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Syllabus for the trade


of

MECHANIC CONSUMER ELECTRONICS


(SEMESTER PATTERN)

UNDER
CRAFTSMAN TRAINING SCHEME

Designed in: 2013

By

Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Directorate General of Employment & Training
Ministry of Labour & Employment (DGET)
EN – 81, SECTOR – V, SALT LAKE CITY,
Kolkata – 700 091
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LIST OF MEMBERS OF TRADE COMMITTEE MEETING FOR THE TRADE OF “MECHANIC
CONSUMER ELECTRONIC HELD AT ATI-EPI, HYDERABAD.

S.No. Name & Designation Organization Committee


1. Sri M.Singa Raju, Director ATI-EPI, Ramanthapur, Hyderabad Chairman
2. Sri V.M.Rao, JDT ATI-EPI, Ramanthapur, Hyderabad Member Secretary
3. Sri B.Satya Kumar, I & P.R. Department, 102-1, Samachar Member
Dy.EE/TV Bhavan, A.C.Guards, L.B.Nagdar,
Hyderabad-500 004
4. Sri K.D.Ambi, Jt. Electronics Test & Development Centre, Kamala Member
Director Nagar, Kushaiguda, Hyderabad-500 762
5. Sri Khamaruddin, Station All India Radio, Rock Fields, New Public Member
Engineer Gardens, Hyderabad-500 004.
6. Sri P.Ranga Swamy, Asst. Station Doordarshan Kendra, Ramanthapur, Hyderabad- Member
Engineer 500 013
7. Dr.C.Ramachary, Associate University College for Women, Kothi, Hyderabad- Member
Professor 500 001
8. Sri K.T.Chary, In-charge, ICG E.C.I.L., Cherlapally, Hyderabad-500 762. Member
9. Sri M.Karthava Chary, CIU-CC- M/s BPL Limited, B-3, IDA, Uppal, Hyderabad- Member
Head-EEBG 500 039.
10. Sri M.N.V.R.Subba Raju, Retd. Kranthi Colony, Uppal, Hyderabad. Member
Station Engineer (AIR)
11. Sri Vitta Rao, 23, Radio Colony, Chintalkunta, Member
Retd. Station Engineer (AIR) L.B.Nagar, Hyderabad-500 074.
12. Sri Venkateswara Rao, Retd. C/o KVR Institute, Ramanthapur, Hyderabad-500 Member
Asst. Engineer (AIR) 013
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List of members attended the Workshop to finalize the syllabi of existing CTS into Semester
Pattern held from 6th to 10th May’2013 at CSTARI, Kolkata.
Sl. No. Name & Designation Organisation Remarks
1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Andaman & Member
Nicobar Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Murshidabad, (W.B.) Member
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member
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GENERAL INFORMATION

1. Name of the Trade : MECHANIC CONSUMER ELECTRONICS

2. N.C.O. CODE NO.


3. Duration : 2 Years ((4 Semesters having duration of six months each)
4. Power Norms : 2 KW
5. Space Norms 80 Sq. Mts..
6.. Entry Qualification : Passed 10th class Examination
7. Unit Size (No of student) : 20
8. Instructors/ Trainer’s Qualification : Degree in Electrical / Electrical & Electronics Engineering
from recognized engg. college/university with one year
experience in the relevant field.
OR
Diploma in Electrical / Electrical & Electronics Engineering
From recognized board of technical education with two
years experience in the relevant field
or
10 class passed + NTC/NAC in the relevant trade
With 3 years post qualification experience.

9. Desirable qualification : Preference will be given to a candidate with CIC (Crafts Instructor
Certificate)

Note: At least one instructor must have degree/ diploma in relevant field.
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Syllabus for the Trade of “MECHANIC CONSUMER ELECTRONICS”


Duration : Six Month
First Semester

Semester Code: MCE: SEM I


No. of Trade Practical Trade Theory Engineering Drawing Vocational Science &
weeks Calculation

1. 2. 3. 4. 5.
1. a) Visit to the institute. b) a) Organization of the institute, What is Engineering Introduction to electric
Introduction with the Principal departments, various trades and Drawing? supply systems. Properties
and other teaching staff. c) functions. b) Types of work, Importance, Free hand and uses metals and non-
Demonstration of various responsibility to be under-taken, sketching of St. lines, metals related to trade.
systems of the trade like incentives and future Planning of rectangles square, circles, Copper, Zinc. Tin,
Radio/ Tape recorder /TV profession. c) Safety precautions to be polygons etc. Aluminum, Brass, Bronze.
controls. d)Care & Safe observed in the trade oath during Free hand sketching of
working habits, Safety "theoretical periods" and "practical tools. Reading of simple
Precautions to be hours/workshop hours" d) Elementary drawings and concept of
demonstrated to the trainees. first Aid. e) Earthing types and dimensions and dotted lines,
e) "Elementary First Aid" importance. chain line etc. magnifying glass.
practice, Artificial respiration
practice.
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2 -3 Demonstration and uses of Identification, specifications, uses and -do- -do-


trade hand tools-screw driver, maintenance of hand tools.
pliers etc. simple mechanical
fixtures, types of screws,
bolts, washers, clamps, rivets,
taps, connectors. Simple
fitting practice, fitting and
drilling practice. Simple
threading practice. Simple
sheet metal works.
Demonstration on
Pneumatic Screw driver.
4 -5 Identification of conductors, Matter, molecule atom, conductor, Reading of simple Solder timber,
insulators with specifications. insulator, semiconductor, drawing. Free hand sketching of rubber diff. Types
Use S.W.G. demonstration of classification. Voltage current, simple solids with dimension. of P.V.C. materials used in
different soldering iron. resistance, Ohm's Law, specific Electronic industry.
Practice of soldering & resistance, Skin effect, S.W.G.
desoldering. Practice of
Kirchoffs Law, voltage
simple series and parallel ckts.
source/constant voltage source,
And mixed. Verification of
current source/const. Current source.
OHM's law.
6 Identification of resistors. Classification of resistors with Free hand sketch of solids Use of diff.sheets, ferrous
Colour code practice. Use of specifications and use. Construction of viewed perpendicularly to their and non-ferrous. Decimals
multimeter measurement of resistors. Colour code. Explanation surface and axes. addition, subtraction,
voltage, current and and only use of analog and digital multiplication, division,
resistance. Tests on and use of multimeter. Testing different types of conversion of decimals to
classified resistors Carbon heaters and electric irons.
common fractions and vice
(various W), W/W, PCT (Log
& Linear) Pre-set etc. versa.
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7 Testing of primary and Explanation of cells. Leclanches cell. Free hand sketches of nuts & Reduction of common
secondary cells. Use of cells Primary cells, secondary cells, battery bolts with dimensions from fraction to decimals
and battery in circuits. construction - charging rate. samples. Circuit and wiring fractions. Brief description
Preparation of Electrolyte. Efficiency Amp. Hr. capacity. Types diagram. of manufacturing process of
Tubler batteries of charging – Silver oxide L.C.R. steel, copper & aluminium.
Nickel type. Maintenance bottom cells. Alkalis
Free Batteries. cells- construction – charging
efficiency - use,
advantages. Familiarization
Tubular batteries. Nickel CAD
batteries, Lithium-
ion batteries. Different types of
Maintenance of lead Batteries.
8-9 Demonstration of the Explanation of magnetism. Expl. Of simple orthographic Metric system metric
properties of P.M. Use of Classification of magnets and their projection 1st angle. weights and metric
magnetic needle. Simple materials. measurements,
practice of converting a Properties of magnets. Uses and units conversion factors.
magnetic material into a preparation of artificial magnets. Manufacture of plastic and
magnet by a bar magnet. Magnetic needle. resins.
Preparation of a solenoid. Use Magnetic keepers. Explanation of
of magnetic needle. Electromagnetism. Properties
Preparation of electro magnets advantages,
for a calling bell /buzzer. disadvantages - application types of
Preparation of E.M. Relay. cores. E.M. relays -
Testing of types of relays. types - uses. EM & ES Radiation
Rewinding of E.M. Re-lays & protection for
small re-pairs. Building of sensitive devices. Concept of
EMF in a Generator starting generators & motors only.
of a DC shunt motor Principle classification. To
build up E.M.F. in a generator only
star- ting of a D.C. Motor only
miniature motors.
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10-11 Demonstration of A.C. & Explanation of A.C. comparison with Expl. Of simple orthographic Meaning
D.C D.C. expl. Of induction and projection 3 rd angle. elasticity
Demonstration on induced E.M.F . Faraday's Law, Malleabi
Induced E..M.F. Lenz's Law A.C. Generator - Left hardness
Demonstration hand and right hand rules. compress
L.H. & R.H. Rules. Instantaneous values R.M.S. and ducti
Demonstration on Values - phase -cycle - Time period examples
Instantaneous values and - frequency.
R.M.S. values.
Demonstration on phase,
cycle, frequency
measurement . A.C. voltages
and current.
12 Identification of assorted Define-Inductance. Explanation of Expl. Of simple orthographic The weig
inductive reactance’s - Inductive reactance, types projection 3rd angle. of weigh
checking, testing & specification. Behaviour with Problem
rewinding upto a A.C. - impedance. Coil concept - applicatio
specification. Induction - power factor. Self & mutual induction
impedance & P.F. co-efficient of coupling. Expl. Of
Measurements. transformer – types - turns ratio - uses
Demonstration on self and - losses - efficiency. Hysterisis & eddy
mutual induction. current - types of cores to be used for
Identification of assorted L.F. H.F. & V.H.F. transformer.
transformers - testing and
rewinding upto a
specification.
13 Identification and testing of Expl. Of capacitance & capacitive Expl. Of simple orthographic C.G.S.M
different types capacitors. reactance. Classification of projection 3 rd angle. conversio
Colour code practice. capacitors with specification.
Behaviour of capacitor at Electrostatic action dielectric
Different frequencies. constants, material used. Series and
Measurement of capacitance parallel connection. Colour codes
and PF uses.
14 Identification, testing & Principle classification on uses: -do- -do-
running of 1 Ph. Motors. Single-phase motor. Fractional H.P.
motors... Capacitor motor. Expl. Of
principle A.C. 1 phase. Motors, types,
construction.
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15 Determination of resonance. Expl. Of resonance. Importance - SIMPLE isometric drawings, Ratio and
Characters for series and equations series and parallel isometric views of simple problems
parallel. Tuning to a given resonance. Impendence, Admittance, objects such as square, cube reading o
frequency. Circuit Q. Circuit Elements -natural rect6angular blocks. Detailed Works un
resonance, tuning, and voltage gain diagram of electro-magnets. power.
Anti -resonance ckt. uses in electronic
ckts.

16-17 Demonstration on the What is meter? Importance of meter. Familiarizing and sketching Applied p
function of M.C. and M.I. Classification of meter. Forces and details of components. symbols
meters. necessary to work a meter. M.C. subtractio
Measurement of resistance, Instruments. M.I. Instruments. division,
voltage, current frequency, Universal Instruments, range formula (
etc. by Ammeter, voltmeter, extension of meters. Need of Simple si
ohmmeter, frequency meter. calibration. Multimeter. equations
Expts. On 'range extension' Characteristics of meters. Resolution, measurin
of Accuracy, Primary & Secondary examples
meters. Use of multimeters. Standards. Errors in meter use of
Servicing of multimeters. meters in different ckts. Use of CRO
Demonstration on etc. care and maintenance. Use
calibration of meters. of insulation tester. Types of Bridge
Demonstration on circuits and their uses in
insulation tester measurements.
18. Film on semi conductor. Types of emission vacuum tubes and Use of drawing instruments. 'T' Specifica
Film types of 'semi- conductor' intrinsic square, drawing board balancing
on P.N. junction. and extrinsic semi- conductors. construction of simple figures
Demonstration on Barrier – Temperature coefficients. and dimensions.
potential for Ge & Si Definition of 'P' and 'N' types of
semiconductor. . How to make N
type & P type Silicon &
Germanium material. Biasing of P
type & N type Semiconductors,
Majority carriers & Minority
carriers
19-20 Testing of diode. Expl. Of Diode classifications of Use of different types of Areas of
Characteristics of diode. Diodes characteristics of diode. scales in inch & millimeters. regular, p
Characteristics of Zener Varactor diode. Zener diode, Tunnel Lettering numbers and Calculati
diode. Half wave rectifier diode, Temperature effect. Diode as alphabets. volume, w
ckt. Full wave rectifier ckt. rectifier -half wave - full wave bridge solids - c
Bridge rectifier ckt. rectifiers, Peak inverse voltage in
hexagona
different rectifier circuits. Coding of
diodes. Testing of diodes, Study of the problems
diode junction parameter
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21 Demonstration on various What is a filter circuit? Types of filter -do- Heat and
filters ckts. Assembly, testing circuits. Expl. Of Xc, XL, High pass, thermom
and 'L' 'T' & PAI filters. low pass, Band pass filters. Band stop Fahrenhe
Demonstration on & Notch filter. CR and L/R time their con
H.P. L.P. & B.P. constant. Reumer,
filters circuits.

22-24 Identification and testing of a Bi-polar junction transistor principle Drawing of various electrical Meaning
transistor. To study alpha & of operation, types ckts. With B.I.S. symbols of modules
beta of a of transistor. Tests of transistor. ckt. Series and parallel ckt. ultimate
transistor/characteristics of a Symbol, characteristics. Biasing of Power transformer instrument
transistor (static and transistor & Mode of application. transformer etc.
dynamic). To Arrangements of a transistor in a cut.
study the function of a Conditions for the use of a transistor.
transistor as Current flow in a transistor. ALPHA
an amplifier. and BETA of a transistor. Thermal run
away. CB, CC,
CE, Configuration.
25 i)Project work
ii) Industrial visit (optional)
26 Examination
11

Syllabus for the Trade of ““MECHANIC CONSUMER ELECTRONICS”


Duration : Six Month
Second Semester
Semester Code: MCE: SEM II

No. of Trade Practical Trade Theory Engineering Drawing Vocation


weeks Calculat

1. 2. 3. 4. 5.
1-3 Demonstration, assembly and Explanation of amplifier frequency Free hand sketching of plan Simple p
testing of transistor spectrum. Classification of & elevation of simple objects - angles, t
amplifier in Class A, B, AB, C amplifiers. Coupling Methods. hexagonal bar, sq. bar, circular
complementary symmetry - RC, Transformer and DC Amplifiers. bar, tabard bar, hollow bar etc.
modes. Assembly, testing Class A.B. A-B, 'C' Amplifiers.
and frequency response of a R.F. amplifier, Voltage amplifier,
give stage amplifier with small signal, large signal, signal to
voltage amplifier and noise ratio. Definition of BEL
power amplifier. Study of & expressing voltage & power
P.C.B. of an amplifier. gains in of an amplifier in
Fault location and servicing of decibels. Power amplifier-types
an amplifier. Fault location Push-Pull, complementary
and servicing of an amplifier. symmetry) (transformers out
put). Thermal stability and heat
dissipation. Biasing and couplings.
Frequency compensation,
preamplifier. Cascading of
amplifiers. Feedback amplifier.
4-6 Demonstration on various Define oscillator, importance, and Block diagram of an oscillator. Calculat
oscillators. Study of Feed applications to electronic ckts. Symbols for different wave time per
back in an oscillator ckt. Explanation of vibration and shapes square, saw tooth sin. , mega h
Assembly of an AF oscillator oscillation. Factors controlling Triangular etc.
testing and measuring the 'f' of oscillations types - AF-RF feed back,
generated oscillations. Study Tank ckts. Wein Bridge Oscillator,
of an RF oscillator. Fault RC Phase Shift Oscillator, Hartley
finding and servicing station Oscillator, Collepit Oscillator, Crystal
oscillator. oscillator, oscillators - used in
Radio ckts. TV ckts. Tape recorder
etc. function generator other
applications of oscillators. Tone
generation. Remote etc.
7 Measurement AM & FM Wavelength, Propogation, Velocity of Drawing of AM & FM Determin
modulation. sound, Define modulation , Need for modulated wave at various ratio, me
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Modulation types of mode - AM FM modulation 100 pc. 50 pc. Etc. and effic
PM - application Broadcasting.
Bandwidth mode index. Definition
and importance of demodulation.
8-10 Demonstrations and testing of LEDs, Photo diodes, Lazer Diodes Symbols as per different semi- Calculat
various microphones. Photo- transistors, thermistors, LDR. conductor devices - VDR, LED voltage,
Identification, testing and VDR, etc. I RED, Photo multiplexer. thermister and their use in ckts. network
servicing of microphone Explanation of microphones - types, VDR, LD
spares. Identification Cordless microphones, uses temp. vo
testing and servicing of lour specifications etc. Explanation of loud intensity
speakers. Arrangement of speakers - types, Maximum power
speaker/horns in a room / theorem, matching of speakers/horns
auditorium and for an open /baffles / enclosures. Line
gathering. Impedance transformers. Assorted loudspeakers.
matching. Demonstration on Assorted horns A.F. amplifier
2/4/6 channel stereo system. Line transformer. Multichannel
stereo system. Multimeter ,
DMM oscilloscope.
11-13 Demonstration on a multilane Full explanation of Radio receiver Exercise on Blue print Logarith
Radio Receiver. Study super heterodyne principle of reading/ckt. Reading of house for multi
of radio cut. M.W. 'frequency changing' Radio Service connections and small division.
-Do- multilane. Identification chain, terms used in radio power ckts. Connection of efficienc
of R.F. stage. Identification of transmission ammeter volt meter, Watt-meter machine
I.F. stage. Identification of - Ionosphere, ground wave Kwh meter with I.S.I. symbol blocks, w
A.F. stage. Study of assorted propagations. Electromagnetic waves, ckt. Reading and drawing of compoun
'Band switches' practice on reflection, transmission, wave different stages of R/R. Free
'Dial threading'. Study length. Space wave & Sky wave. hand sketching of trade
of the PCB of the R/R ckt. Explanation of 'frequency' ranges objectives.
resonance. Image frequency, acceptor
ckt. and rejecter ckt. Fading of
radio signals, Diversity reception.
Disadvantages of R.F. amplification.
Sensitivity and selectivity. Fidelity.
Signal to noise ratio. Block diagram of
a radio receiver.
14-17 Study of R.F. section of R/Rs Explanation of tuning section/R.F. Ckts.of magnetic controller Problem
for both P.N.P./N.P.N. Amp. section. Block diagram. Antenna with sq.
and oscillator alignments. ckt. Oscillator ckt. Mixer stage. I.F. Dynamic breaking, drawing. hexagon
Study of different band generation. R.F. amplifier A.G.C., Conversion. Stage of R.R. both pressure
switches. Fault finding and types of transistors used. PNP/NPN. Layout of battery absolute
servicing of R.F. stage. Specifications of ant. & Oscillator charging ckt. From D.C. shunt propertie
Checking of sel4ectivity. coils with types of Gang condensers'. generator.
Checking of sensitivity. Types of 'band' switches. Used
connections conditions for
better selectivity and sensitivity.
18-19 Study of I.F. Stage of R.R for Explanation of I.F.The importance of Drawing of IF stage of both Differen
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both PNP / NPN. Study of I.F.range for M.W. and S.W. ckt. PNP and NPN ckts. in such a
detector stage of R/R for Analysis of I.F. stage. extendin
both PNP/NP. Study of AVC/ Transistors/I.C. Used their characters. and shea
AGC ckt. Alignment of IFT Alignment of I.F.stage. explanation of tables, ap
for desired I.F. testing of IFTs detection/ demodulation. R.F. by pass.
replacement of IFTs and Tuning indicators with their ckt.
realignment. Fault finding by Arrangement types. A.F.C./A.G.C.
meter/by signal traces/by line, importance.
scope.
20 Study of audio stage, driver Explanation of audio stage, types Details of electrical control Calculat
stage, output stage, tone and of amplification, driver stage output panel. Determin
vol. Control stage. Ault stage. Transistors used. Tone control. at differe
finding and servicing. vol. Control.
21 Servicing practices. Preparation of servicing charts for Drawings of CB. CE and DC Simple c
fault finding in audio amplifiers amplifier ckt. Drawing of class power ou
and in R/receivers. Data sheet and & B amplifier ckt. Different
history sheet. Replacement power output stages PP
charts/equivalent. Charts. complementary symmetry etc.
22 Study of FM Radio Receiver, Basic wave forms, Modulators and -do- -do-
Service Practice demodulator and their working
principles. Advantages of
Frequency Modulator. Block
diagram and working principle
of FM Radio Receiver
(Mono/Stereo). Trouble shooting
FM Radio Receiver.
23-24 Demonstration of magnetic Expl. Of magnetic recording principle Block diagram of a tape Problem
recording play back. Fast- with block diagram types. Function recorder. General
forward and rewind study of and use of magnetic tapes, recording Circuit diagram of C/L relay. equilibri
recording and easing circuit, heads, erasing heads, bias oscillator. Drawing of a limit switch. force on
study of mechanical assemble Dolby system motors used and speed grasper.
with motor, cleaning of control speeds of tapes. Care and grasper.
propertie
Heads, fault finding and maintenance idea of stereophonic
nichrom
servicing study of 'Auto stop'. recording and reproduction system.
Study of two-in-one circuit. Servicing charts.
Study of a car stereo circuit. Specification of tapes and cassettes.
Azimuth correction. Idea of standard recorder. Idea of
equalizers. Introduction to Car Stereo
System. Block diagram and working
principle of Car Stereo System.
Various circuit diagram of Car Stereo
Systems and familiarization of the
mechanisms of Car Stereo Systems.
Trouble shooting Car Stereo System.
14

25 i)Project work
ii) Industrial visit (optional)
26 Examination

Syllabus for the Trade of “MECHANIC CONSUMER ELECTRONICS”


Duration : Six Month
Third Semester
Semester Code: MCE: SEM III

No. of Trade Practical Trade Theory Engineering Vocational


weeks Drawing Science &
Calculation
1-2 STUDY and assembly Explanation of Drawing of UJT Problems on
of a characteristics, uses of triggered ckt With menusu- ration
UJT triggered ckt UJT, FET,SCR, SUS, ISI problems.
Study and assembly of SBS, symbol. Power Atmospheric
FET TRAIC, DIAC Expl. amplifier ckt. pressure. Pressure
amplifier ckt Study of D.C. With FET ISI gauges.
a ckt. motors, speed control symbols of SBS, Absolute pressure.
Using MOSFET study by SCS Properties of
of a ckt. SCR/TRIAC and voltage regulator matter. The
SBS& SCS Study of DIAC. ckt. module and atoms.
SCR In Motor control Different between
AC study of voltage ckts. AF amplifier mass
control by ckt Free hand and 2weigh.
SCR. Study of TRIAC sketch, Digital
and ICs , Seven
DIAC. Study of IC Segment
ckts.
Amplifier, switching
ckt
Demonstration in
different types of
motors study of speed
control by SCR
3-5 Study of different Pulse / wave shaping -do- Calculation of RC
pulse shaping ckts. constant in AGC
ckts. Assembly and -Do- differentiation ckt. Frequency
testing of a and calculation of R-C
differentiation and an integration ckt and L-C oscillator.
15

integration ckt. Clipping


/clamping.
6-10 Study of Digital ICs. Explan. Of Digital Free hand sketch , Do
Certification of logic system, comparison digital ICs , seven
gates Encoder, with analogue, segment display
Decoder ,Multiplexer, advantages -
De multiplexer Flip- application,
Flop, Number Systems-
Counters, Registers, Binary, Hex.
Adder Conversion. Octal
Subtractors. BCD, basic logicgates,
Encoder, Decoder,
Multiplexer, De-
multiplexer. FLIP -
FLOPs, Counters,
Shift Registors, ALU
Adder sub-tractor
classification of
Digital ICs and
precaution to
be taken while
handling CMOS IC
introduction to DAC /
ADC
11-13 Practical on 741 for Explanation of 741, -do- -do-
applications, as 555, 723 and 7805.
inverting/non- Operational
inverting, summing amplifier IC
amplifier 741applications as
integrator, INV / NON INV/
differentiator, Summing amplifiers,
comparator and FG. integrator &
Practical’s on555 as differentiators.
monostable and Precision rectifier
Bistable comparators. IC 555 as
Multivirbrator IC Astable, Monostable,
723 and 7805 PS Bistable MV. IC 723
circuits. as 7V -35V regulator.
3 pin IC
Regulators.
14-16 To familiarize with Introduction to Microprocessor -do-
8085 microprocessor/ micro trainer kit. Logic
Microprocessor kit. computers, Memories probes.
Data transfer group. Intel Oscilloscope.
Arithmetic 8085. Architecture Frequency
group. Logic group. Instruction set of 8085, counter DMM.
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Branch Microprocessor.
group. Intel 1. Data transfer group.
8155/8156 stack. 2. Arithmetic group.
I/o. and machine 3. Logic group.
control group. 4. Branch group
Instruction of 8085 5. Stack, I/o. and
Programming machine control
examples. Study group.
of 8255. Study and Basic Programming of
Demonstration of 8085 such as adding,
Microprocessor subtraction of two 8
Applications. bit numbers. Finding
the largest
number, etc. Block
diagram
and pin diagram of
8255 PPI and its
operation.
Microprocessor
applications such as
Switching LEDs,
Stepper Motor
Controller
17 Identification of PC Introduction to Preparation of Art -do-
components Computer, Block works in double
and Devices. diagram of PC, DOS, scale.
DOS/Windows. WINDOWS. Stepper Motor
Familiarization with Familiarization of Interface
operation of PC Multi Media System Weighing
consisting of CD Machine PC with
ROMS, DVD, ROMS, Multi Media
Sound Cards, 3D System
Video Cards, Video
Projector
18-20 Demonstration of Expln. of power -do- Calculation Of
various power supply. supply, Areas Of
Assembly & testing of importance, types- un Triangles,
an unregulated power regulated, Polygons with
supply. Assembly & regulated-types of The Aid of
testing of a regulation. trigonometry
voltage stabilizer as Stabilizers – types of
per specifications to SMPS blocks.
be used for a TV Invertors' ckts. and
refrigerator. converter ckts. Blocks
Demonstration of UPS diagram
system. Assembly & diagram of UPS. Surge
17

testing of a SMPS for protection, Emergency


a CTV, lights.
Emergency lights,
Microwave oven.
21 Demonstration a CRO Expl. of oscilloscope, Drawing of block General condition
example of 'X' & 'Y' importance, diagram of of
axes controls. applications, oscilloscope. CRT equilibrium for
Measurements of DC diagrams. Introduction circuit's diagram series of
voltages, AC voltages to of forces on a body.
frequency etc. construction and oscilloscope. Plotting of graph.
comparison of waver. function of CRT - Simple equation of
Use of CRO use of CRO graphs.
'scope' in testing and care and maintenance.
fault location. Practice
on scope
for measurements.
22-24 Demonstration on Example of Drawing of ckt. of Representation of
various transmission signal generator. forces
Transmitting systems. systems. Block Function by vectors, simple
Study in diagram. generator. DC problems on lifting
blocks the ckts.of Frequency multiplier. speed control tackles - Jig. Wall
transmitters. Feeders ckts. With ISI cranes solution by
and types of antennas symbols. vectors.
frequency and phase
modulation. High
voltage
power unit's Police
wireless,
microwave link and
satellite
communication
(example and
block dia. Only)
25 i)Project work
ii) Industrial visit (optional)
26 Examination
18

Syllabus for the Trade of “MECHANIC CONSUMER ELECTRONICS”


Duration : Six Month
Fourth Semester
Semester Code: MCE: SEM IV

No. of Trade Practical Trade Theory Engineering Vocational Science


weeks Drawing & Calculation

1-4 Study/demonstration on Function block Drawing of Simple calculation


telegraph system. diagram and separated sync. of
-Do- telephone example of telegraph Pulses, AGC compensating
-Do- digital phone. system. and sync. components
-Do- Trans receiver -Do- telephone -Do- Separator ckt. values for frequency
VISIT to different radio photo Drawing of AF ranges. Calculation
transmitting station.(If -Do- trans-receivers. amplifier ckt. of
possible) video -Do- UHF, VGH, With six stage voltage dividing
film shown on satellite Microwave and radar and with types network- using
communication. system of out-out PP resistance. To
Demonstration of -Do- satellite system. calculate current in
'intercom' system. Study -Do- navigation ILS. different resistive
of cradles/receiver Study Definition and network using
explanation of Diode Zener in FB
of Telephones &
'intercom' system. & RB
Cordless telephones,
Cell phones, Study of Explanation of
power supply of cordless/receiver &
'intercom' system. Fault types, function and
19

finding and servicing of testing. Explanation


'intercom' system, Micro of 'exchanges', used,
Oven and Photo Copier. explanation of power
supply. Functional
Block Diagram of
various Telephone
instruments such as
Push Button type and
CLT types. Working
principle of telephone
instruments. Trouble
shooting of telephone
instruments.
Introduction to
Mobile Cellular
phone.
Introduction to FAX
Machines and Photo
Copier, Micro Oven
5-11 Demonstration on a Expl. Of TV systems Drawing of the Trigonometric
B&W TV B&W block diagram function -
identification of diff. block diagrams for of a TV set. use of trigonometric
Controls. both. Transmitter and Drawing of tables. Applied
-Do- Controls -Do- receiver. Idea picture tube. problems.
Tuner, about video camera. -Do- electronic Calculation of areas
testing and replacement. Scanning gum. of
-Do- wave trap ckt And system. Frame, field, -Do- defection triangles, polygons
testing. raster, Yoke. etc.
-Do- Video IF -Do- picture elements -Do- speaker. density of solids,
staggered ,Compositive video -Do- video liquids
tuning of video IF -Do- signal. Aspect ratio, Amplifier ckt. and simple
Video resolution, flickering, -Do- SWAF experimental
amplifier contrast, -Do-EHT ckt. determination center
-Do- Picture tube brightness video -Do-EHT ckt. of
-Do- sweep ckt. signal, sound -Do- composite gravity. Simple
-Do- Horizontal –EHT signal channels, video signal. experiment for its
FM sound bands, expl. Data -Do- 'YAGI' determination.
-Do- section. preparation for tuners. antenna. Magnetic
-Do- power supply i.Mechanical -Do- the circuit defection theory
-Do- SMPS ii.Electronic of wabbulator. photoconductivity
-Do- STR -Do- Fitter ckt. SAW -Do- Vidicon demodulation
-Do- Preparation. Filter camera - tube. principle.
-Do- video IF with
staggered tunned
-Do- Video amplifier
20

and
picture tube
-Do- Sweep section &
EHT.
-Do- sound section
-Do- power supply
TV antenna - YAGI
& feeder
cables.
Introduction to TV
Cameras. Types of
TV Cameras and its
working principles.
Types
of Lenses, Operation
&
Maintenance of TV
Cameras
12-18 Demonstration on Expl. of colour TV Drawing of Qty. of heat,
CTV(LCD and functioonal different tuner specific heat of
LED).Identification and Block diagram. Expl. diagrams. solids, liquids and
use of diff. Ckt. VHF, gases, heat gained
Controls. Description and test UHF, Super heat lost. Problems
Identification, study and points of Band, Hyper on
test tuner. Band channels menstruation.
points of tuner. -Do- VIF. charts. Typical Resolution
-Do- VIF. -Do-AFC video IF and composition of
-Do-Video Amplifier. -Do-AGC. response forces.
-Do- sync. Ckt. -Do-Video Amplifier. curves. Principle of video
-Do- Sweep ckt. -Do- Synchronization Staggered recording cutting
-Do- picture tube and Sweep ckt. tuned and bending of
-Do- sound sec. -Do- Matrix. amplifier ckt. aluminum pipes
-Do- power supply. - Do- Picture tube FM detector principle and
Faultfinding. -Do- sound Sec. response curve. calculations for
Adjustment of white -Do- Power supply. Sound section different channels.
colour. Demonstration Fault finding. ckt. Diagram. Calculation of
of CCTV System. Adjustment of white frequencies due to
channel
colour. Introduction
interference.
to Digital TV System Calculation of video
and LCD TV and and sound IF
Principles of PIP. frequencies for
CCTV System different channels.
19-21 Adjustment/setup, Video track, writing Block diagram -do-
serving, procedure, speed Head gap, of CD player,
maintenance safety transport, slant VCR circuit
21

precaution. Azimuth recording diagram,


Video signal recor- ACD/DVD CD
ding, play back, stereo Writer
system. Block
diagram of VCR,
ACD, VCD, DVD
Player and CD Writer.
Familiarization of
operation and
maintenance of the
above equipment.
Expl. of compact dis.
System. Stereo
system. Stereo
amplifiers.
Arrangement of stereo
for a specified area.
Surround sound
systems.
22-24 Testing, voltage Block diagram of Block diagram -do-
measurement, safety Hand held of both TX and
precaution etc. transmitting unit, R x of RCU.
explanation block
diagram of receiving
unit of RCU
explanation,
25 Revision
26 Examination
22

TRADE: MECHANIC CONSUMER ELECTRONICS

LIST OF TOOLS & EQUIPMENT

A. TRAINEES TOOL KIT FOR 20 TRAINEES +1 INSTRUCTOR

Sl. No. Name of the items Quantity


1. Combination plier 15 cms insulated 21 nos.
2. Long nose insulated plier 15 cms. 21 nos
3. Diaonal cutter 15 cms insulated 21 nos.
4. End cutting nipper insulated 15 cms. 21 nos
5. Tweezers 10 cms insulated 21 nos.
6. Heat sink plier 21 nos
7. Tweezer 21 nos.
8. Neon lamp tester 21 nos
9. Knob screw driver insulated 10 cms. 21 nos.
10. Screw driver set of 6. 21 nos
11. Knife electrician 21 nos.

B. General machinery Shop out fit


Sl. No. Name & description of machines Quantity
1. Adjustable spanner/slide wrench (15-20 cis) 8 nos.
2. Wire stripper 8 sets.
3. Allen key 1set
4. First aid kit 1 no.
5. Artificial respiration chart 2 nos.
6. Work benches 120 x 400 x 75 cms. 6 nos.
7. Rubber mat - 180 x 45 x 2.5 cm. 3 nos.
8. Rubber gloves pair 1 set
9. Steel ruler 30 cms. 8 nos.
10. Scriber 15 to 20 cms. 4 nos.
11. Centre punch 10 cm. 4 nos.
12 Hammer cross pane 110 cm with handle 4 nos.
13. Hammer ball pane 220 cm with handle 4 nos.
14. Spanners double ended metric system 6 mm to 19 mm by 1.6 mm 4 sets
15. Spanners single ended 6 mm to 25 mm by 1.6 mm 2 sets
16. Box spanner set of (4-15) mm 1 set
17. Mallet 8 oz 2 nos.
23

18. Gimlet 2 nos.


19. Saw tenon 25 cms 2 nos.
20. Chisel wood 15 cms. Set of 6 mm to 25 mm 2 sets
21. Chisel cold flat 10 mm 2 nos.
22. Hand shares metal cutting 25 cms. 2 nos.
23. Bradawl 2 nos.
24. Ratchet brace drill 10 m 2 nos.
25. Electric drill 10 mm with polishing and buffing accessories. 2 nos.
26. Hacksaw 20-25 cm (adjustable) 4 nos.
27. Hand operated bending breake 2 sets
28. Fly press - 4 to 5 ton 1 no.
29. Junior saw 20 cms. 2 nos.
30 File flat 20 cms. 4 nos.
31. -do- 15 cms. Bustard 4 nos.
32. -do- half round 20 cms. Bustard 4 nos.
33. -do- round 20 cms. 2nd cut 4 nos.
34. -do- flat 20 cms. 4 nos.
35. Instrument files set of 12 2 sets
36. Vice bench 10 cms jaw 2 nos.
37. -do- 5 cm jaw 4 nos.
38. Taps set 3 mm to 10 mm (set of 9) 2 sets
39. Dies set 3 mm to 10 mm 2 sets
40. Soldering iron 25 w 10 nos.
41. -do- 250 w 2 nos.
42. -do- 65 w 10 nos.
43. -do- 10 w 10 nos.
44. Desoldering pump 2 nos.
45. Wire gauge set. 2 nos.
46. Feeler gauge 2 nos.
47. Permanent bar magnet 15 cms. 2 nos.
48. Solenoid with core 2 nos.
49. Hydrometer 2 nos.
50. Rheostats assorted values and ratings 25 nos.
51. Variable resistances/potentiometer 25 nos.
52 Loudspeakers various types. 10 nos.
53 Electric bell 20 nos.
54 Battery eliminator 20 nos.
55 Microphne (assorted) 4 nos.
56 Head phone, earphone 4 each
57 Receiver aerial kit (indoor and out door) 2 nos.
58 Electrical components for assemble -do-
24

59 Logic probes 4 nos.


60 IC extractor 4 nos.
61 Table lamp 8 nos.

62 TV mirror 2 nos.
63 Linear ICs assorted As required
64 Digital ICs assorted As required.
65 Analog multimeter 8 nos.
66 Digital multimeter) 8 nos.
67 A.F. Oscilliator 4 nos.
68 Frequency modulator 4 nos.
69 Dual trace CRO (20 mhz) 2 nos.
70 LCR bridge 2 nos.
71 Signal generator AM/FM 4 nos.
72 Frequency counter 2 nos.
73 Function generator 2 nos.
74 Commercial AM/FM receiver 4 nos.
75 Watt meter 100w / 250v 2 nos.
76 P.A. Amplifier 4 nos.
77 Insulation tester 2 nos.
78 Audio output meter 5 nos.
79 Power supply 0-30 v/dc 4 nos.
80 Power supply 0 - 300 v dc 4 nos.
81 Distortion meter/analyser 2 nos.
82 Colour pattern generator 2 nos.
83 Pulse generator 2 nos.
84 LCD, LED TV 01 no each.
85 Colour TV Demonstrator 1 no.
86 Handy Cam 1 no
87 Digital IC tester 1 no.
88 Signal injector 4 nos.
89 Basic electronic trainer 8 nos.
90 Linear IC trainer 4 nos.
91 Digital IC trainer 4 nos.
92 8085 microprocessor training kit 2 nos.
93 Microprocessor application cards 1 set
94 DVD player 2 nos.
95 DVD writer 1 no.
96 Intercom system 1 no.
97 Cordless telephone 6 nos.
98 Cordless microphone with amplifier 2 nos.
99 Colar microphone 2 nos.
100 Telephone system trainer 1 no.
101 Audio system car with blue tooth device 2 nos.
25

102 Electric iron (automatic) 2 nos.


103 Electric iron (automatic with water spray) 2 nos.
104 Washing machine Semi automatic and fully automatic 1 no each.
105 Inverters 500 KVA with batteries 2 nos.
106 Lead acid batteries 2 nos.
107 Maintenance free batteries 2 nos.
108 Computer with latest configuration 2 nos.
109 Laser printer 1 no.
110 Microwave oven 1 no.
111 LCD projector with screen 1 no.
112 Megger 2 nos.
113 Temperature controlled soldering station 4 nos.
114 Temperature controlled de-soldering station 2 nos.
115 Variac 500 VA 4 nos.
116 Isolation transformer 500 va 2 nos.
117 Fractional HP. Ac motors 2 nos.
118 Fractional HP. Dc motors 2 nos.
119 Coil winding machine (manual) 1 no.
120 Battery charger 25V/10A 1 no.
121 High rate discharge tester 1 no.
122 Grinder bench electric 1 no.

C.WORKSHOP FURNITURE:
Sl. No. Name of the items Quantity

1 Instructor’s table 1 No
2 Instructor’s chair 2 Nos
3 Metal Rack 100cm x 150cm x 45cm 4 Nos
4 Lockers with 16 drawers standard size 2 Nos
5 Steel Almirah 2.5 m x 1.20 m x 0.5 m 2 Nos
6 Black board/white board 1 No
7 Computer table 2 Nos.
8 Computer chair 4 Nos.
9 Printer table 1 No

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