflow.

RUN
MODE
SEE SECTIONS BELOW

FOR MORE INFORMATION ON
ICONS AND BUTTONS
SECTION 3.2.3
PAUSE
RUN
PAUSE
MODE
SECTION 3.2.4
TOOLS
RETURN
TOOLS
MODE
SECTION 3.2.5
SHUT DOWN
Figure 3.1 Navigating between modes

3.2.3 While in RUN Mode

SCANNING SCAN JOB SEPARATION ID TIME–TO–END
PROGRESS NUMBER CURRENT SCAN
IMAGE
DOWNLOADING
JOBS IN
QUEUE
STATUS ICON POSITION
MEDIA PAUSE RECORDER

INFO INFO
Figure 3.2 RUN mode screen
RUN mode displays data on RIP images being downloaded to a

buffer queue while stored images in the queue are scanning. From
here you can obtain information on the current state of the
recorder and the installed media. Figure 3.2 shows the RUN mode
screen with its icons and buttons.
As jobs are exposed, the MMI continually displays an indication
of their scan progress, and whether there are more jobs being
downloaded to the buffer queue.
During a production run, the progress of a film through the media
path between the supply cassette and the processor is automated
and displayed on the RUN screen as a sequence of animated icons
called Advance Media, Cut and Eject Media and Rewind Media.
Media being returned to the cassette is shown as a Rewind icon.

ADVANCE MEDIA CUT AND EJECT MEDIA REWIND MEDIA
In addition, there are several other icons that could appear on the
RUN mode screen to alert the operator about the status of the
recorder, for instance:
FATAL NON-FATAL LOW OUT-OF PROCESSOR NOT

ERROR ERROR MEDIA -MEDIA READY
• Fatal Errors: a fatal error shows that the recorder requires

attention before it can continue scanning – see Section 5.1.
• Non-Fatal Error: usually operates as a maintenance call – see
Section 3.9.
• Low Media and Out-of-Media: the supply cassette is running
low of film or has insufficient film for the next job – see
Section 3.4.1.
• Processor Not Ready: the media processor needs attention –
see Section 3.3.3.
Scanning Progress
This icon shows the progress of the scanning job in real-time. The
Scanning Progress bar is the first indication that an image has
started to scan.
SCANNING PROGRESS BAR
Job Number and Separation ID

Indicates the current job number and separation ID being scanned
by the recorder.

Time-to-End Current Scan

The time remaining before the current scan stops, shown in
minutes and seconds.
Recorder Info
Displays the current system status and allows you to alter the
MMI display contrast while the system is scanning.
See also Section 3.7.2.
Pause
Press this button to move to RUN mode and temporally halt
scanning progress. A small Wait Timer icon is displayed over the
button until the current scan ends.
After the current scan finishes, the other jobs are still in a queue
ready for scanning. Pausing the machine does not rewind the
media. Press Run on the Pause screen to restart scanning.
See Section 3.2.4 on the Pause mode options.
Media Info
Note: The take-up cassette icon is shown as greyed out if the
cassette is not fitted as an option.
The Media Info button shows the supply cassette status as
follows:
• Cassette not mounted: icon has a grey outline and a white fill:
• Cassette mounted but not loaded: icon has a black fill with the

• Cassette mounted and loaded: icon has a black fill with the
Press Media Info to reveal the Media Info screen described in

Section 3.7.1.
Media Path Info
A set of animated status icons continuously displayed while
media is being advanced (loaded) into the drum and ejected to the
processor. Media being returned to the drum is shown as a
Rewind icon.
ADVANCE MEDIA CUT AND EJECT MEDIA REWIND MEDIA
Jobs in Queue
This shows the number of images on the recorder disk ready for
scanning.
Image Downloading/Not Downloading
A spinning ‘disk’ indicates that RIP images are currently being
downloaded to disk. A ‘disk’ not spinning indicates when the
downloading of images has stopped.
IMAGE DOWNLOADING IMAGE NOT DOWNLOADING

3.2.4 While in PAUSE Mode

CHANGE TOOLS
CASSETTE MEDIA CONTROL
IMAGE
DOWNLOADING
JOBS ON
BUFFER MEMORY
MEDIA RUN RECORDER

INFO INFO
Figure 3.3 PAUSE mode screen
PAUSE mode shows options that apply while the recorder is not
exposing film but RIP data is still being downloaded. From here
you can:
• change media and confirm or edit the media database for the
installed cassettes
• access a set of software tools for maintaining the recorder
• load, eject and rewind sheets of film for checking
• obtain information on the current media and recorder state.
Figure 3.3 shows the PAUSE mode screen with its icons and
buttons.
Change Cassette
Press Change Cassette to open the Change Cassette screen from
where you can:

• Load new film. See Section 3.5 for more details.

• Edit the media settings on the media database (film length and
type) for a currently selected cassette. See Section 3.5.2 for
more details.
Tools
Press Tools to enter TOOLS mode for accessing all the options
that allow you to shutdown the machine, run diagnostics and
maintenance procedures, or set recorder preferences. In this
mode, all scanning is stopped. RIP image data, however, still
downloads to the recorder. See Section 3.2.5 below.
Media Control
Selecting Media Control allows the operator to advance a sheet
of film from a selected cassette without exposing a job. This is a
useful facility if, for instance, you need to check film output for
quality.
A media control operation consists of three media output stages:
Advance, Cut and Rewind, with the progress of each stage
indicated by an animated icon on the MMI. You can eject any
number of sheets as required before rewinding the media.
See Section 3.4 for more details.
Recorder Info
Displays the current machine status and allows you to alter the
MMI display contrast while the system is not scanning.
Run
Press Run to return to RUN mode and commence scanning the
next job held in queue.
Starting the scan does not initiate the download of images from
the RIP. This operation is completed by the user from the RIP
interface prior to running the recorder.
See your RIP User’s Guide.

Media Info
Press Media Info to reveal the Media Info screen. This button
represents the two cassettes, supply and take-up, with the cassette
currently in use indicated in bold. When a cassette is not installed,
its icon is greyed-out.
Jobs in Queue
Shows the number of images already downloaded to the recorder
ready for scanning. These jobs are held on a queue in the same
order as the RIP queue.
A spinning ‘disk’ shows that RIP image are currently being
downloaded to the queue. A ‘disk’ not spinning indicates when
the downloading of images has stopped.

3.2.5 While in TOOLS Mode

MAINTENANCE SHUTDOWN PREFERENCES
IMAGE
DOWNLOADING
JOBS ON
BUFFER MEMORY
RUN DIAGNOSTICS RETURN RECORDER INFO
Figure 3.4 TOOLS mode screen
TOOLS mode reveals all the maintenance and diagnostics options

that assist the operator to run the recorder reliably over the long
term. From here you can select options for setting preferences,
shutting down the recorder before switching off and obtaining
machine information.
Maintenance
A set of maintenance options are available from a Maintenance
screen that show the operator how to empty the chad tray or clean
the spinner mirror. These are selected when the MMI displays a
Maintenance Warning icon (see Section 3.8) or if the operator, for
instance, chooses to calibrate the recorder. Once a Maintenance
procedure is started from the MMI, a set of graphic help screens
illustrate how to complete the operation as a series of steps. See
also Section 3.9.

A spinning ‘disk’ shows that a RIP image is currently

downloading to the recorder. A ‘disk’ not spinning indicates when
the downloading of images has stopped.
Jobs in Queue
This shows the number of images on the recorder ready for
scanning.
Shutdown
Pressing Shutdown slows the spinner to an idling speed,
allowing the machine to be switched off. Shutdown must always
be selected before the recorder is switched off. Any images
being downloaded are shown on the display, along with the
number of jobs held on the queue. These jobs are still available
for the next session when the machine is switched on.
Preferences
This button opens the Preferences screen from where you can
calibrate the display touchpanel and set contrast, set a fog leader
cut length, enable or disable the communications link to the
processor, or set the units of measurement.
Recorder Info
Shows the current settings for all the software control modules,
fog leader feed length, processor communications, units of
measurement and allows adjustment of the MMI display contrast.
Return
Press Return to revert back to the PAUSE menu.
Run Diagnostics
This button opens the Run Diagnostics screen from where you
have the option of running the self-tests on the electronic,
scanning, film handling and optics systems.
See Section 5.2.3 which describes the recorder diagnostics in
more detail.

3.3 How to Operate Your Recorder

Although Luxel F-6000 is designed to output film automatically
without an operator in attendance, there are occasions when the
you may need to manually control the machine from the MMI.
This section describes how to carry out typical recorder
operations using the MMI. It also offers some useful guidelines
on running the recorder as part of an imagesetting system.
Some of the main areas of recorder control from the MMI are:
• Operating with the RIP server and the processor - see
Section 3.3.1.
• Manually controlling the flow of jobs to pause, change
cassettes, or output film for visual checking - see Section 3.4.
• Changing cassettes during a job run - see Section 3.5.
• Editing a selected media database to modify the settings for
media length and type - see Section 3.5.2.
• Setting recorder preferences - see Section 3.6.1.
• Obtaining recorder information on the current media or state
of the machine - see Sections 3.7.1 and 3.7.2.
• Responding to machine errors - see Section 3.8.
If you still have any problems in running the recorder, or require
further information on how to improve workflow methods, call
your local Fujifilm Support Centre.
3.3.1 How to Operate with Your RIP

Your imagesetter system consists of the recorder, a RIP server
(which is usually a PC located not more than 25 metres from the
recorder) and one or more client workstations. The RIP server
runs the RIP interface software that allows you to create job
profiles, select screen sets, and manage jobs. Images and pages
created by desktop applications are sent to the RIP before being
downloaded to the recorder for scanning. This method of

working, with a linked RIP interface, generates a steady stream of

scan jobs for the recorder.
The RIP interface downloads all the available Fuji media types to
be displayed and selected as a scrollable MMI list on the recorder.
Installing a cassette with an ID number allows the operator to
associate a listed media type with the media type loaded into each
supply cassette. Once selected from the MMI, the cassette media
details are held in local memory on a separate media database.
This ensures that the same cassette can be reloaded with the same
media type, or removed and replaced at any stage of a job run,
and still be recognised.
When to use the RIP or MMI Interface

The following guidelines will help you decide which interface,
RIP or recorder MMI, to use during a production run.
RIP Interface
• Use the RIP to start downloading jobs to the recorder.
• Use the RIP Job Queue or Status View facility to monitor job
downloads to the recorder before they are scanned.
• Use the RIP to calibrate the system for Laser Wedge Density
and Linearisation.
MMI Interface
• Use the MMI to monitor job scanning and ejection of film.
The recorder MMI indicates the progress of each job as it
scans and ejects, and also shows if RIP data is being
received.
• Use the MMI to check for recorder errors, such as film jams.
The RIP interface will provide more detailed information on
the error.
• Use the MMI to check if the recorder is running out of film.

3.3.2 How to Calibrate Your System

Regular calibration is required to ensure the recorder operates
correctly to produce high-quality output. Calibrating for output
Linearisation and Wedge Density is completed from the RIP
interface, with the procedures explained in your RIP User’s Guide
supplied with the RIP product.
Calibration from test images held permanently on the recorder is
also possible. A Run Test Image facility on the Maintenance
menu allows you to scan a standard image to check for recorder
output quality.
3.3.3 How to Operate with Your On-line Processor

A media processor is closely coupled to the recorder to accept
cut, punched and exposed film from the output. The two
machines can operate as a single on-line production system
depending on whether the communications link is enabled from
the MMI:
• Link Enabled: Software commands and diagnostic data is
passed between the two units, allowing the processor to work
as an online unit. This is the preferred setup for continuous
production.
• Link Disabled: the processor is unable to communicate with
the recorder while film sheets are being exposed. Instead, the
processor senses the film as it arrives at the entry and waits
until the previous film has been developed before accepting
the new job. Disabling the link is not recommended unless as
a last resort. Production is possible but there is a risk of short
fast jobs overlapping long slower jobs already developing
inside the processor.
Section 3.6.1 explains how to enable and disable your processor
communications link.
Occasionally, while the recorder is running in any mode, a
Processor Not Ready icon may appear on the display:

This is not an error warning but a reminder to the operator that

the processor has halted because, for instance, the chemicals are
too low or the processor is not operating at the required
temperature.
HINT ON USING THE PROCESSOR:

If an error indicates a communication problem between
the recorder and the processor, attempt to find the cause
of the problem before disabling the link and continuing
to scan. Contact your local Fujifilm Service Centre for
further help.

3.4 How to Control Media Workflow

Although the media path from the cassette to the processor is
automatic when the system is in RUN mode, the operator may
still wish to manually control recorder operations in certain
circumstances where, for instance, film needs to be ejected. Some
of the more typical operations are described below.
Pausing and Restarting the Scan

You can temporally pause recorder scanning and restart at any
stage without losing film or jobs. Pausing causes scanning to stop
after the current job in the drum has completed imaging. Images
from the RIP, however, are still downloaded during the pause.
From the RUN menu, select Pause:
From the PAUSE menu, select Run to restart scanning:
Exposed and unexposed film accidently left in the drum and not
ejected is automatically rewound back into the cassette after a set
period of time. If the film is exposed it is ejected as a full drum

length before the roll is rewound. This facility, called automatic

rewind, prevents film from being fogged.
Changing the Supply Cassette

If you are scanning and need to change the media roll or install a
new cassette, use the Change Cassette procedure described in
Section 3.5.
From the RUN menu, select:
Change Cassette also allows also you to access and edit the media
database on the recorder for media length and type.
Editing the Media Database

If you are scanning and need to edit the media database for an
installed cassette, use the procedure described in Section 3.5.2.

Selecting Edit Media Database provides an option for you to

select an installed cassette and modify the current database details
for film length and type.
Controlling Media Output

The Media Output menu is a useful tool that allows you to
manually advance, cut and eject a film sheet without scanning it
as a defined job. For instance, if you need to eject a short sheet
from the drum to the processor to check for quality before a job
session.
Open the Media Output menu from the PAUSE menu as follows:
Media Output offers a facility to eject and process one or more

short sheets of unexposed film using the procedure shown in
Figure 3.5.
1. While the drum is empty the Advance Media button is active,
giving you the option to load media. Note, however, the
following:
• The Advance Media button is only active when the
supply cassette is installed and loaded.
• The Recorder Info button is active.
• If the Cassette cover has been opened immediately
beforehand, or a new roll of film has been installed, then
the first sheet ejected will always be the Fog Leader.

2. Press Advance Media to start loading media into the drum.

While this is happening, an animated Advance Media icon is
displayed.
ADVANCE MEDIA CUT AND EJECT MEDIA
ADVANCE CUT AND EJECT

MEDIA RECORDER
INFO INFO
REWIND MEDIA
ADVANCE REWIND
Figure 3.5 Media Control selections
3. Press Cut and Eject Media to start the eject to the processor,
which is shown by a Cut and Eject icon.

4. If no more media output sheets are required then press

Rewind to return the media to the cassette. While this occurs,
a Rewind icon is displayed.
The screen now shows the Advance Media button as
re-activated, allowing you to output another film sheet or
select Return to redisplay the PAUSE screen.
3.4.1 How to Detect an End of Roll

The system software is able to calculate when a cassette runs out
of media and whether there is enough film left for the next job on
the queue. An indication that there is only 5 metres of film
available is shown on the RUN mode screen as a Low Media
icon:
You do not need to take any action when a Low Media icon
appears. Do not attempt to rewind film. As the system counts
down the length of film remaining in the cassette, the icon value
decreases in steps of 1 metre.
When there is no more film left in the cassette, an Out-of-Media
icon appears on the RUN screen indicating that the recorder
cannot continue:
However, if film in the cassette is unsuitable for the next RIP job,
or is empty, then scanning ceases, the beeper/external alert is
triggered, and the Error Handling screen appears:

PRESS TO
CHANGE CASSETTE
Figure 3.6 Error Handling screen - Out-of-Media
Press Recorder Info to open the Change Cassette options

described in Section 3.5 below.

3.5 How to Change Cassettes and Edit the Media

Database
This section shows how to remove and reinstall the supply
cassette using the MMI menus to open the two access doors.
As a general rule, follow the guidelines below to ensure that the
media changeover is consistently successful.
• Always keep the recorder and RIP server switched on between
job runs.
• Only change media when the recorder is switched on.
HINT ON CHANGING A CASSETTE:

Schedule the workflow on the queue so that there is a
minimum loss of scanning time caused by constant cas-
sette changeovers.
3.5.1 Changing the Supply Cassette

During a production run the operator is able to remove and
replace the supply cassette and edit the local media database to
match the loaded media. Some indication of when film needs
replenishing is revealed from the Media Info screen explained in
Section 3.7.1.
When loading new media into a cassette, make sure that it is
correct for the expected jobs in the queue. An incorrectly loaded
media type for a job will cause the recorder to issue an Error
Handling screen for code 803 and wait until the correct media is
loaded. This state is displayed as a specific status on the RIP
interface.
Use the following method to change supply cassettes:

1. Press Pause to stop scanning and Change Cassette to

display the Change Cassette screen:
CHANGE MEDIA
Figure 3.7 Change Cassette screen
2. Press Change Media to start a media rewind (if film is still

loaded).
3. After the rewind is complete, the next screen tells the operator
to open the upper door.

OPEN
SUPPLY CASSETTE
DOOR
CLOSE
SUPPLY
CASSETTE
DOOR
Figure 3.8 Open/Close Supply Cassette Door screens
4. Open the upper door, remove the empty cassette and re-install
another loaded cassette or reload the existing cassette.
5. Close the upper door, as shown on the MMI, to display the
Confirm Media screen:

CHANGE RETURN CHANGE

LENGTH TYPE
6. After a new cassette is installed, its ID number is read from

the media database for the last film type it contained. Confirm
Media will show the old media type and length value on the
Media Roll icon depending on the conditions described in the
step 7. below.
If the media loaded is the correct type and length then press
Return to redisplay the Change Cassette screen. From here
you can return to the PAUSE and RUN screens.
If the media loaded is different in type or length, then
continue with step 7. below
7. Select an option, Change Length or Change Type,
depending on Conditions A to C highlighted below:
If the cassette had previously been installed with a different
type of media, then refer to Conditions B and C below:

Condition A – Replacing the old media type with a new roll of

the same type:
a) The default media type (length and thickness) is shown on
the MMI if:
• the previous cassette ran out of media, or
• a cassette is removed from the machine before the
MMI indicates that it is empty. The MMI still displays
the previous cassette details after the change.
b) Press Return to confirm the setting for the installed
cassette.
Condition B – Replacing the old media type with a roll of the
same type but a different length:
a) Press Change Length on the Confirm Media screen to
get the following screen:
CASSETTE
MEDIA
LENGTH
RETURN NUMERIC KEYPAD
Figure 3.10 Change Length screen
b) Enter a new length as nn.n in metres using the decimal

point for Metric units, or as nnn in feet for Imperial units.

c) Press Return to confirm and revert to the Change Cassette

screen.
Condition C – Replacing the old media type with a roll of a
different type:
a) Press Change Type on the Confirm Media to get the
following screen:
CASSETTE
MEDIA
LENGTH
RETURN MEDIA NAME LIST

WITH UP/DOWN
SCROLL BUTTONS
Figure 3.11 Change Media Type screen
A scrollable list shows all the media types currently

available on the RIP. Each type is either named from its
default product code or from a user-supplied name on the
RIP, for instance:
• media manufacturer (Fujifilm)
• type (HSR)
• width (720 mm) and thickness (0.1016 mm).
b) Press the Up- or Down-Arrow buttons to highlight a new
media name from the list. While there are more types to

scroll, the arrow icons are black to indicate further

scrolling.
c) Press Return to redisplay the Confirm Media screen,
allowing you to check and confirm the current settings.
8. Press Return to display the Change Cassette screen and
Return again for the PAUSE mode screen.
3.5.2 How to Edit the Media Database

From the Edit Media Database option, you can easily edit the
recorder database held for each type of cassette. This facility is
useful if the number and type of jobs you are running causes you
to constantly swap film rolls.
1. If the recorder is currently scanning, press Pause to stop then
Change Cassette to display the Change Cassette screen:
EDIT MEDIA DATABASE
Figure 3.12 Change Cassette screen

Where Change Cassette shows that a cassette is not installed,

select Change Media and refer to Section 3.5.
2. Press Edit Media Database to display the Confirm Media
screen:
CHANGE RETURN CHANGE

LENGTH TYPE
3. Select an option, Change Length or Change Type.

Media database details of the currently selected cassette,
(highlighted in bold) is displayed, allowing you to accept
(press Return) or change media length and type values.
Change Length (See Figure 3.10)
4. Enter a new length as nn.n in metres using the decimal point
for Metric units, or as nnn in feet for Imperial units.
5. Press Return to confirm and revert to the Confirm Media
screen and select Change Type, if the media type has also
changed.

Change Type (See Figure 3.11)

6. A scrollable list shows all the media type names currently
available on the RIP, with each one identified by a code name
showing, for example:
• media manufacturer (Fujifilm)
• type and thickness (HSR)
• width (720 mm) and thickness (0.1016 mm).
7. Press the Up- or Down-Arrow buttons to highlight a new
media name from the list. While there are more types to
scroll, the arrow icons are black to indicate further scrolling.
8. Press Return to display the Confirm Media screen and
Return again for the Select Cassette screen.
9. Press Return to display the Change Cassette screen and

Return again for the PAUSE mode screen.

3.6 How to Change Recorder Settings
3.6.1 Set Preferences

Recorder Preferences are easily modified by the operator at any
point where a change is suitable for the type of jobs in progress or
where the visibility of the MMI display needs improving.
From the RUN screen you can obtain the Preferences options,
shown in Figure 3.14, by selecting:
TOUCH SCREEN FOG LEADER LENGTH OUTPUT

CALIBRATION SETTINGS
DISPLAY CONTRAST RETURN UNIT OF MEASUREMENT
Figure 3.14 Preferences screen
Select a Preference option shown in Figure 3.14 above.

3.6.2 Calibrate the Touchpanel Display

The MMI display consists of two layers: an LCD (Liquid Crystal
Display) which generates all the icon pixels, and a touchpanel that
senses the exact location of your finger on a displayed button.
Over a period of time, the touchpanel may need to be recalibrated
for easier use.
Press Display Calibration from the Preferences menu to obtain:
DISPLAY CAL
Figure 3.15 Display Calibration screen
Calibrate the display as follows:

1. Press the Display Cal button which then turns to grey.
2. Follow the sequence of button selections, shown in
Figure 3.16, to calibrate the touch panel.
Note that as each calibration point becomes active, the
greyed-out cross is replaced with an encircled bold cross.
3. While the calibration process is running, the Return button
turns to grey. As soon as the process has completed, this

button changes to bold, ready for pressing and re-display of

the Preferences screen.
You can select Display Cal again to rerun the calibration
process.
Figure 3.16 Sequence of button selections
3.6.3 Set the Fog Leader Length

The fog leader is an extra feed length of media advanced into the
drum when a new roll of film is loaded. It is added to remove the
‘fogged’ (or slightly exposed) edge from the imaging area that
results when the roll is unpackaged. Film sheets advanced from
the remainder of the roll do not use a fog leader.

Press Fog Leader Length from the Preferences menu to obtain:
FOG LEADER
FEED LENGTH
RETURN NUMERIC KEYPAD DELETE
Figure 3.17 Fog leader screen
Modify the fog leader length as follows:

1. Enter a new length as nnn in millimetres for Metric units, or
nn.n for inches in Imperial units to one decimal place. You
can enter 0 to start scanning without a fog leader, or any
length not greater than 686 mm.
2. Press Return to confirm and return to the Preferences screen.
3.6.4 Enable and Disable the Output Settings

From the Output Settings screen it is possible to enable and
disable the link.
The coupled machines, recorder and processor, co-operate using a
common communication link for transferring commands. These
commands indicate if the processor is ready to receive the next

job, or if it is held up because of an internal error, or requires

more time to obtain the correct temperature.
Press Output Settings from the Preferences menu to obtain:
COMMS BUS DISABLED PROCESSOR COMMSDISABLED
ENABLE PROCESSOR COMMS RETURN DISABLE PROCESSOR COMMS
Figure 3.18 Output Settings screen
To enable or disable the processor communication link to the

recorder:
1. Press either the Enable Processor Comms or Disable
Processor Comms button; only one option is available at a
time.
The recommended setting is to keep the link enabled and only
disable the link as a last resort if there is a fault.

3.6.5 Set MMI Display Contrast

From the Display Contrast screen you can control the visibility of
the LCD for different lighting conditions and viewing angles,
depending on ease of use for the operator. If the contrast needs to
be adjusted while the recorder is scanning, then use the Recorder
Info option.
Press Display Contrast from the Preferences menu to obtain:
DISPLAY CONTRAST DISPLAY CONTRAST
SLIDER ICON
DECREASE RETURN INCREASE

CONTRAST CONTRAST
Figure 3.19 Display Contrast screen
To modify the display contrast:

1. Press the required Display Contrast Control arrow to
increase or decrease contrast.
A slider bar indicates the level of contrast as it is adjusted.

3.6.6 Set Units of Measurement

MMI details of media length are displayed and entered as either
Imperial units in feet (ft) or Metric units in metres(M). Smaller
measurements for film thickness and Fog Leader length are
shown as millimetres (mm) or as inches (in).
Press Units of Measurement from the Preferences menu to
obtain:
METRIC ENABLED
ENABLE METRIC RETURN ENABLE IMPERIAL

(METRES) (FEET)
Figure 3.20 Units of Measurement screen
To change the units of measurement:

1. Press the required Metric or ft radio button to select a unit.

3.7 How to Obtain Information

Production information from the recorder is available as:
• Media Information: provides details on the currently active
cassettes, the type of films and the media lengths.
• Recorder Information: provides a summary of the current
Preference settings.
3.7.1 Media Information

Press Media Info from the RUN or PAUSE screens to display the
Media Info screen:
MEDIA ROLL CASSETTE MEDIA INFO CASSETTES AVAILABLE
Figure 3.21 Media Info screen
From here you can obtain current media information (info) on

which cassettes are installed and loaded, the supply cassette ID,
the length of film remaining in each cassette, the film type,
thickness and width.

Note that the units of measurement shown depend on the

Preferences already set.
See also Section 3.2.1 describing the icons in this screen in more
detail.
Media Roll
This displays the amount of film remaining in the supply cassette.
If a new roll of film is loaded, the icon shows the default
maximum length for the film type.
Cassette Media Info
Media details of the film type, roll length and thickness is shown
for the supply cassette.
Cassettes Available
This shows the cassettes currently installed and loaded. Note that
if the take-up cassette option is not installed, the lower icon is
greyed out.
Return
Press Return to confirm and re-display the previous menu.
3.7.2 Recorder Information

Recorder Info serves as an ‘About’ screen showing the current
system Preference settings and application software versions for
all the control modules. It also provides a short-cut button for
adjusting display contrast.
Press Recorder Info to obtain the following screen:

FOG LEADER PROCESSOR COMMS UNITS OF

FEED LENGTH ENABLED MEASUREMENT
SOFTWARE MODULES
INSTALLED
DISPLAY CONTRAST RETURN
Figure 3.22 Recorder Info screen
Fog Leader Feed Length

Shows the fog leader feed length in the preferred units of
measurement. This length is adjustable: the default length is
145 mm and the maximum length is 686 mm.
Processor Comms (Enabled/Disabled)

This icon indicates if the processor communications link is
currently enabled or disabled. Note that an RS232 cable
connection between the two units is fitted.
Units of Measurement
This icon shows the preferred units of measurement as
millimetres mm, (Metric) or as inches in (Imperial).

Control Module Version

Each software control module in the recorder operates with its
own version of the application software and these could change as
new functions and features are developed. When an engineer is
diagnosing a problem from an off-site service centre, you may be
asked for information on the current versions to assist in
fault-finding.
Return
Returns control to the previous display.
Display Contrast
Select Display Contrast to adjust the contrast control of the LCD
without having to stop scanning. When Return is pressed from
Display Contrast, the MMI re-displays Recorder Info.

3.8 How to Troubleshoot the Recorder

If an error develops on the recorder or processor, an Error
Handling screen appears with icons and codes describing the
problem in more detail. The screen allows you access to the
appropriate operator tools and information for rectifying the fault.
Section 4.1 describes the troubleshooting features of the Error
Handling screen and how to interpret it for fault-finding. Errors
are divided into two types: Fatal and Non-Fatal.
FATAL NON-FATAL
ERROR ERROR
For instance, Figure 3.23 below shows a typical Error Handling

screen with a fault reported from the optics system.
IMAGES ERROR GROUP ERROR GROUP &
DOWNLOADING ERROR CODE
WAIT TIMER
(ERROR LOGGING)
RUN DIAGNOSTICS RETURN ERROR INFO
Figure 3.23 Error Handling screen - Optics error

There are three areas on the Error Handling display that give the
operator more information about the current status of the
machine: Error Group, Error Type and Error Code.
Error Group
Error Group displays a set of icons that allow you to quickly
identify the general area of the problem: for instance, a film jam,
a full chad tray, or a processor.
For a typical film jam fault, the location of an error appears as a
single flashing module, highlighted on a cross-cut view of the
recorder shown in Figure 4.3.
Error Type
A Non-Fatal Error icon normally appears when the machine is in
RUN mode and indicates an error that should not stop the
recorder from scanning. The machine may need maintenance or a
transient fault may have caused the current scanning job to fail.
Press Recorder Info to display information about the
maintenance procedure required. Scanning can continue as
normal until you wish to start the maintenance job, usually at the
end of a scan session.
One example of a non-fatal error would be a full chad tray that
might eventually block the punch mechanism if it is not cleared
promptly.
A Fatal Error causes the recorder to halt its current task and
display an Error Handling screen. A beeper and external alert (if
fitted) sounds at the same time; they are are cancelled by pressing
any part of the MMI touchpanel.
Fatal errors immediately start an automatic closedown procedure
where the system attempts to eject cut film to the processor and
rewind film back into the cassette. If the recorder has to be
rebooted, a recovery is attempted again. Once the system has
initialised correctly, scanning continues; if the system fails to
eject the film sheet, an error code indicates where the user needs
to remove the sheet manually.
Fatal errors need to be investigated and cleared before the
machine continues to scan. Section 4.1 onwards describes all the
main troubleshooting procedures, and recommends what action to
take, depending on the error code.

Some fatal errors may be traced to the electronics system and can
only be cleared with the assistance of a service engineer. Other
typical errors could be a media transport jam, which is normally
fixed by the operator manually recovering the jammed film and
restarting the job flow.
Error Code
Error codes are arranged into sets of decimal numbers that
represent a module or a function on the imagesetter – for instance,
200 to 215 is reserved for possible errors that appear when there
is an error on the traverse. A discrete code number, such as, 210,
within a set gives more specific help on determining the cause of
a problem and the best course of action.
A list of the error codes and recommended recovery actions is
given in Section 4.1 onwards.
Recorder Info
This button is activated and appears as bold when the type of fault
(for instance, cleaning the chad tray) can be completed by the
operator. A set of Help screens aids the user in completing the
maintenance procedure.
Return or Reboot
An Error Handling screen shows either a Return or a Reboot
button.
Press Return to display the previous screen. Use this option when
a fatal error appears or after clearing an error using the help
screens displayed under Recorder Info.
Press Reboot to reboot once the error has been cleared. After
initialising, the system re-displays a RUN mode or an Error
Handling screen.
Run Diagnostics
The TOOLs menu and some error handling screens have an active
Run Diagnostics option. Press this button to start a set of
automated self-tests on the electronics, scanning, film handling
and optics system and check for the following results:
• if all the tests pass, the Run Diagnostics screen reappears with
a tick icon (n) to indicate that the fault has cleared

• if a single test fails the Error Handling screen is re-displayed

showing the Error Code.
Section NO TAG explains how to operate the recorder self-tests.
3.8.1 Error Logging for Fatal Errors

Whenever the system reports a fatal error, an analysis log of the
failure is automatically generated and held as a file on the RIP.
Error data in the Log File is available from a separate SaveLog
utility that runs on the RIP interface. This file can be retrieved by
the operator or service engineer. Your RIP User’s Guide will
explain how to access SaveLog to check for more information on
the error type.
While logging is active, the Return or Reboot button on the
Error Handling screen is replaced by a Wait Timer icon, see
Figure 3.23. The display is momentarily locked and unavailable
to the operator until the logging operation is complete.
HINT ON ERROR LOGGING:

Error logging only takes a few moments, so do not touch
the screen until the Wait Timer disappears. Analysis logs
provide useful information for the service engineer to
track the cause of difficult or persistent machine faults.

3.9 How to Maintain the Recorder

The Maintenance screen is opened by the operator from TOOLS
mode menu when:
• The chad tray is full or the spinner mirror needs cleaning.
• A test page is required to check for exposure quality.
• Jobs on the queue need to be selected.
Select Maintenance on the TOOLS menu to obtain the following
screen:
EMPTY CLEAN SPINNER RUN

CHAD TRAY MIRROR TEST IMAGE
RETURN MANAGE JOB QUEUE
Figure 3.24 Maintenance screen
Empty Chad Tray

Select Empty Chad Tray to set up the recorder for emptying the
chad tray.

See Section 5.3.1 for further details.

Clean Spinner Mirror
Select Clean Spinner Mirror to set up the recorder for cleaning
the spinner mirror.
See Section 5.3.2 for further details.
Run Test Image
Selecting this option displays a set of test images which you can
expose to check for dot, raster and moire quality. A loaded
cassette has to be installed before the Run Test Image button is
pressed. Note that test images are stored permanently on the
recorder, so there is no need to download them from the RIP. If
you require a typical customer job as a standard test image, then
your local service engineer can transfer the image from the RIP
server to the recorder.
See Section 5.1 for further details.
Manage Job Queue
This option allows you to select jobs held in queue and delete
them from the recorder.
See Section 5.1 for further details.
Return
When a Maintenance screen task has been completed, press
Return to redisplay the TOOLS mode screen.
3.9.1 Check for Spinner Contamination

While the recorder is in RUN mode, system software periodically
checks the level of reflected light inside the drum for signs of
spinner contamination and a possible loss of laser power caused
by debris collecting on the mirror surface. Once the automatic
check starts, an active Wait Timer icon replaces the Pause button
(see Figure 3.25) to indicate that the machine has temporarily
stopped exposing but is still receiving downloaded images.
During this brief check, the display is locked and the operator is
unable to select an MMI option.

NON–FATAL ERROR WARNING AND ERROR CODE
WAIT TIMER
(CONTAMINATION
CHECK)
PAUSE
Figure 3.25 RUN mode screen for a spinner contamination check
The check will either pass, fail or indicate that it cannot run. A
fail is when it detects that contamination has exceeded one of the
two set thresholds. The display shows a non-fatal error warning
icon and, when the Recorder Info button is pressed, an error code
to indicate the type of error. The icon will remain on the screen
until the display is updated.
Table 4.2 describes what action the operator should take in more
detail. Your RIP application will also provide information about
the spinner contamination check as a message in the Recorder
Log.
Once the spinner check has finished, the machine continues to
expose and the RUN screen operates as normal.

4 Troubleshooting
This chapter explains how the operator can clear machine errors
using information from the Error Handling screen. It also shows
how to access the interior of the recorder and recover from media
jam errors. Recorder errors are always indicated on the MMI by
a code number. Turn to Table 4.2 for the recommended recovery
action.
Operators need to be aware of the interlock system on the
recorder and the access points for completing a recovery task. See
the WARNING below:
SAFETY WARNING: See Sections 1.2

to 1.4 of your Luxel F-6000 Recorder
Safety Manual.
WARNING
WARNING
You can only access the interior of
the machine from the User side,
which is shown in Figure 1.3.
Service side covers are only opened
by an authorised Fujifilm engineer.
Refer to your Luxel F-6000
Recorder Safety Manual for
information on removing covers.

Troubleshooting
4.1 Introducing Error Handling

This section describes the icons and buttons that appear on a
typical Error Handling screen and how to run diagnostic
self-tests. Once you are familiar with the main features and icons
of the error handling, use the information in Section 4.2 to find
out how to recover from the fault.
4.1.1 Understanding Error Closedown and Recovery

Machine errors (such as, jammed film or component faults) are
immediately detected by the system software which determines if
the error is one of two types: Non-Fatal or Fatal.
As soon as a fatal error occurs, the system starts an automatic set
of Closedown operations that try to leave the machine in a state
where film in the drum is not at risk of ‘fogging’ and production
can continue as normal. After the Closedown has finished, the
machine is ready for the operator to access the problem area.
Closedown operations include:
• Error Handling Screen: The MMI presents a screen which
provides the operator with more information. See also
Section 4.1.3.
• Recovery State: All fatal errors start automatic machine
recovery procedures to ensure the system is in the correct
state for the operator to access the interior:
a) film sheets in the drum or the output are ejected.
b) film rewinds into the supply cassette.
• Error Logging: Whenever the system reports a fatal error, a
log of the failure is automatically generated for retrieval as a
SaveLog file on the RIP server. While the logging is in
progress, a Wait Timer icon appears on the Error Handling
screen. Do not attempt to reboot during error logging; the
resulting file is useful for finding difficult or persistent faults.
See also Section 3.8.
Depending on when the error occurs, it is possible that film
cannot be ejected. For errors of this type, the sheet has to be

Troubleshooting
removed manually by the operator using instructions in

Section 4.2.
4.1.2 Understanding Non-Fatal Error Handling Screens

Errors of this type are indicated by a Non-Fatal Error icon that
appears on the RUN screen:
NON-FATAL
ERROR ICON
Figure 4.1 Non-Fatal Error - RUN screen
Non-fatal warnings are usually indicated on any of the main menu

screens (RUN, PAUSE or TOOLS). When a non-fatal error has
occurred the machine continues to scan, but the last job may have
been aborted. If the system is rebooted, any remaining film is
ejected before scanning continues. Most non-fatal errors,
however, recommend that you complete a maintenance task
(empty the chad tray, for instance) before it causes a fatal error.

Troubleshooting
4.1.3 Understanding Fatal Error Handling Screens

Fatal errors start an automatic closedown on the machine and are
indicated by the following icon:
System software on the recorder constantly monitors the

operation of the machine and immediately alerts the operator if a
system fault or a film jam is detected. They always need to be
cleared before scanning can continue.
As soon as a Fatal error occurs the MMI immediately displays
the appropriate Error Handling screen, typically shown as:
IMAGES ERROR ERROR TYPE AND
DOWNLOADING GROUP ERROR CODE
RUN DIAGNOSTICS RETURN RECORDER INFO
Figure 4.2 Typical Error Handling screen - Processor Module

Troubleshooting
The screen example above shows the Error Group as Processor

Module, the Error Type as Fatal, and the Error Code as E 915. A
set of buttons underneath offer three possible options:
• Run Diagnostics: runs a set of self tests for further checks on
the failed module. On this screen the Run Diagnostics button
is not active because the error is best cleared from Recorder
Info.
• Return: returns the operator to the last screen. An alternative

option is the Reboot button for restarting the machine.
• Recorder Info: this option, when active, gives more
information on how to clear the error.
Images Downloading/Not Downloading
A spinning disk shows that images are still being downloaded to
the queue. Make sure that the disk stops spinning before selecting
the Run Diagnostics option explained in Section 5.2.3.
HINT ON HANDLING ERRORS:

As soon as an error occurs, the current job image down-
loading continues until it is on the queue. In the mean-
time, all options on the Error Handling screen are dis-
abled until the image has stopped downloading and an
Error Log on the RIP has been created.
Error Group
Error Handling screens appear with a set of icons that assist the
operator in grouping and locating faults to recorder modules:
• Module Location: shows the location of the module that has
reported a film jam or machine error.
• Chad Tray: the tray is full and needs to be emptied.
• Processor Communications: the processor has failed to
communicate with the recorder.
• Processor Module: the processor has an internal error (see the
Service Guide supplied with the processor).
• Optics: there is a problem with one of the optical modules.

Troubleshooting
• Over-Temperature: one of the modules has over-heated.

• Out of Media: the current job to be scanned has stopped
because the correct type of media is not available.
• Door Open: scanning cannot continue because an interlocked
cover is open.
• System: the main system control module has reported an error.
Section 4.2, Looking at Error Groups, describes each group in
more detail.
Error Type
An error icon tells you more about the type of error:
• fatal or non-fatal machine fault
• film jam
• chad tray needs emptying
• spinner mirror needs cleaning.
Section 4.2, Looking at Error Type Icons, describes each error
type in more detail.
Error Code
A set of code numbers for each group of errors allows you to
trace the cause and decide on what recovery action to take using
the information in Table 4.2.
Section 4.2, , describes the error codes in more detail.
Recorder Info
A Recorder Info button is active whenever there is an error the
operator can clear without calling the service engineer. This
option opens a set of Help screens that prompt the operator to
complete a task. In some cases Recorder Info will allow you to
continue scanning.
Reboot
Select Reboot to recover from the error by rebooting, if this is
recommended action in Table 4.2. Where the machine fails to
restart, the most likely cause is jammed film which must be

Troubleshooting
removed. If there is a risk that the error has been caused by a film
jam, then the film needs to be removed before Reboot is selected.
Follow the recommendations for error recovery given in
Section 4.2 onwards.
Run Diagnostics
Before selecting this option (if it is active) make sure that images
are no longer downloading. Selecting Run Diagnostics while the
Image Downloading icon is spinning aborts the current image
transfer.
Select Run Diagnostics to complete a set of system self-tests on
all the critical machine control modules on the recorder.
Diagnostics are run automatically when the machine is rebooted,
or by the operator if it is a recommended recovery action. The
Reboot button on the Error Handling screen is the fast way of
rebooting. Run Diagnostics will reboot the system automatically
if all the tests pass, but they take several minutes to complete.
Section 4.3.9 below describes the diagnostics options in more
detail from the Error Handling screen. Section 5.2.3 explains how
to run diagnostics from the TOOLS menu.

Troubleshooting
4.2 How to Troubleshoot from Error Handling

Screens
Use the Error Handling screens to investigate an operating
problem in more detail. From these displays you can quickly
check if the error can be cleared by the operator, or whether it
requires assistance from your local service centre.
4.2.1 Looking at Error Group Icons

Error Group icons immediately tell you more about the module at
fault and its location on the machine. The main error group icons
are:
Module Location
The Module Location icon, see Figure 4.3, shows the main
mechanical, electronic and optical modules with their
approximate location inside the recorder. Errors are highlighted as
flashing parts on the icon, allowing the user to trace the position
of the fault for error recovery.
Possible media handling, optics or electronic control errors are
displayed for each of the following modules:
• Optics: see Section 4.3.1.
• Traverse: see Section 4.3.2.
• Spinner: see Section 4.3.3.
• Supply Cassette: see Section 4.3.7.
• Cassette Input: see Section 4.3.7.
• Drum: see Section 4.3.7.
• Punch: see Section 4.3.7.
• Guillotine: see Section 4.3.7.

Troubleshooting
OPTICS
SUPPLY
CASSETTE PROCESSOR
INPUT
DRUM
CASSETTE INPUT VERTICAL

OUTPUT
TRAVERSE
SPINNER
HORIZONTAL
GUILLOTINE PUNCH
OUTPUT TRAY
RECORDER MODULES
100–199;
600–699;
700–799;
1000- 1100
800–899 800–899;
900–999
800–899
800–899
800–899
200–299
300–399
800–899 855 850
RECORDER ERROR CODE LOCATIONS
Figure 4.3 Recorder modules and errors

Troubleshooting
• Horizontal Output Tray: see Section 4.3.7.

• Vertical Output: see Section 4.3.7.
• Processor Input: see Section 4.3.8.
• System: see Section 4.3.9.
A complete description of what action to take, and how to access
modules in the event of a media jam, is explained in Section 4.3
onwards.
Chad Tray
The recorder keeps a running total of the film punch count during
production and tells you when the tray needs to be emptied before
scanning can continue. Once the tray is emptied the count is reset
to zero to clear the error. Press Recorder Info to obtain more
information.
See Table 4.2 and Section 5.3.1.
Spinner Mirror
The recorder periodically measures the laser beam in the drum to
check if the spinner mirror has become contaminated by dirt and
dust. These deposits cause beam power to reduce and eventually
degrade output quality unless the mirror is periodically cleaned.
Press Recorder Info to obtain more information.

Troubleshooting
Processor Comms
The recorder cannot communicate with the processor because of a
communications link failure. Try to find the cause of the problem
before disabling the link from the MMI. Press Recorder Info to
modify the output settings.
Processor Module
The processor is unable to operate due to an internal problem (out
of chemical, etc). Check the processor display for further
information and the processor Service Guide. Press Recorder
Info to obtain more information.
See Table 4.2 and 4.3.8.

Troubleshooting
Optics
One of the optics modules has reported an error. Optics are often
transient, allowing scanning to continue, but there is a possibility
that the job in progress may need to be rescanned.
See Table 4.2.
Over-Temperature
This error group indicates one of four over-temperature limits
exceeding on an electronic module inside the recorder. Figure 4.4
shows each icon, their levels of criticality and their error codes.
See Table 4.2.

Troubleshooting
LIMIT 1 LIMIT 2 LIMIT 3 LIMIT 4

530 520 505 560
Figure 4.4 Over-temperature icons - limits 1 to 4
Out–of–Media
The recorder cannot continue because media of the correct type
for the next job in the queue is not available.
Cover Open
One of the interlocked covers has been left open on boot up and
the recorder is unable to continue.
See Table 4.2.

Troubleshooting
System Control
A possible hardware or software error has occurred on the system
control module which supervises and controls the complete
system. Faults of this type normally require a service call. Note
the error code number and reboot. If possible, select Run
Diagnostics to check for more detail on a possible failure.
Input Data Path

Image data transfer from the RIP server to the recorder has failed
and images are not being downloaded to the disk drive on the
recorder.
See Table 4.2.

Troubleshooting
Output Data Path

Image data transfers from the disk drive to the optics module has
failed.
See Table 4.2.
4.2.2 Looking at Error Type Icons

Error type icons tell you immediately if the error requires a
maintenance procedure or further investigation using the error
codes.

Troubleshooting

This icon appears on the Clean Spinner Error Handling screen
when the spinner mirror requires cleaning.
See Section 5.4.2 describes how to clean the mirror from the
Maintenance option.
Check for Fatal Error

Fatal errors are faults that prevent the system from scanning, so
they always need to be cleared before resuming normal operation.
A beeper and an external alert (if fitted) sounds at the same time
as the Error Handling screen appears. Touch the screen to cancel
the alert. If you cancel the beeper and fail to correct the error after
twenty minutes, the beeper is repeated as a reminder.
You may require assistance from your local support centre. Also,
the current scan job could be aborted and may need to be
downloaded again from the RIP.
See Table 4.2 which lists the recommended recovery steps.
Clear Chad Waste

This warning indicates that the chad waste level in the tray is too
high and needs to be cleared. An initial non-fatal warning appears
as Error Code 550; if you continue scanning, a fatal error warning
appears as 555 indicating that jobs cannot be scanned until the
tray is emptied.
See Table 4.2 which lists the recommended recovery steps.

Troubleshooting
Clear Film Jam

This is a fatal warning to show that film has jammed in a
mechanism and halted scanning progress. The film has to be
cleared by the operator before scanning can continue. Usually, the
Error Type shows the location of the jam as the Module Location
icon shown in Figure 4.3. In some cases, the error causing the
film jam could be a faulty mechanism requiring a service visit.
4.2.3 Looking at Error Codes

Table 4.1 shows Error Codes arranged into sets of code numbers
from 100 to 1031 representing the main recorder modules that
report a fault to the MMI. A detailed list of all the codes and
recommended recovery action is given in Table 4.2 from where
you can pin-point the problem.
Errors could occur when:
• or when it is operating in RUN mode (codes 100 to 999).
• the machine is starting to boot up (codes 1000 to 1100)
Using error codes, the operator can assess the condition of the
machine and what recovery action to take. For more text
information on the error, check your RIP interface Log Manager.
Table 4.1 Identifying Error Codes
Error Codes Error Group Error Description

100 to 199 Optics Errors detected on the optics modules that
provide the laser beams.
200 to 299 Traverse Errors detected on the traverse modules
used for scanning film.
300 to 399 Spinner Errors detected from the spinner that reflects
the beam data to film as the carriage
traverses.
500 to 599 Environment Errors on module temperature failures and
accidently opened doors.

Troubleshooting
600 to 699 Input Data Path Errors detected between the RIP server and
the disk drive holding the downloaded jobs
queue.
700 to 799 Output Data Path Errors detected on the electronic modules
between the disk drive and the optics
system.
800 to 899 Media Transport Errors detected on the transport of film
between the supply cassette and the
processor input.
900 to 999 Media Processor Errors detected on the processor or the
communications link between the processor
and recorder.
1000 to 1100 System Errors detected on the main PCBs during a
Diagnostics boot or a diagnostic self-test.

Troubleshooting
4.3 How to Recover from Errors

This section lists all the possible error codes and the
recommended recovery action for the operator.
Errors could occur when the machine is booting up or when it is
operating in RUN mode. Once the Error Handling screen appears,
follow the recovery procedure in Table 4.2 below and open the
Log screen on your RIP interface which describes the error in
more detail. In this chapter, each group of errors has its own
section describing how to recover from the fault.
During a recovery action, you can help reduce the time taken to
restart production by:
• Noting the error code number and its fault symptoms before
calling the service centre
• Checking from the RIP Log if a scan job image has been
aborted by the error. The RIP Log will tell you if the job has
been scanned but not if film sheet has been accidently aborted
afterwards. You may need to check the job names on the film
with the jobs on the Log to find aborted jobs caused by an
error.
Table 4.2 Identifying Error Codes
Code Optics Errors (100-to-199) - See Section 4.3.1

105 to 115 Reboot machine; error re-occurs, call service centre.
125 to 170 Rescan failed job, the machine will automatically recover but job may
be lost; error re-occurs, call service centre.
175 Spinner contamination check has failed the first test level; check if the
film output is satisfactory – if not, then clean the spinner mirror.
180 Spinner contamination check has failed at the second test level; clean
the spinner mirror at the first opportunity.
Traverse Errors (200-to–299) - See Section 4.3.2
205 No action required - the system will recover automatically on the next
job scan.

Troubleshooting
210 Check the drum interior for any foreign objects or dirt that could
obstruct the carriage; reboot machine; error re-occurs, call service
centre.
215 Reboot machine to recover.
Spinner Errors (300-to-399) - See Section 4.3.3
305 Reboot machine; error re-occurs, call service centre.
310 No action required - the system will recover automatically on the next
job scan.
Environment Errors (500-to-599) - See Section 4.3.4
505 Switch off recorder for 5 minutes; check that the fan at the rear of the
machine is operating and room temperature is within specification, see
Section 6.3.2; error continues, call service centre.
510 See ’Recovering From Error 510’ in Section 4.3.4.
515 Switch off recorder for 5 minutes; check that the room temperature is
within specification, see Section 6.3.2; error continues, call service
centre.
520 Switch off recorder for 5 minutes; check that the fans are operating
and room temperature is within specification, see Section 6.3.2; error
continues, call service centre.
525 Check that the fan at the rear of the recorder is operating; if not, call
service centre.
530 No action required - the system will recover automatically.
535 Reboot machine to recover from error.
540 Switch off recorder for 5 minutes; error continues, call service centre.
545 Switch off recorder for 5 minutes; error continues, call service centre.
550 Empty the chad tray at the end of the scan session, see Section 5.3.1.
555 Empty the chad tray immediately, see Section 5.3.1.
560 Switch off recorder for 10 minutes and reboot; error re-occurs, call the
service centre.
565 Refit the chad tray into the recorder.
Input Data Path Errors (600-to-699) - See Section 4.3.5
605 Check cables are in place.
610 Possibly too many jobs in the queue; or a test image job name is the
same as a current job name.

Troubleshooting
615 Reboot machine; error re-occurs, call service engineer.

Output Data Path Errors (700-to-799) - See Section 4.3.6
705 The latest scan job will have failed, with the error reported on the RIP.
Reboot machine; error re-occurs, call service engineer and report the
error text shown on the RIP log.
710 Reboot machine and restart scanning; error re-occurs, call service
centre.
720 Press Recorder Info to release the job queue held condition.
Media Handling Errors (800-to-899) - See Section 4.3.7
802 Reboot machine; error re-occurs, call service.
803 Media not correct for current job; install a new cassette with the
correct media type for the job, or remove job from queue.
810 Install another loaded cassette.
827 Machine has attempted to eject film and rewind more than once;
possible media jam; clear machine, see Section 4.5 and reboot.
850 Possible problem with punch; reboot and if error re-occurs call service
centre.
851 Media jam inside the drum; see the media recovery procedure in
Section 4.5.1; reboot and if error re-occurs call service centre.
852 Media jam inside the horizontal output; see the media recovery
procedure in Section 4.5.3; reboot and if error re-occurs call service
centre.
853 Media jam inside the vertical output; see the media recovery
procedure in Sections 4.5.4 and 4.5.3; reboot and if error re-occurs
call service centre.
854 Media jam between vertical output and processor; see the media
recovery procedure in Section 4.5.4; reboot and if error re-occurs call
service centre.

Troubleshooting
855 Possible problem with guillotine; reboot and if error re-occurs call
service centre.
856 Media jam at cassette input; see the media recovery procedure in
857 Media jam at cassette input; see the media recovery procedure in
864 Media too short for job; load new media.
870 Check cassette is correctly seated and cassette ID is in place.
880 Upper door open during booting; close door to reboot.
882 Reboot machine; reboot fails, call service centre.
885 Re-insert the horizontal output tray - see Section 4.4.3.

Processor Errors (900-to-999) - See Section 4.3.8
905 Check processor is switched on and comms cable to recorder
connected.
910 Check for media jam at exit or inside processor - see Section 4.5.4.
915 Check the User Guide supplied by the processor manufacturer.

System Errors (1000) - See Section 4.3.9
1000 to These errors only appear as tests results when the machine is booting
1100 or when the operator runs diagnostics (System Self-Tests). If the error
code re-occurs, call the service centre. Also, check your RIP Log for a
text message on the error.
4.3.1 Optics Errors (100-to-199)

The optics system on the recorder is based on precision optical
devices that are able to convert RIPped image data to one, two or
three laser beams focussed on the spinner mirror. A typical Error
Handling screen appears as:

Troubleshooting
Figure 4.5 Error Handling screen - optics
Optics errors can be cleared as follows:

1. Cancel the beep then wait for the Images Downloading and
error logging Wait Timer icons to disappear.
2. Check the RIP Log screen for the job that has failed to scan
and resend the job. Note the code number and description of
the error.
3. Follow the instructions in Table 4.2 for the error number.
4. If the error re-occurs, note the error code number and call
your local service centre.
4.3.2 Traverse Errors (200-to-299)

The traverse system is responsible for moving the traverse
carriage and spinner along the drum while scanning is in progress.
Traverse errors are displayed on the Module Locations screen,
shown in Figure 4.3.

Troubleshooting
Note: Error 205 is sometimes cleared when the next job scan
starts.
Traverse errors are cleared as follows:
your local Service Centre.
4.3.3 Spinner Errors (300-to-399)

A spinner, located in the traverse carriage, rotates a mirror at very
high speeds to reflect laser beams onto film.
Spinner errors are displayed on the Module Locations screen,
shown in Figure 4.3.
Spinner errors are cleared as follows:
your local Service Centre.
4.3.4 Environment Errors (500-to-599)

The system software constantly monitors machine temperatures,
interlocked covers, the chad tray and critical cooling fans. If any
of these modules are not operating at the correct temperature, an
error is reported.

Troubleshooting
Over-Limit Temperature Errors

A typical Error Handling screen showing a machine over-limit
temperature problem appears with a thermometer icon showing
the degree of over-heating.
LIMIT 1 LIMIT 2 LIMIT 3 LIMIT 4

530 520 505 560
Figure 4.6 Over-temperature icons - limits 1 to 4
Temperature errors are shown in Figure 4.6 in their order of

severity as the temperature rises to exceed three set limits. These
errors are:
• 530: Limit 1 is a non-fatal error warning. Press Recorder
Error to obtain further information and shutdown until the
room temperature cools.
• 520: Limit 2 is a non-fatal error. Press Recorder Error to
obtain further information and shutdown until the room
temperature cools.
• 505: Limit 3 is a fatal error. This causes a controlled
shutdown after the current job has exposed. Call the service
centre.
• 560: Over-limit is a fatal error. This causes an immediate
shutdown before the current expose job is exposed. Call the
service centre.
Section 6.3.2 describes the range of allowable imagesetter room
temperatures.

Troubleshooting
Recovering From Error 510

This error results from an open door which has been detected
before film is accidently ’fogged’ (exposed) while loading into
the drum. The Door Open on Boot Error Handling screen, shown
in Figure 2.4, indicates an error where an interlocked door has
failed to close properly:
2. Close the door and the system automatically reboots.
Fan Fail Error

Fan fail error, 525, is displayed as a non-fatal error. This fan cools
the main System control module and its failure could cause
damage to the PCB module. Shutdown the machine and call your
local service centre.
Chad Tray Error

Chad tray error, 565, is displayed on the Module Locations screen
with the chad tray module highlighted.
1. Check if the tray is correctly re-installed using the procedure
in Section 5.3.1.
2. Close the door and the machine automatically reboots.
Door Open Errors

Close the highlighted door and the machine automatically
reboots. If the error keeps occurring, call the local service centre.

Troubleshooting
4.3.5 Input Data Path Errors (600-to-699)

The input data path runs from the RIP server to the hard disk on
the recorder. A typical Error Handling screen appears as:
Figure 4.7 Error Handling screen - input data path
Input data path errors are often temporary and can be cleared as
follows:
4.3.6 Output Data Path Errors (700-to-799)

The output data path runs from the hard disk to the optics system.
A typical Error Handling screen appears as:

Troubleshooting
Figure 4.8 Error Handling screen - output data path
Output data path errors are often temporary and can be cleared as
follows:
4.3.7 Media Handling Errors (800-to-899)

Media transport errors are caused when film is unable to be
moved through the machine from the supply cassette to the
processor. They are divided into two types:

Troubleshooting
• Errors 800 to 850 (apart from 810)are possible module faults

often corrected by a reboot (if the button is active on the Error
Handling screen) but may require a service call.
Table 4.2 describes the recommended recovery action.
• Errors 851 to 899 are possible film jams that are only
corrected when the operator accesses the inside of the
machine to remove film before rebooting. Other errors inside
this group could include an open door.
Table 4.2 and Sections 4.4 and 4.5 describes the
recommended recovery action.
4.3.8 Processor Errors (900-to-999)

Processor errors are divided into two types: processor
communications and processor module errors.
Processor Communications
A communications link between the recorder and processor
controls the transfer of exposed film sheets and provides error
information for the MMI. A typical Error Handling screen
appears as:

Troubleshooting
Figure 4.9 Error Handling screen - processor communications
Communication errors (905) are cleared as follows:

2. Check if the RS232 cable to the processor is disconnected or
loose. If the cause of the error is easily repaired, press Return
to continue scanning. Do not disconnect the RS232 cable
from either unit.
3. If the cause is not detectable, press Recorder Info to display
the Output Setting screen. Press Disable Processor Comms
and then Return to continue scanning.
The processor will continue to accept film but the output flow
could be disrupted if a small job scanned at high speed
overlaps a long processing job sent beforehand.
4. Call your local Service Centre.

Troubleshooting
Processor
The processor runs as a separate unit with its own diagnostics and
MMI. Refer to the Service Guide supplied with your machine for
troubleshooting. A typical Error Handling screen appears as:
Figure 4.10 Error Handling screen - processor
Processor errors are often temporary delays and will clear on the
next job. If the error is repeated, then run the processor self-tests
explained in the product Service Guide. Call your local service
centre if you are unable to detect the cause.
4.3.9 System Errors (1000-to-1100)

System Error Handling screens only appear if a self test fails
during a reboot or if you attempt to run diagnostics from the
TOOLS menu. Refer to Section 5.2.3 and call your local service
centre if the screen for system faults show error codes between
1000 to 1100.

Troubleshooting
Running Diagnostics
Before selecting a diagnostic option, make sure that images
are no longer downloading. Running tests will abort the
current image transfer to local disk memory.
The Run Diagnostics option is available from an Error Handling
screen.
Selecting Run Diagnostics gives you a choice of performing a

set of automated checks on the main system modules (PCBs,
motors and sensors).
Normally, diagnostics are run automatically as power up tests
during a normal boot to check for errors before a scan session
starts. But they are also available as a troubleshooting option if
the Run Diagnostics button is active on a displayed Error
Handling screen. Standard reboots are a fast way of resetting the
machine ready for scanning after an error; running diagnostics
will also reboot the system (if all the checks pass), but the tests
take time to complete.
After running all the tests automatically, the recorder attempts to
reboot. Once the error has cleared, the system starts to scan; if the
same module still fails, the same Error Handling screen will
re-appear. At this stage, you should have sufficient information on
the fault (error code number and module) for a service request.
Section 5.2.3 below describes the Run Diagnostics self-test
options in more detail from the TOOLS menu.

Troubleshooting
4.4 How to Access the Recorder Interior
CAUTION
Always make sure that opened doors
are re-secured correctly to avoid the
risk of film accidently ‘fogging’.
WARNING
Do not open the lefthand service
door and top covers. These protect
the electronic and power systems.
This section describes how to gain access to the recorder in the

event of a media jam. You can easily remove a sheet of film from
the transport system by following the instructions below and the
MMI help screens.
A system of interlocks on both side doors ensure that the operator
is not at risk from hazardous voltages or laser beams. Information
on the recorder interlock system is given in your Luxel F-6000
Recorder Safety Manual.
Interlocked doors are only opened when an Error Handling screen
appears, indicating that a maintenance procedure needs to be
carried out, or an error has caused film to jam on the media path.
Users should only access the recorder while following
instructions on the MMI or in this manual. Your Luxel F-6000
recorder is fabricated and setup to achieve a very high degree of
precision scanning. The internal mechanisms around the spinner,
and the lens mechanisms that bend the laser beams from the
optics system to the spinner should never be disturbed.
Figure 4.11 shows the three user accessible doors for removing
media from the recorder.

Troubleshooting
MMI CONSOLE TOP COVER

(DO NOT REMOVE) UPPER DOOR
(OPEN FOR RIGHT-HAND
CASSETTE) USER DOOR
(OPEN FOR FILM
JAM)
OUTPUT TO
PROCESSOR
USER SIDE
SERVICE SIDE
LEFT-HAND
SERVICE DOOR LOWER DOOR
(DO NOT OPEN) (OPEN FOR FILM JAM)
Figure 4.11 Accessing recorder modules
4.4.1 From the Upper Door

The upper door is always closed while the recorder is scanning
and is only opened by the operator when media needs to be
changed.
The upper door accesses the following modules:
• Supply cassette: open to change the cassette or manually
rewind film back into the cassette.

Troubleshooting
4.4.2 From the Righthand User Door

This cover is interlocked. See the Luxel F-6000 Recorder Safety
Manual.
The righthand cover gives access to the following modules for
error handling or maintenance:
• Drum: remove the drum end cap to access jammed film - see
Section 4.5.1.
• Vertical output: a media eject handle allows you to manually
wind media into the processor - see Section 4.5.4.
• Spinner mirror: remove the drum end cap to clean the spinner
mirror - see Section 5.3.2.
• Chad tray: accesses the tray - see Section 5.3.1.
1. Pull the door open to release the magnetic lock.
2. Complete the maintenance or error handling procedure.
3. Once the door is fully shut the system immediately reboots.
Opening the Drum End Cap

Remove and replace the drum end cap as follows:
1. Open the righthand user door.
2. Release the three latches holding the cap to the drum casting
(see Figure 4.12).
3. Remove the drum end cap and set it to one side.
4. Complete the maintenance or error handling procedure.
5. Make sure the cap is correctly fitted and latched before
closing the door.

Troubleshooting
LATCH
(3 POSN’S)
DRUM END CAP
FIXING DETAIL 2
Figure 4.12 Removing the drum end cap

Troubleshooting
Accessing Vertical Output Media

Scanned film sheets passed from the horizontal tray are conveyed
by the vertical output to the processor. If the MMI error code
indicates a film jam between the vertical output the processor and
the horizontal tray use the output eject handle to move the sheet
into the processor. Access the handle as follows:
1. Open the righthand user door.
2. Locate the handle at the top righthand side, see Figure 4.18.
4.4.3 From the Lower Door

The lower door is always latched during a scan session and only
opened if there is a media handling jam that can be released from
the horizontal output tray.
Accessing the Horizontal Output Tray

This tray runs on sliders allowing it to be pulled forward a short
distance to access the horizontal bay inside and the film exit point
on the drum. Its main function is to transport cut film from the
drum to the vertical output.
1. Open the upper door to access the latch shown in Figure 4.13.
2. Pull up the release lever (1) and, at the same time, grip the
door and pull it downwards (2).
3. Pull the tray forwards (3) until it stops in the position shown
in Figure 4.14.

Troubleshooting
Figure 4.13 Opening the lower door

Troubleshooting
Figure 4.14 Pulling out the horizontal output tray (1)
4. Lift up the front of the tray (4) a short way and pull it forward
again until it stops (5), see Figure 4.15.
Do not attempt to pull out the tray any further from the
recorder.
5. When refitting the tray, make sure that it is fully pushed back
into the bay, otherwise error code 885 appears.
6. Close the lower door by pulling up the release lever and, at
the same time, pushing in the door until it locks.

Troubleshooting
4
5
Figure 4.15 Pulling out the horizontal output tray (2)

Troubleshooting
4.5 How to Clear Media Handling Errors
CAUTION
Do not use force to pull out trapped
film from the recorder.
These media handling errors are displayed on the MMI as code

numbers between 850 and 899.
4.5.1 Errors at the Supply Cassette and Cassette Input

For errors that show a possible film jam between the cassette and
the drum after a reboot has been attempted:
1. If the error handling reboot fails to rewind film back into the
cassette then rewind the film manually.
2. Open the upper door and locate the cassette rewind handle,
see Figure 4.16.
3. If a manual rewind fails, or only partially succeeds, then:
a) Lift the cassette to access the film and cut the sheet
making sure there is a clean leading edge.
b) Manually rewind film back into the cassette and try to
pull the film from the cassette input on the drum side.
c) Reboot the machine to automatically eject any remaining
media into the processor or attempt another manual
rewind.
d) If there is a possible film jam inside the drum then try to
remove the film from the horizontal output tray using the
instructions in Section 4.5.3.
4. Where it appears that the film has jammed inside the drum,
and is unable to be ejected or rewound, call the local service
centre.

Troubleshooting
REWIND HANDLE
Figure 4.16 Supply cassette: removing jammed film
4.5.2 Errors in the drum

Media handling jams traced to the drum are cleared from either
the supply cassette input end (see Section 4.5.1) or the from the
horizontal output tray (see Section 4.5.3). If the error indicates a
possible faulty mechanism (punch or guillotine) inside the drum
then call your local service centre.

Troubleshooting
4.5.3 Errors in the Horizontal Output Tray

For errors that show a possible film jam between the drum and
the vertical output after a reboot has been attempted:
1. If the error handling reboot fails to eject film to the processor
then eject the film manually.
2. Carefully pull out the tray, see Section 4.4.3, to access the
film sheet from the drum.
3. If film is seen between the drum and the tray:
a) Attempt to manually eject the film sheet to the vertical
output using the eject handle, see Figure 4.17. Film
already guillotined should eject without problems.
b) If film appears jammed and not guillotined from the drum
side then manually cut the film at the horizontal tray. Cut
the film at the cassette (see Section 4.5.1) and rewind.
c) If a cut film sheet is still in the tray and cannot be moved
by the vertical output eject handle then use the eject
handle on the tray, see Figure 4.17.
d) Call the local service centre if film is not cleared from the
drum.
4. If a film sheet is jammed between the tray and the vertical
output:
a) Attempt to eject film to the processor using the eject
handles on the tray or the vertical output (see
Figure 4.18).
b) Call the local service centre if film is not cleared from the
drum.
5. Slide the tray into the machine until it reaches the magnetic
stoppers on both sides.

Troubleshooting
EJECT TO VERTICAL
HANDLE OUTPUT
Figure 4.17 Horizontal output tray - removing jammed film

Troubleshooting
4.5.4 Errors at the Vertical Output

For errors that show a possible film jam between the horizontal
tray and the processor after a reboot has been attempted:
1. If the error handling reboot fails to eject film to the processor
then eject the film manually.
2. Locate the vertical output eject handle after opening the
righthand side user door, see Figure 4.18.
VERTICAL OUTPUT EJECT

HANDLE
Figure 4.18 Vertical output - removing jammed film
3. Turn the eject handle clockwise until the cut sheet is fully
inside the processor.
Ensure that the jam has cleared by either rebooting or
checking if the sheet has reached the processor output.

Troubleshooting
4. If the jam appears between the output exit and the processor
(Error 854) entry then open the processor top cover and pull
the sheet out.
5. If the jam appears between the vertical output and the
horizontal tray (Error 853) then use the information in
Section 4.5.3 to release the film sheet.
6. Call your local service centre if the same error is repeated or
film continues to jam.

5 Maintaining the
Recorder
This chapter describes the two types of routine maintenance tasks
for your Luxel F-6000.
• Running Maintenance Tasks: these are usually performed
when an Error Handling screen appears while the system is
running – for instance, to empty the chad tray. The operator is
alerted by a displayed error code if the machine detects that a
maintenance procedure is due. See also Table 4.2 listing the
recovery action for each code number.
• Scheduled Maintenance Tasks: these are tasks completed at
set times – for instance, for cleaning the drum.
Operators need to be aware of the recommended safety practice,
access doors and the interlock system befor completing a
maintenance task. See the WARNING below:
SAFETY WARNING: See Sections 1.2

to 1.4 of your Luxel F-6000 Recorder
Safety Manual.
WARNING
All maintenance tasks are critical for the correct operation of the
machine over a long period.
5.1 Selecting MMI Maintenance Options

The system software constantly monitors the recorder while it is
scanning and immediately alerts the user if a maintenance
procedure is due. A non-fatal error icon appears on the MMI
display as:

Maintaining the Recorder
This icon is continually displayed until the operator completes

one of the maintenance procedures described in Section 5.3.1 or
5.3.2. The recorder still operates as normal, allowing you to start
the procedure at the end of the scan session when all images have
been downloaded. If the procedure is delayed for a longer period,
an Error Handling screen appears and scanning can no longer
continue until the procedure has been completed.
While the recorder is still scanning you can obtain further
information by pressing Recorder Info.
This displays a screen with an icon showing which maintenance

procedure is required:
1. Open the TOOLS mode screen and select the Maintenance
option:
This opens the Maintenance screen:

EMPTY CLEAN SPINNER RUN

CHAD TRAY MIRROR TEST IMAGE
RETURN MANAGE JOB QUEUE
Figure 5.1 Maintenance screen
Options on the screen allow you to start a maintenance task, or

run a useful system utility.
Empty Chad Tray
The imagesetter uses a chad tray to catch all the punch waste
before the film is ejected. Over a production period, the system
software keeps a count of the punch waste and displays an Error
Handling screen if the level is too critical for the machine to
operate.
Select Empty Chad Tray to display a set of Help screens showing
how to emptying the tray. The machine will be in the correct state
for opening the appropriate cover without the risk of media
‘fogging’.
After completing this task, the Maintenance screen reappears and
the chad waste counter is reset to zero again for the next
production session.
See Section 5.3.1 on how to access the tray and remove chad.


While the spinner is rotating at very high speeds, its mirror
surface gradually attracts local dirt and debris from the drum
environment which eventually degrades the quality of the
reflected laser beam. Constant software checks on the reflected
laser beam checks for unacceptable contamination and alerts the
user to start a spinner mirror cleaning procedure.
Select Clean Spinner Mirror to open a set of Help screens for
cleaning the mirror.
After completing this task, the Maintenance screen reappears.
See Section 5.3.2 on how to access the mirror clean the spinner
mirror.
Run Test Image
Running test images allows you to check the quality of film
exposures (calibration, registration, etc) at convenient periods
using a set of quality test images permanently held on the local
disk drive. You can use a standard customer job as a test image
and output it at set intervals to check for consistent quality.
Select Run Test Image to open a Run Test Image screen that
allows you to highlight an image and output it to the processor.
See Section 5.2.1 on how to run test images.
Manage Job Queue
Selecting this option opens a Manage Job Queue screen that
provides information on all the current jobs held in the Job
Queue. From here you can eject or delete a job image from the
queue.
See Section 5.2.2 on how to manage the job queue.
Return
Select Return on the Maintenance screen to redisplay the TOOLS
menu.

5.2 Running Job and Test Utilities

The system TOOLS include some useful utilities for:
• Running the Test Images - see Section 5.2.1.
• Managing the Job Queue - see Section 5.2.2.
• Running the Self-Tests - see Section 5.2.3.
5.2.1 Running the Test Images

When Run Test Image is selected from the TOOLS menu, shown
in Figure 5.2, you have the option of exposing a test image kept
permanently on the hard disk. Each named image file is selectable
from the following typical Run Test Image screen:
RUN
IMAGE
RETURN
Figure 5.2 Run Test Image screen - typical images
This test facility means that a set of default images, such as,
Screen and Tint (S&T) and grids, are constantly available for

exposing and checking against a supplied reference film when

you need to measure, for instance:
• Screen quality.
• Raster quality.
• Vignette quality.
• Moiré quality.
• Dot prediction.
The number and type of test images available for selection
depends on your installation and job throughputs. Test images are
normally customised for the site or specially generated as
commissioning pages for servicing requirements.
In addition, extra test pages that match your new production
requirements can be added to the list at any time. See your local
Service Centre for more information.
Run a test image as follows:
1. Make sure the correct type of film for the test image size is
installed. Use the widest film available to output the image.
2. Highlight a test page in the list box and press Run Image to
add the image to the job queue.
The MMI then redisplays the TOOLS menu. Press Return
and then Run to start the expose.
3. Alternatively, press Return to redisplay the TOOLS menu
without adding an image to the queue.
After processing the job, check it for production quality. If there
is a problem, call your local Service Centre for further help.
5.2.2 Managing the Job Queue

This option lists all the current downloaded jobs held in the job
queue and allows you to delete them while the system is still
scanning.

1. Select Manage Job Queue from the Maintenance menu to

open the Manage Job Queue screen:
SCAN JOB NUMBER AND SEPARATION
IMAGE
JOB
DELETE
JOB
Figure 5.3 Manage Job Queue screen - image job
2. Use the Up/Down Arrow keys to scroll through the list of

current jobs and highlight a job number.
As part of its normal housekeeping function, job images are
tagged by the RIP for imaging or for ejecting. The two icons,
Image Job and Eject Job, indicate the status of the job.
3. Press Delete Job to remove the selected job from the queue
and Return to redisplay the Maintenance screen.
Your RIP User’s Guide explains in more detail how jobs are
identified by the RIP application.

EJECT
JOB
DELETE
JOB
Figure 5.4 Manage Job Queue screen - eject job
5.2.3 Running the System Self-Tests

A set of diagnostic self-tests for all the main control modules run
automatically when selected by the operator. They provide
confidence checks for the operator, showing that the recorder
system is functioning correctly. Normally, the self-tests are not
run unless an Error Handling screen shows a particular fault that
needs to be assessed in more detail by the local service centre. An
early indication of which module is at fault means that the service
engineer can visit your site with the appropriate spares.
Before selecting Run Diagnostics, make sure that images are no
longer downloading. Running tests will abort any current image
transfers to queue.
1. Obtain the TOOLS menu.

Wait for the Image Not Downloading icon to appear and

select Run Diagnostics to open the Run Diagnostics screen:
IMAGE NOT
DOWNLOADING
RUN RETURN
DIAGNOSTICS
Figure 5.5 Run Diagnostics screen
Press Return to redisplay the TOOLS menu.

2. Select Run Diagnostics to start a set of automatic tests on the
main electronic, optical and media handling modules.
For processor diagnostics, you will need to refer to the
fault-finding section in the supplied Service Guide.
While each self test runs, a Diagnosing screen shows icons for
the main electronic control boards changing from grey to bold
as soon as their tests succeed.

SYSTEM OPTICS TRAVERSE MEDIA MEDIA PROCESSOR

HANDLING HANDLING NOT READY
I/P O/P
Figure 5.6 Diagnosing screen
3. If all the tests pass, then the Run Diagnostics screen shows a
Diagnostics Pass icon:
Press Return to reboot the machine and commence scanning.

4. If a test fails, a System Error Handling screen appears
showing an error code number.
Note the error number and call your local service centre.
If the Reboot button is activate, you have the option of
restarting the system, although a test error usually indicates a
fault that prevents the system from scanning.

5.3 Starting MMI Maintenance Tasks

5.3.1 Empty the Chad Tray
1. Select Empty Chad Tray from the Maintenance screen.
2. This option opens a set of help screens showing how to empty

the tray. The first help screen appears as:
EMPTY CHAD TRAY
Figure 5.7 Empty the chad tray - help screen 1
3. Press Empty Chad Tray on the help screen and after the Wait
Timer icon disappears follow the instructions shown on each
screen to remove the tray.
4. Open the righthand user door to its full extent.
5. Slide out the tray, see Figure 5.8, which runs the length of the
drum.

CHAD
TRAY
PULL
Figure 5.8 Removing the chad tray
6. Empty the tray and return it to the recorder.

7. Close the door to automatically reboot the system.
5.3.2 Clean the Spinner Mirror

This procedure is a recommended method for cleaning metallic
mirrors on the spinner and should be carried out when the error
warning appears.

Where possible, use a lens tissue (FFEI part number 99965088)

and a lint-free cotton bud (FFEI part number 99965082).
Alternatively, use tissues or cotton buds dipped in IPA (Isopropyl
alcohol). Check that the IPA does not leave small ‘streaks’ on the
mirror surface.
1. Select Clean Spinner Mirror from the Maintenance screen.
2. This option opens a set of help screens showing how to clean

the spinner mirror. The first help screen appears as:
CLEAN SPINNER MIRROR
Figure 5.9 Clean the spinner mirror - help screen 1
3. Press Clean Spinner Mirror on the help screen and after the
Wait Timer icon disappears follow the instructions shown on
each screen.
4. Open the righthand door to its full extent.
5. Remove the drum end cap, see Figure 4.12.

SOLVENT: COTTON BUD

(IPA ONLY) (ON LONG STICK)
Figure 5.10 Cleaning the spinner mirror
CAUTION
Only apply light pressure with a wet
wipe. Never rub a coated mirror
surface with a dry wipe.

Avoid touching or marking the

focussing lens in front of the spinner
mirror.
6. Clean other surface contaminants using a wet, solvent-soaked

tissue, turning the tissue and replacing it frequently while
lightly rubbing the entire surface.
7. As a final step, clean the mirror with a solvent-soaked tissue,
cotton bud or wipe by using it as a squeegee.
Starting from one side of the mirror, gently wipe from top to
bottom, left to right as a continuous motion that takes the
wipe beyond the edge of the mirror surface.
Repeat this so that each subsequent pass overlaps the previous
one.
8. Refit the drum end cap and close the righthand door to reboot
the system.

5.4 Scheduled Maintenance Jobs

There are several maintenance jobs on your recorder that are less
critical but still need to be done over a scheduled period to avoid
the problem of poor quality scans and misregistration.
5.4.1 Clean the Recorder External Covers

The external covers and doors should be cleaned every month or
later, depending on the room conditions.
CAUTION
Do not use abrasive cleaners. These
may cause damage to the recorder
covers.
Use a soft cloth slightly moistened with water or mild detergent

solution. Do not use any type of abrasive pad, scouring pad or
solvent such as benzine. Wipe the covers dry before connecting
the power cable and switching on the recorder.
Clean the MMI Touchpanel

See Figure 5.11.
Clean the MMI touchpanel every month with a wipe, cotton bud
or lint-free cloth soaked in a mild solvent, such as, IPA.

Figure 5.11 Cleaning the MMI touchpanel
5.4.2 Clean the Recorder Interior
CAUTION
Always use a soft-brush attachment
on the vacuum cleaner.
Clean the Drum

The aim should be to prevent the build-up of particles inside the
drum causing minute ‘spots’ on exposed film. This should be
carried out every week, or at any time when particles become
visible on exposed film.

1. See Section 4.4.2 on how to access the drum after a machine

shutdown.
2. Very gently push the traverse carriage to the lefthand end of
the drum.
3. Lightly vacuum the drum and punch/guillotine areas using a
hand-held vacuum cleaner.
4. Lightly vacuum the traverse carriage rail and beam. Avoid
damaging the gold scale strip that runs along the rail.
5.4.3 Clean the Cassette

Internal and external cleaning of all the cassettes need to be
carried out every month. If the cassette is not in use, make sure
the lid is kept closed.
While the cassette is removed from the recorder, use a soft
lint-free cloth, slightly moistened with water or mild detergent
solution to clean the eternal base and lid mouldings. Do not use
any type of abrasive pad, scouring pad or solvent such as benzine.
Difficult stains and marks can be removed using IPA. Wipe the
mouldings dry before using the cassette.
The interior of the cassette should be inspected each time a new
film roll is loaded.
1. Remove the mandrel from the cassette.
2. Using a hand-held vacuum cleaner, lightly vacuum the
cassette interior. Pay particular attention to crevices and to
areas where dust might collect.
3. Use a soft lint-free cloth, slightly moistened with water or
mild detergent solution to clean the interior mouldings. Let
the interior dry before loading film.

6 Luxel F-6000
Product Data
This chapter is a brief outline of the Luxel F-6000 product
features and specifications useful for the operator.
6.1 Media Data

6.1.1 Media Supported
Luxel F-6000 exposes on photosensitive rolled film in the range
of red laser diode with a 635 nm wavelength.
Media Type
Media types for Fujifilm products are described in Table 6.1.
Table 6.1 Media types
Media Type Fuji Film Product

High Gamma Film (matt and gloss) HSR/HXR (0.004 in)
High Gamma Film (matt and gloss) HSR/HXR (0.007 in)
High Gamma Film (matt and gloss) HSR/HXR M (0.004 in)
High Gamma Film (matt and gloss) HSR/HXR 7M
Media type is daylight-loading, WL1, with an inner core diameter

of 71.3 mm, emulsion out.
Media Thickness
Media thickness is in the range of:
Operator’s Manual 68000210AB 6-1

Luxel F-6000 Product Data
0.10 mm (0.004 in) to 0.17 mm (0.007 in).

Media Width
Media widths available for the cassette are shown in Table 6.2.
Table 6.2 Media widths
Media Width mm Film

(in) Available
768 (30.2) n
724 (28.5) N/A
720 (28.3) n
670 (26.4) n
559 (22.0) n
525 (21.65) N/A
520 (20.5) n
356 (14.0) n
Media Length
Media lengths are set as:
• 85 m at 0.10 mm (0.004 in)
• 61 m at 0.10 mm (0.004 in) - refer to FFEI (UK) Customer
Support on availability.
• 36 m at 0.20 mm (0.007 in).
6.2 Output Data

6.2.1 Imaging Area
Positive Working
For 768 mm wide media the imaging area is:
• Maximum height: 630 mm (24.8 in)

• Maximum width: 760 mm (29.9 in).

15 mm (min)
46 mm
630 mm (MAX)
360 mm (MIN) TO 304 (MIN)
IMAGING AREA IMAGING
HEIGHT
10 mm
760 mm (MAX)
IMAGING WIDTH
Figure 6.1 Film and imaging area
Negative Working
• Maximum height: 630 mm (24.8 in).
• Maximum width: 760 mm (29.9 in)
• Other widths: ±4 mm as above – see Table 6.2.
Area of film covered by the punch in negative working
production is able to be pre-exposed – enabling full plate ready
film production in positive or negative. These functions are
user-selectable from the RIP.
The minimum distance between punch centre and image start
position is set at 15 mm in order to prevent the risk of clipping
border text.
Area of film not covered by the image is exposed to provide a full
negative sheet of film.

6.2.2 Resolution and Spot Size

The recorder operates with the resolutions shown in Table 6.3.
Table 6.3 Recorder resolutions
Resolution (dots/in) Resolution (dot/mm) Spot Size (µm)

1200 47 25.0 - 31.2
1219 48 25.0 - 31.2
1800 70 16.7 - 20.8
1828 72 16.7 - 20.8
2400 94.5 12.5 - 15.6
2438 96 12.6 - 15.6
2540 100 12.5 - 15.6
3658 144 12.5 - 15.6
6.2.3 Dot Types and Shapes

The recorder is a hard dot engine that uses the following dot
shapes subject to available screen sets: euclidean, round, elliptical
and square.
Halftone dot shapes are the function of the RIP.
6.3 Environment Data

The correct operating conditions for the recorder and media are
vital for quality imaging.
6.3.1 Media Hold Conditions

Recommended hold conditions for the media inside the recorder
is shown in Table 6.4.

Table 6.4 Recorder hold conditions
Location of Media Maximum Hold Time

Inside the Supply Cassette Nominal shelf life
Inside the Input Assembly Up to 1 hour
Inside the Drum Up to 1 hour
Inside the Output Modules Up to 1 hour
6.3.2 Recorder Operating Conditions

The range of minimum environment conditions for operating your
recorder are shown in Table 6.5.
Table 6.5 Recorder operating conditions - minimum
Parameter Operating Range

Temperature 18 - 29 °C
Temperature Change t2 °C per hour
Humidity 20-70 % non-condensing
Humidity Change t5 % RH per hour
Altitude <1800 m above sea level
Dust: max particles per m3
5 microns concentration 2000
0.5 micron concentration 225000
Floor Vibration +7.5 µm 5-18 Hz

+0.01g 18-150 Hz
(swept sine one
octave/minute)
Tilt at processor interface <1°

Fujifilm recommend the following optimum conditions for

improved image quality shown in Table 6.6.
Table 6.6 Recorder operating conditions – optimum
Parameter Operating Range

Temperature 21 - 25 °C
Temperature Change t2 °C
Humidity 50-60 % non-condensing
Humidity Change t5 % RH per hour
Further guidelines on environment conditions for the recorder are

available from your distributor.
6.4 Recorder and Processor Data

6.4.1 Laser Options
The recorder is supplied as 1-laser, 2-laser and 3-laser versions
with the options described in Table 6.7.
Table 6.7 Laser upgrade options
Lasers Fitted Laser Upgrade Options

1 1 to 2 or 1 to 3
2 2 to 3
3 –
See your local distributor for further information on laser options.

6.4.2 Punch Options

There are a number of different punch types which can be fitted
on a customer machine as options:
• Stoesser
• German Bacher
• USA Bacher
• Kamata KPF25
• Billows
• Custom.
See your local distributor for further information on punch
options
6.4.3 Supply Cassette Options

One supply cassette is shipped as standard for an installed
machine and up to seven cassettes may be utilised.
Additional purchases of cassettes are possible. See your local
distributor for further information on cassette options.
6.4.4 Media Processor Supported

The AP-800A processor is specified for use with a Luxel F-6000.
See your local distributor for further information on the processor
specifications.
6.4.5 Recorder Dimensions and Weight

The recorder dimensions and total weight are shown Figure 6.2.

1320 mm
(52 in)
940 mm
(37 in) 1605 mm
(63 in)
WEIGHT: 600 Kg (1323 lb)
Figure 6.2 Recorder dimensions and weight

Index
A Chad Tray
error, 4-26
Advance Media icon, 3-4 error icon, 4-10
Application, software versions, 3-47 Chad tray, emptying, 5-11

Change Cassette button, 3-13
B Change Length screen, 3-32

Change Media button, 3-29
Booting Change Media Type, 3-33, 3-34
fails to, 2-5
screen, 2-2 Clean Spinner Mirror button, 3-53, 5-4
Buttons Confirm Media screen, 2-21, 3-31, 3-35

introduction, 3-3 Cut and Eject Media icon, 3-5
PAUSE mode, 3-13
global buttons, 3-6
recognising, 3-3
RUN mode, 3-9
D
TOOLS mode, 3-16 Database
edit procedure, 3-28
editing media details, 3-23, 3-34
C Diagnosing screen, 5-10
Calibration, 3-20 Diagnostics
setting display contrast, 3-42 Run Diagnostics, 3-50, 4-32
touchpanel, 3-38 running, 4-7
running self tests, 5-8
Cassette
test image, 5-4
change procedure, 3-28
changing cassettes, 3-23 Display Cal button, 3-38
cleaning, 5-18 Display Calibration, 3-38
edit the database, 3-34
editing the database, 3-23 Display Calibration button, 3-38
installing on recorder, 2-20 Display Contrast, setting, 3-42
loading, 2-15
managing the database, 3-13 Display Contrast button, 3-7
releasing, 2-14 Door
Cassettes Available icon, 3-3 open door errors, 4-26
Operator’s Manual 6800021000 Index-1

Index
open on booting, 2-5 Errors

opening and closing upper door, 2-12 drum, 4-42
opening the lower door, 4-37 introducing, 4-2
opening upper door, 4-34 listing, 4-17
recognising, 3-48
Door Open, error icon, 4-13
recovery at cassette input, 4-41
Door Open on Boot screen, 2-5 recovery at horizontal tray, 4-43
Drum recovery at supply cassette, 4-41
cleaning, 5-17 vertical output, 4-45
opening the end cap, 4-35 External alert, 1-4
E F
Empty Chad Tray button, 5-3 Fog Leader, setting the length, 3-39
Empty Chad Tray button, 3-52 Fog Leader Length button, 3-40
Error
code, 3-50
code 100–199, 4-22 H
code 1000–1100, 4-31
code 200–299, 4-23 Horizontal output, accessing, 4-37
code 300–399, 4-24 Horizontal output tray, errors, 4-43
code 500–599, 4-24
code 510, 4-26
code 600–699, 4-27
code 700–799, 4-27
I
code 900–999, 4-28, 4-29 Icons
error code, 4-6 introduction, 3-2
error group, 4-5, 4-8 PAUSE mode, 3-13
error type, 4-6, 4-15 recognising, 3-3
handling screen, 4-3, 4-4 RUN Mode, 3-9
how to troubleshoot, 4-8 Tools mode, 3-16
identifying error codes, 4-17
locating the error, 4-8 Image Downloading icon, 3-5, 3-12
logging, 4-2 Image Not Downloading icon, 3-5, 3-12
logging to the PC, 3-51
recovering from, 4-19
recovery action, 4-19
J
Error Handling screen, 3-48
describing fatal errors, 4-4 Job Number and Separation ID icon, 3-10
non–fatal screens, 4-3 Jobs
Error Info button, 3-50 in Run mode, 3-9
Index-2 Luxel F-6000 Recorder

Index
introduction, 1-4 holding and loading conditions, 2-10

managing the queue, 5-4, 5-6 managing the database, 3-13
running test utilities, 5-5 manual control in recorder, 3-22
starting, 3-1 obtaining information, 3-44
output tool, 3-24
pausing flow, 3-22
L recovering from errors, 4-19
workflows and loading, 2-10
Low Media icon, 3-5 Media Control button, 3-14
Luxel F–6000 Recorder Media Info button, 3-7, 3-11
accessing the interior, 1-6
configuration, 1-4 Media Path Info buttons, 3-12
introducing, 1-1, 1-3 Media Roll icon, 3-3
MMI, 1-8
RIP server, 1-10 MMI
SCSI, 1-1 display contrast, 3-42
workflow, 1-3 introducing icons and buttons, 3-2
introduction, 1-8
menu modes, 3-7
M navigating the menus, 3-2
PAUSE mode, 3-7
RUN mode, 3-7
Maintenance
TOOLS mode, 3-7
chad tray, 5-11
cleaning the recorder, 5-16 Module Location icon, 4-8
cleaning the spinner, 5-4
getting the alert, 5-1
introducing, 3-52
spinner mirror, 5-12
N
Maintenance button, 3-16 Non–Fatal Error icon, 3-5
Manage Job Queue button, 3-53

Manage Job Queue screen, 5-8 O
Managing Job Queue button, 5-4
Open Cassette Door screen, 3-30
Media Optics, error icon, 4-12
auto eject on boot up, 2-9
auto–recovery, 4-2 Options, RIP, 1-11
changing media, 3-23 Out–of–Media, error icons, 4-13
cutting leading edge, 2-19
edit the database, 3-34 Out–of–Media icon, 3-5
editing the media database, 3-23 Output Settings, enable/disable, 3-40
end of roll, 3-26
Output Settings button, 3-41
handling and loading, 2-10
handling errors, 4-41 Over–temperature, error icons, 4-12

Index
P troubleshooting, 3-48
Recorder Info button, 3-6, 3-11
Pause button, 3-11
Return button, 3-6
PAUSE mode
Rewind, automatic for film left in drum, 3-23
introduction, 1-10
using, 3-13 Rewind Media icon, 3-5
Preferences RIP
opening, 3-17 applications, 1-11
setting, 3-37 useful guidelines, 3-19
using with recorder, 3-18
Preferences screen, 3-37
Roll, end of, 3-26
Processor
errors, 2-5, 4-29 Run Diagnostics button, 4-32
hints on using, 3-21 RUN mode, using, 3-9
introduction, 1-4
using with the recorder, 3-20 Run mode
warning on delay, 3-20 from Pause, 3-14
introduction, 1-10
Processor Comms, error icon, 4-11
Run screen, 2-4
Processor Comms Disable button, 3-41
Run Test Image button, 5-4
Processor Comms Enable button, 3-41
Run Test Images button, 3-53
Processor Module, error icon, 4-11
Processor Not Ready icon, 3-20
S
Q Safety, recovering from errors, 4-1
Scanning Progress icon, 3-10
Queue, (see Jobs), 5-6
Screen
Cassette Manager, 3-13
R Change Length, 3-32
Change Media Type, 3-33, 3-34
Reboot, reboot on error, 3-50 Confirm Media, 2-21, 3-31, 3-35
Display Calibration, 3-38
Reboot button, 3-6 Display Contrast, 3-42
Recorder Fog Leader, 3-40
accessing the interior, 4-33 Install New Cassette, 3-30
maintaining, 3-52 Maintenance, 3-52, 5-3
obtaining information, 3-45 Non–Fatal Error, 4-3
calibrating, 3-20 Open Cassette Door, 3-30
starting to operate, 3-18 Out–of–Media, 3-27, 3-29
with the processor, 3-20 Preferences, 3-37
with the RIP, 3-18 Processor Module, 4-4

Index
Run, 2-4 Tools, media output, 3-24

Switch Off, 2-9
Tools button, 3-14
Units of Measurement, 3-43, 3-44
TOOLS mode
Shutdown, 2-6
introduction, 1-10
recorder shutdown, 2-8 using, 3-16
starting, 3-17
Touchpanel
Specifications
calibrating, 3-38
environment data, 6-4 cleaning, 5-16
media data, 6-1
output data, 6-2 Troubleshooting
processor data, 6-6 (see Error), 4-8
product data, 6-1 introducing, 4-2
recorder data, 6-6 introduction, 3-48
Spinner Mirror
contamination check, 3-53
error icon, 4-10 U
maintaining, 5-12
Units of Measurement, setting, 3-43
Start in Pause Mode button, 2-6
Units of Measurement button, 3-43
Switch Off screen, 2-9
Switching On/Off
recorder, 2-1 V
recorder off, 2-6
recorder on, 2-2 Vertical Output
accessing, 4-37
System Control, error icon, 4-14 recovery from errors, 4-45
T W
Temperature Errors, 4-25 Wait Timer icon, 3-4
Test Images, 5-5 Workflows, loading the cassette, 2-10
Time–to–End Current Scan, 3-5 Workflows, introduction, 1-3
Time–to–End Current Scan icon, 3-11

Index

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Luxel F-6000 Recorder

(ii) Luxel F-6000 Recorder

Operator’s Manual 6800021001 (iii)

(iv) Luxel F-6000 Recorder

Electromagnetic Compatibility Information - Europe

This equipment may also be susceptible to strong electromagnetic

business premises, for example, offices, banks, etc.

This equipment conforms to the requirements of EC directives:

73/23/EEC - Low Voltage Directive

Operator’s Manual 6800021001 (v)

About this Document

(vi) Luxel F-6000 Recorder

Trademarks and Copyright

Operator’s Manual 6800021001 (vii)

Chapter 1 Introducing Luxel F-6000

1.1 Introducing F-6000 Features . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2 Getting Started

2.1 Switching On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Handling and Loading Media . . . . . . . . . . . . . . . . . . . . . 2-10

(viii) Luxel F-6000 Recorder

Chapter 3 Running the Recorder

3.1 Starting to Run Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Navigating the MMI Menu . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.3 How to Operate Your Recorder . . . . . . . . . . . . . . . . . . . 3-18

3.4 How to Control Media Workflow . . . . . . . . . . . . . . . . . . 3-22

3.6 How to Change Recorder Settings . . . . . . . . . . . . . . . . . 3-37

Operator’s Manual 6800021001 (ix)

3.7 How to Obtain Information . . . . . . . . . . . . . . . . . . . . . . 3-44

3.8 How to Troubleshoot the Recorder . . . . . . . . . . . . . . . . 3-48

3.9 How to Maintain the Recorder . . . . . . . . . . . . . . . . . . . . 3-52

4.1 Introducing Error Handling . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2 How to Troubleshoot from Error Handling Screens . . . 4-8

(x) Luxel F-6000 Recorder

4.3 How to Recover from Errors . . . . . . . . . . . . . . . . . . . . . 4-19

4.4 How to Access the Recorder Interior . . . . . . . . . . . . . . . 4-33

Operator’s Manual 6800021001 (xi)

4.5 How to Clear Media Handling Errors . . . . . . . . . . . . . . 4-41

Chapter 5 Maintaining the Recorder

5.1 Selecting MMI Maintenance Options . . . . . . . . . . . . . . 5-1

5.2 Running Job and Test Utilities . . . . . . . . . . . . . . . . . . . . 5-5

5.3 Starting MMI Maintenance Tasks . . . . . . . . . . . . . . . . . 5-11

5.4 Scheduled Maintenance Jobs . . . . . . . . . . . . . . . . . . . . . 5-16

(xii) Luxel F-6000 Recorder

Chapter 6 Luxel F-6000 Product Data

6.1 Media Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.3 Environment Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.4 Recorder and Processor Data . . . . . . . . . . . . . . . . . . . . . 6-6

2.1 Recorder power on/off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Operator’s Manual 6800021001 (xiii)

2.6 Shutdown Wait screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

3.1 Navigating between modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

(xiv) Luxel F-6000 Recorder

3.24 Maintenance screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52

4.1 Non-Fatal Error - RUN screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

5.1 Maintenance screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

6.1 Film and imaging area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Operator’s Manual 6800021001 (xv)

4.1 Identifying Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

6.1 Media types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

(xvi) Luxel F-6000 Recorder

Operator’s Manual 6800021001 (xvii)

(xviii) Luxel F-6000 Recorder