Syllabus for the trade

Of

SHEET METAL WORKER

(SEMESTER PATTERN)
under

CRAFTSMAN TRAINING SCHEME

Designed in 2013

By
Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Directorate General of Employment & Training
Ministry of Labour & Employment
EN-81, Sector-V, Salt Lake City,
Kolkata-700091

[1]
 List of members of Trade Committee meeting for the Trade of Sheet Metal Worker and
members attended the Workshop to finalize the syllabi of existing CTS into Semester Pattern
held from 6th to 10th May’ 2013 at CSTARI, Kolkata.
Sl. No. Name & Designation Organisation Remarks
1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Member
Andaman & Nicobar
Island
A. A. Waskar, Principal I. T. I. Hamidwada Tal- Member
12. Kagal Dist-Kolhapur
13. A.K. Ghate, Training Officer ATI, Mumbai Member
14. V.B. Zumbre, Training Officer ATI, Mumbai Member
15. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
16. A.Jayaraman, Training officer CTI Chennai-32, Member
17. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
18. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
19. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
20. Vijay Kumar, Training Officer ATI, Ludhiana Member
21. Anil Kumar, Training Officer ATI, Ludhiana Member
22. Sunil M.K. Training Officer ATI, Kolkata Member
23. Devender, Training Officer ATI, Kolkata Member
24. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
25. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
26. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
27. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
28. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
29. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Member
Murshidabad, (W.B.)
30. Patil P. B., Engg. Drawing Instructor I. T. I. Hamidwada Tal- Member
Kagal Dist-Kolhapur
31. Sutar S. V., Painter General Instructor I. T. I. Hamidwada Tal- Member
Kagal Dist-Kolhapur
32. Khade A. C., Sheet Metal Worker I. T. I. Hamidwada Tal- Member
[2]
 Instructor Kagal Dist-Kolhapur
33. Musale K. R., W/C & Science Instructor I. T. I. Hamidwada Tal- Member
Kagal Dist-Kolhapur
34. Dipak Shrikhande, Proprietor Unique Pressing, Member
MIDC Shiroli, Kolhapur
35. Rajeev Patil, Proprietor Rayan Alloys, MIDC Member
Shiroli,Kolhapur
36. A. A. Chougale, Proprietor Quality Qoats MIDC Member
Gokul Shirgaon
Kolhapur
37. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member

[3]
 GENERAL INFORMATION

1. Name of the Trade : SHEET METAL WORKER

2. NCO Code No : 837.10

3. Duration : One year (Two semesters

each of six months Duration)

4. Power Norms : 11 Kw.

5. Space Norms : 80 Sq. Mtrs

6. Entry Qualification : 8th class passed

7. Unit Size (No. of students) : 16

8. Instructor’s/Trainer’s Qualification:

(a) Degree or Diploma in Mechanical Engineering with 1 or 2 years post

qualification experience respectively.

Or, NTC in same or relevant trade with 5 years post qualification

experience.

Or, NAC in same or relevant trade with 4 years post qualification

experience.

(b) Desirable Qualification: Preference will be given to a candidate with

Craft Instructor Certificate..

* Note: At least one Instructor must have Degree / Diploma in Mechanical

Engineering.

[4]
 Syllabus for the trade of “Sheet Metal Worker” under C.T.S.

Duration: Six Month

First Semester

Semester code:- SMW:SEM-I

[5]
Week Trade Practical Trade Theory Engg. Drawing Workshop
No. Cal. &
Science
1 Familiarizations with the Importance of safety and Importance of Importance of
Institute. Importance of general precautions-observed Engineering Science and
machinery used in the in the Institute and in the Drawing and its Calculation to
trade. Type of work done section. Importance of the Knowledge the Trade
by the trainees in the trade in the Instructions- skill and
Institutes types of job Subject to be taught, fundamental
made by the trainees in Achievement to be made. Arithmetical
trade – Introduction to Recreational, medical Facilities operations
safety including fire and other extra curricular Addition,
fighting equipment and activities of the Institute.( All Subtraction,
their uses etc. necessary guidance to be Multiplication
provided to the new comers to and Division.
become familiar with the
working of Training Institute
System including store
procedures etc.)

Introduction to the Trade,

Safety precautions and
Protective Devices, Library-
Discipline in the shop Floor.

2 Identification of tools and Metals and Non-Metals : metals Use of Drawing Properties
Equipments and their Characteristics Instruments. T- and uses of
Types, Sizes and uses of Sheet Square Drawing cast iron,
Introduction and use of
Metals. (I.S.1137-1957) Board etc. wrought iron,
marking tools. Practice in
Standard wire gauge as par ISI. plain carbon
Reading, Steel Rule,
Use of reference table. steels and
Scribing of straight lines,
alloy steels
Bisecting of straight lines (
of the sheet metal ) using
marking tools.

3 Planishing of sheet metal Marking and laying out tools- Letters, Numbers Properties
and practice in drawing try square dividers, trammels, and Alphabets as and uses of
simple Geometrical marking block, steel square per IS 696/1972 cast iron,
shapes. etc. Various types of snip, wrought iron,
shears and their uses. plain carbon
Practice in cutting sheet
steels and
metal to these shapes.
alloy steels
Practice in marking and
cutting of sheet to various [6]
angles.
4 Practice on cutting with
different types of snips.
Tin snips (Straight cut,
Right cut and Left cut )
cutting off inside and
outside curve, cutting of
notches and cutting
profiles.
Description and uses of Letters, Numbers Properties
guillotine shears and circle and Alphabets as and uses of
cutting machine. Brief per is 696/1972 Copper, Zinc,
Lead, Tin and
description of Nibbling
Aluminum
machine ( Various Operations )
Straight cutting, Circle cutting,
figure cutting, Circular
Punching Square Punching
Folding Bending, Flanging.

5 Practice on sheet metal Sheet metal Folded joints, Freehand Properties

seams. Types of sheet Metal joints, Sketching of and uses of
Description of sheet metal straight lines, Brass,
Grooved seam, Locked Bronze,
seamed, grooved seam, Locked rectangles, Circles,
Grooved seam, Pane down Bearing
Grooved seam, Paned down Polygons etc. Metal, Solder,
seam, Bottom Lock seam
seam, Knocked up seam etc. Rubber and
or Corner Fold (Knocked-
Timber.
up seam,) Corner clip lock,
double Bottom lock, clip
Lock (Cap Lock), Snap
Joint etc. (Folded Joints )

6 ASSESSMENT TEST ASSESSMENT TEST Use of different Fraction-

Development on parallel
line method and forming
rectangular shapes using
stakes. Forming
Cylindrical job using
various stakes such as
Hollow Mandrel, Hatchet
Stake, Tin Man’s Anvil etc.
types of line and Addition,
Sheet Metal workers Tool :
symbols for Subtraction,
Bench vice, ‘C’ clamps, Pliers,
drawing. Multiplication
Bench stakes or sheet formers,
Importance of and Division-
Types and their uses. Uses of
putting dimension Problems.
groover and grooving rail. on the drawing as
per is 696/1972

7 Folding/Bending Sheet Methods applied in laying out Freehand Fraction-

Metal to 900 using wooden pattern-parallel line method, sketching with Addition,
mallet ‘C’ clamps etc. radial line method, dimension scale Subtraction,
Making a radius using triangulation line method and and proportionate Multiplication
Wooden Blocks using geometrical construction. sketching, and Division-
Hairpin Folder. Problems.

8 Preparation of soft solder Solder, Different Types of Reading of simple Decimal-

sticks, Preparation of Solder and their composition. blue print. Addition,
fluxes. Practice soft Use of Fluxes, their effect on Subtraction,
Multiplication
soldering on lap joints, different Metals (IS : 193-
, and
Sunklap joints and plated 1966) Division-
butt joints. Making round Problems
cylinder with soldered lap
[7]
 joint and sweating
practice.
9 Making a cylindrical
container with knocked-up
bottom (Bottom Lock ).
Grooved joint and
Hemmed Top.
10&12 Making holes with solid
punches, Round punches
as per ISI and use of
hollow punches for
making holes in Sheet
Metal with the help of
grained block of wood.
Making Chimney for
kerosene cooker.
Making holes in sheet
metal using Punching
Machine. Making holes in
Sheet Metal with a twist
drill. Tri-paning with use
of hand and electric
13 Riveting practice using
various types of rivet
heads. Single chain riveted
joint. Double chin and zig
zag riveted joints.
14 &15 Making a dust pan.
Corner and handle
riveted.
Making a fire bucket with
lap riveted joint on one
side and Locked Grooved
Seam of the other side.
Bottom Hollowing and
Bottom Lock seam.
Soldering Bit, their types Isometric views Decimal-
(Copper, Iron) and and oblique views Addition,
classification weight of with dimensions Subtraction,
Multiplication
soldering iron, process of soft of such as Cube,
, and
soldering Process of hard Rectangular, Block, Division-
soldering brazing. Heating Cylinder etc Problems
appliances (Hand Forge, Blow
Lamp, L.P.G.)
Solid and Hollow Punches. Explanation of Fraction and
Description of hand punches as simple decimals
per ISI standard sizes of solid Orthographic conversion-
fraction to
and Hollow Punches and their Projection in 1st
decimal and
uses. Laying out pattern of angle & 3rd angles vice versa.
Elbow pipe (round ) and ‘T’ per IS 696/1972 System of
pipe equal dia. Brief Units -
Description of hand punch British,
machine. Hand and power Metric and S.
operated Drilling Machines. l. Units for
Length, Mass,
Drill Bits, parts and effects of
Area, Volume,
cutting angles. Angles for Capacity,
drilling sheet metals, effect of time.
speed, feed Cutting fluids, etc,
on metals. Difference between
drilled and punched holes.
Rivets and its parts, Selection Sketching the Conversions
of rivet heads. Types of Rivet views solid bodies between
and their uses. Standard sizes when viewed British and
Metric
of rivets and Riveting Tools. perpendicular to
Systems.
Calculation for Riveting their surfaces and
allowances (pitch and Lap) axes
Development on Radial Line Sketching the views The Square
Method, Selection of Rivets solid bodies when roots: The
with reference to thickness. viewed Square and
(Cone and Oblique cone and perpendicular to Square root
Frustum of Cone) their surfaces and of a Whole
axes Number and
Decimal
[8]
16 Exercise involving Description of tools for Freehand Sketching The Square
practical work on riveting such as lazy tongs. of plan and elevation roots:Shop
Aluminium Sheet, and Pneumatic riveting gun rivet of simple objects like Problems
using Pop Rivet. squeezer. Description about Hexagonal bar,
Aluminium Windows Air compressor. square bar, Circular
with different extruded bar, tapered bar and
sections, Aluminium Hollow bar etc.
soldering.

17 &18 Practice In Drilling Holes Technical Abbreviations used Reading of simple Heat and
in walls and Ceilings as in the Tread. Definition of blue print. Temperature -
applied to ducting work. Trade Term, such as pattern, Views of simple Effects of
Heat,
Use of rawl bits and rawl development, stretch out Hollow and solid
Thermometric
plug. pattern, master pattern, ( Bodies with Scales such
Gross Pattern)Template. Dimensions. as a Celsius,
Practice on hollowing and
Fahrenheit
raising on non-ferrous Sheet metal Terms Such as and Kelvin-
sheet as well as ferrous Folding, Bending, seaming, Temperature
sheet Notching, Turning, Grooving, measuring
Edge Stiffening, Hemming, Instruments.
Wiring, crimping, Swaging etc. Conversions
Development of between the
above Scales
spherical/Hemi Spherical
of
shapes of articles. Temperature
19 to Practice on removing Sheet Metal Hammers, Types, Views of simple Units of Heat-
21 dents of spherical or Classifications and their uses Hollow and solid Calorie,
hemi-spherical articles Mallets, Types of Materials Bodies with B.Th.U., C.H.U.
using wheeling and and their uses. Brief Dimensions. Specific Heat
raising machine. description of wheeling and Construct of Latent Heat,
(Repairing mud guards raising machine. Orthographic Heat Loss and
etc.) Making a Projection from the Heat Gain-
Description of Hacksaw frame
rectangular article with given Isometric view Simple
and Hacksaw Blades their
false wired edge. of shaped Blocks in Problems.
specifications. Description of
First angle method. Percentage-
Wiring practice on folder type of bar folders,
Construct of Changing
straight edge. wing adjustments and
Orthographic Percent to
explanations. Clips and
Wiring practice on curved Projection from the decimal and
Connectors; Their uses Types
edge. Fitting flange to given Isometric view fraction and
and allowance of ‘S’ Clips
circular pipe by using of shaped Blocks in vice versa-
Government clips, Mailing
cramped joint in the body First angle method. problems on
clips etc.
and fixing flange by percentages
checked joint by Brazing. related to the
trade.
Percentage-
Changing
Percent to
[9]
 decimal and
fraction and
vice versa-
problems on
percentages
related to the
trade

22 Making various types of Fastening of sheet metal Construct of Definition of

Locks and Joints as Various types of Fastening Orthographic speed,
applied to ducting work, Devices for sheet metal. Projection from the velocity,
Acceleration,
joining elbows. Screws, Self Threaded Screws given Isometric view
mass, weight
etc. Development of ‘t’ pipe of shaped Blocks in and difference
Use of Pittsburgh Joint
Round equal and unequal dia. 3rd angle method. between mass
and Fixing body stiffeners
Introduction to tube and Construct of and weight.
such as angle bar, channel Newton's
pipes Laying out pattern of Orthographic
bar flanged, flats etc. Laws of
segmental quarter bend pipe Projection from the
(Ducting ) Forming Motion-
Description and operating given Isometric view
square section segmental Definite of
principles of seaming of shaped Blocks in
quarter bend pipe with Force-Units of
machine. Force in
suitable lock and forming
M.K.S.
round section Segmental
Quarter bend pipe.

23 Practice on cutting Laying out pattern of cylinder Exercise on blue Ratio-Simple

cylinder obliquely. To cut obliquely. Description of print Reading Problems in
make 900 L pieces of roll forming machine, types related to missing Ratios.
Proportion-
equal diameter and join and operating principle. lines and missing
Direct and
them a right angle. To Description of slip roll views. Simple Inverse
make 900 T pieces with forming machine and its Isometric drawing- Proportion
equal diameter Pipe function. Laying out pattern of from the given Shops
600unequal dia ‘T’ pipe orthographic views Problems
To make 600 T pieces
Corrosion on metals and anti of simple objects
with equal diameter Pipe
corrosive treatment.

24 Practice on pipe bending Introduction to pipe tube Welding Symbols as Units of work
using Hydraulic pipe bending. Brief description of per ISI employed on in M.K.S,
bending machine. Making Hydraulic pipe bending drawings. Welding System and S
a MUG With wired edge, machine. Operating principles Symbols as per ISI .l. Unit of
Side and bottom locked etc. Preparation of pickling employed on Work-
grooved and knocked-up solution Protection-Coating, drawings. Freehand Simple
joint, with hemmed edge Cleaning and preparing of Sketching of Riveted Problems.
handle riveted sheet metals joints. Power -
Practical Units
of Power such
as Watt and
[10]
 Horse
Power,Definiti
on of I.H.P.,
B.H.P. and
Efficiency.
Definition of
Energy,
Potential
Energy.
Kinetic
Energy Law
of
Conservation
of Energy, S.I.
Unit of Energy
Simple
Problems in
P.E. and K.E.

25 i) Project work
ii) Industrial Visit (optional)

26 Examination

[11]
 Syllabus for the trade of “Sheet Metal Worker” under C.T.S.
Duration: Six Month

Second Semester

Semester code:- SMW:SEM-II

Week Trade Practical Trade Theory Engg. Drawing Workshop Cal.

No. &Science
1 Making a 600 off set ‘T’ Laying out pattern of 600 Freehand Pythagoras
piece (Round ) and Two off-set ‘T’ pipe. Pattern Sketching of Theorem- Shop
way piece equal angle Development of ‘Y’ pipe Riveted joints. Problems.
Method of galvanizing,
tinning, anodizing,
sheradising, and
Electroplating

2 Forming frustum of Cone. Pattern development of Exercise on blue Algebraic Symbols

Frustum of cone ( Short print Reading and Fundamentals
radius Method) related to Addition,
Description of swaging missing Subtraction,
and beading machine its dimensions and Multiplication and
parts, operating missing Section Division-Problems
principles etc.

3 a)To make a taper chute Laying out pattern taper Freehand Algebraic Symbols
square to square chute to square, Ferrous sketching of nuts and Fundamentals
and Non-Ferrous metals. and bolts with Addition,
b)To make a taper chute
Use of Copper and dimensions from Subtraction,
and flat back .
Alloys. Samples Multiplication and
Division-Problems
4 Forming on Elbow Laying out pattern of Freehand Algebra-Simple
between Round and conical elbows. Pattern sketching of hand Equations -
Conical. Lobster back development of lobster tools of the Trade. Problems.
bend. back bend Chemical and
Physical of aluminium,
Use of Aluminium and its
alloys.

5 ALLIED TRADE TRAINING ALLIED TRADE Freehand Algebra

TRAINING sketching of hand Simultaneous
Welding : simple tacking tools of the Trade. Equations Problems.
by gas welding on ferrous Welding : Types of gas Freehand Algebra Quadratic
metal sheets. Practice in cylinders, differences sketching of hand Equations Problems.
Gas Welding butt joints on between oxygen and tools of the Trade

[12]
 Ferrous Metal.
Practice in welding on
Non-ferrous Sheet Metals,
Spot Welding practice.
6 Welding Practice on Sheet
Metal Making pipes.
7 Prepare a tapered tray
with welded corners.
Brazing copper and Brass
articles. Silver soldering of
copper pipes.
8 Make a 900 elbow with
black iron sheet welded
joint. A lobster back bend
with welded joint.
9 Arc welding practice,
Fusion welding.
acetylene cylinders.
Pressure gauges used on
cylinders. General
description of
Oxyacetylene plant and
the equipments
precautions to be taken
while operation gas
cylinder. Types and
description of filler rods
( I.S.1273-1967) Fusion
welding and spot
welding on black iron
sheet Description of
welding using filler rods
Description of fluxes for Freehand Levers : Types of
dissimilar metals . sketching of keys Levers with their
and cotters with examples
their dimensions
from samples as
per
Methods of brazing Freehand Simple problems on
using blow pipe of Oxy- sketching of straight and ball
acetylene set. screw threads cranked levers
with their
dimensions from
samples as per I. S.
I.
Types of nozzles and Geometrical Logarithms- use of
purposes, other types of Development of Logarithms tables,
blow pipes for other Prism. Pyramid problems on
multiplication and
gases, butane and coal and Isometrics
division by using
gas. Principle of car-bide Logarithms tables
generator, use of coal
gas heating.
Fundamentals of arc Exercise on blue Logarithms
welding Advantages and print Reading problems on power
disadvantages of electric related and roots by using
Logarithms tables
arc welding precaution identification of
to be taken while surface symbols.
wilding other metals and
[13]

10 ALLIED TRADE
TRAINING:
(FITTING)
11 Sawing by Hacksaw,
Chipping, Cross filing and
Draw Filing Practice on
internal threading using
taps
12 ALLIED TRADE
TRAINING:(FORGER AND
HEAT TREATER)
Simple smithy operations,
such as drawing out,
punching, different and
riveting. (Making a ‘Tong’)
13 Angle iron bending in
different angles and
different radii Twisting
the square rod and
twisting the Flat.
14 Project work such as steel
Alloys simple
explanation about the
use of Oxy-cutter.
Method of over coming
distortion while welding
ALLIED TRADE Triangular Prism Further practical in
TRAINING: and Hexagonal the use of log table
Prism - Projection
(FITTING) and Development
Description of files,
types and their
classification. Chisels :
I.S.I. types specification,
cutting angles for
different metals.
Use of die Holder, Triangular Prism Meaning of Stress,
Description of raps of and Hexagonal Strain- Simple
tap wrench Reading of Prism - Projection Problems.
Micrometer Brief and Development
description of reamers
and their uses.
ALLIED TRADE Cylinder Mensuration : Areas
TRAINING:(FORGER Projection and - Square, Rectangle,
AND HEAT TREATER) Development, Equilateral Triangle,
Cone Projection Isosceles Triangle,
Brief description and use
and Development. Right Angled
of blacksmiths and hand
Examples based Triangle, Scalene
tools and hammer.
on right cones. Triangle-Problems
Description of forging
operations.
Types of Forge Forging Cylinder Mensuration : Areas
Guel and Heat treatment Projection and - Square, Rectangle,
Process. Development, Equilateral Triangle,
Cone Projection Isosceles Triangle,
and Development. Right Angled
Examples based Triangle, Scalene
on right cones. Triangle-Problems
Definition of plaiting and Views of simple Areas Hexagon,
[14]
 stool, Aluminium Ladder
etc.
15 Making a Copper article by
use of power press and
also making brass and
stainless steel articles.
Practice of Buffing and
polishing.
16 Interpenetration to a cone
: Cylinder fitted to a cone.
Equal dia pipe joint with
crimping and ogee
beading.
17 A dust cyclone with round
inlet. Making gutters of
different shapes.
18 Making a twisted square
tapered chute. Making a
its application. Brief solid bodies cut Circle, Circular ring,
description of polishing by section plane Sector Ellipse-
machine Various types on drawing Problems.
of bobs and polishing standard methods
compounds . (Full and Half
Sections) I. S.
696/1972
Description of Fly Views of simple Areas Hexagon,
press/Ball press. Hollow bodies cut Circle, Circular ring,
Operating principles of by section plane Sector Ellipse-
power press. Method to on drawing Problems.
calculate the pressure standard methods
adjustment. Clearance (Full and Half
between die and punch. Sections) I. S.
696/1972
Laying out pattern of Exercise on Blue Mensuration -
interpenetration to a Print Reading. Volume and Weight
cone Properties of of Simple Solid
stainless steel and its bodies such as Cube,
uses, Square Prism,
Rectangular Prism,
exagonal Prism,
Triangular Prism,
Cone, Cylinder,
Hollow Cylinder-
Shop Problems.
The need for ducting the Sketching of Mensuration -
places working principle finished articles Volume and Weight
of a dust cyclone Gutter from drawing and of Simple Solid
bodies such as Cube,
and its use False ceiling preparation of
Square Prism,
sequence of Rectangular Prism,
operations. exagonal Prism,
Triangular Prism,
Cone, Cylinder,
Hollow Cylinder-
Shop Problems.
Development of a Hood Sketching of Mensuration -
triangulation method. finished articles Volume and Weight
Properties and uses of from drawing and of Simple Solid
[15]
 rectangular to round hood. tin, lead zinc silver and preparation of bodies such as Cube,
gold sequence of Square Prism,
operations. Rectangular Prism,
Hexagonal Prism,
Triangular Prism,
Cone, Cylinder,
Hollow Cylinder-
Shop Problems.
19 A rectangular bell mouth Laying out of patterns Free sketching of Finding the capacity
with twin outlets. for ‘S’ off-set Explain simple objects in Liters of Square,
terms heel, check throat, related to the Rectangular,
trade and
etc. description of muntz Hexagon, Cone and
preparation of
Metal Gun Metal, White simple working Cylinder Shaped
metal etc. drawing from the Vessels
Sketches.
20 Metal Spinning : Making a Operating principles of Free sketching of Finding the lateral
cylindrical – Medicine spinning hand tools simple objects Surface Area and
Container of Aluminium coolant, dressing, related to the Total Surface Area of
sheet. principles of reading of trade and Square, Rectangle ,
cornier caliper, height preparation of Hexagon, Cone and
gauge and screw pitch simple working Cylinder Shaped
gauge Combination set, drawing from the solids and vessels
Micro Meter. Sketches.

21 Typical folding, Bending Process of painting. Exercise on Blue Finding the lateral
Practice, Making steel Spray painting Etch Print Reading. Surface Area and
Racks, primer painting Total Surface Area of
Square, Rectangle ,
Reinforcement with angle
Hexagon, Cone and
iron. Cylinder Shaped
Use of self taping screws solids and vessels
angle iron

22 Electrical panel Method to operate Conventional Further practical of

Fabrication and Painting. folding /brake folder for representation of mensuration
typical folding Materials by I.S.I. problems by using
logarithm.
Description and use of
ALLIED TRADE jigs and fixtures .
TRAINING:(SPRAY
1) Introduction Of Spray
PAINTING)
Painting
1)Preparation of body
2) Safety Precaution &

[16]
 before Spray Painting
2)Metal pretreatment
such as Scraping , Rubbing
by emery cloth, wire
brushes, Blow Lamp
3) Use of different types of
Sanders(Sand Type) Dry &
Wet
4)Selection of Fillering
metal as per Job(M-
Seal,CarPatch,Putty)
23 Project work – Group of
trainees
24 Any Special Exercises:
Repairing Mudguard,
Radiators and Blocked
silencer.
25 Revision
26 Examination
Tools
3) Premiering
4)Fillering (Putty Work)
5)Paint Application
6)Various Types of
Compressor & Spray
Guns
7)Body constraction and
an Crash repainting
System
Types of Radiators and Method of
construction of indicating surface
Radiators, Silencer, roughness by I.S.I.
Estimation of work.
Revision of Trade
Theory.
[17]
ACCHIEVEMENT

Able:

a)Make irregular shapes.

b)fit more than one piece of pipe to an outlet.

c)make shapes in Frustum of Cone, Lobster back bend etc.

d)Do simple gas welding and brazing as applied to normal sheet metal works.

e)Make various shapes of different metals and alloys and join by gas welding

f)Do fusion welding, Spot welding, Arc welding etc.

[18]
 Trade:- SHEET METAL WORKER

TOOLS & EQUIPMNT

A. TRAINEES KIT FOR 16 TRAINEES AND ONE INSTRUCTOR

Sr. No. Name of the items Quantity

1. Steel Rule 300 mm 16 + 1 Nos

2. Wing Divider 200mm 16 + 1 Nos

3. Centre punch 100 mm 16 + 1 Nos

4. Spring divider 150 mm 16 + 1 Nos

5. Ordinary wooden Mallet 50 mm 16 + 1 Nos

6. Soldering copper hatchet type 0.25 Kg. 16 + 1 Nos

7. Cross peen hammer 0.25 Kg. with handle 16 + 1 Nos

8. Protractor With Blade 150 mm 16 + 1 Nos

9. Steel Tape 2 Meters 16 + 1 Nos

10. Ball pane Hammer 0.5 Kg With Handle 16 + 1 Nos

11. Scriber 150 mm x 3 mm ( Engineer’s ) 16 + 1 Nos

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 B. GENERAL MACHINERY SHOP OUTFIT
Sr. No. Name Of the Tool , Equipment & machines No. required for
Instructor & trainees
for one unit as per
DGE&T norms

12. Steel Square 450 mm X 600 mm 4 nos.

13. Sheet Metal Gauge 1 no.

14. Hatcher Stake 4 no.

15. Stake Round And Bottom 4 nos.

16. Half Moon Stake 4 nos.

17. Funnel Stake 4 nos.

18. Anvil Face Stake 4 nos.,

19. Bick Iron Stake 4 nos.

20. Tinman's Horse 2 nos.

21. Hammer Peaning With Handle 4 nos.

22. Hammer Creasing With Handle 4 nos.

23. Hammer Planishing With Handle 4 nos.

24. Hammer Block With Handle 2 nos.

25. Shear Tinman’s 300 mm 1 + 8 nos.

26. Snips Straight 250 mm 1 + 8 nos.

27. Right Cut Snips 250 mm 4 nos.

28. Left Cut Snips 250 mm 4 nos.

29. Hand shear universal 250 mm 4 nos.

30. Punch Round 3 mm dia 4 nos.

31. Punch Round 4 mm dia 4 nos.

32. Punch Round 6 mm dia 4 nos.

33. Rivet Sets and Dolly combined 3 mm 4 nos.

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34. Rivet Sets and Dolly combined 4 mm 4 nos.

35. Rivet Sets and Dolly combined 6 mm 4 nos.

36. Chisel Cold flat 25 mm x 250 mm 4 nos.

37. Punch Letter 4 mm 1 set

38. Punch Number 4 mm 1 set

39. File flat 250 mm second cut 2 nos.

40. File flat 250 mm smooth 2 nos.

41. File flat 300 mm bastard 2 nos.

42. File Half Round 300 mm Smooth 2 nos.

43. Hacksaw Frame 300 mm Adjustable (Tubular) 4 nos.

44. Hand Groover 3 mm 4 Nos.

45. Hand Groover 4 mm 4 Nos.

46. Hand Groover 5 mm 4 Nos.

47. Plier Combinatiom 150 mm 2 nos.

48. Grip Wrench 200 mm 2 nos.

49. Ladle 150 mm Dia 2 nos.

50. Blow Lamp 1 litre 2 Nos.

51. HSS Twist Drill 3 mm, 4 mm, & 6 mm 3 nos.

( Parallel Shank ) each

52. Hand Drill 0 to 6 mm, 8 mm, 10 mm, and 12 mm. 2 nos.

53. Soldering Copper Hatchet Type 500 Gms. 8 nos.

54. Pneumatic Rivet Gun 2 nos.

55. Trammel Point ( with beam 600 mm ) 1 no

56. Vernier Caliper ( 0 mm - 150 mm ) 1 no

57. Micrometer Out Side ( 0 to 25 mm ) 1 no

58. Raspcut File 250 mm 4 nos

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59. D. E. Spanner GP ( 6 mm to 32 mm ) set of 12 spanner 2 nos.

60. Bossing Mallet 4 nos

61. Endfaked Mallet 4 nos

62. Soft Hammer ( Brass, Copper, Lead, Rubber And Rawhide Heads 4 nos
With Handle)

63. Steel Rule 600 mm 4 nos

64. Oil Can Pressure Feed 500 ml 2 nos

65. Raising Hammer With Handle 4 nos.

66. Rawl Punch Holder And Bits 2 sets

( No. 8, 10, 12, 14)

67. Hollowing Hammer With Handle 4 nos.

68. Tripaning Tool 70 mm 1 no.

69. Safety Glasses 4 pairs

70. Hand Vice 50 mm 4 nos.

71. Steel Wire Brush 50 mm. X 150 mm 4 nos.

72. Gloves For Welding 4 nos.

( Leather And Asbestos ) each

73. Leather Apron 4 nos.

74. Tongs, Close Mouth And Pick Up ( 1 Each ) 2 pairs

75. Portable Electric Drill ( Single Phase ) 2 nos.

76. Crow Bar 910 x 25 mm 2 nos

77. Trowel Medium 1 no.

78. Trowel Small 1 no.

79. Pop rivet Gun 2 nos

80. Lazy Tong 2 nos

81. Screw Driver 250 mm 2 nos

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82. Round File 2nd cut 250 mm 4 nos

83. Triangular File Smooth 250 mm 4 nos

84. Square File 2nd cut 250 mm 4 nos

85. Needle File ( Swiss file ) 150 mm 1 set of 12 nos

86. 'C' Clamp 150 mm 2 nos

C. GENERAL INSTALLATION
Sr. No. Name Of the Tool & Equipment & machinery as per Syllabus No. required for
Instructor & trainees
for one unit as per
DGE&T norms

1 Light General Purpose Portable Forge 2 nos.

2 Liquefied Petroleum Gas ( LPG ) Cylinder, Regulator And Torch With 2 nos
Burner

3 Bench Leaver Shears 250 Mm Blade X 3 mm Capacity 1 no

4 Air Compressor ( Pressure And Displacement Of Air ) 1 no

(A)5 Pneumatic Pop rivet Gun 1 no

6 Spray Gun ( Painting ) 500 ml 1 no

7 Combination Turning Up And Wiring Machine 1 no

8 Guillotine Shearing Machine Foot Operated 1 no.

( 1 Mt X 18 G. Capacity )

9 Welding Plant Oxy-Acetylene Complete (High Pressure ) (To Be 1 no.

Provided Where No Welding Trade Exists)

(A)10 Circle cutting Machine 300 mm dia. 1 no.

(A)11 Pillar Type Drilling Machine 12 mm 1 no.

(A)12 Slip Roll Former 1.6 mm x 1000 mm 1 no.

(A)13 D.E. Grinder Pedestal Motorised 200 mm 1 no.

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(A)14 Anvil 50 Kgs. With Stand 1 no.

(A)15 Bench Vice 120 mm , 150 mm 2 each

(A)16 Fly Press / Ball Press No. 4 Single Body 1 no

(A)17 Power Press 20 tonns 1 no

(A)18 Buffing And Polishing Machine 1 no.

(A)19 Nibbling Machine 1 no.

(A)20 Spinning Lathe 1 no.

(A)21 Seaming Machine 1 no.

(A)22 Work Bench 1820 x 1310 x 760 mm 4 nos

23 Almirah 1820 x 1210 x 450 mm 2 nos.

24 Metal Rack 1820 x 1520 x 450 mm 2 nos.

25 Steel Lockers With 8 Drawers 2 nos.

26 Fire Extinguisher Soda Acid And Foam Type 1 each

27 Fire Buckets With Stand 4 nos.

28 Instructor’s Table 1 no.

29 Black Board With Easel 1 no.

30 Wooden Stool 450 mm 1 no.

31 Portable Nibbler 2 nos

32 Portable Pneumatic Shear 2 nos

33 Pipe Bending Machine ( Hydraulic Type ) 12 mm to 30 mm 1 no.

34 Hand Press Brake Capacity ( 0.8 mm ) 1 no.

35 Beading Machine With 380 mm Throat Clearance ( With Crimping 1no.

Rollers )

36 Welding Transformer ( 200 To 400 Amps ) 1No.

37 Gas Table Welding 1220 mm X 760 mm 1no.

38 Spot Welding Machine 1no.

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39 Tin Smiths Bench Folder 600 X 1.6 mm 1 no.

40 Over Head Projector 1 no.

NOTE

1. No additional items are required to be provided for the batch working in the second shift
except the items under trainees tool kit and lockers.
2. No additional items marked (A) are required to be provided for additional batches.
3. Details specifications of the tools and equipments may be worked out as for as possible in
accordance with the Indian Standards, at the time of their purchase.

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