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Model S4000CH

Intelligent Sensor for


Combustible Gas Detection

The information and technical data disclosed in


this document may be used and disseminated
only for the purposes and to the extent
specifically authorized in writing by General
Monitors.
Instruction Manual 10-16
General Monitors reserves the right to change
published specifications and designs without
prior notice.

MANS4000CH

Part No. MANS4000CH


Revision N/10-16
Model S4000CH

This page intentionally left blank

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Model S4000CH

Table of Contents
TABLE OF FIGURES .................................................................................................................. VI

TABLE OF TABLES................................................................................................................... VII

QUICK START GUIDE ................................................................................................................. 1


Mounting and Wiring ...............................................................................................................................1
Tools Required …………………………………………………………………………………………………..1
Terminal Connections .............................................................................................................................3

1.0 INTRODUCTION .................................................................................................................... 5


1.1 Protection for Life .......................................................................................................................5
1.2 Special Warnings .......................................................................................................................5
1.3 System Integrity Verification ......................................................................................................6

2.0 PRODUCT DESCRIPTION ..................................................................................................... 8


2.1 General Description ...................................................................................................................8

3.0 INSTALLATION .................................................................................................................... 10


3.1 Receipt of Equipment ...............................................................................................................10
3.2 Tools Required .........................................................................................................................10
3.3 Choosing Product Locations ....................................................................................................10
3.3.1 Remote Mounting of the Sensor from the Electronics ................................................11
3.4 Mounting and Wiring ................................................................................................................12
3.5 Terminal Connections ..............................................................................................................13
3.5.1 Terminal Block TB1 – Sensor Connections ................................................................15
3.5.2 Terminal Block TB2 – Power and Signal Connections ...............................................15
3.5.3 DC Power and COM Connections ..............................................................................17
3.5.4 Analog Signal Connections .........................................................................................17
3.5.5 ARGC Terminal Connections......................................................................................18
3.5.6 Terminal Block TB3 – Relay Connections ..................................................................18
3.5.7 European Union (EU) Approved Applications.............................................................19
3.5.8 Cable Termination in the Non-Hazardous Area ..........................................................19
3.6 Maintaining the X/P Integrity ....................................................................................................20
3.7 Start-Up Checklist ....................................................................................................................21
3.8 Start-Up ....................................................................................................................................21
3.9 Relay Reset ..............................................................................................................................21
3.10 User Selectable Options ..........................................................................................................22
3.11 Available Separate Purchase Options .....................................................................................22
3.11.1 Model S4000CH User Menu Structure .......................................................................23
3.11.2 Calibration Level .........................................................................................................24
3.11.3 Warning Relay Settings ..............................................................................................24
3.11.4 Alarm Relay Settings...................................................................................................24
3.11.5 Modbus Channel 1 Settings ........................................................................................25
3.11.6 Modbus Channel 2 Settings ........................................................................................25
3.12 HART/Modbus SELECT...........................................................................................................26
3.13 Gas Check Mode .....................................................................................................................26
3.13.1 Calibration Check ........................................................................................................26
3.14 Calibration ................................................................................................................................27

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Model S4000CH

3.14.1 Calibration Procedure .................................................................................................27


3.14.2 Aborting Calibration.....................................................................................................28
3.14.3 Adjustable Calibration Level .......................................................................................29
3.14.4 Remaining Sensor Life ................................................................................................29
3.14.5 Initializing the Remaining Sensor Life .........................................................................29
3.15 Calibration Equipment ..............................................................................................................29
3.15.1 Portable Purge Calibrator ...........................................................................................29
3.16 Remote Gas Calibrator ............................................................................................................30
3.17 ARGC Gas Control...................................................................................................................30
3.18 Automatic Remote Gas Calibrator (ARGC) .............................................................................31
3.19 Calibration Using the ARGC ....................................................................................................31

4.0 MAINTENANCE ................................................................................................................... 33


4.1 General Maintenance ...............................................................................................................33
4.2 Storage .....................................................................................................................................33

5.0 TROUBLESHOOTING ......................................................................................................... 34


5.1 Fault Codes & Their Remedies ................................................................................................34
5.1.1 F2 Failed to Complete Calibration ..............................................................................34
5.1.2 F3 Flash Checksum Error ...........................................................................................34
5.1.3 F4 Sensor Error...........................................................................................................34
5.1.4 F5 Unused...................................................................................................................35
5.1.5 F6 Low Supply Voltage ...............................................................................................35
5.1.6 F7 EEPROM Error ......................................................................................................35
5.1.7 F8 Failure to Complete Setup .....................................................................................35
5.1.8 F9 Gas Check Period Exceeded.................................................................................35
5.1.9 F10 Switch Error .........................................................................................................35
5.1.10 F11 Internal Error ........................................................................................................36
5.1.11 F12 ARGC fault ...........................................................................................................36
5.2 General Monitors’ Offices.........................................................................................................36

6.0 MODBUS INTERFACE ........................................................................................................ 37


6.1 Baud Rate ................................................................................................................................37
6.2 Data Format .............................................................................................................................37
6.3 Modbus Read Status Protocol (Query/Response) ...................................................................37
6.3.1 Modbus Read Query Message ...................................................................................37
6.3.2 Modbus Read Response Message .............................................................................37
6.4 Modbus Write Command Protocol (Query/Response) ............................................................38
6.4.1 Modbus Write Query Message ...................................................................................38
6.4.2 Modbus Write Response Message .............................................................................38
6.5 Function Codes Supported ......................................................................................................38
6.6 Exception Responses and Exception Codes ...........................................................................38
6.6.1 Exception Response ...................................................................................................38
6.6.2 Exception Code ...........................................................................................................39
6.7 S4000CH Command Register Locations .................................................................................40
6.8 S4000CH Command Register Details .....................................................................................42
6.8.1 Analog (00h)................................................................................................................42
6.8.2 Mode (01h) ..................................................................................................................42
6.8.3 Status/Error (03h)........................................................................................................43
6.8.4 Unit Type (04h) ...........................................................................................................43
6.8.5 Software Revision (05h) ..............................................................................................43
6.8.6 Status Block (06h) .......................................................................................................43

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Model S4000CH

6.8.7 Analog Value (06h) .....................................................................................................43


6.8.8 Mode & Error (07h) .....................................................................................................44
6.8.9 Error & Sensor Life (08h) ............................................................................................44
6.8.10 Display (0x09h & 0x0Ah) ............................................................................................44
6.8.11 Serial Number (0Bh/0Ch) ............................................................................................45
6.8.12 Alarm Settings (0Dh) ...................................................................................................45
6.8.13 Warn Settings (0Eh) ....................................................................................................45
6.8.14 Com1 Address (0Fh) ...................................................................................................46
6.8.15 Com1 Baud Rate (10h) ...............................................................................................46
6.8.16 Com1 Data Format (11h) ............................................................................................46
6.8.17 Com2 Address (12h) ...................................................................................................47
6.8.18 Com2 Baud Rate (13h) ...............................................................................................47
6.8.19 Com2 Data Format (14h) ............................................................................................48
6.8.20 Calibration Level (15h) ................................................................................................48
6.8.21 Reset Alarms (16h) .....................................................................................................48
6.8.22 Sensor Life (17h).........................................................................................................48
6.8.23 HazardWatch (Co – Calibration Output) (19h) ............................................................49
6.8.24 ARGC (1Ah) ................................................................................................................49
6.8.25 PLC Remote Gas Calibration ......................................................................................49
6.8.26 HART Enable (1Dh) ....................................................................................................49
6.8.27 HART Test (1Eh).........................................................................................................49
6.8.28 Abort Calibration (1Fh) ................................................................................................50
6.8.29 Total Receive Errors (20h) ..........................................................................................50
6.8.30 Bus Activity Rate % (21h) ...........................................................................................50
6.8.31 Function Code Errors (22h) ........................................................................................50
6.8.32 Starting Address Errors (23h) .....................................................................................50
6.8.33 Number of Register Errors (24h) .................................................................................50
6.8.34 RXD CRC Errors Hi (25h) ...........................................................................................50
6.8.35 RXD CRC Errors Lo (Same as Hi) (26h) ....................................................................50
6.8.36 Parity Errors (27h) .......................................................................................................50
6.8.37 Overrun errors (28h) ...................................................................................................51
6.8.38 Framing Errors (29h) ...................................................................................................51
6.8.39 Total Software CH1 Errors (2Ah) ................................................................................51
6.8.40 New Sensor Calibration (2Bh) ....................................................................................51
6.8.41 Clear Hardware Errors (2Ch) ......................................................................................51
6.8.42 Clear Communication Errors (2Dh).............................................................................51
6.8.43 User Information (60h to 6Fh) .....................................................................................55
6.8.44 Total Receive Errors (70h) ..........................................................................................55
6.8.45 Bus Activity Rate % (71h) ...........................................................................................55
6.8.46 Function Code Errors (72h) ........................................................................................55
6.8.47 Starting Address Errors (73h) .....................................................................................55
6.8.48 Number of Register Errors (74h) .................................................................................55
6.8.49 RXD CRC Errors Hi (75h) ...........................................................................................56
6.8.50 RXD CRC Errors Lo (Same as Hi) (76h) ....................................................................56
6.8.51 Parity Errors (77h) .......................................................................................................56
6.8.52 Overrun Errors (78h) ...................................................................................................56
6.8.53 Framing Errors (79h) ...................................................................................................56
6.8.54 Total software CH1 errors (7Ah) .................................................................................56

7.0 APPENDIX ............................................................................................................................ 57


7.1 Warranty ...................................................................................................................................57
7.2 Principle of Operation...............................................................................................................57
7.3 Specifications ...........................................................................................................................58

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Model S4000CH

7.3.1 System Specifications .................................................................................................58


7.3.2 Mechanical Specifications ...........................................................................................58
7.3.3 Electrical Specifications ..............................................................................................58
7.3.4 Cable Requirements ...................................................................................................59
7.3.5 Remote Sensor Cable Lengths ...................................................................................60
7.3.6 Environmental Specifications ......................................................................................60
7.4 Approvals .................................................................................................................................61
7.5 Sensitivities to Other Gases .....................................................................................................61
7.6 Spare Parts and Accessories ...................................................................................................63
7.6.1 Sensors .......................................................................................................................63
7.6.2 Sensor Housing...........................................................................................................63
7.6.3 Sensor Accessories ....................................................................................................63
7.6.4 Calibration Equipment .................................................................................................63
7.6.5 S4000CH Replacement Parts .....................................................................................64
7.6.6 Recommended Spare Parts for One (1) Year ............................................................64
7.7 FM Approval .............................................................................................................................65

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Model S4000CH

Table of Figures
Figure 1: Outline and Mounting Dimensions in inches ........................................................................................... 1
Figure 2: Outline and Mounting Dimensions (ARGC) in inches ............................................................................. 1
Figure 3: Sensor Remote Installation in inches ...................................................................................................... 2
Figure 4: ARGC Remote Installation ...................................................................................................................... 2
Figure 5: Spring Type Terminal Block Operation ................................................................................................... 3
Figure 6: Screw Type Terminal Block Operation .................................................................................................... 3
Figure 7: Model S4000CH Intelligent Sensor ......................................................................................................... 8
Figure 8: Model S4000CH Intelligent Sensor with ARGC ...................................................................................... 9
Figure 9: ARGC Remote Junction Box Assembly (P/N 80155-1) .......................................................................... 9
Figure 10: Outline and Mounting Dimensions in inches ....................................................................................... 12
Figure 11: Outline and Mounting Dimensions (ARGC) in inches ......................................................................... 13
Figure 12: S4000CH Terminal Block Locations ................................................................................................... 14
Figure 13: Remote Junction Box Terminal Block ................................................................................................. 14
Figure 14: Spring Type Terminal Block Operation ............................................................................................... 15
Figure 15: Screw Type Terminal Block Operation................................................................................................ 16
Figure 16: Wire Strip Length................................................................................................................................. 16
Figure 17: Relay Protection for DC and AC Loads............................................................................................... 19
Figure 18: Relay Reset ......................................................................................................................................... 22
Figure 19: User Menu Structure ........................................................................................................................... 23
Figure 20: Calibration Check ................................................................................................................................ 26
Figure 21: Automatic Calibration Mode ................................................................................................................ 28
Figure 22: Calibration in Progress Mode .............................................................................................................. 28
Figure 23: Calibration Complete Mode ................................................................................................................. 28
Figure 24: Remote Gas Calibrator (RGC, P/N 80153-1) ...................................................................................... 30
Figure 25: ARGC Gas Control (P/N 80154-1) ...................................................................................................... 30
Figure 26: Calibration Complete Mode ................................................................................................................. 32

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Model S4000CH

Table of Tables
Table 1: TB2 Power and Signal Connections ....................................................................................................... 15
Table 2: Ground or Common Connections ........................................................................................................... 17
Table 3: Power Connections ................................................................................................................................ 17
Table 4: Analog Signal Connections .................................................................................................................... 18
Table 5: Alarm Relay Connections ....................................................................................................................... 18
Table 6: Warn Relay Connections ........................................................................................................................ 18
Table 7: Fault Relay Connections ........................................................................................................................ 19
Table 8: GM Locations.......................................................................................................................................... 36
Table 9: Data Format ............................................................................................................................................ 37
Table 10: Exception Codes .................................................................................................................................. 39
Table 11: Com1 Baud Rate .................................................................................................................................. 46
Table 12: Com1 Data Format ............................................................................................................................... 46
Table 13: Current Chart ........................................................................................................................................ 47
Table 14: Com2 Baud Rate .................................................................................................................................. 48
Table 15: Com2 Data Format ............................................................................................................................... 48
Table 16: 24 VDC Cable Lengths with Relays ..................................................................................................... 59
Table 17: 24 VDC Cable Lengths w/o Relays ...................................................................................................... 59
Table 18: ARGC Cable Lengths ........................................................................................................................... 60
Table 19: Analog Output Cable Lengths .............................................................................................................. 60
Table 20: Sensor Cable Lengths .......................................................................................................................... 60
Table 21: Chemical List ........................................................................................................................................ 62

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Model S4000CH

Quick Start Guide


Mounting and Wiring
Tools Required
 “5mm” Allen head wrench to remove enclosure lid (included with gas detector).

 Flat-head screwdriver maximum 3/16” (5 mm) width for terminal block connections
(included with gas detector).

 Adjustable wrench for conduit or cable gland connections (not included).

Information on Class I Division 1 and Zone 1 wiring methods can be found in the NEC and
CEC.

Figure 1: Outline and Mounting Dimensions in inches

Figure 2: Outline and Mounting Dimensions (ARGC) in inches

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Model S4000CH

Figure 3: Sensor Remote Installation in inches

Figure 4: ARGC Remote Installation

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Model S4000CH

Terminal Connections
The terminal blocks (TB) are located inside the housing and can be accessed by removing the
cover. A label on the inside of the housing cover provides details of all the terminal
connections.

WARNING: Do not connect +24 VDC to TB1. Damage to the electronics or sensor may
result.

It is recommended that a minimum three-wire shielded cable be used for making the power
and 0-20mA Output connection on TB2 of the S4000CH. It is also recommended that separate
two-wire shielded twisted pair cables be used for making the Modbus connections. The spring
type terminal block accepts 14 AWG to 20 AWG and the screw type terminal block accepts 12
AWG to 18 AWG stranded or solid wire. Each wire should be stripped before wiring the
S4000CH intelligent sensor. To connect wiring to the spring type terminal block, insert a
screwdriver into the orange tab and press down (Figure 5), opening the terminal. Insert the wire
into the terminal and release the orange tab, clamping the wire in the terminal. Check the hold
of the wire by GENTLY tugging it to ensure it is locked in.

Ground

+24 VDC

Figure 5: Spring Type Terminal Block Operation

To connect wiring to the screw type terminal block, (Figure 6) use a screwdriver to loosen the
top screw counter clockwise. Insert the wire into the terminal and tighten the top screw
clockwise. Check the hold of the wire by GENTLY tugging it to ensure it is locked in.

Ground

+24 VDC

Figure 6: Screw Type Terminal Block Operation

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Model S4000CH

NOTE: Power must remain disconnected until all other wiring connections have been made.

The maximum distance between the S4000CH and the power supply is 3430 feet or 1040
meters (each cable run should be as short as possible). See Section 7.3.4 for cable length
specifications.

Connect +24 VDC to TB2, position 9. Connect the ground or common to TB2, position 8.

To connect the analog signal, please refer to Section 3.5.4.

General Monitors recommends that the S4000CH Intelligent Sensor be calibrated one hour
after start-up, and that the calibration be checked at least every ninety (90) days to ensure
system integrity.

The instrument is now ready to operate. Please consult the manual for more information on the
instrument’s many features.

NOTE: If you have any problems in the set-up or testing of the detector, please refer to the
“Troubleshooting Section”, or call the factory direct. See Section 5.2.

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Model S4000CH

1.0 Introduction
1.1 Protection for Life
General Monitors’ mission is to benefit society by providing solutions through industry leading
safety products, services, and systems that save lives and protect capital resources from the
dangers of hazardous flames, gases, and vapors.

This manual provides instruction for installing and operating General Monitors’ Model
S4000CH for combustible gas detection. While the S4000CH is easy to install and operate,
this manual should be read in full and the information contained herein understood before
attempting to place the system in service.

The safety products you have purchased should be handled carefully and installed, calibrated,
and maintained in accordance with the respective product instruction manual. Remember
these products are for your safety.

1.2 Special Warnings


The Model S4000CH Intelligent Sensor contains components, which can be damaged by
static electricity. Special care must be taken when wiring the system to ensure that only the
connection points are touched.
WARNING: Toxic, combustible and flammable gases and vapors are very dangerous. Extreme
caution should be used when these hazards are present.
DO NOT OPEN WHEN AN EXPLOSIVE ATMOSHPERE IS PRESENT.
READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE
OPERATING OR SERVICING. OPEN CIRCUIT BEFORE REMOVING
COVER. POTENTIAL ELECTROSTATIC CHARGING HAZARD – USE
ONLY DAMP CLOTH FOR CLEANING.
NE PAS OUVRIR UN PRÉSENCE D’ATMOSPHÉRE EXPLOSIVE. LIRE
ET COMPRENDRE MANUEL D’INSTRUCTIONS AVANT D’UTILISER OU
SERVICE. OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE.
DANGER POTENTIEL ÉLECTROSTATIQUE DE CHARGE –
UTILISATION UNIQUEMENT UN CHIFFON HUMIDE POUR LE
NETTOYAGE.

SPECIAL CONDITIONS OF SAFE USE PERTAINING TO ATEX/IECEx INSTALLATIONS:


The S4000CH has been subjected to performance testing in accordance with EN 60079-29-1
and therefore may be used as a safety related device as defined by ATEX Directive 94/9/EC
Annex II clause 1.5.
When alternative detector elements are utilized, they shall only be mounted remotely in a
suitable certified enclosure in accordance with requirements of their respective certificates and
relevant local requirements. The associated cable shall be connected to the Intelligent Gas
Sensors using a suitably certified cable entry device with a ¾” thread form.
The Universal Gas Sensor (11159-XX) is suitable for use with the following enclosure types
and service/temperature ranges that are dependent on the type of cement used in their

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Model S4000CH

construction; therefore, they shall only be used with the enclosure type and where the surface
temperature, at the point of mounting, is as detailed below:

Cement Ambient Range Enclosure Type


2850FT Cat 11, -40°C to +70°C Enclosures that are certified by a notified body and
2762 Cat 17 satisfy the requirements of the current edition of EN
60079-1 or EN 60079-7 and European Directive
94/9/EC.
2850FT Cat 11 -40°C to +120°C Enclosures that are certified by a notified body and
satisfy the requirements of the current edition of EN
60079-7 and European Directive 94/9/EC.
2762 Cat 17 -40°C to +180°C Enclosures that are certified by a notified body and
satisfy the requirements of the current edition of EN
60079-7 and European Directive 94/9/EC.

The Universal Gas Sensor (11159-XX), when tested in accordance with clause 15.4.2.1 of EN
60079-1, produced a maximum surface rise of 26.3 K. This value should be considered when
the component is incorporated into equipment.
The Universal Gas Sensor (11159-XX), utilizing Types 2850FT Cat 11 and 2762 Cat 17
cement shall only be fitted to enclosures having a maximum reference pressure of 9.6 bar.

1.3 System Integrity Verification


Commissioning Safety Systems

Before power up, verify wiring, terminal connections and stability of mounting for all integral
safety equipment including, but not limited to:

 Power supplies
 Control modules
 Field detection devices
 Signaling / output devices
 Accessories connected to field and signaling devices
 Remote Gas Calibrator (RGC) / Automatic Remote Gas Calibrator (ARGC)

After the initial application of power (and any factory specified warm-up period) to the safety
system, verify that all signal outputs, to and from devices and modules, are within the
manufacturer’s specifications. Initial testing should be performed per the manufacturer’s
recommendations and instructions.

Proper system operation should be verified by performing a full, functional test of all
component devices of the safety system, ensuring that the proper levels of alarming occur.
Fault/Malfunction circuit operation should be verified.

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Model S4000CH

Periodic Testing of Field Devices

Periodic testing/calibrating should be performed per the manufacturer’s recommendations and


instructions. Testing/calibrating procedures should include, but not be limited to:

 Verify integrity of all optical surfaces and devices

When testing produces results outside of the manufacturer’s specifications, replacement of the
suspect device(s) should be performed as necessary. Maintenance intervals should be
independently established through a documented procedure, including a maintenance log
maintained by plant personnel or third party testing services.

Periodic System Verification

The following system verifications should be performed at least annually:

Verify wiring, terminal connections and stability of mounting for all integral safety equipment
including, but not limited to:

 Power supplies
 Control modules
 Field detection devices
 Signaling / output devices
 Accessories connected to field and signaling devices
 RGC or ARGC (if purchased)

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Model S4000CH

2.0 Product Description


2.1 General Description
The Model S4000CH is an intelligent sensor for the detection of combustible gases and
vapors. The microprocessor-based electronics process information at the sensor site within
an explosion-proof housing.

A digital display provides indications and display codes that can be viewed through a window
in the cover. A red LED above the digital display signifies an ALARM condition, while a red
LED below the digital display signifies a WARN condition. Analog signal (4-20 mA) and relays
provide remote and/or discrete indications of the sensor’s operation. Optional dual redundant
Modbus, HART or HART and single Modbus provide digital communication.

The Model S4000CH Intelligent Sensor is rated explosion-proof for use in the following
hazardous areas:

 CSA/FM: Class I, Division 1, Groups B, C, D and Class I, Zone 1, IIB+H2


 ATEX/IECEx: Zone 1, Group IIB + H2 and Zone 21, Group IIIC

Figure 7: Model S4000CH Intelligent Sensor

NOTE: The image in Figure 7 is for reference only. See section 7.3 for actual product
specifications.

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Model S4000CH

Figure 8: Model S4000CH Intelligent Sensor with ARGC

NOTE: The image in Figure 8 is for reference only. See section 7.3 for actual product
specifications.

Figure 9: ARGC Remote Junction Box Assembly (P/N 80155-1)

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Model S4000CH

3.0 Installation
3.1 Receipt of Equipment
All equipment shipped by General Monitors is pre-packed in shock absorbing containers,
which provide protection against physical damage (original containers should be kept for
future shipping or storage needs).

Shipping container contents should be carefully removed and checked against the packing
list. If any damage has occurred, or there is any discrepancy in the order, please notify
General Monitors as soon as possible.

All correspondence with General Monitors must specify the equipment part number and serial
number.

The factory tests each unit; however, a complete system checkout is suggested upon initial
installation to ensure system integrity.

WARNING: Installation and maintenance must be carried out by suitably skilled and
competent personnel only.

3.2 Tools Required


 “5 mm” Allen head wrench to remove enclosure lid (included with gas detector).

 Flat-head screwdriver maximum 3/16” (5 mm) width for terminal block connections
(included with gas detector).

 Adjustable wrench for conduit or cable gland connections (not included).

3.3 Choosing Product Locations


There are no standard rules for sensor placement, since the optimum sensor location is
different for each application. The customer must evaluate conditions at the facility to make
this determination. Generally, the Model S4000CH Intelligent Sensor should be easily
accessible for calibration checks.

 The sensor should be mounted pointing down to prevent water build-up on the
sensor head.
 The sensor should not be placed where contaminating substances may coat it.
 Although the S4000CH is RFI resistant, it should not be mounted in close proximity to
radio transmitters or similar equipment.
 Locate the S4000CH where prevailing air currents contain the maximum
concentration of gas.
 Locate the S4000CH near possible sources of gas leaks.
 Observe the S4000CH’s temperature specification and locate the unit away from
concentrated sources of heat.

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Model S4000CH

 Sensors should be mounted in an area that is as free from wind, dust, water, shock,
and vibration as possible. See Section 7.3.6 for the environmental specifications of
the unit. If the sensor cannot be located away from dust and rain, then we
recommend the use of our splashguard GM P/N 10395-1 to help protect the sensor.

Sensors may be adversely affected by prolonged exposure to certain materials. Loss of


sensitivity or corrosion may be gradual if such materials are present in low concentrations, or
it may be rapid at high concentrations. The more important materials adversely affecting
sensors are:

 Constant presence of high concentrations of hydrogen sulfide (H2S) gas


 Silicones (often contained in greases and aerosols)
 Halides, compounds containing fluorine, chlorine, bromine and iodine
 Heavy metals, e.g. tetraethyl lead
 Caustic and acidic liquids and vapors

The presence of poisons and contaminants in an area does not necessarily preclude the use
of a Model S4000CH intelligent sensor. The feasibility of using a sensor in such areas must
be determined by an analysis of the specific factors in each application and General Monitors
should be consulted before attempting any such installation.

Sensors used in these areas usually require more frequent calibration checks than normal,
and typically have a shorter life. In many such applications, the standard two-year warranty
would not apply.

WARNING: General Monitors discourages the painting of sensor assemblies. If the sensor
head is painted over, the gas will not be able to diffuse into the sensor. If the
assembly cover is painted over, the digital display cannot be read.

3.3.1 Remote Mounting of the Sensor from the Electronics


If it is necessary to remotely mount the sensor from the electronics and the housing, the
sensor must be mounted in an explosion-proof rated sensor housing (GM P/N 10252-1 or
10252-3). The 10252-3 sensor housing can be used at temperatures up to 200°C when
used with sensor 11159-2. The cable run must be contained in conduit running from the
sensor housing to the electronics. See Section 7.3.4 for cable lengths. The maximum
cable length to the power supply will be reduced by 10%.

For remote mounting in Canada where the location is classified using the Zone
classification system, the sensors must be mounted in sensor housing B13-020, B13-021,
or B13-022 as applicable. Only sensors 11159 can be used in this configuration.

General Monitors has accessories that help with remote or difficult to get to locations. The
RGC or ARGC facilitate remote gassing.

NOTE: At an upper ambient of +200°C, the accuracy of the gas readings will be negatively
impacted. For example, in an atmosphere of 10% LEL gas, the sensor will read
approximately 2% LEL; at 25% LEL, the sensor will read approx.15%; at 50% LEL,
the sensor will read approx. 34%; at 75% LEL, the sensor will read approx. 59%, at
85% LEL, the sensor will read approx. 67%.

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Model S4000CH

3.4 Mounting and Wiring


WARNING: Unused cable entry holes must be sealed with a suitably certified ATEX or
IECEx explosion-proof stopping plug. Red caps supplied by General Monitors
are for dust protection only, and must not be left on the unit when installed.

WARNING: Conduits must be sealed within 18 inches of the enclosure.

The outline and mounting dimensions for the S4000CH (Figure 10) should be used when
making installation determinations. A complete list of the mechanical specifications can be
found in Section 7.3.2.

To prevent possible corrosion due to moisture or condensation, it is recommended that the


conduit connected to the S4000CH housing contain a drain loop.

NOTE: For ATEX and IECEx applications, conduit connections must only be made via
suitably certified ATEX (or IECEx as appropriate) conduit stopping boxes.

Information on Class I Division 1 and Zone 1 wiring methods can be found in the NEC and
CEC.

WARNING: Acetic acid will cause damage to metal components, metal hardware, ceramic
IC’s, etc. If damage results from the use of a sealant that outgases acetic acid
(RTV silicone), the warranty will be void.

Figure 10: Outline and Mounting Dimensions in inches

12
Model S4000CH

Figure 11: Outline and Mounting Dimensions (ARGC) in inches

Once correctly installed, the S4000CH requires little or no maintenance, other than periodic
calibration checks to ensure system integrity. General Monitors recommends that a
calibration schedule be established and followed.

NOTE: The S4000CH full two-year warranty will be voided if customer personnel or third
parties damage the S4000CH during repair attempts.

Sensor heads exposed to the elements may require the accessory mounting threads to be
lubricated. Grease must not be used. As an alternate, PTFE (Teflon) tape may be used on
sensor accessory threads.

NOTE: Do not use any material or substance on threads that contact the sensor housing.

The removal of particulate matter from sensor accessories may be done through the use of
an appropriate halogen-free solvent. Water and ethanol are examples of suitable solvents.
The accessories should be thoroughly dried with compressed air, if necessary, before refitting
to the sensor body.

3.5 Terminal Connections


The terminal blocks (TB) are located inside the housing and can be accessed by removing
the cover. A label on the inside of the housing cover provides details of all the terminal
connections.

13
Model S4000CH

Figure 12: S4000CH Terminal Block Locations

Figure 13: Remote Junction Box Terminal Block

14
Model S4000CH

3.5.1 Terminal Block TB1 – Sensor Connections


TB1 contains the three sensor connections, white (W), black (B), and red (R). Remove the
display board by loosening the two captive screws on the board and lifting it straight up.
Connect the color-coded wires from the combustible sensor to the matching colored
terminals on TB1. The label on the inside of the cover can serve as a guide. Replace the
display board by pressing it into place, and tightening the two captive screws.

WARNING: Do not connect +24 VDC to TB1. Damage to the electronics will result.

3.5.2 Terminal Block TB2 – Power and Signal Connections


TB2 contains the connections for Power, Relay Reset, Remote Calibration/ARGC,
Modbus and 0-20 mA Output Signal. The terminal connections are as follows:
TB2 position Function
1 0-20 mA Output
2 CH1 Modbus -
3 CH1 Modbus +
4 CH2 Modbus -
5 CH2 Modbus +
6 Remote Calibration/ARGC
7 Relay Reset
8 COM
9 +24 VDC Power
10 +24 VDC Power for ARGC
Table 1: TB2 Power and Signal Connections

It is recommended that a minimum three-wire shielded cable be used for making the
power and 0-20mA Output connection on the S4000CH. It is also recommended that
separate two-wire shielded twisted pair cables be used for making the Modbus
connections. The spring type terminal block accepts 14 AWG to 20 AWG and the screw
type terminal block accepts 12 AWG to 18 AWG stranded or solid wire. Each wire should
be stripped before wiring the S4000CH. To connect wiring to the spring type terminal
block, insert a screwdriver into the orange tab and press down (Figure14), opening the
terminal. Insert the wire into the terminal and release the orange tab, clamping the wire in
the terminal. Check the hold of the wire by GENTLY tugging it to ensure it is locked in.

Ground

+24 VDC

Figure 14: Spring Type Terminal Block Operation

15
Model S4000CH

To connect wiring to the screw type terminal block, (Figure 15) use a screwdriver to
loosen the top screw counter clockwise. Insert the wire into the terminal and tighten the
top screw clock wise. Check the hold of the wire by GENTLY tugging it to ensure it is
locked in.

Ground

+24 VDC

Figure 15: Screw Type Terminal Block Operation

Figure 16: Wire Strip Length

NOTE: Up to 14 AWG wire can be used if it is carefully stripped (Figure 16).

16
Model S4000CH

3.5.3 DC Power and COM Connections


The customer must provide primary DC power unless one of the following General
Monitors modules is being used with the S4000CH:

 TA102A trip amplifier module with a PS002 power supply & relay module

The following General Monitors modules provide power connections for the S4000CH, but
need a customer supplied DC source:

 DC110 Eight-Channel Readout/Relay Display Module


 TA102A Trip Amplifier Module without a PS002

Since the S4000CH is designed to operate continuously, a power switch is not included, in
order to prevent accidental system shutdown.

NOTE: Power must remain disconnected until all other wiring connections have been
made.

See Section 7.3.4 for cable length specifications.

To connect +24 VDC to the S4000CH, connect the red wire (+24V) to TB2, position 9.
Connect the black wire (Ground) to TB2, position 8.

For making power and ground connections to display devices see Table 2 and Table 3.

FROM TO

S4000CH DC110 TA102A

TB2-8 Rear Rear


“COM” COMMON Pin 30d or 30z

Table 2: Ground or Common Connections

FROM TO

S4000CH DC110 TA102A

Rear
TB2-9 Rear
CH 1 – 8
“+24 VDC” Pin 28d or 28z
24V
Table 3: Power Connections

3.5.4 Analog Signal Connections


The S4000CH Intelligent Sensor provides a 4 to 20 mA output signal. It can be sent up to
9000 feet (2740 meters) to a General Monitors readout/relay display module, or an
industrial analog to digital converter, or a computer-based monitor, a PLC, a DCS, etc.
The 4 to 20 mA signal provides for control room or other locations remote to the S4000CH
to display indications of operation and alarm conditions.

17
Model S4000CH

To connect the 4 to 20 mA output signal with another unit, connect the wire into TB2,
position 1, labeled 4-20 mA OUT. For making output signal connections to display devices
(Table 4), refer to the specific manual for that device.

NOTE: Power must remain disconnected until all other wiring connections have been
made.
.
FROM TO

S4000CH DC110 TA102A

TB2-1 Rear Rear


4-20 mA CH 1 – 8 Pin 26d or
Output 4-20 mA 26z

Table 4: Analog Signal Connections

If a device other than a General Monitors readout/relay display module is being used, the
DC ground, COM, of both systems must be connected together.

3.5.5 ARGC Terminal Connections


The solenoid valve is not polarized. Either wire can go to either terminal. One wire goes
to the Calibrate Input/ARGC Output and the other wire goes to the +24 volts.

CAUTION: When the ARGC is used it cannot be used as a calibration input.

3.5.6 Terminal Block TB3 – Relay Connections


TB3 contains the connections for the Relay Contacts (optional). The function for the Warn
and Alarm Relay connections vary according to the normal state of the relay. Use the
following as a guide for determining the Normally Open (NO) and the Normally Closed
(NC) contact:
TB3 position Relay Contact(De-Energized) Relay Contact (Energized)
1 Normally Closed Normally Open
2 Common Common
3 Normally Open Normally Closed
Table 5: Alarm Relay Connections

TB3 position Relay Contact (De-Energized) Relay Contact (Energized)


4 Normally Closed Normally Open
5 Common Common
6 Normally Open Normally Closed
Table 6: Warn Relay Connections

18
Model S4000CH

TB3 position Relay Contact (Energized)


7 Normally Open
8 Common
9 Normally Closed
Table 7: Fault Relay Connections

NOTE: Fault relay is normally energized. Relay will change state after power up.

WARNING: Contact with PCB components should be avoided to prevent damage by


static electricity. All wire connections are made to the Terminal Blocks. Relay
contacts must be protected against transient and over voltage conditions
(Figure 17).

Figure 17: Relay Protection for DC and AC Loads

European Union (EU) Approved Applications: The ALARM relay contact ratings are 8 A,
30 V RMS/42.4 V peak or 8 A @ 30 VDC resistive max.

North American Approved Applications: The ALARM relay contact ratings are 8 A @ 250
VAC and 8 A @ 30 VDC resistive max.

3.5.7 European Union (EU) Approved Applications


Interconnecting cables must have an overall screen or screen and armor. Cables BS5308
Part 2, Type 2; or equivalent, are suitable. Note that the terms ‘screen’ and ‘shield’ are
equivalent for the purpose of this manual. The cable armor must be terminated in a
suitable cable gland, at the detector, to ensure a positive electrical connection.

3.5.8 Cable Termination in the Non-Hazardous Area


 The cable armor must be connected to safety earth in the safe area.
 The cable screen (drain wire) must be connected to an instrument earth in the safe
area.
 The power supply 0V return must be connected to an instrument earth in the safe
area.
 The interconnecting cables should be segregated from power and other noisy cables.
Avoid proximity to cables associated with radio transmitters, welders, switch mode

19
Model S4000CH

power supplies, inverters, battery chargers, ignition systems, generators, switch gear,
arc lights and other high frequency or high power switching process equipment. In
general, maintain separation of at least 1 meter between instrument and other
cables. Greater separations are required where long parallel cable runs are
unavoidable. Avoid running instrument cable trenches close to lightning conductor
earth pits.
 Complete all cable insulation testing before connecting the cable at either end.

WARNING: Under NO circumstances should equipment be connected or disconnected


when under power. This is contrary to hazardous area regulations and may
lead to serious damage to the equipment. Equipment damaged in this
manner is not covered under warranty.

3.6 Maintaining the X/P Integrity


The S4000CH intelligent sensor is rated explosion-proof for use in the following hazardous
locations:

 CSA/FM: Class I, Division 1, Groups B, C, D and Class I, Zone 1, IIB+H2


 ATEX/IECEx: Zone 1, Group IIB+ H2

Some of the factors that influence the explosion-proof integrity of the S4000CH housing are:

 Strength of the enclosure material


 Thickness of the enclosure walls
 Flame path between the housing and cover
 Flame path of threaded joints

The acceptable limits for explosion-proof housings that are used in hazardous locations are
defined in CSA Standard C22.2 No.30, FM 3615, and EN/IEC 60079-1.

Anytime the cover of the S4000CH housing is removed, or the cover bolts are loosened, the
flame path between the lid and the housing is affected. If power is to be left on while
removing the cover or loosening the cover bolts on the S4000CH, it will be necessary to
declassify the area.

When replacing the cover, the gap between the lid and the housing should be less than .0015
inch (.038 mm). Make sure that the flame-path is clear of dirt and debris before replacing the
cover. This can be verified by tightening the cover bolts to a torque setting of 50 inch-pounds
or by using a feeler gauge to ensure the gap between the cover and the housing is less than
.0015 inch (.038 mm).

There are four entry holes, one each on the left and right sides, and two on the bottom of the
S4000CH housing. These holes are dedicated for the sensor and conduit/cable. Each hole is
tapped for ¾” NPT threads. If a particular entry hole is not used, it must be plugged during
operation in the field. The factory installs plugs in the unused entry holes, except one. A red
plastic cap is placed into this remaining hole and must be removed before conduit can be
attached to the housing.

The S4000CH will have the following items placed in the four entry holes, at the factory:

20
Model S4000CH

 A sensor, if present (otherwise a red plastic cap)


 Two aluminum stopping plugs
 A red plastic cap
The sensor and aluminum-housing plugs have seven threads. Each of these components is
screwed into the housing using five to seven turns. If any of these components must be
replaced, apply five to seven turns upon replacing the component to ensure the explosion
proof integrity of the device is maintained.

3.7 Start-Up Checklist


Prior to starting the system, verify the following:

 Inhibit any external devices, such as trip amplifiers, PLC’s, or DCS systems.

 Verify that the optional settings are set for the desired configuration.

 Verify that the unit is properly mounted. Ensure the conduit/cable gland entries are
pointed downward.

 Verify that the signal wiring is correct.

 Verify that the power supply is connected properly. The S4000CH is powered by
+24 VDC (20 to 36 VDC voltage range). The detector will output a low voltage (F6)
fault at 18.5 VDC or below.

 Make sure the lid is securely installed or the area has been declassified.

 Calibrate one hour after start-up.

3.8 Start-Up
Before applying power to the system for the first time, all wiring connections should be
checked for correctness and the housing cover replaced. Upon first power-up the sensor may
take up to fifteen minutes to stabilize.

At the initial application of power, the unit will test all of the LED segments by displaying
“88.8”. The software revision letter will then be displayed for a few seconds. The unit will then
enter a fifty second Start-Up Mode. During this period, the display will read “SU”. The unit will
then enter Operational Mode, and the current gas concentration at the sensor will be
displayed. For details on calibrating and gas checking the unit, see Sections 3.13 and 3.14.

3.9 Relay Reset


If the Warn and Alarm relays are configured as latching, they must be manually reset, after
an alarm occurs. This can be accomplished by four different methods:

 The relays can be reset via the magnetic switch using a magnet. Place the magnet
over the GM logo on the cover of the unit. After three seconds, the display will show
“rSt”. Remove the magnet at this time and the relays will be reset (Figure 18).

21
Model S4000CH

Figure 18: Relay Reset

 The relays can be reset via the Remote Reset input terminals on TB2. Connect a
normally open switch between terminal TB2-7 and TB2-8. Closing the switch
momentarily will reset the relays. General Monitors explosion-proof switch, P/N
30051-1, can be used for this purpose. See Section 7.6 for ordering instructions.

 The relays can be reset via the Modbus Interface (Section 6.0).

 The relays can be reset via the HART communication.

NOTE: Red LED’s above and below the digital display indicate that the Alarm and Warn
relays are active. Latching relays can only be reset if the gas concentration has fallen
below the respective relay set point.

3.10 User Selectable Options


The S4000CH includes many selectable options to provide the user with the most flexible
combustible gas detector possible. These options include Adjustable Calibration Level, Warn
and Alarm Relay Set Points and Configuration, and Modbus Communications Settings.
These allow the unit to operate with a wide variety of PLC and DCS Systems. The following
sections explain the available options and how they can be customized. A flow diagram is
included to help the user in understanding the process of reviewing and changing the
available options (Figure 19).

NOTE: If the unit was ordered without relays or Modbus communications, changing relay or
Modbus settings will have no effect on the operation of the unit.

3.11 Available Separate Purchase Options


Modbus
 Dual Redundant Modbus
 Single Modbus and HART

HART
 HART is a Master to Slave -One to One communication channel.

RGC
 The Remote Gas Calibrator (RGC) is an accessory that allows remote calibration.
With this device, the user turns on and off the calibration gas manually.
ARGC
 The ARGC accessory is an Automatic Remote Gas Calibrator (ARGC). It is a kit
with a RGC, a solenoid valve and all the required fittings from the valve to the
RGC.

Remote Mounted ARGC


 The ARGC is also available in a standard GM explosion proof box. This provides
terminal strips for all the connections to activate the ARGC.

22
Model S4000CH

3.11.1 Model S4000CH User Menu Structure


FAULT

User Menu Structure Y

Operate
RM

“rSt” Hm “- -” Hm “AC” Hm “SE” Time OUT


Hm “SE” Hm
“SE”
RM NO
Rm Rm Rm
Enter Am Set Calibration “Fi”
Enter Gas Check “cL” Level 25% -90%
Calibration
Reset Mode
Mode
Relays
Am “Fi”
“Co” Enable Disable
ARGC ARGC
Y Y
Enabled? Enabled?

N “NS” Am
N New Sensor “ARGC” Enable Disable “Fi”
N
Gas Am
Detected? Reset If HART Installed
Sensor Life?
Turn on Reset
“SEL” Sensor Y
Gas for 1
New Sensor Selected Life?
Minute “HRT” Am Enable “Fi”
Y
Disable
Am N
Am
Am
N “Lo” “Fi”
Gas Warn Relay Energized or Latching or Non-
Setpoint
Y Removed? Reset Sensor Life De-Energized Latching
to 100%
Reset Sensor
Life to 100%
Am
“Hi”
Alarm Relay “Fi”
Energized or Latching or Non-
Setpoint
De-Energized Latching

Gas Applied and “CH1”


Removed Automatically Modbus Am Baud Data Address “Fi”
Apply Gas and Channel 1 Rate Format
Remove Manually
When Complete
N

If HART Enabled

“CH2” Am Baud Data


Hm– Hold magnet Modbus Address “Fi”
Y Channel 1 Rate Format

Am– Apply magnet

Rm– Remove magnet


“Fi”
Finished Am

Figure 19: User Menu Structure

NOTE: “Co” represents Calibration Output. When “Co” is enabled and calibration is
successful, the analog output goes from 1.5 mA to 3.2 mA for 5 seconds, settling
at the desired value of 4 mA. This option is commonly used with the General
Monitors HazardWatch system.

23
Model S4000CH

3.11.2 Calibration Level


NOTE: Refer to Section 3.14.1 for the calibration procedure.

To adjust the calibration level of the S4000CH, apply the magnet to the GM logo on the
cover of the unit, until “SE” is displayed, then remove the magnet. This puts the unit into
Setup Mode. After a few seconds “cL” will be displayed. Apply and remove the magnet to
adjust the calibration level. The current calibration level will be displayed. To change the
calibration level, apply and remove the magnet repeatedly, until the desired level is
displayed. Holding the magnet in place will cause the display to advance rapidly after a
few seconds. Once the desired value is displayed, wait 3 seconds and “Fi” will be
displayed. Apply and remove the magnet to return to the next level of the Setup menu.
When “Fi” is displayed again, apply and remove the magnet to return to normal operation.
The default calibration level is 50% LEL.

3.11.3 Warning Relay Settings


To adjust the Warning Relay Settings of the S4000CH, apply the magnet to the GM logo
on the cover of the unit until “SE” is displayed, then remove the magnet. This puts the unit
into Setup Mode. After a few seconds “Lo” will be displayed. Apply and remove the
magnet to change the Warning or “Low” alarm settings.

First, the Energized/De-Energized state of the relay is shown by either “En” or “dE” being
displayed, respectively. Apply and remove the magnet until the desired state is displayed.

After a few seconds, the Latching/Non-Latching state of the relay is shown by either “La”
or “nL”. Apply and remove the magnet, until the desired state is displayed.

After a few seconds, the current Warning relay set point is displayed. Apply and remove
the magnet, until the desired set point is displayed. Once the desired set point value is
displayed, wait 3 seconds and “Fi” will be displayed. Apply and remove the magnet to
return to the next level of the Setup menu. When “Fi” is displayed again, apply and
remove the magnet, to return to normal operation.

The default Warning Relay Settings are: non-latching, de-energized, 30% LEL set
point.

NOTE: The Warn relay set point cannot be set higher than the Alarm Relay set point, or
higher than 60% LEL.

3.11.4 Alarm Relay Settings


To adjust the Alarm Relay Settings of the S4000CH, apply the magnet to the GM logo on
the cover of the unit until “SE” is displayed, then remove the magnet. This puts the unit
into Setup Mode. After a few seconds “Hi” will be displayed. Apply and remove the
magnet to change the Alarm or “High” alarm settings.

First, the Energized/De-Energized state of the relay is shown by either “En” or “dE” being
displayed respectively. Apply and remove the magnet, until the desired state is displayed.

After a few seconds, the Latching/Non-Latching state of the relay is shown by either “La”
or “nL”. Apply and remove the magnet, until the desired state is displayed.

24
Model S4000CH

After a few seconds, the current Alarm relay set point is displayed. Apply and remove the
magnet until the desired set point is displayed. Once the desired set point value is shown,
wait 3 seconds and “Fi” will be displayed. Apply and remove the magnet to return to the
next level of the Setup menu. When “Fi” is displayed again, apply and remove the magnet
to return to normal operation.

The default Alarm relay settings are: latching, de-energized, 60% LEL set point.

NOTE: The Alarm relay set point cannot be set lower than the Warning Relay set point, or
higher than 60% LEL.

3.11.5 Modbus Channel 1 Settings


To change the Modbus Channel 1 settings of the S4000CH, apply the magnet to the GM
logo on the cover of the unit until “SE” is displayed, then remove the magnet. This puts the
unit into Setup Mode. After a few seconds “CH1” will be displayed. Apply and remove the
magnet to change the Modbus Channel 1 settings.

First, the current Baud Rate Modbus Channel 1 is displayed. If another baud rate is to be
selected, apply and remove the magnet until the desired baud rate is displayed. The
choices are: 19.2k baud “19.2”, 9600 baud “96”, 4800 baud “48”, or 2400 baud “24”.

After a few seconds, the current Data Format for Modbus Channel 1 is displayed. If
another data format is to be selected, apply and remove the magnet until the desired data
format is displayed. The choices are: 8-N-1 “8n1”, 8-N-2 “8n2”, 8-E-1 “8E1”, or 8-O-1
“8O1”.

After a few seconds, the current address for Modbus Channel 1 is displayed. Apply and
remove the magnet until the desired address is displayed. Once the desired address is
displayed, wait 3 seconds and “Fi” will be displayed. Apply and remove the magnet to
return to the next level of the Setup menu. When “Fi” is displayed again, apply and
remove the magnet to return to normal operation. Default settings for Channel 1 are:
address 1, 19.2k baud, 8-N-1.

NOTE: The address can be adjusted from 1 - 247. Channel 1 and Channel 2 addresses
may be the same.

3.11.6 Modbus Channel 2 Settings


To change the Modbus Channel 2 Settings of the S4000CH, apply the magnet to the GM
logo on the cover of the unit until “SE” is displayed, then remove the magnet. This puts the
unit into Setup Mode. After a few seconds “CH2” will be displayed. Apply and remove the
magnet to change the Modbus Channel 2 settings.

First, the current Baud Rate Modbus Channel 2 is displayed. If another baud rate is to be
selected, apply and remove the magnet until the desired baud rate is displayed. The
choices are: 19.2 kbaud “19.2”, 9600 baud “96”, 4800 baud “48”, or 2400 baud “24”.

After a few seconds, the current Data Format for Modbus Channel 2 is displayed. If
another data format is to be selected, apply and remove the magnet until the desired data
format is displayed. The choices are: 8-N-1 “8n1”, 8-N-2 “8n2”, 8-E-1 “8E1”, or 8-O-1
“8O1”.

25
Model S4000CH

After a few seconds, the current address for Modbus Channel 2 is displayed. Apply and
remove the magnet until the desired address is displayed. Once the desired address is
displayed, wait 3 seconds and “Fi” will be displayed. Apply and remove the magnet to
return to the next level of the Setup menu. When “Fi” is displayed again, apply and
remove the magnet to return to normal operation.

Default settings for Channel 2 are: address 2, 19.2k baud, 8-N-1.

3.12 HART/Modbus SELECT


This option is not shown if HART was not purchased for the S4000CH. When HART is
selected via setup, the Channel 2 setup is not displayed or available. When Channel 2 is
changed from HART to Modbus, the previous settings are used.
NOTE: The address can be adjusted from 1 - 247. Channel 1 and Channel 2 addresses may
be the same.

3.13 Gas Check Mode


The sensor response can be checked without activating external alarms by placing the
S4000CH in Gas Check Mode. In this Mode, the alarm relays are inhibited and the analog
output is fixed at 1.5 mA. The display will show the gas concentration level.

3.13.1 Calibration Check


Place the magnet over the GM logo on the cover of the S4000CH. Remove the magnet
when a flashing pair of bars, “- -” (Figure 20) appears on the display (about ten seconds).
Apply the test gas to the sensor; the value of the gas concentration will be indicated by the
flashing display, and should stabilize in one to two minutes.

Figure 20: Calibration Check

When the reading has stabilized and the test is complete, remove the gas and the unit will
return to normal operation when the concentration drops below 5% full-scale.

If the ARGC is installed and enabled, the gas will be turned on and then automatically
turned off 1 minute later unless Calibration Mode is entered. Once in Calibration Mode,
calibration will take control of the ARGC.

If, after the reading has stabilized, the sensor is to be calibrated, simply apply the magnet
to the GM logo on the housing cover, and the unit will enter Calibration Mode.

Gas Check Mode can be aborted if gas has not been applied to the sensor. Simply
reapply the magnet to the GM logo on the cover and the unit will return to normal
operation.

26
Model S4000CH

NOTE: The test gas concentration must be at least 10% full-scale before the unit will
complete the gas check sequence. If the S4000CH is placed in the Gas Check
Mode and no gas is applied for six minutes, the unit will revert to a Fault (F9)
condition. Re-applying the magnet over the GM logo will return the unit to normal
operation. If the ARGC mode is enabled, and the S4000CH is placed in the Gas
Check mode and no gas is applied for 1 ½ minutes, the unit will revert to a fault
(F12) condition. Re-applying the magnet over the GM logo will return the unit to
normal operation.

3.14 Calibration
General Monitors recommends that the S4000CH Intelligent Sensor be calibrated one hour
after start-up, and that the calibration be checked at least every ninety (90) days to ensure
system integrity. Frequent calibration checks ensure the integrity of the life protecting
equipment.

The above statement is not intended to discourage the customer from checking calibration
more frequently. Frequent calibration checks are recommended for environments that have
problems, such as mud collecting on the sensor head, sensors accidentally being painted
over, etc.

General Monitors recommends that a calibration schedule be established and followed. A


logbook should also be kept, showing calibration dates and dates of sensor replacement.

3.14.1 Calibration Procedure


There are three methods for calibrating the S4000CH: Manually, with an RGC, or with an
ARGC.

NOTE: If the RGC or ARGC is not installed, the S4000CH calibration is identical to the
S4000C.

NOTE: If the Catalytic bead sensor is fitted with a splash guard, calibration must be
performed with the splash guard in place.

WARNING: General Monitors recommends calibrating the S4000CH with 50% LEL of the
gas being detected. This provides the most accurate calibration, since the
S4000CH is optimized for this concentration. The accuracy of the calibration
may be reduced by using a different calibration level, and this inaccuracy will
increase as the calibration level varies from 50% LEL.

If it is suspected that gases are present, it will be necessary to purge the sensor
environment with zero air. If zero air is not available, cover the sensor for about thirty
seconds before applying the calibration gas. Zero air is air that is hydrocarbon free.

Entering Calibration Mode disables the alarm circuits by sending a 1.5 mA output signal
and disabling the Warn and Alarm relays, if present. This will also prevent activation of the
remote relay contacts when using a General Monitors Readout/Relay Display Module with
the S4000CH.

To enter Calibration Mode, place the magnet over the GM logo on the cover of the unit
(Figure 7) and hold it there until “AC” (Figure 21) appears on the display (about ten
seconds). The display will flash the remaining sensor life (Section 3.14.4) for about ten

27
Model S4000CH

seconds, while the unit acquires the zero reading. Ensure that the sensor is seeing clean
air during this time. Calibration mode can also be entered via remote switch. This option
cannot be used when the ARGC is enabled.

Figure 21: Automatic Calibration Mode

Apply the calibration gas concentration to the sensor (usually 50% LEL of the desired
gas). The display will change from “AC” (Automatic Calibration) to “CP” (Calibration in
Progress), indicating that the sensor is responding to the calibration gas (Figure 22).

Figure 22: Calibration in Progress Mode

After one or two minutes, the display will change from “CP” to “CC” (Figure 23), indicating
that the calibration is complete.

Figure 23: Calibration Complete Mode

Remove the gas and wait for the unit to return to normal operation. The display will
indicate a few percent full-scale and then drop to “0”.

The unit is now calibrated and the new ZERO and SPAN values have been stored in the
non-volatile memory (EEPROM).

NOTE: The sensor life figure displayed is that calculated on completion of the last
calibration. To determine the current sensor life, calibrate unit and then repeat steps 1
and 2.

3.14.2 Aborting Calibration


If calibration is to be aborted, and gas has not been applied, wait ninety seconds and
reapply the magnet. The unit will return to normal operation with the previous calibration
values unchanged.

NOTE: Once gas has been applied, it is not possible to abort a calibration.

28
Model S4000CH

If the S4000CH is placed in the Calibration Mode and no gas is applied for six minutes,
the unit will revert to a Fault condition. Re-applying the magnet over the GM logo will
return the unit to operational mode with the previous calibration values unchanged.

3.14.3 Adjustable Calibration Level


The S4000CH provides the user with the ability to adjust the calibration level from 25%
LEL to 90% LEL. The default value from the factory is 50% LEL. This allows the user to
utilize gas already available at their installation, or to perform cross-calibration to a similar
gas. Adjusting the Calibration Level is performed in Setup Mode.

NOTE: %LEL to %Volume fraction is converted by using NFPA 325 Guide to Fire Hazard
Properties of Flammable Liquids, Gases, and Volatile Solids. For example, 100%
LEL CH4 is shown in NFPA to be 5% Volume, Calibration is at 50% LEL or 2.5%
Volume.

3.14.4 Remaining Sensor Life


The S4000CH Intelligent Sensor provides an estimate of remaining sensor life, in percent
remaining, to provide the user with an early warning of the need for sensor replacement.
The remaining sensor life is updated each time the unit is calibrated. The current
remaining sensor life estimate is displayed during the zeroing portion of a calibration
sequence. It can also be read via the Modbus and HART interface (Section 6.8.22).

NOTE: Remaining sensor life is an estimate of sensor degradation derived from sensor
sensitivity. Because sensor sensitivity is affected by factors other than the natural
sensor degradation, users must establish their own reference by resetting sensor
life whenever these factors are at play. Some examples of these factors are new
sensor installations, sensor replacement, change of the target gas, and changes
in the access of gas to the sensor (produced by the TGA, RGC, or splash guard).
If sensor life is not reset, the remaining sensor life indicator will no longer reflect
the true state of the sensor.

3.14.5 Initializing the Remaining Sensor Life


The remaining sensor life estimate must be initialized each time a new hydrocarbon
sensor is installed. The initialization should be done during the first calibration of a newly
installed sensor. After the sensor has been on power for a minimum of one hour, enter
calibration mode as described in Section 3.14.1. While the display is flashing the
remaining sensor life estimate during zeroing, apply the magnet to the GM logo on the
cover. The flashing number will change to “100”, indicating the sensor has 100% of
remaining sensor life. Complete the calibration per Section 3.14.1.

3.15 Calibration Equipment


3.15.1 Portable Purge Calibrator
The portable purge calibrator is a compact, accurate and safe system containing a non-
explosive gas concentration. The lecture bottle is filled with a standard 50% LEL mixture
of gas/air. Using a known gas/air mixture reduces the likelihood of error in field calibration.
The hose and cup adapter allow for quick calibrations and gas checks. Pre-mixed
calibration gases at 50% LEL are available in lecture bottles at 1200 psia, 8.3 MPa
maximum pressure.

29
Model S4000CH

Hydrogen H2
Methane CH4
Propane C3H8
Please specify the gas upon ordering. Spare bottles containing these gases may be
ordered. Methane and hydrogen lecture bottles may be returned to General Monitors for
refilling.

3.16 Remote Gas Calibrator


The S4000CH has optional accessories called the Remote Gas Calibrator (RGC) and the
High Temperature RGC (RGC-HT). They are designed for remote or difficult to access
locations. They cover the sensor and allow a controlled flow of gas to it. This allows
calibration in high wind conditions and can be permanently attached to the sensor. Since it is
permanently attached, it is useful for remote locations. The calibrators use a constant
pressure. For calibration using the RGC or the High Temperature RGC, refer to Section
3.14.1.

Figure 24: Remote Gas Calibrator (RGC, P/N 80153-1)

3.17 ARGC Gas Control


The S4000CH has a Modbus or HART controlled output that can be used to turn the cal gas
on and off remotely if the proper plumbing is provided.

Figure 25: ARGC Gas Control (P/N 80154-1)

30
Model S4000CH

3.18 Automatic Remote Gas Calibrator (ARGC)


The S4000CH has an optional Automatic Remote Gas Calibrator. The ARGC is a
combination of the above P/N’s for local remote calibration (Figure 8). The ARGC can be
remotely installed using the above P/N’s and P/N 32547-1 (Remote Junction Box, Figure 9).
The ARGC is intended for remote, unmanned sites, or hard to reach gas sensors. It can be
used for either Calibration Mode or Gas Check Mode. This system has a user supplied
permanent tank of calibration gas. When Calibration Mode is selected, the ARGC valve turns
on and off at the proper time. When Gas Check Mode is selected, the gas is turned on for 1
minute then turned off. If the gas does not arrive or leave at the appropriate time, an error will
be displayed.
The sensor and the ARGC work together as a system. The ARGC will try to detect a
defective valve, a bad sensor, empty gas cylinder, or stuck actuator and signal a problem by
a F12 fault. When a new sensor is installed, the user should select the new sensor
calibration. In this mode, all ARGC faults are ignored. The cause of the ARGC fault could
be a dirty ARGC or poisoned sensor. If the system goes to ARGC fault the valve and sensor
should be inspected. If the user calibrates again the ARGC faults will be cleared.

In poorly ventilated areas, the gas concentration at the sensor may be lower than that outside
the ARGC since the meshed cylinder of the ARGC reduces airflow to the sensor. Therefore,
when installing a sensor with an ARGC in a space with little air flow, it is important to adjust
the warning and alarm settings to a lower level.
NOTE: The ARGC requires extra power. Connect the ARGC 24 VDC at TB2 pin 10 Refer to
Table 1.

3.19 Calibration Using the ARGC


To use the ARGC the user must have previously enabled the ARGC via the display, Modbus,
or HART. Once ARGC Mode is enabled it will remain enabled until disabled. To enter
Calibration Mode, send the appropriate Modbus or HART command or place the magnet over
the GM logo on the cover of the unit (Figure 7) and hold it there until “AC” (Figure 21)
appears on the display (about ten seconds). The display will indicate “NS” (New Sensor).
This is asking if a new sensor has been installed. A new sensor command can also be sent
via Modbus or HART.

NOTE: If a new sensor is installed, the “NS” option must be selected.

“NS”
If a new sensor has been installed, apply the magnet, “SEL” appears on the display. All
ARGC errors will be ignored and the sensor life will be set to 100. If the sensor has been
calibrated before using the ARGC, the user does not have to apply the magnet when “NS” is
displayed.

“100”
 The display shows the remaining sensor life for about ten seconds, while the unit
acquires the zero reading. If the user wants to reset the sensor life they can apply
the magnet at this time. Ensure that the sensor is seeing clean air during this time.

31
Model S4000CH

If the initial reading is greater than 5% LEL, an ARGC error will be indicated. This
means the valve could be leaking.

The display will change to “AC” and the gas will be turned on. If the gas reading is less than
60% of the calibration gas, an ARGC error will be indicated. The display will change from
“AC” (Automatic Calibration) to “CP” (Calibration in Progress), indicating that the sensor is
responding to the calibration gas.

After one or two minutes, the display will change from “CP” to “CC” (Figure 26) indicating that
the calibration is complete. Once the valve closes and the ARGC exposes the sensor to
atmosphere, the system measures the rate the gas leaves the sensor. If it is slow the valve
is sticking and an ARGC error is indicated.

Figure 26: Calibration Complete Mode

The gas will be turned off and the unit will return to normal operation. The display will indicate
a few percent full-scale and then drop to:

“0”
The unit is now calibrated and the new ZERO and SPAN values have been stored in the non-
volatile memory (EEPROM).

When there are ARGC errors, the user should check the ARGC and the sensor. The user
must recalibrate to remove the ARGC errors.

NOTE: Once a new sensor has been calibrated using the ARGC, a simple calibrate
command from the display or HART is all that is required for future calibration.

32
Model S4000CH

4.0 Maintenance
4.1 General Maintenance
WARNING: Disconnect or inhibit external devices such as trip amplifiers, PLC’s, or DCS
systems before performing any maintenance.

European Union (EU) Approved Applications: The following grease compound is recommended
for use: PBC Polybutylcuprysil, (or equivalent), which has BASEEFA Health & Safety Executive
Component Approval No. 1051U for use as a jointing compound on flameproof electrical
enclosures. This is available from General Monitors.
The neoprene rubber gasket, if found dry, should also be lubricated with Type P80 lubricant,
available from General Monitors (P/N 610-010).

4.2 Storage
The S4000CH Intelligent Sensor should be stored in a clean, dry area, and within the
temperature and humidity ranges quoted in the Appendix under Environmental Specifications.
Insert red dust caps into any vacant cable entry holes.

33
Model S4000CH

5.0 Troubleshooting
CAUTION: Component level repair must be undertaken either by General Monitors’
personnel, or by competent authorized service engineers. SMT PCB repair shall
only be performed at a General Monitors facility. Failure to comply with this
requirement will invalidate the warranty.

Be sure to inhibit or disconnect external alarm wiring before making any check, which might
send the unit into alarm.

5.1 Fault Codes & Their Remedies


The S4000CH has self-diagnostics incorporated into the microprocessor’s program. If a fault is
detected, the output signal will drop to 0 mA, the fault relay will de-energize and a fault code will
be displayed. The output signal will inform a remote display module that the S4000CH is in the
Fault Mode. The display will indicate a fault code that can be viewed at the sensor site.

There are ten fault conditions that are monitored by the microprocessor, as follows:

5.1.1 F2 Failed to Complete Calibration


This fault will occur if the unit is placed in the calibration mode and no gas has been applied
within six minutes, or if gas has been left on for more than six minutes.

ACTION – Remove gas, if present. Apply the magnet to the GM logo on the cover to clear
the fault. Attempt to calibrate.

5.1.2 F3 Flash Checksum Error


This fault indicates that the contents of the S4000CH’s program memory have changed.
This usually occurs when powering the unit up after a lightning strike or large voltage
transient on the power or signal lines to the unit.

ACTION - The unit must be returned to the factory or authorized service center for repair.

5.1.3 F4 Sensor Error


This fault indicates that either one of the remote sensor leads is open or shorted, or that the
sensor has drifted greater than –10%. The S4000CH has an additional protection feature. If
any of the sensor wires are shorted to ground, the sensor power will be turned off. After 1
minute the power will be turned back on. If the short is still present, power will quickly be
turned off.

ACTION - Check the integrity of all sensor connections, and ensure that the cable from the
S4000CH to the remote sensor is not damaged. If all sensor leads are connected properly,
attempt to re-calibrate the unit. If calibration fails, replace the sensor and re-calibrate.

NOTE: Anytime a sensor is replaced, the unit should be disconnected from all alarms, as
the unit may go upscale upon power-up.

34
Model S4000CH

5.1.4 F5 Unused
5.1.5 F6 Low Supply Voltage
This fault occurs if the supply voltage at the S4000CH drops below +18.5 VDC.

ACTION - Ensure that the supply voltage is at least +20 VDC at the S4000CH.

5.1.6 F7 EEPROM Error


In the event of an EEPROM error, the user must recycle the power to potentially clear the
error. After power reset, the following may occur:

1) Unit returns to normal.


a. This indicates the EEPROM writing did not keep up to changing events or the
write cycle is too fast.
2) Unit goes to F2. The user must recalibrate after 1-2 minute sensor warm up.
a. This means the non-critical part of the EEPROM was corrupted.
b. This is probably caused by an event-logging problem.
c. There is a possibility any of the following may be corrupted.
i. Event logging data
ii. Modbus settings
iii. HART settings
iv. Calibration information
v. ARGC setup
3) Unit returns to F7
a. This is a critical error. This fault occurs when an attempt to verify the
setup/calibration parameters just written to the EEPROM memory fails.

ACTION - The unit must be returned to the factory or authorized service center for repair.

5.1.7 F8 Failure to Complete Setup


This fault occurs if the unit is left in setup mode for more than 6 minutes.

ACTION - Exit setup mode. Enter setup mode again if it is necessary to change any user
selectable options.

5.1.8 F9 Gas Check Period Exceeded


If the S4000CH is left in the Gas Check Mode for more than six minutes or if test gas is left
on the gas check mode for more than 6 minutes, this fault will occur.

ACTION - Place the magnet over the GM logo on the cover to return the unit to normal
operation.

5.1.9 F10 Switch Error


This fault occurs if the “remote reset”, “remote calibrate”, or the magnetic switch is closed for
more than two minutes.

NOTE: If the ARGC is enabled, the grounded calibration switch does not go to fault.

ACTION: Check the wiring on the remote reset and remote calibrate switches. Once the
short circuit is cleared, the unit will return to normal operation. If the magnetic switch is

35
Model S4000CH

shorted, the unit must be returned to the factory or authorized service center for service.
5.1.10 F11 Internal Error
ACTION – An internal error has occurred. The unit must be returned to the factory for
service. The possible errors are internal voltages are not at their proper values.

5.1.11 F12 ARGC fault


This error can only occur if the ARGC is enabled. This error implies something is wrong with
the ARGC system (plunger stuck open or closed) or the sensor is poisoned.

ACTION - The sensor and ARGC should be inspected. Recalibration removes the errors. If
recalibration does not remove the F12 error, the operator must inspect the ARGC and make
sure the gas tank is not empty, the gas line is not leaking, and the regulator is at the proper
setting. You can then apply the magnet over the display to clear the F12 error.

5.2 General Monitors’ Offices


Area Phone/Email
UNITED STATES
26776 Simpatica Circle Phone: +1-949-581-4464. 800-446-4872
Lake Forest, CA 92630 Email: info.gm@MSAsafety.com

IRELAND
Ballybrit Business Park
Galway
Republic of Ireland, H91 H6P2 Phone: +353-91-751175

SINGAPORE
No. 2 Kallang Pudding Rd.
#09-16 Mactech Building
Singapore 349307 Phone: +65-6-748-3488

MIDDLE EAST
PO Box 54910
Dubai Airport Free Zone
United Arab Emirates Phone: +971-4294 3640

Table 8: GM Locations

Additional locations can be found on our web site, www.MSAsafety.com

36
Model S4000CH

6.0 Modbus Interface


6.1 Baud Rate
The Baud Rate is selectable via the Modbus Communications Interface. The selectable baud
rates are 19200, 9600, 4800, or 2400 bits per second.

6.2 Data Format


The Data Format is selectable via the Modbus Communications Interface. The selectable data
formats are as follows:
Data Bits Parity Stop Bit Format
8 None 1 8-N-13
8 Even 1 8-E-1
8 Odd 1 8-O-1
8 None 2 8-N-2
Table 9: Data Format

6.3 Modbus Read Status Protocol (Query/Response)


6.3.1 Modbus Read Query Message
Byte Modbus Range Referenced to S4000CH
1st Slave Address 1-247* (Decimal) S4000CH ID (Address)
2nd Function Code 03 Read Holding Registers
3rd Starting Address Hi** 00 Not Used by S4000CH
4th Starting Address Lo** 00-FF (Hex) S4000CH Commands
5th No. of Registers Hi 00 Not Used by S4000CH
6th No. of Registers Lo 01 No. of 16 Bit Registers
7th CRC Lo 00-FF (Hex) CRC Lo Byte
8th CRC Hi 00-FF (Hex) CRC Hi Byte

*NOTE: Address 0 is reserved for broadcast mode and will not be supported at this time.

**NOTE: Start Address can be a maximum of 9999 Address Locations (0000-270E).

6.3.2 Modbus Read Response Message


Byte Modbus Range Referenced to S4000CH
1st Slave Address 1-247* (Decimal) S4000CH ID (Address)
2nd Function Code 03 Read Holding Registers
3rd Byte Count 02 No. of Data Bytes
4th Data Hi 00-FF (Hex) S4000CH Hi Byte Status Data
5th Data Lo 00-FF (Hex) S4000CH Lo Byte Status Data
6th CRC Lo 00-FF (Hex) CRC Lo Byte
CRC Hi 00-FF (Hex) CRC Hi Byte

37
Model S4000CH

6.4 Modbus Write Command Protocol (Query/Response)


6.4.1 Modbus Write Query Message
Byte Modbus Range Referenced to S4000CH
1st Slave Address 1-247* (Decimal) S4000CH ID (Address)
2nd Function Code 06 Preset Single Register
3rd Register Address Hi 00 Not Used by S4000CH
4th Register Address Lo 00-FF (Hex) S4000CH Commands
5th Preset Data Hi 00-FF (Hex) S4000CH Hi Byte Command Data
6th Preset Data Lo 00-FF (Hex) S4000CH Lo Byte Command Data
7th CRC Lo 00-FF (Hex) CRC Lo Byte
8th CRC Hi 00-FF (Hex) CRC Hi Byte

*NOTE: Address 0 is reserved for broadcast mode and will not be supported at this time.

**NOTE: Start Address can be a maximum of 9999 Address Locations (0000-270E)

6.4.2 Modbus Write Response Message


Byte Modbus Range Referenced to S4000CH
1st Slave Address 1-247* (Decimal) S4000CH ID (Address)
2nd Function Code 06 Preset Single Register
3rd Register Address Hi 00 Not Used by S4000CH
4th Register Address Lo 00-FF (Hex) S4000CH Commands
5th Preset Data Hi 00-FF (Hex) S4000CH Hi Byte Command Data
6th Preset Data Lo 00-FF (Hex) S4000CH Lo Byte Command Data
7th CRC Lo 00-FF (Hex CRC Lo Byte
8th CRC Hi 00-FF (Hex) CRC Hi Byte

6.5 Function Codes Supported


 Function Code 03 (Read Holding Registers) is used to read status from the slave unit.
 Function Code 04 allows multiple registers to be read. You can use 3 or 4 for multiple
reads.
 Function Code 06 (Preset Single Register) is used to write a command to the slave unit.

6.6 Exception Responses and Exception Codes


6.6.1 Exception Response
In a normal communications query and response, the master device sends a query to the
S4000CH and the S4000CH receives the query without a communications error and handles
the query normally within the master device’s allowable timeout. The S4000CH then returns
a normal response to the master. An abnormal communications query produces one of four
possible events:

 If the S4000CH does not receive the query due to a communications error, then no
response is returned from the S4000CH and the master device will eventually process
a timeout condition for the query.

 If the S4000CH receives the query, but detects a communication error (CRC, etc.),
then no response is returned from the S4000CH and the master device will eventually
process a timeout condition for the query.

38
Model S4000CH

 If the S4000CH receives the query without a communications error, but cannot
process the response to the master within the master’s timeout setting, then no
response is returned from the S4000CH. The master device will eventually process a
timeout condition for the query. In order to prevent this condition from occurring,
the maximum response time for the S4000CH is 200 milliseconds. Therefore the
master’s timeout setting should be set to 200 milliseconds or greater.

 If the S4000CH receives the query without a communications error, but cannot
process it due to reading or writing to a non-existent S4000CH command register,
then the S4000CH will return an exception response message informing the master of
the error.
Byte Modbus Range Referenced to S4000CH
1st Slave Address 1-247* (Decimal) S4000CH ID (Address)
2nd Function Code 83 or 86 (Hex) MSB is set with Function Code
3rd Exception Code 01 - 06 (Hex) Appropriate Exception Code
(See Below)
4th CRC Lo 00-FF (Hex) CRC Lo Byte
5th CRC Hi 00-FF (Hex) CRC Hi Byte
The exception response message (ref. No. 4 above) has two fields that differentiate it from a
normal response:

6.6.2 Exception Code


Exception Code Field: In a normal response, the S4000CH returns data and status in the
data field, which was requested in the query from the master. In an exception response, the
S4000CH returns an exception code in the data field, which describes the S4000CH
condition that caused the exception. Below is a list of exception codes that are supported by
the S4000CH:
Code Name Description
01 Illegal Function The function code received in the query is not an
allowable action for the S4000CH.
02 Illegal Data Address The data address received in the query is not an
allowable address for the S4000CH.
03 Illegal Data Value A value contained in the query data field is not an
allowable value for the S4000CH.
04 Slave Device Failure An unrecoverable error occurred while the
S4000CH was attempting to perform the
requested action.
05 Acknowledge The S4000CH has accepted the request and is
processing it, but a long duration of time will be
required to do so. This response is returned to
prevent a timeout error from occurring in the
master.
06 Device Busy The S4000CH is engaged in processing a long-
duration program command. The master should
retransmit the message later when the slave is
free.
Table 10: Exception Codes

39
Model S4000CH

6.7 S4000CH Command Register Locations


Master
Register
Parameter Function Type Scale Access I/O
Address
Address
Analog 0-20mA Current Output Value 16-Bit R 0000 40001
Mode Indicates and Controls Mode Bit R/W 0001 40002
Status/Error Indicates Errors Bit R 0002 40003
Not Used N/A 0003 40004
Identifies the S4000C in
Unit Type Value 16-Bit R 0004 40005
Decimal
Indicates the Software
Software Rev ASCII 2-Char R 0005 40006
Revision
Returns Analog, Mode, Status,
Status Block Error, and Sensor Life Returns Multi 6-bytes R 0006 40007
Address 6,7,8
Analog Analog 2 Value R 0006 40007
Mode Mode Bit R 0006 40007
Error 2 Error 2 Bit R 0007 40008
Error 1 Error 1 Bit R 0007 40008
Sensor Life Sensor Life Value R 0008 40009
Bit
Display Display (LED & MSD) R 0009 40010
/ASCII
Display Display (Mid & LSD) ASCII R 000A 40011
Serial Number Upper Serial Number Value R 000B 40012
Serial Number Lower Serial Number 32 Bit R 000C 40013
Read or Change settings for
Alarm Settings Bit (0-15) R/W 000D 40014
the high alarm
Read or change settings for
Warn Settings Bit (0-15) R/W 000E 40015
the low alarm
Read or change settings for
Com1 Addr Value 8-Bit R/W 000F 40016
the Com1 Address
Read or change settings for
Com1 Baud Bit (0-7) R/W 0010 40017
the Com1 Baud Rate
Com1 Data Read or change settings for
Bit (0-7) R/W 0011 40018
Format the Com1 Data Format
Read or change settings for
Com2 Addr Value 8-Bit R/W 0012 40019
the Com2 Address
Read or change settings for
Com2 Baud Bit (0-7) R/W 0013 40020
the Com2 Baud Rate
Com2 Data Read or change settings for
Bit (0-7) R/W 0014 40021
Format the Com2 Data Format
Cal Level Read or change settings for
Value 25 - 90 R/W 0015 40022
the calibration level
Reset Alarms Reset latched Alarm & Warn Bit (0) W 0016 40023
Sensor Life Remaining Sensor Life Value 25 - 100 R/W 0017 40024
Not Used 0018 40025
HazardWatch Indicate Calibration Success Value 8-bit R/W 0019 40026
ARGC Enable/Disable ARGC Bit 1/0 R/W 001A 40027
Enb Cal Input Enable/Disable Cal Input Value 1/0 R/W 001B 40028
Sol ON/OFF Turn on/off Gas Solenoid Value 10, 20, 30 R/W 001C 40029

40
Model S4000CH

Master
Register
Parameter Function Type Scale Access I/O
Address
Address
HART EN/DE Enable/Disable Bit 1/0 R/W 001D 40030
Transmit a constant 1 or 0
HART Test Value 0,1,2 R/W 001E 40031
signal
Ch1Total
Total # of Receive Errors Value 8-Bit R 0020 40033
Receive Errors
Bus Activity Rate in % of This
Ch1Bus Activity
Addressed Node vs. Other Decimal R 0021 40034
Rate %
Addressed Nodes
Ch1Function Total # of Function Code
Value 8-Bit R 0022 40035
Code Errors Errors
Ch1Starting Addr Total # of Starting Address
Value 8-Bit R 0023 40036
Errors Errors
Ch1No of
Total # of Register Errors Value 8-Bit R 0024 40037
Register Errors
RXD CRC Errors Total # of RXD CRC Errors Value 16-Bit R 0025 40038
Total # of RXD CRC Errors
RXD CRC Errors Value 16-Bit R 0026 40039
Same as 38
Ch1 Parity Errors Total parity errors Value 16-Bit R 0027 40040
Ch1 Overrun
Total overrun errors Value 16-Bit R 0028 40041
Errors
Ch1 Framing
Total Framing errors Value 16-Bit R 0029 40042
Errors
Ch1 Software
Total Software request errors Value 16-Bit R 002A 40043
Errors
New Sensor New Sensor Calibration Bit 1/0 R/W 002B 40044
Clear CH1 Errors Clear Ch1 Hardware Errors Bit (0) W 002C 40045
Clear Ch1 Errors Clear Ch 1 Software Errors Bit (0) W 002D 40046
Allow the current to go from
HART Current full scale to 1.25 ma while in
Value 1/0 R/W 002E 40047
Select HART mode. Normal HART
current is full scale to 3.5 ma.
Not used Internal use only 002F 40048
Event Timer Event Set Time Hi 0030 40049
Event Timer Event Set Time Lo 0031 40050

See Event CHART


Clear Event 005F 40096
User Info User information 1 0060 40097
User Info User information 2 0061 40098

User info User information 16 006F 40112


Ch2 Total
Total # of Receive Errors Value 16-Bit R 0070 40113
Receive Errors
40114
Bus Activity Rate in % of This
Ch2 Bus Activity
Addressed Node vs. Other Decimal R 0071
Rate %
Addressed Nodes

41
Model S4000CH

Master
Register
Parameter Function Type Scale Access I/O
Address
Address
Ch2 Function Total # of Function Code
Value 16-Bit R 0072 40115
Code Errors Errors
Ch2 Starting Total # of Starting Address
Value 16-Bit R 0073 40116
Addr Errors Errors
Ch2 No of
Total # of Register Errors Value 16-Bit R 0074 40117
Register Errors
Ch2 CRC errors Value 16-Bit R 0075 40118
Ch2 CRC errors Value 16-Bit R 0076 40119
Ch2 Parity Errors Total parity errors Value 16-Bit R 0077 40120
Ch2 Overrun
Total overrun errors Value 16-Bit R 0078 40121
Errors
Ch2 Framing
Total Framing errors Value 16-Bit R 0079 40122
Errors
Ch2 Software Total Ch 2 Software request
Value 16-Bit R 007A 40123
Errors errors
Not used 40124
Ch2 Clear Errors Ch2 Clear Hardware errors Bit 0 R/W 007C 40125
Ch2 Clear Errors Ch2 Clear Software errors Bit 0 R/W 007D 40126
Not used 007E 40127

6.8 S4000CH Command Register Details


6.8.1 Analog (00h)
A read returns a value, which is proportional to the 0-20 mA output current. The current is
based on a 16-bit value. The scaling is 0 - 65535 decimal which corresponds to 0 - 21.7 mA.

6.8.2 Mode (01h)


A read returns the present mode of the S4000CH.

A write command changes the mode to the requested mode. A data value of 08 will start
calibration mode if the unit is in the run mode. It also will go from cal check to cal mode.

A write command with the data value of 04 will put the unit in Cal Check Mode if there are no
errors or alarms.
Exception: Returns an Exception Code 01 (illegal function) if an illegal write is requested.

Function Bit Position Hex value Access


Calibration Complete 7 MSB 80 Read
Spanning 6 40 Read
Zero Complete, Waiting for Gas 5 20 Read
Zeroing 4 10 Read
Calibration Mode 3 08 Read/Write
Calibration Check Mode 2 04 Read/Write
Run Mode 1 02 Read
Startup Mode 0 LSB 01 Read

42
Model S4000CH

6.8.3 Status/Error (03h)


A read returns the alarm state and errors that are occurring at the present time, which are
indicated, by bit position.
Function Bit Position Hex value Access
Alarm 15 MSB 0x8000 Read
Warn 14 0x4000 Read
Fault 13 0x2000 Read
Not Used 12 0x1000 Read
Not Used 11 0x0800 Read
ARGC 10 0x0400 Read
Internal error(2.5,15 Volts) 9 0x0200 Read
Switch Error 8 0x0100 Read
Setup Error 7 0x0080 Read
Calibration Check Timeout 6 0x0040 Read
EEPROM Error 5 0x0020 Read
EPROM Error 4 0x0010 Read
Sensor Error 3 0x0008 Read
Fail to Calibrate 2 0x0004 Read
Low Supply Voltage 1 0x0002 Read
Not used 0 0x0001

6.8.4 Unit Type (04h)


A read returns the decimal value 4004. This identifies the S4000CH.

6.8.5 Software Revision (05h)


A read returns the software revision of the S4000CH in 2 ASCII characters.

6.8.6 Status Block (06h)


A read returns a 6-byte message containing the Analog (2 bytes), Mode (1 byte),
Status/Error (2 bytes), and Sensor Life (1 byte) in that order. For the format of each byte,
refer to the appropriate individual commands.

NOTE: These registers can be read individually or as a group. Only when the starting
address is 06 is a block returned.

6.8.7 Analog Value (06h)


A value which is proportional to the 0-20 mA output current. The current is based on a 16-bit
value. The scaling is 0 - 65535 decimal which corresponds to 0 - 21.7 mA.

43
Model S4000CH

6.8.8 Mode & Error (07h)


See Mode (02)
Calibration Complete 8000
Spanning 4000
Zero Complete, Waiting for Gas 2000
Zeroing 1000
Calibration Mode 0800
Calibration Check Mode 0400
Run Mode 0200
Startup Mode 0100
Alarm 0080
Warn 0040
Error (any error) 0020
NA 0010
NA 0008
ARGC 0004
Internal 0002
Switch 0001
6.8.9 Error & Sensor Life (08h)

6.8.9.1 Upper 8 Bits for Sensor Errors (Hexadecimal)


Setup error 80
Cal Check error 40
EEPROM Check sum error 20
Flash Check sum 10
Sensor 08
Calibration error 04
Low supply 02
NA 01

6.8.9.2 Lower 8 Bits for Sensor Life


Sensor Life 0-100%

6.8.10 Display (0x09h & 0x0Ah)


The display is also present on the Modbus. It is at address 0x09 and 0x0A. The first
address (0x09) contains the LED, the decimal point location, and the Most Significant Digit
(MSD). The upper word represents the LED and decimal point. They are defined as shown
below. The lower word is the ASCII value for the MSD. The second address (0x0A)
represents the middle digit (MID) and the Least Significant Digit (LSD) in ASCII. The upper
word represents the MID and the lower word represents the LSD.
DP_LSD 0x01
DP_MID 0x02
DP_MSD 0x04
WRN_LED 0x08
ALM_LED 0x10

44
Model S4000CH

6.8.11 Serial Number (0Bh/0Ch)


The serial number is a 32-bit word but the value is only 23 bits long. The upper bits are
always zero. This is done to keep the same serial number as the HART serial number.
Address 0x0C contains the lower part of the number and address 0X0B contains the upper
part.

6.8.12 Alarm Settings (0Dh)


If an alarm exists a write is not allowed and a device exception code is returned.

A read returns the present Alarm settings of the S4000CH. A write command changes the
settings to the requested values. The set points are programmable in 5% FS steps.

NOTE: The maximum alarm setting for the S4000CH is 60% LEL.

A 1 in the 9th bit position means the output is Latching, a 0 means it is Non-Latching. A 1 in
the 8th bit position means the output is normally Energized a 0 means it is normally De-
Energized. The Alarm set point cannot be set below the Warn set point.

Factory default is 60% FS, Latching, De-Energized.

Exception: Returns an Exception Code 01 (Illegal Function) if an illegal write is requested.


Byte Function Bit Position Access
High Not Used 15 MSB Read
Not Used 14 Read
Not Used 13 Read
Not Used 12 Read
Not Used 11 Read
Not Used 10 Read
Latching/Non- 9 R/W
Latching
Energized/De- 8 R/W
Energized
Low Set point (7-0) R/W

6.8.13 Warn Settings (0Eh)


A read returns the present Warn settings of the S4000CH. A write command changes the
settings to the requested values. The set points are programmable in 5% FS steps.

NOTE: The maximum warn setting for the S4000CH is 60% LEL.

A 1 in the 9th bit position means the output is Latching, a 0 means it is Non-Latching. A 1 in
the 8th bit position means the output is normally Energized, a 0 means it is normally De-
Energized. The Warn set point cannot be set above the Alarm set point.
Factory default is 30% FS, non-latching, de-energized.

45
Model S4000CH

Exception: Returns an Exception Code 01 (Illegal Function) if an illegal write is requested.


Byte Function Bit Position Access
High Not Used 15 MSB Read
Not Used 14 Read
Not Used 13 Read
Not Used 12 Read
Not Used 11 Read
Not Used 10 Read
Latching/Non- 9 R/W
Latching
Energized/De- 8 R/W
Energized
Low Set point (7-0) R/W

6.8.14 Com1 Address (0Fh)


A read command returns the current address for Com1. A write command changes the
address to the requested value. Valid addresses are 1-247 decimal. Factory default is 1.

Exception: If the address is not in range, an illegal data value (03) is returned.

6.8.15 Com1 Baud Rate (10h)


A read command returns the current baud rate for Com1. A write command changes the
baud rate to the requested values. Valid settings are shown in the table below. Factory
default is 19,200.
Baud Rate Value Val(Hex) Access
2400 24 18 Read/Write
4800 48 30 Read/Write
9600 96 60 Read/Write
19,200 192 C0 Read/Write
Table 11: Com1 Baud Rate

Exception: If the baud rate is not in range, an illegal data value (03) is returned.

6.8.16 Com1 Data Format (11h)


A read command returns the current data format for Com1. A write command changes the
data format to the requested values. Valid settings are shown in the table below. Default
format is 8-N-1.
Data Parity Stop Format Data(Bits 8-9) Access
8 None 1 8-N-1 0 Read/Write
8 Even 1 8-E-1 1 Read/Write
8 Odd 1 8-O-1 2 Read/Write
8 None 2 8-N-2 3 Read/Write
Table 12: Com1 Data Format

Exception: If the data format is not in range, an illegal data value (03) is returned.

46
Model S4000CH

To restore all serial bus defaults:


 Hold the reset input low and turn on the power (F10 error may be displayed).
 Address factory default is 1.
 Baud rate factory default is 19,200.
 Format factory default is 8-N-1.

COM 2 is user selectable to HART or Modbus if the unit is ordered with HART. HART
or Modbus is selectable via Modbus or the display. For additional information on HART, see
the S4000CH HART manual.

When HART is selected there are changes to comply with the HART requirements. Since
HART does not allow low current the actual current does not go below 3.5 mA. Modbus
reports the analog output as if HART was not there. This allows users to use a constant
program. The digital HART reports the actual current.

Current Level (mA)


Function Analog HART
Output Modbus HART Modified
(Standard) (Default) Analog Output
Start Up (SU) 4 4 4 4
Fault 0 0 3.5 1.25
HazardWatch 3.2 3.2 3.5 3.2
Cal Check 1.5 1.5 3.5 1.5
Calibrate 1.5 1.5 3.5 1.5
Gas 4-20 4-20 4-20 4-20
Over range 21.7 21.7 21.7 21.7
Negative drift (0 to -9% LEL) 2.56 2.56 3.5 2.56
Table 13: Current Chart

On HART equipped units, the user must select the HART – modified analog output in order
to use analog values that are standard with gas detection equipment.
6.8.17 Com2 Address (12h)
A read command returns the current address for Com2. A write command changes the
address to the requested values. Valid addresses are 1-247 decimal. Factory default is 2.

Exception: If the address is not in range, an illegal data value (03) is returned.

6.8.18 Com2 Baud Rate (13h)


A read command returns the current baud rate for Com2. A write command changes the
baud rate to the requested values. Valid settings are shown in the table below. Factory
default is 19,200.

47
Model S4000CH

Baud Rate Value Value(Hex) Access


2400 24 18 Read/Write
4800 48 30 Read/Write
9600 96 60 Read/Write
19,200 192 C0 Read/Write
Table 14: Com2 Baud Rate

Exception: If the baud rate is not in range, an illegal data value (03) is returned.

6.8.19 Com2 Data Format (14h)


A read command returns the current data format for Com2. A write command changes the
data format to the requested values. Valid settings are shown in the table below. Factory
default is 8-N-1.
Data Parity Stop Format Data(Bits 9-8) Access
8 None 1 8-N-1 0 Read/Write
8 Even 1 8-E-1 1 Read/Write
8 Odd 1 8-O-1 2 Read/Write
8 None 2 8-N-2 3 Read/Write
Table 15: Com2 Data Format

Exception: If the data format is not in range, an illegal data value (03) is returned.

To restore serial bus defaults:

 Hold the reset input low and turn on the power


 Address factory default is 2
 Baud rate factory default is 19,200.
 Format factory default is 8-N-1.

6.8.20 Calibration Level (15h)


A read returns the current settings for the calibration level. A write changes the calibration
level that will be used during the next and subsequent calibrations. Valid levels are 25 to 90.

6.8.21 Reset Alarms (16h)


A write to this register with a data value of 1 will reset any latched alarms provided the
current gas level is below the alarm set point.

On the S4000CH it will also reset the latching over-range function provided the gas level is
below 100% LEL.

6.8.22 Sensor Life (17h)


A read returns the current estimate of remaining sensor life in percentage.

48
Model S4000CH

6.8.23 HazardWatch (Co – Calibration Output) (19h)


HazardWatch indicates when a successful calibration takes place. In HazardWatch mode
the current goes to 3.2 mA for 5 seconds then to 4.0 mA. An aborted calibration would go
straight to 4.0 mA. A read to this register will return the status of the HazardWatch option.

0x01 enables this option, 0x00 disables this option, similar to the write.

NOTE: When HART is in use, the current does not go to 3.2 mA but stays at 3.5 mA.

6.8.24 ARGC (1Ah)


The Automatic Remote Gas Calibrator is enabled or disabled by this command. A “1”
enables the ARGC option and a “0” disables the option.
NOTE: When the ARGC is enabled the remote calibration input does not function.

6.8.25 PLC Remote Gas Calibration


The Enable Sol and Sol ON/OFF functions work together. Their use is to allow a PLC to
turn on and off gas during a calibration or gas check. The PLC would look at the MODE
register and activate or deactivate a calibration gas control valve.

6.8.25.1 Enable Sol (1Bh)


This function is a built-in safety feature. The solenoid must be enabled first before it can
be activated. This disables the remote cal function and enables the solenoid.

A “0” enables the remote calibration (Normal) and disables the solenoid. A “1”
disables the remote calibration and enables the solenoid.

6.8.25.2 Sol ON/OFF (1Ch)


To use this function, it must first be enabled by the Enable Sol function.
Solenoid on 10
Solenoid off 20
Return to normal 30
If the read command returns a 30, then the Sol ON/OFF function is not enabled.

NOTE: If the ARGC is enabled, the solenoid cannot be used and an exception will be
returned.

6.8.26 HART Enable (1Dh)


This command enables or disables the HART. A “0” is Modbus and a “1” is HART.

6.8.27 HART Test (1Eh)


This command is used to test the HART output. It produces constant zeros or constant ones
on the HART output.

49
Model S4000CH

Code Results
0 Normal
1 Constant ones
2 Constant zeros

6.8.28 Abort Calibration (1Fh)


Sending a “1” will abort calibration.

6.8.29 Total Receive Errors (20h)


A read indicates the total Modbus Comm. Hardware Receive Errors that occurred in the
slave device. The maximum count is 65535 and then the counter will rollover to zero and
begin counting again. The total errors are an accumulation of the individual communication
errors listed below.

6.8.30 Bus Activity Rate % (21h)


A read indicates the Bus Activity Rate in percent of this Slave’s addressed node versus
other addressed nodes. Range of this value is in hex (0-64), which translates to decimal (0-
100%).

6.8.31 Function Code Errors (22h)


A read indicates the number of Function Code Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.32 Starting Address Errors (23h)


The counter is incremented for each address that does not equal the device address. A
read indicates the number of Starting Address Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.33 Number of Register Errors (24h)


A read indicates the Number of Register Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.34 RXD CRC Errors Hi (25h)


A read indicates the number of RXD CRC Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.35 RXD CRC Errors Lo (Same as Hi) (26h)


NOTE: Hi and Lo CRC errors are now reported in the same word. A read from either Hi or
Lo will return the same count.

6.8.36 Parity Errors (27h)


A read indicates the number of hardware UART Parity Errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

50
Model S4000CH

6.8.37 Overrun errors (28h)


A read indicates the number of hardware UART Overrun Errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

6.8.38 Framing Errors (29h)


A read indicates the number of hardware UART Framing Errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

6.8.39 Total Software CH1 Errors (2Ah)


A read indicates the number of address or data errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.40 New Sensor Calibration (2Bh)


The new sensor calibration command performs a calibration only when the ARGC is
enabled, otherwise it returns an exception. It also tells the ARGC function this is a new
sensor and the data will be saved. Stored data may later be used to verify proper calibration.

NOTE: All new installations should perform this calibration.

6.8.41 Clear Hardware Errors (2Ch)


For clearing parity, framing and overrun errors.

6.8.42 Clear Communication Errors (2Dh)

6.8.42.1 Event Logging


Faults
 Whenever the fault word changes the time will be recorded.
 The time of the fault will be saved.
 The quantity of faults will be saved in a counter.
 When the fault is removed, it is not saved and the counter is not incremented.
 A fault event is logged for every 30 seconds recorded.
 There are a total of 10 event time stamps stored.
Warning
The time the gas level reaches the Warning level is recorded. Each time this happens a
counter is incremented. The end of the event is when the gas goes below 5%. The
counter is also saved. There are a total of 10 event time stamps stored.
Alarm
The time the gas level reaches the Alarm level is recorded. Each time this happens a
counter is incremented. The end of the event is when the gas goes below 5%. The
counter is also saved. There are a total of 10 event time stamps stored.

51
Model S4000CH

Calibration
The time a successful zero and calibration occurs is saved in the event log. A counter is
incremented for each successful calibration. If the unit fails Zero or Cal the event is not
recorded. If the calibration is aborted the event is also not recorded. Note the Zero and
Calibration are one operation in the S4000CH. There are a total of 10 event time stamps
stored.
Maintenance
The time a Check Calibration occurs is saved in the maintenance event log. Each
successful calibration increments the maintenance counter. There are a total of 10 event
time stamps stored.
Setting Clock
Please see table below.

Event Logging Registry Table

Address
Parameter Function Data Type Data range Access
(hex)
30 Seconds Time Hi Seconds Time Hi Numeric value 0 – 65535 Timer Sec
31 Seconds Time Seconds Time Numeric value 0 – 65535 Timer sec
Low
32 Real Time Clock Read/Set year and 2 Numeric Values 0-99 year, 1 – Timer Struct
Year, Month month of RTC 12 month
33 Real Time Clock Read/Set day and 2 Numeric Values 1 – 31 day, 0
Day, Hour hour of RTC – 23 hour
34 Real Time Clock Read/Set minutes 2 Numeric Values 0 – 59 minute, Timer Struct
Minute, Second and seconds of 0 – 59 second
RTC
35 PowerCycleFlag Read Power Cycle Numeric Value 1 – Time Not Flag
Flag. Reset; 0 –
Time Was
Reset
36 Event Index Event index of Numeric value 0-9 Index
Logged Event
37 Warn Seconds Time Hi for Numeric value 0 – 65535 Warn
warning event log
Seconds Time Hi
entries
38 Seconds Time Seconds Time Low Numeric value 0 – 65535 Warn
Low for warning event
log entries
39 Structure time Hi Hi byte – year, low Numeric value 0 – 65535 Warn
byte – month for
warning event log
entries

52
Model S4000CH

Address
Parameter Function Data Type Data range Access
(hex)
3A Structure time Hi byte – day, low Numeric value 0 – 65535 Warn
Mid byte – hour warning
event log entries
3B Structure time Hi byte – min, low Numeric value 0 – 65535 Warn
Low byte – sec for
warning event log
entries
3C Reserved Reserved Numeric value 0
3D Reserved Reserved Numeric value 0
3E Warn Event Warning Event Numeric value 0 – 65535 Warn
Count Count
3F Alarm Seconds Seconds Time Hi for Numeric value 0 – 65535 Alarm
Time Hi alarm event log
entries
40 Seconds Time Seconds Time Low Numeric value 0 – 65535 Alarm
Low for alarm event log
entries
41 Structure time Hi Hi byte – year, low Numeric value 0 – 65535 Alarm
byte – month for
alarm event log
entries
42 Structure time Hi byte – day, low Numeric value 0 – 65535 Alarm
Mid byte – hour alarm
event log entries
43 Structure time Hi byte – min, low Numeric value 0 – 65535 Alarm
Low byte – sec for alarm
event log entries
44 Reserved Reserved Numeric value 0
45 Reserved Reserved Numeric value 0
46 Alarm Event Alarm Event Count Numeric value 0 – 65535 Alarm
Count
47 Fault Seconds Time Hi for Numeric value 0 – 65535 Fault
fault event log
Seconds time Hi
entries
48 Seconds time Seconds Time Low Numeric value 0 – 65535 Fault
Low for fault event log
entries
49 Structure time Hi Hi byte – year, low Numeric value 0 – 65535 Fault
byte – month for
fault event log
entries

53
Model S4000CH

Address
Parameter Function Data Type Data range Access
(hex)
4A Structure time Hi byte – day, low Numeric value 0 – 65535 Fault
Mid byte – hour alarm
event log entries
4B Structure time Hi byte – min, low Numeric value 0 – 65535 Fault
Low byte – sec for fault
event log entries
4C Fault code Fault code. Same Numeric value 0 – 65535 Fault
code as register 2
4D Reserved Reserved Numeric value 0
4E Fault Event Count Fault Event Count Numeric value 0 – 65535 Fault
Maintenance
Maintenance Seconds Time Hi for
4F Numeric value 0 – 65535
Seconds time Hi event log entries

50 Seconds time Seconds Time Low Numeric value 0 – 65535 Maintenance


Low for event log entries
51 Structure time Hi Hi byte – year, low Numeric value 0 – 65535 Maintenance
byte – month for
event log entries
52 Structure time Hi byte – day, low Numeric value 0 – 65535 Maintenance
Mid byte – hour event
log entries
53 Structure time Hi byte – min, low Numeric value 0 – 65535 Maintenance
Low byte – sec for event
log entries
54 Maintenance Cal check Numeric value 0 Maintenance
code
55 Reserved Reserved Numeric value 0
56 Maintenance Maintenance Count Numeric value 0 – 65535 Maintenance
Count
57 Calibrate Seconds Time Hi for Numeric value 0 – 65535 Calibrate
Seconds Time Hi event log entries
58 Seconds Time Seconds Time Low Numeric value 0 – 65535 Calibrate
Low for event log entries
59 Structure time Hi Hi byte – year, low Numeric value 0 – 65535 Calibrate
byte – month for
event log entries
5A Structure time Hi byte – day, low Numeric value 0 – 65535 Calibrate
Mid byte – hour event
log entries

54
Model S4000CH

Address
Parameter Function Data Type Data range Access
(hex)
5B Structure time Hi byte – min, low Numeric value 0 – 65535 Calibrate
Low byte – sec for event
log entries
5C Calibrate code Cal Numeric value 0 Calibrate
5D Reserved Reserved Numeric value 0
5E Calibrate Calibrate Numeric value 0 – 65535 Calibrate
Count Count
5F Reset Event Reset Event Numeric value 1 Reset
Counters Counters

6.8.43 User Information (60h to 6Fh)


There is a section in memory that allows the user to store information. This is useful if the
physical location or other user identification is required. The only restriction on the
information is it must be Modbus compatible. Only one word can be written per command.
There are a total of 16 words for the user.
6.8.44 Total Receive Errors (70h)
A read indicates the total Modbus Comm. Hardware Receive Errors that occurred in the
slave device. The maximum count is 65535 and then the counter will rollover to zero and
begin counting again. The total errors are an accumulation of the individual communication
errors listed below.

6.8.45 Bus Activity Rate % (71h)


A read indicates the Bus Activity Rate in percent of this Slave’s addressed node versus
other addressed nodes. Range of this value is in hex (0-64), which translates to decimal (0-
100%).

6.8.46 Function Code Errors (72h)


A read indicates the number of Function Code Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.47 Starting Address Errors (73h)


The counter is incremented for each address that does not equal the device address. A
read indicates the number of Starting Address Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.48 Number of Register Errors (74h)


A read indicates the Number of Register Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

55
Model S4000CH

6.8.49 RXD CRC Errors Hi (75h)


A read indicates the number of RXD CRC Errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

6.8.50 RXD CRC Errors Lo (Same as Hi) (76h)


NOTE: Hi and Lo CRC errors are now reported in the same word. A read from either Hi or
Lo will return the same count.

6.8.51 Parity Errors (77h)


A read indicates the number of Hardware UART Parity Errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

6.8.52 Overrun Errors (78h)


A read indicates the number of Hardware UART Overrun Errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

6.8.53 Framing Errors (79h)


A read indicates the number of Hardware UART Framing Errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

6.8.54 Total software CH1 errors (7Ah)


A read indicates the number of Address or Data Errors that occurred in the slave device.
The maximum count is 65535 and then the counter will rollover to zero and begin counting
again.

56
Model S4000CH

7.0 Appendix
7.1 Warranty
General Monitors warrants the Model S4000CH to be free from defects in workmanship or
material under normal use and service within two years from the date of shipment.

General Monitors will repair or replace without charge any such equipment found to be
defective during the warranty period. Full determination of the nature of, and responsibility for,
defective or damaged equipment will be made by General Monitors’ personnel.

Defective or damaged equipment must be shipped to the General Monitors plant, or


representative from which the original shipment was made. In all cases, this warranty is limited
to the cost of the equipment supplied by General Monitors. The customer will assume all
liability for the misuse of this equipment by its employees, or other personnel.

All warranties are contingent upon proper use in the application for which the product was
intended and do not cover products which have been modified or repaired without General
Monitors’ approval or which have been subjected to neglect, accident, improper installation or
application, or on which the original identification marks have been removed or altered.

Except for the express warranty stated above, General Monitors disclaims all warranties with
regard to the products sold, including all implied warranties of merchantability and fitness, and
the express warranties stated herein are in lieu of all obligations or liabilities on the part of
General Monitors for damages including, but not limited to, consequential damages arising out
of, or in connection with, the performance of the product.

7.2 Principle of Operation


Many gases and vapors are combustible. General Monitors uses a low temperature catalytic
bead to detect the presence of combustible gases and vapors. The catalytic bead converts the
combustible materials to heat. A change in heat is then converted to a change in resistance,
which can be measured.

Taking a matched pair of catalytic beads and coating one so that it does not respond to the
presence of combustible gases can compare the change in resistance between the two beads.
The bead that is coated is called the reference bead and the other is called the active bead.
Because the beads are a matched pair, they will respond equally to changes in ambient
temperature, humidity, and pressure. This makes the sensor virtually immune to changing
environmental conditions.

By connecting one end of each catalytic bead together, a series circuit is formed. This circuit is
supplied with a constant current. The voltage drop across each of the beads will be identical in
the absence of combustible gases. As combustible material is converted to heat, the resistance
of the active bead increases, causing the voltage drop across each bead to be different. This
difference is proportional to the amount of combustible gas that is present.

The voltage from the sensor is amplified and fed to an Analog to Digital (A/D) converter and
then made available to the microprocessor. The baseline and the gain for the amplifier are set
using digital potentiometers. They are adjusted by the microprocessor during calibration.

57
Model S4000CH

7.3 Specifications
7.3.1 System Specifications
Sensor Type: Continuous diffusion, low temperature catalytic bead
Sensor Life: 3 to 5 years typical
Accuracy: +3% LEL up to 50% LEL
+5% LEL > 51% LEL
Zero Drift: Less than 5% of full scale per year
Response Time: T50<10 sec. T90<30 sec. with 100% LEL methane applied
Measuring Ranges: 0-100% LEL
Modes: Calibration, gas check, setup
Approvals CSA/FM: Class I, Division 1, Groups B, C, D, T6 (Tamb=-40°C
Classification: to +75°C)
CSA: Ex db IIB + H2 T4 Gb (Tamb=-40°C to +70°C)
Ex tb IIIC T135°C Db
ATEX/IECEx: II 2 GD Ex db IIB+H2 T4 Gb, Ex tb IIIC T135°C Db
(Tamb=-40°C to +70°C) EN 60079-29-1
Pressure Limits: Up to 3 atmospheres, sensor requires 15 minutes from start up to
stabilize
Warranty: Two years
7.3.2 Mechanical Specifications
Length: 6.4 in (161 mm)
Height: 3.4 in (86 mm)
Width: 4.1 in (104 mm)
Weight: 5.5 lbs (2.5 kg) AL, 14.0 lbs (6.4 kg) SS
Mounting Holes: 5.0 inches (127mm) center to center
Housing: Aluminum alloy (6061-T6 cover, A356-T6 base) or 316 SST

7.3.3 Electrical Specifications


Input Voltage: 24 VDC nominal, 20 to 36 VDC 250 mA max.

Average Current 200 mA including sensor, all relays on


(No ARGC) 24 V:
30 volts: 175 mA including sensor, all relays on
20 volts: 228 mA including sensor, all relays on
Current ARGC only: .035 mA in addition to S4000CH current
Power ARGC only: .85 Watts This is additional power required by the ARGC
Relay Ratings: 8 A @ 250 VAC/8 A @ 30 VDC resistive max.
(3x) SPDT - Warning, Alarm & Fault
0-20 mA (650 Ohms max. load) All readings +0.05 mA
Analog Signal: HART not HART
Mode HART
enabled modified AO
Malfunction 0 mA 3.5 mA 1.25mA
Calibration 1.5 mA 3.5 mA 1.5 mA
Gas Check 1.5 mA 3.5 mA 1.5 mA
Setup 1.5 mA 3.5 mA 1.5 mA
Startup 4.05 mA 4.05 mA 4.05 mA
Zero reading 4.05 mA 4.05 mA 4.05 mA
0-100% LEL 4-20 mA 4.0 – 20 mA 4.0 – 20 mA
Over-range 20-22 mA 20 – 21.7 mA 20 – 21.7 mA

58
Model S4000CH

Status Indicators: Three-digit digital display with gas concentration, Warn and Alarm
LED’s, calibration prompts, fault codes, and setup options.
RS-485 Output Dual Redundant Modbus RTU, suitable for linking up to 128 units
(Optional): or up to 247 units with repeaters.
HART Fully HART Compliant. User selectable between HART and
(Optional): Modbus. HART current source Rx = 100KΩ Cx = 2nF.
Baud Rate: 2400, 4800, 9600, or 19200 BPS
Faults Monitored: Calibration error, sensor error, low DC supply, EEPROM,
EPROM, setup error, gas check time exceeded, switch error,
ARGC, and internal problem.
EMC Protection: Complies with EN 50270, EN 61000-6-4

7.3.4 Cable Requirements


Cable Requirements: (w/out ARGC & with relays)

3-wire shielded cable. Max. Distance between S4000CH and power source @ 24 VDC
nominal.
AWG Ohms/1K FEET METERS
12* 1.588 4143 1263
14 2.525 2606 794
16 4.016 1638 499
18 6.385 1030 314
20 10.15 648 198
Table 16: 24 VDC Cable Lengths with Relays
* Screw terminals only
Cable Requirements (w/out ARGC & w/out Relays)
3-wire shielded cable. Max. Distance between S4000CH and power source @ 24 VDC
nominal.

AWG Ohms/1K FEET METERS


12* 1.588 4541 1384
14 2.525 2856 871
16 4.016 1796 547
18 6.385 1129 344
20 10.15 710 217
Table 17: 24 VDC Cable Lengths w/o Relays
* Screw terminals only

Cable Requirements: (with ARGC & with Relays)


3-wire shielded cable. Max. Distance between S4000CH and power source @ 24 VDC
nominal.

AWG Ohms/1K FEET METERS


12* 1.588 3661 1116
14 2.525 2303 702
16 4.016 1448 441
18 6.385 911 278
20 10.15 573 175
59
Model S4000CH

Table 18: ARGC Cable Lengths


* Screw terminals only
Max. distance for analog output (650 Ohms max):
AWG FEET METERS
14 9000 2740
16 5200 1585
18 3800 1160
20 2400 730
Table 19: Analog Output Cable Lengths

NOTE: The analog circuit can tolerate a negative output up to -5 volts.

7.3.5 Remote Sensor Cable Lengths


The remote sensor can have up to 1.5 Ohms in each wire. The wires must be of equal
length and size.
NOTE: The power wiring length is reduced by 10% due to loss in sensor wiring.

AWG Ohm/1000 ft Feet Meters


12 1.588 1007 307
14 2.525 633 193
16 4.016 398 121
18 6.385 250 76
20 10.15 157 48
Table 20: Sensor Cable Lengths
European Union (EU) Approved Applications: PSU noise and ripple voltage 1.0 Vpp
max. The customer supplied PSU must comply with IEC 1010-1, limiting current to 8 A
under fault conditions, in order to comply with CE Marking requirements.

7.3.6 Environmental Specifications


Operating Temperature
CSA FM ATEX/IECEx
Range
Division Classification -40°F to +167°F -40°F to +158°F
-40°F to +167°F (-40°C to +75°C) (-40°C to +75°C) (-40°C to +70°C)
Electronics -40°F to +392°F (-40°C to +200°C)*
Zone Classification
-40°F to +158°F (-40°C to +70°C)
Storage Temperature Range -58°F to +185°F (-50°C to +85°C)
Operating Humidity Range 0% to 95% RH, non-condensing
Atmosphere Will not operate in <5% Oxygen. Oxygen enriched reading may be slightly higher
*With remote junction box 10252-3 and 11159-2 sensor.

60
Model S4000CH

7.4 Approvals
CE Marking, CSA, FM, ATEX, IECEx, EAC and PESO certified. DNV·GL Type Approved
and certified to the Marine Equipment Directive. Complies with ANSI/ISA-12.13.01-2000,
CSA 22.2 No. 152, CSA 22.2 No. 60079-29-1 and EN 60079-29-1 performance
requirements. SIL 2/3 suitable (use in typical environments has a lower safety rating than in
clean environments). HART Registered.
HART:
 Approved by the HART Communication Foundation.
 Compatible with Emersion 375 Field Communicator.
 Listed in Emerson Process Management’s Aware device list

7.5 Sensitivities to Other Gases


The S4000CH responds to the following list of hydrocarbons up to C10.
Injection volumes Cal Ratio
Gases %LEL M.W. Density 50%lel/3L 50%lel/5L Methane Propane
Acetylene 2.5 26.0 *** 37.5 ml 62.5 ml 0.8 1.1
Ammonia 15.0 17.0 *** 225.0 ml 375.0 ml 1.3 1.7
1,3- Butadiene 2.0 54.1 *** 30.0 ml 50.0 ml 0.8 1.1
Butane 1.9 58.1 *** 28.5 ml 47.5 ml 0.7 0.9
iso-Butane 1.8 58.1 *** 27.0 ml 45.0 ml 0.6 0.8
1-Butene (Butylene) 1.6 56.1 *** 24.0 ml 40.0 ml 0.7 0.9
cis-Butene-2 1.7 56.1 *** 25.5 ml 42.5 ml 0.7 0.9
trans-Butene-2 1.8 56.1 *** 27.0 ml 45.0 ml 0.7 0.9
iso-Butylene 1.8 56.1 *** 27.0 ml 45.0 ml 0.7 0.9
Carbon Monoxide 12.5 28.0 *** 187.5 ml 312.5 ml 0.9 1.2
Dimethylamine 2.8 45.1 *** 42.0 ml 70.0 ml 0.6 0.8
Ethane 3.0 30.1 *** 45.0 ml 75.0 ml 0.8 1.1
Ethylene Oxide 3.0 44.0 *** 45.0 ml 75.0 ml 1.0 1.3
Ethylene (Ethene) 2.7 28.1 *** 40.5 ml 67.5 ml 0.8 1.1
Hydrogen 4.0 2.0 *** 60.0 ml 100.0 ml 0.8 1.1
Methane 5.0 16.0 *** 75.0 ml 125.0 ml 1.0 1.3
Propane 2.1 44.1 *** 31.5 ml 52.5 ml 0.8 1.0
Propylene (Propene) 2.0 42.1 *** 30.0 ml 50.0 ml 0.8 1.0
Trimethylamine 2.0 59.1 *** 30.0 ml 50.0 ml 0.6 0.8
Vinyl Chloride (Chloroethylene) 3.6 62.5 *** 54.0 ml 90.0 ml 0.7 0.9
Acetaldehyde 4.0 44.1 0.8 136 µl 228 µl 0.7 0.9
Injection volumes Cal Ratio
Gases %LEL M.W. Density 50%lel/3L 50%lel/5L Methane Propane
Acetic Acid 4.0 60.1 1.0 140 µl 234 µl 0.5 0.7
Acetone 2.5 58.1 0.8 112 µl 187 µl 0.6 0.8
Acetic Acid 4.0 60.1 1.0 140 µl 234 µl 0.5 0.7
Acetone 2.5 58.1 0.8 112 µl 187 µl 0.6 0.8
Acetonitrile 3.0 41.1 0.8 96 µl 160 µl 0.7 0.9
Acrylonitrile 3.0 53.1 0.8 120 µl 201 µl 0.8 1.1
Amyl Acetate 1.1 130.2 0.9 100 µl 167 µl 0.3 0.4
Benzene 1.2 78.1 0.9 65 µl 109 µl 0.6 0.8
Butyl Acetate 1.7 116.2 0.9 137 µl 228 µl 0.5 0.7
Butyl Alcohol (1- Butanol) 1.4 74.1 0.8 78 µl 131 µl 0.4 0.5
sec-Butyl Alcohol (2-Butanol) 1.7 74.1 0.8 95 µl 159 µl 0.4 0.5
tert- Butyl Alcohol 2.4 74.1 0.8 138 µl 231 µl 0.7 1.0

61
Model S4000CH

Butyraldehyde 1.9 72.1 0.8 102 µl 171 µl 0.5 0.7


Cyclohexane 1.3 84.2 0.8 86 µl 143 µl 0.6 0.8
Diethyl Ketone (3-Pentanone) 1.6 86.1 0.8 103 µl 173 µl 0.5 0.7
p-Dioxane 2.0 88.1 1.0 104 µl 174 µl 0.5 0.6
Ethyl Acetate 2.0 88.1 0.9 119 µl 199 µl 0.6 0.8
Ethyl Amine 3.5 45.1 0.7 140 µl 234 µl 0.5 0.6
Ethyl Benzene 0.8 106.2 0.9 60 µl 100 µl 0.5 0.6
Ethyl Ether 1.9 72.2 0.7 120 µl 200 µl 0.7 0.9
Gasoline 1.4 100.2 0.8 107 µl 179 µl 0.5 0.7
Heptane 1.1 100.2 0.7 94 µl 157 µl 0.5 0.6
Hexane 1.1 86.2 0.7 86 µl 144 µl 0.5 0.6
Isopentane (2-Methylbutane) 1.4 72.2 0.6 99 µl 166 µl 0.6 0.8
Isoprene (2-Methyl-1, 3-Butadiene) 1.5 68.1 0.7 89 µl 149 µl 0.6 0.8
JP-4 (Jet fuel) 1.3 184.4 0.8 183 µl 306 µl 0.3 0.4
Methanol (Methyl Alcohol) 6.0 32.0 0.8 148 µl 248 µl 0.8 1.1
Methyl Ethyl Ketone (2-Butanone) 1.4 72.1 0.8 76 µl 128 µl 0.6 0.8
Methyl Methacrylate 1.70 100.1 0.9 111 µl 186 µl 0.6 0.7
Methyl-t-Butyl Ether(MTBE) 1.5 88.2 0.7 109 µl 182 µl 0.6 0.8
Naphtha (Petroleum Ether) 1.1 86.2 0.6 96 µl 161 µl 0.6 0.8
Octane 1.0 114.2 0.7 99 µl 166 µl 0.5 0.6
Pentane 1.5 72.2 0.6 105 µl 176 µl 0.6 0.8
2-Propanol (Isopropyl Alcohol) 2.0 60.1 0.8 93 µl 156 µl 0.6 0.8
Propanol (Propyl Alcohol) 2.2 60.1 0.8 100 µl 168 µl 0.6 0.7
Propylacetate 1.7 102.1 1.0 106 µl 177 µl 0.5 0.7
Propylamine 2.0 59.1 0.7 103 µl 172 µl 0.6 0.8
Propylene Oxide 2.3 58.1 0.8 98 µl 164 µl 0.7 1.0
Styrene (Vinyl Benzene) 0.9 104.2 0.9 63 µl 105 µl 0.5 0.6
Tetrahydrofuran 2.0 72.1 0.9 99 µl 166 µl 0.7 0.9
1,1,1-Toluene (Methylbenzene,
1.1 101.2 0.9 78 µl 131 µl 0.5 0.7
Toluol)
Triethylamine 1.2 101.2 0.7 102 µl 171 µl 0.6 0.8
o-Xylene 0.9 106.2 0.9 68 µl 113 µl 0.4 0.5
p- Xylene 1.1 106.2 0.9 83 µl 139 µl 0.4 0.5
m- Xylene 1.1 106.2 0.9 83 µl 139 µl 0.4 0.5
Xylenes 1.1 106.2 0.9 83 µl 139 µl 0.4 0.5

Table 21: Chemical List

62
Model S4000CH

7.6 Spare Parts and Accessories


To order spare parts and/or accessories, please contact the nearest General Monitors
representative, or General Monitors directly, and give the following information:

 Part Number of Spare Part or Accessory


 Description of Spare Part or Accessory
 Quantity of Spare Part or Accessory

7.6.1 Sensors
10001-1 Standard Industrial Hydrocarbon
10001-1R Poison Resistant
10014-1 Standard Industrial Hydrocarbon High Temp
10015-1 Standard Industrial Hydrocarbon High Temp Export
Version
10022-1 Standard Industrial Hydrocarbon High Temp PTB
10058-1 Standard Industrial Stainless Steel, Hydrocarbon
10058-1R Standard Industrial Stainless Steel, Hydrocarbon, Poison
Resistant
10164-1 Sensor Assembly, Hydrogen Specific
11159-1, 1L General Purpose, SST, Sintered Steel Arrestor
11159-2, 2L General Purpose, SST, High Temp, Sintered Steel Arrestor
10102-1 Simulator Sensor
7.6.2 Sensor Housing
10252-1 Sensor Housing
10252-3 Sensor Housing HT
7.6.3 Sensor Accessories
10041-1 Duct Mounting Plate
50061-1 Purafil Insert Assembly
7.6.4 Calibration Equipment
10543-1 3-Liter Calibration Chamber with 250μL Syringe
928-700 Dish for the 3- Liter Chamber
928-715 250μL syringe
1400276-1 Portable Purge Calibrator, Methane @ 50% LEL
1400276-5 Portable Purge Calibrator, Hydrogen @ 50% LEL
1400276-19 Portable Purge Calibrator, Butadiene @ 50% LEL
1400276-6 Portable Purge Calibrator, Propane @ 50% LEL
1400275-1A Replacement Cylinder, Methane @ 50% LEL
1400276-5A Replacement Cylinder, Hydrogen @ 50% LEL
1400275-19A Replacement Cylinder, Butadiene @ 50% LEL
1400275-6A Replacement Cylinder, Propane @ 50% LEL
80153-1 Remote Gas Calibrator (RGC)
80135-1 High Temp Remote Gas Calibrator (RGC-HT)
80154-1 Automatic Gas Calibrator (ARGC) - RGC w/Solenoid Valve
80155-1 Remote ARGC – (ARGC w/Junction Box P/N 32547-1)
32547-1 Junction Box with Connecting Board

63
Model S4000CH

Cylinder refills are available for Methane and Hydrogen only. Replacement cylinders
must be ordered for the other gases.
922-009 Pressure Regulator Gauge
1400152-1 Small Calibration Cup
1400154 Large Calibration Cup
925-026 Tubing
7.6.5 S4000CH Replacement Parts
Check Factory for options:
32461-1,2,3,4 Control Board Electronics
32451-1,2 Output Board Electronics
32441-1 Display Board Electronics
32424-1 Enclosure Cover Assembly with Window
31195-2 Enclosure Base Assembly
30060-1 Calibration Magnet
925-5007 Cover Assy. O-Ring
7.6.6 Recommended Spare Parts for One (1) Year
30060-1 Extra Calibration Magnet (Qty. 1)

64
Model S4000CH

7.7 FM Approval
Factory Mutual Research Corporation
1151 Boston-Providence Turnpike
Norwood, Massachusetts 02062
Approval of the transmitter does not include, or imply, approval of apparatus to which the
transmitter may be connected and which processes the electronic signal for the eventual
end use. In order to maintain FMRC approved system, the control instrument, to which the
subject instrument is connected, must be FMRC approved.

The following sensors have been FMRC approved for use with the Model S4000CH:

 10001-1 Aluminum Body General Purpose Combustible Gas Sensor


 10058-1 Stainless Steel Body General Purpose Combustible Gas Sensor

The following apparatus have been FMRC approved (although they have not been verified
as part of a Model S4000CH system):

 Model DC110 Eight Channel Readout/Relay Display Module

Factory Mutual Research Corporation has tested the Model S4000CH according to the
criteria listed under the FMRC Approval Standards for Combustible Gas Detectors, Class
Numbers 6310 & 6320.

FMRC has tested the Model S4000CH using the specifications listed in Section 7.3. This
permits an operating temperature of -40°F to +167°F (-40°C to +75°C), a general purpose
sensor (10001-1 or 10058-1) attached to the housing (i.e. not remote), calibration performed
with a General Monitors Portable Purge Calibrator using 50% LEL gas (Methane, Hydrogen,
Butadiene, Butane, Ethane or Propane) and the procedure listed in Section 3.14. Conduit
seals must be installed within 18 inches of the enclosure. If the non-latching relay option has
been selected from the relay options, the user must provide alternate means of latching the
relay output.

65
Model S4000CH

ADDENDUM
Product Disposal Considerations

This product may contain hazardous and/or toxic substances.


EU Member states shall dispose according to WEEE regulations. For further General Monitors’ product
WEEE disposal information please visit: www.MSAsafety.com

All other countries or states: please dispose of in accordance with existing federal, state and local
environmental control regulations.

66

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