Risk Assessment

Customer Name:
Project Reference:
Date:
Originator:

Likeli-
Severity

hood
Severity Key: Likelihood Key:
Scope of Risk Assessment:
(Most Likely Outcome) (Occ' Frequency) 1 2 3 4 5
Delivery and installation of Makino 1) No lost time injury / minor damage 1) Very Unlikely 1 Low Low Low Low Low
MAG3H. 2) Minor injury (less than 3 days off) 2) Unlikely 2 Low Low Low Low Medium
3) Reportable injury (more than 3 days off) 3) Likely 3 Low Low Low Medium Medium
4) Major injury / major damage 4) Very Likely 4 Low Low Medium Medium High
5) Fatal / catastrophic 5) Certain 5 Low Medium Medium High High

Actions:
Hazards with risk ratings 1-5 can usually be considered as trivial risk and require no further action but must be reviewed.
Hazards with risk ratings 6-10 can be considered as adequately controlled risk or have planned risk reduction.
Hazards with the risk ratings 12-16 must be considered as not adequately controlled further controls will be required as soon as is pracicable.
Hazards with risk ratings 20-25 will require consideration of whether to suspend the operation until controls are introduced or require immediate action.

Ref Hazard Identification Main Personnel at Risk Assessment of Risk Hazard Controls Residual Risk
(Look only for hazards which you (List groups of people that may be affected e.g. office (without controls) (i.e. training, procedures, engineering processes, warning systems, (with controls)
could reasonably expect to result in staff, maintenance staff, visitors, contractors, disabled, S= Severity emergency shut down, detection systems) S= Severity
significant harm) lone workers, young, inexperienced, pregnant women L= Likelihood L= Likelihood
etc)
S L Risk S L Risk
N/A N/A
Check clients Asbestos register, if available. Do not drill or damage any
1 Exposure to Asbestos All personnel on site material suspected of containing Asbestos.

4 3 Medium 4 1 Low
Contact with electricity or Only authorised personnel work on 110v and above. Lock out procedure
2 Engineers working on machines always to be employed. Trained and experienced engineers used.
electrical discharge
N/A N/A
No person to work in confined space (as defined in confined spaces
3 Working in confined spaces All on site personnel regulations), without first taking all statutory precautions.

3 3 Low No manual handling of weights over 25kg unless specific manual handling 3 1 Low
Manual handling weights over
4 Engineers working on machines assessment in place. Always follow guidelines and correct handling
25kg techniques.
3 3 Low Comply with requirements identified on COSHH assessments. Use suitable 3 1 Low
Exposure to hazardous
5 Engineers working on machines PPE where identified. Do not eat or drink whilst working, wash hands
substances regularly.

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 Risk Assessment

Customer Name: 0
Project Reference: 0
Date: 00/01/1900
Originator: 0

Likeli-
Severity

hood
Severity Key: Likelihood Key:
Scope of Risk Assessment:
(Most Likely Outcome) (Occ' Frequency) 1 2 3 4 5
Delivery and installation of Makino 1) No lost time injury / minor damage 1) Very Unlikely 1 Low Low Low Low Low
MAG3H. 2) Minor injury (less than 3 days off) 2) Unlikely 2 Low Low Low Low Medium
3) Reportable injury (more than 3 days off) 3) Likely 3 Low Low Low Medium Medium
4) Major injury / major damage 4) Very Likely 4 Low Low Medium Medium High
5) Fatal / catastrophic 5) Certain 5 Low Medium Medium High High

Actions:
Hazards with risk ratings 1-5 can usually be considered as trivial risk and require no further action but must be reviewed.
Hazards with risk ratings 6-10 can be considered as adequately controlled risk or have planned risk reduction.
Hazards with the risk ratings 12-16 must be considered as not adequately controlled further controls will be required as soon as is pracicable.
Hazards with risk ratings 20-25 will require consideration of whether to suspend the operation until controls are introduced or require immediate action.

Ref Hazard Identification Main Personnel at Risk Assessment of Risk Hazard Controls Residual Risk
(Look only for hazards which you (List groups of people that may be affected e.g. office (without controls) (i.e. training, procedures, engineering processes, warning systems, (with controls)
could reasonably expect to result in staff, maintenance staff, visitors, contractors, disabled, S= Severity emergency shut down, detection systems) S= Severity
significant harm) lone workers, young, inexperienced, pregnant women L= Likelihood L= Likelihood
etc)
S L Risk S L Risk
3 2 Low 2 2 Low
Falling small objects from Wear hard hats where possibility of people working above or where site
6 All on site personnel rules dictate.
height
5 3 Medium 5 1 Low
All lifting gear to have valid certificate of examination & test. Do not use
Falling large objects from others equipment unless valid certificates are available, and only then when
7 All on site personnel with the owners permission and attendance. Clear area and cordon off
height (failure of lifting gear)
areas where lifting operations are being undertaken.

4 3 Medium All portable electrical equipment to be PAT tested, equipment not to be 4 2 Low
Injuries from faulty work
8 Engineers working on machines used without valid certificate. All lifting equipment to be certified. Visually
equipment check condition of all work equipment before testing.

4 3 Medium 4 1 Low
Employees awareness of hazard and use of appropriate ear defenders as
9 Exposure to noise All on site personnel required.

4 3 Medium 4 2 Low
Keep work area clean & tidy - clean spills immediately. Do not leave trailing
10 Slips, trips and falls upto 2m All on site personnel cables on floor.

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 Risk Assessment

Customer Name: 0
Project Reference: 0
Date: 00/01/1900
Originator: 0

Likeli-
Severity

hood
Severity Key: Likelihood Key:
Scope of Risk Assessment:
(Most Likely Outcome) (Occ' Frequency) 1 2 3 4 5
Delivery and installation of Makino 1) No lost time injury / minor damage 1) Very Unlikely 1 Low Low Low Low Low
MAG3H. 2) Minor injury (less than 3 days off) 2) Unlikely 2 Low Low Low Low Medium
3) Reportable injury (more than 3 days off) 3) Likely 3 Low Low Low Medium Medium
4) Major injury / major damage 4) Very Likely 4 Low Low Medium Medium High
5) Fatal / catastrophic 5) Certain 5 Low Medium Medium High High

Actions:
Hazards with risk ratings 1-5 can usually be considered as trivial risk and require no further action but must be reviewed.
Hazards with risk ratings 6-10 can be considered as adequately controlled risk or have planned risk reduction.
Hazards with the risk ratings 12-16 must be considered as not adequately controlled further controls will be required as soon as is pracicable.
Hazards with risk ratings 20-25 will require consideration of whether to suspend the operation until controls are introduced or require immediate action.

Ref Hazard Identification Main Personnel at Risk Assessment of Risk Hazard Controls Residual Risk
(Look only for hazards which you (List groups of people that may be affected e.g. office (without controls) (i.e. training, procedures, engineering processes, warning systems, (with controls)
could reasonably expect to result in staff, maintenance staff, visitors, contractors, disabled, S= Severity emergency shut down, detection systems) S= Severity
significant harm) lone workers, young, inexperienced, pregnant women L= Likelihood L= Likelihood
etc)
S L Risk S L Risk
5 3 Medium 5 1 Low
Use appropriate equipment for safe working i.e. ladders/steps for access,
11 Falls over 2m Engineers working on machines scaffold where necessary and body harness.

4 3 Medium Only by competent Authorized Personnel. All lifting gear to have valid 4 2 Low
certificate of examination & test. Do not use others equipment unless valid
12 Slinging Engineers working on machines certificates are available, and only then when with the owners permission
and attendance. Clear area and cordon off areas where lifting operations
are being undertaken.

5 3 Medium Only by competent Authorized Personnel. Clear area and cordon off. Never 5 1 Low
leave a suspended load unattended. NEVER WORK UNDER A
13 Suspended loads Engineers working on machines SUSPENDED LOAD. Where possible use chocks and wedges. Make load
secure in shortest possible time.

5 3 Medium Only by competent Authorized Personnel. Clear area and in the case of 5 1 Low
large areas cordon off with crowd-barriers and/or tape. Use safety signs to
Contact with moving machinery warn others of the danger. Replace guarding immediately after completion
14 Engineers working on machines of work. Never leave exposed machinery unattended unless power is
(unguarded)
removed and locked-off. Never distract others working on unguarded
machinery.

N/A N/A
Only by those authorised by Department Head to do so. Insure that others
15 Lone working Engineers working on machines are aware of your situation and location (NCMT Management and Site
Security). ONLY WORK ON ACTIVITIES RATED AS LOW RISK.

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