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9.19.
Electronic Carburettors
Every year more and more stringent anti-pollution regulations are being introduced. Also there is a constant need
for improvements to obtain better fuel economy from an engine. To meet these two requirements, it is necessary
for a fuel system to sense the engines operating conditions accurately and then to use these information to
provide a near-ideal mixture. Such a system must be very sensitive and quick in operation, and so electronic
control systems have come into prominence. The features covered in this text apply to a constant-depression
carburettor, however, many aspects considered also apply to other types of carburettor.
Figure 9.78 illustrates the layout of a typical electronic control system fitted to a constant-depression carburettor.
This system uses four sensing devices to measure engine parameters and surrounding conditions that affect the
operation of the carburettor. Electrical signals from these sensors are passed to a computer called an electronic
control unit (ECU). The ECU is programmed during manufacture to execute in response to a given set of
conditions, which enables the carburettor to operate efficiently over a wide speed and load range.
Fig. 9.78. SU carburettor with electronic control. The electronic system can be used to control
(i) The mixture for cold-starting, (ii) Slow-running speed, and
(Hi) Fuel cut-off when the vehicle is on over-run or the ignition is switched-off.
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9.19.1.
ECU to the stepper motor. This feature enriches the mixture to suit the initial start conditions. This also
weakens-off the mixture as the engine warms up.
Stepper-motor control of the choke works in conjunction with a vacuum valve that enriches the mixture, when a
cold engine is accelerated (Fig. 9.80). This valve controls the quantity of air entering the choke system. With this
feature, the mixture supplied by the choke can be set closer to the ideal providing better economy. Plus signals to
the motor are supplied from the ECU by five cables; one supply and four returns. This circuit arrangement
enables the direction of flow through the motor windings to be controlled by earthing out the appropriate return.
9.19.2.
Speed Control
Maintenance of the throttle opening for a satisfactory idling speed is critical especially when the engine is cold
and the oil is thick. Slight change in the throttle, or variation of the engine load, causes the engine to either race
or stall, and hence it is difficult to set a fixed throttle stop required for all operating conditions. Mechanically
operated chokes, both manual and automatic, normally use a throttle jack to slightly open the throttle when the
engine is cold. These arrangements provide a wide throttle opening to prevent stalling during the warm up
period.
Electronically controlled carburettors, such as the SU type, have a provision for adjusting the idling speed
suiting to the engine conditions. Since the speed is continually monitored, the throttle stop can be reset at one-
minute intervals. This arrangement permits a lower idling speed, and hence lower fuel consumption is obtained.
In the idling-speed control system a stepper motor operates the automatic choke. The first revolution of the
motor controls the throttle stop setting for fast idle and the subsequent movement controls the mixture
enrichment. Once the engine is warm and the ECU detects that a stall is likely, the stepper motor receives a pulse
signal and increases the engine speed to 100-200 rpm. By controlling the engine speed every 60 seconds, the
ECU maintains the engine at a low speed.
9.19.3.
positioned in an air passage connecting the top of the float chamber with a vacuum region between the venturi
and the throttle valve (Fig. 9.81).
Mixture Control
Constant-choke carburettors require a compensation system to arrest the air-fuel mixture becoming too rich with
the increase of the engine load. Although these system have met requirements in past, the current stricter
emission and economy regulation, together with the need for extra carburettor refinements, make electronic
control an attractive solution. The alternative, however, is to use petrol injection system which is generally more
expensive.
In most electronic carburettors, the basic layout resembles a simple carburettor in which an ECU dictates the
final adjustment of the air-fuel ratio. The output from the ECU controls a separate metering system. This
supplements the fuel provided by the basic system and gives an air-fuel ratio to suit the conditions as sensed by
the various transducers. The main sensing
Fig. 9.82. Fuel cut-off by throttle actuation.
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system signals the engine speed and load. The extra transducers sense other important variables that affect the
air-fuel ratio requirements (Fig. 9.83).
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