SpeedStar 2000 Plus & SpeedStar SWD

Variable speed drives

APPLICATIONS SpeedStar* variable-speed drives (VSDs)
■■ ESP operations include many standard features to protect
■■ Surface pumping operations and control ESPs and surface pumping
systems for variable-speed applications. Two
BENEFITS configurations are available: SpeedStar 2000
■■ Prolongs electrical system life Plus* VSD and SpeedStar SWD* VSD. The
■■ Reduces operating costs SpeedStar 2000 Plus drive is used typically
■■ Minimizes downtime with surface pumping systems. The SpeedStar
SWD VSD, which has an integral output sine
FEATURES wave filter, is typically used with ESPs. The
■■ Speed control to maintain constant output voltage wave form is similar to that of a
load or pressure true sine wave and thus results in less voltage
■■ Ability to start an ESP while motor stress and a longer life for the motor, cable,
is spinning and other electrical components.
■■ Rocking start, used to start wells with The use of a VSD allows a pumping system to
stuck pumps perform across a wider operating range than
■■ Programmable automatic load reduction is possible using a fixed-speed drive (FSD)
(soft-stall function) because of the VSD’s ability to vary the speed
■■ StarShield* transient voltage surge of the motor. Optimum producing conditions
suppressor for protection against can be preset and maintained by automatically
lightning strikes and voltage surges adjusting the speed to a preset drawdown
pressure or load. Making this adjustment SpeedStar SWD VSD.
■■ Load-side, phase-to-phase, short-circuit decreases the need to resize a pump as
protection operating conditions change. It thus reduces The modular, customizable controller provides
■■ a single point for all wellsite data
■■ Sine wave output filter downtime and operating costs.
gathering, including data from a
■■ Hall-effect high-frequency response
Enhanced operation and protection Phoenix* artificial lift downhole monitoring
current transformer for current sensing
Standard features enhance downhole and system
surface operations. The rocking-start function ■■ ability to start an ESP while motor is
switches the motor direction back and forth spinning
to start units that are stuck, particularly in ■■ setting of alarms and parameters for
abrasive environments. The current-pressure
auto restart
mode allows pumps to be set to a target load
or pressure and their speed to be adjusted as ■■ programmable automatic load reduction
operating conditions change. This flexibility (soft-stall function)
in speed helps stabilize operations in gassy ■■ user-adjustable long acceleration curve
and viscous environments, and it maximizes to prevent sand production.
uptime.
SpeedStar VSDs are provided in NEMA 1– (indoor)
SpeedStar VSDs use the Instruct* all-in-one and NEMA 3R–rated (indoor or outdoor) enclosures.
acquisition and control unit as the single For outdoor use, the NEMA 3R has all its electronic
user interface for all wellsite control and components located inside a sealed (NEMA 4)
data acquisition requirements. The Instruct section of the drive enclosure with no exchange of
unit’s expandable functionality optimizes data outside cooling air. It is suitable for use in subzero
gathering, remote monitoring, and controls and high-temperature submersible pump climates,
related to downhole and surface pumping operating in temperatures ranging from –30 degC
operations. to 50 degC [–22 degF to 122 degF].
SpeedStar 2000 Plus & SpeedStar SWD SpeedStar 2000 Plus & SpeedStar SWD
PROTECTION FEATURES SpeedStar VSDs provide state-of-the-art motor OPTIONAL FEATURES Compared with a basic 6-pulse VSD, a 12-pulse Monitored parameters
■■ Main circuit overcurrent at startup control, incorporating advanced digital pulse- ■■ Space heater with thermostat to VSD typically reduces the input supply’s total ■■ Current: drive-measured, motor-calculated
■■ Electronic thermal overload width modulation (PWM) flux-vector control that prevent condensation harmonic distortion level to less than 50%, and (optional three-phase measured)
ensures constant speed and torque. VSDs also Three-phase current transformer modules the 18-pulse VSD typically reduces the distortion Voltage: drive input and output (optional
■■ Load-side phase-to-phase short-circuit ■■ ■■
provide higher torque per amp, which results for motor current monitoring level by a dramatic 80%. This greatly decreases three-phase measured)
protection
in minimal motor heating and reduced torque the heating and electrical stresses on other
■■ Heat sink and enclosure overtemperature ■■ Potential transformers for three-phase ■■ Supply voltage
pulsation, both of which can prolong the life of systems connected to the power supply.
protection input/output voltage monitoring Power: drive input and output, running fre-
the electrical system. Electrical stresses during ■■

■■ Open output phase startup are detrimental to the electrical system,

■■ Instruct expansion cards Control functionalities and parameters quency
but the capability of reducing the in-rush current Internal transceiver
■■ Speed: target, maximum and minimum, base
■■ Programmable automatic load reduction ■■ ■■ Spin frequency, leg ground (optional)
to as low as 1.5 times the operating current PWM voltage. ■■ Three jump frequencies and bandwidths,
(soft-stall) ■■ External junction box
helps prolong insulation life for all electrical individually settable Protection set points
■■ DC bus overvoltage and undervoltage ■■ DC link or AC line reactor ■■ Overload (with 14-point time-response
components downstream of the VSD, including ■■ V/Hz pattern, startup boost
■■ Momentary power failure ride-through connectors, splices, cables, and motor insulation.
■■ Door-mounted ammeter, voltmeters, curve), underload, tracking underload, imbal-
push buttons, and switches
■■ Acceleration and deceleration rates, includ- ance (optional)
STANDARD FEATURES SpeedStar SWD VSDs offer an integral sine ing start to minimum speed and minimum to
■■ Overvoltage (optional), undervoltage
■■ Input circuit breaker disconnect with 100- wave output filter that eliminates problems target speed; also maintains constant pres-
(optional, with six-point time-response
kAIC–rated fuses related to resonance. The patented filter pushes sure or load (from
curve), imbalance (optional)
■■ Diode front-end converter the resonance band of the downhole system 0.01 Hz/10,000 s to 1 Hz/s)
■■ High and low supply voltage (with six-point
■■ Insulated-gate bipolar transistor inverter below the drive’s carrier frequency, eliminating ■■ Speed control in frequency, current, or pres-
time-response curve
excessive resonance and minimizing voltage sure mode
■■ Heat-sink–mounted power components Pressure or load high and low feedback set
overshoots, regardless of variations in cable ■■ Ability to catch a spinning motor or change
■■

Hall-effect current transformer sensing PWM current.

■■
length, motor type, and transformer taps. The points
rotation direction without stopping the VSD
device output voltage wave form is similar to that of a ■■ Backspin, leg ground (optional)
■■ Speed follower: speed control to follow ana-
■■ Instruct universal site controller true sine wave and thus results in less voltage
log input
■■ Weatherproof gasketed door with three- stress and longer life for the motor, cable, and StarShield suppressor, a standard feature, provides excel-
other electrical components. lent protection from power surges and lightning strikes. ■■ Speed force: based on specified digital input
point padlockable latch
■■ Soft stall: automatic speed reduction
■■ Lifting eyebolts Input harmonics reduction
Higher-level-pulse low-voltage VSDs (12- and
■■ Base speed voltage selection
■■ StarShield suppressor
18-pulse) are options to reduce line harmonics. ■■ Rocking start frequency, cycle, and pattern
■■ Outdoor-rates heat exchanger for forced air
cooling They work by increasing the input phases to six
and nine phases, respectively. The 12-pulse VSD
■■ 1-kVa potential transformer for two 110-V
will require the use of an external phase shift 6-pulse 12-pulse 18-pulse
receptacles
transformer, while the 18-pulse solution offers Sine wave drive voltage. 20
■■ Mounting studs and antenna stand a method, subject to types of power systems, 18

Harmonic current in % of
■■ Sine wave output filter (SpeedStar of achieving industrial guidelines (such as IEEE 16
SWD VSD) 519 or its IEC equivalent) with an all-inclusive 14

fundamental
package. Eighteen-pulse cancellation is achieved 12
using an integral patented phase-shifting 10
autotransformer. This design has a 0.99 constant 8
power factor regardless of speed and is 1% 6
more efficient compared with a typical external 4
isolation phase shifting transformer—resulting in
2
thousands of dollars per year in energy savings.
0
5th 7th 11th 13th 17th 19th 23rd 25th 29th 31st 35th 37th 41st 43rd 47th 49th
Sine wave drive current. Harmonic order
Input current harmonic order—6-pulse, 12-pulse, and 18-pulse.
 SpeedStar 2000 Plus & SpeedStar SWD
SpeedStar 2000 Plus VSD and SpeedStar SWD VSD Specifications SpeedStar 2000 Plus VSD and SpeedStar SWD VSD Environmental Ratings
Control system Flux-vector PWM, V/Hz control Enclosure rating NEMA 1 (indoor) or NEMA 3R (outdoor)
Input supply 380 to 480 V ±10%, 50 or 60 Hz ±5% Cooling method Electronic section: sealed from outside air (NEMA 4 section) and
cooled by heat exchanger
Output voltage regulation Same as power supply Sine wave filter section: air–cooled
Frequency setting 0.01 to 120 Hz, 0.1-Hz resolution Max. altitude, ft [m] 3,280 [1,000] above sea level; output rating derated above upper
PWM carrier frequency SpeedStar 2000 Plus VSD: 0.5 to 3.0 kHz temperature
(user-adustable) SpeedStar SWD VSD: 2.2 kHz Ambient operating –22 to 122 [–30 to 50]; output rating derated above upper
Input configuration Diode, 6- or 12-pulse temperature, degF [degC] temperature
Efficiency >98% at full load Ambient storage temperature, –40 to 140 [–40 to 60]
degF [degC]
Power factor >0.97 at full load
Relative humidity 20% to 95% maximum (noncondensing)
Overload rating 120% for 60 s, 100% continuous
H2S protection Conformal-coated circuit boards and tin-plated bus bars
Certification and standards UL-508, CE (with addition of
compliance electromagnetic interference filter at Material 12-gauge carbon steel enclosure†
drive input) †
Stainless steel available on request

SpeedStar 2000 Plus VSD and SpeedStar SWD VSD 6- and 12-Pulse Specifications
Output Rating Ambient SpeedStar 2000 Plus VSD Dimensions SpeedStar SpeedStar SWD VSD Dimensions SpeedStar
Temperature (H × W × D), in [cm] 2000 Plus VSD (H × W × D), in [cm] SWD VSD
A kVA at kVA at Rating, NEMA 3R NEMA 1 Approximate NEMA 3R NEMA 1 Approximate
480 V 380 V degF [degC] Weight, lbm [kg] Weight, lbm [kg]
79 66 52 122 [50] 81.50 × 25.00 × 35.00 81.50 × 25.06 × 33.00 1,000 na† na na
[207 × 63.5 × 89] [207 × 63.7 × 83.4] [453.6]
100 83 66 122 [50] 81.50 × 25.00 × 35.00 81.50 × 25.06 × 33.00 1,000 na na na
[207 × 63.5 × 89] [207 × 63.7 × 83.4] [453.6]
132 110 87 122 [50] 81.50 × 25.00 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 25.00 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 63.5 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 63.5 × 89] [252.7 × 63.7 × 83.4] [680]
156 130 103 122 [50] 81.50 × 31.50 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 31.50 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 80 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 80 × 89] [252.7 × 63.7 × 83.4] [680]
196 163 129 122 [50] 81.50 × 31.50 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 31.50 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 80 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 80 × 89] [252.7 × 63.7 × 83.4] [680]
241 200 158 122 [50] 81.50 × 31.50 × 35.00 81.50 × 25.06 × 33.00 1,000 99.50 × 31.50 × 35.00 99.50 × 25.06 × 33.00 1,500
[207 × 80 × 89] [207 × 63.7 × 83.4] [453.6] [252.7 × 80 × 89] [252.7 × 63.7 × 83.4] [680]
313 260 206 122 [50] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
469 390 309 122 [50] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
546 454 359 122 [50] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
623 518 410 104 [40] 81.50 × 46.00 × 42.00 81.50 × 37.06 × 40.00 1,200 99.50 × 46.00 × 42.00 99.50 × 37.06 × 40.00 2,000
[207 × 117 × 107] [207 × 94 × 101.6] [544] [252.7 × 117 × 107] [252.7 × 94 × 101.6] [907]
623 518 410 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
722 600 475 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
842 700 554 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
980 815 645 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 3,100
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [1,406]
1,121 932 738 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 5,000
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [2,268]
1,203 1,000 792 122 [50] 81.50 × 90.00 × 48.00 81.50 × 72.00 × 46.00 2,000 99.50 × 90.00 × 48.00 99.50 × 72.00 × 46.00 5,000
[207 × 229 × 122] [207 × 183 × 117] [907] [252.7 × 229 × 122] [252.7 × 183 × 117] [2,268]
1,443 1,200 950 122 [50] 81.50 × 110.00 × 48.00 81.50 × 84.00 × 46.00 3,500 99.50 × 110.00 × 48.00 99.50 × 84.00 × 46.00 5,000
[207 × 279 × 122] [207 × 213 × 117] [1,588] [252.7 × 279 × 122] [252.7 × 213 × 117] [2,268]
1,684 1,400 1,108 104 [40] 81.50 × 110.00 × 48.00 81.50 × 84.00 × 46.00 3,500 99.50 × 110.00 × 48.00 99.50 × 84.00 × 46.00 5,000
[207 × 279 × 122] [207 × 213 × 117] [1,588] [252.7 × 279 × 122] [252.7 × 213 × 117] [2,268]
1,804 1,500 1,188 104 [40] 81.50 × 110.00 × 48.00 81.50 × 84.00 × 46.00 3,500 99.50 × 110.00 × 48.00 99.50 × 84.00 × 46.00 5,000
[207 × 279 × 122] [207 × 213 × 117] [1,588] [252.7 × 279 × 122] [252.7 × 213 × 117] [2,268]
†
Not available.

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