1.

C U ST O M E R : HYUNDAI
2 . PR O JEC T N O . : H -9 9 0 /1 /2
3. T Y P E : ELEC TRIC H E A T IN G
4. O R D E R N O . : L F 5 H D 0 6 0 /1 /2

SEC. NO. SHIP DESIGN OFFICE SHIP TYPE

C345 MACHINERY OUTFITTING DESIGN DEPT 7,200M’ LPG CARRIER
TEL. NO. SHIP NO. SHIP NAME
3708 H9 9 2 HAPPY BEE

S. H. LEE NAME OF DRAWING

APPROVED

CHECKED Y. S. KIM CALORIFIER

DRAWN

DATE 1997. 05. 20 SCALE DRAWING NO.

/ 6U-2846-195
HYUNDAI HEAVY INDUSTRIES C O ..LTD CONSOLIDATED NO.
ULSAN SHIPYARD, KOREA IM-16
: (s

O
 SPECIFiGATION OF HOT WATER HEATER
1.HULL NO F-990/1/2
2.TYPE VERTICAL,STORAGE TYPE TANK
3.QUANTITY : 1 SET
4.PARTICULARS
A. STORAGE TANK CAPACITY 300 LITER
B. FRESH WATER FLOW RATE 1000 LIT/H
C. FRESH WATER TEMP.FLOW RATE INLET 10 t:
OUTLET 70 °C
D.WORKING WATER PRESSURE 4.5KG/CM2
E.DESIGN WATER PRESSURE 5.5KG/CM2
F.HYD.WATER PRESSURE 8.25 K G W
G.HEAT DISSIPATION 60200 KCAL/H
H.ELEC.HEATING CAPACITY 70 KW( 70KW X lEA )
I.ELEC.POWER SOURCE AC 440V 60HZ 3P
J.ELEC.CONTROL SOURCE AC 220V 60HZ IP

5.ACCESSORIES {1 SET/1 SHIP )

A.RELIEF VALVE ( 20A ) 1 SET
( SETTING PRESSURE. 5.5 KG/CM^ )
B.PRESS.GAUGE WITH ROOT VALVE 1 SET
( PT3/8"x 0 ~ 10 KG/CM^ x C75 )
C.DRAIN VALVE ( 5K - 15A ) 1 SET
D.THERMOMETER ( DIAL TYPE ) 1 SET
E.THERMOSTATl FOR ELEC.HEATER 1 SET
( SETTING TEMP. : 60 t ON )
F.THERM0STAT2 FOR ELEC.HEATER 1 SET
( SETTING TEMP.: 70 1C OFF )
G.THERMOSTATS FOR ELEC.HEATER 1 SET
( SETTING TEMP. : 90 t SAFETY
H.CONTROL PANEL 1 SET
I.AIR VENT VALVE WITH PIPE 1 SET
J.NAME PLATE 1 SET
6.SPARE PARTS
*REFER TO ATTACHED "SPARE PART LIST"
7.TEST
*HYD.TEST SHOP TEST
8.FINAL PAINTING COLOR
*B0DY MUNSELL NO. 7.5 BG 7/2
^CONTROL MUNSELL NO. 7.5 BG 7/2
9.WEIGH (EM PTY/FULL) ABT. 230 / 330 KG
 J l. ------------------ 1 - ---------------------------------------------------- J----------------------------------------------------- U----------------------------------------------------- , 1 , A

P L A N H I S T O R Y | j

REV. NO. DATE O E S C R i P T i O N ' 1 D WN CHK

H.W.SERVICE 1

1
( 5K -40A ) ’

H.W.RETURN LINE
( 5K -40A )
C\

F.W.INLET
5 K -4 0 A ) P R O JE C T CUSTOM ER C L A S S /R U L E 1
H - 9 9 0 /1 /2 H.H.I i
APP. BY T IT L E DATE

1996. 05.; 15
!r- MAKER SUPPLY
D IM . SCALE P R O J E C liO N 1

O E S tC N 1
CA LO R IFIER P & I D IAG R AM
_____________
DW AW N •’ 1 W /O NO.

LF5H D160/1
DWG, NO. Rfv.

K A N G R IM industries co.. ltd. LF5HD160-01 /fs

12345678 . DWG
 _1__________ u_ --------- '--------------------- “ ---------------------- 1--------------------- C---------------------- 1______________ 'W , ___ 1

P L A N H I S T O r V ,
1 1 1 1
1
R EV. NO. n
PU\N DATE D E S C R I P T I O N 1 OWN ic H K
------------------------------------------------ 1
i
"A" SECTION ■1 1
t
1

_________

ELEC, HEATER R EM OVAL SPACE

(1 2 0 0 EROM C A LO R IF IE R C EN T ER ), I
i
1"^-----
23 R e d u c in g e lb o w 4 0 A x 15 A FC I ;i F O R CROSS
22 C a b le tro y 2t SUS304 1 1
21 M a in body 4 tx 6 5 0 SUS304
20 T h e rm a l in s u la tio n 50t CLASS WOOL M r 1
19 In s u la tio n cover 0 .8 t CAL'O S T tC L h
H (S U S 3 0 4 )
18 E le c , h e a te r c o n n . 5 K -2 5 0 A SS41 W IT H S U S P IP E
EUWATION SIDE VIEW 17 C .W . in le t fla n g e 5 K -4 0 A (S U S 3 0 4 )
SS41 ;i W IT H S U S P IP E ,

16 (S U S 3 0 4 )
H .W . o u t le t flo n g e 5 K -4 0 A SS41 ■1 ;l W IT H S U S P IP E _____^
15 R e lie f v o lv e 20A BC6
1t
1 4- D ra in p ip e 15A S U S 3 0 4 ii 1 S E T P R E S S .!
13 D ro in v a lv e 15A BC2 11 B A L L V / V ,
T7 -------1
---------------------1----------
12 A ir v e n t v o lv e 10A BC6 i I1 WITH SGP PIPE
11 P re s s , gauge 0 1O k g / c m ^ 1
10 T h e rm o m e te r 0 ~ 1 0 0 'C i D IA L T Y P E 1/2”
9 T h e rm o s ta t 3 0 'C ~ 1 1 0 'C 3 PT 3/8 "
8 E le c , h e o te r SEE d e t a il DWG.
il-’ -
6 B u s h in g 4 0 A x 15 A FC 1 FOR CROSS
5 C ro s s 40A FC
v
4 L ift in g lu g 8t SS41
; ? ---------------------------- :—
3 S id e b r a c in g 6t SS4 1 2
2 F o u n d o tio n le g L7 5 x7 5 x6 t SS41 i' 4
r-------
1 Nom e p la te 1 5 6 x2 1 0 x4 t BRASS 1 j '
NO. D ES C R IP TIO N S P E C ./S IZ E M ATERIAL 0*TV j R EM AR K
CU STOM CR
H -9 9 0 / 1 / 2

19:96. 06. ¿8
CALORIFIER SCALE

300L1T X 70KW MM
ifm - ( ELEC TR IC HEATING TY P E ) JO. J
L F ^ H D 1 6 0 / 1 /2

1
< ^ ^ K a n g R i m INDUSTRIES CO.. LTD. L F 5 H D 1 6 0 -0 2
 -C .

BS WELDING
ARGON WELDING

ELEMENT(K-AF) 7 GUND 1 30b

6 HEX-BOLT AND NUT SS41 12
5 HEX-BOLT AND NUT SS41 12
4 GASKET NON­
ASBESTOS 1
3 FU\NGE SUS304 1 5 K -250A
TEFLON PACKING / \lNSULATION(MqO)
2 GUIDE RING SUS304 2
MOISTURE-PROOF(NOI) \TEFLON PACKING
1 HEATING ELEMENT SUS304 24 0 1 2 -5
M0ISTURE-PROOF(NO2) SLEEVE(SUS3Q4)
NO. D E S C R IP T I O N M A T E R IA L Q 'T Y W E IC H T REM ARK
P R O JE C T
CUSTOM ER C t> S S /R U L E
H - 9 9 0 /1 /2 H.H.I
CAPACITY A B C D E F G H FLANGE TYPE 1995. 07. 01
0 (M . P R C ) J E C T lO N
105 18 500 (5265 0195 0230 8 -0 1 9 6 -N 5
15KW
30KW 105 20 500 0320 0240 0280 8 - 0 2 3 8 -N 5
5K

5K
X

X
150A

200A
ELEC HEATER MM N/s; ■Ú
^1 in 70 KW ( 70 KW X 1 )
W /O NO.
70KW 105 22 500 0385 0270 0345 1 2 -0 2 3 8 -N 5 5K X 250A L F 5 H D 1 6 0 /1 /2 f
ow e. NO.

KangRim INDUSTRIES CO., LTD. LF5HD16 0 -0 2 A

■C" T
 N
y

— ®
Í 7 ÜI V I 1OH 1* I H SII t 1 1
CLÜSGO CAP 1s HAIfOl.i: CC 7 0 1
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7 8 liAMi: I ' t.A T i : AL 1
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7i i.cx:): :io t.T tiu )T r. I l l 1 1
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77 STDl U A SII C Il sun 1
17 SET n O l.T lIlU T SUM 1
15
) < LOCK HUT M il) II r. 1 1
17 A U JU S T IIIC SCIIEW 1
t 7 S IM im C SCAT s im t
PT Q \ 1 SIMM l i e S LA T SUM 1
10 SI* II 1 HC SWp-A, 1
09c S TC li r. T rM 6 < il
0 9b SP ill lie P ill 5K5 i| 1
09» s t i:m M h '. 'i C i l 1
L < *w »1
07 C O llT ItO t. n in e tlfC ) 1 1.

05 D IS C S T S 3 0 i< 1
0( SCAT STS )o"^ 1
03 Ca p p.e (, 1
0? C O llllLC TO Il 13 c O 1
0| »\nn V 13 r, 6 1
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1 1
1 1 HS L - E A
J/l _Ü T YC£ U S L - MA ( LOW L i f t type
P7 A y t.
Name SAFETY VALVE A SS' Y
0IME.VSI0H5 UK'IT; mm scale OAiC
norkal HSL- HA v/EDi' ii
U III l-l LIFT
d :a f ^ A - TQ L Ü (KG ) APPAOVO o r D tiC K O OY O iic /.u or C iiC U ar O'Xa v / m o r

15 A 20 31C 1/ 2 L 7 5 '3 1 /.G 1 S U 0 . 5

?C A 2Ü L 3 /T Í 7 5 5 1 /. 5 1 5 0 0 . 5
................. ■ — 1
2dA 25 1 VC 1" T2' off 1 5 G TffB’ 077’ ------------- K -----------
CAav/ u mO
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4 ÜA 39 r 1 1/2 7 Ü V2 226 iT ir
Mt. H H A L L A A U Í O M A Í I C V A L V L CO
 LAYOUT DWG OF PROJECT H- 9 9 0 / 1 / 2

CONTROL PANEL date 19 96,0 1

KANG RIM
DWG NO. REF.
STANDARD PAGE

— CONTROL-PANE4.-FOR CALORIFIER .
4 9 0 ________ ¿ 2
450

NP6

NP1

NPJ \ 1
m
1q )
\ 4 - 0 12HQLES

■4
u u u

CABLE GLAND(35B X 2.15B X3)

*N0TE*

1) ENCLOSURE ; IP23
2) PAINTING COLOR : 7 .5 B G 7 /2
3) TERMINAL CAP COLOR : r R:GREEN
SiYELLOW
^ T:BR0WN
4)WEIGHT : ABT.30KG

APP. BY

NP5 CONTROL PANEL FOR CALORIFIER

5 -3 f
NP5 HEATER OFF PB
NP4 HEATER ON PB
NP3 AUTO - MAN CS
NP2 HEATER ON GL

N Pl SOURCE WL
DESIGN
NO NAME PLATE SPEC/TYPE

drawn

P- 8
NO. DESCRIPTION SIZE MAT’L O'TY W/T REMARK

KANG RIM INDUSTRIES., LTD.

 KDS NO.

PARTS LIST OF CONTROL PANEL DATE

KANG RIM
DWG NO. REF. PAGE
STANDARD

ELEC. HEATER CONTROL PANEL

CALORIFIER CONTROL PANEL PARTS LIST

CAPACITY ELECTRIC SHIP NO

70KW VOLT: AC 440V AMPARE:92A H -9 9 0 /1 /2

\
W /0 NO LF5HD16 0 / 1 / 2 Q’TY:1SET/SHIP

NO SYMBOL DESCRIPTION TYPE Q’TY MAKER

MOLDED CASE H B E -2 0 3
1 MCCB CIRCUIT BREAKER 125A 1
HMC 150W
2 Ml MAGNETIC CONTACTOR 1 HEECO
-2 2 /2 2 0 V
H M X-31
3 R1 AUX. RELAY 1
/2 2 0 V
OPERATION 4 4 0 /2 2 0 V DONG
4 OP.TR TRANSFORMER 100VA 1 KWANG

5 F 1 ~F4 FUSE HOLDER 5A 4 SAMBOO

6 WL K H -5 0 2 -W 1
INDICATION LAMP
A P P .B Y

7 GL K H -5 0 2 -W 1

8 PB1 K H -3 0 7 1 -G 1 KOINO
CHECK
PUSH BUTTON SWITCH
9 PB2 K H -3 0 7 1 - R 1

DESIGN
9 CS SELECTOR SWITCH K H -3 1 0 1

draw n

p k - 8
no. d s c r ip t io n SIZE MAT'L Q'TY W/T REMARK

KANG RIM INDUSTRIES.. LTD.

 TYPE
SPARE Sc TOOLS S H IP ND
SERIAL-'He^ ' H^99Cyi/2
3
NAME OF MACHINERY ; CALORIFIER W/O NO.
-T<-ANG-RI^-
DWGNO. REF.
standard LF5HD16 0 -0 8 DATE

SUPPLY
DRAWING
PER SHIP

NO NAME SKETCH MAT’L REMARK

WORK SPA

I.D NO.
INR RE

60

FOR
SPRING SWP 2301014 SAFETY VALVE
(3t X (S27)

FUSE
50
1 7911111 5’ A

1.4
7940153 GREEN
GLOVE

7940151 WHITE

PILOT LAMP
c 7945166

SPARE BOX 1.6t X 400 X

APP. BY SS41 2606004
(LO CK & KEY) 400 X 150

CHECK

NOTE:

DRAW N

file name : spare.dwg

 KangRim

INSTRUCTION MANUAL

1. INTRODUCTION

2. DEFINITION

3. SPECIFICATION

4. MAJOR PARTS

5. OPERATING INSTRUCTION

6. FUNCTION

( 1 ) THERMOSTAT

( 2 ) THERMOMETER

( 3 ) SAFETY VALVE

( 4 ) SUPPORTS

( 5 ) INSULATION

( 6 ) CONTOL PANEL ( FOR ELEC. HEATER )

7. MAINTENANCE

8. REPAIR AND RENEW

KangRim Industries Co., Ltd.

1. INTRODUCTION

It is recommended that this manual should be read and understood for installation, operation, handling
and maintenance prior to using or operating.
This manual covers all type of Kangrim’s calorifier even though it is some different model.

2. DEFINITION

This “CALORIFIER” is an apparatus heating the fresh water by steam and/or electricity and
supplying hot water to sinks, baths, showers, laundry and miscellaneous.
The type of “CALORIFIER” is defined as below.

A. By the heating sources.

( 1 ) Steam heated
( 2 ) Electric heated
( 3 ) Combined ( steam & electric ) heated
( 4 ) Jacket water heated

B. By the tank shapes

( 1 ) Vertical type
( 2 ) Horizontal type

C. By the method of supplying hot water

( 1 ) Minimum storage type
( 2 ) Storage type

D. By the type of tube

( 1 ) U-Tube type
(2) Coiled tube type

KangRim Industries Co., Ltd.

J. SPECIFICA TIO N

(l)T A N K VOLUME 300 Liters

(2) FLOW RATE OF WATER 1000 Lit/h
(3) HEATING CAPACITY
A. STEAM 60200 Kcal/h
B.ELECTRICITY 70 Kw ( 70 kw X 1 ea )
C. JACKET WATER Kcal/h
(4) TEMPERATURE CONTROL RANGE ( 10 °C ~ 70 °C )
(5) WORKING PRESSURE
A.WATER SIDE PRESS 4.5 Kg/cm^
B.STEAM SIDE PRESS. Kg/cm^
(6) ELECTRIC SOURCE AC 440 V 60 Hz 3
♦

4. M A JO R PARTS

( 1 ) Tank
(2) Heating tube or coil
(3) Safety valve
(4) Temperature regulating valve
(5) Thermostat
(6) Nozzle
(7) Electric heater
(8) Press, gauge
(9) Thermometer
(10) Control panel

KangRim Industries Co., Ltd.

5. OPERATING INSTRUCTION

( 1 ) “CALORIFIER” HEATED BY STEAM

First, check the water level in the system.

Second, open the valves in the fresh water and hot water line as necessary.
In circulating system, start the hot water circulating pump.
After, open the outlet stop valve steam line, open the inlet stop valve gradually in order to expel
the drainage in the heater and the pipe line and in order to prevent the water hammer induced
by accumulated drainage.
Then, the hot water circulates in the line, the steam heater heats water, and the temperature
regulating valve regulates steam quantity as required and produces hot water at constant
temperature.
To stop the operation, the process mentioned above is to be carried out in the reverse order.

( 2 ) “CALORIFIER” HEATED BY ELECTRICITY

First, confirm that the tank and pipe line are filled with water.
The electric heater designed for water heating will be broken in several minutes when electrified
in the air.
Next, open the valves in fresh water and hot water line as necessary.
In circulating system, start the hot water circulating pump also.
Then, after confirming the setting point o f thermostat to be at adequate temperature, turn the
switch o f electric source on, and push the start button on the control panel.
When operating manually, turn the auto.
- off - man selector switch to the manual position.
It is important for hot water temperature not to exceed 80 degrees in Celsius, since the
thermostat is not in operation at manual condition.
To stop the operation push the off - button on the control panel or set the auto, - off - man.
Switch at off - position, stop the hot water circulation pump, and turn off electric source.

KangRim Industries Co., Ltd.

 KangRim

( 3 ) “CALORIFIER” HEATED BY JACKET WATER

First, check the water level in the system.

Second, open the valve in the fresh water and hot water line as necessary.
In circulating system, start the hot water circulating pump.
Next, open the outlet stop valve o f jacket water line and jacket water circulates.
Then, the hot water circulates in the line, the jacket water heats water, and the temperature
regulating valve regulates jacket water quantity as required and produces hot water at content
temperature.
To stop the operation, the process mentioned aboves is to be carried out in the reverse order.

6. FUNCTION

♦
( 1 ) THERMOSTAT

The accuracy of temperature control depends on the choice o f thermostat and the switching
arrangement for the heaters.
There may be a series in the cylinder or set at different temperatures to operate at various
stages o f heating

( 2 ) THERMOMETER

The thermometer is located near the top o f a storage calorifier to measure the temperature of
water reaching the outlet.
The control thermostat is normally lower down to activate the heater before all the hot water
has been drawn off.
Dial type thermostats can be ordered to indicate the temperature at control levels.

( 3 ) SAFETY VALVE

An automatic pressure relieving device actuated by the static pressure upstream of the valve,
which opens in proportion to exceeding pressure compare with opening pressure.
It is used primarily for liquid service.

KangRim Industries Co., Ltd.

 ( 4 ) SUPPORTS

Practically all calorifiers have their legs or cradles permanently fixed to the shell before delivery.
This is to assist handling and to offer greater protection against damage, particularly when the
control panel is attached.

( 5 ) INSULATION

Adequate thermal insulation is essential to prevent heat losses from storage calorifiers, which
may be standing for many hours at working temperature.
Lagging consists o f glass wool encased in galvanized steel and coated with gloss paint.
This insulation is fitted before delivery and abides risk of damage to the control panel or cables
due to attempts to the mally insulate the equipment on site.

( 6 ) CONTROL PANEL

Wiring between the sensors, the heaters and the control panel is carried out before delivery
from the factory.
Connections between the heaters and control panel use magnetic contractor.
A neutral link is always included and earth leakage protection to the panel can be fitted if
specified.
The control circuit normally uses line to neutral supply voltage but a transformer can be fitted
for a different control voltage.
Individual fused sub - circuits are included for the heater assembly, with high rupturing capacity
fuses that are easily replaced.
The control circuits are also fused.
All panels have a “heater on” indicator lamp and selector switch for “man/off/auto” settings.
The test circuit allows each stage to be checked for operation with the switching contractor in
coifed position.
The standard panel enclosure is fabicatrd from sheet steel which is stove enameled.
Wiring diagrams covering the complete package systems are enclosed with the panel together
with data on cable size selection.

KangRim Industries Co., Ltd.

7. MAINTENANCE

Regular inspection must be done once in every two months.

Sections o f checking are relief o f safety valve, press, gauge, electric heater, control panel,
thermostat, these parts are checked to be operated, smoothly.

8. REPAIR AND RENEW

It should be renewed and/or repaired in case that are malfunction or damaged of thermometer,
thermostat, pressure gauge, heating elements, fuse etc.
When the operation o f safety valve is not removed well, please make an exchange o f spring
supplied as spare parts.

KangRim Industries Co., Ltd.