DOC NO:SJE/MAIN/01

Shri Jayasuriya Enterprise DAILY MAINTENANCE CHECK LIST - DRAWING MACHINE REV/DATE: 00/01.09.09

MACHINE NO : MONTH :
SL.
NO. POINTS TO BE CHECKED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Machine Cleaning

2 LUBRICATE:

3 A) Trolley Bed Way

4 B) Trollery Rollers

5 C) Plumber Blocks II Points

OPERATOR'S INITIAL
REMARKS
PUT A MARK IF EVERYTHING IS FOUND TO BE WITHIN CONTROL, OTHERWISE MARK AS X IF ANY THING GOES BEYOND THE SPECIFICATION.
GIVE REASONS FOR ALL THE X MARKS.

DATE S.NO. REASON DATE S.NO. REASON

SUPERVISOR'S SIGNATURE
 SJE/PP/MAIN/001
Shri JAYASURIYA Enterprise DAILY MAINTENANCE CHECK LIST REV/DATE: 00/01.07.15

MACHINE NO : MONTH :
SL. REQUENCY SPECIFICATION
NO. CHECK POINTS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CLEAN BUSS
1 BAR/CONTACT DAILY Free from dust

CHECK THE
TEMPERATURE OF BATH DAILY Room temp. + 5° C
2 AND LEVEL OF
SOLUTION

CHECK AMPHERE
3 RANGE AND WORKING DAILY 8 to 12 Volt
VOLTAGE

4 CHECK
THE BOTTOM DAILY With help of Mesh tray
TANK FOR LOST PARTS

5 INSPECT TANK LINING DAILY Cathode & Anode

6 REPLINISH THE ANODE WEEKLY

7 FILTER
AND REMOVE
IMPURITES WEEKLY Free from dust particle

DAILY 5.5 TO 7.0

PH VALUE
8 PH METER
OBERVATION

OPERATOR'S INITIAL
REMARKS
PUT A MARK IF EVERYTHING IS FOUND TO BE WITHIN CONTROL, OTHERWISE MARK AS X IF ANY THING GOES BEYOND THE SPECIFICATION.
GIVE REASONS FOR ALL THE X MARKS.

DATE S.NO. REASON DATE S.NO. REASON

SUPERVISOR'S SIGNATURE
 DOC NO: MFPL/MAIN/01
DAILY MAINTENANCE CHECK LIST - REALING MACHINE REV/DATE: 00/01.01.09
MOD FORGE PVT LTD
MACHINE NO : MONTH :
SL.
NO. POINTS TO BE CHECKED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Machine cleaning

2 Lubricate:

3 a) Roller bearing

b) Lead screw roller adjustment

4
gear

5 Check Electrical connections

6 Two gear box oil top up

OPERATOR'S INITIAL
REMARKS
PUT A MARK IF EVERYTHING IS FOUND TO BE WITHIN CONTROL, OTHERWISE MARK AS X IF ANY THING GOES BEYOND THE SPECIFICATION.
GIVE REASONS FOR ALL THE X MARKS.

DATE S.NO. REASON DATE S.NO. REASON

SUPERVISOR'S SIGNATURE
 DOC NO: MFPL/MAIN/01
DAILY MAINTENANCE CHECK LIST - POINTING MACHINE REV/DATE: 00/01.01.09
MOD FORGE PVT LTD
MACHINE NO : MONTH :
SL.
NO. POINTS TO BE CHECKED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Machine Cleaning

2 Lubricate:

3 a) Vice slide bed

4 b) Rack

5 c) Pinion

6 d) Vice screw

OPERATOR'S INITIAL
REMARKS
PUT A MARK IF EVERYTHING IS FOUND TO BE WITHIN CONTROL, OTHERWISE MARK AS X IF ANY THING GOES BEYOND THE SPECIFICATION.
GIVE REASONS FOR ALL THE X MARKS.

DATE S.NO. REASON DATE S.NO. REASON

SUPERVISOR'S SIGNATURE
 DOC NO: MFPL/MAIN/01
DAILY MAINTENANCE CHECK LIST - SECTION TIGHTENING MACHINE REV/DATE: 00/01.01.09
MOD FORGE PVT LTD
MACHINE NO : MONTH :
SL.
NO. POINTS TO BE CHECKED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Machine Cleaning

2 Lubrication to

3 Moving parts

4 Check damage on rollers

OPERATOR'S INITIAL
REMARKS
PUT A MARK IF EVERYTHING IS FOUND TO BE WITHIN CONTROL, OTHERWISE MARK AS X IF ANY THING GOES BEYOND THE SPECIFICATION.
GIVE REASONS FOR ALL THE X MARKS.

DATE S.NO. REASON DATE S.NO. REASON

SUPERVISOR'S SIGNATURE
 DOC NO: MFPL/MAIN/01
DAILY MAINTENANCE CHECK LIST - MICRO HARDNESS TESTER REV/DATE: 00/01.01.09
MOD FORGE PVT LTD
MACHINE NO : MONTH :
SL.
NO. POINTS TO BE CHECKED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Clean the machine.

Check for proper alignment of

2 machine by adjusting level
screws.

Ensure the presence of Flat

3
table.

Check for proper working

4
of Indentor.

Check for proper working

5
of Backup battery.
MOD FORGE O
Check for accuracy by using
6
standards.

OPERATOR'S INITIAL
REMARKS
PUT A MARK IF EVERYTHING IS FOUND TO BE WITHIN CONTROL, OTHERWISE MARK AS X IF ANY THING GOES BEYOND THE SPECIFICATION.
GIVE REASONS FOR ALL THE X MARKS.

DATE S.NO. REASON DATE S.NO. REASON

SUPERVISOR'S SIGNATURE