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AC HAUL TRUCK
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AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
COPYRIGHT Siemens Energy and Automation, Inc. All Rights Reserved. 10/17/2003
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AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Three phases motor A current and DC link voltage A/D conversion wrong.
See program HDWV page 12
Bit 2: test stopped because of ADC-conversion fault UWS B
Three phases motor A current and DC link voltage A/D conversion wrong.
See program HDWV page 12
Bit 3: reserved
Bit 4: fault of hardware comparator 1 IO
DC-LINK voltage monitoring, 3000V to 3200VDC range, CPU send out a ref. Under this
range, then compare hardware A/D reading with comparator reading. The input voltage
should be zero, this can check out if the transducer output is zero when there is no dc voltage.
Bit 5: fault of hardware comparator 2 IO
DC-LINK voltage monitoring, 3300V to 3500VDC range, CPU send out a ref. Under this
range, then compare hardware A/D reading with comparator reading.
Bit 6: fault of hardware comparator 3 IO
DC-LINK voltage monitoring, 2900V to 3100VDC range, CPU send out a ref. Under this
range, then compare hardware A/D reading with comparator reading.
Bit 7: fault of hardware comparator 4 IO
Chopper A current transducer, 1925 to 2075A range, CPU send out a ref. Under this range,
then compare hardware A/D reading with comparator reading. . The input current should be
zero, this can check out if the transducer output is zero when there is no current.
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Three phase motor B current transducer, 2400 to 2500A range, -2500A to –2400A, CPU send
out ref. Under these range, then compare hardware A/D reading with comparator reading. .
The input current should be zero, this can check out if the transducer output is zero when there
is no current.
Bit 15: fault of hardware comparator DC-link voltage GW5 UWSB]
DC-LINK voltage monitoring, 3520V to 36800VDC range, -3680V to –3520V, CPU send out a
ref. Under this range, then compare hardware A/D reading with comparator reading.
Note: fault code 397, 697, 797 will be come out if one of the above bits is 1. First thing, it should check the
transducer.
Note: fault code 1330 will be come out if one of the above bits is 1. First thing, it should check the reason why
testing is stopped.
Note: fault code 51 will be come out if one of the above bits is 1.
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Note: fault code 101 will be come out if one of the above bits is 1.
Bit 0: 0
Bit 1: Impulse release / BIMPFSP
Bit 2: Impulse release Test / BIMFTSP
Bit 3: Engine teeth number
Bit 4: Peak-current-operator-action
Bit 5: Voltage stability required
Bit 6: SPH-Controller release / BFSPHSP
Bit 7: Desired-direction forward
Bit 8: 0
Bit 9: du/dt acknowledgement
Bit 10: 0/1, DSP number, 0=DSPA, 1=DSPB
Bit 11: 0, Trolley application?
Bit 12: Motor configuration, 1=Small motor, 0=big motor
Bit 13: Chopper duty cycle control by ZR
Bit 14: 0
Bit 15: Vehicle status in Propel
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Note: Either fault code 871 or 872 will be come out if one of the above bits is 1.
Status temp. APRS system : 00D6 H |0000|0000|1101|0110|
[Status of automatic power reduction system (APRS) due to component temperatures:
Please note: These bits cab be used to verify the setting for APRS.
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Please note: These bits cab be used to verify the setting for SHTS.
Environment group 2:
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AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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TRACTION DRIVES / SE&A
environment group 3:
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Note: Either fault code from 30 to 37 should be come out if one of the above bits is 1.
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Bit 0: ABIN1F
Bit 1: ABIN2F
Bit 2: front plug monitor
Bit 3: TOTUWSAF
Bit 4: TOTUWSBF
Bit 5: GND
Bit 6: WDCF
Bit 7: RESOUTF
Bit 8: WDAF
Bit 9: WDBF
Bit 10: CBAF
Bit 11: ABIN3F
Bit 12: GND
Bit 13: GND
Bit 14: GW1SP
Bit 15: KSSP
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Note: This is from HDWI package A/D error bit, which is from hardware on I/0 card. This information similar
to TCU self-test byte bit 0.
environment group 4:
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Bit 6: BLK_PLS_CPU
Bit 7: TOTBLOCK_IO
Bit 8: CUTOFF_INVB
Bit 9: GND
Bit 10: TRIG_CRBR_IO
Bit 11: CROWBAR Fired
Bit 12: TRG_CHOPA_IO
Bit 13: TRIG_CRBR_IO
Bit 14: BLK_PLS_CPU
Bit 15: TOTBLOCK_IO
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Bit 9: FB_RN_INVBSP
Bit 10: FB_SP_INVBSP
Bit 11: FB_SN_INVBSP
Bit 12: FB_TP_INVBSP
Bit 13: FB_TN_INVBSP
Bit 14: FB_CHOPPBSP
Bit 15: FB_CROWBARSP
Note: fault code 642 to 645, 742 to 745 will come out if either bit is 1.
Note: fault 620 to 626, 720 to 726 will come out if either bit is 1.
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Bit 8: SRSP
Bit 9: TSP
Bit 10: HKS
Bit 11: SSE4
Bit 12: SF1
Bit 13: SF2#
Bit 14: GW4
Bit 15: FEXT5
status swit.freq.prot. 0 : 0000 H |0000|0000|0000|0000|
[internal status information UWS B/A, GTO switching frequency protection class 0]
Bit 0: Counter Z1
Bit 1: Counter Z2
Bit 2: Counter Z3
Bit 3: Counter Z4
Bit 4: Counter Z5
Bit 5: Counter Z6
Bit 6: Counter Z7
Bit 7: Counter Z8
Bit 8: Counter Z1
Bit 9: Counter Z2
Bit 10: Counter Z3
Bit 11: Counter Z4
Bit 12: Counter Z5
Bit 13: Counter Z6
Bit 14: Counter Z7
Bit 15: Counter Z8
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Bit 1: Counter Z2
Bit 2: Counter Z3
Bit 3: Counter Z4
Bit 4: Counter Z5
Bit 5: Counter Z6
Bit 6: Counter Z7
Bit 7: Counter Z8
Bit 8: Counter Z1
Bit 9: Counter Z2
Bit 10: Counter Z3
Bit 11: Counter Z4
Bit 12: Counter Z5
Bit 13: Counter Z6
Bit 14: Counter Z7
Bit 15: Counter Z8
Note: switching fault 662 and 762 will come out if either bit of last 4 word is 1.
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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[internal status information UWS B/A, peak current counter protection status class 3]
Bit 0: SSE Phase 1
Bit 1: SSE Phase 2
Bit 2: SSE Phase 3
Bit 3: SSE Phase 4
Bit 4: Free
Bit 5: Free
Bit 6: Free
Bit 7: Free
Bit 8: SSE Phase 1
Bit 9: SSE Phase 2
Bit 10: SSE Phase 3
Bit 11: SSE Phase 4
Bit 12: Free
Bit 13: Free
Bit 14: Free
Bit 15: Free
Note: switching fault 669 and 769 will come out if either bit of last 3 word is 1.
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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environment group 5:
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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Bit 9: A38_1
Bit 10: A38_2
Bit 11: A38_3
Bit 12: A38_4
Bit 13: A38_5
Bit 14: A38_6
Bit 15: A38_7
environment group 6:
environment DSP A
fault status ............ : 0000 H |0000|0000|0000|0000|
[fault status word from DSP A]
Bit 0: Time Overflow in T1, fault code 57
Bit 1: Initialization error, fault code 56
Bit 2: Overcurrent, fault code 70
Bit 3: Parameter fault braking chopper frequency, fault 71
Bit 4: Voltage transducer U13 not OK, fault code 72
Bit 5: Voltage transducer U23 not OK, fault code 73
Bit 6: reserved
Bit 7: sum of three phase current not zero, fault code 76
Bit 8: communication with DSPB error, fault code 74,
Bit 9: reserved
Bit 10: Failure V/F card, L055, fault code 77
Bit 11: reserved
Bit 12: Unbalance current protection, >215A, fault code 85
Bit 13: Time Overflow in T4, fault code 60
Bit 14: Time Overflow in T3, fault code 59
Bit 15: Time Overflow in T2, fault code 58
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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It counts the address where the program is interrupted when there is Time slice overflow T1.
This can help to analyze the fault code 57
environment DSP B
fault status ............ : 0000 H |0000|0000|0000|0000|
[fault status word from DSP B]
Same as DSPA
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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environment group 7:
voltage/current/speed values:
trolley voltage/current : 0.0 V / 0.0 A
[trolley voltage (transducer U301) / trolley current (transducer U108)]
$UN / $IN
$NSD / $NIDSBG
$UDI_IO / $IDIGHW
$ISEXC
$UGG / $UDIGHW2
$IBTGZB / $IBTGZA
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$FBLWSPT
$OSOLLSB / $OSOLLSA
$MS1B / $MS1A
$XMRFSSB / $XMRFSSA,
$VIB
$IL1PWRB / $IL1PWRA
motor currents ph.2 (B/A) : 1 A / 0 A
[motor current phase 2 B (transducer U202) / A (transducer 102)]
$IL2PWRB / $IL2PWRA
motor currents ph.3 (B/A) : 0 A / 2 A
[motor current phase 3 B (transducer U203) / A (transducer 103)]
$IL3PWRB / $IL3PWRA
$YAMMET / $YAGBFA
$YG1OHM / $YG3OHM
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$YG2OHM / $YRGMOHM
environment group 8:
alternator stator/bearing : 26 øC / 60 øC
[alternator statorand bearing temperature]
AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
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5 Appendix
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AC Haul Truck SiBas User Manual Revision: 4.0 5_Monitor prog SiBAS.doc
COPYRIGHT Siemens Energy and Automation, Inc. All Rights Reserved. 10/17/2003
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