CHECK SHEET VESEL & DOLLY MECHANIC GROUP LEADER

MODEL : SERVICE : DATE :

SET NUMBER : WO : START :

EQP NUMBER : HM / KM : FINISH :

B B B B
A A A A
P P P E E E E
F F F F
S S S F F F F
No CHECK SHEET VESSEL & DOLLY O
T
O
T
O
T
O
T REMARK
E E E E
1 2 3 R R R R
R R R R
E E E E

A. AXLE FRONT AXLE MID AXLE MID AXLE REAR AXLE

1 Check Axle Beam
2 Check Axle Spindle Rh/Lh
3 Check Camshaft Rh/Lh
4 Replace Camshaft Bushing
5 Replace Spherical Bearing
6 Check Slack Adjuster
7 Check Brake Shoe
8 Check Linning Brake
9 Remove, Check, Clean/Repl Linning Brake
10 Check Cam Roller
11 Check Roller Retainer
12 Check Return Spring
13 Replace Return Spring
14 Check Pin Return Spring
15 Check Dust Cover Rh/Lh
16 Check Anchor Pin
17 Check Anchor Pin Bushing
18 Check Inner Bearing
19 Remove, Check, Clean/Repl Inner Bearing
20 Check Outer Bearing
21 Remove, Check, Clean/Repl Outer Bearing
22 Replace Grease Seal
23 Check Torque Spindle Nut……..340-380 Nm
24 Adjust End Play………………..0.025-0.13 mm
25 Replace Split Pin
26 Check & Torque bolt hub Cap………25 Nm
27 Check hub
28 Check brake Drum
29 Check Wheel Stud & Nut
30 Replace Wheel Stud & Nut 4 point
31 Retorque Wheel 840 - 930 Nm
32 Check Leaf Spring
33 Check & Clean Leaf Spring
34 Ceck & Replace Centre Bolt Leaf Spring
35 Check Seat Spring
36 Check & Clean Seat Spring
37 Check U bolt & Nut
38 Check Top / Bottom Plate
39 Torque U-Bolt 680-700 Nm
B. AIR SYSTEM
1 Check / Drain Reservoir Tank
2 Check Service Brake Valve
3 Replace Service Brake Valve
4 Check Spring Brake Valve
5 Replace Spring Brake Valve (helical spring)
6 Check Shut Off Vlave (Drain valve)
7 Check Hose & Clamp
8 Check Chamber Brake
9 Check, Clean Diagphram Chamber
C. TRAILLER MAIN COMPONENT
1 Check mud guard RH /LH
2 Check braket fender RH / LH
3 Check body assy
4 Check frame assy front and rear
5 Check skid plate
6 Check main chasis
D. LUBRICATION NIPPLE POINT
1 Tiping cylinder........................................2 pcs
2 Brake Camshaft RH & LH……………….4 pcs
3 Slack Adjuster RH & LH………………...2 pcs
4 Pin Equalizer……………….…………….6 pts
5 Landing leg RH & LH.............................4 pts

: Dilakukan Pengecheckan : Tidak Dilakukan

: Good Condition X : Bad Condition

 B
P P P A
E
F
S S S F
No CHECK SHEET VESEL & DOLLY O
T REMARK
E
1 2 3 R
R
E

E. HYDRAULIC SYSTEM
1 Check Hydraulic Cylinder front and rear
A : Pin Top cylinder
B : Pin Bottom Cylinder
2 Check Return Quick Coupler
3 Check Pressure Quick Coupler
4 Check Hydraulic Control Valve
5 Check Flow Devider Valve
6 Check Hoses & Pipe Hydraulic
7 Check Hydraulic Cylinder front and rear
8 Check Top/Bottom Arm Pin front and rear
F. FIFTH WHEEL
1 Check Pivot Foot Rh/Lh
2 Check Table Top
3 Check Lock Jaw
4 Check Pivot Foot bhusing
5 Replace Pivot Foot Rubber
G. LIGHT SYSTEM
1 Check Tall Light Rh/Lh
2 check side marker lamp RH / LH
3 Check Wiring Harness
H. LANDING GEAR
1 Check Long Handle
2 Check Swivel Foot Rh/Lh
3 Check Gear Box, Cross Shaft
4 Check Landing Leg Braket & Bolt
I. BODY & CHASIS
1 Check King pin 89.0 mm - 86.0 mm
2 Retorque Bolt Mounting King Pin ….500Nm
3 Check Rubber End Fr/Rr
4 Check Rubber End Bolt Fr/Lh
5 Check Chasis
6 Check Body
7 Check skid plate
8 Check End frame assy front and rear
9 Check mud guard RH /LH
10 Check braket fender RH / LH
11 Check Pipe RH / LH
12 Check End Frame Rh/Lh
13 Check End Frame Pin
14 Draw bar arm assy Dolly
15 Rubber Bushing Arm Dolly
16 Draw bar towing eye Dolly
17 Bushing bar towing eye Dolly
18 Safety sling Draw bar arm to chasis Dolly
19 Safety sling Draw bar arm to vesel 1
J. SUSPENSION
1 Check Front Hanger Rh/Lh
2 Check Equalizer Hanger .…Rh1.2.3…...Lh1.2.3
3 Check Equalizer…..…....…..Rh1.2.3...…Lh1.2.3
4 Check Rear Hanger Lh/Rh
5 Check Equalizer Shaft Rh1.2.3 Lh1.2.3
6 Check Equalizer Bush Rh1.2.3 Lh1.2.3
7 Replace Equalizer Bush Rh1.2.3 Lh1.2.3
8 Check Adjuster Torq Arm End Lh/Rh
9 Check Torq Arm Screw Rh Front
10 Check Torq Arm Screw Rh Front 1.2.3
11 Check Torq Arm Bolt & Nut
12 Replace Torq Arm Bolt………....105Nm
13 Check Torq Arm Rubber
14 Replace Torq Arm Rubber
15 Check Torq Arm Pin
16 Check Fixed Torq Arm Front (260)
17 Check Fixed Torq Arm 1.2.3 (525)
18 Axle Beam Assembly 1.2.3.4

: Good Condition X : Bad Condition REPLACE PARTS

ACTION
NO TROUBLE FOUNDED REMARK
START FINISH MECHANIC
 B B B B
A A A A
G G E E E E
F F F F
M M M M M S S F F F F
No SERVICE CHECK LIST VESSEL 1 2 3 4 5 O
T
O
T
O
T
O
T REMARK
1 2 E E E E
R R R R
R R R R
E E E E

D. HYDRAULIC SYSTEM
1 Check Return Quick Coupler
2 Check Pressure Quick Coupler
3 Check Hydraulic Control Valve
4 Check Flow Devider Valve
5 Check Hoses & Pipe Hydraulic
6 Check Hydraulic Cylinder front and rear
7 Check Top/Bottom Arm Pin front and rear
F. LIGHT SYSTEM
1 Check Tall Light Rh/Lh
2 check side marker lamp RH / LH
3 Check Wiring Harness
G. LANDING GEAR
1 Check Long Handle
2 Check Swivel Foot Rh/Lh
3 Check Gear Box, Cross Shaft
4 Check Landing Leg Braket & Bolt
H. BODY
1 Check King pin 89.0 mm - 86.0 mm
2 Retorque Bolt Mounting King Pin ….500Nm
3 Check Rubber End Fr/Rr
4 Check Rubber End Bolt Fr/Lh
5 Check Chasis
6 Check Body
7 Check Pipe RH / LH
8 Check End Frame Rh/Lh
9 Check End Frame Pin
I. SUSPENSION
1 Check Front Hanger Rh/Lh
2 Check Equalizer Hanger .…Rh1.2.3…...Lh1.2.3
3 Check Equalizer…..…....…..Rh1.2.3...…Lh1.2.3
4 Check Rear Hanger Lh/Rh
5 Check Equalizer Shaft Rh1.2.3 Lh1.2.3
6 Check Equalizer Bush Rh1.2.3 Lh1.2.3
7 Replace Equalizer Bush Rh1.2.3 Lh1.2.3
8 Check Adjuster Torq Arm End Lh/Rh
9 Check Torq Arm Screw Rh Front
10 Check Torq Arm Screw Rh Front 1.2.3
11 Check Torq Arm Bolt & Nut
12 Replace Torq Arm Bolt………....105Nm
13 Check Torq Arm Rubber
14 Replace Torq Arm Rubber
15 Check Torq Arm Pin
16 Check Fixed Torq Arm Front (260)
17 Check Fixed Torq Arm 1.2.3 (525)

: Good Condition : Bad Condition REPLACE PARTS

SERVICE ACTION
NO TROUBLE FOUNDED REMARK
TYPE START FINISH MECHANIC
 REMARK

REMARK
 CHECK SHEET TOWING EYE RINGFEDER

DILARANG MELAKUKAN PENGELASAN DIAMETER

TOWING EYE PADA KONDISI APAPUN ! ! ! ! !

NOT WELD DIAMETER BUSHING TOWING AT ANY

CODITION ! ! ! !

NO TGL TYPE SERVICE DIAMETER STANDAR DIAMETER ACTUAL TEBAL STANDAR TEBAL ACTUAL

60.3 mm 42.5

60.3 mm 42.5

60.3 mm 42.5
MEKANIK PARAF GROUP LEADER PARAF
ER

61.2

61.2

KETERANGAN
 CHECK SHEET TOWING HITCH RINGFEDER

TYPE
NO TGL KM/HM KOMPONEN UKURAN MINIMUN UKURAN ACTUAL KETERANGAN
SERVICE
1 Kopling bolt 36.5 mm
2 Plastik plate max aus 4 mm
3 Bottom guide bush max aus 2 mm
4 Coupling pin max aus 4 mm
5 Drawbar guide max aus 1 mm
6 Bolt monting 400-450 NM

MEKANIK PARAF GROUP LEADER PARAF

CHECK SHEET 5TH KHITCH

MAKSIMUM WEAR
NO TGL KM/HM KOMPONEN MODEL STANDAR DIMENSI MM ACTUAL DIMENTION
LIMIT MM
14 Trunnion thust washer thickness 90 5.00 4.50
15 Trunnion foot thrush thickness 90 7.00 6.25
16 Trunnion foot bush bore 90 75.07 75.17
17 Trunnion pivot bush bore 90 75.07 75.17
18 Trunnion pivot pin diameter 90 75.00 74.95
19 Trunnion pivot pin bore 90 75.10 75.16
20 Trunnion foot end diameter 90 75.00 74.95

MEKANIK PARAF GROUP LEADER PARAF

CHECK SHEET 5TH KHITCH

STANDAR DIMENSI MAKSIMUM WEAR

NO TGL KM/HM KOMPONEN MODEL ACTUAL DIMENTION
MM LIMIT MM
5 JAW PIVOT PIN BORE 50/90 45.12 45.20
6 JAW SET KING PIN BORE 90 89.10 89.90
7 JAW SET KING PIN BORE 50 50.90 51.70
8 FOOT PIN BORE UPPER FEET 50/90 50.90 51.00
9 FOOT BUSH BORE 50/90 50.89 51.00
10 JAW PIN DIAMETER 50/90 45.00 44.92
11 FOOT PIN DIAMETER 50/90 50.70 50.60
12 SLINDE BLOCK 50/90 76.20 75.70
13 BRIDGE PIVOT PIN BORE 50/90 45.02 45.08

MEKANIK PARAF GROUP LEADER PARAF

 CHECK SHEET TOWING EYE ROCKINGER RO 57

19

NO TGL TYPE SERVICE DIAMETER STANDAR DIAMETER ACTUAL TEBAL STANDAR TEBAL ACTUAL KETERANGAN
1 57.5 20
2 57.5 20
3 57.5 20

MEKANIK PARAF GROUP LEADER PARAF

 CHECK SHEET TOWING HITCH ROCKINGER

TYPE UKURAN UKURAN

TGL KM/HM KOMPONEN MINIMUN ACTUAL KETERANGAN
SERVICE
A Drawbar eyes 59.5 mm
B Coupling pin in the upper guide bhusing 57 mm
D Coupling pin in the lower guide bhusing 42.5 mm
E Coupling pin in drawbar eye 55 mm
M Guiden for coupling pin 16.6 mm
H Distance coupling pin and support lower 19.5 mm
K Locking pin 19 mm
A Guiden bushing in upper funnel 59.5 mm
C Guiden bushing in lower funner 45.7 mm
N Support top or bottom 15.3 mm
PS 1 2000 Jam
PM 1601
Retorque Castle & Bushing Towing Eye 3000 Jam
PM 1602
Rubber Toqroad 3500 Jam
PM 1603
PS 2 4000 Jam
PM 1604
Retorque Castle 5000 Jam
SPARE
Rubber Toqroad 5500 Jam
PM 1606
PS 3 6000 Jam
PM 1607

PM 1608

PM 1609

PM 1610

PM 1611
MTL - VSL67 - 001
PM 5801
MTL - VSL67 - 002
MTL - VSL67 - 003
PM 5802
MTL - VSL67 - 004
MTL - VSL67 - 005
PM 5803
MTL - VSL67 - 006
MTL - VSL67 - 007
PM 5804
MTL - VSL67 - 008
MTL - VSL67 - 009
PM 5805
MTL - VSL67 - 010
MTL - VSL67 - 011
PM 5806
MTL - VSL67 - 012
MTL - VSL67 - 013
PM 5807
MTL - VSL67 - 014
MTL - VSL67 - 015
PM 5808
MTL - VSL67 - 016
MTL - VSL67 - 017
PM 5809
MTL - VSL67 - 018
MTL - VSL67 - 019
PM 5810
MTL - VSL67 - 020
MTL - VSL67 - 021
PM 5811
MTL - VSL67 - 022
PM 5812
MTL - VSL74 - 001
MTL - VSL74 - 002
MTL - VSL74 - 003
MTL - VSL74 - 004
MTL - VSL74 - 005
MTL - VSL74 - 006
MTL - VSL74 - 007
MTL - VSL74 - 008
MTL - VSL74 - 009
MTL - VSL74 - 010
MTL - VSL74 - 011
MTL - VSL74 - 012
MTL - VSL74 - 013
MTL - VSL74 - 014
MTL - VSL74 - 015
MTL - VSL74 - 016
MTL - VSL74 - 017
MTL - VSL74 - 018
MTL - VSL74 - 019
MTL - VSL74 - 020
MTL - VSL74 - 021
MTL - VSL74 - 022
MTL - VSL74 - 023
MTL - VSL74 - 024
FORM CHANGE VESSEL

CODE UNI HM

Unit No. Description

1 GASKET
2 TUBE
3 GASKET
DZ 1501
4 GASKET
5 GASKET
6 STRAINER
1 FAN
2 SENSOR
3 BOLT FAN
4 FAN BELT
5 BOLT UNIVERSAL JOINT
6 BEARING
7 WASHER
8 O-RING
9 BOLT
10 JOINT
11 NUT
12 WASHER
13 ROD
DZ 8503 14 NUT
15 CABLE
16 JOINT
17 CAP
18 BOLT
19 WASHER
20 NUT
21 HOSE
22 CLAM
23 HOSE
24 CLAM
25 HOSE
26 SPACER
27 BOLT
1 BOLT
 2 O-RING
3 RING
4 SEAL
5 SEAL
6 O-RING
DZ 1502 7 BUSHING
8 BUSHING
9 SEAL
10 RING
11 BUSHING
12 PIN
13 GASKET
 Part Number Qty Posisi ETA Price / PCS

07005-01012 4 PC
6261-21-1611 1 PC
6210-61-6421 1 PC
6210-61-6870 1 PC
6210-61-6441 1 PC
22B-60-11160 1 PC
600-633-7850 1 PC
14X-06-12180 1 PC
01010-51030 6 PC
04121-22271 2 PC
01010-51255 8 PC
06123-01614 2 PC
113-43-23230 2 PC
07000-02060 1 PC
01439-01225 6 PC
04256-50615 1 PC
01580-10605 1 PC
01641-20608 2 PC
14Z-43-12790 1 PC
01508-40603 1 PC
14X-43-13734 1 PC
14X-43-13740 1 PC
6136-21-7120 1 PC
01010-82465 4 PC
01643-32460 4 PC
130-70-13241 4 PC
14X-03-15220 1 PC
208-09-11120 4 PC
07261-20909 1 PC
07280-01920 4 PC
07123-20610 1 PC
6151-61-3720 1 PC
01010-51040 6 PC
01435-01025 1 PC
07000-73028 1 PC
17A-50-11151 2 PC
17A-50-11140 2 PC
14Y-30-18150 2 PC
07000-15230 2 PC
17A-50-11130 2 PC
17A-50-41210 2 PC
17A-50-42160 4 PC
04071-00130 4 PC
17A-50-42151 2 PC
17A-50-42140 2 PC
6210-21-5820 1 PC