Professional Documents
Culture Documents
Copier B/W
Office Imaging Products Quality Assurance Center
HARDWARE
iR ADVANCE 4025i
iR ADVANCE 4035i
iR ADVANCE 4045i
iR ADVANCE 4051i
iR-ADV 4225i
iR-ADV 4235i
iR-ADV 4245i
iR-ADV 4251i
Revised:
Location:
Paper feed assembly (ADF Model)
Subject:
Measures against 0003/00x4/00x5/00x6 jam due to double feeding when document is fed by ADF
Symptom
Following jams may occur when the originals are fed by ADF.
(1/13)
F1-T01-N14-10073-01
Cause
Some types of document reduce the paper separation capability of ADF. This induces double feeding and results in
the symptom.
Factory Measures
The separation pad [1] in the separation reserve guide assembly is changed to a new type with a separation sheet
which consists of another material. In addition, the compression spring [2] is also changed to a new type to which
the pressure of spring is increased.
The material and shape of the separation sheet of the new type separation pad is changed and a weight [1] is added.
The spring pressure of the new type compression spring is set higher than the old type. (old type: 274.8g, new type:
344.2g). The old type compression spring is metallic color,while the new type is blue.
(2/13)
F1-T01-N14-10073-01
Service work
When the above symptom occurs, prepare the separation pad unit (FM1-A719), the reinforcement plate (FC9-4978)
and 2 pieces of P screw (XB4-5301-005). Then, follow the steps A) & B) below
B) Attach the reinforcement plate to the back side of the separation reverse guide assembly following the steps
below.
2) Open the ADF and detach the front cover [1]. (2 screws)
(3/13)
F1-T01-N14-10073-01
F-1
3) Close the ADF. And then, detach the feeder cover [1]. (1 screw, 1 positioning pin)
(4/13)
F1-T01-N14-10073-01
F-2
F-3
(5/13)
F1-T01-N14-10073-01
F-4
F-5
8) Remove the ADF motor unit [3]. (1 tension spring [1], 1 connector [2] and 2 screws )
(6/13)
F1-T01-N14-10073-01
F-6
F-7
(7/13)
F1-T01-N14-10073-01
F-8
F-9
(8/13)
F1-T01-N14-10073-01
F-10
13) Open the separation reverse guide assembly. And then, pull and remove it in the direction of the arrow.
F-11
14) Attach the reinforcement plate [2] (FC9-4978) to the separation reverse guide assembly [1] with the 2 screws [3]
(XB4-5301-005).
(9/13)
F1-T01-N14-10073-01
[Caution]
1. When attaching the reinforcement plate, check that the bosses [4] (2 locations) are engaged into holes of the
reinforcement plate and then, tighten 2 screws.
2. After attaching the reinforcement plate, check that there is no gap between the reinforcement plate and the
separation reverse guide assembly.
F-12
15) Reassemble all the removed parts in the reverse order from step 13).
16) Feed the originals by the ADF to ensure no jam occurs.
17) If the double feeding still occurs even by implementing the above service work, then replace only the
compression spring by the one (FU7-5343) with higher spring pressure (474.8g). Color of the compression spring
(FU7-5343) is red and is set as a service part for imageRUNNER ADVANCE C5051 series.
When replacing the compression spring with FU7-5343, paper separation performance improves, but a slight noise
may be generated at the time of feeding originals depending on an environment where the machine is used. A noise
tends to be generated under the conditions such as high print density and high moisture content in originals.
(10/13)
F1-T01-N14-10073-01
Service parts
Ol SEPARATION REVERSE
FM0-1209-010 1->0 C N
d GUIDE ASS'Y
A41,B
1 N In Stock
SEPARATION REVERSE 41
e FM1-G593-000 0->1 D Y
GUIDE ASS'Y
w
Ol
FL3-5538-010 Separation pad 1->0 F N
d
2 N In Stock A41
e FM1-A719-000 Separation pad unit 0->1 D Y
w
Ol
FU7-2657-000 Compression spring 1->0 F N
d
3 N In Stock A41
e FM1-A719-000 Separation pad unit 0->1 D Y
w
Ol
d
4 N In Stock A41
e FC9-4978-000 Reinforcement plate 0->1 D
w
Ol
d
5 N In Stock A41
e XB4-5301-005 M3x10 P screw 0->2 F
w
Ol
FU7-5343-000 * Compression spring 1->1 F
d
6 N In Stock A41
e
w
(11/13)
F1-T01-N14-10073-01
iR2545/2535/2530/2525/2520 Series
Inter- Fig.
No. Part number Description Q'ty Stock Stock date
changeability No.
Ol PAPER FEED
FM4-5642-020 1->0 C N
d ASSEMBLY
1 N In Stock A41
PAPER FEED
e FM1-G595-000 0->1 D Y
ASSEMBLY
w
Inter- Fig.
No. Part number Description Q'ty Stock Stock date
changeability No.
Ol PAPER FEED
FM4-8976-010 1->0 C N
d ASSEMBLY
1 N In Stock A41
PAPER FEED
e FM1-F484-000 0->1 D Y
ASSEMBLY
w
(12/13)
F1-T01-N14-10073-01
DADF-AA1 (INCH/AB/ :
RQH00524 or later
K)
There is no countermeasure cut-in serial numbers in factory for imageRUNNER ADVANCE 4045/4035/4025 series
as their manufacturing discontinued.
(13/13)