Professional Documents
Culture Documents
BASIC TRAINING
n Pacific Grinding Wheel
Company
GRINDING WHEEL FUNCTION
n To remove material from a work piece in an
abrasive action
n Each grain acts as a cutting tool
n It is a chip formation process
n The only self sharpening cutting tool
n Consider as abrasive machining
GRINDING WHEEL
COMPONENTS
n Grade/Hardness A60-M5-V
n Structure A60-M5-V
n Bond A60-M5-V
STANDARD MARKING SYSTEM
n Industry Standard
Prefix Abrasive Grain Size Grade Structure Bond Type Suffix
W A 46 K 5 V 17
Coarse Fine
8 80
Manufactures Manufactures
10 100
abrasive code bond code
12 120 4 10
14 150 5 11
16 180 6 12
20 7 13
24 Very 8 14
Fine 9 15
A - Aluminum Oxide V-Vitrified
Medium 220
C - Silicon Carbide 30 240 B - Resin
Z - Zirconia 36 280 R - Rubber
46 320
E – Shellac
60 400
500 P - Epoxy
600
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ABRASIVE GRAIN TYPES
n Abrasive Types
n Aluminum Oxide
n Silicon Carbide
n Synthetic Diamond
ABRASIVE GRAIN PROPERTIES
n Semifraible
n Light brown or blue/gray in color
n Cooler cutting than regular brown aluminum
oxide
n Used on harder material
n Friable
n White (pink,ruby & gray) in color
n Fractures very easily
n Used on hard steels and alloy steels
ABRASIVE GRAIN TYPES
Silicon Carbide - Types
n Regular
n Black color
n Used on iron base materials, marble, ceramics,
aluminum, brass and copper.
n Green
n More friable than black
n Suited for carbide and other very hard materials
n Tough
n Longer life
n Form Holding
n More pressure needed
n Definition
n The strength with which the bond holds the
abrasive grain together
n Indicated by a letter
n A (Softest) -------------------------- Z (Hardest)
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Grade/Hardness
n Definition
n Indicates the density of the wheel (or) the
spacing of grain and bond
n Indicated by a number
n 4-6 (Dense)
n 7-9 (Open)
n 10 + (Induced Porosity)
BONDS
Types
n Vitrified
n Designated by the letter “V”
n Glass or Porcelain
n Normal operating speed is 6,500 sfpm
n Breaks down due to pressure
n Very rigid, stiff
n Resin
n Designated by the letter “B”
n Can operate at higher speeds (9,500-16,000
sfpm)
n Suited for cut-off wheels, foundry wheels and
roll grinding
n Breaks down due to heat and pressure
n Resilient, Forgiving
n Shellac
n Designated by the letter “E”
n Very cool cutting
n Used for roll grinding
n Resilient, very forgiving
PACIFIC BONDS
MOST POPULAR BOND SYSTEMS
n Vitrified
n VB
n General purpose
n VR / VR1
n General purpose
n Use with ceramic mixtures
n VA
n Salmon colored
n VS6
n Softest acting
n VS
n General purpose / Silicon Carbide
n VCCF
n Creep Feed / open structure
n VCP
n Tamped / controlled porosity
PACIFIC BONDS
MOST POPULAR BOND SYSTEMS
n Resin
n BB2
n General purpose
n BG
n Cut off / surface grinding
n BH4
n High strength
n BRG
n Resin / Rubber modified
n D29 / BVN4
n Foundry products
n Epoxy
n PAC
n Poured epoxy
SPECIFICATION SELECTION
n Type of Material
n Steels (Aluminum Oxide)
n Low tensile strength materials and non metallic
materials (Silicon Carbide)
n Hardness of Material
n Hard materials
n Finer grit sizes
n Friable abrasives
n Softer grade wheels
n Sharper Abrasives
n Soft materials
n Coarse grit sizes
n General purpose abrasives
n Harder grade wheels
SPECIFICATION SELECTION -
FACTORS
n Stock to be removed
n Workpiece geometry
n Surface Finish
n Better finish
n Finer grit sizes
n Harder grade wheels
n Less friable abrasives
n Worse finish
n Coarser grit sizes
n Softer grade wheels
n More friable abrasives
n Machine Horsepower
n Higher horsepower
n Harder grade wheels
n Tougher abrasives
n Lower horsepower
n Softer grade wheels
n Friable abrasives
SPECIFICATION SELECTION -
FACTORS
n Wheel Speed
n Wet
n Harder grade wheels
n Tougher abrasives
n Open structures
n Dry
n Softer grade wheels
n Friable abrasives
n Tighter structures
SPECIFICATION SELECTION
20 30 40 50 60 70
Rockwell Hardness
SPECIFICATION SELECTION
n Grit Size Selection
Coarse Medium Fine
Foundry
Centerless & Cylindrical
Snagging
Wet Cutoff
Bench Grinding
D E F G H I J K L M N O P Q R S T U V W X Y Z
Segments Cylindrical
Honing Sticks
Dressing Sticks
Foundry
Surface Grinding
Snagging
Bench Grinding
Centerless Grinding
SPECIFICATION SELECTION
n Closed structure
n Form holding
n Tool and Cutter sharpening
n Numbers form 4 - 6
n Open Structure
n Surface grinding
n Cylindrical grinding
n Most popular
n Numbers from 7 - 9
n Induced Porosity
n Surface grinding
n Blanchard grinding (Segments/Cylinders)
n Heat sensitive parts
n Numbers from 10 and up
STANDARD WHEEL SHAPES
STANDARD WHEEL SHAPES
SPECIAL WHEEL FACES
WHEEL CARE & SAFETY
n Grinding Wheel Care
n Inspection
n Visually inspect for chips, cracks or damage to wheel
n Vitrified Only
n Ring test with wooden or plastic handle