Hvac DBR Coca Cola

FINAL HVAC DESIGN BASIC REPORT Sheet 1 of 15
Client: Hindustan Coca-Cola Beverages Pvt. Ltd , Bidadi, Bengaluru
Client : Hindustan Coca-Cola Beverages Pvt. Ltd.

Location : Bidadi, Bengaluru
Consultant : ANA Design Studio Pvt. Ltd.
FINAL HVAC DESIGN BASIS REPORT
CONTENTS
Section 1 : General
Section 2 : Specific Design Notes
Section 3 : Building Description
Section 4 : Scope of Work
Section 5 : Standard & Codes
Section 6 : Geographical Details
Section 7 : Input Data - Basis of Design
Section 8 : Cooling Loads
Section 9 : Design Considerations
Section 10 : HVAC System Design
Section 11 : Controls
Section 12 : Energy Conservation
Section 13 : Items to be provided by other agency
Section 14 : Water Requirement
1.0 General:
ANA DESIGN TEAM

Document No. Revision No. Prepared By Checked By Approved By Date
HVAC/DBR-0 R2 Subhas Satish Amin 22.09.2012
This report outlines the system design, basis of design, and cooling load summary of the HVAC system.
The report has been prepared based on the information furnished and the standard data available.
While the basic system design is not likely to change, the rating and specification of the main equipment may
change after firming up the detailed engineering.
2.0 Specific Design Notes:
Chilled Water Plant:

Ammonia based chillers are proposed as Ammonia being most environmental friendly gas having Zero ODP
and GWP rating. 2 Nos. of 350 TR capacity Ammonia Screw type chillers (both working) with minimum
two compressors shall be housed in the space provided in the utility block. Ammonia chillers shall be water
cooled type and separate cooling tower shall be installed near to the chillers for condenser cooling. Chilled
water pumping system shall be proposed to be variable secondary pumping system for the energy saving
purpose. Chilled & Condenser water pumps shall be centrifugal horizontal split casing back-pull out type for
the ease of maintenance purpose. Cooling tower shall be forced draught type. Condenser & evaporator will
be PHE type. Chiller plant shall have hot well and cold well capacity to provide back-up for min-10-15
minutes. Filler and sugar syrup process water requirement shall be fed from individual VFD based secondary
pumping system based on the output parameters as below required by client.
Cooling Load required for Process Area (Input provided by client):

a) Filler - Flow - 55 KL/ hr., Inlet Temp. : 32 Deg.C Outlet Temp. : 10 Deg C
b) Sugar Syrup - Flow - 15 KL/ hr., Inlet Temp. : 55 Deg.C Outlet Temp.: 25 Deg C
Process Area (double height):

Separate double skinned 2 stage evaporator cooler (in mechanical spaces) with minimum filtration of 20
micros shall be provided for sugar area like CIP, Sugar dissolving, and Ready Syrup with food grade PIR
ducting / rectangular ducting. 20 ACPH needed for Ready Syrup & Sugar Dissolving & 25 ACPH for CIP
room needs to be maintained.2 stage evaporator cooling shall be provided for spot cooling too for the cooling
purpose. ACPH shall be cross checked against the heat load calculations and whichever is higher shall be
taken for maximum air flow.
2 stage evaporator exhaust will be provided through the Cabinet type DIDW backward curved fan with SS
rectangular ducting inside process area.
.
A mechanical exhaust system will be provided for Chemical Store area to extract any fumes with 15 ACPH.
Process line Panel room:

This room shall be provided air-conditioning by means of Hi-wall DX type units as per client requirement.
Kitchen:
DIDW inline centrifugal Exhaust fan will be provided for kitchen area. Kitchens shall be kept at negative
pressure. Since there is no cooking in kitchen area, air scrubber is not considered. No fresh air will be
provided for kitchen as fresh air shall be from open area only.
Processing Area:
ANA DESIGN TEAM

By looking at favorable natural weather condition at the location, we are proposing Natural Ventilation
system for process area at 12 ACPH. As per weather data available average wind speed through the year is
2.8 m/s and wind flow direction is mostly from south and west face of the building. Fresh air entry shall be
provided at 1 Mtrs. from FFL at west and south side walls by means of Al. extruded fixed type gravity
louvers with bird screen at the face. Exhaust opening will be provided at the opposite side of the fresh air
entry and at the top level of building wall. This will create buoyance and stack effect of natural phenomenon
of natural ventilation. In addition to this Turbo ventilator fans shall be provided at the roof level for natural
exhaust purpose. The external face of the louvers for Natural Ventilation will be covered with wire mesh of
not more than 6 mm to prevent entry of Birds/ Insects into premises.
Additionally turbo-ventilator fans of 2164 CFM x 92 nos shall be provided at roof sheet for natural exhaust
@ 4 ACPH.
Natural ventilation area provided will meet the requirement of natural smoke ventilation as per clause
mentioned in NBC-2005.( ACPH at 12 to be maintained as per the clause).
(Pls refer separate attached calculation sheet for detailed calculations).
Note: Actual CFD (Computational fluid Dynamics) analysis to be carried out for natural ventilation scheme to
know the exact Air flow pattern &behavior.
A mechanical ventilation system shall not be provided as per client requirement.
The external face of the louvers for Natural Ventilation will be covered with wire mesh of not more than 6
mm to prevent entry of Birds/ Insects into premises.
2 stage evaporator cooler spot cooling (at the location suggested by client) with round ducting and SS made
jet nozzles with 26/28 Gauge SS Cladding on insulation will be provided for the human spot cooling
purpose.
Ducted exhaust shall be connected from outlet of Class 10,000 Enclosure of blow moulding section of the
combil line to the outside of building.
1) Direct exhaust from exhaust hood as per the location suggested by client with SS ducting without external
exhuast fans as confirmed by client(Enclosure shall be supplied along with exhaust fan only)
Process Storage Area:
Natural ventilation cum smoke ventilation scheme adopted for processing area shall be maintained in the
storage area. Mechanical ventilation shall not be there as a substitute as its non- critical zone used for
storage.
Server Room
Separate DX HI wall type Units (1 working + 1 standby) will be provided. This room shall be designed at
temperature of is 22 +/-2 Deg. C.
Quality & Micro Lab
ANA DESIGN TEAM

The Quality Lab Area & Micro Lab will be 24 hrs. working. The air conditioning will be through separate
wall mounted DX-split units. A mechanical exhaust system will be provided for the Micro Lab as per the
standards provided by client. Whole lab AC and ventilation shall be as per the standard inputs provided by
client. All lab shall be designed at temperature of is 22 +/-2 Deg. C.
Concentrate Room
The concentrate room shall be as per Cold room application. Cold room shall be broadly designed based on
the following inputs provided by client:
1) type of product required inside the room-Dry and wet
2) Product Entry temperature - 30 +/-2 Deg. C .
3) Product Final temperature required 4 Deg. C
4) Product Final temperature required for dry part - 22 Deg. C
5) Pull down / Cool down time required - 24 hrs
6) Daily turnover of Product (Fresh load) / Day - 2 MT ( both dry and wet parts)
7) No. of door opening / Day - 8-10 times
8) Occupant load –03 Nos
9) Size of room – As per Architectural scheme.
10) Design ambient temp- 40 Deg. C
11) Consumption /day – 2MT
Offices, Reception, Training Room, Meeting Rooms & Supervisor Office

The air-conditioning in Main Reception, Admin Office, Shipping Office, Training Room, and meeting rooms
& Supervisor Office will be through individual Hi-wall type DX Units. All this area shall be designed at
temperature of is 24 +/-1 Deg. C
Shelf Life
The Shelf Life area will be used for the sample storage; hence air conditioning will not be required, though
the natural ventilation will be provided by means of louvered opening with bird screen.
Loading /Unloading Area:

High velocity air curtains shall be provided at the entrance level to prevent birds /insects entry inside the
premises.
Utility block : This block shall be provided with Tube axial fans for mechanical exhaust with GI ducting. No
fresh air fan shall be provided for this as fresh air shall be drawn through open area or through mesh shutter.
Fresh Air provision:

Fresh air shall be provided as per ASHRAE standard /NBC -2005 codes to the area.
3.0 Building Description:
ANA DESIGN TEAM

The Bottling Plant is proposed to be built for Coca – Cola at Bangalore. The building details are as follows :
2 stage evaporator
cooling area Naturally Mechanical
FLOOR AC AREA
Ventilated area Exhaust
Reception
Meeting Rooms
Quality Area Utility Block

Shelf Life
Micro Lab
Concentrate Store Lobby (double
(cold room) Height
Lobby Chemical Room
Ground Floor Process line CIP Room
panel room
Ready Syrup
Sugar Dissolving Factory Process
Area
Labeling area, Shrink
packer/Palletiser (spot Cafeteria sitting Cafeteria kitchen
cooling) arrangement area area
Admin Office
Training Room Engineering Store
Server Room
Supervisor Office
First Floor
Packing Material
Store
Lobby (First Floor)
Sugar Store
Toilets
ANA DESIGN TEAM

4.0 Scope of Work:
To design a “round the year” air conditioning system to maintain comfortable conditions inside the building.
The scope of work for HVAC work would include the following:
a. Water Cooled Screw type Ammonia water Chilling Units with Hot and cold vessel.(High side)
b. Chilled Water Pumps with variable pumping secondary circuit. (High side)
c. Condenser cooling tower with condenser water pumps (High side)
d. 2 S t a g e e v a p o r a t i v e cooler Units (Double Skinned)
e. Centrifugal/Axial Flow Fans/double skin cabinet type DIDW centrifugal fan
f. Chilled Water & condenser water Piping including valves & fittings
g. Air distribution system including duct work, grilles, diffuses, fire dampers etc.
h. O–Class Anti-bacterial, Food grade Nitrile rubber Insulation work for piping and ducting including Acoustic
work
j. Automatic Controls.
k. Electrical panels & cabling work etc. for A.C system from one single point provided by client.
l. Natural ventilation work.
m. VFD drives with VFD bypass starter panels for all equipments like pumps , 2 stage evaporator coolers , fans etc.
5.0 Standard & Codes:
The applicable standards / codes are:-

a. American Society of Heating, Refrigeration and Air-Conditioning Engineer
(ASHRAE STANDARD – 90.1–2010, 62.1–2010)
b. National Building Codes – Building Services-NBC- 2005

c. Indian Society of Heating, Refrigeration and Air-Conditioning Engineer (ISHRAE).
d. British Standard
6.0 Geographical Details:
Location:
Bangalore lies in the southeast of the South Indian state of Karnataka. It is in the heart of the Mysore Plateau
(a region of the larger Precambrian Deccan Plateau) at an average elevation of 900 m (2,953 ft). It is located
at
12°58′N 77°34′E 12.97°N 77.56°E and covers an area of 741 km² (286 mi²).The majority of the city of
Bangalore lies in the Bangalore Urban district of Karnataka and the surrounding rural areas are a part of the
Bangalore Rural district. The Government of Karnataka has carved out the new district of Ramanagara from
the old Bangalore Rural district.
The topology of Bangalore is flat except for a central ridge running NNE-SSW. The highest point is
Vidyaranyapura Doddabettahalli, which is 962 m (3,156 ft) and lies on this ridge. No major rivers run
through the city, though the Arkavathi and South Pennar cross paths at the Nandi Hills, 60 km (37 mi.) to the
north. River Vrishabhavathi, a minor tributary of the Arkavathi, arises within the city at Basavanagudi and
flows through the city. The rivers Arkavathi and Vrishabhavathi together carry much of Bangalore's sewage.
A sewerage system, constructed in 1922, covers 215 km² (133 mi²) of the city and connects with five sewage
treatment centres located in the periphery of Bangalore.
ANA DESIGN TEAM

In the 16th century, Kempe Gowda I constructed many lakes to meet the town's water requirements. The
Kempambudhi Kere, since overrun by modern development, was prominent among those lakes. In the earlier
half of 20th century, the Nandi Hills waterworks was commissioned by Sir Mirza Ismail (Diwan of Mysore,
1926–41 CE) to provide a water supply to the city. Currently, the river Kaveri provides around 80% of the
total water supply to the city with the remaining 20% being obtained from the Thippagondanahalli and
Hesaraghatta reservoirs of the Arkavathi river. Bangalore receives 800 million litres (211 million US gallons)
of water a day, more than any other Indian city. However, Bangalore sometimes does face water shortages,
especially during the summer season- more so in the years of low rainfall. A random sampling study of the
Air Quality Index (AQI) of twenty stations within the city indicated scores that ranged from 76 to 314,
suggesting heavy to severe air pollution around areas of traffic concentration.
Bangalore has a handful of freshwater lakes and water tanks, the largest of which are Madivala tank, Hebbal
lake, Ulsoor lake and Sankey Tank. Groundwater occurs in silty to sandy layers of the alluvial sediments.
The Peninsular Gneissic Complex (PGC) is the most dominant rock unit in the area and includes granites,
gneisses and migmatites, while the soils of Bangalore consist of red laterite and red, fine loamy to clayey
soils.
Vegetation in the city is primarily in the form of large deciduous canopy and minority coconut trees. Though
Bangalore has been classified as a part of the seismic zone II (a stable zone), it has experienced quakes of
magnitude as high as 4.5.
Climate
Bangalore experiences a tropical savanna climate (Köppen climate classification Aw) with distinct wet and
dry seasons. Due to its high elevation, Bangalore usually enjoys a more moderate climate throughout the
year, although occasional heat waves can make things very uncomfortable in the summer. The coolest month
is December with an average low temperature of 15.4 °C and the hottest month is April with an average high
temperature of 32.8 °C. The highest temperature ever recorded in Bangalore is 38.9 °C(recorded in March
1931) and the lowest ever is 7.8 °C (recorded in January 1884). Winter temperatures rarely drop below 12 °C
(54 °F), and summer temperatures seldom exceed 34–35 °C (<100 °F). Bangalore receives rainfall from both
the northeast and the southwest monsoons and the wettest months are September, October and August, in that
order. The summer heat is moderated by fairly frequent thunderstorms, which occasionally cause power
outages and local flooding. The heaviest rainfall recorded in a 24-hour period is 179 millimetres (7.0 in)
recorded on 1 October 1997.
Climate data for Bangalore
Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Year
Average
26.7 29.3 32.4 32.8 31.3 28.7 26.9 27.1 28.0 27.5 26.4 25.6 28.56
high °C
(80.1) (84.7) (90.3) (91.0) (88.3) (83.7) (80.4) (80.8) (82.4) (81.5) (79.5) (78.1) (83.41)
(°F)
Average
15.8 16.3 18.9 21.0 20.7 19.5 19.0 18.8 18.5 18.2 17.5 15.4 18.30
low °C
(60.4) (61.3) (66.0) (69.8) (69.3) (67.1) (66.2) (65.8) (65.3) (64.8) (63.5) (59.7) (64.94)
(°F)
Rainfall
2.7 7.2 4.4 46.3 119.6 80.6 110.2 137.0 194.8 180.4 64.5 22.1 969.8
mm
(0.106) (0.283) (0.173) (1.823) (4.709) (3.173) (4.339) (5.394) (7.669) (7.102) (2.539) (0.87) (38.181)
(inches)
Avg. rainy
0.2 0.5 0.4 3.0 7.0 6.4 8.3 10.0 9.3 9.0 4.0 1.7 59.8
days
Mean
monthly
263.5 248.6 272.8 258.0 241.8 138.0 111.6 114.7 144.0 173.6 189.0 211.8 2,367.4
sunshine
hours
7.0 Input Data Design Base:
ANA DESIGN TEAM

The HVAC System would be designed on the following design parameters which are based on the data from
the Metrological Department, ISHRAE* and ASHRAE*.
Design Parameters:
Outdoor Conditions for Bangalore will be:
As per ISHRAE
Sl. No. Condition/Season Dry Bulb Temp Wet Bulb Temp (˚ RH (%)
(˚ F) F)
a) Summer 96 78 45
b) Monsoon 82 78 82
c) Winter 58 54 78
As per Client’s Requirement: ( Outside conditions as following shall be used for heat load
calculations)
Sl. No. Outdoor Condition For Dry Bulb Temp WB (%)

Design
a) 100.4 ˚ F (38 ˚ C) 83 ˚ F (28.3 ˚C)
Indoor Design Condition: 24°C±1 ( For Office AC area other than Lab area & Server room)
Sl. No. Condition/Season Dry Bulb Temp (˚ F) Design RH (%)

Uncontrolled
a) Summer 75±2 50 %
b) Monsoon 75±2 50 %
Indoor Design Condition: 22°C±2 ( For Micro-Lab ,Quality area & Server room)
ANA DESIGN TEAM

Sl. No. Condition/Season Dry Bulb Temp (˚ C) Design RH (%)

Uncontrolled
a) Summer 22±2 50 %
b) Monsoon 22±2 50 %
Indoor Air Quality:
ASHRAE 62.1 (USA) standards call for maintaining a desirable Indoor Air quality (IAQ) in a tightly sealed
building. This is to prevent sickness syndrome in people who occupy these buildings for a long period.
Oxygen rich environment is required to dilute pollutants like VOC compounds, CO2, odor etc. An adequate
quantity ensures that the atmosphere in a conditioned space does not feel stale or cause irritants to the
occupants. This increase in fresh air quantity increases the Air Conditioning load requirement.
Other Parameters:
Lighting Load : at Actual

Equipment Load : at Actual
Fresh Air : As per ASHRAE 62.1

Dehumidified air distribution : 2.5 -3.0 cfm/ft2 (in Offices) /as per HAP calculations
Floor Insulation : No insulation required

External Walls : 200 mm thick aerated concrete block upto 3.5 mtr. height
Non-insulated PIR panel wall above 3.5 mtr.height ( As per
Architectural requirement)
Roof : Non insulated PIR roof ( As per Architectural requirement)
Glazing : Nano Icy Menthol Coated (Assumed DGU )
U factor considered ( BTU-hr/ ft2.) : Glass : 0.32 (SHGF-0.27)

Brick wall : 0.325
Concrete wall : 0.42
PEB Wall : 1.32
PEB Roof : 1.32
Floor /Concrete block : 0.42
8.0 Cooling Load: Cooling load shall be calculated on HAP- 4.51
9.0 Design Considerations:
ANA DESIGN TEAM

Providing a clean, comfortable, safe environment & efficient for all personnel is a primary objective in the
designing of HVAC systems. To achieve this, the design considerations are as follows:-
a. Proper control of inside temperature under varying indoor and outdoor conditions.
b. Energy efficiency throughout the varying load pattern.
c. Flexibility to allow shutting down of the areas not in use.
d. Use of highly responsive systems with ease of maintenance.
e. Providing required Indoor air quality (IAQ) with reduced operating cost.
10.0 Refrigeration System Design:
10.1 Plant room (Refrigeration System):
We have considered energy efficient water Cooled Ammonia screw type chilling units with latest
technology working on environment friendly refrigerant Ammonia.
Chilled water flow will be achieved through variable independent secondary pumping system circuit for
filler area and sugar syrup area.
10.1 2 stage evaporator cooling System:
2 stage evaporative system based on the efficiency factor to provide sensible cooling at 1st stage through
closed loop water coil and adiabatic cooling at second stage with wet pad to achieve maximum efficiency of
system.Units shall be mounted outside the building on strong platform.
2 stage evaporative system units shall be of Double skin thermal break profile Panel construction with
extruded Al frame work, G.I sandwiched panels with polyurethane foam insulation and shall consist of
backward curved/forward curved supply air fans, motors, normal water coils, food grade & anti-bacteria
Pads, filters, controls and accessories etc.
2 stage evaporative system shall be provided with 3 stage filters (Pre-filter of 20 microns & Fine filter of 10
microns and fine filer of 5 micron) for maintaining purity of incoming air. Mechanical type DP Gauge with
indication meter shall be provided for Air washer Filter Choking Status for periodical and routine
maintenance. Water sump shall be made up of stainless steel as per client requirement. Air washer shall have
provision for auto water level cut off with water low alarm. VFD Drive (PWM type) along with VFD bypass
starter panel shall be used to modulate speed of air washer with respect to usage to save energy.
High efficiency(min.90 %) IE-3 type electric motors with voltage fluctuation 415 ±10 % & Frequency 50Hz
± 5% with combined ± 10 % fluctuation shall be used in Air Washer to reduce operational cost.
To minimum pressure and to avoid water overflow due to float valve failure ; following options shall be
adopted:
2 stage evaporative system make up supply line shall be fitted with PRV (pressure regulating valve) to
minimum pressure so that float valve never works under pressure to avoid breakage.
10.3 Ventilation and Exhaust Systems:
ANA DESIGN TEAM

Toilets /chemical store /Utility block
Ducted exhaust shall be provided to maintain 15 ACPH.
Negative pressure shall be maintained inside to avoid foul smell from spreading into adjacent public areas.
Fresh air shall be taken from undercuts /Door grills/meshed rolling shutters provided .
Exhaust shall be discharged in relatively unoccupied ambient area or at high level at terrace where ever it is
possible
Kitchen:
Kitchen shall be kept at negative pressure to avoid the smell from spreading into adjacent public areas.
DIDW inline centrifugal Exhaust fan will be provided to exhaust hot fumes & air from kitchen area.
Kitchens shall be kept at negative pressure.
Processing Area:
Processing Area will be naturally ventilated through the purpose provided openings on the wall as well as
turbo-ventilator fans mounted on roof level to maintain 12 ACPH of flow rate inside the building.
10.4 Staircase Pressurization:
There are no internal staircases in the building for pressurization purpose. All staircases on the external
periphery of buildings which shall be naturally pressurized by providing mesh opening on the outer face. As
per the code mentioned in NBC-2005 it will fulfil the purpose of natural pressurization
10.5 Smoke Evacuation:
This is proposed by natural ventilation opening provide at roof & side walls of the building as per the NBC
-2005 code.
10.6 Parking Area
Since, this area is above ground level and parking area will be open to atmosphere from all sides.
Therefore, smoke evacuation system is not required for this area.
10.7 Air Distribution System:
The air distribution system shall be designed with GI sheet metal ducting, SS ducting ( in case of exhaust
duct running through process area) supply air Nozzles /Jet diffusers, grills/ registers, dampers, duct
supports etc.
ANA DESIGN TEAM

The ducts shall be factory fabricated as per IS/SMANCA standard. GI sheet will be as per IS-277 and
fabrication will be as per IS-655.food grade silicon sealants shall be used to prevent air leakage in the duct
joints.
The 2 stage evaporator unit return air shall be taken through exhaust air duct directly from Cabinet type
exhaust fans mounted outside building.
For air distribution in ventilated areas, un- insulated GI duct shall be provided. SS ducting shall be used
(in case of exhaust duct running through process area below false ceiling).
Alternatively, PIR panel ducts can be used. These are light-weight and do not needs to be insulated
separately for air conditioning air carry.
For life saving considerations, we have considered UL listed fire dampers.
Acoustic lining shall be provided upto 5 Mtrs distance from outlet or upto first opening in the main duct by
means of open cell structured nitrile rubber insulation.
Design Parameters for Duct Design:
Maximum flow velocity in AC ducts : 1700 Ft/Min
Maximum flow velocity in Ventilation ducts: 2000 Ft/Min
Maximum Friction (Per 100ft Run) : 0.08” WG
Maximum Velocity at Supply Air Outlet : 500 Ft/Min
Maximum Velocity at Return Air Inlet /Louvers : 350 Ft/Min
Insulation & Acoustic Treatment:
Ducting : 13/16 /19/25 MM thick, Density 45-60kg/m3 food grade ( only in process AC area) SS /AL.
faced cladding Nitrile rubber.
Acoustic Lining : 13 mm O – Class Antibacterial food grade nitrile rubber ( Open cells structure)
10.8 Water distribution System:
The water distribution system shall consist of insulated horizontal split casing back-pull out pumps, MS
ERW C class pipes for Chilled water supply & return, Insulated ERW GI pipes for drain, valves, controls,
fittings etc. Water piping inside process area shall be of SS-304 L material as per the client standards.
Design Parameters for Pipe Design:
Maximum Velocity (Branches) : 7 Ft/Sec

Maximum Friction (Branches) : 5 Ft/100 Ft Run
Maximum Velocity (Main Header) : 5 Ft/Sec
Maximum Friction (Main Header) : 5 ft./100 Ft Run
ANA DESIGN TEAM

Pipe Insulation:
Inside premises: …
Process area: : 13/19/25 mm thick, 48-60 kg/m3 density pipe sections of food grade nitrile rubber covered
50 micron polythene vapour barrier sheet and finally covered with 28/26 gauge SS cladding
Other than process area: 13/19/25 mm thick, 48-60 kg/m3 density pipe sections of food grade nitrile rubber
covered 50 micron polythene vapour barrier sheet and finally covered with 28/26 gauge AL cladding.
11.0 Controls:
Capacity controls for chilled water package units shall be as follows:
a. Controlled variable - Chilled water at 5˚C
b. Type of Control - PLC / Microprocessor based step less DDC control and multiple
compressor system.
c. Controller - Thermostats in chilled water supply / Diff. Press./ Anti –freeze.
d. Capacity Range - Modulating
e. Power - Electricity at specified voltage. (415/240V).
We propose Chiller Manger Panel which shall be installed for efficient operation of the plant. This will
automate changeover operation for HVAC plant room in normal as well as in fault condition. This will
provide safety interlocks for start and stop operation of equipments.
PLC / Microprocessor based safety controls for refrigeration units shall be as follows:
a. Compressor high- low pressure stat.
b. Chiller freeze-up thermostat with adjustable set point between (-) 34˚F – (+) 44˚F.
c. Oil pressure safety switch.
d. Except item “C” all controls shall be hand re-set on operation.
Interlocks for refrigeration units shall be as follows:
a. Flow / pressure switches in chilled water lines to prevent compressor starting without water flow.
b. Secondary Chilled water pumps.
c. Crank case heaters to be switched on when compressor stops.
ANA DESIGN TEAM

Indoor unit controls shall be as follows:
 Control circuit energized when fan started.
 Modulating return air thermostat shall control the refrigerant flow
12. Energy Conservation:
a. To economize on the use of energy, following main systems are proposed.
b. Energy efficient screw type chilling units with latest technology shall be provided to provide cooling
effect with minimum of power consumption.
c. Adequate design to limit the losses in transmission and distribution system.
d. High efficiency (Min.90 %) (IE-3 shall be used) electric motors shall be used in IDUs & Fans /pumps
/chillers etc..
e. High efficiency blowers(not less than 75% efficiency) shall be used in IDUs& Fans.
Electrical Scope for HVAC work:
Electrical Incomer will be provided by Client at one single point to the main HVAC /Refrigeration panel and
all outgoings for all HVAC equipments shall be led towards equipment with proper GI earthing Strip/double
copper earthing wire by HVAC scope. HVAC Vendor will make their own arrangement for the construction
power & water required during construction stage.
13.0 Item To Be Provided By Other Agencies.
a. Provision of on point main 415V/3PH/50HZ electric supply with earthing for main HVAC panel,
IDU/Fan panels, & 240 V/1PH/50HZ supply for units. Equipments shall be suitable for power supply
variation of ±10% Voltage, ±5% Frequency & ±10% combined variation.
b. Provision of thermal insulation on the exposed roof (if required)
c. Floor traps in plant room, AC equipment Rooms etc.
d. False ceiling work, return air boxing to cover ducts/pipes etc.
e. Civil works such as foundations for A.C. equipment such as chilling units, AHUs, etc.
f. Carpentry work such as wooden frames for fixing grills/diffuses etc.
14.0 Water Requirements:
Water required is as follows:
a. In expansion tank (CHW circuit) will be approximately 1500 liters per day.
b. Make up water for Cooling tower ( 2% of 2800 GPM) for chillers shall be apprxmt.3.05Lakhs
liters/day (assumed 24 hrs operation)
ANA DESIGN TEAM

c. Make up water required for 2 stage evaporative cooling (i.e.7 liters /hr/1000 CFM) shall be 30,000
Litres/ day (assumed 24 hrs operation)
Hence total water requirement for refrigeration and HVAC system shall be 3.36500 Lakhs liters / day
(for 24 hrs. operation)
Total hardness of water should not exceed 50 ppm. In case of water hardness exceeding the above limits,
water softening plant / non chemical water treatment plant shall be required
------------------End of DBR -----------------------
ANA DESIGN TEAM


Hvac DBR Coca Cola

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FINAL HVAC DESIGN BASIC REPORT Sheet 1 of 15

Client: Hindustan Coca-Cola Beverages Pvt. Ltd , Bidadi, Bengaluru

Client : Hindustan Coca-Cola Beverages Pvt. Ltd.

FINAL HVAC DESIGN BASIS REPORT

ANA DESIGN TEAM

2.0 Specific Design Notes:

Chilled Water Plant:

Cooling Load required for Process Area (Input provided by client):

Process Area (double height):

Process line Panel room:

ANA DESIGN TEAM

A mechanical ventilation system shall not be provided as per client requirement.

Process Storage Area:

Quality & Micro Lab

ANA DESIGN TEAM

Offices, Reception, Training Room, Meeting Rooms & Supervisor Office

Loading /Unloading Area:

Fresh Air provision:

3.0 Building Description:

ANA DESIGN TEAM

Quality Area Utility Block

ANA DESIGN TEAM

4.0 Scope of Work:

5.0 Standard & Codes:

The applicable standards / codes are:-

b. National Building Codes – Building Services-NBC- 2005

6.0 Geographical Details:

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7.0 Input Data Design Base:

ANA DESIGN TEAM

Outdoor Conditions for Bangalore will be:

Sl. No. Outdoor Condition For Dry Bulb Temp WB (%)

a) 100.4 ˚ F (38 ˚ C) 83 ˚ F (28.3 ˚C)

Sl. No. Condition/Season Dry Bulb Temp (˚ F) Design RH (%)

ANA DESIGN TEAM

Sl. No. Condition/Season Dry Bulb Temp (˚ C) Design RH (%)

Indoor Air Quality:

Lighting Load : at Actual

Fresh Air : As per ASHRAE 62.1

Floor Insulation : No insulation required

Glazing : Nano Icy Menthol Coated (Assumed DGU )

U factor considered ( BTU-hr/ ft2.) : Glass : 0.32 (SHGF-0.27)

8.0 Cooling Load: Cooling load shall be calculated on HAP- 4.51

9.0 Design Considerations:

ANA DESIGN TEAM

10.0 Refrigeration System Design:

10.1 Plant room (Refrigeration System):

10.1 2 stage evaporator cooling System:

10.3 Ventilation and Exhaust Systems:

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Ducted exhaust shall be provided to maintain 15 ACPH.

10.4 Staircase Pressurization:

10.5 Smoke Evacuation:

10.6 Parking Area

Therefore, smoke evacuation system is not required for this area.

10.7 Air Distribution System:

ANA DESIGN TEAM

For life saving considerations, we have considered UL listed fire dampers.

Design Parameters for Duct Design:

Maximum flow velocity in AC ducts : 1700 Ft/Min

Maximum flow velocity in Ventilation ducts: 2000 Ft/Min

Maximum Friction (Per 100ft Run) : 0.08” WG