January 2018 PDC

M/C S.
NO ITEM ORDER QTY STOCK QTY
LEVER-8 90000 0
OIL FILTER BRACKET 6000 0
BEARING FIXING COVER- 0 0

4F3330014
TON
BEARING HOLDER FIXING 0 0

100 T
BEARING HOLDER FIXING 0 0
COVER-4F3330013
SPACER FAN PILOT 1000 0
CHECK VALVE GUIDE 1500 0
SEAL RETAINER (6) CAVITY 30000 0
TOTAL SHOTS 57750

M/C S.NO ITEM ORDER QTY STOCK QTY
FESTO 3/8-C TOOL 300 0
FESTO 3/4 -C TOOL 300 0
TOP END PLUG (6) -P- 30000 0

40490
CAP CAM SHAFT BRG 30000 0

SEU -1/2 -NPT 1000 0

TPS
SEU 3/8 NPT 1000 0
SE 1/2 B'' TOOL-trimm 6000 0

O 125
SEU 3/8 B'' TOOL -trimm 6000 0

SEU 3/8 B'' TOOL -trimm 6000 0
TOYO SEU -1/2 HOUSING 6000 0
SEU -3/8 -not tool 6400 0
SEU 3/8 6000 0
SNCL-50 5000 0
K75 DRIVE COVER 5000 0
K46 DRIVE COVER 5000 0
TOTAL SHOTS 58000


FRONT
CAM THRUST CAP 6000 0
0P BUSH CAST 10000 0

Ton
BEARING HOLDER- 2000 0

TBC 150 To
BEARING HOLDER- 2000 0
4F3350010
CONNECTING BAR 40000 0
JAW- P 70407A 250000 0
WATER OUTLET CN-4944176 1500 0
LAP ROLLER END FLANGE 2000 0

LAP ROLLER END FLANGE 2000 0
TOTAL SHOTS 65000

M6 0
PRODUCTION PLAN REPORT
PRODUCTION
PROD QTY 1 2 3 4 5 6
PLAN QTY
50000 P 2000 4000 4000 4000 4000
50000 5120 PR 1720 3400
4960 A 1670 3290
9000 P
9000 0 PR
0 A
0 P
0 0 PR
0 A
0 P
0
0 0 PR
0 A
2500 P 1000
2500 980 PR 980
955 A 955
3500 P 1000 2500
3500 2820 PR 400 2420
2620 A 340 2280
30000 P
30000 0 PR
0 A
43250 43250 4950 4745 205

PRODUCTION
PROD QTY 1 2 3 4 5 6
PLAN QTY
500 P
500 0 PR
0 A
500
500 P
500 500 PR
500
353
353 A
33600 P 3600 10000 10000 10000
33600 2520 PR 2520
2448 A 2448
10000 P
10000
10000 0 PR
0 A
1000 P
1000 0 PR
0 A
1000 P
1000 0 PR
0 A
6000 P
6000 0 PR
0 A
6000 P
6000 0 PR
6000
0 A
8300 P 1000 2300
8300 2450 PR 760 1690
2369 A 720 1649
6000 P
6000 0 PR
0 A
6000 P
6000 0 PR
0 A
5000 P
5000 0 PR
0 A
0 P
0 0 PR
0 A
0 P
0 0 PR
0 A
32300 32300 2450 2369 81

PRODUCTION
PROD QTY 1 2 3 4 5 6
PLAN QTY
3000 P
3000 0 PR
0 A
6000 P
6000 0 PR
0 A
10000 P
10000 0 PR
0 A
0 P
0
0 0 PR
0 A
26400 P 2000 2400 2000
26400 2240 PR 980 1260
2140 A 920 1220
232000 P 20000 20000
232000 0 PR
0 A
1500 P
1500 0 PR
0 A
0 P
0 0 PR
0
0 A
50950 50950 1120 1070 50

0 P
0 0 PR
0 A
MONTH : JANUARY
7 8 9 10 11 12 13 14 15 16 17 18
4000
1500 1500 1500 1500 1500 1500

1500
PREPAR
MONTH : JANUARY
7 8 9 10 11 12 13 14 15 16 17 18
500
10000
2000 2000 2000
1000 2000 2000
2000 2000 2000

MONTH : JANUARY
7 8 9 10 11 12 13 14 15 16 17 18
4000 4000 4000 4000 4000
20000 10000 20000 20000 20000

UARY-18 DATE:23.12.17
19 20 7 22 23 24 25 26 27 28 29 30
4000 4000 4000 4000 4000 4000 4000

15000 15000
PREPARD BY : PRDUCTION IN-CHRGE- S.Mohanasundaram

UARY-18 DATE:23.12.17
19 20 21 22 23 24 25 26 27 28 29 30
1000
1000
2000 2000 2000

2000 2000 2000
2000 2000 1000

UARY-18 DATE:23.12.17
19 20 21 22 23 24 25 26 27 28 29 30
2000 2000
3000 3000
10000
20000 20000 20000 20000 2000 20000
1500
Approved by: PR/F09/00
PR/F09/00
DATE:23.12.17
31
4000
DATE:23.12.17
31
DATE:23.12.17
31
1000
PR/F09/00
PR/F09/00
PRODUCTION PLAN R
PER HOUR SHOT 12 HOURS

M/C S.NO ITEM
TARGET TARGET
PLAN QTY
7658AP JAW-CAST (BIG)-

200 2200
TOOL-1-
7652AP JAW-DUAL(SMALL)
0
-TOOL-1
0
-TOOL-2
FORK SHIFT EF -5 R 0
TRIMMING -1 FORK SHIFT EF -3&4 0
FORKK SHIFT CF -3&4 0
MFH 3 1 / 8 CUTTING 0
TOOL
TOOL
BOTTOM ENDPLUG
0
(SINGLE CAVITY)
TOP END PLUG -2 0

TOP END PLUG -2 0
CAP CAM SHAFT BRG shaft 0
TOTAL SHOTS 2200

PRODUCTION PLAN R
PRODUCD NO
M/C S.NO ITEM ORDER QTY
OF SHOT
PLAN QTY
BOTTOM ENDPLUG 14890

(DOUBLE CAVITY)
BOTTOM PLUG SINGLE 5930

RIMMING -2
CAVITY

0
TOOL-1
FORK SHIFT EF -3&4 0

TRIMMIN
CAP CAM SHAFT BRG SHAFT 11612
TOTAL SHOTS 32432

PRODUCTION PLAN R
PRODUCD NO
OF SHOT
PLAN QTY
FESTO 31/4 HOUSING

846.5
PUNCHING
HINGTRIMMING -3
0
-TOOL-1
0
-TOOL-2
PUNCHINGTRI
FORKK SHIFT CF -5 R
TOTAL SHOTS 847

PRODUCTION PLAN R
M/C S.NO ITEM ORDER QTY PLAN QTY
FEST 31/4 CUTTING 381.25

CUTTING TRIMMING - 4
BOTTOM END PLUG

(SINGLE CAVUTY)
BOTTOM PLUG II CAVITY NEW

TOOL
LEVER TRIMMING TOOL

TOTAL SHOTS
PRODUCTION PLAN R
PRODUCD NO
OF SHOT
PLAN QTY

0
TOOL-1
0
-TOOL-1
0
-TOOL-2
TRIMMING -5
FORKK SHIFT CF -3&4 274
TOOL
TOOL
BOTTOM ENDPLUG
196
(DOUBLE CAVITY) new tool
BOTTOM PLUG SINGLE

1423
CAVITY VARIANT
BOTTOM PLUG SINGLE

1520
CAVITY
TOTAL SHOTS 6222
PRODUCTION PLAN R
PRODUCD NO
OF SHOT
PLAN QTY
BOTTOM ENDPLUG 21790

IMMING -6
(DOUBLE CAVITY)
MFH 3 1 / 4 0
PUNCHING TOOL
0
TOOL-1
TRI
CAP CAM SHAFT BRG 14200
TOTAL SHOTS 36550

PRODUCTION PLAN R
PRODUCD NO
OF SHOT
PLAN QTY

0
TOOL-1
0
-TOOL-1
RIMMING -7
0
-TOOL-2
FORKK SHIFT CF -5 R
BOTTOM END PLUG
(SINGLE CAVUTY)
TOP END PLUG
TR
CAP CAM SHAFT BRG FRONT 0
TOTAL SHOTS 0
PRODUCTION PLAN R
M/C S.NO ITEM ORDER QTY PLAN QTY
CAP CAM SHAFT BRG 0

TRIMMIN
BOTTOM END PLUG

(SINGLE CAVUTY)
G-8
LEVER INSERT CUTTING

TOOL
LEVER TRIMMING TOOL
TOTAL SHOTS
LAN REPORT FOR TRIMMING TOOL -1
PROD QTY 1 2 3 4 5 6 7 8 9
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
LAN REPORT FOR TRIMMING TOOL-2
PROD QTY 1 2 3 4 5 6 7 8 9
15000 P 3000 3000 3000 3000 3000
14890 A 2370 3320 1900 4300 3000
6000 P 2000
5930 A 1800
0 P
0 A
0 P
0 A
0 P
0 A
15000 P 6000 6000 3000
11612 A 5534 4164 1914

PROD QTY 1 2 3 4 5 6 7 8 9
2000 P 500 500
1693 A 500 390
0 P
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
PROD QTY 1 2 3 4 5 6 7 8 9
1600 P 500 500
1525 A 390 510
15000 P 3000 3000 3000 3000 3000
14120 A 2000 2930 3450 3500 2240
5000 P 2000 3000
4672 A 1700 2972
0 P
0 A
LAN REPORT FOR TRIMMING TOOL -5
PROD QTY 1 2 3 4 5 6 7 8 9
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
6500 P 500 2000 2500 1500
5618 A 274 1948 2172 1224
0 P
548 A 548
0 P
0 A
0 P
0 A
500 P 500
392 A 392
3000 P 1000
2846 A 822
1500 P
1520 A

PROD QTY 1 2 3 4 5 6 7 8 9
21000 P 4000 4000 4000 4000

21790 A 1700 3520 3260 3200 4710
0 P
0 A
0 P
0 A
0 P
1120 A 1120
0 P
0 A
13000 P 4000 5000 4000
14200 A 3340 6240 4620

PROD QTY 1 2 3 4 5 6 7 8 9
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A

PROD QTY 1 2 3 4 5 6 7 8 9
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
0 P
0 A
MONTH : OCT 2015
10 11 12 13 14 15 16 17 18 19 20 21
MONTH : OCT 2015
10 11 12 13 14 15 16 17 18 19 20 21
4000
4130
MONTH : OCT 2015
10 11 12 13 14 15 16 17 18 19 20 21
1000
803
MONTH : OCT 2015
10 11 12 13 14 15 16 17 18 19 20 21
600
625
PREPARD BY :
month of : sep 2015
10 11 12 13 14 15 16 17 18 19 20 21
2000
2024
1500
1520
MONTH : SEP 2015

10 11 12 13 14 15 16 17 18 19 20 21
5000
5400
MONTH : SEP - 15
10 11 12 13 14 15 16 17 18 19 20 21
MONTH : SEP - 15
10 11 12 13 14 15 16 17 18 19 20 21
PREPARD BY :
DATE ; 01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
###
###
###
###
###
DATE :01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
###
###
DATE ; 01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
###
DATE ; 01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
APPROVED BY :
DATE ; 01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
###
###
###
###
###
DATE ; 01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
###
###
DATE ; 01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
###
###
###
###
###
###
###
DATE ; 01.09.2015
22 23 24 25 26 27 28 29 30 31
###
###
###
###
###
APPROVED BY :
T
DATE ; 01.09.2015 o
.
S
t
o
c
k
.
Q
t
###
y
###
###
###
###
###
###
###
T
DATE :01.09.2015 o
.
S
t
o
c
k
.
Q
t
###
y
###
###
###
###
T
DATE ; 01.09.2015 o
.
S
t
o
c
k
.
Q
t
###
y
###
###
###
DATE ; 01.09.2015
###
###
###
###
o
.
S
DATE ; 01.09.2015 t
o
c
k
###
.
Q
t
y
###
###
###
###
###
###
###
T
o
.
S
DATE ; 01.09.2015 t
o
c
k
###
.
Q
t
y
###
###
###
###
T
o
.
S
DATE ; 01.09.2015 t
o
c
k
###
.
Q
t
y
###
###
###
###
###
###
###
###
###
DATE ; 01.09.2015
###
###
###
###
###
###
PR
SNCB 32-2ca 2000 0
SNCB 40-2ca 10000 5000

N-ANNUR
SNCB 50-2ca 8000 0
SNCB 63.-1 ca 12000 0

180-TON-ANN
SNCB 63.-1 ca 12000 0
PE 5R IM GEARS 0 0
PA 3&4 IM GEARS 0 0
SNCB 80. -1 ca 6000 0
SNCL 63. -1 ca 5000 0

TOTAL SHOTS 33000 5000
PR
PULLEY 4500 0
BOTTOM END PLUG 50000 0

-A-ZITAI
PE 3&4 W GEARS 15000 0
M6 - 2Ca 24000 0
250-TON-A-ZI
M6 - 2Ca 24000 0
SIMSON-180 1000 0
M.M.FOLD 1500 0
80 B YOKE 1000 0
NIPPER CRANK 500 0

TOTAL SHOTS 40500 0
PR
FORK SHIFT
PE -5R- IM- 6000 0
2ca
FORK SHIFT 3000 0

PE -5R- W 2ca
M6 - 2Ca 8000 0
ITAI
PISTON-D TOOL-4Ca 60000 0

250-TON-B-ZITAI
PISTON-D TOOL-4Ca 60000 0
G.S.C.HOUSING 300 0
JCB BASE-2ca 15000 0
JCB ARM- 2ca 3000 0
TU5 ARM-2ca 15000 0
DAIMLER BASE-2ca 3000 0

2
DAIMLER BASE-2ca 3000 0
DAIMLER ARM-1ca 3000 0
TOTAL SHOTS 44800

PR
FORK SHIFT
PE 5R 20000 0
WOOSU-2ca
TON-C-TOYO
PISTON D 20000 0
PE 3&4 IM GEARS 30000 2600
PE 5R IM GEARS 30000 5800

250-TON-C-T
PE 5R IM GEARS 30000 5800
TU5 ARM-2ca 15000 0
JCB ARM- 2ca 4000 0
TOTAL SHOTS 54500 8400

PR
METER MANIFOLD 30000 0
INLET FILTER BOX 1200 0

HOUSING
JUNCTION BOX HO
-TON-A
2000 0
BIG
JUNCTION BOX CO 2000 0

BIG
420-TO
JUNCTION BOX CO 2000 0
BIG
JAW-54989 2000 0
CF 23 1&2 -2Ca 30000
PA 1&2 IM-2Ca 10000 0
SNCB 125 -1 ca 5000 0
SNCB 100 -1 ca 5000 0

SNCB 100 -1 ca 5000 0
TOTAL SHOTS 40450 0

PR
PA 1-2 IM - 2 ca 34000 0
CF 1&2 -2 Ca 10000 0
SNCB 100 -1 ca 5000 0

ON-B
JUNCTION BOX 1500 0

-HOUSING
420-TON-B
JUNCTION BOX 1500 0
-HOUSING
JAW-54989 TRIAL 30000
CONTROL HOUSING- 30000 0

2ca
50 CASING 500 0
50 YOKE 500 0
TOTAL SHOTS 47750 0
PR
PUMP BODY 4500 0
TOP COVER 4500 0

-ANNUR
ENCLOSURE SIZE 1 500 0
MK-10 500 0
730-TON-ANN
MK-10 500 0
MK-20 100 0
FAN HOUSING 0 0
80 CASING 500 0
G35 5000 0
TOTAL SHOTS 15600 0
PRODUCTION
PLAN QTY PROD QTY 1 2 3 4 5 6 7
300 P
300 148 PR
100 A
15500 P 5000 500
15500 16440 PR 5132 604
16116 A 5038 584
16300 P 1500
16300 16468 PR 1532
16071 A 1463
17900 P 2000 2000 2100
17900 17573 PR 2030 2276 2056
17900
17078 A 1978 2220 2005
9500 P
9500 9156 PR
8762 A
4600 P 2400
4600 6780 PR 4384
6417 A 4281
6300 P
6300 3961 PR
3605 A
4900 P 100
4900 3347 PR 15
3203 A 6
54500 54500 52767 50828 1940
PRODUCTION
3000 P
3000 2400 PR
1985 A
86300 P 3000 6000 6000 4300 6000 2000
86300 72638 PR 2600 5048 1106 4196 5484 2202
68354 A 2541 4911 3073 5628 2112
5000 P 2000 500
5000 4922 PR 2272 508
4678 A 2200 488
19000 P
19000
19000 6846 PR
6562 A
2200 P
2200 1460 PR
1370 A
1500 P
1500 0 PR
0 A
1000 P
1000 650 PR
579 A
2400 P
2400 900 PR
835 A
43675 43675 29454 27478 1976
PRODUCTION
19000 P 2000 3000 1500

19000 17092 PR 1800 3088 1480
15624 A 1752 2667 1440
11000 P
11000 5438 PR
5046 A
21000 P
21000 14342 PR
13737 A
36300 P 5300 8000 8000
36300
36300 33664 PR 5280 9036 3804
32649 A 4901 8904 3700
550 P 300 100
550 508 PR 265 130
422 A 239 120
12150 P
12150 9050 PR
8503 A
12500 P
12500 5286 PR
5124 A
12400 P 3000
12400 2548 PR 2548
2472 A 2472
500 P
500
500 506 PR
450 A
1250
1250 1186
1112
55150 55150 37241 35174 2067

PRODUCTION
11300 P 4000 500 500 1300

11300 11514 PR 3612 294 308 1198
10990 A 3460 254 273 1130
63000 P
63000 51236 PR
48557 A
32000 P 3000 2000
32000 10850 PR 3070 2280
10135 A 2963 2205
15350 P 350 4500
15350
15350 6624 PR 310 2590
6333 A 296 2503
8443 P
8443 6000 PR
5829 A
5290 P
5290 4320 PR
4134 A
51942 51942 32463 30850 1613

PRODUCTION
12200 P
12200 11646 PR
11219 A
1200 P 1000 200
1200 1037 PR 851 186
979 A 808 171
0 P
0 0 PR
0 A
1500 P
1500
1500 1223 PR
1148 A
64500 P
64500 44865 PR
41718 A
14000 P 500 1500 2500 1500 3000 1800
14000 9737 PR 483 1650 2364 1448 1464 838
9247 A 446 1584 2271 1365 1380 808
7500 P
7500 5698 PR
5448 A
1500 P
1500 1300 PR
1175 A
1700 P
1700
1700 1774 PR
1686 A
27613 27613 21409 20299 1110

PRODUCTION
22600 P 800 1000 2000 2000

22600 21728 PR 820 954 1922 1636
21111 A 798 930 1859 1582
12000 P
12000 9494 PR
9138 A
800 P 500 300
800 823 PR 616 207
797 A 600 197
1500 P 400 800 300
1500
1500 1424 PR 401 701 322
1358 A 389 666 303
7000
7000 4848
4148
15300 P 500 1500
15300 12640 PR 284 1294
12269 A 262 1256
400 P
400 235 PR
193 A
1100 P
1100 962 PR
848 A
29225 29225 25746 24781 966
PRODUCTION
5500 P 600 600 300

5500 4243 PR 547 567 264
3919 A 517 542 251
2800 P
2800 2274 PR
2188 A
2000 P
2000 1494 PR
1378 A
500 P
500
500 0 PR
0 A
700 P
700 763 PR
698 A
0 P
0 0 PR
0 A
150 P
150 146 PR
110 A
2350 P 1000 1050 300
2350 2198 PR 956 1021 221
2122 A 917 990 215
14000 14000 11118 10415 703
MONTH :JANUARY-18
8 9 10 11 12 13 14 15 16 17 18 19
300
148
100
2000 4000 4000
1970 4980 3754
1902 4894 3698
5000 3000
4542 3030
4464 3000
1500 2400 400 500 2000
1440 2315 309 486 1916
1402 2265 282 456 1849
800
426
240
2000 2000
2205 365
2152 335
MONTH :JANUARY-18
8 9 10 11 12 13 14 15 16 17 18 19
1000 1500 500

800 1270 330
760 1225 320
6000 6000 6000 7000 6000
5058 1500 5600 6720 6880
4940 1433 5360 6450 6700
1000 1100 100
310 1042 108
270 1000 100
900
900
835
MONTH :JANUARY-18
8 9 10 11 12 13 14 15 16 17 18 19
2500 4000
2350 3512
2230 2863
5000 2000
3908 1530
3581 1465
4000 4000 4000 4000
2006 3002 3988 926
1932 2910 3800 902
6000 8000 1000
6344 8300 900
6144 8150 850
150
168
120
500
506
450
2067
MONTH :JANUARY-18
8 9 10 11 12 13 14 15 16 17 18 19
3000 2000
2998 3104
2929 2944
4000 2000 4000 4500

1594 468
1500 443
2000 4000
860 2864
790 2744
4000 4000
2850 3150
2775 3054
2500 1500
2380 1460
2274 1400
MONTH :JANUARY-18
8 9 10 11 12 13 14 15 16 17 18 19
1000 500
977 246
914 234
10000 10000 10000
3353 7776 0
3028 7421 0
3000 200
1398 92 0
1318 75 0
1500 3000 3000
1656 1382 2660
1575 1308 2565
MONTH :JANUARY-18
8 9 10 11 12 13 14 15 16 17 18 19
2500 2500
2874 2238
2750 2168
1000 2000 1500 2000
498 1192 1692 1886
478 1131 1590 1828
4000 3000
2960 1888
2510 1638
3000 3800 500
3030 3776 378
2950 3706 368
MONTH :JANUARY-18
8 9 10 11 12 13 14 15 16 17 18 19
500
383
345
1000 1200 600
720 1083 471
681 1054 453
200 500
310 453
270 428
150
146
110
8 DATE:31.01.2018
20 21 22 23 24 25 26 27 28 29 30 31
3000 3000 800

2520 4088 756
2446 3962 736
2000 2000 1000
1289 2553 903
1257 2483 881
5000 3000 1500
5002 2738 1416
4830 2646 1286
2000 200
2208 188
1978 158
2000 1500 2000
272 1392 1871
236 1319 1810
800
762
710
PREPARD BY : HEAD-PRODUCTION-SMS
8 DATE:31.01.2018
20 21 22 23 24 25 26 27 28 29 30 31
6000 5000 4000 7000 6000

6600 4724 4000 5740 5180
6440 4545 3736 5535 4950
2000 500
1542 600
1422 568
2000 4000 4000 1000 4000 4000
1200 2886 2354 406
1130 2812 2234 386
1500
500 500
300 350
249 330
1500
8 DATE:31.01.2018
20 21 22 23 24 25 26 27 28 29 30 31
4000 2000
3860 1002
3710 962
2000 2000
2000 3000
1686 2734
1557 2636
150
113
63
2000 3000 1500 3000 1000 1500
1198 2422 1056 2162 854 1190
1110 2325 988 2076 804 1080
4000 4000 4000 500
1500 3280 506
1450 3198 476
4000 4000 1400
1000 250
934 252
870 242
8 DATE:31.01.2018
20 21 22 23 24 25 26 27 28 29 30 31
3000 8000 8000 8000 8000 8000 8000 8000 4000

2440 7420 3700 6228 5452 6476 7840 6800 4880
2348 7160 3348 5964 5094 6146 7586 6443 4468
3000 1000 4000 4500
2480 958
2180 844
4500
500
480
460
8 DATE:31.01.2018
20 21 22 23 24 25 26 27 28 29 30 31
1000 1200
704 462
646 421
6000 2500 10000 10000 6000
5120 2360 10480 10456 5320
4500 1782 10152 9860 4975
1000 500
890 410
797 378
700 1000
733 1041
694 992
PR/F09/00
8 DATE:31.01.2018
20 21 22 23 24 25 26 27 28 29 30 31
1600 3000 500 3500 1200 2000

1504 3150 348 3284 972 2026
1480 3054 335 3212 949 1994
2500 3000
1662 2564
1622 2489
3000 3000
1186 2692
1124 2603
400
235
193
400 700
235 727
193 655
PR/F09/00
8 DATE:31.01.2018
20 21 22 23 24 25 26 27 28 29 30 31
500 500 500 500 500 500 500

274 515 478 430 231 337 217
235 480 456 387 205 311 190
800 800 400

427 694 373
372 651 355
500
PR/F09/00
OUT SOURCE PRODUCTION PLAN
S.NO COMPONENT NAME SUPPLIER NAME
1 LEVER -3 THIRUMALA DIECAST
2 NUT THIRUMALA DIECAST
1 JUNCTION BOX COVER BIG VITAL DIE CAST
2 JUNCTION BOX HOUSING BIG VITAL DIE CAST
3 SECTION FILTER VITAL DIE CAST
4 JUNCTION BOX HOUSING VITAL DIE CAST
1 BY PASS VALUE EXCEL DIE CAST
2 JUNCTION BOX COVER EXCEL DIE CAST
3 CLAMPING ROTOR COVER EXCEL DIE CAST
4 BACK COVER 4PINCH EXCEL DIE CAST
5 BACK COVER BIG EXCEL DIE CAST
6 BACK COVER -3 PINCH EXCEL DIE CAST

7 INLET FILTER BOX COVER EXCEL DIE CAST
1 FAN HOUSING-2E CMW
2 FAN HOUSING-1G CMW
1 538 HOUSING JODHIDAYAL
2 CAM THRUST CAP JODHIDAYAL
3 M-6 SHIFT FORK JODHIDAYAL
4 EF 3&4 PA IM JODHIDAYAL
5 EF PA 5R -IM JODHIDAYAL
6 EF 3&4 PA WOOSU JODHIDAYAL
7 PA 5R -WOOSU JODHIDAYAL
8 M-5 SHIFT FORK JODHIDAYAL
1 SENSOR COVER PRIMIER
2 538 COVER PRIMIER
1 CF-5 R FORK SHIFT HINTUSTON

2 CF-3$4 FORK SHIFT HINTUSTON
3 EF 3&4 PE IM HINTUSTON
4 EF PE 5R -IM HINTUSTON
GRADE WISE MTL KGS TOTAL ADC-12
K-14 7200.00
ION PLAN FOR THE MONTH OF -JANUARY-18
COMPONENT
PRODUCTION MELTING WT
MATERIAL NO OF SHOT COM. WIGHT (Without melting
QTY loss)
LM-24 0 0 0.062 0.000
ADC-12 0 0 0.150 0.000
TOTAL SHOT 0 MATERIAL 0.000
LM-24 0 0.492 0.000
LM-24 0 1.082 0.000
LM-24 0 0.545 0.000
LM-24 4000 4000 0.566 2264.000
LM-24 2000 2000 0.183 366.000
LM-24 0 0.257 0.000
LM-24 2000 2000 0.287 574.000
ADC-12 2000 2000 0.170 340.000
ADC-12 1500 1500 0.280 420.000
ADC-12 2000 2000 0.155 310.000

ADC-12 1200 1200 0.146 175.200
ADC-12 2000 2000 0.720 1440.000
ADC-12 1000 1000 0.720 720.000
TOTAL SHOT 3000 2160.000
ADC-12 0 0 0.165 0.000
ADC-12 0 0 0.100 0.000
K-14 0 0 0.120 0.000
K-14 0 0 0.100 0.000
K-14 0 0 0.100 0.000
K-14 0 0 0.100 0.000
K-14 0 0 0.100 0.000
K-14 0 0 0.100 0.000
TOTAL SHOT 0 0.000 0.000
ADC-12 8000 8000 0.250 2000.000
ADC-12 0 0 0.240 0.000
TOTAL SHOT 8000 2000.000
K-14 15000 30000 0.120 3600.000

K-14 15000 30000 0.120 3600.000
K-14 0 0.100 0.000
K-14 0 0.100 0.000
5405.200 LM-24 3204.000 TOTAL COM USAGE
TOTAL SHOT NOS 55700

PREPAED DATE:01.01.2018
PER COM
M/C TONAGE PRICE
120
120
TOTAL RS 0.00
330
330
330
330
TOTAL RS 0.00
132
132
132
120
120 lm24 940.00
132 ADC 1245.20

132
TOTAL RS 2185.20
120
180
TOTAL RS 0.00
150
150
150
150
150
150
150
150
TOTAL RS 0.00
350
350
TOTAL RS 0.00
250
250
250
250
TOTAL RS 0.00
TOTAL COM USAGE MATERIAL 15809.200

S.NO SUPPLIER NAME
1 THIRUMALA
EXCEL
2 DIE CAST
VITAL
3 DIE CAST
4 COVAI METAL WORKS
5 JODHIDAYAL
6 PRIMIER
7 HINDUSTAN
SUPPLIER
END
COMPONENT NAME
STOCK
31.07.17
NUT 0
LEVER 0
BY PASS VALUE 0
INLET FILLTER BOX COVER 0
CLAMPING ROTOR COVER 0
JUNCTION BOX COVER 0
BACK COVER 3PINCH 0
BACK COVER 4PINCH 0
BACK COVER BIG 0
JUNCTION BOX COVER BIG 0

JUNCTION BOX HOUSING BIG 0
SECTION INLET FILTER 0
JUNCTION BOX HOUSING SMALL 0
FAN HOUSING-2E 0
FAN HOUSING -1G 0
538 COVER 0
484 PUMP BODY 0
538 HOUSIG 0
CAM THRUST CAP 0
PA 5R -WOOSU 0
PA 5R -IM 0
M-5 SHIFT FORK 0
M-6 SHIFT FORK 0
EF 3&4 PA IM 0
EF 3&4 PA WOOSU 0
SENSOR COVER 0
538 COVER 0
CF-5 R FORK SHIFT 0
CF-3&4 R FORK SHIFT 0
EF - 3&4 PE IM 0
EF - 5-R PE IM 0
OUT SOURCE PRODUCTION PLAN & INWARD
PLAN INWARD QTY BALANCE QTY 1 2
0 0 0
50000 0 50000
4000 3036 964
2000 1990 10
4000 3854 146
1500 0 1500
2000 0 2000
2000 1401 599
2000 0 2000
0
0 0 0
0 0 0
0 0 0
0 0 0
0
2500 0 2500
2500 700 1800
0
0 0 0
0 0 0
7000 7491 -491
0 0 0
10000 19461 -9461
3000 0 3000
15000 13896 1104
0 0 0
3000 0 3000
10000 15045 -5045
8000 2078 5922
7000 6263 737

0
35000 25575 9425
30000 24942 5058
20000 18812 1188
20000 11625 8375
105000 0
WARD DETAILS
3 4 5 6 7 8 9 10
2250 786
940 1050
1225
338 1863 2113
1400 4719 4519
333 1780 2525 1801
1332
1737 1524
1000 4630 4000 850 5775
PREPARD BY :S.MOH
MONTH -OCTOBER - 2017
11 12 13 14 15 16 17 18
2629
1401
700
1660
158
3192
7671 4570
1142 936
1020 1700
1980 3000 4200
9000 225 2400
:S.MOHANASUNDARAM
17
19 20 21 22 23 24 25 26
1517
7269 1396
1345 1334 1141 445
573 1356 1073

3000
1850 3800 3510 3202 3400
3200 3430 2992 5740
APPROVED BY :
27 28 29 30 31
1472
3600
3450
S.NO SUPPLIER NAME
THIRUMALA
1 DIECAST
EXCEL
2 DIE CAST
PRIMIER
3 DIE CAST
MANARK
4 DIECAST
MANARK
4 DIECAST
VITAL
5 DIE CAST
6 SENTHILVEL
6 SENTHILVEL
OUT S
COMPONENT NAME STOCK PLAN
BACK COVER 3PINCH 3000
BACK COVER 4PINCH 3000
BACK COVER BIG 2000
LEVER 60000
BEARING FIXING COVER
NUT 2000
BY PASS VALUE 5000
484 PUMP BODY 10000
CLAMPING ROTOR COVER 5000
JUNCTION BOX COVER 5000
INLET BOX COVER 1000
SENSOR COVER 8000
538 COVER 3000
BACK COVER BIG

447 COVER LUBRICATION 3000
447 PUMP BODY 2500
SINGLE GROVR PUMP PULLEY
SPACER MOUNTING 4944173
FORK SHIFT EF 3&4 21000
GUARD-SIZE-1
GUARD-SIZE-2
GUARD-SIZE-2
FORK SHIFT CF 5R
FORK SHIFT CF 3&4
JUNCTION BOX COVER BIG 600
JUNCTION BOX HOUSING BIG
JUNCTION BOX HOUSING SMALL 5000
YOKE- 80
CASING -50
484 - COVER 10000
FORK SHIFT CF 3&4

FORK SHIFT CF 5R 50000
FORK SHIFT EF -2 5R
OUT SOURCE PRODUCTION PLAN & INWARD DETAILS
INWARD QTY BALANCE QTY 1 2 3 4 5
0 3000
2373 627
0 2000
29710 30290 1000 5510 5400
0 0
1550 450
0 5000
5894 4106 225 832
0 5000
2061 2939 2061
0 1000
0 8000
1680 1320 1120
0 0
0 3000
347 2153
0 0
0 0
12753 8247 5753
0 0
0 0
0 0
0 0
0 0
541 59 541
0 0
1440 3560 20
0 0
0 0
5310 4690 960 1800
0 0
36120 13880 1500 2000 3250 3500 2000
0 0
0
S
6 7 8 9 10 11 12 13 14
1700 673
6300 2700
1550
612 450 675 1325
560
347
3000 4000
1420
2100 450
5750 9800 3900
MONTH - SEP - 2015
15 16 17 18 19 20 21 22 23
8800
1775
4420
24 25 26 27 28 29 30 31
GRADE
ADC-12
THIRUMALA
SETTING PIN NOS
LM-24
GRADE
ADC-12
EXCEL
LM-24
GRADE
PRIMIER
ADC-12
LM-24
GRADE
ADC-12
JODHIDAYAL
K-14
LM-24
GRADE
ADC-12
VITAL
LM-24
GRADE
HINDUCTAN
K-14
GRADE
PDC SUPPLIE
OPENING
REQUIR QTY KGS
STOCK QTY
0.000 0.000
0 50000
0.000 0.000
OPENING
REQUIR QTY KGS
STOCK QTY
0.000 1245.200
0.000 940.000
OPENING
REQUIR QTY KGS
STOCK QTY
0.000 2000.000
0.000 0.000
OPENING
REQUIR QTY KGS
STOCK QTY
0.000 0.000
0.000 0.000
0.000 0.000
OPENING
REQUIR QTY KGS
STOCK QTY
0 0.000
0 2264.000
OPENING
REQUIR QTY KGS
STOCK QTY
0.000 0.000
0.000 7200.000
OPENING
REQUIR QTY KGS
STOCK QTY
DC SUPPLIER ALLOY OUTWARD ST
TOTAL SEND
BEALANCE 1 2
QTY
0.000 0.000
50000 0
0.00 0.000
TOTAL SEND
BEALANCE 1 2
QTY
1245.200 0.000
940.000 0.000
TOTAL SEND
BEALANCE 1 2
QTY
2000.000 0.000
0.000 0.000
TOTAL SEND
BEALANCE 1 2
QTY
0.000 0.000
0.000 0.000
0.000 0.000
TOTAL SEND
BEALANCE 1 2
QTY
0.000 0.000
2264.000 0.000
TOTAL SEND
BEALANCE 1 2
QTY
0.000 0.000
7200.000 0.000
TOTAL SEND
BEALANCE 1 2
QTY
WARD STAUS
3 4 5 6 7 8
3 4 5 6 7 8
3 4 5 6 7 8
3 4 5 6 7 8
3 4 5 6 7 8
3 4 5 6 7 8
3 4 5 6 7 8
MO
9 10 11 12 13 14
9 10 11 12 13 14
9 10 11 12 13 14
9 10 11 12 13 14
9 10 11 12 13 14
9 10 11 12 13 14
9 10 11 12 13 14
PREPARD BY :S.MOHANASUNDARAM
MONTH :OCTOBER- 17
15 16 17 18 19 20
15 16 17 18 19 20
15 16 17 18 19 20
15 16 17 18 19 20
15 16 17 18 19 20
15 16 17 18 19 20
15 16 17 18 19 20
SUNDARAM
17 DATE ; 01.0
21 22 23 24 25 26
21 22 23 24 25 26
21 22 23 24 25 26
21 22 23 24 25 26
21 22 23 24 25 26
21 22 23 24 25 26
21 22 23 24 25 26
APPROVED BY :
TE ; 01.08.2017
27 28 29 30 31 ###
###
###
27 28 29 30 31 ###
###
27 28 29 30 31 ###
###
27 28 29 30 31 ###
###
###
27 28 29 30 31 ###
###
27 28 29 30 31 ###
###
P
27 28 29 30 31 ###
R
/
F
0
9
/
0
0

January 2018 PDC

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

January 2018 PDC

Uploaded by

Copyright:

Available Formats

M/C S.

NO ITEM ORDER QTY STOCK QTY

OIL FILTER BRACKET 6000 0

BEARING FIXING COVER- 0 0

BEARING HOLDER FIXING 0 0

SPACER FAN PILOT 1000 0

CHECK VALVE GUIDE 1500 0

SEAL RETAINER (6) CAVITY 30000 0

TOTAL SHOTS 57750

FESTO 3/8-C TOOL 300 0

FESTO 3/4 -C TOOL 300 0

TOP END PLUG (6) -P- 30000 0

CAP CAM SHAFT BRG 30000 0

SEU -1/2 -NPT 1000 0

SEU 3/8 NPT 1000 0

SE 1/2 B'' TOOL-trimm 6000 0

SEU 3/8 B'' TOOL -trimm 6000 0

TOYO SEU -1/2 HOUSING 6000 0

SEU -3/8 -not tool 6400 0

SEU 3/8 6000 0

K46 DRIVE COVER 5000 0

TOTAL SHOTS 58000

CAP CAM SHAFT BRG 5000 0

CAM THRUST CAP 6000 0

0P BUSH CAST 10000 0

BEARING HOLDER- 2000 0

CONNECTING BAR 40000 0

JAW- P 70407A 250000 0

WATER OUTLET CN-4944176 1500 0

LAP ROLLER END FLANGE 2000 0

TOTAL SHOTS 65000

50000 P 2000 4000 4000 4000 4000

50000 5120 PR 1720 3400

4960 A 1670 3290

2500 980 PR 980

3500 P 1000 2500

3500 2820 PR 400 2420

2620 A 340 2280

43250 43250 4950 4745 205

33600 2520 PR 2520

8300 P 1000 2300

8300 2450 PR 760 1690

2369 A 720 1649

32300 32300 2450 2369 81

26400 P 2000 2400 2000

26400 2240 PR 980 1260

2140 A 920 1220

232000 P 20000 20000

50950 50950 1120 1070 50

1500 1500 1500 1500 1500 1500

2000 2000 2000

20000 10000 20000 20000 20000

4000 4000 4000 4000 4000 4000 4000

PREPARD BY : PRDUCTION IN-CHRGE- S.Mohanasundaram

2000 2000 2000

2000 2000 1000

PER HOUR SHOT 12 HOURS

7658AP JAW-CAST (BIG)-

FORKK SHIFT CF -3&4 0

TOP END PLUG -2 0

CAP CAM SHAFT BRG shaft 0

TOTAL SHOTS 2200

BOTTOM ENDPLUG 14890